U.S. patent application number 10/873605 was filed with the patent office on 2004-12-30 for fluid filled vibration damping device.
This patent application is currently assigned to TOKAI RUBBER INDUSTRIES, LTD.. Invention is credited to Maeno, Hajime, Muramatsu, Atsushi.
Application Number | 20040262830 10/873605 |
Document ID | / |
Family ID | 33516322 |
Filed Date | 2004-12-30 |
United States Patent
Application |
20040262830 |
Kind Code |
A1 |
Maeno, Hajime ; et
al. |
December 30, 2004 |
Fluid filled vibration damping device
Abstract
A fluid filled vibration-damping device includes an elastic body
disposed between a first mounting member and a second mounting
member and partially defines a fluid chamber having a
non-compressible fluid sealed therein, and exhibits vibration
damping action on the basis of flow action of the non-compressible
fluid created within the fluid chamber during vibration input. At
least one mounting member from among the first and second mounting
members is formed independently of the elastic body and is disposed
in abutment with the elastic body in an initial load acting
direction, while making the mounting member displaceable away from
the rubber elastic body in a opposite direction from the initial
load acting direction. A rebound stop mechanism for limiting
displacement of the mounting member away from the rubber elastic
body in a cushion-wise fashion is disposed between the first and
second mounting members.
Inventors: |
Maeno, Hajime; (Kasugai-shi,
JP) ; Muramatsu, Atsushi; (Komaki-shi, JP) |
Correspondence
Address: |
BEYER WEAVER & THOMAS LLP
P.O. BOX 778
BERKELEY
CA
94704-0778
US
|
Assignee: |
TOKAI RUBBER INDUSTRIES,
LTD.
|
Family ID: |
33516322 |
Appl. No.: |
10/873605 |
Filed: |
June 21, 2004 |
Current U.S.
Class: |
267/140.4 |
Current CPC
Class: |
F16F 13/101
20130101 |
Class at
Publication: |
267/140.4 |
International
Class: |
F16F 005/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 30, 2003 |
JP |
2003-188520 |
Claims
What is claimed is:
1. A fluid filled vibration damping device comprising: a first
mounting member; a second mounting member; a rubber elastic body
disposed between the first and second mounting members; and a fluid
chamber whose wall is partially defined by the rubber elastic body,
and having a non-compressible fluid sealed therein, wherein initial
load and vibration are caused to act on the rubber elastic body by
means of the first and second mounting member, so as to produce
vibration damping action on the basis of flow action of the
non-compressible fluid created within the fluid chamber during
vibration input, and wherein at least one mounting member from
among the first mounting member and the second mounting member is
formed independently of the rubber elastic body and is disposed in
abutment with the rubber elastic body in an initial load acting
direction, while making the one mounting member displaceable away
from the rubber elastic body in a opposite direction from the
initial load acting direction, and a rebound stop mechanism for
limiting an amount of displacement of one mounting member away from
the rubber elastic body in a cushion-wise fashion is disposed
between the first mounting member and the second mounting
member.
2. A fluid-filled vibration damping device according to claim 1,
wherein the second mounting member is fixed to the rubber elastic
body, and the first mounting member is formed independently of the
rubber elastic body, while the rebound stop mechanism includes a
rebound stop rubber being fixed to the first mounting member.
3. A fluid-filled vibration damping device according to claim 1,
wherein an abutting face of the rubber elastic body against the at
least one mounting member is reinforced by a support plate embedded
therein.
Description
INCORPORATED BY REFERENCE
[0001] The disclosure of Japanese Patent Application No.
2003-188520 filed on Jun. 30, 2003 including the specification,
drawings and abstract is incorporated herein by reference in its
entirety.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention pertains to a fluid filled vibration
damping device that exhibits vibration damping effect on the basis
of flow action of a non-compressible fluid sealed therein, and in
particular relates to a fluid filled vibration damping device
suitable for use in an automotive engine mount, body mount, or cab
mount, for example.
[0004] 2. Description of the Related Art
[0005] There have been widely used in a variety of fields vibration
damping devices each having a rubber elastic body disposed between
first and second mounting members fixable to components connected
together in vibration isolating fashion. As one type of such
vibration damping devices, there is known a fluid filled vibration
damping device in which the rubber elastic body partially defines a
fluid chambers filled with a non-compressible fluid sealed therein.
JP-A-2002-81491 and JP-B-3-30736 disclose examples of such a
fluid-filled vibration damping devices.
[0006] The fluid-filled vibration damping device of this
construction is capable of exhibiting vibration damping effect on
the basis of resonance or other flow actions of the
non-compressible fluid created within the fluid chamber in
association with elastic deformation of the rubber elastic body
during input of vibration, thereby readily affording low dynamic
spring action and high attenuating action in the tuning frequency
range at levels not achieved simply by damping action of a rubber
elastic body. For this advantage, the fluid-filled
vibration-damping device has been studied to apply to automotive
vibration damping devices in which high levels of damping
performance are required in certain specific frequency ranges.
[0007] Extensive researches conducted by the inventors has revealed
that the fluid filled vibration damping devices of conventional
design may possibly suffer from deterioration in the damping
performance, when a relatively large load is input to the rubber
elastic body in the opposite direction (rebound direction) from the
direction in which initial load is exerted (bound direction) due to
the distributed support load of a power unit, that is, in the
direction that expands the volume of the fluid chamber.
[0008] Namely, in the conventional fluid-filled vibration damping
device, is sealed a non-compressible fluid within the fluid chamber
whose wall is partially defined by the rubber elastic body.
Therefore, when a relatively large load is input in the opposite
direction from the direction in which initial load is exerted on
the rubber elastic body, the sealed fluid undesirably exerts
constraining force on the rubber elastic body in a direction
tending to inhibit elastic deformation of the elastic body. This
creates a rubber elastic body dynamic spring constant that is
greater than that of a rubber elastic body alone, resulting in
deterioration in damping performance.
[0009] In the case of a mounted type fluid-filled vibration damping
device of a design wherein negative pressure is generated within
the fluid chamber in the event of a large load input in opposition
to the rebound direction, there are a risk that the resultant large
negative pressure created within the fluid chamber will result in
separation and bubble formation of air component contained in the
sealed fluid, and a risk of problems with noise and shock as
bubbles form and disappear. Further, air bubbles formed within the
fluid chamber due to separation of air component present in the
fluid can also undergo compression during vibration input, leading
to insufficient increase in the interior pressure of the fluid
chamber. As a result, there is likelihood that the mounted-type
fluid-filled vibration-damping device fails to provide a desired
level of damping performance during vibration input.
SUMMARY OF THE INVENTION
[0010] It is therefore one object of this invention to provide a
fluid-filled vibration-damping device, which is novel in
construction, and which is capable of moderating deterioration in
damping performance thereof during input of high load in the
direction opposite from the initial load input direction.
[0011] The above and/or optional objects of this invention may be
attained according to at least one of the following modes of the
invention. Each of these modes of the invention is numbered like
the appended claims and depending from the other mode or modes,
where appropriate, to indicate possible combinations of elements or
technical features of the invention. It is to be understood that
the principle of the invention is not limited to these modes of the
invention and combinations of the technical features, but may
otherwise be recognized based on the teachings of the present
invention disclosed in the entire specification and drawings or
that may be recognized by those skilled in the art in the light of
the present disclosure in its entirety.
[0012] A first mode of the invention is a fluid filled vibration
damping device comprising: a first mounting member; a second
mounting member; a rubber elastic body disposed between the first
and second mounting members; and a fluid chamber whose wall is
partially defined by the rubber elastic body, and having a
non-compressible fluid sealed therein, wherein initial road and
vibration are caused to act on the rubber elastic body by means of
the first and second mounting member, so as to produce vibration
damping action on the basis of flow action of the non-compressible
fluid created within the fluid chamber during vibration input, and
wherein at least one mounting member from among the first mounting
member and the second mounting member is formed independently of
the rubber elastic body and is disposed in abutment with the rubber
elastic body in an initial load acting direction, while making the
one mounting member displaceable away from the rubber elastic body
in a opposite direction from the initial load acting direction, and
a rebound stop mechanism for limiting an amount of displacement of
one mounting member away from the rubber elastic body in a
cushion-wise fashion is disposed between the first mounting member
and the second mounting member.
[0013] In the fluid-filled vibration damping device of construction
according to this mode, at least one mounting member from among the
first mounting member and the second mounting member is formed
independently of the rubber elastic body between the first mounting
member and the second mounting member, and is moreover disposed in
abutment with the rubber elastic body in the initial load acting
direction. Additionally, this mounting member formed independently
of the rubber elastic body is displaceable away from the rubber
elastic body in the direction opposite the initial load acting
direction. Therefore, when a relatively large load is input in the
direction opposite the initial load acting direction, the mounting
member formed independently of the rubber elastic body is caused to
undergo displacement away from the rubber elastic body, whereby
tensile elastic deformation of the rubber elastic body in the
direction opposite the initial load acting direction may be
avoided.
[0014] Therefore, when a relatively large load is input to the
rubber elastic body in the direction opposite the initial load
acting direction, the fluid-filled damping device of construction
according to this mode is capable of avoiding creation of tensile
elastic deformation in the rubber elastic body, thereby making it
possible to ensure the durability of the rubber elastic body, and
in particular durability of the rubber elastic body in the load
input direction as well as inhibiting deterioration in vibration
damping performance due to high levels of tensile elastic
deformation of the rubber elastic body by the load input.
[0015] Further, the fluid-filled vibration damping device of this
mode is capable of avoiding the phenomenon whereby the
non-compressible fluid sealed within the fluid chamber partially
defined by the rubber elastic body functions as a restricting
member that restricts elastic deformation of the rubber elastic
body. This makes it possible to avoid an increase in the dynamic
spring constant of the rubber elastic body, and resultant
deterioration in damping performance.
[0016] When the principle of the invention is applied to a mounted
type fluid-filled vibration damping device wherein negative
pressure is generated within the fluid chamber in the event of a
relatively large load input in opposition to the rebound direction,
the fluid-filled vibration damping device is free from the
conventionally experienced problem that the negative pressure
generated within the fluid chamber causes dissolved air present in
the non-compressible fluid to separate and form air bubbles. Thus,
it is possible to avoid the resultant noise and shock as the air
bubbles form and disappear. Additionally, it is also possible to
avoid a risk that the desired level of damping performance during
vibration input will not be achieved, due to compression of the air
bubbles during vibration input and consequent failure of the
internal pressure of the fluid chamber to increase.
[0017] Still further, since is disposed between the first mounting
member and the second mounting member the rebound stop mechanism
providing buffered limitation of the mount of displacement away
from the rubber elastic body by the mounting member formed
independently of the rubber elastic body, collision of the mounting
member formed independently of the rubber elastic body with the
power unit or other component may be avoided.
[0018] With this mode, meant by "initial load" is, for example, the
distributed support load of power unit etc., where the components
linked by the fluid filled vibration damping device in a vibration
isolating manner are the power unit and the body of the
vehicle.
[0019] The rebound stop mechanism in this mode may be effectively
embodied, for example, by providing a cushioning part formed of
rubber material or the like to the first or second mounting member
formed independently of the rubber elastic body, as well as
providing a stop member disposed in opposition to the cushioning
part in the direction opposite from the initial load acting
direction such that the stop member is brought into abutment with
the cushioning part when the first or second mounting member formed
independently of the rubber elastic body undergoes displacement in
the direction opposite from the initial load acting direction.
[0020] A second mode of the invention is a fluid-filled vibration
damping device according to the first mode, wherein the second
mounting member is fixed to the rubber elastic body, and the first
mounting member is formed independently of the rubber elastic body,
while the rebound stop mechanism includes a rebound stop rubber
being fixed to the first mounting member. In the fluid-filled
vibration damping device of construction according to this mode,
since the first mounting member is formed independently of the
rubber elastic body, and a rebound stop rubber constituting the
rebound stop mechanism is fixed to the first mounting member, it is
possible to fabricate the rubber elastic body and rebound stop
rubber as separate components. This arrangement makes it possible
to form the rubber elastic body and the rebound stop rubber of
different materials having different characteristics. By way of
specific example, the rubber elastic body may be formed of a
material exhibiting durability with respect to the non-compressible
fluid sealed within the fluid chamber, while the rebound stop
rubber may be formed of another material that is not durable with
respect to the non-compressible fluid.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The forgoing and/or optional objects features and advantages
of the invention will become more apparent from the following
description of a preferred embodiment with reference to the
accompanying drawings in which like reference numerals designate
like elements and wherein:
[0022] FIG. 1 is an elevational view in axial or vertical cross
section of a fluid-filled vibration damping device in the form of
an engine mount of construction according to a first embodiment of
the invention, which is a view taken along line 1-1 of FIG. 2;
[0023] FIG. 2 is a plane view for explaining a positional
relationship of a stop member fixed to a body-side bracket relative
to a first mounting member in the engine mount of FIG. 1;
[0024] FIG. 3 is an elevational view in axial or vertical cross
section of a fluid-filled vibration damping device in the form of
an engine mount of construction according to a second embodiment of
the invention, which is a view taken along line 3-3 of FIG. 4;
[0025] FIG. 4 is a plane view for explaining a positional
relationship of a stop member fixed to a body-side bracket relative
to a first mounting member in the engine mount of FIG. 3;
[0026] FIG. 5 is an elevational view in axial or vertical cross
section of a fluid-filled vibration damping device in the form of
an engine mount of construction according to a third embodiment of
the invention, which is a view taken along line 5-5 of FIG. 6;
[0027] FIG. 6 is a right side elevational view of the engine mount
of FIG. 5;
[0028] FIG. 7 is an elevational view in axial or vertical cross
section of a fluid-filled vibration damping device in the form of
an engine mount of construction according to a fourth embodiment of
the invention;
[0029] FIG. 8 is a cross sectional view taken along line 8-8 of
FIG. 7; and
[0030] FIG. 9 a vertical cross sectional view showing another
arrangement of an abutting face of the rubber elastic body side in
the engine mount of FIG. 1.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0031] Referring first to FIG. 1, there is shown a fluid-filled
vibration-damping device in the form of an engine mount 10 for
automotive vehicles, which is constructed according to a first
embodiment of the invention. The engine mount 10 has a structure
comprising a rubber elastic body 16 disposed between a metallic
first mounting member 12 fixable to a power unit (not shown), and a
metallic second mounting member 14 fixable to a body of the vehicle
(not shown). The first mounting member 12 is fixed via a power
unit-side bracket 18 to the power unit, while the second mounting
member 14 is fixed via a body-side bracket 20 to the body, so that
the power unit is mounted on the body in vibration-damping fashion.
With the engine mount 10 of this embodiment installed in this
state, the engine mount 10 bears a distributed support load of the
power unit or static load exerted thereon in the generally vertical
direction in FIG. 1, and exhibits effective damping action against
vibration applied thereto in the generally vertical direction in
FIG. 1.
[0032] More specifically, the first mounting member 12 includes a
disk-shaped first abutting portion 22 and a fastener portion 24 of
rod shape integrally formed with and projecting upward in the axial
direction (upward in FIG. 1) from the disk-shaped first abutting
portion 22. The fastener portion 24 is provided with a tapped hole
26 open in the axially upper face thereof. To the upper face of the
first abutting portion 22, a cushion rubber 28 is bonded through
vulcanization of a rubber material for forming thereof at a
location where the fastener portion 24 is not disposed, that is, at
the outer peripheral edge portion of the upper face of the first
abutting portion 22, thereby providing a rebound stop rubber that
projects upward in the axial direction. This cushion rubber 28
provided as the rebound stop rubber is formed with a generally
uniform cross sectional shape all the way around the circumference,
giving it a thick annular configuration overall. In this
embodiment, the cushion rubber 28 has an inside diameter dimension
and outside diameter dimension that increase gradually moving
upwardly in the axial direction. The cushion rubber 28 also extends
to the lower face of the first abutting portion 22, so that the
lower face of the first abutting portion 22 is covered entirely by
the extended portion of the cushion rubber 28. As a result, there
is formed in the axially lower portion of the first mounting member
12 an abutting face 30 composed of the portion of the cushion
rubber 28 that extends over the lower face of the first abutting
portion 22, and somewhat larger than the lower face of the first
abutting portion 22 as well as being flat.
[0033] The first mounting member 12 having the above construction
is attached to the power unit via power unit-side bracket 18. This
power unit-side bracket 18 is made of steel or other rigid
material, and includes a first mounting plate 32 for attachment of
the first mounting member 12, and a second mounting plate 34 for
attachment of the power unit. A reinforcing rib 36 is disposed
between the first mounting plate 32 and second mounting plate 34.
With the distal end face of the fastener portion 24 superimposed
against the lower face of the first mounting plate 32 of the power
unit-side bracket 18, a bolt 38 is threaded into the tapped hole
26, and a nut 40 is threaded onto the bolt 38 to fix the first
mounting member 12 onto the power unit-side bracket 18. By then
bolting the power unit-side bracket 18 onto the power unit with the
first mounting member 12 fixed thereto in this manner, the first
mounting member 12 is secured to the power unit via the power
unit-side bracket 18. To the lower face of the first mounting plate
32 is adhered an abutting rubber 42 of disk shape, so as to
surround the fastener portion 24 that has been fixed to the first
mounting plate 32.
[0034] The second mounting member 14, on the other hand, has an
overall shape which is a large-diameter cylinder, having a shoulder
portion 44 formed in the axially medial portion that is interposed
between a large-diameter portion 46 situated axially above and a
small-diameter portion 48 situated axially below. A thin seal
rubber layer 50 is adhered to the inner circumferential surface of
the large-diameter portion 46, and a diaphragm 52 constructed of
rubber film of thin disk shape is disposed at the open-end portion
of the small-diameter portion 48. The diaphragm 52 is bonded at its
outside peripheral edge to the inner circumferential surface of the
small-diameter portion 48 through vulcanization of a rubber
material for forming thereof, whereby the open-end portion of the
small-diameter portion 48 is provided with fluid-tight closure by
the diaphragm 52. To the inner circumferential surface of the
small-diameter portion 48 is adhered a seal rubber 54 integrally
formed with the diaphragm 52 in its entirety.
[0035] The first mounting member 12 is disposed spaced away from
the open end portion of the large-diameter portion 46, in a
substantially concentric fashion. The rubber elastic body 16 is
disposed between the first and second mounting members 12, 14.
[0036] This rubber elastic body 16 is of generally frustoconical
shape overall, having at the large-diameter end face thereof a
recess 56 that opens axially downward, and at the small-diameter
end face thereof a support plate 58 of disk shape. In this
embodiment, the rubber elastic body 16, which is bonded through the
vulcanization to the lower face of the support plate 58, extends to
the upper face of the support plate 58, whereby the entire upper
face of the support plate 58 is covered by the portion extending
from the rubber elastic body 16. As a result, there is formed at
the small-diameter end of the rubber elastic body 16 an abutting
face 60 composed of the portion of the rubber elastic body 16 that
extends over the upper face of the support plate 58, and larger
than the lower face of the support plate 58 as well as being flat.
In this embodiment, the abutting face 60 on the side of the rubber
elastic body 16 is smaller than the abutting face 30 on the side of
the first mounting member 12 and is reinforced by the support plate
58 so that the rubber elastic body 16 exhibits shape stability at a
location where the first mounting member 12 is superimposed against
the rubber elastic body 16. A connector fitting 62 of cylindrical
shape is bonded to the outer circumferential surface of the
large-diameter end portion of the rubber elastic body 16 through
the vulcanization.
[0037] The connector fitting 62 is inserted into the large-diameter
portion 46 of the second mounting member 13, and the large-diameter
portion 46 then subjected to a drawing operation or the like to be
downsized in its diametric direction, whereby the connector fitting
62 is secured press-fit into the second mounting member 14. With
this arrangement, the opening on the side of the large-diameter
portion 46 of the second mounting member 14 is provided with a
fluid-tight closure by means of the rubber elastic body 16, thereby
providing a fluid sealing region inside the second mounting member
62.
[0038] Within the small-diameter portion 48 of the second mounting
member 14, disposed is a partition member 64 housed therein. This
partition member 64 has a round block shape overall, and is secured
press-fit against the inner circumferential surface of the
small-diameter portion 48 in a fluid-tight fashion. Secure fitting
of the partition member 64 against the small-diameter portion 48 is
advantageously achieved by means of subjecting the small-diameter
portion 48 to the drawing operation or the like.
[0039] By situating the partition member 64 in the described
manner, the fluid sealing region formed within the second mounting
member 14 is partitioned into two sides in the axial direction (the
rubber elastic body 16 side and the diaphragm 52 side). With this
arrangement, there is formed on the axially upper side of the
partition member 64 a pressure receiving chamber 66 a portion of
whose wall is partially constituted by the rubber elastic body 16,
so as to undergo change in internal pressure on the basis of
elastic deformation of the rubber elastic body 64 during vibration
input. On the axially lower side of the partition member 64, on the
other hand, there is formed an equilibrium chamber 68 a portion of
whose wall is constituted by the diaphragm 80, and that readily
permits change in volume based on elastic deformation of the
diaphragm 52. Within the pressure receiving chamber 66 and the
equilibrium chamber 68 is respectively sealed a non-compressible
fluid such as water, alkylene glycol, polyalkylene glycol, silicone
oil or the like.
[0040] The partition member 64 is formed with a recessed groove 70
open in its outer circumferential surface, and extends in its
circumferential direction. By covering the outer peripheral opening
of the recessed groove 70 with the small-diameter portion 48 of the
second mounting member 14, there is formed an orifice passage 74
that extends a predetermined distance in the circumferential
direction. One of circumferential opposite ends of the orifice
passage 74 is held in fluid communication with the
pressure-receiving chamber 66 through a communication hole (not
shown), and the other end of the orifice passage 74 is held in
fluid communication with the equilibrium chamber 68 through
communication hole 72, thereby permitting fluid to flow between the
pressure-receiving chamber 66 and the equilibrium chamber 68. In
this embodiment, the passage length, sectional area and other
parameters of the orifice passage 74 are suitably determined so
that effective vibration damping action against low frequency
vibration, such as shake or idling vibration, is exhibited on the
basis of resonance or flow action of the fluid caused to flow
through the orifice passage 106.
[0041] The partition member 64 is formed with a center hollow 76
that opens in its upper face, and a rubber elastic plate 78 is
fitted into this center hollow 76. This rubber elastic plate 78 has
a generally disk shape of predetermined thickness, with a fixing
ring 80 bonded to its outer circumferential surface through
vulcanization of a rubber material for forming thereof. This fixing
ring 80 is press-fit into the center hollow 76 and secured fitted
therewith, whereby the rubber elastic plate 78 is positioned
extending in the axis-perpendicular direction within the center
hollow 76. In this embodiment, the floor portion of the center
hollow 76 has a tapered shape that gradually decreases in its
diameter as it moves axially downward, whereby with the rubber
elastic plate 78 installed within the center hollow 76, the lower
face of the rubber elastic plate 78 is positioned above and some
distance away from the floor of the center hollow 76, thereby
permitting elastic deformation and/or elastic displacement of the
rubber elastic plate 78.
[0042] A through hole 82 is formed in the floor portion of the
center hollow 76, whereby internal pressure in the equilibrium
chamber 68 and internal pressure in the pressure receiving chamber
66 are respectively exerted on the lower face and the upper face of
the rubber elastic plate 78. In association with elastic
deformation of the rubber elastic plate 78 on the basis of a
pressure difference between the two chambers 66, 68, there is
created substantial fluid flow between the pressure receiving
chamber 66 and the equilibrium chamber 68 of an amount of fluid
corresponding to the amount of elastic deformation of the rubber
elastic plate 78. In this embodiment, when resistance to flow of
the fluid through the orifice passage 74 is considerably increased
during input of high frequency vibration such as booming noises,
substantial fluid flow is permitted based on elastic deformation
and/or elastic displacement of the rubber elastic plate 78 between
the pressure receiving chamber 66 and the equilibrium chamber 68,
thereby preventing or minimizing an excessive increase in the
dynamic spring constant of the engine mount 10. That is, the engine
mount 10 is effectively tuned so as to maintain good damping
action.
[0043] The second mounting member 14 having the rubber elastic body
16 fixedly attached thereto is attached to the body via the
body-side bracket 20. This body-side bracket 20 includes a
plurality of (three in this embodiment) leg portions 86a, 86b, 86b
secured by welding or the like to a cylindrical portion 84
extending in the axial direction with a circular cross section. The
cylindrical portion 84 and the plurality of leg portions 86a, 86b,
86b are each formed of rigid material such as steel. Of the
plurality of leg portions 86a, 86b, 86b, the pair of leg portions
86b, 86b are fixed in opposite to each other in the diametric
direction of the cylindrical portion 84. Each of the leg portions
86b, 86b is composed of a fastening portion 88 of strip
configuration that is secured to the cylindrical portion 84, and a
first mounting plate 90 and a second mounting plate 92 integrally
formed with the fastening portion 88 at the two lengthwise ends
thereof, so as to project to one side in the thickness direction of
the fastening portion 88. The fastening portion 88 is curved in the
widthwise direction so that it is fixed along the outer
circumferential surface of the cylindrical portion 84. Each of the
pair of leg portions 86b, 86b is fixed by welding to the
cylindrical portion 84, with the fastening portion 88 superimposed
against the cylindrical portion 84, and with the first and second
mounting plates 90, 92 projecting outward in the axis-perpendicular
direction.
[0044] A stop member 42 is also attached to the body-side bracket
20. This stop member 94 is formed of rigid material such as steel,
and overall is of a generally gate shape. Specifically, the stop
member 94 has a pair of leg portions 100, 100 extending the
generally vertical direction, integrally formed at opposite
locations in the diametric direction of a ceiling plate portion 98
of annular plate configuration having a center hole 96, with the
lower ends of the leg portions 100, 100 bending outwardly in the
horizontal direction to form fastener plate portions 102, 102. A
pair of reinforcing ribs 104, 104 are disposed on the stop member
94. The stop member 94 is fixedly attached to the body-side bracket
20 by means of welding in the place where the fastener plate
portions 102, 102 are superimposed against the first mounting
plates 90, 90. The method for attaching the fastener plate portions
102, 102 to the first mounting plates 90, 90 is not limited to
welding. A variety of methods, such as an attachment method wherein
a bolt is passed through a bolt hole formed in the fixing plate
portion 102 and the first mounting plate 90, and a nut then
threaded onto the bolt, and an attachment method wherein fixing
plate portion 102 or the first mounting plate 90 is fastened by
caulking, could be used instead.
[0045] The second mounting member 14 is fastened to the body-side
bracket 20 by means of securing the large-diameter portion 46 of
the second mounting member 14 press-fit into the cylindrical
portion 84. The second mounting member 14 is mounted on the body
via the body-side bracket 20 by means of fastening the plurality of
leg portions 86a, 86b, 86b of the body-side bracket 20 to the
body.
[0046] With the first mounting member 12 fastened to the power unit
via the power unit-side bracket 18 and the second mounting member
14 fastened to the body via body-side bracket 20, the first
mounting member 12 and the second mounting member 14 are
concentrically positioned to each other.
[0047] Also, as shown in FIG. 2, in a condition with the first
mounting member 12 fastened to the power unit via the power
unit-side bracket 18 and the second mounting member 14 fastened to
the body via the body-side bracket 20, the fastener portion 24 of
the second mounting member 12 extends through the center hole 96 of
the ceiling plate portion 98 of the stop member 94 in a concentric
fashion.
[0048] The abutting face 30 on the side of the first mounting
member 12 is concentrically superimposed on the abutting face 60 on
the side of the rubber elastic body 16, whereby the initial load,
i.e., the power unit distributed support load, is exerted on the
rubber elastic body 16 via the abutting face 30 of the first
mounting member 12 and the abutting face 60 of the rubber elastic
body 16. It should be noted that the abutting face 30 of the first
mounting member. 12 is larger than the abutting face 60 of the
rubber elastic body 16, in this embodiment. Therefore, if the
abutting face 30 of the first mounting member 12 is not
concentrically superimposed on the abutting face 60 of the rubber
elastic body 16, the abutting face 30 of the first mounting member
may nevertheless be made to abut the entire abutting face 60 of the
rubber elastic body 16, whereby the power unit distributed support
load may be exerted in a generally uniform manner on the abutting
face 60 of the rubber elastic body 16. As a result, the power unit
distributed support load is exerted on the rubber elastic body 16
generally in the axial direction of the second mounting member
14.
[0049] The cushion rubber 28, at a portion thereof in the
circumferential direction, is held in slidably contact with the
pair of leg portions 100, 100 making up the stop member 94, whereby
the spring characteristics of the cushion rubber 28 are adjusted
appropriately in the direction of the opposed positions of the pair
of leg portions 100, 100.
[0050] An abutting rubber 42 is adhered to the power unit-side
bracket 18 at a place located above a portion of the ceiling plate
portion 98 of the stop member 94 where the reinforcing ribs 104,
104 are absent. Thus, the amount of displacement of the power
unit-side bracket 18 and the first mounting member 12 relative to
the stop member 94 and the second mounting member 14 in the bound
direction (downward in FIG. 1) is limited in a cushion-wise
manner.
[0051] As is understood from the preceding description, the cushion
rubber 28 and the stop member 94 (in particular the ceiling plate
portion 98 thereof) constitute the rebound stop mechanism, in the
present embodiment. Also, in this embodiment, the fluid chamber is
composed of the pressure receiving chamber 66, the equilibrium
chamber 68, the orifice passage 74, and the center hollow 76.
[0052] In the engine mount 10 of the construction described above,
the first mounting member 12 attached via the power unit-side
bracket 18 to the power unit is not integrally formed with the
rubber elastic body 16. Therefore, when a relatively large load is
input in the opposite direction from the direction of the power
unit distributed support load, i.e. the rebound direction, the
first mounting member 12 undergoes upward axial displacement in
away from the rubber elastic body 16, whereby tensile deformation
of the rubber elastic body 16 in the rebound direction may be
avoided, thus ensuring durability of the rubber elastic body 16,
and consequently of the engine mount 10 as a whole.
[0053] In this embodiment, since axially upward tensile deformation
of the rubber elastic body 16 is avoided, it is possible to avoid
the phenomenon whereby the non-compressible fluid sealed within the
pressure-receiving chamber 66 functions as a restricting member
that restricts elastic deformation of the rubber elastic body
16.
[0054] Further, in this embodiment, since axially upward tensile
deformation of the rubber elastic body 16 is prevented, it is
possible to avoid creation of negative pressure within the pressure
receiving chamber 66, and consequent formation of air bubbles by
air component present in the non-compressible fluid, and to thereby
avoid the resultant noise and shock as the air bubbles form and
disappear.
[0055] Still further, the engine mount 10 of this embodiment is
capable of preventing or minimizing formation of air bubbles in the
pressure receiving chamber 66, making it possible to avoid the
conventionally experienced problem that the desired level of
damping performance during vibration input will not be achieved,
due to compression of air bubbles during vibrational input in the
direction of the power unit distributed support load (i.e. bound
direction), and consequent failure of internal pressure of the
fluid chamber to rise in the pressure receiving chamber 66.
[0056] Additionally, in this embodiment, the cushion rubber 28 is
held in slidably contact with the pair of leg portions 100, 100 at
its upper peripheral edge portion. Therefore, when the engine mount
10 is subjected to input vibration in an axis-perpendicular
direction, i.e., the direction in which the pair of leg portions
100, 100 are mutually opposed, the engine mount 10 is able to
exhibit vibration damping effect with respect to input vibration in
the direction of the opposed positions of the pair of leg portions
100, 100, on the basis of elastic deformation of the cushion rubber
28.
[0057] Also, with the help of the cushion rubber 28 held in
slidably contact with the pair of leg portions 100, 100, the
superimposed location of the first mounting member 12 relative to
the rubber elastic body 16 may be positioned elastically.
[0058] According to this embodiment, with the first mounting member
12 superimposed on the rubber elastic body 16 displaceably away
therefrom, the fastener portion 24 of the first mounting member 12
is inserted into the center hole 96. Therefore, the movement of the
first mounting member 12 in the axis-perpendicular direction is
restricted by the outer peripheral face of the fastener portion 24
coming into abutment with the inner circumferential surface of the
center hole 96, so that the first mounting member 12 can be
maintained in an assembled state superimposed against the rubber
elastic body 16.
[0059] Still further, since the face of the power unit-side bracket
18 against which the fastener portion 24 is superposed is covered
by the abutting rubber 42, impact between the power unit-side
bracket 18 and the ceiling plate portion 98 of the stop member 94
can be restricted in a cushion-wise manner, thus preventing noise
during impact.
[0060] FIG. 3 illustrates a fluid-filled vibration damping device
in the form of an automotive engine mount 106. In the following
description, the same numerals will be used to identify the
structurally or functionally identical or corresponding elements,
and redundant description of these elements will not be provided,
in the interest of brevity and simplification of the
description.
[0061] More specifically, the engine mount 106 of this embodiment
differs from the engine mount (10) of the first embodiment in that
it lacks a power unit-side bracket (18), and has a first mounting
member 108 of different structure. Also, there is no center hole
(96) in the ceiling plate portion 98 of the stop member 94.
[0062] The first mounting member 108 includes an abutting plate 110
of long plate shape and a projection 112 of long block shape
integrally formed with the upper face of the abutting plate 110.
First lengthwise end faces of the abutting plate 110 and the
projection 112 are coplanar with each other, while second
lengthwise end faces of the abutting plate 110 and the projection
112 are not coplanar, but instead bow in arcuate configuration.
[0063] An upwardly projecting cushion rubber 114 is bonded through
vulcanization of the rubber material for forming thereof to the
second lengthwise end of the abutting plate 110. This cushion
rubber 114 is formed extending with a generally unchanging cross
sectional shape along the outer peripheral face of the second
lengthwise end of the abutting plate 110, and when viewed in the
direction of thickness of the abutting plate 110 presents a "C"
shape (see FIG. 4). The inner and outer circumferential surfaces of
the cushion rubber 114 are inclined outwardly. The cushion rubber
114 extends to the lower face of the abutting plate 110, whereby
the lower face of the second lengthwise end of the abutting plate
110 is covered by the portion extending out from the cushion rubber
114. As a result, there is formed on the lower face of the second
lengthwise end of the first mounting member 108 an abutting face
116 composed of the portion extending out from the cushion rubber
114. In this embodiment, the abutting face 116 is flat and
circular, and it is larger in terms of size than the abutting face
60 on the rubber elastic body 16.
[0064] The first mounting member 108 is attached to the power unit
by means of a bolt (not shown) extending through a bolt hole 118
formed at the first lengthwise end thereof. With the first mounting
member 108 is fastened to the power unit in this way, as well as
with the second mounting member 14 fastened to the body via the
body-side bracket 20, the first mounting member 108 projects in a
direction perpendicular to the direction in which the pair of leg
portions 86b, 86b are opposed to each other, as shown in FIG.
4.
[0065] The abutting face 116 of the first mounting member 108 is
superimposed against the abutting face 60 of the rubber elastic
body 16, in a substantially concentric fashion, whereby the power
unit distributed support load is exerted on the rubber elastic body
16 in the generally axial direction via the abutting face 116 of
the first mounting member 108 and the abutting face 60 of the
rubber elastic body 16.
[0066] The cushion rubber 114, in a portion of the outside
peripheral edge of the axial upper end thereof, is placed in
slidably contact with the pair of leg portions 100, 100, whereby
the spring characteristics of the cushion rubber 114 are adjusted
appropriately in the direction in which the pair of leg portions
100, 100 are opposed to each other.
[0067] In the engine mount 106 of the construction described above,
the first mounting member 108 is not integrally formed with the
rubber elastic body 16, and the abutting face 116 of the first
mounting member 108 is larger than the abutting face 60 of the
rubber elastic body 16. Thus, the engine mount 106 is able to
afford advantages analogous to those of the first embodiment.
[0068] FIGS. 5 and 6 illustrates a fluid-filled vibration-damping
device in the form of an automotive engine mount 120 of
construction according to a third embodiment of the invention. This
engine mount 120 has a construction in which a rubber elastic body
126 is disposed between a metallic first mounting member 122
fixable to the power unit, and a metallic second mounting member
124 fixable to the body. The first mounting member 122 is fixed to
the power unit, while the second mounting member 124 is fixed to
the body, so that the power unit is superimposed on the body in a
vibration-damping manner. With the engine mount 120 of this
embodiment installed as stated above, power unit distributed
support load is input in the generally vertical direction in FIGS.
5 and 6, and the engine mount 120 exhibits excellent vibration
damping effect with respect to input vibration in the generally
vertical direction in FIGS. 5 and 6.
[0069] Described in detail, the first mounting member 122 has an
overall long plate configuration, and includes a cylindrical
portion 130 that is formed at a first lengthwise end thereof by
means of a burring process so that the cylindrical portion 130
projects toward one side of a thickness-wise direction of the first
mounting member 122, i.e., projects upwardly as seen in FIG. 5. A
stop rubber in the form of a cushion rubber 114 is bonded through
vulcanization of a rubber material for forming thereof to the first
lengthwise end of the first mounting member 122 so as to cover an
outer circumferential surface of the cylindrical portion 68 formed
thereon. This cushion rubber 114 extends with generally uniform
cross sectional shape all the way around its circumference, giving
it a thick annular block configuration overall. In particular, the
cushion rubber 114 has an inside diameter dimension and outside
diameter dimension that increase gradually moving upwardly in the
axial direction, with the projecting height thereof being greater
than the axial length of the cylindrical portion 130. The cushion
rubber 114 also extends to an inner circumferential surface of an
upper opening of the cylindrical portion 114. The first mounting
member 122 of construction mentioned above is fastened to the power
unit by means of a bolt (not shown) passed through a bolt passage
hole 134 formed in the other lengthwise end thereof (see FIG.
6).
[0070] The second mounting member 124, on the other hand, has an
overall shape which is a large-diameter cylinder, having a shoulder
portion 136 formed in the axially medial portion, with a
small-diameter portion 138 situated axially above and a
large-diameter portion 140 situated axially below. To the inner
circumferential surface of the large-diameter portion 140 is
adhered a thin seal rubber layer 142. A diaphragm formed of a
rubber film of thin-disk shape is disposed at the open end portion
of the small-diameter portion 138. With the outside peripheral edge
of the diaphragm 144 is bonded through the vulcanization to the
inner circumferential surface of the small-diameter portion 138,
the opening of the small-diameter portion 138 is provided with
fluid-tight closure by the diaphragm 144. To the inner
circumferential surface of the small-diameter portion 138 is
adhered a seal rubber 146 integrally formed with the diaphragm 144
in its entirety. The outside peripheral edge of the diaphragm 144
extends to the outer circumferential surface of the small-diameter
portion 138.
[0071] The first mounting member 122 is situated spaced away from
and opposite to the opening on the side of the large-diameter
portion 140 of the second mounting member 124, and in between the
first and second mounting members 122, 124 is disposed an integral
vulcanization molded product 148 which includes the rubber elastic
body 126.
[0072] This integral vulcanization molded product 148 is composed
of an inner fitting 150, an outer fitting 152, and the rubber
elastic body 126. The inner fitting 150 has a solid circular rod
shape whose outside peripheral face of the axially medial portion
is tapered so as to gradually increase in its diameter moving
upward in the axial direction, to produce a tapered portion. The
inner fitting 150 is formed with a screw hole 154 that opens in its
axial bottom face.
[0073] The outer fitting 152, on the other hand, has a thin-walled
cylindrical shape with an inside diameter dimension sufficiently
larger than the outside dimension of the inner fitting 150. A
shoulder portion 156 is formed in the axially medial portion, with
a large-diameter portion 158 situated axially above and a
small-diameter portion 160 situated axially below.
[0074] This outer fitting 152 is disposed coaxially about the inner
fitting 150 with a given radial spacing therebetween. In this
state, the inner fitting 150 is housed within the outer fitting
152, with the upper end thereof projecting up from the axial upper
end of the outer fitting 152, and the lower end thereof projecting
down from the axial lower end of the outer fitting 152.
[0075] With the inner fitting 150 housed within the outer fitting
152 as stated above, the rubber elastic body 126 is interposed
between the outer circumferential surface of the inner fitting 150
and the inner circumferential surface of the outer fitting 152.
This rubber elastic body 126 has a thick-walled, generally tapering
cylinder shape extending tilt from the inner circumferential
surface of the outer fitting 152 towards the outer circumferential
surface of the inner fitting 150, with the outside peripheral face
of the inner fitting 150 being bonded through vulcanization to the
inner circumferential surface of its small-diameter portion and the
inner circumferential surface of the outer fitting 152 being bonded
through vulcanization to the outer circumferential surface of its
large-diameter portion. Therefore, the rubber elastic body 126
provides an integral vulcanization molded product 148 comprising
the inner fitting 150 and the outer fitting 152. With the rubber
elastic body bonded to the inner and outer fittings 150, 152 as
stated above, the outer fitting 152 is provided with fluid-tight
closure to the opening on the side of the small-diameter portion
160 by means of the rubber elastic body 126 and the inner fitting
150.
[0076] The outer fitting 152 of the integral vulcanization molded
product 148 is inserted into the large-diameter portion 140 of the
second mounting member 124, and the large-diameter portion 140 is
then reduced in diameter by a drawing process or the like to secure
the outer fitting 152 fitting into the second mounting member 124.
By means of this arrangement, the opening on the side of the
large-diameter portion 140 of the second mounting member 124 is
closed in a fluid-tight manner by the rubber elastic body 126, and
a sealed zone is formed inside the second mounting member 124.
[0077] A partition member 162 is housed within the small-diameter
portion 138 of the second mounting member 124. This partition
member 162 is composed of two partition fittings 164a, 164b each of
generally inverted cup shape formed by press-forming or the like,
and stacked on each other in the axial direction. The partition
member 162 is disposed and positioned within the small-diameter
portion 138 of the second mounting member with its open end rim
gripped by and supported with the open end face of the
large-diameter portion 158 of the outer fitting 152 and the
shoulder portion 136 of the second mounting member 124.
[0078] With the partition member 162 incorporated in the above
manner, the fluid-sealing region formed within the second mounting
member 124 is partitioned into two sides in the axial direction
(the rubber elastic body 126 side and the diaphragm 144 side). With
this arrangement, there is formed on the axially lower side of the
partition member 162 a pressure receiving chamber 166 a portion of
whose wall is constituted by the rubber elastic body 126, so as to
undergo change in internal pressure on the basis of elastic
deformation of the rubber elastic body 126 during vibration input.
On the axially upper side of the partitioning member 162, on the
other hand, there is formed an equilibrium chamber 168 a portion of
whose wall is constituted by the diaphragm 144, and that readily
permits change in volume based on elastic deformation of the
diaphragm 144. Within the pressure receiving chamber 166 and
equilibrium chamber 168 is respectively sealed a non-compressible
fluid such as water, alkylene glycol, polyalkylene glycol, silicone
oil and the like.
[0079] The partition fittings 164a, 164b of the partition member 96
cooperate to define therebetween a circumferential space located at
a peripheral edge portion of its bottom wall portion and extending
circumferentially over a given circumferential length. This
circumferential space 104 is held in fluid communication at one end
thereof with the pressure-receiving chamber 166 through a
communication hole (not shown) formed through the partition
fittings 164b, and at the other end thereof with the equilibrium
chamber 168 through a communication hole (not shown) formed through
the partition fittings 164a. The circumferential space of
construction stated above thereby provides an orifice passage 170
by which the pressure receiving chamber 166 and the equilibrium
chamber 168 are held in fluid communication with each other,
thereby permitting fluid to flow between the pressure receiving
chamber 166 and the equilibrium chamber 168 through the orifice
passage 170. The passage length, sectional area and other
parameters of the orifice passage 170 are suitably determined so
that effective vibration damping action against low frequency
vibration, such as shaking or idling vibration, is exhibited on the
basis of resonance or flow action of the fluid caused to flow
through the orifice passage 170.
[0080] The second mounting member 124 assembled together with the
integral vulcanization molded product 148 is then attached to the
body via a body-side bracket 128. This body-side bracket 128 is
composed of a first fastener member 172 and a second fastener
member 174. The first fastener member 172 has the overall shape of
a large-diameter, bottomed cylinder having a shoulder portion 176
formed in its axially medial portion, with a large-diameter portion
178 situated axially above and a small-diameter portion 180
situated axially below. A through-hole 182 is formed in the floor
of the first fastener member 172.
[0081] The second fastener member 174 is of generally gate shape
overall, and includes a ceiling plate portion 186 of annular plate
configuration having a center hole 184, and a pair of leg portions
188, 188 extending downward in the generally vertical direction
from the ceiling plate portion 186, and integrally formed with the
ceiling plate portion 186 at respective circumferential portions of
the ceiling plate portion 186, which are diametrically opposite to
each other. The lower ends of the leg portions 188, 188 bend
outwardly in horizontal direction to form fastener plate portions
190, 190. In this embodiment, the diametrical dimension of the
center hole 184 is of the same size as the diametrical dimension of
the through-hole 182, and the diametrical dimension of the center
hole 184 and the through-hole 182 is sufficiently larger than the
diametrical dimension of the inner fitting 150. A pair of
reinforcing ribs 192, 192 are disposed on the second fastener
member 174. The first fastener member 172 and the second fastener
member 174 are made of steel or other rigid materials. The lower
face of the floor of the first fastener member 172 is attached by
means of welding or the like, superimposed coaxially on the upper
face of the ceiling plate 186 of the second fastener member 174,
thereby constituting the body-side bracket 128.
[0082] The large-diameter portion 140 of the second mounting member
124 is secured press-fit into the large-diameter portion 178 of the
body-side bracket 128 constructed as stated above. With the second
mounting member 124 fixed to the body-side bracket 128 in this way,
the lower end of the inner fitting 150 extends through the center
hole 184 and the through-hole 182, and projects down below the
lower face of the ceiling plate 186. Then, with the second mounting
member 124 fixed to the body-side bracket 128, the fastener plate
portions 190, 190 of the body-side bracket 128 are superimposed on
and bolted to the body, thereby fixing the second mounting member
124 to the body via the body-side bracket 128.
[0083] With the second mounting member 124 attached to the body via
the body-side bracket 128 as stated above, the cylindrical portion
130 of the first mounting member 122 is externally fitted onto the
inner fitting 150, and a stop member 194 is then affixed to the
inner fitting 150. This stop member 194 is of frustoconical shape
overall, having integrally formed at the large-diameter end thereof
a stop portion 196 of annular plate configuration projecting
outward in the diametrical direction. To the upper face outside
peripheral edge of the stop portion 196 is adhered an abutting
rubber 198 of annular configuration. The abutting rubber 198
extends as far as the lower face of the stop portion 196. The stop
member 194 is fastened to the inner fitting 150 by means of a bolt
200, with the small-diameter end face superimposed against the
lower end face of the inner fitting 150. In this embodiment, the
portion of the abutting rubber 198 extending as far as the lower
face of the stop portion 196 has a thickness dimension enough to
avoid projecting out of the head of the bolt 136 downward in the
axial direction.
[0084] With the first lengthwise end of the first mounting member
122 positioned on the stop portion 196 secured to the inner fitting
150, the first mounting member 122 is fastened to the power unit,
whereby the power unit is supported on the body via the engine
mount 120 in a vibration isolating fashion.
[0085] According to this embodiment, when the engine mount 120
installed between the power unit and the body, the first lengthwise
end of the first mounting member 122 is positioned on the stop
portion 196 via the abutting rubber 198, with the cylindrical
portion 130 positioned concentrically with the inner fitting 150 as
well as with the cushion rubber 132 projecting upward in the axial
direction. With this arrangement, the distributed support load of
the power unit is input to the rubber elastic body 126 in the
generally axial direction.
[0086] With the first lengthwise end of the first mounting member
122 positioned on the stop portion 196 via the abutting rubber 198
as stated above, the cushion rubber 132 is positioned
concentrically opposite to the ceiling plate 186, with the outside
peripheral edge of the axial upper end thereof not abutting the leg
portions 188, 188 in a static state where no vibration input.
[0087] The portion of the abutting rubber 198 that extends as far
as the lower face of the stop member 196 is positioned above the
lower faces (mounting faces) of the fastener plate portions 190,
190 of the pair of leg portions 188, 188, thereby permitting
elastic deformation of the rubber elastic body 126 in the axial
direction.
[0088] As is apparent from the preceding description, the cushion
rubber 132 and the second fastener member 174, which cooperate to
form the body-side bracket, constitute the rebound stop mechanism,
in this embodiment. Also, in this embodiment, the fluid chamber is
constituted by the pressure receiving chamber 166, equilibrium
chamber 168, and orifice passage 170.
[0089] In the engine mount 120 of the construction described above,
the first mounting member 122 is not integrally formed with the
rubber elastic body 126, so that the first mounting member 122 is
displaceable away from the stop member 194 in the direction
opposite the input direction of the power. unit distributed support
load (rebound direction). Therefore, in the event that a relatively
large load is input in the rebound direction, the engine mount 120
is able to prevent the non-compressible fluid enclosed in the
pressure-receiving chamber 166 from acting as a restricting member
inhibiting elastic deformation of the rubber elastic body 126,
thereby being free from the problem of deterioration in damping
performance caused thereby.
[0090] Further, since the cushion rubber 132 disposed on the first
mounting member 122 is positioned below while being opposite to the
ceiling plate 186 in the axial direction, the amount of axial
upward displacement of the first mounting member 122 away from the
stop portion 196 is limited in a cushion-wise manner.
[0091] Still further, since the first mounting member 122 is
superimposed on the stop portion 196 with the cylindrical portion
130 thereof passed through the inner fitting 150, an amount of
displacement of the first mounting member 122 in the
axis-perpendicular direction of the inner fitting 150 is
restricted. This arrangement makes it possible to keep the
assembled first mounting member 122 positioned over the stop
portion 196 while being displaceable away from it.
[0092] While the presently preferred embodiments of the invention
have been discussed above for the illustrative purpose only, it
should be appreciated that the present invention is not limited to
the details of the illustrated embodiments.
[0093] In the first to third embodiments hereinabove, the invention
has been described as being implemented in the engine mounts 10,
106, 120 wherein initial load and vibration are input in the
generally axial direction of the second mounting member 14, 124 to
the rubber elastic body 16, 126 disposed between the first mounting
member 12, 108, 122 and second mounting member 14, 124, by way of
example. Alternatively, the invention could instead be implemented
in an engine mount wherein initial load and vibration are input in
the generally axis-perpendicular direction of the second mounting
member, to the rubber elastic body disposed between the first
mounting member and second mounting member. Specifically, a mode
like that shown in FIGS. 7 and 8 could be employed.
[0094] Namely, FIGS. 7 and 8 shows an engine mount 202 of
construction according to a fourth embodiment of the invention.
This engine mount 202 comprises: a metallic inner sleeve 204
constituting a first mounting member; a metallic outer sleeve 206
constituting a second mounting member; and a rubber elastic body
208 interposed between the inner and outer sleeves 204, 206. The
inner sleeve 204 is attached to the body side, while the outer
sleeve 206 is attached to the power unit side. In FIGS. 7 and 8,
the inner sleeve 204 and outer sleeve 206 are shown positioned
generally concentrically, with the distributed support load of the
power unit acting in the vertical direction in the drawing.
[0095] Described more specifically, the inner sleeve 204 has a
thick-walled, small-diameter cylindrical shape, to the outer
circumferential surface of which is bonded a cushion rubber 210 as
a rebound stop rubber projecting outward in the axis-perpendicular
direction, through vulcanization of a rubber material for forming
the cushion rubber 210. On the other hand, the outer sleeve 206 has
a thin-walled, large-diameter cylindrical shape of an inside
diameter dimension that is greater than the outside diameter
dimension of the inner sleeve 204. The inner sleeve 204 and the
outer sleeve 206 are each made of rigid material such as steel or
aluminum alloy.
[0096] The inner sleeve 204 is arranged passed through the outer
sleeve 206, and an integral vulcanization molded product 212 of a
rubber elastic body 208 is disposed between the opposing faces of
the inner sleeve 204 and the outer sleeve 206.
[0097] This integral vulcanization molded product 212 is composed
of an abutting support plate 214, a metal sleeve 216, and the
rubber elastic body 208. The abutting support plate 214 is formed
of rigid material such as steel or aluminum alloy in the form of a
rectangular plate extending in the lengthwise direction curves in
an arculate configuration across its width. The metal sleeve 216
has a thin-walled, large-diameter cylindrical shape overall, and is
provided with symmetrically disposed two windows 218a, 218b
(hereinafter referred to as "upper and lower windows 218a, 218b",
where appropriate) formed by cutting in rectangular shape, and
orifice grooves 220, 220 formed onto its outer circumferential
surface so as to connect these two windows 218a, 218b. The abutting
support plate 214 is disposed within the metal sleeve 216 with its
convex bowed face opposed to one of the two windows, e.g., the
upper window 218a formed in the metal sleeve 216. With the abutting
support plate 214 arranged passed through the metal sleeve 216 in
this way, the abutting support plate 214 and the metal sleeve 216
are bonded to the rubber elastic body 208 upon vulcanizing a rubber
material for forming the rubber elastic body 208, thereby forming
the integral vulcanization molded product 212 of the rubber elastic
body 208 comprising abutting support plate 214 and metal sleeve
216. In particular, the integral vulcanization molded product 212
is formed with the abutting support plate 214 embedded in the
rubber elastic body 208. A seal rubber that projects out from the
rubber elastic body 208 is formed on the outer circumferential
surface of the metal sleeve 216.
[0098] The rubber elastic body 208 has a pocket 222 that is
situated adjacent to and opens to the outside through the upper
window 218a of the metal sleeve 216. Within the pocket 222 is
housed a pocket 222 integrally formed with the rubber elastic body
208. The stop rubber 224 projects out by a predetermined height
from the abutting support plate 214. The rubber elastic body 208
also has a void 226 that is situated adjacent to the lower window
218b, and axially extends with substantially constant cross section
over the entire axial length of the rubber elastic body 208. With
this arrangement, there is formed a through hole 227 that extends
in the axial direction through the rubber elastic body 208 between
the opposing faces of the metal sleeve 216 and rubber elastic body
208. In this embodiment, a portion of a void defining surface of
the rubber elastic body 208, has a shape corresponding to the
convex curving face of the abutting support plate 214 embedded in
the rubber elastic body 208. This portion forms a curved abutting
face 228 reinforced by the abutting support plate 214. Thus, the
rubber elastic body 208 exhibits shape stability at a location
where the inner sleeve 204 is superimposed against the rubber
elastic body 208.
[0099] The lower window 218b, which is located on the side where
the void 226 is formed, is covered by a flexible diaphragm 230 that
is provided to the lower window 218b from the inside of the metal
sleeve 216. As a result of this arrangement, there is formed a
recess 232 that opens to the outside through the window 218b. In
this embodiment, the outside peripheral edge of the diaphragm 230,
i.e., the portion of the diaphragm that is fixed to the edges of
the window 218b, have greater thickness than the portion of the
diaphragm 230 that makes up the wall of the recess 232. Thus, the
outside peripheral edges of the diaphragm 230 constitute an
abutting rubber portion.
[0100] The thus constructed metal sleeve 216 of the integral
vulcanization molded product 212 is inserted into the outer sleeve
206, and then the outer sleeve 206 is subjected to drawing
operation, such as all directional drawing, to decrease its
diametric dimension, whereby the metal sleeve 216 is secured
press-fit into the outer sleeve 206, and the integral vulcanization
molded product 212 is fixedly installed within the outer sleeve
206. By fixing the integral vulcanization molded product 212 to the
outer sleeve 206 in this way, the window 281a situated on the side
where the pocket 222 is formed is provided with fluid-tight closure
by the outer sleeve 206, forming a pressure-receiving chamber 234
whose wall is composed in part by the rubber elastic body 208,
while the opening of the recess 232 is provided with fluid-tight
closure by the outer sleeve 206, forming an equilibrium chamber 236
a portion of whose wall is constituted by the diaphragm 230. The
pressure-receiving chamber 234 and the equilibrium chamber 236 are
filled with a non-compressible fluid such as water, alkylene
glycol, polyalkylene glycol, silicone oil or the like. Also, the
outer sleeve 206 provides fluid-tight closure to openings of the
orifice grooves 220, 220, thereby providing orifice passages 238,
283, through which the pressure-receiving chamber 234 and
equilibrium chamber 236 communicate with one other, thereby
permitting flow of fluid through the orifice passages 238 between
the pressure-receiving chamber 234 and the equilibrium chamber
236.
[0101] That is, the inner sleeve 204 is disposed extending through
the through hole 227, with the cushion rubber 210 disposed thereon
projecting towards the diaphragm 230. The thus constructed engine
mount 202 is installed on the vehicle with the inner sleeve 204
mounted on the body side, and the outer sleeve 206 mounted on the
power unit side, whereby the power unit is supported on the body
via the engine mount 202 in a vibration isolating fashion.
[0102] With the power unit supported in vibration-isolating fashion
on the body as stated above, the curved abutting face 228 partially
defining the inner circumferential surface of the through-hole 227
is superimposed on the cylindrical outer circumferential surface of
the inner sleeve 204. With the help of this arrangement, the
distributed support load of the power unit is exerted on the inner
sleeve 204 via the curved abutting face 228, in the direction of
projection of the cushion rubber 210.
[0103] In this embodiment, even when a relatively large load is
input in the direction opposite the input direction of the power
unit distributed support load (rebound direction) so that the
rubber elastic body 208 undergoes displacement or deformation away
from the inner sleeve 204, that is, in which the curved abutting
face 288 is no longer superimposed against the cylindrical outer
circumferential surface of the inner sleeve 204, the cushion rubber
210 comes into abutment with the rim of the window 218b via the
peripheral edges of the diaphragm 230 (abutting rubber portion),
thereby restricting in a cushion-wise manner the amount of
displacement of the rubber elastic body 208 and the outer sleeve
206 in the rebound direction.
[0104] As is understood from the preceding description, the rebound
stop mechanism is constituted by the cushion rubber 210 and the
metal sleeve 216, and the fluid chamber is constituted by the
equilibrium chamber 236 and the orifice passage 238, in this
embodiment.
[0105] In the engine mount 202 of construction described above,
since the inner sleeve 204 is constituted as a separate element
from the rubber elastic body 208, advantages analogous to those of
the first embodiment are afforded.
[0106] In the first embodiment hereinabove, the abutting face 60 of
the rubber elastic body 16 is a flat surface. However, the abutting
face is not limited to a flat surface, and may consist of a surface
such as that depicted in FIG. 9. To facilitate understanding, in
the description hereinbelow, components and parts similar in
structure to those in the first embodiment are assigned the same
numerals used in the first embodiment.
[0107] Described in detail, a first mounting member 240 has a
generally inverted frustoconical shape, having integrally formed at
its large-diameter end portion a fastener portion 242 for fastening
the first mounting member 240 to the power unit-side bracket 18. A
cushion rubber 224 is adhered to the outside peripheral edge of the
large-diameter end portion of the first mounting member 240. To the
small-diameter end portion of rubber elastic body 16, on the other
hand, there is bonded through vulcanization a bowl-shaped support
member 245. The structure of this support member 245 includes a
bottom wall portion 246 of disk shape and a tapered wall portion
247 that gradually increases in diameter moving axially upward, and
integrally formed on the outside peripheral edge of the bottom wall
portion 246. The small-diameter end portion of the rubber elastic
body 16 is bonded through vulcanization to the lower face of the
bottom wall portion 246 and the outer circumferential surface of
the tapered wall portion 247 of the support member 245. The rubber
elastic body 16 extends up to the inner circumferential surface of
the tapered wall portion 247 and the upper face of the bottom wall
portion 246, thereby forming on the inner circumferential surface
of the tapered wall portion 247 of the support member 245 a tapered
abutting face 248 that is composed of the extending portion of the
rubber elastic body 16, and that gradually decreases in diameter
moving axially downward, as well as forming on the upper face of
the bottom wall portion 246 of the support member 245 a flat bottom
side abutting face 249 composed of the extending portion of the
rubber elastic body 16.
[0108] The first mounting member 240 is fixed to the power unit
side via the power unit-side bracket 18, and the second mounting
member 14 bonded with the rubber elastic body 16 is fixed to the
body via the body-side bracket 20. In this state, the first
mounting member 240 is positioned in abutment with the rubber
elastic body 16, with the small-diameter end portion thereof
superimposed against the bottom side abutting face 249 and the
tapered outside peripheral face thereof superimposed against the
tapered abutting face 248, respectively. That is, in the mode shown
in FIG. 9, the first mounting member 240 is positioned in abutment
against the rubber elastic body 16, accommodated within a recess
250 having the tapered abutting face 248 and the bottom side
abutting face 249. With the first mounting member 240 is positioned
in abutment against the rubber elastic body 16 as stated above, the
first mounting member 240, the rubber elastic body 16 and the
second mounting member 14 are disposed mutually concentrically,
whereby the distributed support load of the power unit is exerted
in the generally axial direction on the rubber elastic body 16.
[0109] In the mode shown in FIG. 9, when the first mounting member
240 undergoes displacement away from the rubber elastic body 16,
even if the center axis thereof should deviate from the center axis
of the rubber elastic body 16 and the second mounting member 14,
the first mounting member 240 will be repositioned in abutment with
rubber elastic body 16 in a state of being accommodated within the
recess 250, as a result of the outside peripheral edge of the
small-diameter end of the first mounting member 240 being guided
axially downward through sliding contact with the tapered abutting
face 248. By means of this arrangement, the distributed support
load of the power unit can be consistently exerted in the generally
axial direction on the rubber elastic body 16.
[0110] In the first and second embodiments described hereinabove,
the support plate 58 is bonded through vulcanization to a portion
of the rubber elastic body 16 positioned in abutment with the first
mounting member 12. However, the support plate 58 is not
necessarily needed to practice the invention. In the first
embodiment, the rubber elastic body 16 extends as far as the upper
face of the support plate 58, that is, as far as the face of
support plate 58 that carries the first mounting member 12.
However, the rubber elastic body 16 is not necessarily extend as
far as the face of support plate 58 that carries the first mounting
member 12.
[0111] In the first to third embodiments hereinabove, the cushion
rubbers 28, 114, 132 are disposed on the first mounting members 12,
108, 122, respectively. However, in the first and second
embodiments the cushion rubbers 28, 114 could instead be provided
on the stop member 94 positioned in opposition in the axial
direction to the first mounting member 12, 108, or in the third
embodiment, on the second fastener member 174, for example.
[0112] In the first and second embodiments, the stop member 94
which makes up part of the rebound stop mechanism is stationary
disposed on the body-side bracket 20. However, the stop member 94
could instead be stationary disposed on the body, for example.
[0113] In the first to fourth embodiments hereinabove, the first
mounting member is displaceable away from the rubber elastic body.
However, an arrangement wherein the second mounting member is
displaceable away from the rubber elastic body could be employed,
instead. Alternatively, an arrangement wherein both the first and
second mounting members are displaceable away from the rubber
elastic body could be employed.
[0114] While there were shown specific examples of implementing the
invention in an automobile engine mount in the illustrated
embodiments, the invention could of course be implemented
analogously in a body mount, a cab mount, or other mounts for
automobiles or other apparatuses.
[0115] It is also to be understood that the present invention may
be embodied with various other changes, modifications and
improvements, which may occur to those skilled in the art, without
departing from the spirit and scope of the invention defined in the
following claims.
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