U.S. patent application number 10/495436 was filed with the patent office on 2005-02-10 for package such as a bag with oriented tear opening.
Invention is credited to Jammet, Jean-Claude, Mathieu, Stephane.
Application Number | 20050031232 10/495436 |
Document ID | / |
Family ID | 8869878 |
Filed Date | 2005-02-10 |
United States Patent
Application |
20050031232 |
Kind Code |
A1 |
Jammet, Jean-Claude ; et
al. |
February 10, 2005 |
Package such as a bag with oriented tear opening
Abstract
A package forming a container with two side walls, a base and a
top opening, the container being made from a hand tearable
material, and having an incipient tear tab for first opening of the
package once it is filled and sealed. Each side wall has at least a
first stiffening element locally reinforcing the material, the
stiffening element being selected such that the propagation energy
of the incipient tear tab is lower than the rupture energy of the
stiffening element. Each side wall includes means for guiding the
incipient tear tab on first opening, with the incipient tear tab
located between the first stiffening element and the guide means,
so that the tear tab is guided.
Inventors: |
Jammet, Jean-Claude;
(Amiens, FR) ; Mathieu, Stephane; (Fluy,
FR) |
Correspondence
Address: |
DENNISON, SCHULTZ, DOUGHERTY & MACDONALD
1727 KING STREET
SUITE 105
ALEXANDRIA
VA
22314
US
|
Family ID: |
8869878 |
Appl. No.: |
10/495436 |
Filed: |
May 27, 2004 |
PCT Filed: |
November 20, 2002 |
PCT NO: |
PCT/FR02/03966 |
Current U.S.
Class: |
383/200 ;
383/119 |
Current CPC
Class: |
B65D 75/5805 20130101;
B65D 75/68 20130101; B31B 70/20 20170801; B65D 33/2533 20130101;
B65D 75/008 20130101; B31B 70/81 20170801 |
Class at
Publication: |
383/200 ;
383/119 |
International
Class: |
B65D 033/00 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 28, 2001 |
FR |
01/15383 |
Claims
1. Packaging of a product (8), typically in the form of a bag,
forming a container (1) comprising two sidewalls (2, 2'), a bottom
(17) and a filling opening (13), that can be closed after the
product (8) has been packaged in the said packaging, the said
container (1) being formed from a hand tearable material (7)
typically made of a plastic strip, and comprising a first opening
area (15) containing a tear starting point (4) typically formed on
one edge (3, 14) of the said container (1) in order to open the
said packaging for the first time after it has been filled and
sealed, the said edge (3, 14) typically being formed by sealing the
edges of the two sidewalls (2, 2'), and characterised in that, in
the said first opening area: a) each sidewall (2, 2') comprises at
least one first stiffening element (5, 50, 51, 52, 53, 54) locally
reinforcing the said side wall, typically facing the other and,
with the associated said sidewall, forming a main barrier (5') to
the said typically continuous tear, the said stiffening element
being chosen such that the propagation energy of the said tear is
less than the rupture energy of the said main barrier, such that
the said main barrier (5') forms a partition line in the said
package, with a top part (11) that will be completely or partly
torn during the said first opening, and a lower part (12) that will
act as a container for the said product (8), b) the said tear
starting point (4) is wholly or partly located in the said upper
part (11) and at a distance from the said first stiffening element
typically less than 10 mm, c) each sidewall (2, 2') comprises a
means (6, 60, 61) of guiding the said tear during the said first
opening, such that the said tear cannot separate from the said
stiffening element by more than 20 mm, d) the said guide means (6)
is formed by: d1) a choice of a strip material (7, 60) oriented in
a direction symbolically denoted "O=>", the propagation energy
of the tear in the said direction typically being 1.5 times less
than in a perpendicular direction, d2) a relative orientation of
the said "O=>" direction with respect to the orientation of the
said partition line formed by the said first stiffening element,
such that the tear propagates along the said partition line of the
said package.
2. Packaging according to claim 1, in which the said guide means of
the said partition line and the said direction forms an angle
.alpha. typically between 0 and 45.degree., and in which the said
package includes one or two tear starting points (4), themselves
possibly forming an acute angle oriented towards the said partition
line.
3. Packaging according to claim 1 in which the said guide means (6)
includes a second stiffening element (61) on each sidewall (2, 2')
and typically in parallel, forming a secondary barrier to the tear,
typically parallel to the said first stiffening element forming the
said main barrier, the said tear starting point being located
between the said main and secondary barriers so as to maintain the
said tear between the said first stiffening element and the said
second stiffening element during the said first opening.
4. Packaging according to claim 3 in which the said main and
secondary barriers are identical, continuous, parallel and
separated by a distance typically varying from 1 to 20 mm, and
preferably from 2 to 10 mm, the said main and secondary barriers
possibly forming a thread (50), a striplet (52) or a label (55)
fixed to the said face and having a line of weakness (520, 550)
typically obtained by making a preliminary mechanical cut or a
laser cut, the said striplet or label on one face (2) facing the
said striplet on the other face (2').
5. Packaging according to claim 1 in which the said partition line
is a line forming a complete separation between the said upper part
(11) and lower part (12).
6. Packaging according to claim 5 in which the said partition line
is a transverse line, so as to ensure that the said bag can be
fully opened.
7. Packaging according to claim 1 in which the nature, mechanical
characteristics or thickness of the said first stiffening element
(5, 50, 51, 52, 54, 55) forming the said barrier is chosen such
that the propagation energy of the said tear is typically at least
20% higher at the crossing of the said main barrier (5') than in
the strip material (7) without the stiffening element.
8. Packaging according to claim 7 in which the said stiffening
element is formed by the incorporation of an add-on element,
typically a thread or wire (50) or a striplet (51) fixed to the
said sidewalls (2, 2').
9. Packaging according to claim 8 in which the said thread or wire
(50) is a textile thread made of a natural, artificial or synthetic
material, or a metallic wire, the said thread or wire having a
breaking strength equal to at least 0.5 N.
10. Packaging according to claim 8 in which the said striplet (51)
is a paper or metal striplet, or a single layer or multilayer
plastic striplet, possibly printed.
11. Packaging according to claim 1 in which the said first
stiffening element forming the said barrier is composed of a
pattern in relief (53) typically obtained by local deposition of
material, for example by printing, so as to form a relief with a
thickness typically between 20 and 200 .mu.m, and thus locally
increase the thickness of the said strip material by at least
20%.
12. Packaging according to claim 1 in which the said first
stiffening element is composed of an overthickness (54) of the
material forming the said face (2, 2') typically formed by punching
or extrusion of the said material.
13. Packaging according to claim 1 in which the said strip material
(7) is a multilayer material, the said first stiffening element (5,
50, 51) being inserted between two layers (70) of the said
multilayer material, the two layers possibly being different or
identical.
14. Packaging according to claim 13 in which the said strip
material (7) comprises at least one extruded thermoplastic layer
(70) or at least two coextruded thermoplastic layers (70), or at
least two layers (70) made of a complexed strip material, the said
stiffening element typically being oriented in the "machine"
direction MD of the strip material (70).
15. Packaging according to claim 1 formed either from two strip
materials (7) that may be identical or different, by cutting the
two materials into strips, each forming a sidewall (2, 2') of the
said packaging, and sealing of the edges to form an edge (3), or
from a single strip material by folding, sealing and cutting, one
side of the said packaging forming a fold (15).
16. Packaging according to claim 13 in which the said sealing is
typically heat sealing consisting of compression of the edges,
particularly such that each end of the said stiffening element (5,
50, 51) is coated by the said strip material (7) by local creep of
the said strip material.
17. Packaging according to claim 1 in which the said strip material
(7) is chosen from among, or includes, one or several of the
following materials: paper, metallic sheet typically made of
aluminium, film or a layer of PET, PA, PP, PE in one or two
directions, possibly metallised, the said material being between 20
and 200 .mu.m thick, the said strip material being a material with
1 to 5 layers (70).
18. Packaging according to claim 1 comprising an add-on bottom
(18), so that a package can be obtained with an upright
station.
19. Packaging according to claim 1 in which the said first
stiffening element (5) is typically metallic, and its
characteristics are chosen to enable detection of the said
packaging, or reclosing it after the said first opening.
20. Packaging according to claim 1 composed of a bag, typically
with rectangular faces (2, 2') made from a multi-layer material
typically with 2 to 4 layers, the said first stiffening element of
each face (2, 2') facing the other element and being composed of a
textile thread, typically made of PET or PA parallel to the said
opening (13), and typically at a distance from this said edge equal
to between 1 and 50 mm, and preferably between 5 mm and 30 mm, so
that the said upper part (11) has a relatively small surface area
compared with the lower part, typically less than 0.2 times the
surface area of the said lower part.
21. Packaging according to claim 1 in which the said first
stiffening element is located on the inner and/or outer face of the
said wall (2, 2').
22. Packaging according to claim 1 in which the said first
stiffening element consists of or includes a striplet (51, 52)
forming a typically extruded profile.
23. Packaging according to claim 22 in which the said striplet (51,
52) also includes a closing means, the striplet on one face
typically comprising a closing element cooperating with a
complementary closing element facing it on the other side, the said
closing means typically being of the "ZIP" type located below the
said first stiffening element in the said lower part (12).
24. Packaging according to claim 1 comprising a closing means, one
face (2) typically including a closing element cooperating with a
complementary closing element facing it on the other side (2'), the
said closing means typically being of the "ZIP" type located below
the said first stiffening element in the said lower part (12).
25. Process for manufacturing a packaging according to claim 1 in
which: a) all or part of the strip material (7) is formed by
extrusion or coextrusion, complexing or gluing onto a backing, in
which the said first stiffening element (5, 50, 51) and if
applicable the said second stiffening element (61) is solidarised
during the said extrusion or coextrusion, complexing or gluing onto
a backing, to this material, the said first stiffening element and
possibly the said second stiffening element typically being
supplied and unwound along the machine direction MD of the material
strip (7) and moved forwards by the forwards movement of the said
extruded or coextruded, complexed or glued strip material (7), b)
the said container (1) is typically formed by forming a sealed edge
(3) of the faces (2, 2') formed from two material strips (7)) or
from a single strip forming a fold, and possibly forming the said
tear starting point (4), and cutting out the said container.
26. Process for manufacturing a packaging according to claim 1 in
which: a) the said strip material (7) and the said first stiffening
element (5), and possibly the said second stiffening element (6)
are supplied, b) and the said container (1) is then formed
typically by forming a sealed edge (3) of the faces (2, 2') formed
starting from two material strips (7) or starting from a single
strip forming a fold, possibly forming the said tear starting point
(4) and cutting the said container, the said stiffening element and
possibly the said second stiffening element being solidarised to
the said container typically by welding or gluing, on the outside
or inside of the said packaging, during formation of the said
container.
27. Process for manufacturing a package according to claim 1 in
which: a) the said strip material (7) is supplied, and the said
first stiffening element is applied or formed typically in a
clearly marked manner on the said strip material, b) the said
container (1) is then formed, typically by forming a sealed edge
(3) of the faces (2, 2') formed starting from two material strips
(7) or from a single strip by folding, possibly forming the said
tear starting point (4) and cutting out the said container.
28. Process according to claim 25 in which the said first
stiffening element (5), and possibly the said second stiffening
element (61) is (are) coated typically with glue or adhesive such
that it (they) is (are) inseparably fixed to the said strip
material (7).
29. Process according to claim 25 in which the said first
stiffening element (5) and the said second stiffening element (61)
are identical and are formed simultaneously, in which case the
strip material (7) may or may not be oriented.
30. Process according to claim 25 in which the said strip material
(7) is chosen from among the following multilayer materials:
PET/PP, PET/Al/PP, PET/Al/OPA/PP, PET/Al/PE, PET/Al/OPA/PE,
PET/OPA/Al/PP, PET/OPA/Al/PE, PET/PE, OPP/PE, OPP/PP, OPP/OPP,
OPA/PP, OPA/PE.
31. Process according to claim 25 in which the said strip material
is supplied, and after the said container has been formed, the said
product (8) is packaged in the said container and the said
packaging can be closed, typically before forming the said tear
starting point (4) and cutting out the said container, so as to use
the so-called FFS (Form-Fill-Seal) process.
32. Process according to claim 31 in which the said supplied strip
material includes the said first stiffening element (5) oriented
along the transverse direction TD, perpendicular to the machine
direction MD of unwinding of the said strip material.
33. Process according to claim 31 in which the said supplied strip
material does not include the said first stiffening element (5),
and in which the said first stiffening element (5) is formed or
applied when using the said FFS process.
34. Process according to claim 26 in which the said first
stiffening element (5) is a striplet applied to the inside of the
said container.
35. Strip material or film intended for use with the process
according to claim 25 comprising the said first stiffening element
(5) and possibly the said guide means, the said first stiffening
element (5) and possibly the said guide means being oriented in the
machine direction MD or in the transverse direction TD.
Description
DOMAIN OF THE INVENTION
[0001] The invention relates to the domain of flexible packagings,
typically bags. These bags are formed from single or multilayer
strip materials, partly or entirely composed of plastic films.
[0002] It is particularly applicable to the opening of bags, when
opening includes tearing of the strip material forming the bag, the
strip material forming the bag being chosen from among hand
tearable materials.
STATE OF THE ART
[0003] Commercially available bags are already known made from
plastic films that can be torn during a first opening.
[0004] In general, these, bags have an opening zone typically near
the top including a tear starting point or notch, typically in a
"V" shape, so as to concentrate the tearing energy at a local point
and thus start tearing the material from which the bag is made with
a minimum manual force.
[0005] Opening of the bag requires experience in the use of a tear
starting point, and such bags are usually difficult if not
impossible to open by applying a manual force anywhere else than at
the tear starting point, which guarantees the integrity of the bag
throughout its life.
[0006] In the case of easily tearable materials, an opening method
commonly called "Tircell" .RTM., typically composed of a striplet
with mechanical properties stronger than the properties of the
material to be torn, is fixed to the material to be torn, and
comprising a free end at which the striplet can be pulled manually
so that the said material can be torn.
[0007] Other preliminary cutting techniques are known that tend to
locally weaken a material, for example by laser, in order to
facilitate opening or tearing of a plastic film.
[0008] Problems that Arise
[0009] Firstly, in the case of tear-opening bags from a tear
starting point, it is observed that the nature of the tear is often
random.
[0010] Moreover, the tear can propagate in a given direction on one
of the faces or walls of the bag, while it might propagate in a
completely different direction on the other face or facing
panel.
[0011] This is all very annoying, because a random propagation of
the tear in the bag can purely and simply destroy the bag.
[0012] Moreover, in bag applications, there is no economic known
tearable material in which the tear propagates in a predetermined
manner or along a straight-line.
[0013] Furthermore, since the materials from which bags are made
have increasingly high mechanical properties, a "Tircell".RTM. type
opening means would not be suitable, and in any case its production
cost is relatively high. Moreover, since some existing bags may be
sterilized, this opening means located outside the film to be torn
would not be suitable for heat treatments such as
sterilization.
[0014] Moreover, firstly the presence of a free end introduces a
much greater risk of accidental opening than the presence of a tear
starting point, and secondly it requires special and therefore
expensive manufacturing means.
[0015] For formation of pre-cut lines, it is known firstly that
they require expensive equipment, and secondly that they are
difficult to use in that high precision and a uniform cut depth are
necessary, and the final result may be that the material is
mechanically weakened over a considerable width which can make it
more difficult to maintain integrity of the packaging throughout
its life.
[0016] Therefore, the applicant has attempted to find a more
efficient and reliable means with greater industrial productivity
to solve problems arising with the state of the art, particularly
by the use of a laser.
DESCRIPTION OF THE INVENTION
[0017] According to the invention, packaging of a product,
typically in the form of a bag, forms a container comprising two
sidewalls, a bottom and a filling opening, that can be closed after
the product has been packaged in the said packaging, the said
container being formed from a hand tearable material typically made
of a plastic strip, and comprising a first opening area containing
a tear starting point typically formed on one edge of the said
container in order to open the said packaging for the first time
after it has been filled and sealed, the said edge typically being
formed by sealing the edges of the two sidewalls.
[0018] This packaging is characterised in that, in the said first
opening area:
[0019] a) each side comprises at least one first stiffening element
locally reinforcing the said side wall, typically facing each other
and, with the associated said sidewall, forming a main barrier to
the said typically continuous tear, the said stiffening element
being chosen such that the propagation energy of the said tear is
less than the rupture energy of the said main barrier, such that
the said main barrier forms a partition line in the said packaging,
with a top part that will be completely or partly torn during the
said first opening, and a lower part that will act as a container
for the said product,
[0020] b) the said tear starting point is wholly or partly located
in the said upper part and at a distance from the said first
stiffening element typically less than 10 mm,
[0021] c) each sidewall comprises a means of guiding the said tear
during the said first opening, such that the said tear cannot
separate from the said first stiffening element by more than 20
mm.
[0022] This combination of means a) to c) provides a means of
solving all problems arising with the state of the art.
[0023] The applicant has observed firstly that the presence of a
first stiffening element can form a sort of barrier delimiting two
zones (the so-called upper part and the so-called lower part) such
that a tear initiated in one zone will not propagate to the other
zone, while choosing higher mechanical characteristics for the
stiffening element than for the material forming the packaging,
particularly its resistance to tearing. Thus, since the tear is
typically initiated in the upper part rather than in the lower part
forming the part of the packaging containing the packaged product,
this means guarantees integrity of the lower part, thus eliminating
the risk of the product been spilled when the bag is opened.
[0024] Secondly, the applicant has observed that problems that
arise when the bag is opened can be restricted by also using a
guide means in order to "direct" the tear--the tear being formed
starting from a tear starting point close to the said first
stiffening element in the upper part or at the limit between the
upper and lower parts--without it being necessary to assign a
precisely predetermined or determined trajectory to the tear, the
purpose being that the final consumer can open the bag in a single
gesture and without the need for any accessory whatsoever, so as to
obtain the simply required result.
[0025] As will become clear in the reminder of the description of
the invention, the combination of means a) to c) may be applicable
to all types of bags including sterilisable bags, the extra cost
for its application being negligible or very low depending on the
precise nature of the chosen stiffening element and the guide
means.
DESCRIPTION OF THE FIGURES
[0026] FIGS. 1a to 15c relate to the invention.
[0027] FIGS. 1a, 1c, 1d, 2a, 2c, 3a, 4a, 6, 9, 10 and 12a are
diagrammatic views of rectangular bags (1) with a side view of a
wall (2)--to illustrate the relative position of the said
stiffening element (5), the said tear starting point (4), and the
presence of the said guide means (6).
[0028] FIGS. 1a, 1d, 2a, 3a, 4a and 5 relate to bags (1) with an
unsealed filling opening (13) and therefore ready to be filled,
while FIGS. 1c, 2c, 5 and 6 relate to bags that are closed after
filling, with the filling edge being sealed (14).
[0029] FIGS. 1b, 2b, 3b, 3c and 4b show sections through sidewalls
(2, 2') of bags (1) at the said first stiffening element (5) and
possibly at the said guide means (6).
[0030] FIGS. 1a to 1c relate to a first embodiment of the invention
in which the stiffening element (5) is a thread (50), and in which
the said guide means (6) is formed by the use of an oriented
material (60)--symbolized by "O=>" and by the sealed edge
(14).
[0031] FIG. 1a represents the bag (1) before being filled.
[0032] FIG. 1b is a section along A-A in FIG. 1a.
[0033] FIG. 1c shows the bag (1) after it has been filled and
closed.
[0034] FIG. 1d, corresponding to FIG. 1a, shows the bag (1) in
which the filling opening (13) is perpendicular to the side (15) of
the first opening of the bag.
[0035] FIGS. 2a to 2c relate to another embodiment of the invention
in which the stiffening element (5) is a (50) and in which the said
guide means (6) is composed of a thread forming the said second
stiffening element (61).
[0036] FIG. 2a shows the bag (1) before being filled.
[0037] FIG. 2b is a section along A-A in FIG. 1a.
[0038] FIG. 2c shows the bag (1) after it has been filled and
closed.
[0039] FIGS. 3a to 3c relate to other embodiments of the
invention.
[0040] FIG. 3a shows a bag (1) in which the filling opening (13)
covers the entire section of the bag, while the said top part (11)
corresponding to the part of the bag torn the first time that it is
opened is only in the right corner of the bag.
[0041] According to FIG. 3b, the stiffening element (5) and the
said second stiffening element (61) are formed by local deposits
(53).
[0042] According to FIG. 3c, the stiffening element (5) and the
said second stiffening element (61) are formed by overthicknesses
(54) of the material forming the walls (2, 2').
[0043] FIG. 4a is similar to FIG. 3a, but the stiffening element
(5) and the said second stiffening element (61) are formed by a
single striplet (52) fixed to the surface of each wall (2, 2') in
which a central line of weakness (520) is formed.
[0044] FIG. 4b is a section along A-A in FIG. 4a.
[0045] FIG. 5 shows a bag (1) in which the stiffening element (5)
is formed by a thread (50) and in which the said second stiffening
element (61) is formed by the sealing edge (14) typically
reinforced (62) by pleating.
[0046] FIG. 6 is similar to FIG. 1c, but the thread (50) is
oriented at an angle .alpha.>0 with respect to the orientation
O=>of the material forming the walls (2, 2').
[0047] FIGS. 7a to 8 diagrammatically illustrate two embodiments
for manufacturing the strip material (7) in the form of a reel (72)
designed to form the bags (1) with the insertion of the stiffening
element (5) and the guide means (6) composed of a thread (50).
[0048] According to FIG. 7a to 7c, the strip (7) is formed by
extrusion or assembly of two layers (70).
[0049] FIG. 7a shows a perspective view of the strip material (7),
the threads (50) being parallel to the machine direction MD of the
material. As a simple example, the dashed lines (71)
diagrammatically show the cutting out shape of the walls (2, 2') in
order to form the bags (1).
[0050] FIG. 7b shows a cross-sectional view before the two layers
(70) are brought together with the threads (50) placed between them
to form a strip material (7), as shown diagrammatically in the
sectional view in FIG. 7c.
[0051] FIG. 8 is similar to FIG. 7a, but the thread is no longer
straight due to a transverse displacement of the thread (50) on the
input side, synchronized with a longitudinal displacement along the
MD direction.
[0052] FIG. 9 corresponds to FIG. 1c, but the bag (1) is formed by
folding along a folding line (16) corresponding to the bottom (17)
of the bag.
[0053] FIG. 10 corresponds to FIG. 1c, but the stiffening element
(5) is composed of a label (51) that may be printed and/or
metallic.
[0054] FIG. 11 shows a perspective view of the bag (1) in FIG. 10
after opening and separation of the top part (11), and manual
pressure on the edges (19), so as to elastically separate the two
labels (51) and thus open up the orifice of the first opening
(15).
[0055] FIG. 12a shows a bag (1) in which the said stiffening
element (1) and the said second stiffening element (61) are formed
by a label (55) that could be printed and/or metallic, comprising a
line of weakness (550) forming the said partition line, and
provided with tear starting points (4) at its ends.
[0056] FIG. 12b shows a vertical cross-section through the bag
according to FIG. 12a, after opening and separating the top part
(11), and after closing again by using a foldable label (55),
typically metallic and printed, for example made of aluminium or
including aluminium.
[0057] Unlike FIGS. 7a to 8, FIGS. 12 to 14 show longitudinal
sectional views along the MD direction, of the formation of the
multilayer material (7) in reels (72) by complexing of different
types of films between cylinders, the MD direction usually also
being the direction of the orientation O=>of the material if
this material is oriented, with incorporation of a thread (50) as
the stiffening element (5) and as a second stiffening element (61)
between the layers.
[0058] FIG. 12 relates to manufacturing of the PET/Al/PP strip
material (7), with 6/6 PA threads being inserted between the PET/AJ
and PP layers.
[0059] FIG. 13 corresponds to FIG. 12, but relates to manufacturing
of the PET//Al/OPP/PP material, with a nylon thread being inserted
between the PET and Al/OPP/PP layers.
[0060] FIG. 14 is similar to FIG. 13, but the thread is coated with
glue (73) before being inserted between the PET and Al/OPP/PP
layers.
[0061] FIGS. 15a to 15c illustrate manufacturing of a strip
material (7) in which the stiffening element (5) is a thread (50)
arranged in the transverse direction TD, perpendicular to the
machine direction MD.
[0062] FIG. 15a shows a diagrammatic view of a longitudinal section
perpendicular to the strip material (7) to be made, showing a
device for gluing two films (70) using an adhesive (73), a thread
(50) being deposited over the entire width of the strip at regular
intervals so as to obtain a material according to FIG. 15b (top
view), and then a material according to FIG. 15c corresponding to
FIG. 15b after the parts of the thread external to the material
have been eliminated.
[0063] FIG. 16 shows a section through two sidewalls (2) and (2')
facing each other before welding to form a bag, two upper striplets
(51) forming the said guide means (6, 61), and two lower striplets
forming the said stiffening element (5).
DETAILED DESCRIPTION OF THE INVENTION
[0064] According to a first embodiment of the invention, the said
guide means (6) may be formed by:
[0065] a) a choice of a strip material (7, 60) oriented in a
direction symbolically denoted "O=>", the propagation energy of
the tear in the said direction typically being 1.5 times less than
in a perpendicular direction,
[0066] b) a relative orientation of the said "O=>" direction
with respect to the orientation of the said partition line formed
by the said first stiffening element, such that the tear propagates
along the said partition line of the said packaging, the said
partition line and the said direction typically forming an angle
.alpha. between 0 and 45.degree., the said packaging including one
or two tear starting points (4), themselves possibly forming an
acute angle oriented towards the said partition line.
[0067] This embodiment has been illustrated in FIGS. 1a to 1d, 6,
9, 10 and 12a.
[0068] According to a second embodiment of the invention, the said
guide means (6) may include a second stiffening element (61) on
each sidewall (2, 2') and typically in parallel, forming a
secondary barrier to the tear, typically parallel to the said first
stiffening element forming the said main barrier, the said tear
starting point being located between the said main and secondary
barriers so as to maintain the said tear between the said first
stiffening element and the said second stiffening element during
the said first opening.
[0069] The said first and second stiffening elements forming the
said main and secondary barriers are preferably identical,
continuous, parallel and separated by a distance typically varying
from 1 to 20 mm, and preferably from 2 to 10 mm; they may possibly
form a thread (50), a striplet (52) or a label (55) fixed to the
said face and having a line of weakness (520, 550) typically
obtained by making a preliminary mechanical cut or a laser cut, the
said striplet or label on one face (2) facing the said striplet on
the other face (2').
[0070] This embodiment has been illustrated in FIGS. 2a to 2c, 3a
to 3c, 4a to 4b, 5, 12a to 12b, and 16.
[0071] Note also that the two types of guide means can be combined,
as illustrated in FIG. 12a, such that packaging can be torn during
the first opening along a completely predetermined line.
[0072] As illustrated in all the figures, the said partition line,
which generally runs along or is coincident with the line formed by
the first stiffening element (5), may be a line forming a complete
separation between the said upper part (11) and lower part (12).
This arrangement is usually more practical or aesthetic, but it is
absolutely not compulsory.
[0073] It is often advantageous if this partition line is a
transverse line, so as to ensure that the said bag can be fully
opened, as illustrated for example on FIGS. 1a to 2c. But partial
opening would also be possible as illustrated in FIGS. 3a to
4b.
[0074] The nature, mechanical characteristics or thickness of the
said first stiffening element (5, 50, 51, 52, 53, 54, 55) forming
the said barrier should be chosen such that the propagation energy
of the said tear is typically at least 20% higher at the crossing
of the said main barrier (5') than in the strip material (7)
without the stiffening element. But in particular, when the first
stiffening element (5) or the second stiffening element (61) are
formed by the incorporation of an add-on element (thread, striplet,
etc.), the propagation energy of the tear at the crossing of the
said main barrier (5') including the said first stiffening element
(5) or the secondary barrier comprising the said second stiffening
element (61), may be much higher, at least twice as high, or even
five times as high or even more in some cases, than the propagation
energy of the tear in the strip material itself, such that it
becomes almost impossible for the tear to deviate from the "track"
assigned to it in the design of the said packaging, the first time
that it is opened.
[0075] All figures except for FIG. 3c illustrate the case in which
the said first stiffening element is composed of an add on element,
typically a thread (50) or a striplet (51) fixed to the said
sidewalls (2, 2').
[0076] The said thread (50) may be a textile thread made of a
natural, artificial or synthetic material, or a metallic wire, the
said thread or wire having a fracture strength equal to at least
0.5 N.
[0077] Similarly, the said striplet (51) may be a paper or metal
striplet, or a single layer or multilayer plastic striplet,
possibly printed.
[0078] As illustrated in FIG. 3b, the said first stiffening element
(5) forming the said barrier may be composed of a pattern in relief
(53) typically obtained by local deposition of material, for
example by printing, so as to form a relief with a thickness
typically between 20 and 200 .mu.m, and thus locally increase the
thickness of the said strip material by at least 20%. It may thus
be advantageous to form the said first stiffening element (5) and
the said second stiffening element (61) at the same time as the
strip material (7) that will form the container (1) is printed.
[0079] But as illustrated in FIG. 3c, the said first stiffening
element may be composed of an overthickness (54) of the material
forming the said face (2, 2') typically formed by punching or
extrusion of the said typically plastic material. In this case, it
may be advantageous to form two material rims (54) forming the said
stiffening element (5) and the second stiffening element (61) with
central thinning, typically during formation of the sealed edges
(3) using a tool hot enough to make the plastic material creep,
however cold enough so as not to seal the two faces (2, 2').
[0080] Advantageously, particularly aesthetically, the said strip
material (7) may be a multilayer material, the said first
stiffening element (5, 50, 51) being inserted between two layers
(70) of the said multilayer material, the two layers possibly being
different or identical.
[0081] The said strip material (7) may comprise at least one
extruded thermoplastic layer (70) or at least two coextruded
thermoplastic layers (70), or at least two layers (70) made of a
complexed strip material, the said stiffening element typically
being oriented in the "machine" direction MD of the strip material
(70) as illustrated in FIGS. 7a to 8 and 12 to 14 in which the
stiffening element is a thread, but possibly in the "transverse"
direction TD, as illustrated in FIG. 15c. But it would also be
possible according to the invention to insert a striplet between
the layers, or even discontinuous elements placed on a very thin
continuous thread type support (either a typically
single-dimensional product with a very long length L (L>>0),
or of the striplet type consisting of a two-dimensional product
with a relatively narrow width l (L>>l>0).
[0082] The packaging according to the invention may typically be
formed either from two strip materials (7) that may be identical or
different, by cutting the two materials into strips, each forming a
sidewall (2, 2') of the said packaging, and sealing of the edges to
form a sealed edge (3), or from a single strip material by folding,
sealing and cutting, one side of the said packaging forming a fold
(15).
[0083] The said sealing may typically be heat sealing consisting of
compression of the edges, particularly such that each end of the
said stiffening element (5, 50, 51) is coated by the said strip
material (7) by local creep of the said strip material, so as not
to damage the leak tightness of the packaging.
[0084] According to the invention, the said strip material (7) may
be chosen from among, or may include, one or several of the
following materials: paper, metallic sheet typically made of
aluminium, film or a layer of PET, PA, PP, PE in one or two
directions, possibly metallised, the said material being between 20
and 200 .mu.m thick, the said strip material being a material with
1 to 5 layers (70).
[0085] When PE is used, a tearable PE preferably at least 60 .mu.m
thick will be used.
[0086] According to one variant of the invention, the packaging may
comprise an add-on bottom (18), so that a package can be obtained
with an upright station.
[0087] As also shown in FIGS. 12a and 12b, the said first
stiffening element (5) may have characteristics chosen based on
foldability/unfoldability so that the said packaging can be closed
again after the said opening for the first time. This can be
achieved using a metallic striplet, typically made of aluminium,
that can also be printed.
[0088] One particular purpose of the invention is a bag, typically
with rectangular sides (2, 2') made of a multilayer material,
typically including 2 to 4 layers, the said first stiffening
element of each face (2, 2') facing the other and being composed of
a textile thread, typically made of PET or PA, parallel to the said
opening (13) and typically at a distance from this edge equal to
between 5 mm and 30 mm such that the said upper part (11) has a
relatively small surface area compared with the said lower part,
typically less than 0.2 times the surface area of the said lower
part.
[0089] Depending on the case, this type of bag may have its filling
opening (13) in the said upper part, as illustrated on most of the
bags shown in the figures or in the said lower part (12) as
illustrated in FIG. 5, or on the side as illustrated in FIG. 1d in
which the filling opening is perpendicular to the partition line
formed by the said main barrier.
[0090] Like the second stiffening element (61), the said first
stiffening element (5) may also be located on the inner and/or
outer face of the said wall (2, 2'). Thus, the invention can also
be used to obtain all sorts of combinations depending on which of
the two faces is considered, the first stiffening element (5) or
the second stiffening element (61). If necessary, it is also
possible to accumulate several embodiments for the first stiffening
element (5) and for the guide means (6) as a function of technical,
aesthetic, production and usage requirements.
[0091] The first stiffening element (5), and possibly the said
guide means, may be composed of or may include a striplet (51, 52),
for example in the form of a typically extruded profile like that
illustrated in FIGS. 10, 11, 16.
[0092] In this case, it may be advantageous for the said striplet
(51, 52) to also include a closing means, the striplet on one face
typically comprising a closing element cooperating with a
complementary closing element facing it on the other side, the said
closing means typically being of the "ZIP" type located below the
said first stiffening element in the said lower part (12).
[0093] But moreover, and independently of the stiffening element,
the packaging according to the invention may include a closing
means, one face (2) typically including a closing element
cooperating with a complementary closing element facing it on the
other side (2'), the said closing means typically being of the
"ZIP" type located below the said first stiffening element in the
said lower part (12).
[0094] Another purpose of the invention consists of a process for
manufacturing a package according to the invention in which:
[0095] a) all or part of the strip material (7) is formed by
extrusion or coextrusion, complexing or gluing onto a backing, in
which the said first stiffening element (5, 50, 51) and if
applicable the said second stiffening element (61) is solidarised
during the said extrusion or coextrusion, complexing or gluing onto
a backing, to this material, the said first stiffening element and
possibly the said second stiffening element typically being
supplied, and unwound along the machine direction MD of the
material strip (7) and moved forwards by the forwards movement of
the said extruded or coextruded, complexed or glued strip material
(7),
[0096] b) the said container (1) is typically formed by forming a
sealed edge (3) of the faces (2, 2') formed from two material
strips (7) or from a single strip forming a fold, and possibly
forming the said tear starting point (4) and cutting out the said
container.
[0097] According to another variant embodiment of the
invention:
[0098] a) the said strip material (7) and the said first stiffening
element (5), and possibly the said second stiffening element (6)
are supplied,
[0099] b) and the said container (1) is then formed typically by
forming a sealed edge (3) of the faces (2, 2') formed starting from
two material strips (7) or starting from a single strip forming a
fold, possibly forming the said tear starting point (4) and cutting
the said container, the said stiffening element and possibly the
said second stiffening element being solidarised to the said
container typically by welding or gluing, on the outside or inside
of the said package, during formation of the said container.
[0100] According to another variant embodiment of the
invention:
[0101] a) the said strip material (7) is supplied, and the said
first stiffening element is applied or formed typically in a
clearly marked manner on the said strip material,
[0102] b) the said container (1) is then formed, typically by
forming a sealed edge (3) of the faces (2, 2') formed starting from
two material strips (7) or from a single strip by folding, possibly
forming the said tear starting point (4) and cutting out the said
container.
[0103] Regardless of which variant embodiment of the invention is
used, the said first stiffening element (5) and possibly the said
second stiffening element (61) may be coated typically with glue or
adhesive such that they are absolutely fixed to the said strip
material (7) and that there is no risk of delamination and no risk
of the package losing its seal or the permeability of the package
being increased.
[0104] Usually, the materials used to make the first stiffening
element (5) and the second stiffening element (61) are compatible
with the materials forming the said strip material (7), but if an
appropriate choice of the glue or adhesive is made, it is virtually
possible to make any type of first stiffening element (5) and
second stiffening element (61) bond to the said strip material
(7).
[0105] Depending on the case, and particularly when the said first
stiffening element (5) and the second stiffening element (61) are
inserted between the layers of strip material (7), the thickness ER
of the said first stiffening element (5) and/or second stiffening
element (61) will be chosen to be typically thin compared with the
thickness of the strip material (7) E.sub.B--for example four times
thinner or even 8 times thinner (10 .mu.M vs 80 .mu.m).
[0106] On the other hand, for example when a striplet (51, 52) or a
label (55) is used, its thickness may be approximately equal to the
thickness of the strip material, if necessary.
[0107] Advantageously, the said first stiffening element (5) and
the said second stiffening element (61) may advantageously be
identical and be formed simultaneously, in which case the strip
material (7) may or may not be oriented.
[0108] Usually, the said strip material (7) may be chosen from
among the following multilayer materials: PET/PP, PET/Al/PP,
PET/Al/OPA/PP, PET/Al/PE, PET/Al/OPA/PE, PET/OPA/Al/PP,
PET/OPA/Al/PE, PET/PE, OPP/PE, OPP/PP, OPP/OPP, OPA/PP, OPA/PE,
where "Al" (also denoted "alu" or "ALU" in the figures) denotes a
thin aluminium sheet, typically thinner than 20 .mu.m, in which OPP
and OPA denote oriented PP and oriented PA respectively, and "/"
symbolically denotes separation between distinct layers.
[0109] According to the invention, the said strip material can also
be supplied, and after the said container has been formed, the said
product (8) can be packaged in the said container and the said
package can be closed, typically before forming the said thinner
tear starting point (4) and cutting out the said container, so as
to use the so-called FFS (Form-Fill-Seal) process.
[0110] In this case, the said supplied strip material may include
the said first stiffening element (5) oriented along the transverse
direction TD, perpendicular to the machine direction MD of
unwinding of the said strip material. FIGS. 15a to 15c illustrate
one industrial means of making a strip material comprising a thread
oriented in the transverse direction, rather than in the machine
direction as shown in FIG. 7a. The possibility of having a second
thread forming the second stiffening element (61) is shown in
dashed lines in FIGS. 15b and 15c.
[0111] According to one variant of the process, the said supplied
strip material does not include the said first stiffening element
(5), the said first stiffening element (5) and the said guide means
(6) may be formed or applied onto the faces (2) and (2') if
necessary when using the said FFS process.
[0112] According to the invention, the said first stiffening
element (5)--and possibly the said guide means (6) if
necessary--may be a striplet applied to the inside of the said
container such that nothing is visible from the outside, and/or
such that the external surface of the bag is smooth. FIG. 16
illustrates this possible type of bag, in which the two sidewalls
(2) and (2') are represented before welding face to face, the two
upper striplets (51) forming the said guide means (6, 61), the two
lower striplets forming the said stiffening element (5). All these
striplets can be fixed to the sidewalls either during manufacture
of the said strip material, or during manufacture of the said
container.
[0113] Another purpose of the invention consists of the strip
material or the film (7) that will implement the process according
to the invention. This material or film that will be used on
automatic FFS type filling machines includes the said first
stiffening element (5) and possibly the said guide means, the said
first stiffening element (5) and possibly the said guide means
being oriented in the machine direction MD or in the transverse
direction TD.
[0114] As already mentioned, this film can be obtained using
different technologies including complexing. The stiffening element
(5) and the guide means are typically introduced during lamination,
preferably between the two films forming the layers (70). According
to one method, their positioning within the width of the strip
material is adjustable, and the function will be obtained in the
longitudinal direction or the machine direction MD. Obviously, as
many stiffening elements or guide means as are necessary can be
introduced over the width of the strip material (7) in order
to:
[0115] guide the tear,
[0116] and/or satisfy the needs of several placements that will be
cut out later,
[0117] and/or integrate the required function on the front and/or
the back.
[0118] The principle diagram in FIG. 7a only shows two threads (50)
in the strip material (7), for the purposes of illustration.
[0119] The invention is used for applications in packaging of all
types of products, for example for food products, cosmetics and
household cleaning products.
[0120] Example Embodiments
[0121] All figures show example embodiments of bags (1).
[0122] The strip materials (7) used in the manufacturing tests are
12 .mu.m/9 .mu.m/90 .mu.m thick PET/Al/PP, PET/Al/OPA/PP as shown
in FIGS. 12 to 14, and 80 .mu.m thick PET/PE and PEBD.
[0123] The first stiffening element (50) and the second stiffening
element (61) consist of a 13 strand PA6/6 nylon thread, the
diameter of each strand being 10 .mu.m.
[0124] When completing layers (70) according to FIGS. 7a and 12 to
14, two threads (50, 61) were inserted at a distance of 7 mm from
each other, without needing to modify the "standard" completing
rate, so as to form the stiffening element (50) and the second
stiffening element (51) simultaneously.
[0125] Sterilisable bags were also made.
[0126] Tests were carried out using a metal wire or an "anti-theft"
striplet designed to provide an alert, typically by triggering a
siren, in the case of a fraudulent crossing between the gateways
associated with cash tills in shops, as the first stiffening
element (50).
[0127] Reclosable bags were also made using a 40 .mu.m thick and 20
mm wide aluminium striplet as the first stiffening element (5) on
each face, by incorporating a "ZIP" type closure.
[0128] All the manufactured bags were tested by a panel of persons
representing "average consumers" opening the bags normally without
taking any special care as they would in everyday life at home.
[0129] The results clearly showed that the tear propagates in a
controlled and direct manner using the means according to the
invention.
ADVANTAGES OF THE INVENTION
[0130] The invention has very many advantages.
[0131] Firstly, it divulges a new type of packaging that maintains
its integrity the first time it is opened.
[0132] It also divulges a large number of ways in which the
invention can be implemented.
[0133] It also divulges possibilities of simultaneously
incorporating other functions in the packaging (reclosing,
detection, etc.).
[0134] Finally, it may be used at no significant extra cost,
depending on the embodiment.
[0135] List of Marks
[0136] Bag--Container . . . 1
[0137] Partition line . . . 10
[0138] Upper part . . . 11
[0139] Lower part . . . 12
[0140] Bag filling opening . . . 13
[0141] Sealed filling edge . . .
[0142] Area or side of the first opening . . . 15
[0143] First opening orifice . . . 150
[0144] Fold . . . 16
[0145] Bottom of bag . . . 17
[0146] Add on bottom for upright station . . . 18
[0147] Opening side edge . . . 19
[0148] Sidewalls . . . 2, 2'
[0149] Edge with weld of bag sidewalls 2 and 2' . . . 3
[0150] Tear starting point . . . 4
[0151] Stiffening element . . . 5
[0152] Main barrier=5+2/2' . . . 5'
[0153] Thread . . . 50
[0154] Striplet, strip, label . . . 51
[0155] Striplet with line of weakness . . . 52
[0156] Line of weakness . . . 520
[0157] Relief pattern--localized deposition of material . . .
53
[0158] Material overthickness . . . 54
[0159] Printed label (metallic) . . . 55, 55'
[0160] Line of weakness . . . 550
[0161] Guide means . . . 6
[0162] Oriented material (O=>) . . . 60
[0163] Second type 5 stiffening element . . . 61
[0164] "Reinforced" sealing edge 14 . . . 62
[0165] Strip material to form 2, 2' and 1 . . . 7
[0166] Multilayer material layers . . . 70
[0167] Cut lines . . . 71
[0168] Reel . . . 72
[0169] Glue--adhesive . . . 73
[0170] Product contained in the bag . . . 8
* * * * *