U.S. patent application number 10/384884 was filed with the patent office on 2004-10-07 for fastener with sliding hook for restraint system, and method of using fastener.
Invention is credited to Holmberg, Erin Edward, Swann, Timothy Andrew, The, Agus Suryana, Walton, Michael James.
Application Number | 20040195900 10/384884 |
Document ID | / |
Family ID | 32824815 |
Filed Date | 2004-10-07 |
United States Patent
Application |
20040195900 |
Kind Code |
A1 |
The, Agus Suryana ; et
al. |
October 7, 2004 |
Fastener with sliding hook for restraint system, and method of
using fastener
Abstract
A fastener for a restraint system. The restraint system is
preferably intended to be used in a vehicle with a lower anchor.
The fastener includes a clip having longitudinal axis, with a hook
end and a strap attachment end, the hook end having a curved
portion defining a hook and an opening to the hook for receiving
the lower anchor. A cover is slidably secured to the clip, the
cover slidable relative to the clip along the longitudinal axis,
between a closed position and an open position, wherein with the
cover in the open position, the hook opening is exposed, and with
the cover in the closed position the hook opening is closed by the
cover. With the cover in the open position the fastener may hooked
or unhooked to the lower anchor, and with the cover in the closed
position, a lower anchor located in the hook will be locked within
the hook. The fastener may also include a lock for locking the
cover in the closed position and the open position. The present
invention also contemplates providing a lower anchor belt system to
be used to secure a child restraint seat to a vehicle equipped with
at least one pair of lower anchors which includes a rigid, round
rod or bar typically located at the seat bight. The system includes
a strap having a first end and a second end, a strap adjuster
coupled to the strap and two of the lower anchor fasteners.
Inventors: |
The, Agus Suryana; (Mesa,
AZ) ; Walton, Michael James; (Phoenix, AZ) ;
Holmberg, Erin Edward; (Gilbert, AZ) ; Swann, Timothy
Andrew; (Mesa, AZ) |
Correspondence
Address: |
Michael L. Kenaga
PIPER RUDNICK
P.O. Box 64807
Chicago
IL
60664-0807
US
|
Family ID: |
32824815 |
Appl. No.: |
10/384884 |
Filed: |
March 10, 2003 |
Current U.S.
Class: |
297/463.2 |
Current CPC
Class: |
A44B 11/2534 20130101;
A44B 13/02 20130101 |
Class at
Publication: |
297/463.2 |
International
Class: |
A47C 031/00 |
Claims
What is claimed:
1. A fastener for a restraint system, the restraint system to be
coupled to an attachment point, the fastener comprising: a clip
having longitudinal axis, with a hook end and an attachment end,
the hook end having a curved portion defining a hook and an opening
to the hook for receiving the attachment point; and a cover
slidably secured to the clip, the cover slidable relative to the
clip along the longitudinal axis, between a closed position and an
open position, wherein with the cover in the open position, the
hook opening is exposed, and with the cover in the closed position
the hook opening is closed by the cover, whereby with the cover in
the open position the fastener may be hooked or unhooked to the
attachment point, and with the cover in the closed position, an
attachment point located in the hook will be locked within the
hook.
2. The fastener of claim 1, wherein the clip includes a stem
portion and the cover includes two opposed facing side walls
extending in a direction from the stem portion and generally
towards the hook opening, with the hook end extending generally
between the opposed facing side walls, each of the two walls
including a notch, the notches in an opposed facing relationship,
wherein with the cover in the open position, the notches guide the
fastener over an attachment point, and with the cover in the closed
position the walls assist in locking the fastener onto the
attachment point.
3. The fastener of claim 2, wherein the cover includes a main body
portion which spans between and connects the two opposed facing
walls.
4. The fastener of claim 2, further comprising a support rib which
spans across the opposed facing side walls adjacent the opposed
facing notches, wherein with the cover in the closed position, the
support rib is adjacent to and seals off the hook opening, whereby
the attachment point is locked within the hook.
5. The fastener of claim 4, wherein the cover includes a main body
portion which spans between and connects the two opposed facing
walls, and the main body portion of the cover includes an opening
adjacent the support rib to facilitate assembly of the
fastener.
6. The fastener of claim 1, wherein the clip includes a stem
portion and the cover includes two opposed-facing side walls
extending in a direction from the stem portion and generally
towards the hook opening, with the hook end extending generally
between the opposed-facing side walls, wherein with the cover in
the open position, the hook opening is exposed, and with the cover
in the closed position, the walls close the hook opening.
7. The fastener of claim 1, further comprising a means for
retaining the cover in the closed position.
8. The fastener of claim 7, wherein the retaining means includes a
detent and a recess for receiving the detent when the cover is in
the closed position.
9. The fastener of claim 7, wherein the retaining means includes a
spring attachment point located on a stem portion of the clip, the
stem portion extending between the hook end and the attachment end,
and a spring having one end coupled to the spring attachment point
and another end biased against the cover, whereby the spring urges
the fastener towards the closed position.
10. The fastener of claim 9, wherein the spring attachment point is
a flange extending from the clip.
11. The fastener of claim 1, further comprising a means for
retaining the cover in the open position.
12. The fastener of claim 1, further comprising means for retaining
the cover in the open position and means for retaining the cover in
the closed position.
13. The fastener of claim 1, wherein the hook end includes a hook
tip, the hook tip having an upper and lower chamfer to avoid a
false latch condition.
14. The fastener of claim 1, wherein the cover includes a window
and the clip includes a marking, wherein the window and the marking
are arranged to be aligned so that the marking appears in the
window when the cover is in the closed position, whereby the
marking is exposed when the fastener is latched.
15. The fastener of claim 1, wherein the clip includes a marking,
the marking is arranged so that the marking extends beyond the
cover when the cover is in the closed position, whereby the marking
is exposed when the fastener is latched.
16. The fastener of claim 2, wherein the side walls include a
curved transition portion between the hook end and the attachment
end, wherein the length of the walls is reduced in the direction
away from the hook end so as to prevent snagging and false
latching.
17. The fastener of claim 1, wherein the cover includes a stud and
the clip includes a first abutment and a second abutment spaced
from the first abutment, wherein the stud is located between the
first and second abutments for engagement therewith to limit
movement of the cover with respect to the clip along the
longitudinal axis.
18. The fastener of claim 4, wherein the cover includes a hook
receiving end and an attachment receiving end, the main body
portion increases in width at the attachment receiving end, whereby
the user is able to grasp the fastener more easily.
19. The fastener of claim 2, wherein each notch defines a forward
wall portion adjacent the hook end and a rearward wall portion
towards the attachment end, and at least one of the rearward wall
portions extends lower than both of the forward wall portions,
whereby the extended rearward wall portion acts as a stop upon
engaging the lower anchor to enhance user installation.
20. The fastener of claim 2, wherein the notches include a width
which is wider in the direction away from the stem portion, whereby
the fastener may be easily coupled to the attachment point even if
the fastener is offset from being perpendicular to the attachment
point during the installation.
21. The fastener of claim 1, wherein the cover includes a pair of
notches for receiving the attachment point, the notches having an
opening which is narrower than the diameter of the notch and
attachment point, so that an interference is initially provided
when securing the cover to the attachment point, so that the cover
remains secured to the attachment point with the same
interference.
22. The fastener of claim 1, wherein the cover includes tabs for
securing the cover to the clip.
23. The fastener of claim 1, wherein the cover receives a pin which
traps the clip between the cover and the pin for securing the cover
to the clip.
24. The fastener of claim 1, wherein the clip includes a stem
portion and the cover includes an upper portion and a lower
portion.
25. The fastener of claim 24, wherein the lower portion includes a
recess for receiving the hook in the closed position.
26. The fastener of claim 1, wherein the cover includes a main body
portion having a domed recess located generally over the hook, the
domed recess receives a spring, whereby when the fastener is
coupled to an attachment point, the spring is compressed between
the domed recess and the attachment, and when the fastener is moved
to the open position, the spring urges the fastener away from the
attachment point and assists in removing the fastener.
27. The fastener of claim 1, wherein the clip includes a stem
portion and the cover includes a side wall extending in a direction
from the stem and generally towards and adjacent the hook opening,
the side wall includes a notch, wherein with the cover in the open
position, the notch guides the fastener over an attachment point,
and with the cover in the closed position the wall locks the
fastener onto the attachment point.
28. The fastener of claim 27, wherein the cover includes a main
body portion which spans across the stem portion.
29. The fastener of claim 27, wherein the side wall includes a hook
recess for receiving the hook in the closed position.
30. The fastener of claim 27, further comprising a means for
retaining the cover in the closed position.
31. The fastener of claim 27, wherein the clip includes a marking,
the marking is arranged so that the marking extends beyond the
cover when the cover is in the closed position, whereby the marking
is exposed when the fastener is latched.
32. The fastener of claim 27, wherein the notch defines a forward
wall portion adjacent the hook end and a rearward wall portion
towards the attachment end, and the rearward wall portion extends
lower than the forward wall portion, whereby the extended rearward
wall portion acts as a stop upon engaging the attachment point to
enhance user installation.
33. The fastener of claim 28, wherein the cover includes a roller,
and the stem portion is installed between the roller and the main
body portion, whereby the cover is slidably secured to the
clip.
34. The fastener of claim 27, wherein the fastener provides a
generally planar profile, the planar profile defined, in part, by
the wall, whereby upon attachment to an attachment point, the plane
of the fastener extends in a direction substantially perpendicular
to the lower anchor.
35. The fastener of claim 34, wherein the attachment end extends
generally within the planar profile of the fastener, whereby upon
installation, the webbing alignment is maintained at the point of
attachment to the fastener.
36. The fastener of claim 35, further comprising a strap adjuster
located at the attachment end, the strap adjuster extends generally
within the plane of the fastener, whereby upon installation, the
strap alignment is maintained at the point of attachment to the
fastener.
37. The fastener of claim 36, wherein the strap adjuster is coupled
to the clip via a hinge which extends perpendicular to the
longitudinal axis of the clip.
38. A lower anchor fastener for a restraint system, the child
restraint system to be used in a vehicle with a lower anchor
located at the seat bight, the fastener comprising: a clip having a
stem portion defining a longitudinal axis, with a hook end and a
strap attachment end, the hook end having a curved portion defining
a hook and an opening to the hook for receiving the lower anchor; a
cover slidably secured to the clip, the cover slidable relative to
the clip along the longitudinal axis, between a closed position and
an open position, the cover having two opposed facing side walls
extending in a direction from the stem portion and generally
towards the hook opening, with the hook end extending generally
between the opposed facing side walls, each of the two walls
including a notch, the notches extend in an opposed facing
relationship, wherein each notch defines a forward wall portion
adjacent the hook end and a rearward wall portion towards the
webbing attachment end, and at least one of the rearward wall
portions extends lower than both of the forward wall portions,
whereby with the cover in the open position, the hook opening is
exposed and the fastener may hooked or unhooked to the lower
anchor, wherein the extended rearward wall portion acts as a stop
upon engaging the lower anchor to enhance user installation, and
wherein the notches guide the fastener over a lower anchor during
installation, and with the cover in the closed position the hook
opening is closed by the cover; and a means for retaining the cover
in the closed position.
39. A lower anchor belt system to be used to secure a child
restraint seat to a vehicle equipped with at least one pair of
lower anchors which includes a rigid, round rod or bar typically
located at the seat bight, the system comprising: a strap having a
first end and a second end; a strap adjuster coupled to the strap;
a first fastener and a second fastener, each fastener having a clip
with a stem portion defining a longitudinal axis, with a hook end
and a strap attachment end, the hook end having a curved portion
defining a hook and an opening to the hook for receiving the lower
anchor, a cover slidably secured to the clip, the cover slidable
relative to the clip along the longitudinal axis, between a closed
position and an open position, the cover having two opposed facing
side walls extending in a direction from the stem portion and
generally towards the hook opening, with the hook end extending
generally between the opposed facing side walls, each of the two
walls including a notch, the notches extend in an opposed facing
relationship, wherein each notch defines a forward wall portion
adjacent the hook end and a rearward wall portion towards the strap
attachment end, and at least one of the rearward wall portions
extends lower than both of the forward wall portions, and a means
for retaining the cover in the closed position, wherein the strap
attachment end of the first fastener is coupled to the first end of
the strap, and the strap attachment end of the second fastener is
coupled to the second end of the strap, whereby with the cover in
the open position, the hook opening is exposed and the fastener may
hooked or unhooked to the lower anchor, wherein the extended
rearward wall portion acts as a stop upon engaging the lower anchor
to enhance user installation, and wherein the notches guide the
fastener over a lower anchor during installation, and with the
cover in the closed position the hook opening is closed by the
cover.
40. A method of installing a fastener of a restraint system onto a
lower anchor located at the bight of a vehicle, the method
comprising the steps of: grasping the fastener by a fastener clip;
inserting the fastener into the bight of a vehicle seat, until a
stop located on a fastener cover engages the lower anchor, limiting
further movement of the cover into the bight; inserting the clip
further, if necessary, in order to slide the clip, relative to the
cover, into the open position; introducing tension into a restraint
strap to assure that the fastener is in the closed position,
whereby with the stop engaged with the lower anchor and the
fastener is in the open position, a fastener hook opening is
aligned with the lower anchor without any obstruction between the
hook opening and the lower anchor, and wherein a seat cushion above
the lower anchor tends to assist in pushing the aligned hook
opening down and onto the lower anchor.
41. The method of claim 40, further comprising the step of
introducing slack in the strap prior to the first step of
inserting, and further comprising the step of pushing the fastener
down upon the lower anchor, after the hook opening is aligned with
the lower anchor and the fastener is in the open position.
42. A method of removing a fastener of a restraint system from a
lower anchor located at the bight of a vehicle, the method
comprising the steps of: introducing slack into a restraint strap;
pushing a fastener clip into the seat bight so as to slide the
clip, relative to a fastener cover, into an open position; rotating
the fastener along the fastener's longitudinal axis, until the
fastener clears the lower anchor; extracting the fastener from the
bight, whereby during removal, the fastener may be moved to the
open position without trapping the lower anchor so as to provide
greater ease in removing the fastener, and the fastener may be
removed without the need to lift the fastener up against the seat
cushion.
43. The fastener of claim 15, wherein the cover includes a marking,
whereby the marking on the cover and the clip are exposed when the
fastener is latched, as demonstrated by the matched markings
visible to the user.
Description
FIELD OF THE INVENTION
[0001] The invention relates, generally, to a restraint system
having a strap and a fastener and, more particularly, to a fastener
for such a restraint system for use in a vehicle having a lower
anchor system.
BACKGROUND OF THE INVENTION
[0002] Restraint systems are used in various applications including
child restraint systems for a vehicle, restraint systems for cargo
loaded upon a pallet, etc.
[0003] The prior art includes various types of child safety seats,
including rear-facing infant seats which may or may not include a
removable base, convertible seats which may be rear or
forward-facing, forward-facing only seats, high-back booster seats
with a five-point harness, and belt positioning booster seats, for
example. Initially, the various child restraint systems were
designed to be used with the seatbelts of a vehicle, which
seatbelts were originally developed for adult passengers. The prior
art seatbelts include lap belts and three-point belts. With the
many types of child restraint seats and the various manufacturers,
one of the problems with installing child restraint seats properly
has always been the incompatibility between the child restraint
seat and the vehicle belt system.
[0004] To address the incompatibility and to arrive at a standard,
various countries are implementing legislation to provide
guidelines as to a system to be installed in vehicles for the
securing of child restraint seats.
[0005] The lower anchor and tethers for children (LATCH) system was
designed to make installation of child safety seats easier by
requiring child safety seats to be installed without using the
vehicles seat belt system. The system requires all new
forward-facing child safety seats (not including booster seats) to
meet stricter head protection requirements, which calls for a top
tether strap. The top tether strap is adjustable and is attached to
the back of a child safety seat. The strap includes a hook for
securing the child safety seat to a tether anchor found either on
the rear shelf area of the vehicle or, in the case of mini-vans and
station wagons, on the rear floor or on the back of the rear seat
of the vehicle. In addition to the tether anchor, the system
requires two rear seating positions of all cars, mini-vans and
light trucks to become equipped with lower child safety seat
anchorage points located at the seat bight, i.e., between the
vehicle's seat cushion and the vehicle's seat back. Further, the
system requires that all child safety seats will have two
attachments which will connect to the vehicle's lower anchorage
attachment points. Together, the lower anchors and upper tethers
make up the LATCH system.
[0006] In accordance with the LATCH system, a child restraint seat
is secured to the lower anchor of a vehicle with two clips or
hooks. The hooks are coupled to the child restraint seat via
webbing which either extends from each hook to a secured point on
the child restraint seat, or via webbing which extends through the
structure of the child restraint seat.
[0007] The prior art suffers several disadvantages. For example,
the lower anchors are located deep within a recess of the bight so
as to not interfere with passenger comfort when a child restraint
seat is not used. As a result, the hooks can be difficult to couple
and uncouple to the lower anchors. The prior art hooks require that
the hook be pulled away from the bight, whereupon the spring clip
is squeezed so as to place the hook in an open position.
Thereafter, it is necessary to push the hook back into the bight so
that the hook backs out and away from the lower anchor. However,
often the spring clip will be snagged and trapped by the lower
anchor. If the user is successful in backing the hook away from the
lower anchor, the user must then lift the hook up and over the
lower anchor, all of which is against the downward pressure exerted
by the upper cushion. Such pressure often tends to trap the hook
upon the lower anchor. In addition, it is possible that a prior art
hook will appear to be secured to the lower anchor, wherein in fact
it is not.
SUMMARY OF THE INVENTION
[0008] It is an object of the present invention to provide a
fastener for a restraint system which is easy to latch and unlatch
to an attachment point.
[0009] It is a further object of the present invention to provide
an easy method of installing and removing a fastener from an
attachment point.
[0010] It is a further object of the present invention to provide a
fastener for a restraint system designed to avoid false indications
that the fastener is securely latched to an attachment point.
[0011] It is a still a further object of the present invention to
provide a fastener of a restraint system which is easy and
inexpensive to manufacture.
[0012] The present invention therefore provides a fastener for a
restraint system. The fastener includes a clip having longitudinal
axis, with a hook end and an attachment end, the hook end having a
curved portion defining a hook and an opening to the hook for
receiving the attachment point. A cover is slidably secured to the
clip, the cover slidable relative to the clip along the
longitudinal axis, between a closed position and an open position,
wherein with the cover in the open position, the hook opening is
exposed, and with the cover in the closed position the hook opening
is closed by the cover. With the cover in the open position the
fastener may be hooked or unhooked to the attachment point, and
with the cover in the closed position, an attachment point located
in the hook will be locked within the hook.
[0013] The fastener may also include a means for retaining the
cover in the closed position, in the opened position, or both.
[0014] The present invention also contemplates providing a lower
anchor belt system to be used to secure a child restraint seat to a
vehicle equipped with at least one pair of lower anchors which
includes a rigid, round rod or bar typically located at the seat
bight. The system includes a strap having a first end and a second
end, a strap adjuster coupled to the strap and two of the lower
anchor fasteners.
[0015] The present invention also provides a method of installing a
fastener comprising the steps of grasping the fastener by the clip,
inserting the fastener into the bight of a vehicle seat, until a
stop located on the cover engages a lower anchor attachment point,
limiting further movement of the cover into the bight, inserting
the clip further, if necessary in order to slide the clip into the
open position, and introducing tension into the strap to ensure
that the fastener is in the closed position, whereby with the stop
engaged with the lower anchor and the fastener is in the open
position, the hook opening is aligned with the lower anchor without
any obstruction between the hook opening and the lower anchor, and
wherein the seat cushion above the lower anchor tends to assist in
pushing the aligned hook opening down and onto the lower
anchor.
[0016] The present invention further provides a method of removing
a fastener from a lower anchor, comprising the steps of introducing
slack into the strap, pushing the clip into the bight so as to the
slide the clip into the open position, rotating the fastener along
the fasteners longitudinal axis, until the fastener clears the
lower anchor and extracting the fastener from the bight, whereby
the fastener may be moved to the open position without trapping the
lower anchor so as to provide greater ease in removing the
fastener, and the fastener may be removed without the need to lift
the fastener up against the seat cushion.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] FIG. 1 is a side view of a child restraint seat secured to a
vehicle seat via a prior art belt system.
[0018] FIG. 2 discloses an alternative prior art belt system.
[0019] FIG. 3 is a perspective view of a fastener in accordance
with the first embodiment of the present invention, in an opened or
unlatched position.
[0020] FIG. 4 is a top plan view of a clip from the fastener of
FIG. 3.
[0021] FIG. 5 is a top plan view of the cover from the fastener of
FIG. 3.
[0022] FIG. 6 is a side view of the fastener of FIG. 3.
[0023] FIG. 7 is a bottom plan view of the fastener of FIG. 3.
[0024] FIG. 8 is a perspective view of the fastener in accordance
with the first embodiment of the present invention, in a closed or
latched position.
[0025] FIG. 9 is a top plan view of the fastener of FIG. 8.
[0026] FIG. 10 is a side view of the fastener of FIG. 8.
[0027] FIG. 11 is a bottom plan view of the fastener of FIG. 8.
[0028] FIG. 12 is a partial cross-sectional, side view of the
fastener in accordance with the first embodiment of the present
invention, during a stage of assembly.
[0029] FIG. 13 is a perspective view of a fastener in accordance
with the second embodiment of the present invention, in a closed or
latched position.
[0030] FIG. 14 is a perspective view from beneath the fastener of
FIG. 13 in the closed or latched position.
[0031] FIG. 15 is a side view, partial phantom view, of the
fastener of FIG. 13.
[0032] FIG. 16 is a bottom view of the fastener of FIG. 13.
[0033] FIG. 17 is a side view of a fastener in accordance with a
third embodiment of the present invention, in the opened or
unlatched position.
[0034] FIG. 18 is a side view of the fastener of FIG. 17, in the
open or unlatched position.
[0035] FIG. 19 is a top view of the fastener of FIGS. 17 and
18.
[0036] FIG. 20 is a bottom view of the fastener of FIG. 17.
[0037] FIG. 21 is a side view of the fastener of FIG. 17, in the
closed or latched position.
[0038] FIG. 22 is an alternative embodiment to the fastener shown
in FIG. 17, in the closed or latched position.
[0039] FIG. 23 is a top view of the fastener of FIG. 22.
[0040] FIG. 24 is a bottom view of a fastener showing an
alternative means for retaining the fastener in either the locked
or open position.
[0041] FIG. 25 is a perspective view of a fastener in accordance
with a fourth embodiment of the present invention, in a closed or
latched position.
[0042] FIG. 26 is an exploded view of the fastener of FIG. 25.
[0043] FIG. 27 is a side view, partial phantom view, of the
fastener of FIG. 25.
[0044] FIG. 28 is a bottom view of the fastener of FIG. 25.
[0045] FIG. 29 is an exploded view of the fastener of FIG. 25, as
viewed from beneath.
[0046] FIG. 30 shows an alternative arrangement to secure the clip
to the cover, in accordance with the present invention.
[0047] FIG. 31 shows, in partial side view, an alternative notch
feature, in accordance with the invention.
[0048] FIGS. 32 and 33 show an optional spring feature for ease of
removal of the latch, in accordance with the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0049] FIG. 1 shows a prior art child restraint system in
accordance with the LATCH system. The vehicle (not shown) includes
a pair of attachment points or lower anchors 10 located at the
bight 12, i.e., between the vehicle's seat cushion 14 and the
vehicle's seat back 16. As FIG. 1 is a side view, only one of the
pair of lower anchors 10 is shown. However, the lower anchors 10
are spaced apart so as to be aligned on either side of a child
restraint seat 18. The vehicle further includes a tether anchor 20
located at the rear shelf or, as shown in phantom lines, at the
vehicle floor behind the vehicle seat. The child restraint system
includes a top tether strap 22 having a hook 24 for fastening to
the tether anchor 20. Further, the child restraint seat includes a
pair of attachments or fasteners 26 extending from either side of
the child restraint seat via webbing 28. Each fastener is coupled
by the user to the lower anchor. The lower anchor may be a rigid,
round rod or bar, typically six millimeters in diameter. In the
embodiment of FIG. 1, each fastener includes a strap (of webbing or
some other material) having one end coupled to the fastener and the
other end coupled to a point 30 at a respective side of the child
restraint seat. One or both sides of the child restraint seat may
include a webbing adjuster 32 in the webbing. The child restraint
seat also includes a through hole 34 which extends through the back
structure of the child restraint seat.
[0050] FIG. 2 discloses a single webbing belt 40 having a web
adjuster 42 and a fastener 44 at each end of the webbing belt. The
belt of FIG. 2 may be used in the alternative to the lower anchor
webbing shown in FIG. 1 or current vehicle seat belt systems. In
particular, the belt of FIG. 2 may extend through the through hole
34 of the child restraint seat, with each fastener 44 being secured
to a respective lower anchor. The belt of FIG. 2 is useful in older
child restraint seats which were not designed particularly for a
LATCH system. In addition, the webbing in either FIG. 1 or FIG. 2
could be replaced with another material.
[0051] FIG. 3 is a perspective view of a fastener 50 in accordance
with one embodiment of the present invention, in an opened or
unlatched position. The fastener includes two components, i.e., a
clip 52 and a cover 54. FIG. 4 shows a top plan view of the clip 52
of FIG. 3, and FIG. 5 shows a top plan view of the cover 54 of FIG.
3. The cover 54 includes a main body portion 56, which generally
extends along the top of the cover. The cover 54 further includes a
first wall or flange 58 and a second wall or flange 60 extending
downwardly from the main body portion 56 and in an opposing and
spaced relationship with one another. Each flange 58, 60 includes a
notch 62 defining a forward flange portion 64 and a rearward flange
portion 66. A support rib 68 extends between the first and second
flanges 58, 60. The main body portion 56 of the cover includes a
first opening 70, second opening 72 and a third opening or window
74. At one end of the cover is a handle portion 76 which tapers
outwardly to assist grasping by the user and to provide greater
user comfort. The cover also includes a pair of tabs 78 extending
towards one another from the respective flange 58, 60.
[0052] The clip 52 includes a main stem portion 80 having a wide
portion 82 and first and second narrow portions 84, 86. The wide
portion 82 and the first narrow portion 84 are separated by a pair
of slots 88. A locking recess 90 and an indicia or marking 92 are
located on the stem portion. The marking 92 may be, for example, a
latch symbol, sticker or phosphorescence dot. At one end 94 of the
clip is a webbing attachment which includes a webbing loop 96. At
the other end of the clip 52 is a hook end 98. With reference to
FIG. 6, which is a side view of the fastener 50 of FIG. 3, showing
the clip 52 in phantom view, the hook end 98 can be seen to include
a curved portion 100 which defines a hook 102 and a hook opening
104. The hook includes a tip 106 having an upper chamfer 108 and a
lower chamfer 110. FIG. 6 also shows the curved transition portion
112 of the cover. FIG. 6 also shows the detent 114 in the cover 54
which is received by the recess 90 in the clip 52. Of course, the
detent 114 could be located on the clip 52 and the recess 90
located on the cover 54. FIG. 7 shows a bottom plan view of the
fastener 50 of FIG. 3. The cover 54 can be seen to include a pair
of studs 116 on either side of the second narrow portion 86 of the
clip 52. The studs 116 could of course be implemented in another
manner, such as an abutment. FIG. 7 also shows the dome-shaped
recess 90 which extends outwardly from FIG. 7 and away from the
cover 54.
[0053] FIG. 8 is a perspective view of the fastener 50 of FIG. 3,
but in the closed or latched position. It can be seen that the
webbing loop 96 extends farther from the cover 54. FIG. 9 is a top
plan view of the fastener in the closed or latched position, and
wherein the marking 92 appears through the window 74. FIG. 10 shows
a side view of the fastener in the closed or latched position. FIG.
11 shows a bottom plan view of the fastener in the closed or
latched position.
[0054] FIG. 12 shows a partial cross-sectional side view of the
cover 54, with the clip 52 shown during the assembly process. It
can be seen that the hook end 98 is slid over the support rib 68,
with the webbing loop 96 extending away from the cover 54 in a
direction opposite from the assembled configuration. The clip 52 is
then rotated counterclockwise with respect to FIG. 12, wherein the
hook end 98 clears the main body portion 56 of the cover 54 by
means of the first opening 70. The clip 52 is rotated further so
that the stem portion 80 engages the main body portion 56, with the
stem portion 80 extending between the main body 56 portion and the
tabs 78.
[0055] FIG. 13 is a perspective view of a fastener 50' in
accordance with the second embodiment of the present invention. The
fastener of FIG. 13 is shown in a closed or latched position. The
fastener of FIG. 13 is substantially similar to the fastener of
FIG. 3. Similar features of the fastener of FIG. 13 are shown with
the same reference numeral as those used for the fastener of FIG. 3
but with the notation of a prime mark. In this embodiment, the
fastener does not include a window 74. Rather, the marking 92'
extends beyond the cover 54' in the closed or latched position, so
that the latch symbol 92' is exposed.
[0056] FIG. 14 is a perspective view from beneath the fastener of
FIG. 13 and shows the fastener 50' in the closed or latched
position. The fastener includes a flange shaft 120 extending from
the clip 52'. A spring 124 is shown and includes one end secured to
the flange 120 and another end which is in abutment with the
support rib 68' (FIGS. 15, 16). Alternatively, the ends of the
spring 124 may be secured to the cover 54' by another securing
method such as is common in the art. The spring 124 urges the
fastener in the closed or latched position, and may be used as a
retaining means either alternatively or in addition to the
detent/recess of the fastener of FIG. 3. It should be apparent that
the recess/detent would be implemented in any one of a variety of
configurations as known in the art.
[0057] FIG. 15 shows that the rearward flange portion 66' on each
side of the fastener 50', extends downwardly farther than the
corresponding forward flange portions 64'. This additional material
extending downwardly provides a stop 126, to assist in the
installation of the fastener.
[0058] FIG. 17 is a perspective view of the fastener 50" in
accordance with a third embodiment of the present invention, and is
shown in the opened or unlatched position. FIG. 18 is a side view
of the fastener 50". FIGS. 19 and 20 are top and bottom views,
respectively. The fastener is similar in some respects as to the
previously described fasteners. To the extent the features are
similar, the same reference numerals are used but with a
double-prime notation. The fastener 50" of FIG. 18 includes a clip
52" having an attachment end 94", a stem portion 80", and a hook
end 98". The hook end includes a curved portion 100" which defines
a hook 102" and a hook opening 104". A cover 54" is shown to
include a main body portion 56" extending along the clip. A flange
58" extends downward from the main body portion on one side of the
clip. The flange includes a notch 62" which defines a forward and
rearward flange portion 64", 66". The rearward flange portion
includes a hook receiving recess 122 and a stop 126". A roller 130
is rotatably secured to the rearward flange portion and is spaced
in relation to the main body portion 56". The stem portion 80"
extends along the flange and between the main body portion and the
roller. Thus, the roller 130 allows the relative sliding action
between the clip 52" and cover 54" and also secures the clip and
cover together. The attachment end 94" is shown to be coupled to
the webbing or strap 134.
[0059] FIG. 21 shows the fastener 50" of FIG. 17 but in a closed or
latched position. It can be seen that the hook and hook receiving
recess 122 close off the hook opening 104".
[0060] FIG. 22 shows a fastener 50" similar to that of FIG. 17, but
with a webbing or strap adjuster 132 coupled between the fastener
50" and the strap 134. FIG. 23 is a top view of the fastener 50" of
FIG. 22. FIG. 23 shows the adjuster 132 pivotally coupled to the
clip 52" via a hinge or pin 136. It can be seen from FIGS. 22, 23
that the webbing or strap is generally aligned in the same plane as
the fastener 50". In the embodiment of FIGS. 22, 23, the fastener
50" will avoid an essentially 90.degree. twist of the webbing 134
at the point of the fastener.
[0061] FIG. 24 shows an alternative means for retaining the
fastener in either the locked or unlocked position. In particular,
the clip 52 includes two aligned recesses 150 on the edge of the
clip 52. In addition, the flange of the cover includes a pair of
opposing detents 152 which are shown to be received by the
respective recess 150. In the position shown in FIG. 24, the
recesses 150 and the detents 152 retain the fastener in an open
position. It will be readily apparent that the clip 52 may be urged
towards the open or unlocked position until the recesses 150
receive a pair of opposed and facing detents 154, upon which the
detents 154 will retain the fastener in the locked position. For
the fastener of FIG. 24 to be moved from either of the position of
the detents 152 or detents 154, sufficient force must be exerted so
as to overcome the retaining or locking engagement of the detent
and recess.
[0062] FIG. 25 shows a fastener in accordance with a fourth
embodiment of the present invention, and is shown in the closed or
locked position. The fastener is similar in respects to the
previously described fasteners. To the extent the features are
similar, the same reference numerals are used but with a
triple-prime notation. FIG. 26 is an exploded view of the fastener
50'" of FIG. 25. FIG. 26 shows that the cover includes an upper
portion 160 and a lower portion 162. FIG. 27 is a side view,
partial phantom view, of fastener of FIG. 25 and FIG. 28 is a
bottom view of the fastener of FIG. 25.
[0063] FIG. 25 shows that the fastener 50'" includes latch symbol
164 on the cover, as well as a marking 92 on the clip. With the
fastener in the position where there are matching latch symbol 164
and marking 92, the fastener will be shown to be in a closed or
latched position. As shown in FIG. 28, the lower portion 162
includes a recess 166 which receives the clip of the hook when the
fastener is in the closed or latched position.
[0064] To assemble the fastener of FIG. 26, the clip 52 is arranged
between the upper portion 160 and lower portion 162, and the
portions 160, 162 are secured to one another either by means of
ultra sound weld, adhesive, pin, or a snap arrangement, for
example. FIG. 29 shows an exploded view similar to that shown in
FIG. 26 but as viewed from beneath.
[0065] FIG. 30 shows an alternative arrangement for retaining the
clip 52 within the cover. The flange of the fastener is shown to
include a recessed opening 170 on either side for receiving a pin
or rivet 172. The clip 52 extends between the main body portion 56
of the cover and the rivet 172. The rivet will be received by the
recessed opening 170 in an interference fit, or the remote end of
the rivet will be deformed so as to retain the rivet 172 in the
cover.
[0066] FIG. 31 shows an optional notch arrangement having a necking
feature at 180. The necking feature allows the fastener to be
slipped over a lower anchor or bar in a snap fit arrangement.
[0067] FIGS. 32 and 33 show an optional feature to assist in the
removal of the fastener from a lower anchor. For clarity, the lower
anchor is shown at 190. The cover of the fastener includes a domed
recess 192 which retains a spring 194. To secure the fastener onto
the lower anchor 190, the fastener is held over the lower anchor
190 in the unlatched position such as shown in FIG. 32. The
fastener is then pressed downwardly upon the lower anchor 190
against the force of the spring 194 until the lower anchor 190 is
received by the hook, whereupon the fastener is positioned into the
locked arrangement such as shown in FIG. 33. Upon removal, the
fastener is positioned in the unlatched position and the spring 194
will assist in removing the fastener from the lower anchor 190 such
as shown in FIG. 32.
[0068] The cover may be made of any suitable material such as
plastic, aluminum, zinc die cast, a specialized rubber or a
composite.
[0069] In operation, the fastener of the present invention may be
coupled to a strap or webbing of a child restraint seat, for
example. The user is able to set the fastener in the opened or
unlatched position and easily slide the fastener into the bight 12
in the area of the lower anchor 10. As the user is inserting the
fastener into the bight, the lower anchor 10 is difficult to view.
The stop is intended to come into contact with the lower anchor 10,
thereby indicating to the user that the notch is aligned over the
lower anchor. Further insertion pressure if necessary, will slide
the clip, relative to the cover, and assure that the fastener is in
the open position. The user is then able to apply a downward
pressure on the fastener so that the notch receives the lower
anchor 10. The fastener, with the help of a seat cushion above it,
may be urged downward to receive the lower anchor 10. The widened
area of the notch guides the fastener over the lower anchor 10,
even if the fastener is not perfectly aligned perpendicular to the
lower anchor 10. Upon the fastener being placed over the lower
anchor, the user is able to maintain a downward pressure on the
fastener, while pulling on the webbing to move the fastener into
the closed or latched position. The two studs provide a stop for
the clip in both the open and closed positions, such as
demonstrated by FIGS. 7 and 11, respectively. The flange and the
support rib close-off the hook opening and retain the lower anchor
within the hook.
[0070] In the event that the lower anchor is not completely
received by the notch, but rather the tip of the hook is in contact
with the lower anchor, the upper and lower chamfer will help guide
the tip of the hook off the lower anchor and either move the
fastener out of engagement with the lower anchor or into engagement
with the lower anchor. In any event, it will be clear to the user
as to whether the lower anchor is fully received by the fastener,
thereby avoiding a false latch indication. In addition, the curved
transition portion prevents a false latch indication.
[0071] Once the lower anchor is completely received by the fastener
and the webbing has been grasped and pulled by the user, the
fastener will move to the closed or latched position and the
marking will be exposed, either via the opening or in the area
beyond the cover.
[0072] The fastener will remain in the latched or closed position
by means of either the detent recess combination or the spring
arrangement, or a combination of both, or some other similar lock
arrangement.
[0073] The user is now able to adjust one or more adjustment
devices to provide tension in the strap or webbing. The tension
will serve to assist in maintaining the fastener in the locked or
closed position.
[0074] To remove, the user introduces slack in the strap, and then
grasps the fastener and slides it into the unlatched position. The
fastener may then be removed from the lower anchor by rotating or
twisting the fastener 90.degree. and extracting the fastener from
the seat bight.
* * * * *