U.S. patent application number 10/669136 was filed with the patent office on 2004-10-14 for contoured knee brace frame.
This patent application is currently assigned to dj Orthopedics, LLC. Invention is credited to Nelson, Kim Alex, Paulos, Lonnie E..
Application Number | 20040204667 10/669136 |
Document ID | / |
Family ID | 25482637 |
Filed Date | 2004-10-14 |
United States Patent
Application |
20040204667 |
Kind Code |
A2 |
Nelson, Kim Alex ; et
al. |
October 14, 2004 |
CONTOURED KNEE BRACE FRAME
Abstract
The present invention provides an improved knee brace that is
configured to improve comfort to the user and reduce interference
with the natural motion of the user"s leg. The knee brace has rigid
upper and lower frames that are connected together by polycentric
hinges. The rigid upper frame is contoured such that no rigid
structure is located along the medial superior region of the thigh.
The rigid upper and lower frames are secured to the leg using a
plurality of straps.
Inventors: |
Nelson, Kim Alex; (Salt Lake
City, UT) ; Paulos, Lonnie E.; (Salt Lake City,
UT) |
Correspondence
Address: |
KNOBBE MARTENS OLSON & BEAR LLP
2040 MAIN STREET
FOURTEENTH FLOOR
IRVINE
CA
92614
US
|
Assignee: |
dj Orthopedics, LLC
2985 Scott Street 760-727-1280 760-734-3644
Vista
CA
92083-8339
|
Prior
Publication: |
|
Document Identifier |
Publication Date |
|
US 0133139 A1 |
July 8, 2004 |
|
|
Family ID: |
25482637 |
Appl. No.: |
10/669136 |
Filed: |
September 23, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10669136 |
Sep 23, 2003 |
|
|
|
09/945,115 |
Aug 31, 2001 |
|
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6623439 |
Sep 23, 2003 |
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Current U.S.
Class: |
602/26 |
Current CPC
Class: |
A61F 5/0123
20130101 |
Class at
Publication: |
602/026 |
International
Class: |
A61F 005/00 |
Claims
What is Claimed is:
1. Claim 11. A knee brace for supporting a knee joint, said knee
brace having a substantially rigid upper member for attachment to a
thigh, a substantially rigid lower member for attachment to a calf,
and first and second hinges located about an axis of said knee
joint for connecting said upper and lower members together, said
upper member comprising:a substantially straight upper lateral
segment having a top end and a bottom end, said upper lateral
segment extending vertically along a lateral portion of the thigh,
said bottom end of said upper lateral segment being coupled to said
first hinge;a substantially straight upper medial segment having a
top end and a bottom end, said upper medial segment extending
vertically along a medial portion of the thigh, said bottom end of
said upper medial segment being coupled to said second hinge, said
upper medial segment being shorter in length than said upper
lateral segment;an upper curved segment extending horizontally
around a front portion of the thigh, said upper curved segment
having a lateral end and a medial end, said lateral end being
joined to said top end of said upper lateral segment; andan angled
segment having an upper end joined to said medial end of said upper
curved segment, said angled segment having a lower end joined to
said upper end of said upper medial segment, said angled segment
being configured for circumventing a medial superior region of the
thigh; said lower member comprising:a substantially straight lower
lateral segment having a top end and a bottom end, said lower
lateral segment extending vertically along a lateral portion of the
calf, said top end of said lower lateral segment being coupled to
said first hinge;a substantially straight lower medial segment
having a top end and a bottom end, said lower medial segment
extending vertically along a medial portion of the calf, said top
end of said lower medial segment being coupled to said second
hinge; anda lower curved segment extending around the calf from
said bottom end of said lower lateral segment to said bottom end of
said lower medial segment.
2. Claim 12. The knee brace of claim 11, wherein said first and
second hinges are polycentric hinges.
3. Claim 13. The knee brace of claim 11, wherein said upper and
lower members are each formed as a continuous rigid unit.
4. Claim 14. The knee brace of claim 11, wherein said angled
segment and said upper curved segment intersect at an angle between
about 30 degrees and 60 degrees.
5. Claim 15. The knee brace of claim 11, wherein said angled
segment extends around the front portion of the thigh by about 40
degrees to 80 degrees.
6. Claim 16. The knee brace of claim 11, further comprising first
and second straps for securing said upper member to the thigh, said
first strap being substantially aligned with said upper curved
segment.
7. Claim 17. The knee brace of claim 16, further comprising third
and fourth straps, said fourth strap being substantially aligned
with said lower curved segment.
8. Claim 18. The knee brace of claim 11, wherein no structure is
provided along the thigh in the region below the upper curved
segment and the angled segment.
9. Claim 19. The knee brace of claim 11, wherein said upper and
lower members are each made of a durable plastic.
10. Claim 20. A knee brace for supporting a knee joint, said knee
brace having a substantially rigid upper member for attachment to a
thigh, a substantially rigid lower member for attachment to a calf,
first and second hinges located about an axis of said knee joint
for connecting said upper and lower members together, and at least
a first strap for securing said upper member to the thigh, said
upper member comprising:a substantially straight upper lateral
segment having a top end and a bottom end, said upper lateral
segment extending vertically along a lateral portion of the thigh,
said bottom end of said upper lateral segment being coupled to said
first hinge;a substantially straight upper medial segment having a
top end and a bottom end, said upper medial segment extending
vertically along a medial portion of the thigh, said bottom end of
said upper medial segment being coupled to said second hinge, said
upper medial segment being shorter in length than said upper
lateral segment;an upper curved segment extending horizontally
around a front portion of the thigh, said upper curved segment
having a lateral end and a medial end, said lateral end being
joined to said top end of said upper lateral segment; andan angled
segment having an upper end joined to said medial end of said upper
curved segment, said angled segment having a lower end joined to
said upper end of said upper medial segment, said angled segment
being configured for circumventing a medial superior region of the
thigh;wherein said first strap is substantially aligned with said
upper curved segment.
11. Claim 21. A knee brace for supporting a knee joint, said knee
brace having a substantially rigid upper member for attachment to a
thigh, a substantially rigid lower member for attachment to a calf,
and first and second hinges located about an axis of said knee
joint for connecting said upper and lower members together, said
upper member comprising:a substantially straight upper lateral
segment having a top end and a bottom end, said upper lateral
segment extending vertically along a lateral portion of the thigh,
said bottom end of said upper lateral segment being coupled to said
first hinge;a substantially straight upper medial segment having a
top end and a bottom end, said upper medial segment extending
vertically along a medial portion of the thigh, said bottom end of
said upper medial segment being coupled to said second hinge, said
upper medial segment being shorter in length than said upper
lateral segment;an upper curved segment extending horizontally
around a front portion of the thigh, said upper curved segment
having a lateral end and a medial end, said lateral end being
joined to said top end of said upper lateral segment; andan angled
segment having an upper end joined to said medial end of said upper
curved segment, said angled segment having a lower end joined to
said upper end of said upper medial segment, said angled segment
being configured for circumventing a medial superior region of the
thigh;wherein no rigid structure is provided along the thigh in the
region directly below the upper curved segment and the angled
segment.
12. Claim 22. A knee brace for supporting a knee joint,
comprising:an upper member for attachment to a thigh, said upper
member including an upper lateral segment having a top end and a
bottom end, an upper medial segment having a top end and a bottom
end, said upper medial segment being short in length than said
upper lateral segment, a contoured segment having an upper end
joined to said top end of said lateral segment and a lower end
joined to said top end of said medial segment, said contoured
segment extending across a front portion of the thigh and
substantially circumventing a medial superior region of the thigh;a
lower member for attachment to a calf including a lower lateral
segment having a top end and a bottom end, a lower medial segment
having a top end and a bottom end, and a lower curved segment
extending around a back portion of the calf, said lower curved
segment being joined to said bottom end of said lower lateral
segment and said bottom end of said lower medial segment;a first
hinge for rotatably coupling said upper lateral segment to said
lower lateral segment; anda second hinge for rotatably coupling
said upper medial segment to said lower medial segment.
Description
Detailed Description of the Invention
Cross Reference To Related Applications
[0001] The present application is a continuation application of
U.S. Application Serial No. 09/945,115, filed August 31, 2001, now
U.S. Patent No. 6,623,439, the entirety of which is herein
incorporated by reference.
Background of Invention
[0002]
Field of the Invention
[0003] The present invention relates to knee braces. More
particularly, the invention relates to a contoured knee brace frame
adapted for improved comfort and performance.
Description of the Related Art
[0004] The human knee generally comprises an articulating joint
between the thigh and calf muscle groups that supports the weight
of the body while a person is standing, walking or running. The
joint is primarily held together by four small but strong
ligaments, namely, the anterior and posterior cruciate ligaments
and the medial and lateral collateral ligaments. The knee is a
relatively weak joint and therefore knee injuries arising out of
cartilage damage, ligament strain, and other causes are relatively
commonplace. Knee injuries are particularly likely to occur during
physical activities in which the knees are subjected to significant
lateral loads. Among the numerous physical activities in which knee
injuries can occur, skiing and motorcycle racing have proven to be
particularly hazardous.
[0005] To help prevent knee injuries, various types of preventive
knee braces have been proposed to help support and reinforce the
knee. Preventive knee braces generally include upper and lower
rigid members that are connected together by a pair of mechanical
hinges. The upper and lower rigid members are typically made of a
hard plastic and are secured to the leg by a number of straps.
[0006] Although various types of preventive knee braces have been
proposed, many of these knee braces are uncomfortable to wear
during certain physical activities because the rigid upper member
of the knee brace presses against the medial superior thigh region
of the user"s leg. This discomfort detracts from the enjoyment of
the activity and can adversely affect the user"s performance.
Particular examples of activities wherein the upper rigid member
may produce undesirable pressure along the medial superior thigh
include motorcycle racing and horseback riding.
[0007] Furthermore, when worn on both legs, it has been found that
many of the proposed knee braces are configured such that the upper
rigid members of the left and right knee braces impact each other
along the medial superior thigh region during certain activities.
This is a significant shortcoming since contact between knee braces
adversely affects the natural motion of the legs and also produces
undesirable noise. Skiing is an activity in which this problem is
particularly troublesome. The bumps and vibrations experienced
while skiing cause the knee braces to impact each other on a
continual basis. This problem is especially apparent while skiing
at high speeds, such as during downhill racing, and can
significantly impact the skier"s performance. Worse yet, in some
cases, it has been found that the knee brace frames can actually
catch on each other, thereby causing the skier to fall and possibly
resulting in a serious injury.
[0008] In recent years, various attempts have been made to provide
a knee brace with a reduced profile along the medial superior thigh
region to help minimize these problems. However, none of the
existing knee braces has been sufficient to achieve this goal while
still providing adequate support and effectively preventing
injuries to the four primary knee ligaments. Many of the proposed
knee braces are configured with a relatively large clearance
between the rigid frame and the leg around the knee joint. Because
the rigid frame does not fit snugly onto the leg, the knee joint
can move or bend in undesirable directions and can therefore damage
the ligaments. Furthermore, the proposed knee braces have a
relatively high profile and are therefore much more likely to catch
or snag on a foreign object during physical activity.
[0009] Therefore, a need exists for an improved knee brace frame
that is configured to reduce or eliminate the above shortcomings
while still maintaining excellent stability and support of the knee
joint. It is desirable that such a knee brace frame has no rigid
structure along the medial superior thigh and is therefore
comfortable to wear. It is also desirable that such a knee brace
frame is configured such that it will not impact a knee brace worn
on the opposite leg. It is also desirable that such a knee brace
frame is constructed with a low profile such that it will not catch
on a foreign object. It is also desirable that such a knee brace
frame fits snugly onto the leg and has a very small clearance
between the rigid frame and the leg to firmly control the motion of
the knee joint. It is also desirable that such a knee brace frame
is constructed of a durable material that is resistant to
corrosion. Finally, to be practical, it is also desirable that such
a knee brace frame is relatively inexpensive to manufacture and is
aesthetically appealing. The present invention addresses these
needs.
Summary of Invention
[0010] The preferred embodiments of the present invention provide a
new and improved knee brace that provides excellent support to the
knee joint while being very comfortable to wear. In a significant
feature of the present invention, the knee brace frame is contoured
such that no rigid structure is located along the medial superior
region of the thigh. As a result, the preferred embodiments of the
present invention do not produce pressure along the inner thigh and
do not interfere with an opposing knee brace or the natural motion
of the leg.
[0011] The knee brace frame is generally characterized by upper and
lower rigid members that are connected together by polycentric
hinges located along the axis of the knee. In a preferred
embodiment, the upper rigid member is formed as a single continuous
piece that circumvents the medial superior thigh, yet can still be
firmly attached to the thigh to provide excellent support and
stability of the knee joint.
[0012] All the preferred embodiments of the present invention have
tremendous structural integrity and can withstand the application
of large forces over long periods of time. In addition, the
preferred embodiments are easy to assemble and use many parts that
are common to knee brace frames that are currently in
existence.
[0013] Other features and advantages of the invention will become
apparent from the following detailed description, taken in
conjunction with the accompanying drawings, which illustrate, by
way of example, the features of the invention.
Brief Description of Drawings
[0014] FIG. 1 is a perspective view of a preferred embodiment of a
knee brace according to the present invention.
[0015] FIG. 2 is an enlarged side view showing the juncture between
the upper medial segment and the angled segment of the knee brace
of FIG. 1.
[0016] FIG. 3 is a top view of the upper curved segment of the knee
brace of FIG. 1.
[0017] FIG. 4 is a side view of the knee brace of FIG. 1 during
use.
Detailed Description
[0018] FIG. 1 illustrates a preferred embodiment of a knee brace 10
according to the present invention. The illustrated knee brace 10
is intended for use on the left leg and includes an upper rigid
member 20, a lower rigid member 30, and polycentric hinges 40
located along the axis of the knee joint. The knee brace 10
maintains the thigh and calf in proper alignment and thereby
prevents injuries caused by lateral knee joint displacement. The
polycentric hinges 40 are configured with a limited range of
rotation to prevent hyperextension of the lower leg. The knee brace
10 is also provided with a plurality of straps for securing the
upper 20 and lower 30 members to the respective thigh and calf
portions of the leg. The illustrated knee brace 10 is preferably
used to prevent injuries to the knee joint; however, the knee brace
may also be used to support the knee joint during rehabilitation
after an injury.
[0019] In an important feature of the present invention, the rigid
upper member 20 of the knee brace 10 is constructed such that no
rigid structure is located along the medial superior thigh region
of the leg. As a result, the knee brace 10 is very comfortable to
wear and does not interfere with the natural motion of the leg. At
the same time, the improved structure is shaped with a low profile
that significantly reduces the likelihood that the knee brace will
not catch or snag on a foreign object.
[0020] The illustrated embodiment of the present invention is
constructed such that the upper rigid member 20 is formed as a
single continuous piece having four primary segments: an upper
lateral segment 22, an upper medial segment 24, an upper curved
segment 26, and an angled segment 28. The rigid lower member 30 is
formed as a single continuous piece having three primary segments:
a lower lateral segment 32, a lower medial segment 34 and a lower
curved segment 36. It will be appreciated that the knee brace frame
could also be constructed of multiple rigid segments joined
together to form upper and lower rigid members.
[0021] As illustrated in the preferred embodiment of FIG. 1, the
upper medial segment 24 is significantly shorter in length than the
upper lateral segment 22. Preferably, the upper medial segment 24
is about 30% to 70% shorter than the upper lateral segment 22. Most
preferably, the upper medial segment 24 is about 50% shorter than
the upper lateral segment 22. Because the upper medial segment 24
has a shortened length, the upper rigid member 20 of the knee brace
10 does not extend up into the medial superior (i.e. inner upper)
portion of the thigh.
[0022] The angled segment 28 of the upper rigid member 20 extends
upward from the top of the upper medial segment 24. As illustrated
in FIG. 2, the centerlines of the upper medial segment 24 and the
angled segment 28 intersect to form an angle . Preferably, the
angle is between about 30 degrees and 60 degrees. Most preferably,
the angle is about 45 degrees. In order to conform to the shape of
the thigh, the angled segment 28 extends both upward from the top
of the upper medial segment 24 and laterally around the leg toward
the front of the thigh. As a result, the angled segment 28 provides
a rigid structure that circumvents the medial superior region of
the thigh. As illustrated in the embodiment of FIG. 3, the angled
segment 28 extends around the left leg from the medial thigh toward
the front of the thigh by an angle . Preferably, the angle is
between about 40 degrees and 80 degrees.
[0023] The curved segment 26 at the upper end of the knee brace 10
extends horizontally around the front of the thigh to provide
support. The curved segment 26 connects the top of the lateral
segment 22 with the top of the angled segment 28. Still referring
to FIG. 3, the curved segment 26 extends from the lateral segment
towards the medial segment 28 by an angle . Preferably, the angle
is between about 100 degrees and 140 degrees.
[0024] Referring again to FIG. 1, the knee brace 10 further
comprises a first strap 52 and a second strap 54 for securing the
upper rigid member 20 to the thigh. Each of the straps 52, 54 is
connected to the rigid upper member 20 at two locations and extends
around the back of the thigh. The straps 52, 54 are preferably
thin, flexible bands that are secured with Velcro.RTM.. In a
preferred embodiment, the first strap 52 is coupled to the rigid
upper member 20 at the medial and lateral ends of the curved
segment 26. As a result, the first strap 52 extends along a path
that lies in substantially the same plane as the curved segment 26
of the rigid upper member 20. Therefore, the curved segment 26 and
the first strap 52 form a circular support member around the upper
thigh that provides an attachment point for the knee brace 10 and
helps ensure that the knee brace is firmly secured onto the leg.
The illustrated embodiment also comprises two lower straps for
securing the lower rigid member 30 to the calf. Although an
embodiment of the present invention is illustrated in the figures
as having four straps, any number of straps may be used wherein the
knee brace can be firmly secured to the leg.
[0025] In another significant feature of the present invention, the
contoured shape of the rigid upper member 20 of the present
invention advantageously allows for the use of rotatable strap tab
caps 44 at both the medial and lateral ends of the upper curved
segment 26. The rotatable strap tab caps 44 allow the upper strap
52 to be adjusted to more precisely fit the shape of the user"s
leg, thereby improving the comfort and effectiveness of the knee
brace. As best illustrated in FIG. 1, the first strap 52 passes
through strap tabs 42 which, in turn, are attached to the ends of
the curved segment 26 via the rotatable strap tab caps 44 located
along the exterior portion of the curved segment 26. Because the
curved segment 26 of the present invention does not extend into the
medial superior thigh region, the rotatable strap tab cap located
on the medial end of the curved segment 26 does not cause
discomfort nor interfere with the opposing leg. By contrast, it
would not be desirable to mount a rotatable strap tab cap on the
medial end of the upper curved portion of a prior art knee brace
because the rotatable strap tab cap would be located along the
medial superior portion of the thigh. As a result, the strap tab
cap would cause discomfort to the user and would interfere with the
natural motion of the legs.
[0026] The other straps may be connected to the upper lateral
member 22 and lower lateral member 32 of the knee brace 10 using
the same rotatable strap tab caps just described. Further details
regarding a preferred embodiment of a rotatable strap tab cap are
disclosed in Applicant"s copending applications entitled: Strap Tab
Cap for a Knee Brace, Application Serial No. 09/945,120, now U.S.
Patent No. 6,425,166, filed August 31, 2001, the entirety of which
is hereby incorporated by reference.
[0027] FIG. 4 illustrates a preferred embodiment of the knee brace
10 of the present invention as used on a left leg. As seen in the
illustrated embodiment, the upper rigid member 20 of the knee brace
10 is advantageously configured without any rigid structure in the
region 50 along the medial superior thigh. Therefore, there is no
rigid structure to produce discomfort or impede the natural motion
of the leg. Furthermore, the knee brace of the present invention is
configured to conform to the natural shape of the leg. Therefore,
it has a ver low profile and can be worn during virtually any
physical activity. Also, due to the low profile, the knee brace can
be comfortably worn under long pants if desired. The snug fit
provides a large number of support points that prevent the knee
joint from bending in undesirable directions and therefore provides
excellent stability.
[0028] The improved knee brace of the present invention is
particularly advantageous for use by skiers. During skiing, the
skis are preferably kept close together in a substantially parallel
arrangement to provide for optimal speed and control. To achieve
this configuration, the legs must be maintained close together and
therefore the inner thighs frequently contact or rub against each
other. Because the rigid upper member of the knee brace of the
present invention does not extend into the medial superior thigh, a
skier wearing the knee brace can move comfortably and is not
impeded by the rigid structure of the knee brace. The ability to
move comfortably and naturally is critical to a skier"s
performance, particularly when the skier is participating in racing
or other competition. Furthermore, when the knee brace of the
present invention is worn on both legs during skiing, there is no
annoying clatter caused by contact between the opposing knee
braces.
[0029] The improved knee brace of the present invention is also
advantageous for use while riding motorcycles, and particularly
while moto-cross racing. During moto-cross racing, a rider will
commonly press his or her medial superior thigh against the gas
tank to provide balance while making a turn and to help control the
motorcycle. In the past, this maneuver has been very difficult and
uncomfortable for riders wearing a knee brace because the rigid
upper frame prevented close contact between the thigh and the
motorcycle. However, the improved knee brace of the present
invention eliminates this problem by removing the interfering
structure and allows the rider to maneuver without constraint.
[0030] The upper and lower members of the knee brace are preferably
made of a durable plastic, such as polypropylene, or any other
durable material, such as aluminum alloy 6061 T6.
[0031] The above presents a description of the best mode
contemplated for a contoured knee brace frame according to the
present invention, and of the manner and process of making and
using it, in such full, clear, concise, and exact terms as to
enable any person skilled in the art to which it pertains to make
and use this device. The embodiments of the contoured knee brace
frame described herein are, however, susceptible to modifications
and alternate constructions which are fully equivalent.
Consequently, it is not the intention to limit this contoured knee
brace frame to the particular embodiments disclosed. On the
contrary, the intention is to cover all modifications and alternate
constructions coming within the spirit and scope of the invention
as generally expressed by the following claims, which particularly
point out and distinctly claim the subject matter of the present
invention.
* * * * *