U.S. patent application number 10/820180 was filed with the patent office on 2004-09-30 for active cannulas.
Invention is credited to Bonutti, Peter M..
Application Number | 20040193181 10/820180 |
Document ID | / |
Family ID | 27368637 |
Filed Date | 2004-09-30 |
United States Patent
Application |
20040193181 |
Kind Code |
A1 |
Bonutti, Peter M. |
September 30, 2004 |
Active cannulas
Abstract
An active cannula which does more than merely maintain a passage
is usable to create and/or enlarge a passage, to position a scope
or instrument, to move or locate tissue, etc. The cannula can vary
in size or shape as needed, intraoperatively. Because a cannula of
the present invention is expandable, the surgeon can make a
relatively small incision, stretch the tissue with the expandable
cannula, contract the cannula and remove it, allowing the skin to
come back to its unstretched condition. Thus, a smaller incision
can be made to fit the same size instrument. The cannulas can
assume such a non-circular shape, to fit into a natural skin
opening and cause less trauma. The devices can be used to seal off
a space, expand an existing space or a potential space for working
or visualization, move tissue (for example, to stretch an
incision), or protect tissue.
Inventors: |
Bonutti, Peter M.;
(Effingham, IL) |
Correspondence
Address: |
Kimberly V. Perry
U.S. Surgical
A division of Tyco Healthcare Group LP
150 Glover Avenue
Norwalk
CT
06856
US
|
Family ID: |
27368637 |
Appl. No.: |
10/820180 |
Filed: |
April 7, 2004 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10820180 |
Apr 7, 2004 |
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10409255 |
Apr 8, 2003 |
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10409255 |
Apr 8, 2003 |
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10099265 |
Mar 14, 2002 |
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10099265 |
Mar 14, 2002 |
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08727968 |
Oct 9, 1996 |
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6358266 |
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08727968 |
Oct 9, 1996 |
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08462420 |
Jun 5, 1995 |
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6171299 |
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08462420 |
Jun 5, 1995 |
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08195337 |
Feb 14, 1994 |
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5514153 |
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08195337 |
Feb 14, 1994 |
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07792730 |
Nov 15, 1991 |
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5295994 |
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08195337 |
Feb 14, 1994 |
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08054416 |
Apr 28, 1993 |
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08054416 |
Apr 28, 1993 |
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07487645 |
Mar 2, 1990 |
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5331975 |
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Current U.S.
Class: |
606/119 |
Current CPC
Class: |
A61B 17/3421 20130101;
A61M 29/02 20130101; A61B 17/320725 20130101; A61B 17/0218
20130101; A61B 17/025 20130101; A61B 17/02 20130101; A61B 2017/3486
20130101; A61M 25/06 20130101; A61B 17/320036 20130101; A61M
2025/006 20130101; A61B 2017/00535 20130101; A61B 2017/00557
20130101; A61B 2017/320048 20130101; A61M 25/1002 20130101; A61B
2090/062 20160201; A61B 2017/0256 20130101; A61B 17/3439
20130101 |
Class at
Publication: |
606/119 |
International
Class: |
A61D 001/10 |
Claims
1-11. (cancel)
12. A surgical device for providing a working passage through
tissue, the surgical device comprising: an elongate tubular member
having proximal and distal openings defining a bore therethrough;
and at least two wall segments disposed on said tubular member,
each wall segment having an uninflated state and an inflated state
wherein the at least two wall segments are longitudinally spaced
apart on said tubular member.
13. The surgical device of claim 12, wherein the bore is
dimensioned to receive an endoscopic instrument.
14. The surgical device of claim 12, wherein each wall segment
extends circumferentially about the tubular member.
15. The surgical device of claim 12, wherein a surface of each wall
segment is substantially flush with an exterior surface of said
tubular member when said wall segment is in the uninflated
state.
16. The surgical device of claim 12, wherein each wall segment has
an outside diameter greater than an outside diameter of the tubular
member when said wall segment is in the inflated state.
17. The surgical device of claim 12, wherein when the at least two
wall segments are in the inflated state, the at least two wall
segments define a gap therebetween.
18. The surgical device of claim 17, wherein the at least one layer
of tissue is captured by said gap.
19. A method of positioning a surgical access device through tissue
of a patient, the method comprising the steps of: inserting the
surgical access device through tissue, said surgical access device
comprising: an elongate tubular member having proximal and distal
openings defining a bore therethrough; and first and second wall
segments disposed on said tubular member, each wall segment having
an uninflated state and an inflated state wherein the first and
second wall segments are longitudinally spaced apart on said
tubular member; introducing a fluid under pressure to the first
wall segment causing it to go from its uninflated state to its
inflated state; and positioning said surgical access device such
that at least a portion of the first wall segments is in contact
with tissue.
20. The method of claim 19, wherein said bore is dimensioned to
accommodate an endoscopic instrument.
21. The method of claim 19, further comprising the step of:
introducing a fluid under pressure to the second wall segment
causing it to go from its uninflated state to its inflated state
and defining a gap between said first and second wall segments.
22. The method of claim 21, wherein at least one layer of tissue
captured in said gap.
Description
RELATED APPLICATIONS
[0001] This application is a continuation of co-pending U.S.
application Ser. No. 10/099,265 filed Mar. 14, 2002 which is a
continuation of U.S. application Ser. No. 08/727,968 filed on Oct.
9, 1996, now U.S. Pat. No. 6,358,266, which is a divisional of U.S.
application Ser. No. 08/462,420, filed on Jun. 5, 1995, now U.S.
Pat. No. 6,171,299, which is a divisional of U.S. application Ser.
No. 08/195,337, filed on Feb. 14, 1994, now U.S. Pat. No.
5,514,153, which is a continuation-in-part of U.S. application Ser.
No. 07/792,730, filed on Nov. 15, 1991, now U.S. Pat. No.
5,295,994, and a continuation-in-part of U.S. application Ser. No.
08/054,416, filed on Apr. 28, 1993, now abandoned, which is a
divisional of U.S. application Ser. No. 07/487,645 filed on Mar. 2,
1990, now U.S. Pat. No. 5,331,975. The benefit of the earlier
filing date of aforementioned applications is hereby claimed. The
specifications of the aforementioned applications are hereby fully
and expressly incorporated by reference herein.
BACKGROUND OF THE INVENTION
[0002] The present invention relates to medical devices, and
particularly to expandable medical devices such as cannulas,
catheters, retractors, and similar devices.
[0003] Existing cannulas and/or retractors as used in endoscopic
surgery today are passive devices which are fixed in length and
width. They cannot be varied intraoperatively in length and width
to accommodate larger devices or varying size devices through the
skin.
[0004] Skin and subcutaneous (subsurface) tissues are viscoelastic:
they will gradually stretch without tearing. Once the tissue is
slowly stretched it maintains its expanded condition for a period
of time. Alternatively, the tissue can be stretched further, for
example to progressively stretch out an incision. Then, after
relaxation, the tissue will regain its original unstretched
condition without having been damaged.
[0005] Current methods used for retracting tissue and improving
visualization are mechanical separation using metal refractors
during open surgery, or the direct pressure of an unconfined flow
of fluid such as water or CO.sub.2 during fiberoptic surgery. A
typical mechanical external fixator has pins driven through the
bones and mechanically distracts the elements of the joint.
Problems with the water method include fluid extravasation
including into and through the tissue itself. Increased pressure
and swelling result in the area, resulting in edematous or swollen
tissue. Excess pressure from mechanical refractors may cause
necrosis or tissue death. With these methods, it is impossible to
monitor the pressure being applied to the body tissues, and tissue
damage or necrosis can result.
[0006] While operating from within the body, i.e., fiber optic
assisted surgery as opposed to open surgery, there is no known way
to selectively move or retract tissue, either hard tissue such as
bone or soft tissue, out of the way to improve visualization. No
device in use adequately allows a surgeon to create an actual space
or expand a potential space in the body, by separating adjacent
layers of tissue. The prior art does not disclose a retractor which
is powerful enough and made of a material which is strong and
resilient enough to, for example, separate tissue planes from
within. Such a device, especially in the field of fiber optic
surgery, would allow a surgeon to visualize and operate without
using the conventional bulky and awkward mechanical Detractors
which require large open incisions. Such a device would also permit
working within the body without damaging a great deal of tissue in
the path between the skin opening and the working area, by
minimizing the external orifice or skin incision.
SUMMARY OF THE INVENTION
[0007] The present invention is a system of refractors and/or
cannulas with which a surgeon can use to take potential spaces
within the body and turn them into existing spaces safely and
easily and controllably in order to safely visualize appropriate
tissue and operate. The cannula and/or retractor selectively moves
appropriate tissue out of the way to enable a surgeon to see and
work better within the body, and selectively moves body parts such
as joint parts or soft tissue planes in order to create a space
between the tissues for visualization and for working.
[0008] A cannula and/or retractor of the present invention may have
a fluid-operated portion such as a balloon or bladder to retract
tissue, not merely to work in or dilate an existing opening as for
example an angioscope does. The fluid-filled portion is flexible,
and thus there are no sharp edges which might injure tissue being
moved by the retractor. The soft material of the fluid-filled
portion, to an extent desired, conforms to the tissue confines, and
the exact pressure can be monitored so as not to damage tissue. The
expanding portion is less bulky and more compact, and the pressure
it applies at the tissue edges can stop bleeding of cut tissue.
These are all features not possessed by a conventional mechanical
retractor.
[0009] With a typical mechanical retractor, the opening in the skin
and thence inwardly must be larger than the surgical area being
worked upon, in order to be able to get the mechanical retractor
into position. The surgeon must damage a large amount of tissue
which may be healthy, in order to expose the tissue to be worked
on. The cannula and/or retractor of the present invention minimizes
damage to tissue in the way of the tissue the surgeon needs to
expose, which was previously cut in a large open exposure. With the
cannula and/or retractor of the present invention, the opening at
the skin is smaller at the skin where the device is inserted, and
wider at the location inside the body where the cannula and/or
retractor is expanded. The cannula and/or retractor is first placed
into the body in an unexpanded condition, and then, as it is
expanded, pushes tissue out of the way in deeper layers of the body
one can see and safely operate on affected tissue. Thus, less
undesired tissue damage occurs.
[0010] The bladder is pressurized with air or with water or another
fluid. The fluid used in the bladder must be safe if it
accidentally escapes into the body. Thus, besides air, such other
fluids as dextrose water, normal saline, CO.sub.2 and N.sub.2 are
safe. The pressure in the bladder is monitored and regulated to
keep the force exerted by the retractor at a safe level for tissue
to prevent tissue necrosis. The retractor can exert a pressure on
the tissues of as high as the mean diastolic pressure of 100 mm of
mercury, or higher for shorter periods of time, while still being
safely controlled. Typical inflatable devices such as angioscopes
do not have anywhere near the strength, or the ability to hold
enough fluid pressure, or shapes to retract tissue as described
herein. As compared to prior art devices, the retractor of the
present invention operates with greater pressure within the
bladder, since it is made of stronger materials such as Kevlar or
Mylar which may be reinforced with stainless steel, nylon, or other
fiber to prevent puncturing and to provide structural shape and
support as desired. Such materials are strong enough to hold the
necessary fluid pressure of about several pounds or up to about 500
mg Hg or more and exert the needed force on the tissue to be moved.
The choice of material is well within the ability of one familiar
with such materials and accordingly will not be gone into in
further detail herein. The present retractor is thus able to exert
substantially more force on adjoining tissues than a prior art
device. The shapes of the refractors are specific for each
application, and may include separate variable chambers which are
sequentially controllable, to control the direction of tissue
retraction.
[0011] Surgeons operate along tissue planes. Once a surgeon finds a
tissue plane, he dissects along it, starting the separation process
with the knife. The cannula and/or retractor holds the tissue
layers apart and helps and eases in defining and further separating
the tissue layers as the surgeon operates along the tissue planes,
helping to spread and define the planes. The cannula and/or
retractor helps to separate the tissue layers, increasing the space
for operating, and improving the surgeon's ability to separate and
visualize, leading to better and safer surgical technique.
[0012] A preferred use for the present retractor is in the field of
fiber optic surgery, including endoscopy, arthroscopy, laparoscopy,
etc. which require looking into and operating within a limited
space with a fiber optic light and camera. The bladder expands into
an area of soft tissue--for example the bursa--and pushes it out of
the way. The bladder can be left in place during the operation, or
it can be deflated and removed, and the arthroscope and other
instruments can be put into the space created.
[0013] The bladder may be a bellows type device in which the
material does not stretch but which expands when pressurized from
within and which is collapsed by the use of suction. In this case,
it would preferably be made of a polymer of the class including
Kevlar or Mylar fabric for strength and structural integrity. The
bladder may generally also be made from any very thin walled
polymer.
[0014] The bladder may also be made from a biocompatible and/or
biodegradable material, so that if it can not be removed from the
body for some reason, or if the surgeon desires to keep the bladder
in place in the body for a period of time, it will not damage the
tissue and may eventually be reabsorbed into the body. Such a
biodegradable bladder may be left under the skin post-operatively
to stop postoperative bleeding or to keep tissue expanded.
Alternatively, the bladder may be made of a stretchable material
which stretches when pressurized from within, and then collapses
partially of its own accord when depressurized or also with the
help of suction. The retractor may be transparent for better
visibility, but it need not be for some applications. Also, the
retractor can be disposable. The material choice is within the
skill of the art. One surface of the bladder may be made of or have
thereon a reflective surface to reflect light to see around a
corner.
[0015] A most typical construction for the cannula and/or retractor
of the present invention is an inflatable bladder situated on the
end of a shaft, which may be flexible or rigid,--which is pushed
through an extra opening in a scope or cannula or through a
separate portal, and which expands at the end of the shaft.
[0016] The retractor can be located on a scope, either on the end
thereof or movable axially through a channel along the length of
the scope. The retractor can alternatively be mounted on a cannula.
The retractor can be mounted on a separate shaft passing through an
existing channel in a cannula; it can be inserted through a
separate hole in the cannula or the scope; or it can be inserted
through a separate opening in the body. The shaft with a retractor
on the end can be pushed or slid through the cannula, side by side
with a scope. Alternatively, the bladder can expand out of, then
recess back into, a groove on a cannula or scope. The retractor can
be used to create a space right by the scope, or possibly at a
location spaced from the end of the scope.
[0017] The bladder itself can be round, eccentric, oval, conical,
wedge-shaped, U-shaped, curved, angled, or it may be in any shape
desirable to optimize the particular application. The bladder may
be irregularly shaped when inflated, that is, it may expand to a
greater radius in the area where it is desired to look (where
greater exposure space is needed).
[0018] Vacuum can be used to deflate the bladder. The bladder may
then be removed by sliding it out the portal directly.
[0019] The present invention is described herein as relating to
cannulas and/or refractors. A cannula is a device for insertion
into or through body tissue to provide a working passage for
surgical instruments, scopes, etc., as in endoscopic or
arthroscopic surgery. A catheter, on the other hand, is an
artificial fluid passage primarily used for insertion through an
existing body opening. The two types of devices have very different
structures and structural requirements. For example, a catheter is
usually flexible, very small in diameter, and not suitable for
maintaining a working passage through normally closed body tissues,
while a cannula is more rigid, larger in size, and designed
specifically to provide a working passage for surgical instruments
and scopes through normally closed body tissues. It should be
understood, however, that many of the features of the present
invention can with suitable modifications be applied to the
catheter art. Accordingly, the present invention is not limited to
cannulas per se, but may be applicable to catheters or other
devices also.
[0020] The present invention defines an active cannula or sleeve
which does more than merely maintain a channel or passage. It is an
active device usable to enlarge a channel or passage, to position a
scope or instrument, to move or locate tissue, etc. The cannula can
vary in size or shape as needed, intraoperatively. Typically, with
a passive (non-expandable) cannula, a surgeon must make an incision
in the skin and muscle large enough to receive the largest
instrument to be passed through the incision to the surgical area.
Because a cannula of the present invention is expandable, the
surgeon can make a small relatively small incision, stretch the
tissue with the expandable cannula, contract the cannula and remove
it, allowing the skin to come back to its unstretched condition.
Thus, a smaller incision can be made to fit the same size
instrument. This results in less trauma and scarring and an easier
operation.
[0021] Further, known cannulas are generally round, while skin
expands (from an incision) in an elliptical fashion, between tissue
planes. Thus, the present invention provides cannulas which are or
can assume such a noncircular shape, to fit into the natural
opening and cause less trauma.
[0022] The devices of the present invention are usable in
endoscopic procedures generally. The devices can be used to seal
off a space; to expand an existing space or a potential space for
working or visualization; to move tissue (for example, to stretch
an incision) or to protect it. Other uses within the skill of the
art but not enumerated herein are within the scope of the
invention.
[0023] The cannulas of the present invention allow for the
progressive stretching of an incision in skin or subsurface tissue
in order to allow improved exposure, while minimizing damage to the
tissue by making the actual incision as small as possible.
[0024] In the arthroscopic model, a fixed cannula is placed through
the skin to the subsurface tissues into a joint. Different size
working devices (shavers, burrs, scissors, punches, scope, etc.)
are placed through the cannula to visualize or to work in the
subsurface area at the distal end of the cannula. The cannula can
be progressively expanded or stretched radially outwardly, to
stretch or expand the skin and subsurface tissues. The cannula
typically expands along its entire length, although it may in some
cases be expandable at selected portions along its length.
[0025] The expansion can be in a circular pattern, or it can be in
an oval or elliptical or other pattern to accommodate (a) the
tissue planes or (b) the instruments being inserted through the
cannula.
[0026] The cannula can expand inwardly to act like a valve or a
seal. Or it can expand both inward and outward.
[0027] The cannula is preferably flexible--that is, it is bendable
about an axis extending perpendicular to the longitudinal extent of
the cannula. In other words, the cannula as a long straight object
is not rigid but can bend so that it is not straight. This allows
the cannula to conform to the body tissues to the extent
desired.
[0028] All cannula bodies can be multi-lumen for passages through
which extend structure for control of bladders, tools, scope,
etc.
[0029] In a first embodiment, a cannula may be of a stretchable
material (such as a polymer) which is introduced into the body with
a trocar. The trocar is then removed. Progressively larger dilating
devices are placed inside the stretchable cannula, as needed, to
progressively stretch out the skin and tissue to a larger size in
order to introduce larger instruments through the cannula. Each
time the cannula is enlarged, the stretched tissue-remains in its
stretched condition for a period of time because of its
viscoelastic properties.
[0030] One way of stretching the cannula is by placing inside the
stretchable cannula a bladder (round or elongated in the shape of a
sausage, for example) which can be inflated to uniformly stretch
the cannula and tissue. The bladder can be deflated and removed,
leaving the enlarged opening.
[0031] In a second embodiment, the cannula is itself inflatable for
expansion. The cannula is basically an inflatable cylinder with
expansions in both the inner diameter and the outer diameter. As
inflated, the device expands to a preformed shape with the inner
diameter following the outer diameter and expanding outward to
create a progressively larger opening. Filaments or cords can
be-placed between the inner and outer walls to limit their
separation from each other. The inner wall can be more rigid.
[0032] In a third embodiment, the cannula includes one or more
stretchable (inflatable or expandable) parts and one or more
non-stretchable parts. The non-stretchable parts can be metal or
plastic pieces such as curved plates, joined by the stretchable
elements which extend longitudinally between them. These
stretchable elements can be bladders. As larger devices are passed
through the cannula, the stretchable portions expand and the plates
move outwardly to stretch an-appropriate opening.
[0033] In any of these cases, one can monitor and control the
amount of pressure being applied to the tissue upon expansion of
the cannula, so as to not exceed a certain critical pressure and
damage tissue. This can be done by monitoring the actual size of
expansion, the amount of air or fluid introduced to inflate the
device, the fluid pressure within the device, etc.
[0034] There are numerous possibilities of a cannula-with-bladder
or (catheter-with-bladder) construct.
[0035] One specific example is an arthritis irrigation system. This
is a multi-lumen tube which has one lumen/portal for inflow of
irrigation fluid and a second portal for suction (return). The tube
is flexible and has its distal end placed in a joint to be
irrigated. The tube is fixed in place by an expanding device as
discussed below. Fluid flowing through the joint flushes out debris
in the joint. The device can include third or additional lumens for
a scope or tools to pass through. Since the tube is both flexible
and fixed in place, it can remain in the patient even when the
patient is ambulatory. It thus provides a permanent passage for the
surgeon to access the joint.
[0036] There can be multiple bladders at a location on the cannula,
independently controlled, to position the cannula. At least one
bladder is preferably at the tip of the device to expand or stretch
tissue or to stabilize the device.
[0037] In any of the illustrated embodiments, the bladder can be
made of a different material from the cannula, as opposed to, for
example, a Fogarty catheter which is made of all one material. This
will allow for variations in construction, with the bladder being
made of one material to better perform its functions and the
cannula or other supporting member being made of another material
to better perform its functions.
[0038] The expanding (inflatable) bladders of the present invention
are constructed in various manners as set forth below. The bladder
can stretch cannula walls. The bladder can move tissue and allow
selective manipulation of tissue, even arthroscopically. The
bladder also has a tamponade effect, lessening bleeding in the
surrounding tissues.
[0039] The bladder also distributes the refractive force, reducing
stress on delicate tissues such as nerve tissue.
[0040] There can be one or more bladders at any given location or
on any given instrument. Multiple bladders can be controlled as
independent structures or as one unit. Specific structure and
control is based on the particular application.
[0041] The surface of the material can be pebbled or roughened or
ridged, or have serrated edges, to better grip tissue and hold the
retractor in position. Of course, the surface must still remain
smooth enough so that the retractor is easily removable without
damage to the tissue it contacts.
[0042] The bladders can expand by well in excess of 200%.
[0043] The bladder is preferably made of an elastomeric material
which is strong-enough to move tissue as desired. A suitable
material for the expandable bladder is Silastic.RTM. elastomer,
which is available from Dow Coming in medical grades. Other
suitable materials are silicone, or latex, or PVC.
[0044] The bladder may be made of a non-elastomeric material which
is strong enough to move tissue as desired. A suitable material is
Mylar.RTM. fabric. A non-elastomeric material may have a more
controllable shape because it will not stretch. A non-elastomeric
material will collapse inward automatically due to the pressure of
the tissue around it, whenever it is not inflated. Many of the
illustrated embodiments which are discussed as being made of an
elastomeric material can also be made of a nonelastomeric
material.
[0045] The expandable bladder can be made of a biodegradable
material. In such a case, the biodegradable portion can be made
detachable from the remainder of the retractor, so that it can be
detached and left in the body after surgery. This is useful, for
example, to prevent adjacent tissue planes from scarring together
after surgery. The biodegradable mass will in time disappear,
allowing the tissues to adjoin after they are healed.
[0046] The bladder can be made of a composite material--that is, a
particle or fiber-reinforced material. Many suitable materials are
in use in industry. Composite materials can be made stronger while
still retaining flexibility and fluid-sealing capabilities.
Composite materials also provide the capability to have a bladder
assume a specific shape upon expansion.
[0047] The bladder can be made of a composite biodegradable
material.
[0048] The bladder(s) can be made of two different materials bonded
together, such as a stretchable (low-modulus) and a non-stretchable
(high-modulus) material. Mylar.RTM. and Silastic.RTM. are suitable
materials, or metal for a stiff material. As the inflation fluid
(typically air) is introduced, it takes the path of least
resistance--and the non-stretchable material fills out to its
expanded shape first. Then the stretchable material expands, in a
manner constrained by the already-expanded non-stretchable
material.
[0049] The bladder can be made of a transparent material to provide
a better view of the operating area and improved visualization.
[0050] The bladder may have a dual durometer layered construction,
with a thin layer for fluid retention overlying a thicker layer for
shaping. Other laminated constructions are possible, also.
[0051] The external shape of--the retractor when expanded, and the
amount of expansion, are designed for the specific application on
which that retractor is to be used. For example, if the surgeon is
working against bone, he can select a retractor which is configured
so that it stays flat against the bone, and expands away in the
opposite direction, to push tissue away from the bone and create a
working and visualization space next to the surface of the
bone.
[0052] There are several ways to control shape of expansion-thick
and thin areas (gaps, ridges, stiffened areas, etc.), fiber
reinforcing, dual durometer construction, different materials
affixed together, tethering cords, and pre-shaping.
[0053] Upon application of a given amount of force, a thinner
material will stretch more than a thicker material. Thus, all other
factors being equal, an inflatable device will stretch more where
it is thinner, and will stretch less where it is thicker. This
occurrence can be used to control the shape into which a bladder
expands when it is inflated by fluid under pressure.
[0054] As a simple example, it can readily be seen that if a
bladder has one half made of a very thick material and one half
made of the same material but much thinner, then upon the
introduction of fluid under pressure, the thin material will
stretch more quickly (easily), and the bladder will expand
unevenly. The thin half of the bladder will deform more under the
same pressure until the force needed to stretch it further is equal
to the force needed to stretch the thicker material. The half made
of the thicker material will then begin to stretch, also. Thus, the
thickest point on the wall will be at the crown area (farthest
out).
[0055] The areas of variation in cross section can be of various
shapes and directions to control the expansion rates. For example,
the circumference of a bladder can be configured as an incomplete
hoop. Thus, most of the circumference is of a thicker material,
while selected areas are thinner. Upon the introduction of fluid
under pressure, the thinner areas will expand first, with each
thicker area moving outwardly as a whole.
[0056] There can be ribs around the circumference. Areas of
thickness or thinness can extend longitudinally, circumferentially,
radially, or in broken segments.
[0057] A second way to control the shape of expansion is the use of
a fiber reinforced (composite) material. The direction of the
fibers, along with their number, spacing, layering, and length,
controls the rate of expansion of the matrix material. Also, areas
devoid of fibers will expand faster or further than areas with more
or stiffer fibers.
[0058] Specifically, the fibers resist stretching along their
length. Thus, the bladder will stretch more in a direction across
the fibers, or where the fibers are not present, than in a
direction along the fibers. Fibers can be placed at the edge of the
bladder to maintain the shape of the bladder when inflated. Fibers
can be layered, with one layer in one direction and another layer
in another direction to control expansion in the other direction.
Fibers can be placed in overlapping layers, to allow expansion in
one plane only.
[0059] Adding fibers makes the bladder more puncture and tear
resistant. Note that the bladder can, for this purpose, also be
made of or include a self-sealing material.
[0060] A third way of controlling expansion shape is to preshape
the bladder to assume a certain form when expanded. This is done in
the molding process. The bladder is typically formed on a mandrel
which is of a particular shape and which is sized about half way
between the unexpanded and the expanded size of the bladder.
[0061] The pre-determined shape of the unexpanded bladder is
basically a combination of varying wall thickness and ribbing, made
on a three part mold.
[0062] In certain experimental models constructed to date, the
bladder is bonded onto a nylon stalk of 7 mm O.D. The bladder is
stretched from about 3 mm to about 7 mm at its smallest dimension.
This pre-stretched area puts the material under tension. Any larger
diameter portions are relaxed. As the bladder is expanded, the
smaller diameter portion, which is already partially expanded,
stretches at a limited rate. The larger diameter portion (under no
load) expands at a faster rate. They balance out at a point where
all the material is under basically the same load in tension. This
is the point at which the shape is attained.
[0063] It should be understood that this particular example and its
dimensions are not limiting, and that any diameter can be used.
This is an example of a specific sized cannula for a specific
application.
[0064] With a typical material (silicone), the more you stretch the
material, the more force is needed to stretch it further.
[0065] The prestretching of the bladder is done so that the bladder
lies flat on the cannula body. The bonding areas are such that as
the expansion takes place the material expands radially outwardly
as well as axially.
[0066] It can alternately be doubled up at a certain area, such as
the tip of a stalk or cannula. This will allow maximum expansion at
the tip.
[0067] Tethering cords can be fixed to bladder portions and extend
between them to control and/or limit the expansion of the bladder.
This can be done with bladders made of a composite material or
including plates or other thicker areas. In a cannula construct,
the tethering cords can run between the cannula body to the crown
of the bladder to control and/or limit its expansion.
[0068] Plates can be added in which will limit the shape of the
bladder or create an edge. For example, if a flat plate is added,
the bladder can expand in a circular fashion but the flat plate
will remain flat and provide a flat area on the outside of the
bladder. Or the plate can be circular, or at an angle to create an
edge. There can be multiple such plates added to create specific
shapes. Tethering cords can be used to extend to the plate. This
can be useful in the cannula construct.
[0069] The bladder can also have a bellows-type construction for
increased expansion control and structural rigidity.
[0070] Suction can be used to collapse any of the devices to
facilitate removal.
BRIEF DESCRIPTION OF THE DRAWINGS
[0071] The foregoing and other features of the present invention
will become apparent to one skilled in the art upon a consideration
of the following description of the invention with reference to the
accompanying drawings, wherein:
[0072] FIG. 1 is a side elevational view of a joint irrigation
apparatus;
[0073] FIG. 2 is a longitudinal sectional view through the
apparatus of FIG. 1;
[0074] FIG. 3 is a view taken along line 3-3 of FIG. 1;
[0075] FIG. 4 is a view of an alternate embodiment of the apparatus
of FIG. 1;
[0076] FIG. 5 is a transverse sectional view through an expanding
cannula;
[0077] FIG. 6 is a view of the cannula of FIG. 5 in an expanded
condition;
[0078] FIG. 7 illustrates a cannula having an outwardly expanding
bladder formed within the wall of the cannula;
[0079] FIG. 8 illustrates a cannula having an inwardly expandable
bladder formed in the wall of the cannula; FIG. 9 illustrates a
cannula having an inwardly and outwardly expanding bladder formed
within the wall of the cannula;
[0080] FIG. 10 illustrates the expansion of a cannula having
viscoelastic walls by means of an inserted inflatable member;
[0081] FIGS. 11-13 illustrate a cannula comprising a cylinder
expandable along its entire length;
[0082] FIG. 14 illustrates an elliptical or an oval-shaped cannula
having tethering cords;
[0083] FIG. 15 illustrates a square-shaped cannula having tethering
cords;
[0084] FIG. 16 is a schematic view of a retractor shown in the
unexpanded or contracted and expanded or extended conditions;
[0085] FIG. 17 is a schematic view of a retractor extending through
a cannula and mounted on the end of a separate shaft;
[0086] FIG. 18 is a schematic view similar to FIG. 17 illustrating
the use of a fiber optic scope with the retractor;
[0087] FIG. 19 is a schematic view showing a retractor inserted
through a separate side opening in a cannula;
[0088] FIG. 20 is a schematic view of a few of the many and various
shapes in which the inflatable portion of the retractor may be
formed;
[0089] FIG. 21 is a schematic view of a retractor shown mounted on
the end of a cannula and having an opening therein for a scope to
pass through;
[0090] FIG. 22 is a diagram of a fluid supply system for operating
a retractor;
[0091] FIG. 23 is a view illustrating the use of a retractor to
position the end of a scope;
[0092] FIG. 24 is a view similar to FIG. 23 further illustrating
the use of a retractor to position the end of a scope;
[0093] FIG. 25 illustrates a cannula having a tethering cord
connecting a balloon portion to the cannula wall;
[0094] FIG. 26 is a sectional view illustrating a continuous mass
of body tissue which is free of an opening;
[0095] FIG. 27 is a schematic illustration depicting the manner in
which the cannula of FIG. 25 is inserted into the mass of body
tissue of FIG. 26 and expanded to form an open space in the mass of
body tissue at a location adjacent to and axially outward from a
distal end of the cannula;
[0096] FIG. 28 is an enlarged view of the cannula of FIG. 27 and
illustrating the manner in which a fiberoptic scope and a tool are
inserted through--the cannula into the space formed in the body
tissue at a location axially outward from the distal end of the
cannula by expanding the cannula;
[0097] FIG. 29 is an enlarged fragmentary sectional view of a
cannula having a flexible wall and tethers, the flexible wall being
shown in a retracted condition;
[0098] FIG. 30 is a fragmentary sectional view, generally similar
to FIG. 29, illustrating the flexible wall in an extended condition
with a tether limiting outward movement of a portion of the
flexible wall;
[0099] FIG. 31 is a fragmentary sectional distal end view, taken
generally along the line 31-31 of FIG. 30, illustrating the manner
in which a plurality of tethers extend outwardly from a main
section of the cannula toward the flexible wall;
[0100] FIG. 32 is a fragmentary schematic plan view of a portion of
a side wall of the flexible wall of the cannula of FIGS. 29-31 and
schematically illustrating the relationship between reinforcing
fibers in a proximal portion of the side wall;
[0101] FIG. 33 is a fragmentary plan view of another portion of the
side wall of the flexible wall of the cannula of FIGS. 29-31 and
schematically illustrating the relationship between reinforcing
fibers in a distal portion of the flexible wall;
[0102] FIG. 34 is a plan view of a portion of an end wall of the
flexible wall of FIGS. 29-31 and schematically illustrating the
relationship between reinforcing fibers in the end wall;
[0103] FIG. 35 illustrates a cannula which is selectively
expandable at one or more selected longitudinal locations;
[0104] FIGS. 36 and 37 illustrate a cannula having a plurality of
circumferentially spaced expandable segments;
[0105] FIGS. 38-43 illustrate longitudinally extending radially
expansible cannula segments;
[0106] FIGS. 44 and 45 illustrate expandable devices having
textured surfaces;
[0107] FIGS. 46-49 illustrate a cannula having an expandable
bladder portion with a varying wall thickness;
[0108] FIGS. 50-52 illustrate flexible bladder portions having
relatively rigid members molded therein;
[0109] FIGS. 53 and 54 illustrate rigid members molded into the
elastomeric material of an inflatable bladder circumscribing a
cannula or other medical device;
[0110] FIGS. 55 and 56 illustrate a cannula having a bladder with a
doubled-over bladder portion;
[0111] FIG. 57 is a schematic illustration of a cannula having the
same general construction as the cannula of FIGS. 55 and 56, the
cannula of FIG. 57 having tethers and being shown in a retracted
condition;
[0112] FIG. 58 is a schematic illustration of the cannula of FIG.
57 in an extended condition with the tethers restraining movement
of a flexible wall portion of the cannula;
[0113] FIG. 59 is a schematic illustration of a cannula having the
same general construction as the cannula of FIG. 58, the cannula of
FIG. 59 having a plurality of tethers disposed within a chamber
formed by the expanded flexible wall of the cannula;
[0114] FIG. 60 is an end view, taken generally along the line 60-60
of FIG. 59, illustrating the manner in which a plurality of tethers
are connected with the flexible wall of the cannula;
[0115] FIG. 61 is a sectional view, taken generally along the line
61-61 of FIG. 59, illustrating the manner in which a plurality of
tethers extend outwardly from a main section of the cannula. toward
an inner side surface of the flexible wall of the cannula;
[0116] FIG. 62 is a sectional view, taken generally along the line
6-2-62 of FIG. 59, illustrating the manner in which a plurality of
tethers extend outwardly from a main section of the cannula towards
the inner side surface of the flexible wall;
[0117] FIG. 63 illustrates an expanded bladder having adjoining
portions with different material characteristics;
[0118] FIG. 64 illustrates an expanding device having an expanding
bladder made of a plurality of materials laminated together;
[0119] FIGS. 65A-65C illustrate triangular-shaped expanding
portions;
[0120] FIGS. 66A-66C illustrate trapezoidal-shaped expanding
portions;
[0121] FIGS. 67A-67C illustrate the use of overlapping and/or
incomplete fibers for expansion control;
[0122] FIGS. 68-76 illustrate a variety of bladder devices
including reinforcing fibers and/or tethering cords; and
[0123] FIGS. 77-79 illustrate a structural unit comprising a series
of expandable bladders laminated together.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0124] FIGS. 1-3 illustrate an arthritis irrigation apparatus 10.
The irrigation system 10 includes a cannula 12 having a disc
portion 14 and a longitudinally extending cannula body 16. A
central wall 18 divides the cannula body 16 into two longitudinally
extending lumens 20 and 22.
[0125] An expandable bladder 30 is connected to or formed
integrally with the cannula 12 at the distal end 32 and proximal
end 34 of the cannula body 16. The expandable bladder 30 includes a
longitudinally extending wall portion 36 and a transversely
extending wall portion 38. The expandable bladder 30 is supplied
with fluid under pressure through a fluid supply port 40 closed by
a rubber diaphragm seal 42. The lumens 20 and 22 are closed by
similar diaphragm seals 44 and 46, respectively. The cannula body
16 has a recessed portion 48 in which the bladder 36 fits when
unexpanded.
[0126] The system 10 is inserted into a pre-made opening until the
disc portion 14 engages the skin. Upon the introduction of fluid
under pressure into the expandable bladder 30, the bladder 30
expands from the unexpanded condition illustrated in FIG. 1 to the
expanded condition illustrated in FIG. 2. The bladder wall 36 moves
radially outwardly, and skin or other tissue is trapped between the
bladder wall 38 and the distal surface 49 of the disc portion 14 of
the cannula 12.
[0127] The system 10 is thus locked in place, with the distal end
32 in position in a joint. Appropriate instruments may then be
inserted through the diaphragm seals 44 and 46 into the lumens 20
and 22, respectively. For example, flushing fluid may be supplied
to the joint through the lumen 20, while it is removed from the
joint by suction through the lumen 22. When the joint is not being
flushed, the diaphragm seals 42, 44 and 46 seal the openings in the
system 10, and the expanded bladder 30 retains the system 10 in
place in the body.
[0128] It should be understood that any number of lumens, other
than two, can be included in the cannula body 16. The number of
lumens is limited only by the size of the instruments to be
inserted through the cannula body 16. In a preferred embodiment,
the disc portion 14 of the cannula body 12 is about the size of a
nickel, with the cannula body 16 being correspondingly smaller. Of
course, the dimensions and arrangement of the various portions of
the system 10 could be modified to enable the placement of other
instruments through the cannula body 16.
[0129] Each of the lumens may have a controllable inflow-outflow
portal. These can be substituted for the diaphragm seals. These
portals may be a simple tube with an on-off valve attached, as is
known in the art, or can be another suitable structure.
[0130] FIG. 4 illustrates an alternate embodiment of the system 10
in which a system 50 includes a round or doughnut-shaped bladder 52
extending between the distal end 32 and the proximal end 34 of the
cannula wall 16. This doughnut-shaped bladder can be easier or less
expensive to manufacture, and also can provide more cushioning
effect to the tissues which it engages. Again, tissue is trapped
between the bladder 52 and the disc portion 14 of the cannula 12,
to retain the system 50 in place in the body.
[0131] FIGS. 5 and 6 illustrate a variable size cannula in which
inflatable bladders push apart two relatively rigid portions to
move tissue. FIGS. 5 and 6 are transverse cross sections through a
longitudinally extending cannula 60, which can be any desired
length. The cannula 60 expands radially outwardly along its
length.
[0132] The cannula 60 includes a first C-shaped portion 62 having
ends 64 and 66 and a second C-shaped portion 68 having ends 70 and
72. An inflatable bladder 74 has one end portion 76 fixed to the
end portion 64 of the portion 62. The opposite end portion 78 of
the bladder 74 is fixed to the end portion 70 of the portion 68.
Similarly, a bladder 80 has one end portion 82 fixed to the end
portion 66 of the portion 62, and its second end portion 84 fixed
to the end portion 72 of the portion 68.
[0133] The portion 62 has an outwardly facing surface 86 and the
portion 68 has an outwardly facing surface 88. The cannula 60 has a
central opening 90 which is enlarged in size upon expansion of the
bladders 74 and 80 to provide a larger working space while reducing
tissue damage. Upon the introduction of fluid under pressure into
the bladders 74 and 80, the portions 62 and 68 are moved away from
each other to engage tissue with their surfaces 86 and 88,
respectively. The relatively rigid portions 62 and 68 provide
increased pushing strength of the cannula 60 as compared to a soft
inflatable bladder. Further, the cannula 60 also holds its
structural shape better and is able to maintain the opening better.
Thus, with the cannula 60, a limited incision can be made in the
tissue, which incision is then enlarged by the cannula itself
rather than with a cutting device. The application of suction to
the bladders 74 and 80 causes them to deflate to return the cannula
60 to its unexpanded condition. The tissue is viscoelastic and thus
will stretch out during its expansion by the expander 60, and then
return to its original unexpanded shape, i.e., the original size of
the incision after removal of the cannula. Thus, less tissue damage
results.
[0134] Cannulas in accordance with the present invention may have
one or more bladders as part of the cannula wall. These may create
inward or outward expansion. For example, FIGS. 7A and 7B
illustrate a longitudinal portion of a cannula 92 having a wall
portion 94 defining a central opening 96 through which surgical
instruments or the like can be passed. The wall portion 94 includes
a portion 98 partially. defining a fluid chamber 100 which may be
supplied with fluid under pressure through a fluid supply line 102
extending through the cannula wall 94. On the introduction of fluid
under pressure into the volume 140, the wall portion 98 of the
cannula 92 expands radially outwardly, from the unexpanded
condition of FIG. 7B to the expanded condition of FIG. 7A, as a
seal or retainer against tissue.
[0135] Similarly, the cannula 104 illustrated in FIGS. 8A and 8B
includes a wall 106 having an inner portion 108 defining a fluid
volume 110. Upon the introduction of fluid under pressure through a
supply passage 112 in the wall 106, the wall portion 108 expands
radially inwardly to close at least partially the central opening
113 in the cannula 104. The expanding portion 114 of the cannula
104 thus acts as a valve or seal for the central opening 110 of the
cannula. This can be very useful if it is desired to close the
central opening 110 while leaving the cannula 104 in place in the
body tissue. The central passage 113 can also be closed completely.
Alternatively, the wall portion 108 can clamp onto an instrument or
scope extending through the passage 113 to lock it in place.
[0136] In addition to the cannula inner seals or valves formed by
the radially inwardly expanding bladder walls, the present
invention contemplates cannula inner seals formed by other
structures. For example, a simple mechanical seal can be used such
as a diaphragm seal like the seals 44 and 46 (FIGS. 1-3). Other
forms of mechanical seals can be used, such as a membrane (iris)
valve, screw lock, twist lock, or luer lock. It is intended that
these alternatives be included within the scope of the
invention.
[0137] FIGS. 9A and 9B illustrate a cannula 116 having an expanding
portion 118 in its wall 120. Upon the introduction of fluid under
pressure through a fluid supply passage 122 in the wall 120, a
portion 124 of the cannula wall 120 expands radially outwardly
while a longitudinally co-extensive portion 126 of the wall 120
expands radially inwardly to partially or completely close a
central longitudinally extending passage 128. Thus, the cannula 116
has a portion 118 which expands both inwardly and outwardly. The
cannulas of FIGS. 7-9 thus illustrate the principle of expanding
either inward or outward or both at selected axial locations along
the longitudinal extent of a cannula.
[0138] FIGS. 10A-10C illustrate the expansion of a stretchable
cannula by an expandable member inserted therein. A cannula 130 has
a wall 132 defining a central longitudinally extending passage 134.
The cannula 130 is made of a stretchable material having
viscoelastic properties whereby the wall 130 when stretched
outwardly will retain its stretched condition for a period of time.
An expander 136 includes a stalk 138 on the end of which is mounted
an expanding portion 140. Upon insertion of the expander 136 into
the cannula 130 as illustrated in FIG. 10B, the expanding portion
140 may be expanded radially outwardly by the introduction of fluid
under pressure through the stalk 138, to stretch a wall portion 142
of the cannula wall 132 radially outwardly. Upon subsequent
deflation of the expanding portion 140 of the expander 136, and
removal of the expander 136 from the cannula 130, the cannula wall
portion 142 remains in its stretched condition for at least a
period of time. The cannula 130 is thereby retained in place in the
surrounding tissues while instruments or a scope can be passed
through it.
[0139] The present invention contemplates monitoring the pressure
applied to tissue by the expanding cannula. This can be done, for
example, with any known pressure sensor or strain gauge. Such is
indicated schematically at 144 in FIG. 10C as being on the wall of
the device 136 used to stretch the cannula 130. Alternatively, it
is indicated schematically at 146 in FIG. 10C as being on the wall
of the cannula 130.
[0140] FIGS. 11-13 illustrate a cannula 150 which comprises a
cylinder expandable along its entire length. The cannula 150 has a
central longitudinally extending working passage 152 defined by an
inner wall 154. An inflation space 156 separates the inner wall 154
from an outer wall 158 of the cannula 150. A series of tethering
cords 160 extend between the inner wall 154 and the outer wall
158.
[0141] The inner and outer walls 154 and 158, respectively, of the
cannula 150 are constructed so that, upon the introduction of fluid
under pressure into the inflation space 156, both walls expand
radially outwardly to a larger diameter. Fluid is introduced
through a fluid inflow means (not shown) which may be a simple tube
or valve in fluid communication with the inflation space 156. The
cannula 150 expands from the condition shown in FIG. 12 to a
further expanded condition as illustrated in FIG. 13. The tethering
cords 160 limit movement of the outer wall 158 of the cannula 150
from the inner wall 154 of the cannula 150. In a preferred
embodiment, the tethering cords 160 comprise fibers (either solid
or stranded) having their ends fixed to the inner wall 154 and the
outer wall 158 and extending therebetween. The tethering cords 160
may be unextensible, or they may be somewhat extensible upon the
application of a relatively large amount of force. Use of the
tethering cords 160 is advantageous in that it allows for
controlled expansion of spaced portions of an inflatable
device.
[0142] The cannula 150 is circular in cross sectional shape. It
should be understood that the present invention is not limited to
circular cannulas, but specifically contemplates the provision of
cannulas of any type described herein of other cross
sectional-shapes. The cross sectional shape of a particular cannula
may be selected in accordance with a particular application for
that cannula. For example, an elliptical or oval-shaped cannula 162
(FIG. 14) may be more suitable for insertion between adjacent
tissue planes, as it conforms more to the opening between the
tissue points. The oval-shaped cannula 162 includes an outer wall
164, an inflation space 166, an inner wall 168, and a working
passage 170- extending axially therethrough. Optionally a plurality
of tethering cords 172 extend between the inner wall 168 and the
outer wall 164, and limit movement of the outer wall 164 from the
inner wall 168.
[0143] FIG. 15 illustrates, as exemplary of the other shapes of
cannulas which may be provided, a rectangular (in this case square)
shaped cannula 174 optionally having a plurality of tethering cords
176 extending between the outer cannula wall 178 and an inner
cannula wall 180. The inner wall 180 defines a working passage 182
extending longitudinally through the cannula 174.
[0144] FIG. 16 illustrates schematically a retractor 510 in
accordance with the present invention. The retractor 510 includes a
fluid supply structure 512 and an expandable balloon or bladder 514
having a flexible wall located at or near the end of the structure
512. The bladder is expandable, under the force of fluid under
pressure, from an unexpanded or retracted condition as indicated in
full lines at 514 to an expanded or extended condition as shown in
broken lines at 516. In the expanded condition, the transverse
dimension 518 of the bladder 514 is significantly greater than its
transverse dimension before expansion, that is, the dimension 520.
Also, in the expanded condition, the transverse dimension 518 of
the bladder 514 is significantly greater than its longitudinal
dimension 520.
[0145] When the bladder of the retractor is expanded inside the
body, it retracts tissue. As seen in FIG. 17, a bladder 522 is
mounted on the end of a separate shaft 524 within a cannula or
scope 526. The cannula or scope 526 has been inserted into the body
through an opening 528 in the skin (either pre-existing or made in
situ) which has a transverse dimension 530. The bladder 522 when in
its unexpanded condition as shown in broken line is smaller than
the dimension 530 of the body opening, but when expanded, it
expands to a dimension 532 which is significantly greater than the
dimension 530. An actual space or working space 534 is formed which
was not present before the expansion of the bladder.
[0146] The newly-formed working space may be used, for example, for
better use of a fiber optic scope as illustrated in FIG. 3. In FIG.
18, a retractor 510 is passed through an opening 536 in a cannula
538. A fiber optic scope shown schematically at 540 is also passed
through the cannula 538. The cannula 538 is inserted into the body
through an opening in the body tissues 542 which is only as large
as the outer diameter of the cannula 538. The retractor 510 is then
inflated, with air or another fluid being supplied through a rigid
or flexible shaft 544 to an expandable bladder 546. The bladder 546
expands transversely, retracting the tissues 542 transversely and
creating a working space 534. By axial manipulation of the shaft
544, the bladder 546 is movable either toward the end of the scope
540 in the direction as indicated by the arrow 548, or away from
the end of the scope 540 as indicated by the arrow 550, as desired.
Such manipulation of the retractor can selectively move and place
the adjoining body tissues where the surgeon wants them to enable
better use of the scope 540 by the surgeon.
[0147] As shown in FIG. 19, the retractor 510 may be inserted into
a cannula 552 through a separate opening 554 therein. The opening
554 is shown on the side of the cannula 552, although, of course,
it may be on the end of the cannula as is typical. Alternatively,
the retractor 510 may be inserted into the body through an opening
in the body tissues separate from the opening through which the
fiber optic scope is inserted. Either of these options allows for
greater flexibility in the insertion and positioning of the
retractor 510 relative to the other instruments being used such as
the arthroscope.
[0148] Also as indicated in FIG. 19, the bladder 558 may be
eccentric or eccentrically located relative to the opening 560 at
the junction between the bladder 558 and the shaft 562. This is
accomplished by using known techniques to form the bladder 558 of a
material, construction, and shape such that it expands into the
eccentric shape as illustrated in FIG. 19 when inflated by fluid
under pressure through the shaft 562. In this manner, an improved
visualization and working space 534 is created which is
eccentrically located relative to the other instruments being used.
This may be preferable when the surgeon is using an angled
scope.
[0149] FIG. 19 is illustrative of the fact that the bladder of the
retractor of the present invention may be formed so as to expand
into any particular shape as desired for the particular
application. This feature is also shown schematically in FIGS. 20A
through 20E which illustrate, respectively, retractor bladders
which assume in their expanded states in round, oval, eccentric,
oblong, and conical shapes. Such shapes may generally be called
"nonuniform" shapes for purposes of the present invention, and
refractors with such a shape will expand in a "non-uniform" manner.
Such shapes may include, for example, wedge- or U-shaped filaments
which collapse at the skin, then expand at deep tissue planes for
visualization and working space. The bladder may also cup and
protect vital tissues such as nerves and arteries while working on
other tissues such as muscle.
[0150] Another typical form of construction is illustrated in FIG.
21, which shows a bladder 564 which in its expanded condition
assumes a toroidal shape. Again, the width 566 of the bladder 564
is significantly greater than its length 568. The bladder 568 is
expanded by fluid under pressure received through a fluid channel
570 formed between a cannula or scope outer wall 572 and inner wall
573. By virtue of the toroidal shape of the bladder 568, the
leading end 574 of the scope 576 may be passed axially completely
through the retractor into the working space 534 which has been
created in the tissues 578. Such a bladder 564 may also be mounted
on a separate shaft inserted through the scope of the cannula.
[0151] In all cases, the fluid pressure within the bladder of the
retractor is monitored and controlled to keep the force exerted by
the retractor at a safe level for tissue to prevent tissue
necrosis. As indicated schematically in FIG. 22, a retractor 510 is
supplied with fluid under pressure from a fluid pressure source 580
via a fluid supply line 582. A regulator 584 controls the supply of
fluid to the retractor 510. A pressure sensor 586 is located within
the retractor 510 and senses the pressure of the fluid within the
retractor 510. The pressure sensor 586 sends a signal which is
representative of the fluid pressure within the retractor 510, via
wiring 588, to a monitor 590. The monitor 590 is connected via
control wiring 592 to the pressure regulator 584. The pressure of
the fluid within the retractor 510 may thus be monitored and
controlled either manually or automatically, by means which are
well known in the art and so need not be described further herein.
The source 580 of fluid supply may be, for example, the air
pressure supply which is commonly found in hospital operating
rooms.
[0152] By virtue of this ability to monitor the pressure within the
retractor 510, the retractor 510 can also be a useful diagnostic
tool. The strength or pressure or resistance of tissue to movement
can be measured by the pressure required to move it.
[0153] FIGS. 23 and 24 illustrate the use of a retractor of the
present invention to stabilize a fiber optic scope. The retractor
510 (FIG. 23) includes a bladder 594 which retracts the body
tissues 596 away from the scope 598.
[0154] Since the bladder 594 engages and pushes radially outwardly
on body tissues 596 all around the scope 598, the retractor becomes
fixed in position when it is so expanded. If the bladder 594 is
fixed to the end of the scope 598, the retractor 510 thereby fixes
the end of the scope 598 in position relative to the body tissues
596. When a camera is being used with the scope 598, the picture
normally moves or jumps around because of the movability of the end
of the scope 598. This is prevented by so using the retractor 510
to stabilize the scope 598, leaving the surgeon with both hands
free to work and a steady view of the work area.
[0155] FIGS. 23 and 24 also--illustrate how the retractor of the
present invention can be used to control the placement of the tip
of a fiber optic scope. The retractor 510 is formed with an
eccentric bladder 594 which retracts the body tissues 596 away from
the scope 598 to a greater distance in one direction than in
another. Thus, by rotating the retractor 510, the surgeon can place
the tip of the scope 596 closer to the body tissue 599 (FIG. 23) on
one side of the working space 534, or to the body tissue 597 (FIG.
24) on the other side of the working space 534. Such variable
placement can, of course, also be attained via use of a retractor
510 which includes a bladder which can be expanded to varying
shapes.
[0156] The retractor of the present invention has many uses in the
surgical field. The retractor 510 can be used to retract soft
tissue from bone, for example within a joint. The retractor 510 is
inserted between the bone and the soft tissue 112. The bladder 594
is then expanded. The soft tissue is forced away from the bone. The
surgeon may then use a fiber optic scope or other instrument to
work within the working space created by the retractor 510. The
retractor of the present invention can provide the force needed to
move the soft tissue away from the bone may vary between about 100
and 1000 mm Hg, and thus, it is important to maintain the proper
pressure between the two. The retractor 510 can do this since it
operates on high fluid pressures of about 10 to 1000 mm Hg and it
utilizes a high strength material such as Kevlar, Mylar, or another
durable polymer such as Polylite.RTM., a product of Reichhold
Chemicals, Inc. This simple retraction of soft tissue from bone
would otherwise be impossible.
[0157] FIG. 25 illustrates the use of a tethering cord to position
a bladder portion relative to a cannula wall. A cannula 190 has a
main section with an outer wall 192 and an inner wall 194 spaced
therefrom. The wall 194 divides the interior of the cannula 190
into a working passage 196 and an inflation fluid passage 198. The
passage 198 opens into a bladder or flexible wall 200 fixed at the
distal end 202 of the cannula 190. Tethering cords 204 extend
between the cannula wall 192 and a junction or crown 206 of the
bladder or flexible wall 200. The tethering cords 204 limit
movement of the crown portion 206 of the bladder or flexible wall
200 from the cannula wall 192.
[0158] The cannula 190 of FIG. 25 is only illustrative of the many
ways in which bladder portions can be positioned relative to
cannula portions by tethering cords such as the tethering cord 204.
The number and positioning and length of the tethering cords
determines the relative movement of the various bladder portions to
which they are attached, thus aiding in controlling the expanded
shape of the bladder relative to the cannula.
[0159] The cannula 190 can be used to create an open space in a
continuous mass of body tissue. Thus, a continuous mass 207 (FIG.
26) of body tissue is free of naturally occurring openings. The
mass 207 of body tissue is enclosed by skin 208. The skin 208, like
the mass 207 of body tissue, is free of naturally occurring
openings.
[0160] A small slit or incision 209 (FIG. 27) is formed by a
surgeon in the skin 208. The cannula 190 is then inserted through
the slit 209 in the skin 208. At this time, the bladder 200 in a
retracted condition in which it is tightly disposed against the
outer wall or main section 192 of the cannula.
[0161] Once the cannula 190 has been inserted through the slit 209
and moved into the mass 207 of body tissue, the bladder or flexible
wall 200 is moved from the retracted condition to an extended
condition. This is accomplished by a conducting fluid pressure
through the passage 198 into the flexible wall 200. The fluid
pressure expands the flexible wall 200 from a contracted condition
to an extended condition.
[0162] As the flexible wall 200 is extended, a portion 211 of the
mass 207 of body tissue is moved outward away from the outer wall
192 of the main section of the cannula 190. Thus, as the flexible
wall 200 is inflated, an outer side surface of the flexible wall
presses against the portion 211 of the mass 207 of body tissue, in
the manner indicated schematically by arrows in FIG. 27. This
pressure moves at least part of the portion 211 of the mass 207 of
body tissue toward the left (as viewed in FIG. 27). As this occurs,
force is transmitted from the portion 211 of the mass of body
tissue to a portion 213 (FIG. 27) of the mass 207 of body
tissue.
[0163] The force transmitted through the mass 207 of body tissue to
the portion 213 of the body tissue moves the portion 213 of the
body tissue away from the distal or axially outer end 202 of the
cannula 190. As this occurs, an open space 215 is formed at a
location in the mass 207 of body tissue where there was no space
prior to insertion of the cannula 190 and expansion of the flexible
wall 200.
[0164] The portion 213 of the mass 207 of body tissue is moved away
from the distal end 202 of the cannula 190 under the influence of
force which is transmitted through the mass of body tissue from the
portion 211 of the body tissue to the portion 213 of the mass of
body tissue. Thus, the outer side surface of the flexible wall 200
is effective to apply force, in the manner indicated by arrows in
FIG. 27, against only the portion 211 of the mass 207 of body
tissue. Force is transmitted by body tissue from the portion 211 of
the mass of body tissue to the portion 213 of the mass 207 of body
tissue. The force transmitted through the body tissue moves the
portion 213 of the mass 207 of body tissue away from the distal end
202 of the cannula 190 and thereby create the open space 215 in the
mass 207 of body tissue.
[0165] Creation of the open space 215 in the mass of body tissue
provides a viewing area adjacent to the distal end 202 of the
cannula 190 for a surgeon to operate. Thus, a endoscope 217 and an
operating tool 219 can be inserted through the passage 196 in the
cannula 190. The outer or distal ends of the endoscope 217 and
operating tool 219 project beyond the distal end 202 of the cannula
190 into the open space 215. This enables a surgeon to view the
distal end of the operating tool 219 through the endoscope 217 and
to view the portion of the mass 207 of body tissue which is to be
operated on with the tool 219. Of course, since the surgeon can
view the operations being performed by the tool 219, the work of
the surgeon on the body tissue 207 is greatly facilitated.
[0166] The flexible wall or bladder 200 of the cannula 190 (FIG.
28) includes a side wall 191 and an end wall 193 which are formed
of an elastomeric material. When the cannula 190 is inserted
through the incision 209, the natural resilience of the elastic end
wall 193 and elastic side wall 191 causes the bladder or flexible
wall 200 to tightly enclose the outer wall 192 of the cannula 190.
This results in the tethers 204 being enclosed by the bladder or
flexible wall 200 and being pressed against the outer wall 192 of
the cannula 190.
[0167] After the cannula 190 has been inserted through the incision
209 and moved into the continuous mass 207 of body tissue, the
bladder 200 is inflated to cause the elastic side wall 191 and end
wall 193 of the bladder 200 to move outward to the extended
condition shown in FIG. 28. A radially and axially inner end 195 of
the side wall 191 of the bladder 200 is bonded to the outer side
surface of the outer wall 192 of the cannula 190. A radially inner
end of the end wall 193 is bonded at 197 to the outer side surface
of the outer wall 192 of the cannula 190. An opening for the fluid
passage 198 extends through the outer wall 192 at a location
between the connection 195 of the side wall 191 with the outer wall
192 of the cannula 190 and the connection 197 of the end wall 193
with the outer wall 192 of the cannula.
[0168] When the bladder or flexible wall 200 (FIG. 28) is to be
inflated from the retracted condition to the extended condition
shown in FIG. 28, fluid pressure is conducted through the passage
198 into the bladder 200. As the fluid pressure flows into the
bladder 200, an annular chamber 199 is established around the outer
wall 192 of the cannula 190. As this occurs, the side wall 191 of
the bladder 200 presses body tissue radially outward and axially
away from the distal end 202 of the cannula 190 in the manner
indicated by the arrows in FIG. 27. As this is occurring, the body
tissue extends axially outward from the junction 206 between the
side wall 191 and end wall 193 of the bladder or flexible wall 200.
The body tissue which extends outward from the junction or crown
206 of the bladder 200 is tensioned and tends to continue outward
from the junction. Due to the fact that the end wall 193 extends
radially outward from the cylindrical outer wall 192 of the cannula
190, an opening is formed immediately axially outward from the end
wall 193 as the bladder 200 is inflated.
[0169] As the bladder 200 is inflated, the tether cords 204 are
extended from a nonlinear configuration toward the linear
configuration illustrated in FIG. 28. When the bladder or flexible
wall 200 reaches the fully inflated condition shown in FIG. 28, an
inflated structure is formed. The tether cords 204 restrain the
junction between the side wall 191 and 193 from moving further
radially outward. This results in the elastic side wall 191 having
a configuration corresponding to the configuration of a portion of
a cone and the elastic end wall 193 having a configuration
corresponding to the configuration of a flat annular disk. The side
wall 191 and end wall 193 are initially formed to this
configuration while they are in a stretched condition over a
forming tool. The tethering cords 204 cooperate with the side wall
191 and end wall 193 to ensure that the inflated structure formed
by the bladder 200 has the configuration illustrated in FIG.
28.
[0170] The body tissue 207 which is pressed radially outwardly and
axially away from the distal end 202 of the cannula 190 by movement
of the bladder 200 from the retracted condition to the expanded
condition shown in FIG. 28. causes the body tissue to move away
from the end wall 193 as the bladder is inflated. This results in
the formation of the open space 215 axially outwardly from the end
wall 193. Thus, the portion 211 of the body tissue disposed to the
left (as viewed in FIG. 28) of the inflated bladder or flexible
wall 200 pulls or tensions the portion of the body tissue which
extends across the circular crown portion or junction 206. The
forces transmitted through the body tissue itself tends to pull the
body tissue away from the end wall 193 to form the open space 215
in the manner illustrated in FIG. 28.
[0171] A cannula 600 (FIGS. 29 and 30) has the same general
construction as the cannula 190 of FIGS. 25-28. The cannula 600
includes a tubular main section 601 having a cylindrical outer wall
602 which extends from a proximal end portion (not shown) of the
cannula 600 to a distal end portion 604 of the cannula. A flexible
wall or bladder 606 is connected with the wall 602 of the main
section 601.
[0172] The flexible wall 606 has a proximal end portion 607 which
is bonded to an annular shoulder 608 formed in the wall 602. A
cylindrical clamp ring 609 also secures the proximal end portion
607 to the wall 602 of the main section 601 of the cannula 600.
[0173] A distal end portion 610 of the flexible wall 606 is
connected to the distal end of the main section 601 of the, cannula
600. In the illustrated embodiment of the invention, the distal end
portion 610 of the flexible wall is bonded to the distal end of the
main section 601 of the cannula 600. However, the distal end
portion 610 of the flexible wall 606 could be connected to the
distal end of the-main section 601 in other ways such as by the use
of a mechanical retainer. When the flexible wall 606 is in the
initial or retracted condition shown in FIG. 29, the flexible wall
tightly adheres to the main section 601 of the cannula 600 to
provide a smooth outer surface which has a minimum of interference
with body tissue as the cannula 600 is inserted into a continuous
mass of body tissue.
[0174] An inner wall 612 cooperates with the wall 602 to form a
passage 614 for fluid. The passage 614 has a proximal end (not
shown) at which fluid under pressure is conducted into the passage.
The passage 614 has a plurality of circular distal openings 616
through which fluid can flow from the passage 614 to a space
enclosed by the flexible wall 606.
[0175] When the flexible wall 606 is to be inflated, fluid pressure
flows through the passage 614 and opening 616 and is applied
against an inner side surface 617 (FIG. 29) of the flexible wall.
The fluid pressure applied against the inner side surface 617 of
the flexible wall 606 causes the flexible wall to move from the
retracted condition shown in FIG. 29 toward the fully extended
condition shown in FIG. 30. As this occurs, a plurality of tether
cords 618 are pulled from a nonlinear or coiled configuration
toward the linear configuration shown in FIGS. 30 and 31.
[0176] When the flexible wall 606 is in the retracted condition
shown in FIG. 29, the flexible wall covers the tethers 618 and
presses them firmly against the tubular wall 602 of the main
section 601 of the cannula 600. Since the tethers 618 are enclosed
by the flexible wall 606, they do not interfere with insertion of
the cannula 600 into a continuous mass of body tissue 207 where an
opening does not naturally occur. The relatively high pressure
fluid conducted from the passage 614 through the openings 616 move
the flexible wall 606 outwardly away from the main section 601 of
the cannula 600 to initiate the formation of an inflation fluid
chamber 620. As this occurs, the flexible wall 606 forms an
inflated structure 622.
[0177] The inflated structure 622 has a side wall 624 and an end
wall 626. The side wall 624 and end wall 626 are connected at a
circular junction 628. The side wall 624 has a configuration
corresponding to the configuration of a portion of a cone while the
end wall 626 has a configuration corresponding to the configuration
of a flat annular disk when the flexible wall 606 is in the fully
extended position of FIG. 30. The tethering cords 618 limit outward
movement of the junction 628 between the side wall 624 and the end
wall 626 to impart the desired configuration to the inflated
structure 622.
[0178] Each of the tethering cords 618 has an outer end portion
which is secured to the inner side surface 617 of the flexible wall
606 at the junction 628. In the illustrated embodiment of the
invention, the tethering cords 618 are bonded to the elastomeric
material forming the flexible wall 606. However, it is contemplated
that the tethering cords 618 could be connected with the flexible
wall 606 in many different ways. The inner end portions of the
tethers 618 are bonded to the main section 601 of the cannula 600.
The inner end portions of the tethers 618 could be secured to the
main section 601 of the cannula 600 in many different ways other
than bonding.
[0179] The tethering cords 618 limit radially outward movement of
the junction 628 between the end wall 626 and side wall 624. By
limiting outward radial movement of the end wall 626 and the side
wall 624, the tethering cords 618 restrain the elastic material of
the flexible wall 606. This results in the inflated structure 622
having a configuration which corresponds to the configuration of a
portion of a cone.
[0180] Once the flexible wall 606 has been moved to the extended
condition of FIG. 30, instruments, such as an endoscope and/or
operating tools, can be inserted through a cylindrical central
opening 630 (FIG. 31) formed in the main section 601 (FIGS. 29 and
30) of the cannula 600. In addition to the tethers 618, reinforcing
fibers 632 (FIGS. 32, 33 and 34) are utilized to impart the desired
configuration to the inflated structure 622.
[0181] A portion of the reinforcing fibers 632 is disposed in the
side wall 624 (FIGS. 32 and 33) of the inflated structure 622.
Another portion of the reinforcing fibers 632 is disposed in the
end wall 626 of the inflated structure 622. The reinforcing fibers
632 cooperate with the elastomeric material, which may be silicone,
or latex, to restrain the elastomeric material of the flexible wall
606 against excessive stretching under the influence of fluid
pressure applied against the inner side surface 617 (FIGS. 30 and
31) of the flexible wall 606.
[0182] In the illustrated embodiment of the invention, the inflated
structure 622 has a configuration corresponding to the
configuration of a portion of a cone. Therefore, a proximal portion
607 of the side wall 604 has a smaller diameter than a distal end
portion 633 of the side wall 624. The density of reinforcing fibers
632 in the proximal end portion 607 (FIG. 32) of the side wall 624
is greater than the density of reinforcing fibers 632 in the distal
portion 633 of the side wall 624. By having the reinforcing fibers
in the proximal end portion 607 (FIG. 32) of the side wall 624
closer together, the reinforcing fibers are effective to limit
outward radial expansion of the proximal portion 607 of the side
wall 624. The relatively widely spaced reinforcing fibers 632 (FIG.
23) in the distal end portion 633 of the side wall 624 allow the
distal end portion 633 of the side wall 624 to expand radially
outwardly to a greater extent than the proximal end portion 607 of
the side wall 624.
[0183] The reinforcing fibers 632 in the proximal end portion 607
of the side wall 624 (FIG. 32) include fibers 634 having
longitudinal axes which extend generally parallel to a longitudinal
central axis of the main section 601 of the cannula 600. In
addition, reinforcing fibers 635 extend circumferentially around
the distal portion 607 of the side wall 624. The reinforcing fibers
635 have longitudinal axes which extend generally perpendicular to
the longitudinal axis of the reinforcing fibers 634. The
longitudinal extending fibers 634 and the circumferentially
extending fibers 635 reinforce the proximal portion 607 of the side
wall 624 to limit the extent to which the fluid pressure applied
against the inner side surface 617 of the side wall is effective to
stretch the elastomeric material of the flexible wall 606.
[0184] Similarly, the distal end portion 633 (FIG. 33) of the side
wall 624 has longitudinally extending fibers 636 having
longitudinal axes which extend parallel to the longitudinal central
axis of the main section 601 of the cannula 600. The reinforcing
fibers 632 in the distal end portion 633 of the side wall 624 also
include circumferentially extending fibers 637 which are
perpendicular to the longitudinally extending fibers 636. The
reinforcing fibers 632 in the distal portion of the side wall 624
are far more widely spaced than the reinforcing fibers in the
proximal end portion 607 of the side wall 624. This enables the
elastomeric material of the distal end portion 633 to stretch under
the influence of fluid pressure applied against the inner side
surface 617 (FIG. 30) of the side wall 624. Therefore, the distal
portion 633 of the side wall 624 stretches to have a substantially
greater diameter than the proximal portion 607 of the side wall
624.
[0185] The reinforcing fibers 632 in the end wall 626 (FIG. 34)
include fibers 638 which extend radially outwardly from the
cylindrical passage 630 through the main section 601 of the
cannula. Circumferentially extending fibers 639 cooperate with the
radially extending fibers 638 to limit the expansion of the end
wall 626 under the influence of fluid pressure applied against the
inner side surface 617 of the flexible wall 606. During formation
of the flexible wall 606, the elastomeric material of the flexible
wall is configured to have a configuration corresponding to the
desired, generally conical, configuration of the inflated structure
622 (FIG. 30).
[0186] The cannula 600 is inserted into a continuous mass of body
tissue, corresponding to the continuous mass 207 (FIG. 26) of body
tissue, with the flexible wall 606 of the cannula 600 in the
retracted condition illustrated in FIG. 29. This enables the
cannula 600 to be inserted through a relatively small incision
formed in the skin enclosing the continuous mass of tissue. Prior
to insertion of the cannula 600 into the continuous mass of tissue,
the continuous mass of tissue is free of any openings. As the
cannula 600 is inserted into the continuous mass of body tissue
with the flexible wall 606 in the retracted condition of FIG. 29,
the relatively smooth outer side surface of the cannula is
effective to press aside the body tissue with a minimum of damage
to the tissue.
[0187] Once the cannula 600 has been inserted into the continuous
mass of body tissue, fluid under pressure is conducted through the
passage 614 (FIG. 29) to initiate inflation of the flexible wall
606. As this occurs, the flexible wall 606 begins to move away from
the main section 601 of the cannula 600. This results in an outer
side surface 640 of the flexible wall 606 pressing against the body
tissue to move the body tissue away from the main section 601 of
the cannula 600.
[0188] As the inflation of the flexible wall 606 continues, the
outer side surface 640 of the flexible wall disposed on the conical
side wall 624 presses the tissue both radially outwardly and
axially away from the distal end of the main section 601 of the
cannula 600. As this occurs, force is transmitted through the body
tissue itself to pull the body tissue away from the end wall 626
and the distal or axially outer end of the cannula 600 to initiate
the formation of an open space immediately axially outwardly of the
end wall 626.
[0189] As the flexible wall 606 continues to move away from the
retracted condition of FIG. 29 toward the fully extended condition
of FIG. 30, the tethers 618 are straightened. When the flexible
wall 606 reaches the fully extended condition of FIG. 30, the
tethers 618 limit outward movement of the junction 628 between the
end wall 626 and side wall 624. Thus, force is transmitted through
the tethers 618 from the junction 628 to the main section 601 of
the cannula 600 to limit outward movement of the junction 628. The
reinforcing fibers 632 FIGS. 32, 33 and 34), cooperate with the
tethers 618 to give the side wall 624 the conical configuration
shown in FIG. 30 and the end wall 626 a flat annular disk-shaped
configuration.
[0190] FIG. 35 illustrates a cannula 210 which is selectively
expandable at one or more selected longitudinal locations. The
cannula 210 includes a series of expandable wall segments defining
a longitudinally extending central working passage 212. The
expandable segments illustrated include a segment 214, a segment
216, a segment 218, and a segment 220. As an example, the segment
218 is expandable, upon the introduction of fluid under pressure,
to an expanded condition as illustrated at 222 in FIG. 35. Thus, in
accordance with the principles illustrated in FIG. 35, a cannula or
other inflatable medical device can be expanded for positioning or
sealing at one or more selected longitudinal locations.
[0191] FIG. 36 similarly illustrates a cannula 224 having a
plurality of expandable segments 226 through 234 spaced
circumferentially around the distal end portion 236 of the cannula
224. Each of the segments 226-234 is selectively expandable, as
illustrated--in FIG. 37 showing the segment 234 expanded radially
outwardly. Accordingly, it is seen that the present invention also
contemplates a cannula or bladder, or other inflatable medical
device, having a plurality of circumferentially disposed segments
expandable radially outwardly upon the selective control of the
user of the device. Such selective expansion is useful in
selectively positioning the cannula within the tissue in which it
is located, in avoiding damage to certain tissue such as nerve
tissue, or in protecting or moving certain tissue selectively.
[0192] FIGS. 38-43 illustrate such longitudinally extending
radially expansible segments of a cannula or bladder or other
inflatable medical device in accordance with the present invention.
Each segment shown is one of a series of similar segments (not
shown) spaced circumferentially around or formed as part of the
wall of a cannula or other device 250. The expansible segment 240
illustrated in FIGS. 38-43 is formed as a bellows or accordion and
is expandable to a larger extent at its distal end 244 than at its
proximal end 242. If the distal end 244 of the expansible segment
240 is located adjacent a distal end of a cannula, the cannula will
thus be expandable directly at its tip. The bellows-like
construction of the segment 240 provides significant structural
rigidity and can transmit in a controlled manner a significant
amount of force between its radially outer surface 246 and its
radially inner surface 248 adjacent--the wall of the cannula 250.
The segment 240 is inflated by introduction of fluid under pressure
in a known manner into the inflation space 252 (FIG. 41).
[0193] The expandable segment 254 illustrated in FIGS. 42 and 43
has a smooth outer skin 256 supported by a plurality of expandable
bellows-shaped hoops 258 spaced longitudinally along the length of
the segment 254. The skin 256 presents a smooth surface to
adjoining tissues upon expansion of the segment 254. The hoops 258
provide structural rigidity to the segment 254, and control the
shape of expansion of the skin 256. It should be understood that
other configurations of the hoops 258, which support the skin 256
of the segment 254, are contemplated.
[0194] FIGS. 44 and 45 illustrate expandable devices having
textured surfaces for grip and location control. The retractor 260
illustrated in FIG. 44 includes a stalk portion 262 and a bladder
portion 264 attached thereto. The bladder portion 264 has a pebbled
surface 266. The retractor 268 (FIG. 45) has a stalk portion 270
and a bladder portion 272. The bladder 272 has a ribbed surface
274. Other types of texturing or finishing may be provided for an
expandable device in accordance with the present invention. Any
suitable surface configuration may be used to increase the grip
provided between the outer surface of the expandable device and the
tissue which it contacts. It should be noted that the surface
texturing may also increase the structural rigidity of the expanded
device.
[0195] FIGS. 46-49 illustrate an expanding device 280 which is
preshaped and has a varying wall thickness in its expanding bladder
portion. The expanding device 280 includes a support member 282
which may be a solid stalk or a hollow cannula or other member. The
support member 282 has a widened proximal portion 286, a narrower
diameter central portion 288, and a widened distal portion 290.
[0196] Bonded to the support member 282 is an expanding bladder
292. The expanding bladder 292 includes a proximal portion 294
bonded to the proximal portion 286 of the support member 282. The
expanding bladder 292 also includes a distal portion 296 bonded to
the distal end portion 290 of the support member 282. Extending
distally from the portion 294 is a first expanding portion 298
having a thinner wall section at its proximal end 300 and a thicker
wall section at its distal end 302. Extending. distally from the
expanding portion 298 to the thin wall portion 296 is a second
expanding portion 304. The second expanding portion 304 is thicker
at its proximal end 366, than at its distal end 308, having a
tapering cross section between the first expanding portion 298 and
the distal end portion 296.
[0197] When in the unexpanded condition, the first and second
expanding portions 298 and 304, respectively, of the expandable
bladder 292 generally lie flat within the recess formed by the
narrow portion 288 of the support member 282. Upon the introduction
of fluid under pressure into the interior of the bladder 292
through a port (not shown) in the support member 282, the bladder
292 expands from the condition illustrated in FIG. 46 to
the--condition illustrated in FIG. 47. The expanding portions 298
and 304 expand radially outwardly as illustrated. Because the
material of the bladder 292 is thinner at its axially outer end
portions 300 and 308, that material stretches more and so the
thicker portions 302 and 306 move radially outwardly the greatest
amount. The proximal and distal end portions 294 and 296,
respectively, are prestretched, that is, stretched to a diameter
greater than their relaxed condition, for insertion over the
support member 282.
[0198] Thus, it is seen that the wall thickness of a bladder can be
varied at selected locations to control the rates and distances of
expansion of the bladder portions. Further, portions of the bladder
can be prestretched so that they reach their maximum elongation at
an earlier amount of expansion. These factors can be used to
control the expanded shape of the bladder.
[0199] In addition, there may be provided ribs such as the
longitudinally extending ribs 310 illustrated in FIGS. 48 and 49
which are of an increased wall thickness to provide structural
support and expansion control of the elastomeric material of the
bladder. The ribs 310 are illustrative of any region of increased
wall thickness used to control the shape of expansion. Such regions
may run longitudinally as illustrated in the device 280, or may run
transversely or circumferentially or in other directions. Taken in
combination, all of these factors are usable to control the shape
of expansion of an inflatable medical device.
[0200] In accordance with a further embodiment of the invention,
relatively rigid members such as plates may be molded into
relatively flexible bladder portions to define edges and surfaces,
as illustrated in FIGS. 50-52. A medical device 312 (FIG. 50)
includes a support member 314 such as a cannula to which is
attached an expanding (elastomeric) bladder 316. The attachment
between the bladder 316 and the support member 314 is not shown in
these particular cross-sectional views, but may be in any manner
known or as described herein. The bladder 316 has an elastomeric
curved portion 318 and an elastomeric portion 319. A plate 320 is
molded into the bladder 316 and has an edge 322. A second plate 324
molded into the bladder 316 has an edge 326. Upon the introduction
of fluid under pressure into the volume between the support member
314 and the bladder 316, the bladder expands radially outwardly
from the condition shown in FIG. 50 to the condition shown in FIG.
51. Although the elastomeric portion 318 of the bladder 316 changes
dimensions, the plates 320 and 324 do not. Thus, the expanding
device 316 includes flat surfaces and edge surfaces which move
radially outwardly and maintain their rigid condition upon
expansion of the device 312. The plates 320 and 324 thus control
and partially define the expanded shape of the device 312.
[0201] Alternatively or additionally, as illustrated in FIG. 52,
tethering cords 328 may be employed between the support member 314
and the plates 320 and 324. The tethering cords 328 also serve to
control and/or limit expansion of the device 312. Additionally, it
can be seen that the device of FIG. 52 includes elastomeric bladder
portions 330 extending directly between the plates 320 and 324 and
the support member 314. Again, this is an alternative form of the
construction. Expanding bladders constructed in accordance with the
present invention can use any one or more of these various means of
controlling or limiting the expansion of the inflatable medical
device, in order to achieve the optimum structure for the
particular application.
[0202] FIGS. 53 and 54 further illustrate the use of rigid plates
or members molded into elastomeric material of an inflatable
medical device. An expanding bladder 332 is fixed circumferentially
by means not shown around a cannula 334. The cannula 334 includes a
cannula wall 336 defining a longitudinally extending central
opening 338. The expanding bladder 332 includes an elastomeric
material 340 within which are molded a series of relatively rigid
plates 342. Between the expanding bladder 332 and the cannula wall
336 is a fluid inflation space 344. Upon the introduction of fluid
under pressure into the inflation volume 344, the expanding bladder
332 expands radially outwardly from the condition shown in FIG. 53
to the condition shown in FIG. 54. The elastomeric material 340
stretches and elongates circumferentially. The areas of the
elastomeric material 340 which are devoid of plates 342 stretch
further, thus allowing the plates 342 to separate. The plates 342,
which were previously in overlapping position, are separated as
illustrated in FIG. 54. The plates 342 impart structural rigidity
and strength to the elastomeric material 340. The invention is not
limited to the particular configuration of rigid plates and
elastomeric material illustrated, but contemplates any such
configuration of relatively rigid members or portions in a
relatively stretchable matrix material.
[0203] The expanding device illustrated in FIGS. 55 and 56 includes
a doubled-over bladder portion to allow maximum expansion at the
distal end portion of the device. The device includes a cannula or
stalk or other support member 350. An expanding bladder 352 is
bonded at 354 to a proximal portion 356 of the support member 350,
and at 358 to a distal end portion 360 of the support member 350.
The material of the expanding bladder 352 is doubled-over at 362
adjacent the distal end portion 360. Upon the introduction of fluid
under pressure into the volume defined by the bladder 352, through
a fluid supply port 364, the bladder 352 expands from the condition
shown in FIG. 55 to the condition shown in FIG. 56. Because of the
doubled-over portion 362 of the bladder 352, maximum expansion is
gained at the distal end of the device rather than at the center or
the proximal end of the expanding bladder 352. Again, such a device
may include bladder portions having varying wall thicknesses as
discussed above, tethering cords, etc., all to control the expanded
shape of the device.
[0204] The expanding device illustrated in FIGS. 57 through 62
includes a doubled-over bladder portion to allow maximum expansion
at the distal end portion of the device in the manner previously
described in connection with FIGS. 55 and 56. The device includes a
cannula having a main section or stalk 850. An expanding bladder or
flexible wall 852 is bonded at 854 to a proximal end portion 856 of
the support member 850 and at 858 to a distal end portion 860 of
the main section 850 (FIGS. 57 and 58). The material of the
expanding bladder 852 is doubled-over at 862 adjacent to the distal
end portion 860.
[0205] Upon introduction of fluid under pressure into the
volume-defined by the bladder 852, through a fluid supply port 864
(FIG. 57), the bladder or flexible wall 852 expands from the
condition shown in FIG. 57 to the condition shown in FIG. 58.
Because of the doubled-over portion 862 of the bladder 852, maximum
expansion is gained at the distal end of the device rather than at
the center or proximal end of the expanding bladder 852. Again,
such a device may include bladder portions having varying wall
thicknesses as discussed above or reinforcing fibers to control the
expanded shape of the device.
[0206] In the embodiment illustrated in FIGS. 57 and 58, tethering
cords 870 extend from the main section 850 of the cannula to a
junction 872 between a side wall 874 and an end wall 876 (FIG. 58)
of the flexible wall or bladder 852. The tethering cords 870 limit
the extent of outward movement of the junction 872 when the
flexible wall or bladder 852 is inflated from the retracted
condition of FIG. 57 to the extended condition of FIG. 58. The side
wall 874 of the inflated flexible wall has a configuration
corresponding to the configuration of a portion of a cone. The end
wall 876 has a configuration corresponding to the configuration of
an annular disk. However, it should be understood that the end wall
876 slopes radially and axially outwardly from a location where the
side wall 876 is connected with the main section 850 of the cannula
to the junction 872 between the end wall and the side wall 874.
[0207] In accordance with a feature of this embodiment of the
invention, tethering cords 870 extend outwardly from the distal.
end portion of the main section 850 to the junction 872 between the
side wall 874 and end wall 876. The tethering cords 870 limit
outward movement of the flexible wall or bladder 852 to assist in
imparting the desired configuration to the bladder when it is in
the expanded condition of FIG. 58. Although only a pair of
tethering cords 870 are shown in FIGS. 57 and 58, it should be
understood that there is a circular outer array 880 of tethering
cords which extend from the main section 850 of the cannula
outwardly to the junction 872. Although any desired number of
tethering cords could be used, in the illustrated embodiment of the
invention, there are nine tethering cords in the circular array 880
of tethering cords.
[0208] In the embodiment of the invention illustrated in FIGS.
59-62, the cannula, has the same general construction as the
cannula of FIGS. 57 and 58. However, in the embodiment of the
invention illustrated in FIGS. 59-62, tethering cords are provided
between an inner side surface of the side wall 874 of the bladder
or flexible wall and the main section 850 of the cannula. Since the
embodiment of the invention illustrated in FIGS. 59-62 is generally
similar to the embodiment of the invention illustrated in FIGS. 57
and 58, similar numerals have been utilized to designate similar
components.
[0209] In accordance with a feature of the embodiment illustrated
in FIGS. 59-62, an intermediate array 882 of tethering cords 870
extends between the main section 8.50 of the cannula and the inner
side surface of the flexible wall or bladder 852. In addition, an
axially inner array 884 of tethering cords 870 extends between the
inner side surface of the bladder or flexible wall and the main
section 850 of the cannula.
[0210] The three arrays 880, 882, and 884 of tethering cords 870
used to restrain outward-movement of the flexible wall or bladder
852 in the embodiment of the invention illustrated in FIGS. 59-62
are effective to cause the extended flexible wall 852 to form an
inflated structure having a generally conical configuration.
[0211] FIG. 63 illustrates an expanding bladder 370 having
adjoining portions with different material characteristics. The
device is shown in end view as disposed circumferentially around a
cannula 372. Alternate portions 374 of the device are made of a
first material having a first set of material characteristics,
while the interfitted portions 376 are made of a second material
having a second set of material characteristics. For example, one
material may have a lower modulus of elasticity and the other a
higher modulus of elasticity. One may be thicker and the other
thinner one may be elastomeric and the other not. Other
combinations are possible. The portions may be bonded together with
adhesive, may be heat-sealed together, or may be solvent sealed.
One portion can be made of metal. PVC is also a suitable
material.
[0212] Upon the introduction of fluid under pressure into the
expanding device 370, the portions 374 and 376 expand or move at
different rates or into different shapes. The adjoining of
different materials can be used to control the expanded shape of
the device 370.
[0213] FIG. 64 illustrates an expanding device 380 having an
expanding bladder 382 made of a plurality of materials laminated
together. The expanding portion 382 is mounted on a stalk or
cannula 384. The bladder 382 includes an outer layer 386 of a first
material laminated to an inner layer 388 of a second material.
Again, the layers may have differing material
characteristics--perhaps polymers with specific properties bonded
together. For example, the layer 386 may be of a different
durometer from the material of the layer 388. One of the layers may
provide structural support while the other provides fluid sealing
capabilities. One layer may provide puncture resistance while the
other provides expansion shape control. These are some of the many
properties available with such laminated structures.
[0214] It should also be noted that the expandable bladder 382 has
an expanded dimension many times greater than its unexpanded
dimension as illustrated in dashed lines in FIG. 64. This is
illustrative of the large degree of expansion which the expandable
bladders of the present invention are able to generate. For
example, expandable bladders in accordance with the present
invention have been built having expansion rates of approximately
700% as compared to the unexpanded diameter.
[0215] FIG. 65A illustrates a triangular shaped expanding element
400 fixed to a supporting device indicated at 402. The expanding
element 400 has relatively thin walled portions 404 and a
relatively thick wall portion 406. Upon the introduction of fluid
under pressure into the volume 408 defined by the bladder 400, the
relatively thin walled portions 404 are stretched to a greater
extent than the relatively thick walled portion 406. In the similar
expanding segment 410 (FIG. 65B), a fiber 412 is embedded in the
elastomeric material of the expanding segment to control and limit
its expansion. Again, in the similar expanding segment 414
illustrated in FIG. 65C, a fiber mesh 416 is embedded in the
elastomeric material of the expanding segment to strengthen it and
to control its expansion.
[0216] The expanding segments illustrated in FIGS. 66A, 66B, and
66C are similar to FIGS. 65A-65C in structural composition but are
trapezoidal shaped rather than triangular shaped. FIG. 66A
illustrates an expanding segment 418 connected with a support
member 420. The segment 418 includes relatively thin walled
portions 422 and a relatively thick walled portion 424. Upon the
introduction of fluid under pressure into the volume defined by the
expanding portion 418, the relatively thin walled portions 422
stretch to a greater extent than the relatively thick walled
portion 424 whereby the relatively thick walled portion 424 moves
radially outwardly to a greater extent. The expanding segment 426
(FIG. 66B) includes an embedded reinforcing fiber 428 for expansion
control purposes. The expanding segment 430 (FIG. 66C) includes an
embedded fiber mesh 432 for structural support and expansion
control purposes. The structural compositions and uses of embedded
fibers and fiber meshes illustrated in FIGS. 65 and 66 are merely
illustrative. of the various ways in which fibers embedded in the
elastomeric material of an expanding medical device can be used to
control the expansion thereof.
[0217] FIGS. 67A-67C illustrate the use of overlapping and/or
incomplete reinforcing fibers for expansion control. A stretchable
elastomeric material 434 (FIG. 67A) has a plurality of fibers or
other reinforcing elements 436 embedded therein. As the stretchable
material 434 is elongated, the elastomeric material in the stretch
zones 438 (FIG. 67C) between the fiber portions 436 stretches to a
greater extent than the material immediately around the fibers 436.
Further, the embedded fibers resist transverse expansion of the
elastomeric material while encouraging longitudinal expansion as
shown. These drawings are merely illustrative of the use of the
concept of overlapping fibers with stretch zones to control
expansion rates of an elastomeric material used in an expanding
medical device such as a cannula or catheter. The present invention
contemplates other such arrangements of fibers or reinforcing
elements in the elastomeric materials.
[0218] For example, FIGS. 68-70 illustrates a bladder retractor 440
fixed to a cannula 442. A plurality of circumferentially extending
reinforcing fibers 444 are embedded in an elastomeric matrix
material 446. In addition, a plurality of tethering cords 448
extend radially between the cannula 442 and the elastomeric
material 446 to limit the radially outwardly expansion. As can be
seen in FIG. 70, the reinforcing fibers 444 are not complete but
rather are broken fibers extending circumferentially within the
matrix material 446 to define stretch tones between them.
Alternatively, the reinforcing fibers may be complete, as
illustrated in FIGS. 71 and 72. In the retractor 450 illustrated in
FIGS. 71 and 72, a plurality of complete circumferentially
extending reinforcing fibers 452 are embedded in the matrix
material 454. The retractor 456 illustrated in FIGS. 73 and 74
includes a plurality of longitudinally extending incomplete
reinforcing fibers 458 embedded in the matrix material 460. The
retractor 462 illustrated in FIGS. 75 and 76 includes a plurality
of longitudinally extending complete reinforcing fibers 464
embedded in an elastomeric matrix material 466. Again, the
invention contemplates other such configurations of reinforcing
fibers embedded in matrix materials, and is not limited to those
shown.
[0219] FIGS. 77-79 illustrate a series of expandable bladders
laminated together to define a structural unit 470. A series of
upper longitudinally extendable bladders 472 have their ends fixed
between an upper member 474 and a central member 476. A series of
lower longitudinally extending bladders 478 have their ends fixed
between the central member 476 and a lower member 480. A covering
or retainer 482 (FIG. 79) may enclose all of the units. Upon the
introduction of fluid under pressure, the bladders 472 and 478
expand longitudinally from the condition illustrated in FIG. 77 to
the condition illustrated in FIG. 78. when the bladders 472 and 478
are fully inflated as illustrated in FIG. 54, they define, together
with the members 474, 476 and 480 and the retainer 482, a rigid
structural unit. This type of laminated bladder construction will
find many suitable uses. It should be understood that other
configurations of bladders laminated together are contemplated and
are within the scope of the invention.
[0220] From the above description of the invention, those skilled
in the art will perceive improvements, changes and modifications in
the invention. Such improvements, changes and modifications within
the skill of the art are intended to be covered by the appended
claims.
* * * * *