U.S. patent application number 10/861235 was filed with the patent office on 2005-01-06 for sole structure for a shoe.
Invention is credited to Araki, Kenji, Kaneko, Yasunori, Kimura, Takaya, Kita, Kenjiro, Oda, Takao, Sato, Natsuki, Suzuki, Kazuhiko, Takeshita, Takeshi.
Application Number | 20050000115 10/861235 |
Document ID | / |
Family ID | 33161586 |
Filed Date | 2005-01-06 |
United States Patent
Application |
20050000115 |
Kind Code |
A1 |
Kimura, Takaya ; et
al. |
January 6, 2005 |
Sole structure for a shoe
Abstract
A hard elastic body (10) having a longitudinally extending
cavity (13) formed therein is provided mainly at a forefoot region
(F) of a sole body. The cavity (13) is formed of a first curved
surface (11) extending curvedly in a longitudinal direction and a
second curved surface (12) disposed under the first curved surface
(11) and extending curvedly in a longitudinal direction as well. A
front and rear end of the second curved surface (12) is connected
to a front and rear end of the first curved surface (11)
respectively and an intermediate portion of the second curved
surface (12) is spaced apart downwardly from an intermediate
portion of the first curved surface (11). A path (PQ.sub.1) between
the front and rear end of the first curved surface (11) is
substantially equal to a path (PQ.sub.2) between the front and rear
end of the second curved surface (12). When the first curved
surface (11) is pressed downwardly, the sole body is deformed in
such a way that a rear foot region (R) of the sole body is lifted
upwardly.
Inventors: |
Kimura, Takaya; (Kobe-shi,
JP) ; Kaneko, Yasunori; (Suita-shi, JP) ;
Takeshita, Takeshi; (Osaka-shi, JP) ; Suzuki,
Kazuhiko; (Wakayama-shi, JP) ; Araki, Kenji;
(Osaka-shi, JP) ; Sato, Natsuki; (Mino-shi,
JP) ; Oda, Takao; (Ikeda-shi, JP) ; Kita,
Kenjiro; (Ikoma-gun, JP) |
Correspondence
Address: |
FASSE PATENT ATTORNEYS, P.A.
P.O. BOX 726
HAMPDEN
ME
04444-0726
US
|
Family ID: |
33161586 |
Appl. No.: |
10/861235 |
Filed: |
June 3, 2004 |
Current U.S.
Class: |
36/25R ; 36/142;
36/28; 36/30R; 36/44 |
Current CPC
Class: |
A43B 7/1445 20130101;
A43B 7/142 20130101; A43B 13/16 20130101; A43B 13/12 20130101; A43B
13/026 20130101; A43B 7/1425 20130101; A43B 13/141 20130101; A43B
13/181 20130101; A43B 7/141 20130101; A43B 7/1435 20130101 |
Class at
Publication: |
036/025.00R ;
036/028; 036/030.00R; 036/044; 036/142 |
International
Class: |
A43B 013/00; A43B
013/38; A43B 013/12; A43B 007/24 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 5, 2003 |
JP |
2003-160828 |
May 31, 2004 |
JP |
2004-160777 |
Claims
What is claimed is:
1. A sole assembly for a shoe having a sole body, wherein said sole
body has a flat-shaped concavity formed at a forefoot region
thereof, said cavity is defined by a first curved surface formed of
elastic material and a second curved surface disposed under said
first curved surface and formed of elastic material, a front and
rear end of said second curved surface is coupled to a front and
rear end of said first curved surface respectively, an intermediate
portion of the second curved surface is located downwardly away
from an intermediate portion of said first curved surface, a path
between said front end and said rear end of said first curved
surface is substantially equal to a path between said front end and
said rear end of said second curved surface, and said sole body
deforms in such a way that when said first curved surface is
pressed downwardly a rear side region of said sole body is lifted
upwardly.
2. The sole assembly of claim 1, wherein said cavity is
parallelogrammatical in shape.
3. The sole assembly of claim 1, wherein said sole body has a hard
elastic body at said forefoot region, said hard elastic body having
said cavity formed therein and being harder than said sole
body.
4. The sole assembly of claim 3, wherein said elastic body has an
upper area including said first curved surface and a lower area
including said second curved surface, the bending rigidity of a
front side portion of said upper area is lower than that of a rear
side portion of said upper area, and the bending rigidity of a rear
side portion of said lower area is lower than that of a front side
portion of said lower area.
5. The sole assembly of claim 4, wherein a thickness of said front
side portion of said upper area is smaller than that of said rear
side portion of said upper area, and a thickness of said rear side
portion of said lower area is smaller than that of said front side
portion of said lower area.
6. The sole assembly of claim 4, wherein a groove or through hole
is formed at a portion with a lower bending rigidity, or a rib is
formed at a portion with a higher bending rigidity.
7. The sole assembly of claim 4, wherein said rear side portion of
said upper area and said front side portion of said lower area have
a FRP sheet interposed therein.
8. The sole assembly of claim 4, wherein said rear side portions of
said upper area and said lower area of said elastic body are united
into a unit on the rear side of said first and second curved
surface and extend further rearward, and a rearmost end of an
extension of said unit is disposed at a heel region of said sole
body.
9. The sole assembly of claim 1, wherein said cavity defined by
said first and second curved surface has a reinforced member to
increase the rigidity of said sole body or said elastic body in a
lateral direction.
10. The sole assembly of claim 9, wherein said reinforcement member
is composed of one or more ribs provided on said second curved
surface, said ribs extending substantially in a lateral
direction.
11. The sole assembly of claim 1, wherein an elastic structure is
provided at said forefoot region of said sole body, and said
elastic structure is composed of a first plate including said first
curved surface and a second plate including said second curved
surface, a front and rear end of said second plate being coupled to
a front and rear end of said first plate respectively.
12. The sole assembly of claim 1, wherein a soft elastic member
softer than said sole body is inserted into at least a portion of
said cavity.
13. The sole assembly of claim 12, wherein said elastic member is
composed of a plurality of members each extending substantially in
a lateral direction.
14. The sole assembly of claim 1, wherein a bottom surface of said
sole body constitutes a sole ground contact surface.
15. The sole assembly of claim 1, wherein said first and second
curved surface crosses a thenar eminence of a wearer's foot in a
longitudinal direction.
16. The sole assembly of claim 1, wherein said first and second
curved surface crosses a first proximal phalanx of a wearer's foot
in a lateral direction.
17. The sole assembly of claim 1, wherein said first and second
curved surface crosses a fifth proximal phalanx of a wearer's foot
in a lateral direction.
18. The sole assembly of claim 1, wherein said cavity penetrates
said sole body in a lateral direction.
19. A sole assembly for a shoe having a sole body, wherein said
sole body has a flat-shaped cavity formed at a forefoot region
thereof, said cavity is defined by a first curved surface formed of
elastic material and a second curved surface disposed under said
first curved surface and formed of elastic material, a front and
rear end of said second curved surface is coupled to a front and
rear end of said first curved surface, respectively, an
intermediate portion of the second curved surface is located
downwardly away from an intermediate portion of said first curved
surface, and the bending rigidity of said forefoot region of said
sole body changes at two stages of a first bending rigidity to a
second bending rigidity as the progress of bending at the time of
bending motion of said forefoot region of said sole body.
20. The sole assembly of claim 19, wherein said bending rigidity
changes from said first bending rigidity to said second bending
rigidity by substantially closing said cavity.
21. The sole assembly of claim 19, wherein a soft elastic member
softer than said sole body is inserted into at least a portion of
said cavity.
22. The sole assembly of claim 21, wherein said elastic member is
composed of a plurality of members each extending substantially in
a lateral direction.
23. The sole assembly of claim 19, wherein a bottom surface of said
sole body constitutes a sole ground contact surface.
24. The sole assembly of claim 19, wherein said first and second
curved surface crosses a thenar eminence of a wearer's foot in a
longitudinal direction.
25. The sole assembly of claim 19, wherein said first and second
curved surface crosses a first proximal phalanx of a wearer's foot
in a lateral direction.
26. The sole assembly of claim 19, wherein said first and second
curved surface crosses a fifth proximal phalanx of a wearer's foot
in a lateral direction.
27. The sole assembly of claim 19, wherein said cavity penetrates
said sole body in a lateral direction.
28. A sole assembly for a shoe having a sole body, wherein said
sole body has a flat-shaped cavity formed at a forefoot region
thereof, said cavity is defined by a first curved surface formed of
elastic material and including a downwardly convex curve and a
second curved surface disposed under said first curved surface,
formed of elastic material and including a downwardly convex curve,
a front and rear end of said second curved surface is coupled to a
front and rear end of said first curved surface respectively, an
intermediate portion of the second curved surface is located
downwardly away from an intermediate portion of said first curved
surface, and said sole body deforms in such a way that when said
first curved surface is pressed downwardly a rear side region of
said sole body is lifted upwardly.
29. The sole assembly of claim 28, wherein a soft elastic member
softer than said sole body is inserted into at least a portion of
said cavity.
30. The sole assembly of claim 29, wherein said elastic member is
composed of a plurality of members each extending substantially in
a lateral direction.
31. The sole assembly of claim 28, wherein a bottom surface of said
sole body constitutes a sole ground contact surface.
32. The sole assembly of claim 28, wherein said first and second
curved surface crosses a thenar eminence of a wearer's foot in a
longitudinal direction.
33. The sole assembly of claim 28, wherein said first and second
curved surface crosses a first proximal phalanx of a wearer's foot
in a lateral direction.
34. The sole assembly of claim 28, wherein said first and second
curved surface crosses a fifth proximal phalanx of a wearer's foot
in a lateral direction.
35. The sole assembly of claim 28, wherein said cavity penetrates
said sole body in a lateral direction.
Description
BACKGROUND OF THE INVENTION
[0001] The present invention relates to a sole structure for a
shoe, and more particularly, to an improvement in bendability of a
sole forefoot portion.
[0002] A sole of a shoe is typically formed of a soft elastic
material to achieve cushioning properties and bendability or
flexibility is also required at a sole forefoot portion to get a
smooth `ground-kicking` of the sole forefoot portion during running
or walking. In a prior art shoe, bendability or flexibility of a
sole forefoot portion is achieved by decreasing the thickness of
the sole forefoot portion or forming a laterally extending bent
groove at the sole forefoot portion.
[0003] However, in a conventional sole assembly, bending motion of
a forefoot of a shoe wearer is transmitted to a sole forefoot
portion of a shoe via an upper of the shoe at the time of bending
of the forefoot portion of the shoe wearer. That is, a conventional
sole assembly is not structured in such a way that bending motion
of a forefoot of a shoe wearer does not directly bend the sole
forefoot portion of a shoe.
[0004] The present invention has been made in view of these
circumstances and its object is to provide a novel sole assembly
for a shoe that is structured in such a way that bending motion of
a forefoot of a shoe wearer directly bends the sole forefoot
portion of a shoe. In other words, the current invention is
directed to providing a sole assembly having an improved
bendability.
SUMMARY OF THE INVENTION
[0005] The present invention is directed to a sole assembly for a
shoe that has a sole body. The sole body has a flat-shaped cavity
formed at a forefoot region thereof. The cavity is defined by a
first and second curved surface that is formed of elastic material,
connected to each other at a front and rear end and spaced apart at
an intermediate portion. A path between the front end and the rear
end of the first curved surface is substantially equal to a path
between the front end and the rear end of the second curved
surface. The sole body deforms in such a way that when the first
curved surface is pressed downwardly a rear side region of the sole
body is lifted upwardly.
[0006] According to the present invention, when the forefoot
portion of the sole body is pressed downwardly prior to bending
motion of the forefoot portion of a wearer's foot, the first curved
surface deforms to come closer to the second curved surface and the
sole body bends in such a way that rear side region of the cavity
e.g. a rear foot region of the sole body is lifted upwardly.
[0007] In this case, since the sole body bends or buckles when it
senses the bending motion of the forefoot portion of a wearer's
foot, bending of the forefoot portion of the foot can be smoothly
and directly transmitted to the sole body. In other words, loading
of the weight of a shoe wearer causes bending of the sole body.
Thereby, bendability of the sole body can be improved. Also, in
this case, since the sole body bends with the cavity between the
first and second curved surface contracted, wrinkles hardly occur
on the top surface of the sole body at the time of bending of the
sole body thereby preventing occurrence of blister or shoe sore of
a foot and elongation of an outsole can be lessened at the time of
bending of the sole body to prevent separation of the outsole.
[0008] The cavity formed by the first and second curved surface may
be parallelogrammatical in shape.
[0009] The sole body may have an elastic body at the forefoot
region, which has the cavity formed therein and is harder than the
sole body.
[0010] The elastic body may have an upper area including the first
curved surface and a lower area including the second curved
surface. The bending rigidity of a front side portion of the upper
area may be lower than that of a rear side portion of the upper
area, and the bending rigidity of a rear side portion of the lower
area is lower than that of a front side portion of the lower
area.
[0011] In this case, when the compressive load is applied to the
front side portion of lower rigidity of the first curved surface
during bending motion of the forefoot portion of a foot, the front
side portion of the first curved surface easily deforms downwardly
to come closer to the second curved surface and the rear side
portion of lower rigidity of the second curved surface easily
deforms upwardly. Thereby, loading of the weight of a shoe wearer
can be linked to bending motion of the sole body and thus,
bendability of the sole body can be improved.
[0012] Also, in this case, since bending position of the sole body
is located to the rear of the loading position of the compressive
load from the forefoot portion of the foot, gripping area of the
sole body relative to the ground can be enlarged, thereby enhancing
the gripping power on leaving the ground.
[0013] A thickness of the front side portion of the upper area may
be smaller than that of the rear side portion of the upper area,
and a thickness of the rear side portion of the lower area may be
smaller than that of the front side portion of the lower area. In
this case, bending rigidity is modified by the variation of the
thickness of the entire area.
[0014] A groove or through hole may be formed at a portion with a
lower bending rigidity, or a rib may be formed at a portion with a
higher bending rigidity. In this case, bending rigidity is modified
by the variation of the thickness of the local area.
[0015] The rear side portion of the upper area and the front side
portion of the lower area may have a FRP (or Fiber Reinforced
Plastics) sheet interposed therein. FRP includes fibers such as
carbon, glass, aramid fiber or the like.
[0016] The rear side portions of the upper area and the lower area
of the elastic body may be united into a unit on the rear side of
the first and second curved surface and may extend further
rearward. A rearmost end of an extension of the unit may be
disposed at a heel region of the sole body.
[0017] In this case, the extension of the elastic body facilitates
upward movement of a rearfoot region of the sole body during
bending motion of the forefoot portion of a wearer's foot. As a
result, bending motion of the forefoot portion of the foot can be
more smoothly transmitted to the sole body and bendability of the
sole body can be further improved.
[0018] The cavity defined by the first and second curved surface
may have a reinforced member to increase the rigidity of the sole
body or the elastic body in a lateral direction. The reinforced
member prevents the cavity from being collapsed easily.
[0019] The reinforcement member may be composed of laterally
extending one or more ribs provided on the second curved surface.
In the case of ribs provided along the bending lines of the
forefoot portion of a foot, the forefoot portion of the sole body
is easy to bend at a portion between the adjacent ribs, thereby
displaying a `navigating effect` relative to the foot during
walking or running.
[0020] An elastic structure may be provided at the forefoot region
of the sole body that is composed of a first plate having the first
curved surface and a second plate having the second curved surface
whose front and rear end is coupled to a front and rear end of the
first plate respectively.
[0021] In another aspect of the present invention, bending rigidity
of the forefoot region of the sole body may be adapted to change at
two stages of a first bending rigidity to a second bending rigidity
as the progress of bending during bending motion of the forefoot
region of the sole body.
[0022] In this case, when the first curved surface deforms toward
the second curved surface during bending motion of the forefoot
portion of a wearer's foot, bending rigidity of the forefoot region
of the sole body changes from the first bending rigidity to the
second bending rigidity, thereby improving the bendability of the
sole body.
[0023] Two-stage change of the bending rigidity of the sole body
may be caused by substantially closing the cavity.
[0024] That is, in this case, the first bending rigidity is
rigidity before the first curved surface contacts the second curved
surface during bending motion of the sole body, and the second
bending rigidity is rigidity when the first curved surface is in
contact with the second curved surface with the cavity closed and
both surfaces are integrated with each other. The second bending
rigidity is far greater than the first bending rigidity with a
cavity formed and it functions generally as a rigid body relative
to the deformation of the sole body.
[0025] Therefore, when the first curved surface is in contact with
the second curved surface, the sole body is hard to further deform
and the sole body moves onto the motion of kicking the ground in
the state of a rigid body, thereby improving ground-kicking motion
of the sole body.
[0026] The cavity may be defined by a first curved surface formed
of elastic material and including a downwardly convex curve and a
second curved surface disposed under the first curved surface,
formed of elastic material and including a downwardly convex curve.
A front and rear end of the second curved surface is coupled to a
front and rear end of the first curved surface respectively and an
intermediate portion of the second curved surface is located
downwardly away from an intermediate portion of the first curved
surface. The sole body deforms in such a way that when the first
curved surface is pressed downwardly a rear side region of the sole
body is lifted upwardly.
[0027] In this case, when the first curved surface deforms to come
closer to the second curved surface during bending motion of the
forefoot portion of a wearer's foot, the sole body deforms in such
a way that a rear foot region of the sole body is lifted upwardly.
Thereby, bending of the forefoot portion of the foot can be
smoothly and directly transmitted to the sole body, thus improving
bendability of the sole body.
[0028] A soft elastic member (e.g. foamed material such as sponge)
softer than the sole body may be inserted into at least a portion
of the cavity.
[0029] In this case, suitable variation of position or expansion
rate of the soft elastic member to be inserted into the cavity can
modify the way of deformation of the first and second curved
surface such as the amount of elastic deformation or restorative
speed after elastic deformation of the first and second curved
surface.
[0030] The elastic member may be composed of a plurality of members
each extending substantially in a lateral direction.
[0031] A bottom surface of the sole body may constitute a sole
ground contact surface. In this case, deformation of the bottom
surface of the sole body becomes deformation of the ground contact
surface, so that bending motion of the forefoot portion of a foot
comes to bend the sole ground contact surface more directly.
[0032] The first and second curved surface may be adapted to cross
a thenar eminence of a wearer's foot in a longitudinal
direction.
[0033] In this case, when a load is applied from the thenar
eminence of the foot to the sole assembly, a rear side portion of
the sole forefoot portion is lifted upwardly. Thereby, a sole
assembly can be achieved that is suitable for a running shoe in
which repetitive loads act onto the thenar eminence of a foot.
[0034] The first and second curved surface is adapted to cross a
first proximal phalanx of a wearer's foot in a lateral
direction.
[0035] In this case, when a load is applied from the first toe to
the sole assembly, the second surface deforms so as to promote the
motion of the first toe toward the medial side. Thereby, load
transfer toward a sole edge portion is conducted smoothly, and a
sole assembly can be achieved that is suitable for a golf shoe in
which the motion of the first toe of the foot toward the medial
side is required at the time of impacting a golf ball.
[0036] The first and second curved surface is adapted to cross a
fifth proximal phalanx of a wearer's foot in a lateral
direction.
[0037] In this case, when a load is applied from the fifth toe to
the sole assembly, the second curved surface deforms so as to
restrain the motion of the fifth toe toward the lateral side.
Thereby, a stop wall can be formed on the lateral side of the sole
body that restrains downward deformation toward the lateral side
relative to the sideways motion such as sidestepping. A sole
assembly can thus be achieved that is suitable for a tennis shoe or
basketball shoe.
[0038] The cavity may penetrate the sole body in a lateral
direction so that bendability of the entire sole body in a lateral
direction can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] For a more complete understanding of the invention,
reference should be made to the embodiments illustrated in greater
detail in the accompanying drawings and described below by way of
examples of the invention. In the drawings, which are not to
scale:
[0040] FIG. 1 is a side view of a sole assembly according to a
first embodiment of the present invention;
[0041] FIG. 2 is an enlarged side view of a cavity of the sole
assembly of FIG. 1;
[0042] FIG. 3 is an enlarged side view of an elastic body of the
sole assembly of FIG. 1;
[0043] FIG. 4 is a side view illustrating a bent state of the sole
assembly of FIG. 1;
[0044] FIG. 5 is a side view illustrating a further bent state of
the sole assembly of FIG. 4;
[0045] FIG. 6 shows a side view of a sole assembly according to a
second embodiment of the present invention;
[0046] FIG. 7 is a side view illustrating a bent state of the sole
assembly of FIG. 6;
[0047] FIG. 8 is a side view of an elastic structure of a sole
assembly according to a third embodiment of the present
invention;
[0048] FIG. 9A is a partial side view of a sole assembly according
to a fifth embodiment of the present invention;
[0049] FIG. 9B is a partial bottom view of the sole assembly of
FIG. 9A;
[0050] FIG. 10A is a partial side view of a sole assembly according
to a sixth embodiment of the present invention;
[0051] FIG. 10B is a partial bottom view of the sole assembly of
FIG. 10A;
[0052] FIG. 10C shows a variant of the sole assembly of FIG.
10A;
[0053] FIG. 11A is a partial side view of a sole assembly according
to a seventh embodiment of the present invention;
[0054] FIG. 11B is a partial bottom view of the sole assembly of
FIG. 11A;
[0055] FIG. 12A is a partial side view of a sole assembly according
to an eighth embodiment of the present invention;
[0056] FIG. 12B is a partial bottom view of the sole assembly of
FIG. 12A;
[0057] FIG. 13 illustrates a foot pressure distribution diagram
showing foot pressure during the period of striking onto the ground
to leaving the ground in running along with a schematic view of an
elastic body of FIG. 3 disposed in a longitudinal direction;
[0058] FIG. 14 a top plan view of a sole for a cleated shoe or a
spiked shoe having studs at a sole forefoot portion along with a
schematic view of an elastic body of FIG. 3 disposed in a
longitudinal direction and with a bone structure of a foot;
[0059] FIG. 15 illustrates afoot pressure distribution diagram
showing foot pressure at the time of impacting a golf ball along
with a schematic view of an elastic body of FIG. 3 disposed in a
lateral direction; and
[0060] FIG. 16 illustrates afoot pressure distribution diagram
showing foot pressure during sidestepping in playing tennis or
basketball along with a schematic view of an elastic body of FIG. 3
disposed in a lateral direction.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0061] FIGS. 1 to 5 show a sole assembly of a first embodiment of
the present invention. As shown in FIG. 1, a sole assembly 1 in use
for a shoe includes a sole body that is comprised of a sole body
forefoot portion 2 disposed mainly at a forefoot region F of the
sole assembly 1 and a sole body heel portion 3 disposed at a heel
region H to a midfoot or plantar arch region M of the sole assembly
1. An outsole 4 that contacts the ground G is attached to the
bottom surface of the sole body. A region including the heel region
H and the midfoot region M of the sole assembly 1 is herein
referred to as a `rearfoot` region R.
[0062] The sole body may be formed of a soft elastic material.
Specifically, thermoplastic synthetic resin foam such as
ethylene-vinyl acetate copolymer (EVA), thermosetting resin foam
such as polyurethane (PU), or rubber material foam such as
butadiene or chloroprene rubber is used.
[0063] Mainly at the forefoot region F of the sole assembly 1,
there is provided an elastic body 10 having a flat shaped cavity or
void 13 formed therein and extending in a longitudinal direction.
The elastic body 10 is preferably formed of a hard elastic material
having a greater modulus of elasticity than the sole body. The
elastic body 10 may be formed of thermoplastic resin such as
thermoplastic polyurethane (TPU), polyamide elastomer (PAE), ABS
resin and the like. Alternatively, it may be formed of
thermosetting resin such as epoxy resin, unsaturated polyester
resin and the like.
[0064] The cavity 13 of the elastic body 10 is preferably a through
hole penetrating through the elastic body 10 in a lateral or shoe
width direction. As shown in FIG. 2, the cavity 13 is formed of a
first curved surface 11 extending curvedly in a longitudinal
direction and a second curved surface 12 disposed under the first
curved surface and extending curvedly in a longitudinal direction
as well. The first and second curved surfaces 11, 12 are coupled to
each other at points P and Q disposed at a front end and a rear end
respectively. Intermediate portions of the first and second curved
surfaces 11, 12 disposed between points P and Q are spaced apart
from each other. A path between points P and Q of the first curved
surface 11 i.e. a distance PQ.sub.1 measured along the first curved
surface 11 is substantially equal to a path between points P and Q
of the second curved surface 12 i.e. a distance PQ.sub.2 measured
along the second curved surface 12.
[0065] Also, the first curved surface 11 includes a generally flat
surface or slightly curved surface extending from a front end
toward a rear end thereof and a downwardly convexly curved surface
disposed at a rear end of the first curved surface 11. The second
curved surface 12 includes an upwardly convexly curved surface
disposed at a front end thereof and a downwardly convexly, slightly
curved surface extending from a front end toward a rear end of the
second curved surface 12.
[0066] As shown in FIG. 3, the elastic body 10 includes an upper
area 10A having the first curved surface 11 and a lower area 10B
having the second curved surface 12. The bending rigidity of a
front side portion 10A.sub.f of the upper area 10A is lower than
that of a rear side portion 10A.sub.r of the upper area 10A. The
bending rigidity of a front side portion 10B.sub.f of the lower
area 10B is higher than that of a rear side portion 10B.sub.r of
the lower area 10B.
[0067] More specifically, as shown in FIG. 3, a thickness of the
front side portion 10A.sub.f of the upper area 10A is smaller than
that of the rear side portion 10A.sub.r of the upper area 10A. A
thickness of the front side portion 10B.sub.f of the lower area 10B
is greater than that of the rear side portion 10B.sub.r of the
lower area 10B. That is, in this case, modification of the
thickness of the entire area changes the bending rigidity of the
elastic body 10.
[0068] In addition, a groove or through hole (not shown) may be
formed at areas where a lower bending rigidity is required.
Alternatively, ribs may be formed at areas where a higher bending
rigidity is required. That is, in this case, modification of the
thickness of the local area changes the bending rigidity of the
elastic body 10.
[0069] The rear side portions 10A.sub.r, 10B.sub.r of the upper and
lower areas 10A, 10B of the elastic body 10 are united into a unit
at the rear ends of the first and second curved surface 11, 12 and
extend over the rear ends. A rear end of the extended portion 10C
extends to the heel region H of the sole body (see FIG. 1).
[0070] Prior to bending motion of a forefoot portion of a shoe
wearer, when the forefoot region F of the sole assembly 1 is
pressed downwardly, a compressive load W (FIG. 1) deforms the first
curved surface 11 to bend downwardly toward the second curved
surface 12, as shown in FIG. 4. As a result, the sole assembly 1
buckles in such a way that the rearfoot region R of the sole
assembly 1 is lifted upwardly (see FIG. 4).
[0071] In this case, since the sole assembly senses bending motion
of a forefoot portion of a wearer's foot to buckle, bending motion
of the forefoot portion of the foot can be directly and smoothly
transmitted to the sole assembly. In other words, bending or
buckling of the sole assembly can be caused in conjunction with
loading of shoe wearer's weight. Thereby, bendability of the sole
assembly can be improved.
[0072] Moreover, since the front side portion 10A.sub.f of the
upper area 10A of the elastic body 10 has a lower bending rigidity
than the rear side portion 10A.sub.r of the upper area 10A and the
rear side portion 10B.sub.r of the lower area 10B has a lower
bending rigidity than the front side portion 10B.sub.f of the lower
area 10B, when the compressive load W acts on the front side
portion 10A.sub.f or a lower rigid portion of the upper area 10A of
the elastic body 10 during bending motion of a forefoot portion of
a wearer's foot, the front side portion 10A.sub.f easily bends
downwardly, and a front side portion of the first curved surface 11
comes toward the second curved surface 12 and thus, the rear side
portion 10B.sub.r, or a lower rigid portion of the lower area 10B
easily buckles upwardly. As a result bending motion of the forefoot
portion of a wearer's foot can be more smoothly transmitted to the
sole assembly, thereby enhancing bendability of the sole body.
[0073] Furthermore, in this case, since a bending or buckling
position of the entire sole assembly is shifted rearward relative
to an applied position of the compressive load W from the forefoot
portion of a foot, a gripping area of the sole assembly relative to
the ground surface G can be enlarged, thereby increasing gripping
force at the time of kicking and leaving the ground.
[0074] Also, since the sole assembly 1 deforms as the cavity 13
encompassed by the first and second curved surface 11, 12
contracts, a wrinkle is hard to occur on the top surface of the
sole body at the time of bending motion of the sole assembly
thereby preventing occurrence of a blister or shoe sore on a shoe
wearer's foot, and also, elongation of the outsole 4 is decreased
at the time of bending motion of the sole assembly thereby
preventing separation of the outsole 4 from the sole body.
[0075] Then, in the state shown in FIG. 4, the cavity 13 between
the first and second curved surface 11, 12 is approximately closed.
When the sole assembly 1 further bends from the state shown in FIG.
4, the upper area 10A and the lower area 10B of the elastic body 10
deform unitedly, as shown in a solid line of FIG. 5. A dotted line
of FIG. 5 shows the state of FIG. 4.
[0076] Therefore, a first bending rigidity of the elastic body 10
in the state of FIGS. 1 to 4 differs from a second bending rigidity
of the elastic body 10 in the state of FIGS. 4 to 5. That is, the
bending rigidity of the elastic body 10 and thus the sole assembly
varies from the first bending rigidity to the second bending
rigidity at two stages as the progress of bending motion. Also, the
second bending rigidity is far greater than the first bending
rigidity in the case where a cavity 13 is formed. Therefore, when
the bending rigidity shifts from the first rigidity to the second
rigidity during bending deformation of the sole assembly, the
elastic body 10 acts like a rigid body relative to deformation of
the sole assembly, thereby improving hard elastic property at the
time of kicking and leaving the ground.
[0077] In the first embodiment, as above-mentioned, an example has
been described where a path between points P and Q of the first
curved surface 11 or a distance PQ.sub.1 measured along the first
curved surface 11 is substantially equal to a path between points P
and Q of the second curved surface 12 or a distance PQ.sub.2
measured along the second curved surface 12 i.e. PQ.sub.1=PQ.sub.2.
However, the present invention is not limited to such an example.
The present invention can be applied to cases of
PQ.sub.1.dagger-dbl.PQ.sub.2 (i.e. PQ.sub.1<PQ.sub.2 and
PQ.sub.1>PQ.sub.2)
[0078] In the case of PQ.sub.1<PQ.sub.2, due to an elastic
elongation of a path between points P and Q of the first curved
surface 11 at the time of deformation of the first curved surface
11, a path between points P and Q of the first curved surface 11
after elastic elongation may be substantially equal to a path
between points P and Q of the second curved surface 12.
[0079] FIGS. 6 and 7 show a sole assembly of a second embodiment of
the present invention. In these drawings, like reference numbers
indicate identical or functionally similar elements.
[0080] As shown in FIG. 6, a soft elastic block 20 such as foamed
material (e.g. sponge) softer than the sole body 2 is interposed at
least at a portion of the cavity 13 of the elastic body 10.
[0081] In this embodiment, the way of deformation of the first and
second curved surface 11, 12 such as the amount of elastic
deformation or restorative speed after elastic deformation of the
first and second curved surface 11, 12 can be adjusted by suitably
changing expansion rate of the elastic block 10 inserted into the
cavity 13 or the inserted position thereof. In addition, FIG. 7
illustrates the state in which the first and second curved surface
11, 12 is elastically deformed similarly to the state shown in FIG.
4.
[0082] FIGS. 8 shows an elastic structure constituting a sole
assembly of a third embodiment of the present invention. In the
drawing, like reference numbers indicate identical or functionally
similar elements.
[0083] In the above-mentioned first and second embodiments, the
elastic body 10 was shown that has a cavity 13 formed of the first
and second curved surface 11, 12, whereas in this third embodiment,
an elastic structure shown in FIG. 8 is used that comprises a
band-shaped first and second plate 10A', 10B' whose opposite ends
are coupled to each other. That is, in this case, a first curved
surface 11 is formed of an inner surface of the first plate 10A'
and a second curved surface 12 is formed of an inner surface of the
second plate 10B'.
[0084] The elastic structure is preferably formed of a single loop
member in which a first plate 10A' and a second plate 10B' are
integrally formed with each other. This elastic structure is formed
of a similar material to the elastic body 10 of the first and
second embodiment. In this case as well, as with the first
embodiment, modification of thickness or formation of grooves,
through holes and ribs may be adopted in order to alter the
rigidity of a front and rear side portion of the first and second
plate 10A', 10B'. Alternatively, the rigidity of a midsole into
which the elastic structure is inserted may be locally altered.
[0085] In the first to third embodiments, the outsole 4 is provided
on the bottom surface of the elastic body 10 or the second plate
10B'. At least a portion of the bottom surface of the elastic body
10 or the second plate 10B' may constitute a sole ground contact
surface.
[0086] In this case, deformation of the second curved surface 12
becomes deformation of the ground contact surface, so that bending
motion of the forefoot portion of a foot comes to bend the sole
ground contact surface more directly.
[0087] FIGS. 9A and 9B show an elastic structure of a sole assembly
of a fifth embodiment of the present invention. In the drawings,
like reference numbers indicate identical or functionally similar
elements.
[0088] Similar to the third embodiment, the elastic structure is
formed of first and second plates 10A', 10B' that are coupled to
each other at respective opposite ends. In this case, a connecting
portion on the front side (or right side of FIG. 9A) of the first
and second plate 10A', 10B' is integrated with each other. Each of
the plates 10A', 10B' extends rearward (or to the left of FIG. 9A)
and a connecting element 5 that connects the first and second
plates 10A', 10B' on their rear sides constitutes a rear-side
connecting portion. Therefore, in this case, points P, Q on the
first and second curved surface 11, 12 are disposed at positions
shown in FIG. 9A.
[0089] Also, in the fifth embodiment, a cavity formed by the first
curved surface 11 of the first plate 10A' and the second curved
surface 12 of the second plate 10B' is generally
parallelogrammatical shaped. Therefore, in this case, distances
between points P, Q along the first and second curved surfaces 11,
12 are nearly equal to each other.
[0090] Moreover, hatched regions of the rear side portion of the
first plate 10A' and the front side portion of the second plate
10B' are reinforced by FRP (i.e. Fiber Reinforced Plastic) sheets
14, 15 including carbon fibers, glass fibers, aramid fibers or the
like. In forming a plate including such a FRP sheet, melted resin
may be introduced into the molds with the FRP sheet inserted and
held into the molds. The FRP sheet provided inside the elastic
structure can enhance the rigidity of the desired portion of the
elastic structure.
[0091] Furthermore, in the fifth embodiment, the rigidity of the
midsole 2' can be made locally greater by increasing the thickness
t.sub.1 of the midsole 2' on the rear side of the first plate 10A'
or increasing the thickness t.sub.2 of the midsole 2' on the front
side of the second plate 10B'.
[0092] FIGS. 10A and 10B show an elastic structure of a sole
assembly of a sixth embodiment of the present invention. In the
drawings, like reference numbers indicate identical or functionally
similar elements. In FIG. 10B, there is also shown a portion of a
foot-leaving curve, which indicates boundaries of ground contact
regions of a plantar surface of a foot when the foot leaves the
ground.
[0093] In the elastic structure, one or more ribs 16 are provided
on the second curved surface 12 of the second plate 10B'. Each of
the ribs 16 is formed of the similar material (preferably a soft
elastic material) to the second plate 10B', extends substantially
along a lateral direction or shoe width direction perpendicular to
the page of FIG. 10A and are spaced apart in a longitudinal
direction or left to right direction of FIG. 10A. Such ribs 16 can
increase the rigidity of the elastic structure in a lateral
direction, thereby restraining deformation of the cavity 13 to
prevent collapse of the cavity 13.
[0094] In addition, ribs may be provided on the inner surface 11 of
the first plate 10A', but the second plate 10B' on the lower
surface side of the midsole 2' (or on the outsole side) is easier
to deform than the first plate 10A' on the upper surface side of
the midsole 2'. Therefore, as shown in FIG. 10A, in the case where
ribs are provided on the second plate 10B', the rigidity of the
elastic structure is effectively improved.
[0095] Moreover, in this case, as shown in FIG. 10B, since each of
the ribs 16 is disposed along the foot-leaving curve Lc of the
forefoot portion of a foot, the forefoot portion is easy to bend at
positions between the adjacent ribs 16. Thereby, weight transfer
during walking or running is navigated or controlled by the ribs 16
and foot navigation effect can be achieved.
[0096] Additionally, each of the ribs 16 may extend linearly in a
shoe width direction.
[0097] Also, as shown in FIG. 10C, a plurality of notches 16c may
be formed on the bottom surface of the second plate 10B'. The
notches 16c are located at positions corresponding to the positions
of the ribs 16. In this case, a certain degree of rigidity is
secured by the ribs 16 and bendability of the elastic structure can
be improved by the notches 16c.
[0098] FIGS. 11A and 11B show an elastic structure of a sole
assembly of a seventh embodiment of the present invention. In the
drawings, like reference numbers indicate identical or functionally
similar elements.
[0099] In the elastic structure, a plurality of protrusions 17
formed of soft elastic materials (e.g. foamed material such as
sponge) are provided on the second curved surface 12 of the second
plate 10B'. Each of the protrusions 17 extends substantially in a
lateral direction and spaced apart in a longitudinal direction.
[0100] In this case, as compared with the second embodiment in
which a single elastic block is provided, the way of elastic
deformation of the first and second curved surface 11, 12 can be
minutely adjusted.
[0101] FIGS. 12A and 12B show an elastic structure of a sole
assembly of an eighth embodiment of the present invention. In the
drawings, like reference numbers indicate identical or functionally
similar elements.
[0102] In the elastic assembly, a protrusion 18 formed of soft
elastic material is provided on the second curved surface 12 of the
second plate 10B'. The protrusion 18 is formed with a plurality of
grooves 18a that extend substantially in a lateral direction and
that are spaced apart in a longitudinal direction.
[0103] In this case as well, as compared with the second embodiment
in which a single elastic block is provided, the way of elastic
deformation of the first and second curved surface 11, 12 can be
minutely adjusted.
[0104] FIGS. 13 to 16 schematically illustrate examples where an
upper area 10A and a lower area 10B constituting an elastic body 10
of the sole assembly of the present invention are applied to an
actual shoe. Here, the elastic body 10 of the first embodiment is
adopted in each shoe. In the drawings, like reference numbers
indicate identical or functionally similar elements. Also, in the
drawings, a segment DE indicates the position and direction of the
elastic body 10 and a side view of the elastic body as viewed from
the arrow direction relative to the segment DE is also shown.
[0105] FIG. 13 illustrates a running shoe in which the upper area
10A and the lower area 10B cross a thenar eminence of a wearer's
foot in a longitudinal direction. In this case, when a load is
applied from the thenar eminence of the foot to the sole assembly
and the front side portion 10A.sub.f of the upper area 10A deforms
downwardly, the rear side portion 10B.sub.r of the lower area 10B
deforms upwardly and the rear side portion of the sole forefoot
portion is lifted upwardly. Thereby, a sole assembly can be
achieved that is suitable for a running shoe in which repetitive
loads act onto the thenar eminence of a foot.
[0106] FIG. 14 illustrates a cleated shoe in which the upper area
10A and the lower area 10B cross a thenar eminence of a wearer's
foot in a longitudinal direction and 4 pieces of cleats 25 are
provided at a sole forefoot portion. In this case, since the rear
side portion of the sole forefoot portion is lifted upwardly at the
time of the load transfer, a smooth load transfer can be achieved
between the longitudinally adjacent cleats.
[0107] FIG. 15 illustrates a golf shoe in which the upper area 10A
and the lower area 10B cross a first proximal phalanx of a wearer's
foot in a lateral direction. In this case, when a load is applied
from the fifth toe to the sole assembly, the lower area 10B deforms
so as to promote the motion of the first toe toward the medial
side. Thereby, load transfer toward a sole edge portion is
conducted smoothly, and a sole assembly can be achieved that is
suitable for a golf shoe in which the motion of the first toe of
the foot toward the medial side is required at the time of
impacting a golf ball.
[0108] FIG. 16 illustrates a tennis shoe or basketball shoe in
which the upper area 10A and the lower area 10B cross a fifth
proximal phalanx of a wearer's foot in a lateral direction. In this
case, when a load is applied from the fifth toe to the sole
assembly, the lower area 10B deforms so as to restrain the motion
of the fifth toe toward the lateral side. Thereby, a stop wall can
be formed on the lateral side of the sole body that restrains
downward deformation toward the lateral side relative to the
sideways motion such as sidestepping. A sole assembly can thus be
achieved that is suitable for a tennis shoe or basketball shoe.
[0109] Those skilled in the art to which the invention pertains may
make modifications and other embodiments employing the principles
of this invention without departing from its spirit or essential
characteristics particularly upon considering the foregoing
teachings. The described embodiments and examples are to be
considered in all respects only as illustrative and not
restrictive. The scope of the invention is, therefore, indicated by
the appended claims rather than by the foregoing description.
Consequently, while the invention has been described with reference
to particular embodiments and examples, modifications of structure,
sequence, materials and the like would be apparent to those skilled
in the art, yet fall within the scope of the invention.
* * * * *