U.S. patent application number 10/424266 was filed with the patent office on 2004-10-28 for battery charging method and apparatus.
Invention is credited to Fogg, John Kenneth.
Application Number | 20040212347 10/424266 |
Document ID | / |
Family ID | 33299321 |
Filed Date | 2004-10-28 |
United States Patent
Application |
20040212347 |
Kind Code |
A1 |
Fogg, John Kenneth |
October 28, 2004 |
Battery charging method and apparatus
Abstract
A battery charging circuit senses charging current using a sense
circuit that includes a time-averaging amplifier circuit that nulls
amplifier offset errors from the sensed current signal. With such
offset correction, the sense circuit provides accurate current
sensing over a wide dynamic range of charging current and thus may
be used for low and high charging currents, and accurate detection
of trickle and end-of-charge currents. The substantial elimination
of amplifier-offset errors from charging current sensing permits
use of a single sense resistor over a wide range of charging
currents. Such accurate current detection supports zero-current
regulation of the battery, which allows the battery to remain
connected to the charging circuit even after reaching its
end-of-charge condition. The battery charging circuit further may
include digital switchover circuitry, which reduces charging
control discontinuities by allowing both current and voltage
feedback loops to drive the same regulation control circuit.
Inventors: |
Fogg, John Kenneth; (Cary,
NC) |
Correspondence
Address: |
COATS & BENNETT, PLLC
P O BOX 5
RALEIGH
NC
27602
US
|
Family ID: |
33299321 |
Appl. No.: |
10/424266 |
Filed: |
April 28, 2003 |
Current U.S.
Class: |
320/127 |
Current CPC
Class: |
G01R 31/382 20190101;
H02J 7/00714 20200101; H02J 7/0072 20130101; H02J 7/0047 20130101;
H02M 1/0009 20210501 |
Class at
Publication: |
320/127 |
International
Class: |
H02J 007/00 |
Claims
What is claimed is:
1. A battery charging circuit comprising a sense circuit that
includes a time-averaging amplifier circuit to accurately sense a
charging current of a battery under charge, said time-averaging
amplifier circuit comprising a polarity-switched amplifier that
periodically switches amplifier signal polarities to null amplifier
offset errors from the sensed charging current.
2. The battery charging circuit of claim 1, wherein the battery
charging circuit further comprises a charging control circuit
coupled to the sense circuit, and wherein the charging control
circuit includes a pass control circuit to control the charging
current of the battery.
3. The battery charging circuit of claim 2, wherein the charging
control circuit further comprises a digital switchover circuit to
drive the pass control circuit with a first feedback signal in a
constant-current (CC) charging mode and to drive the pass control
circuit with a second feedback signal in constant-voltage (CV)
charging mode, said first feedback signal derived from the sense
signal and said second feedback signal derived from a charging
voltage of the battery.
4. The battery charging circuit of claim 3, wherein the digital
switchover circuit includes one or more pass control switches to
selectively couple the first feedback signal to the pass control
circuit in the CC charging mode, and to selectively couple the
second feedback signal to the pass control circuit in the CV
charging mode.
5. The battery charging circuit of claim 3, wherein the digital
switchover circuit includes a mode control circuit to select
between the CC and CV charging modes.
6. The battery charging circuit of claim 5, wherein the mode
control circuit includes one or more mode control switches to
selectively couple the second feedback signal to the mode control
circuit in the CC charging mode, and to selectively couple the
first feedback signal to the mode control circuit in the CV
charging mode, such that the mode control circuit monitors the
second feedback signal while the pass control circuit is driven by
the first feedback signal, and monitors the first feedback signal
while the pass control circuit is driven by the second feedback
signal.
7. The battery charging circuit of claim 5, wherein the mode
control circuit includes a hysteresis circuit to introduce a
desired amount of signal hysteresis at least to a mode switchover
from the CC charging mode to the CV charging mode.
8. The battery charging circuit of claim 3, further comprising: a
constant-current feedback circuit to generate the first feedback
signal responsive to the sense signal; and a constant-voltage
feedback circuit to generate the second feedback signal responsive
to the charging voltage.
9. The battery charging circuit of claim 8, wherein the
constant-current feedback circuit includes a first output amplifier
to provide the first feedback signal and the constant-voltage
feedback circuit includes a second output amplifier to provide the
second feedback signal, and wherein the digital switchover circuit
couples the first output amplifier to the pass control circuit in
the CC charging mode and couples the second output amplifier to the
pass control circuit in the CV charging mode.
10. The battery charging circuit of claim 8, wherein the
constant-current feedback circuit includes a second time-averaging
amplifier circuit to generate the first feedback signal and to null
amplifier offset errors from the first feedback signal.
11. The battery charging circuit of claim 8, wherein the
constant-voltage feedback circuit includes a second time-averaging
amplifier circuit to generate the second feedback signal and to
null amplifier offset errors from the second feedback signal.
12. The battery charging circuit of claim 8, further comprising a
logic circuit that adjusts a reference signal of the
constant-current feedback circuit responsive to detecting an
end-of-charge condition of the battery such that the battery
charging circuit controls the pass control circuit to prevent
further charging current from flowing into the battery.
13. The battery charging circuit of claim 12, wherein the battery
charging circuit includes a first terminal to source supply current
into an external load, and further includes a second terminal to
source or sink the charging current, and wherein the first and
second terminals are connected through a charging current sense
resistor included within the battery charging circuit.
14. The battery charging circuit of claim 1, wherein the
polarity-switched amplifier switches amplifier input and output
signal polarities responsive to a periodic polarity switching
signal.
15. The battery charging circuit of claim 14, further comprising a
clock circuit to generate the periodic polarity switching signal as
a periodic clock signal.
16. A battery charging circuit comprising: a sense circuit to
generate a sense signal responsive to sensing a charging current
associated with a battery under charge; and a charging control
circuit to control charging of the battery responsive to the sense
signal; said sense circuit including a time-averaging amplifier
circuit to generate the sense signal and to substantially null
amplifier offset errors from the sense signal.
17. The battery charging circuit of claim 16, wherein the charging
control circuit comprises a pass control circuit to control the
charging current responsive to a first feedback signal, and further
comprises a constant-current (CC) feedback circuit to generate the
first feedback signal responsive to the sense signal such that
battery charging circuit operates in a constant-current (CC)
charging mode.
18. The battery charging circuit of claim 17, wherein the charging
control circuit further comprises a constant-voltage (CV) feedback
circuit to generate a second feedback signal responsive to the
battery voltage, and wherein the battery charging circuit
transitions from the CC charging mode to a constant-voltage (CV)
charging mode after the battery voltage reaches a defined voltage
level.
19. The battery charging circuit of claim 18, wherein the pass
control circuit includes a drive circuit to control a pass device
disposed in a charging current path of the battery, and further
includes a digital switchover circuit to selectively couple the CC
feedback circuit or the CV feedback circuit to the drive circuit,
such that the same drive circuit is common to both feedback
circuits.
20. The battery charging circuit of claim 19, wherein the digital
switchover circuit includes common input circuitry for charging
mode comparison and charging regulation control functions.
21. The battery charging circuit of claim 19, wherein the CC
feedback circuit includes a first transistor differential pair to
generate the first feedback signal as a first differential signal
based on a CC reference signal and the sense signal, and wherein
the CV feedback circuit includes second transistor differential
pair to generate the second feedback signal as a second
differential signal based on a CV reference signal and the battery
voltage.
22. The battery charging circuit of claim 21, wherein the digital
switchover circuit couples the first differential transistor pair
to the drive circuit in the CC charging mode and couples the second
differential transistor pair to the drive circuit in the CV
charging mode.
23. The battery charging circuit of claim 16, wherein the
time-averaging amplifier circuit substantially nulls amplifier
offset errors from the sense signal by reversing amplifier input
and output connection polarities responsive to a polarity switching
signal.
24. The battery charging circuit of claim 16, wherein the
time-averaging amplifier circuit substantially nulls amplifier
offset errors from the sense signal by averaging out input and
output voltage offsets of a differential amplifier used to generate
the sense signal responsive to sensing a differential voltage
signal induced by the charging current.
25. The battery charging circuit of claim 16, wherein the
time-averaging amplifier circuit comprises: an amplifier to
generate a first signal proportional to a differential voltage
induced by the charging current; and polarity-reversing input and
output switches to selectively reverse input and output signal
connections of the amplifier; said polarity-reversing input and
output switches responsive to a periodic polarity switching signal
to alternate between reversed and non-reversed signal
connections.
26. The battery charging circuit of claim 25, wherein the
time-averaging amplifier circuit further comprises a pass
transistor that sources current into a program resistor responsive
to the first signal to thereby generate the sense signal in
proportion to the charging current.
27. The battery charging circuit of claim 25, further comprising a
switching clock to generate the polarity switching signal.
28. A method of accurately sensing a charging current into a
battery comprising: using an amplifier to generate a sense signal
proportional to the charging current; periodically reversing signal
polarities of the amplifier to null amplifier offset errors from
the sense signal and thereby improve sense signal accuracy.
29. The method of claim 28, wherein periodically reversing signal
polarities of the amplifier to null amplifier offset errors from
the sense signal comprises periodically reversing inverting and
non-inverting input signal connections of the amplifier.
30. The method of claim 28, wherein periodically reversing signal
polarities of the amplifier to null amplifier offset errors from
the sense signal further comprises periodically reversing inverting
and non-inverting output signal connections of the amplifier in
concert with said periodically reversing inverting and
non-inverting input signal connections of the amplifier.
31. The method of claim 28, further comprising controlling the
charging current responsive to the sense signal and detecting an
end-of charge condition of the battery based on the sense signal
falling below a defined threshold.
32. The method of claim 31, further comprising leaving the battery
electrically connected to a charging circuit after detecting the
end-of-charge condition but controlling the charging current such
that no charging current enters the battery.
33. A method of accurately sensing a charging current into a
battery comprising: generating a sense signal proportional to the
charging current using a time-averaging amplifier circuit that
nulls offset errors in the sense signal; controlling a charging
circuit based on the sense signal to maintain the charging current
at a desired magnitude if a charging voltage of the battery remains
below a defined voltage threshold; and controlling the charging
circuit based on the charging voltage to maintain a constant
charging voltage on the battery if the charging voltage equals the
defined voltage threshold.
34. The method of claim 33, further comprising monitoring the sense
circuit to detect a lower threshold of charging current while
controlling the charging circuit based on the charging voltage to
thereby detect an end-of-charge condition of the battery.
35. The method of claim 34, further comprising configuring the
charging circuit such that it regulates the charging current at or
below a zero positive current into the battery in response to
detecting the end-of-charge condition.
Description
BACKGROUND OF THE INVENTION
[0001] The present invention generally relates to rechargeable
batteries, and particularly relates to battery charging methods and
apparatus that offer improved charge current sensing accuracy.
[0002] Rechargeable batteries appear in a growing range of
electronic devices. The use of rechargeable batteries is
particularly common in portable electronics, such as cell phones,
Portable Digital Assistants (PDAs), pocket and notebook computers,
Global Positioning System (GPS) receivers, etc. No one rechargeable
battery type finds universal usage across this diverse range of
devices, as each battery type offers its own set of tradeoffs
regarding performance, size and cost.
[0003] For example, types of rechargeable batteries include, but
are not limited to, lead-acid cells, nickel/cadmium cells,
nickel/metal hydride cells, sodium/sulfur cells, nickel/sodium
cells, lithium ion cells, lithium polymer, manganese-titanium
(lithium) cells, nickel zinc cells, and iron nickel cells. Each of
these battery chemistries offers its own mix of advantages and
disadvantages regarding size, energy density (volumetric or
gravimetric), cost, cell voltage, cell resistance, safety,
toxicity, etc.
[0004] Despite such differences, some charging algorithms find
broad applicability across a wide range of battery chemistries. As
an example, the constant-current/constant-voltage (CC/CV) charging
algorithm is adaptable to many different types of battery
chemistries and, therefore, finds wide usage in a variety of
battery charging products. With the CC/CV charging algorithm, a
discharged battery is charged at a constant current until its cell
voltage rises to a defined threshold voltage, e.g., the battery's
"float voltage," at which point the charging control is switched to
constant-voltage to charge the remaining capacity of the battery
without exceeding the voltage limit of the battery. Thus, the CC/CV
charging algorithm initially relies on current feedback charging
control and then switches over to voltage-feedback control once the
battery-under-charge reaches its float voltage.
[0005] As a matter of convenience, the charging current during the
CC phase of recharge should be as high as possible within
recommended limits because higher charging currents equate to lower
recharge times. Battery manufacturers often rate battery capacity
in terms of a given battery's "C rating," which is a scaling unit
for the battery's charge and discharge currents. Charging or
discharging the battery at rates beyond the "C" rating exceeds the
safe rating of the battery. For example, a charge current of 1000
mAh (1 C) will charge a 1000 mAh battery in about an hour. Thus,
charging current during the CC phase of recharging may be set
according to the manufacturer's recommended C rate limit.
[0006] Proper C rate based charging requires relatively accurate
current sensing to ensure that the CC phase of charging actually is
regulated to the recommended C rating of the battery. In the above
example, the 1 C charging current is 1 Amp and thus the current
sensing used to regulate the charging current must sense current in
the 1 A range with relatively good accuracy.
[0007] Most simple and economical current sensing techniques rely
on Ohm's Law (V=IR), and thus measure current by sensing a
current-induced voltage drop across a resistor or other series
impedance element. For efficiency and low voltage dropout, such
sense resistors typically are sized for a particular current range
of interest. For example, a 100 m.OMEGA. sense resistor provides a
very usable 100 mV sense voltage at 1 A of charging current.
Obviously, as the charging current falls, so too does the sense
voltage, and therein lies one of the many challenges faced by
designers of battery charging systems. That is, the sense voltage
decreases with decreasing charge current and circuit error sources,
such as sense amplifier voltage offsets, become increasingly
significant obstacles to accurate charge current measurement.
[0008] Further compounding these design challenges, not all
charging environments offer the ability to charge at a battery's
recommended C rate. For example, many battery-powered devices
interface to Personal Computers (PCs) and the like via Universal
Serial Bus (USB) connections. Portable music players, such as those
based on the popular MP3 digital audio format, are just one example
of such devices. Regardless, the USB standard defines low-power
devices as those requiring less than 100 mA, and high power devices
as those requiring up to 500 mA. Some USB ports support both low
power and high power, and thus offer attached devices the ability
to draw charging currents up to the high power limit of 500 mA.
However, some USB ports support only low power devices and thus
limit charging current to 100 mA. Ideally, a rechargeable USB
device would operate with accurate charge current sensing
regardless of the type of USB port to which it is attached.
[0009] Further charging scenario variations create additional
challenges to reliable and accurate current sensing. For example,
some types of battery technologies are incompatible with so-called
"trickle" charges, i.e., continuous low current into the battery
after it reaches its float voltage. Because of the inability of
conventional charging systems to accurately sense very low levels
of battery current, it is a common practice to include a transistor
switch or other isolation device to "disconnect" the battery from
the charging circuit after reaching an end-of-charge condition. The
addition of the extra switching element adds undesirable expense
and size to the charging circuit.
[0010] For these and other reasons, an ideal battery charging
circuit would offer highly accurate current sensing over a wide
range of charging currents. Accurate current sensing over a wide
dynamic range would thus allow reliable and safe charging in
various modes (e.g., low power and high power), would permit
accurate end-of-charge current sensing, and would permit regulation
down to an effectively "zero" charge current. That latter
capability would eliminate the requirement for battery isolation
switches as the charging circuit itself could regulate current into
the battery essentially down to zero.
SUMMARY OF THE INVENTION
[0011] The present invention comprises a system and method to
charge batteries based on accurately sensing battery charging
currents over a wide dynamic range. In an exemplary embodiment, a
battery charging circuit includes a sense circuit that includes a
time-averaging amplifier circuit to accurately sense the charging
current of a battery under charge. An exemplary time-averaging
amplifier circuit comprises a polarity-switched amplifier that
periodically switches amplifier signal polarities to null
amplifier-offset errors from the sensed charging current.
[0012] For example, in at least one embodiment, the sense circuit
generates the sense signal as a voltage that is proportional to the
charging current, wherein the polarity-switched amplifier is used
as a differential sensing amplifier that controls the sense signal.
An adjustable element, such as a user-set resistor, may be used to
provide a desired scaling between the sense signal and the battery
charging current magnitude. In one polarity configuration, the
polarity-switched amplifier's offset errors add to the sense signal
and in the opposite polarity configuration those same offset errors
subtract from the sense signal. Thus, by periodically switching
between these polarity configurations, the amplifier's offset
errors effectively are averaged out of the sense signal.
[0013] In at least one embodiment, the polarity-switched amplifier
includes a differential amplifier having switched amplifier input
and output connections. In an exemplary embodiment, one input
switch selectively couples a current sensor, such as a series
resistor disposed in the charging current path, to the
non-inverting and inverting inputs of the amplifier, and another
input switch selectively couples a sense feedback signal to the
inverting and the non-inverting inputs of the amplifier. Similarly,
an output switch selectively couples an output terminal of the
amplifier to the positive and negative outputs of the differential
amplifier. Each switch reverses its connections responsive to a
polarity switching signal; thus, by driving the switches with a
periodic clock signal, the amplifier's input and output connections
are periodically reversed, which nulls, or at least substantially
reduces, amplifier offset errors.
[0014] Substantially removing offset errors from the sense signal
eliminates a principal error term associated with charge current
sensing and permits the same sense circuit to be used over a wide
range of battery charging circuits. Among the many advantages
yielded by that capability is the opportunity to use a single sense
resistor for detecting a wide range of charging currents. That is,
with the effective elimination of amplifier offset errors, sense
voltages in the range of the sense amplifier's input and output
offset voltages can be detected. As such, the same sense circuit
may be used to accurately detect high and low magnitude charging
currents, as well as trickle charge currents and end-of-charge
currents.
[0015] For example, in an exemplary embodiment, a battery charging
circuit according to the present invention includes a charging
control circuit coupled to the sense circuit. An exemplary charging
control circuit comprises a current-feedback circuit responsive to
the sense signal, a voltage-feedback circuit responsive to the
charging voltage of the battery, and a pass control circuit that
regulates charging current by controlling a pass circuit, e.g., a
pass transistor, responsive to a first feedback signal from the
current-feedback circuit or to a second feedback signal from the
voltage-feedback circuit. Note that these first and second feedback
signals may be voltage-mode or current-mode signals.
[0016] An exemplary pass control circuit includes a digital
switchover circuit that provides mode control switching of the
battery charging circuit. In a constant-current (CC) charging mode,
the pass control circuit controls the pass circuit responsive to
the feedback signal from the current-feedback circuit. In this
mode, the battery charging circuit regulates the charging current
to a desired magnitude, which may be adjusted by changing a
constant-current reference signal, for example. With that approach,
the reference signal may be set for the desired "C rate" charging
magnitude until the battery voltage reaches its "float voltage"
level or some other defined threshold. Subsequently, the reference
signal may be adjusted to regulate to a much lower current, such as
zero, or even a negative battery current.
[0017] In any case, during the CC charging mode, the digital
switchover circuit monitors the feedback signal from the
voltage-feedback circuit to detect when the charging voltage
reaches a defined voltage level. At that point, a mode control
circuit within the digital switchover circuit switches from driving
the pass control circuit with the current feedback signal to
driving it with the voltage feedback signal. In other words, the
exemplary battery charging circuit switches from the CC charging
mode to a constant-voltage (CV) charging mode, in which the pass
control circuit maintains a fixed voltage on the battery by
regulating the charging voltage on the battery responsive to the
feedback signal from the voltage-feedback circuit.
[0018] Complementing the switchover operation, the digital
switchover circuit also switches from monitoring from the voltage
feedback signal to monitoring the current feedback signal. Thus, an
exemplary digital switchover circuit monitors the current feedback
signal while driving the pass control circuit with the voltage
feedback signal, and monitors the voltage feedback signal while
driving the pass control circuit with the current feedback signal.
In other words, when the battery charging circuit is in the CC
charging mode, it monitors the battery voltage to determine when to
change to CV mode, and when the battery charging circuit is in CV
mode, it monitors the battery charging current to determine whether
it should change back to CC mode regulation.
[0019] By configuring the digital switchover circuit to have common
input circuitry that is shared between the constant-current and
constant-voltage feedback circuits, the same circuitry is used for
both the charging mode comparison control function and the charging
regulation control function. One advantage of using the same pass
control circuit in the charging mode comparison function that
determines the charging mode and in the linear control function
that sets the charging output is that any circuit offsets are
common to both the comparison and control functions. Such
commonality ensures that no control discontinuities arise when the
battery charging circuit switches from CC charging mode to CV
charging mode or vice versa.
[0020] Hysteresis may be included in the mode comparator used in
the switchover circuit to prevent "chatter" at the switchover
point. By providing a hysteresis signal that forces the feedback to
overdrive the reference signal by a fixed amount before entering a
given mode of operation, chatter is eliminated. This hysteresis
technique safely overdrives the output voltage of the charger when
maximum current is being delivered into the battery.
[0021] As noted above, the sense circuit's wide dynamic range
allows it to continue providing accurate charging current sensing
even as the charging current begins falling off after the battery
charging circuit transitions to the CV charging mode. Thus, in one
embodiment, the charging control circuit continues monitoring the
charging current via the sense circuit to detect an end-of-charge
condition of the battery. Such monitoring may be incorporated into
the digital switchover circuit or may be implemented elsewhere. For
example, an exemplary charging control circuit includes a
controller, such as a logic control circuit or state machine with
appropriate signal interfaces to the current-feedback and
voltage-feedback circuits.
[0022] With such embodiments, the controller detects the
end-of-charge condition and adjusts a current-feedback reference
signal to cause the charging control circuit to regulate the
charging current for a zero, or even negative current level. Here,
negative denotes a current from the battery, i.e., the battery
sourcing current rather than sinking current. This zero-current
regulation is in contrast to conventional chargers, which simply
disconnect the battery after end-of-charge for safe isolation.
Thus, the present invention's ability to accurately detect even
very low charging currents permits reliable end-of-charge detection
and obviates the need for isolation switching of the battery.
[0023] Those skilled in the art will appreciate other features and
advantages of the present invention upon reading the following
detailed description. However, it should be understood that the
present invention is not limited by the following exemplary
details, nor is it limited by the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] FIG. 1 is a diagram of a battery charging circuit according
to an exemplary embodiment of the present invention.
[0025] FIG. 2 is a diagram of exemplary charging control circuit
details.
[0026] FIGS. 3 and 3A are diagrams of exemplary sense circuit
details.
[0027] FIG. 4 is a diagram of exemplary time-averaging amplifier
circuit details.
[0028] FIG. 5 is a diagram of a battery charging circuit that
provides zero-current regulation according to another exemplary
embodiment of the present invention.
[0029] FIG. 6 is a diagram of exemplary digital switchover circuit
details enabling exemplary charging mode control for one or more
embodiments of the present invention.
[0030] FIG. 7 is a diagram of exemplary integrated circuit details
for the time-averaging amplifier circuit of FIG. 4.
DETAILED DESCRIPTION OF THE INVENTION
[0031] FIG. 1 illustrates a battery charging circuit 10 according
to an exemplary embodiment of the present invention. Charging
circuit 10 comprises a charging control circuit 12, a pass circuit
14, and a sense circuit 16 that includes a time-averaging
amplifier. The exemplary battery charging circuit 10 is coupled to
a supply voltage via terminal 18, and is further coupled to a
battery via a charging terminal 20 and to a program resistor, RPGM,
via a program terminal 22.
[0032] In operation, battery charging circuit 10 uses pass circuit
14, which may comprise a pass transistor or the like to regulate
the charging current and/or charging voltage associated with the
battery. Here, pass circuit 14 functions as a voltage-controlled
resistor place in series in the battery's charging current path but
those skilled in the art will appreciate that other voltage-mode or
current-mode control circuits, such as Pulse-Width-Modulation (PWM)
based feedback control circuits, may be used as needed or desired
to effect charging regulation.
[0033] Here, sense circuit 16 includes a current sensor to sense
charging current associated with the battery. In this embodiment,
the current sensor comprises a series resistor, R1, disposed in the
charging current path of the battery. Thus, R1 develops a voltage
drop that is proportional to the charging current and an exemplary
sense circuit 16 generates a sense signal that is proportional to
that voltage drop. Thus, an exemplary sense signal may comprise a
voltage signal proportional to the charging current, and the ratio
of that proportionality may be set or adjusted by changing the size
of RPGM.
[0034] Note that RPGM may be fixed internally or externally, or may
be adjustable, or at least user-selectable, to enhance the
flexibility of battery charging circuit 10. Regardless of such
details, as will be explained later herein, the time-averaging
operation of sense circuit 16 nulls or otherwise substantially
reduces amplifier offset errors associated with the operation of
sense circuit 16, and thus greatly improves the ability of sense
circuit 16 to accurately sense charging current over a wide range
of sense voltages.
[0035] FIG. 2 illustrates an exemplary battery charging circuit 10
where the ability to sense charging current over a wide dynamic
range is particularly advantageous. As was noted, pass circuit 14
might simply comprise a transistor, such as the one shown here as
MOSFET M1. MOSFET M1 functions as a voltage-controlled resistor
responsive to control circuit 12. An exemplary control circuit 12
comprises a pass control circuit 30, a constant-current (CC)
feedback circuit 32 and a constant-voltage (CV) feedback circuit
34. With this configuration, the pass control circuit 30 controls
pass circuit 14 such that it regulates charging current, regulates
charging voltage, or both.
[0036] In an exemplary embodiment, the battery charging circuit 10
operates in a CC charging mode or in a CV charging mode. Thus,
charging of a discharged battery may begin in the CC charging mode
wherein the pass control circuit 30 controls pass circuit 14 to
maintain a desired constant current into the battery responsive to
a first feedback signal from the CC feedback circuit 32. That first
feedback signal is generated by CC feedback circuit 32 as a
function of the sense signal, which is generated by the sense
circuit 16 based on battery charging current. In other words, pass
control circuit 30 regulates or otherwise controls pass circuit 14
to maintain a desired charging current as indicated by the sense
signal generated by sense circuit 16.
[0037] On that point, the sense circuit's ability to null sense
amplifier offset errors from the sense signal greatly contributes
to the ability to accurately regulate to desired constant currents
over a wide range of current magnitudes. For example, the same
sense resistor R1 may be used to regulate to a 100 milliamp
charging current just as effectively as to a 1 amp charging
current.
[0038] In the CC charging mode, the pass control circuit 30
generates a gate voltage for pass transistor M1 responsive to the
first feedback signal from CC feedback circuit 32. However, pass
control circuit 30 monitors a second feedback signal from constant
voltage (CV) feedback circuit 34 to keep track of the battery's
charging voltage. CV feedback circuit 34 may compare or otherwise
reference the charging voltage to a constant voltage reference
signal, which may be set based on a desired maximum voltage for the
battery, such as a recommended or desired "float" voltage of the
battery. Once the charging voltage reaches that reference level,
the battery charging circuit 10 transitions from the CC charging
mode to the CV charging mode. In the CV charging mode, pass control
circuit 30 controls pass transistor M1 responsive to the second
feedback signal from the CV feedback circuit 34 rather than the
first feedback signal from the CC feedback circuit 32. Thus, pass
control circuit 30 controls the gate voltage of transistor M1 to
maintain a desired charging voltage on the battery. Note that that
charging voltage is taken from the battery side of sense resistor
R1 such that the charging current voltage drop through sense
resistor R1 is not an error term with respect to sensing the
battery charging voltage.
[0039] As part of transitioning to the CV charging mode, pass
control circuit 30 switches from driving transistor M1 as a
function of the current feedback signal to driving transistor M1 as
a function of the voltage feedback signal. Additionally, pass
control circuit 30 changes from monitoring the voltage feedback
signal to monitoring the current feedback signal. That is, when the
battery charging circuit 10 operates in the CC charging mode, pass
control circuit 30 responds to the current feedback signal but
monitors the voltage feedback signal. Conversely, when battery
charging circuit 10 operates in the CV charging mode, pass control
circuit 30 responds to the voltage feedback signal but monitors the
current feedback signal.
[0040] Such monitoring of the current feedback signal during the CV
charging mode is particularly useful in monitoring the charging
current as the battery moves toward full charge. In particular, the
accuracy of the sense signal gained by the time-averaging function
of the sense circuit 16 enables the battery charging circuit 10 to
accurately detect even very low charging currents through sense
resistor R1.
[0041] Therefore, sense circuit 16 enables the battery charging
circuit 10 to detect an end-of-charge condition of the battery,
which is indicated by the charging current falling to a defined
low-current threshold while the battery is being charged in the CV
charging mode. Such end-of-charge detection may be useful in
adjusting the current regulating threshold of the battery charging
circuit 10 to a "zero" current level to prevent potentially
dangerous excess charging of the battery.
[0042] Since such functionality depends on accurate charging
current detection and charging mode control, the discussion
appropriately turns to exemplary details for charging control
circuit 12 and sense circuit 16. FIG. 3 illustrates exemplary
embodiments for these circuits.
[0043] As shown, the CC feedback circuit 32 may be implemented
using amplifier A1, which is configured to compare a current
regulation reference signal, CC_REF, with the sense signal
generated by sense circuit 16. (Here, the sense signal is denoted
as a constant-current feedback signal, CC_FB.) Similarly, the CV
feedback circuit 34 may be implemented using amplifier A2, which is
configured to compare a constant voltage reference signal, CV_REF,
with the charging voltage of the battery denoted here as CV_FB.
[0044] Pass control circuit 30 is shown implemented in an exemplary
analog embodiment wherein a constant current source 34 is sunk into
amplifier A2 if diode D1 is forward biased, and is sunk into
amplifier A1 if diode D2 is forward biased. Thus, the drive voltage
applied to the gate of transistor M1 is a function of the output
either from amplifier A1 or from amplifier A2, depending on the
relative values of the current and voltage feedback signals as
compared to the corresponding CC_REF and CV_REF signals.
[0045] For example, at the outset of the battery charging cycle,
the charging voltage will be less than the reference voltage CV_REF
and the output of amplifier A2 will be high. At the same time, the
charging current will be relatively high and thus the sense signal
CC_FB will exceed the charging current reference signal CC_REF and
the output of amplifier A1 will be low relative to the output of
amplifier A2. Thus, diode D1 is reverse biased while diode D2 is
forward biased and the voltage on the gate of transistor M1 is
determined by the relative values of CC_FB and CC_REF. Under that
condition, the control loop closed through pass control circuit 30
establishes whatever gate voltage on transistor M1 that is required
to achieve the desired charging current value as set by the CC_REF
value. That is, pass control circuit 30 drives M1 to minimize the
difference between CC_REF and CC_FB, thereby driving the charging
current to the desired value.
[0046] Turning now to details of an exemplary sense circuit 16, a
time-averaging amplifier circuit 40 that includes a
switched-polarity output 42, and two switched-polarity inputs 44
and 46. Switched input 44 is coupled to the bottom of sense
resistor R1, which also is connected to the charging output
terminal 20. Switched input 46 is coupled to the bottom of a
reference resistor R2, wherein the top of R2 is coupled to the top
of sense resistor R1. Finally, switched output 42 is coupled to the
gate of transistor M2, which is included in sense circuit 16. The
drain of transistor M2 is coupled to the bottom of R2 and its
source is coupled to the CC feedback circuit 32 and to RPGM.
[0047] In operation, amplifier 40 controls transistor M2, which may
be a MOSFET or other type of device, such that the voltage drop
across R2 follows the voltage drop across R1. That is, amplifier 40
controls transistor M2 such that the amount of sense current
flowing through R2 results in R2 having the same voltage drop as
R1. The current through R2 is returned to ground through RPGM (only
minute current leaks into the high-impedance input of the CC
feedback circuit 32.) Thus, the voltage resulting from the sense
current is set by the value of RPGM, and by the ratio of R2 to R1.
With this arrangement, the sense signal, CC_FB, is generated as a
sense voltage proportional to the sense current, wherein the sense
current is determined by the differential voltage between the
switched inputs 44 and 46 of amplifier circuit 40.
[0048] FIG. 4 illustrates exemplary details for the time-averaging
amplifier circuit 40, in which a differential amplifier A3 is
configured as a polarity-switched amplifier having its
non-inverting and inverting inputs reversibly connected to the
switched amplifier inputs 44 and 46 through switches S1 and S2.
Similarly, polarity-switched amplifier A3 has its positive and
negative outputs (VOUT+ and VOUT-) selectively coupled to output
terminal 42 through switch S3. Note that "+" and "-" as used here
connote relative signal levels and may not involve actual positive
and negative voltages. For example, amplifier A3 could be biased to
a given positive offset wherein VOUT+ was higher than the offset
and VOUT- was lower than the offset.
[0049] Regardless, in operation, a clock signal applied to a clock
input 48 provides a periodic switching signal that drives switches
S1 through S3 such that the input and output connections of the
polarity-switched amplifier A3 are periodically reversed. Note that
time-averaging amplifier circuit 40 may include its own clock
circuit 50 for local generation of the clocking signal.
[0050] As indicated in the illustration, the first clock signal,
CLK1, sets switches S1 through S3 to the "A" connection and a
subsequent clock signal, CLK2, reverses the switches to the "B"
setting. In this manner, a succession of input clock pulses causes
switches S1 through S3 to periodically reverse their connections
and thereby reverse the amplifier input and output signal
connections of the polarity-switched amplifier A3. As such, the
duty cycle of the clock signal should be at or close to fifty
percent to ensure that the amplifier offsets actually average out
over time.
[0051] The effect of such polarity-switching operations is to null
the amplifier offset errors that would otherwise manifest
themselves in the sense signal output from sense circuit 16. That
is, with a first switch setting, the offset errors of amplifier A3
add to the sense signal voltage and with the opposite or reverse
switch setting those same offset errors subtract from the sense
signal voltage. While the periodic polarity reversal may manifest
itself as a slight ripple in the sense signal, any control ripple
induced by pass transistor M1 will be filtered out by the
capacitive load of the battery. Of course, program node 22 may be
modified to include its own low pass filtering, such as an RC
circuit, to provide internal filtering of any such
polarity-switching ripple.
[0052] Use of the time-averaging amplifier circuit 40 within sense
circuit 16 greatly reduces the effect of amplifier offset errors
with regard to sensing the actual charging current into the
battery. As noted, the reduction or elimination of such errors
enables accurate current sensing even for very low charging
currents. Of course, other amplifier offset errors may degrade
operation of the battery charging circuit 10. Thus, additional
time-averaging amplifiers 40 may be used elsewhere within battery
charging circuit 10. For example, as shown in FIG. 3A, the CC mode
feedback amplifier A1 of the CC feedback circuit 32 may be
implemented as a time-averaging amplifier circuit 40-1 and/or the
CV mode feedback amplifier A2 of the CV feedback circuit 34 may be
implemented as a time-averaging amplifier circuit 40-2.
Time-averaging as used on either or both of these feedback signals
substantially removes amplifier offset errors from the CC and CV
mode feedback signals.
[0053] FIG. 5 illustrates another exemplary embodiment of the
battery charging circuit 10 that takes further advantage of the
current sensing accuracy provided by the time-averaging amplifier
circuit 40 of sense circuit 16. In this embodiment, battery
charging circuit 10 provides a system terminal 58 in addition to
the charging terminal 20. With this configuration, the battery is
connected to the bottom of sense resistor R1 via terminal 20 while
the battery's intended load 60 is connected to the top of sense
resistor R1 via system terminal 58. Here, the intended load 60
comprises, for example, the electronic device normally powered by
the battery.
[0054] With such an arrangement, the battery charging circuit 10
can source power from a supply voltage connected to the drain of
pass transistor M1 directly to the system load 60 independent of
the charging current provided to the battery. That is, the current
sourced from system terminal 58 to power the load 60 does not
interfere with sensing the charging current flowing into or out of
charging terminal 20.
[0055] Thus, the battery charging current may be regulated
irrespective of any current drawn by the load 60, which means that
if the load 60 represents an electronic device such as a music
player or cell phone, the device may be operated while the battery
is charging without interfering with the ability of battery
charging circuit 10 to sense and regulate charging current into the
battery. As an additional advantage, the battery remains connected
to the load 60 through sense resistor R1 such that it is ready to
power the load 60 once the external supply voltage is disconnected
from the charging adaptor input terminal 18 of pass circuit 14.
[0056] Complementing this arrangement, the charging control circuit
12 is shown with additional control and operating elements to
support zero-current regulation mode of the battery, which obviates
the need for including a battery isolation switch to protect the
battery after reaching its end-of-charge condition. Specifically,
the charging control circuit illustrated here includes a controller
62, which may be implemented as a state machine or other digital
logic circuit having appropriate signal interfaces to the current
feedback circuit 32 and voltage feedback circuit 34.
[0057] Charging control circuit 12 further includes a reference
circuit 64, which may operate under control of controller 62 to
support the previously mentioned zero-current regulation mode by
providing different CC_REF signals (or, equivalently, providing a
single but adjustable CC_REF signal). For the initial CC charging
mode of operation, the controller 62 may switch the CC_REF signal
to a first reference, REF 1, via switch S4 to establish a desired
magnitude of current into the battery during its initial charging.
However, after the battery charging circuit 10 transitions to CV
charging mode, the controller 62 may continue to monitor the sense
signal output from sense circuit 16 to detect when that current has
fallen to a lower threshold indicative of the battery's
end-of-charge condition.
[0058] Upon reaching that condition, it may be undesirable or even
dangerous to continue allowing even slight amounts of positive
charging current to flow into the battery. As such, controller 62
may switch reference circuit 64 from REF1 to a second reference,
REF2, via switch S4. Changing the value of CC_REF causes a
corresponding change in the current feedback signal from CC
feedback circuit 32. Controller 62 may further indicate the
end-of-charge condition to the pass control circuit 30 such that it
switches its regulation to respond to the changed current feedback
signal.
[0059] With the new reference signal setting for the CC feedback
circuit 32, battery charging circuit 10 may now operate to regulate
the charging current to a zero positive value, meaning that no
current is allowed to flow into the battery. Indeed, the CC_REF
signal may be adjusted such that battery charging circuit 10
regulates to a negative battery current, meaning that it controls
pass transistor M1 such that a slight negative current flows out of
the battery and into the system load even though the charging
supply is still attached to the adaptor terminal 18.
[0060] In this manner, the battery charging circuit 10 guarantees
that potentially harmful current is not allowed to flow into the
battery after its end-of charge condition, while simultaneously
allowing the system load 60 to operate primarily from the attached
external supply. Thus, the REF2 signal may be set to a level that
causes battery charging circuit 10 to regulate the battery charging
current to a very low or zero level. Indeed, as explained, REF2 may
be set such that the battery charging circuit 10 ensures that
slight negative current is drawn from the battery if the battery
reaches its end of charge condition while the external charging
supply is still attached to terminal 18. This capability allows the
battery to remain connected to the battery charging circuit 10 (and
to the load) even after reaching its end of charge condition, and
therefore obviates the need for the bulk and added cost of battery
isolation switches, which conventionally are used to isolate a
fully charged battery from the charging supply.
[0061] With its ability to change modes between CC charging mode,
CV charging mode, and end-of-charge regulation, an exemplary
battery charging circuit 10 may include additional circuit features
to eliminate or reduce potential control errors resulting from the
different feedback mechanisms associated with such operating modes.
That is, if the pass transistor M1 were controlled using separate
control circuits in the CC and CV charging modes, there may be a
slight control discontinuity associated with differing control
circuit offsets, for example.
[0062] As illustrated in FIG. 6, the exemplary battery charging
circuit 10 avoids this by including a digital switchover circuit 70
that allows the pass control circuit 30 to be driven by the current
feedback signal in the CC charging mode and by the voltage feedback
signal in the CV charging mode. The digital switchover circuit 70
further may be responsive to a control signal from the controller
62 to accommodate zero-current regulation appropriate for the
end-of-charge battery condition. As noted earlier herein, the
digital switchover circuit 70 includes common input circuitry to
support the mode control function and the charging regulation
function.
[0063] In the illustrated embodiment, pass control circuit 30 is
shown including a charge pump circuit 72 which is used to double or
otherwise increase the available voltage for driving the gate of
pass transistor M1, which is shown as an N-channel MOSFET device.
It should be noted that if a P-channel device were used instead,
charge pump circuit 72 could be eliminated. In any case, the CC
feedback circuit 32 is shown as a differential transistor pair (Q1
and Q2) with an emitter-connected constant current source 72. A
similar implementation is shown for CV feedback circuit 34, which
is based on the Q3/Q4 differential transistor pair and constant
current source 76. The differential pair signals are routed into
switches S4 and S5 of digital switchover circuit 70.
[0064] These switches control which differential signal pair (CC
feedback or CV feedback) is routed into the current steering
MOSFETs M5 through M8 that cooperate with MOSFETs M9 and M10 to set
the control voltage on the gate of pass transistor M1. Thus, when
switches S4 and S5 are in the "A" setting, pass control circuit 30
is driven by the current feedback signal and when they are in the
"B" setting the pass control circuit 30 is driven by the voltage
feedback signal.
[0065] Controlling such operation, the digital switchover circuit
70 includes a mode control circuit comprising MOSFETs M3 and M4, D
flip-flop U1, and inverting logic gates U2 and U3, along with
switches S6 and S7. As was noted, the battery charging circuit 10
operates under constant-current feedback control while monitoring
constant voltage feedback and operates under constant voltage
feedback control while monitoring constant-current feedback. Thus,
switches S6 and S7 are switched opposite of switches S4 and S5,
meaning that while the current feedback signal (from the Q1/Q2
differential pair) is driving pass control circuit 30, the mode
control circuit is monitoring the voltage feedback signal (from the
Q3/Q4 differential pair) and vice versa. In an exemplary
implementation, then, the output of the first logic inverter U2 is
used to drive the S4/S5 switch pair and the output of the second
series logic inverter U3 is used to drive the S6/S7 switch pair to
effect opposite phase switching.
[0066] With the above arrangement, when the battery charging
circuit 10 is in the CC charging mode the mode control circuit is
driven by the second feedback signal and the pass control circuit
30 is driven by the first feedback signal. Conversely, when the
battery charging circuit 10 is in the CV charging mode, the mode
control circuit is driven by the first feedback signal and the pass
control circuit 30 is driven by second feedback signal. Thus, use
of the switches S4 . . . S7 provide common input circuitry for the
constant-current and constant-voltage feedback circuits 32 and 34,
respectively.
[0067] Optionally, the mode control circuit includes control
hysteresis, which prevents "chatter" at the CC-CV control mode
switchover point. In an exemplary implementation, control
hysteresis is used to extend the constant-current charging mode
slightly beyond the battery's targeted float voltage. That slight
overcharge ensures stable switchover from the constant-current
charging mode to the constant-voltage charging mode and reduces the
overall charge time by slightly extending the constant-current
charging mode time.
[0068] For example, assuming the targeted CC-to-CV switchover point
is 4.2 VDC (on the battery), mode control hysteresis may be used to
force the battery charging circuit 10 to remain in CC mode until
the battery is driven to 4.21 VDC before switching over to the CV
charging mode. The 0.01 VDC "overdrive" does not harm the battery,
but it does allow the battery charging circuit 10 to remain in CC
charging mode longer than it otherwise would, which shortens the CV
portion of the overall charge cycle and results in a shorter
overall charging time.
[0069] An exemplary implementation of charging mode hysteresis may
be based on the use of current source 78 to provide a hysteresis
signal that introduces an offset voltage on the gate of the
diode-connected transistor, M3. When the battery charging circuit
10 is in CC charging mode, current source 78 tracks the tail
currents of the Q3/Q3 differential pair input stage that comprise
amplifier A2 of the CV feedback circuit 34. Thus, current source 78
may be implemented as a common-source current mirror of Q3/Q4 when
in CC charging mode to ensure that its current is a desired
fraction of the Q3/Q4 tail currents. In CC charging mode where the
CV feedback signal is being monitored, the current through
transistor Q3 is reduced in proportion to the hysteresis current
introduced by current source 78. Thus, the battery voltage signal
must exceed the corresponding reference signal (CV_REF) by a
proportionate amount before switchover circuit 70 changes from CC
charging mode to CV charging mode.
[0070] The overall effect of digital switchover circuit 70 is to
allow both feedback circuits 32 and 34 to drive the same gate
control circuit for pass transistor M1, i.e., feedback circuits 32
and 34 each drive the same pass control circuit 30. With this
arrangement, whatever circuit offsets or errors that exist in
amplifiers A1 or A2 of the constant-current and voltage feedback
circuits 32 and 34, respectively, are shared by the mode comparison
and charging control functions to eliminate control
discontinuities.
[0071] Given the many features and implementation details discussed
above, those skilled in the art will recognize that the various
embodiments of the battery charging circuit 10 may be implemented
in a number of ways. For example, battery charging circuit 10 may
be implemented using discrete circuit components such as discrete
operational amplifiers, programmable logic devices, transistors,
logic gates, resistors, etc.
[0072] However, given its superior performance and its ability to
eliminate the need for battery isolation switches, it is
contemplated that the battery charging circuit 10 will find broad
application in a variety of portable battery powered devices where
space is at a premium. As such, an exemplary battery charging
circuit 10 is implemented as an integrated circuit device that may
incorporate the pass control transistor M1, the sense resistor R1,
and select ones of the other illustrated circuit elements. Indeed,
battery charging circuit 10 may be configured such that essentially
the only external element required is the program resistor RPGM.
While RPGM also could be internal to the battery charging circuit
10, implementing it as an external element provides the end user
with the flexibility of conveniently setting the desired level of
charging current for the CC charging mode of operation.
[0073] FIG. 7 illustrates an exemplary integrated circuit
embodiment for the time-averaging amplifier circuit 40 of sense
circuit 16. It should be understood that the charging control
circuit 12 would be integrated into the same integrated circuit
(IC) as the sense circuit 16 in an exemplary embodiment. While it
is not necessary to discuss every active and passive device
illustrated in the schematic, it may be helpful to note the
correspondence between particular schematic elements and the prior
illustrations.
[0074] For example, one sees the switched input connections 44 and
46 of the polarity-switched amplifier A3 illustrated at the middle
left of the schematic. For clarity, sense resistor R1 and reference
resistor R2 are shown with their respective switched input
connections, IN1 and IN2. As illustrated, switches S1 and S2 may be
implemented using MOS transistors or other solid-state devices to
provide the desired polarity-reversing input switching of amplifier
A3. One also notes the switched output connection of amplifier A3
as provided by polarity-reversing switch S3 that, again, may be
implemented using integrated MOS transistors or other solid-state
switching devices.
[0075] Further, one sees that the signal output from switch S3
drives the gate of transistor M2, which sinks current through
reference resistor R2 and out through the program terminal 22 into
the external resistor RPGM. Thus, as noted before, the
polarity-switching provided for amplifier A3 allows the sense
signal developed on RPGM to be substantially free from any
amplifier offset errors.
[0076] It is worth, noting that while the above discussion provides
exemplary and enabling details for implementing one or more
embodiments of the inventive battery charging circuit 10, the
present invention is not limited by such details, nor is it limited
by the accompanying drawings. Indeed, the present invention is
limited only by the following claims and their reasonable
equivalence.
* * * * *