U.S. patent application number 10/772069 was filed with the patent office on 2004-09-30 for polymeric charge transport compositions.
Invention is credited to Gaidelis, Valentas, Getautis, Vytautas, Grazulevicius, Jouzas V., Jankauskas, Vygintas, Jubran, Nusrallah, Law, Kam W., Malinauskas, Tadas, Tokarski, Zbignie W..
Application Number | 20040191655 10/772069 |
Document ID | / |
Family ID | 32965814 |
Filed Date | 2004-09-30 |
United States Patent
Application |
20040191655 |
Kind Code |
A1 |
Getautis, Vytautas ; et
al. |
September 30, 2004 |
Polymeric charge transport compositions
Abstract
This invention relates to a novel organophotoreceptor that
includes: (a) a charge transport composition comprising molecules
having the formula 1 where n is an average of a distribution of
integers generally between 2 and 50,000, and in which n is at least
2; R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group; X comprises an
(N,N-disubstituted)arylamine group; and Y is a bridging group; (b)
a charge generating compound; and (c) an electrically conductive
substrate over which the charge transport composition and the
charge generating compound are located.
Inventors: |
Getautis, Vytautas; (Kaunas,
LT) ; Malinauskas, Tadas; (Kaunas, LT) ;
Grazulevicius, Jouzas V.; (Kaunas, LT) ; Gaidelis,
Valentas; (Vilnius, LT) ; Jankauskas, Vygintas;
(Vilnius, LT) ; Tokarski, Zbignie W.; (Woodbury,
MN) ; Jubran, Nusrallah; (St. Paul, MN) ; Law,
Kam W.; (Woodbury, MN) |
Correspondence
Address: |
PATTERSON, THUENTE, SKAAR & CHRISTENSEN, P.A.
4800 IDS CENTER
80 SOUTH 8TH STREET
MINNEAPOLIS
MN
55402-2100
US
|
Family ID: |
32965814 |
Appl. No.: |
10/772069 |
Filed: |
February 4, 2004 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60458932 |
Mar 31, 2003 |
|
|
|
Current U.S.
Class: |
430/79 ; 430/73;
430/74 |
Current CPC
Class: |
G03G 5/0767 20200501;
C08G 73/02 20130101; G03G 5/0616 20130101; G03G 5/0612 20130101;
G03G 5/0763 20200501 |
Class at
Publication: |
430/079 ;
430/073; 430/074 |
International
Class: |
G03G 005/06 |
Claims
What is claimed is:
1. An organophotoreceptor comprising: (a) a charge transport
composition comprising molecules having the formula 13where n is an
average of a distribution of integers in which n is at least 2;
R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group; X comprises an
(N,N-disubstituted)arylamine group; and Y is a bridging group; (b)
a charge generating compound; and (c) an electrically conductive
substrate over which the charge transport composition and the
charge generating compound are located.
2. An organophotoreceptor according to claim 1 wherein X is
selected from the group consisting of a carbazole group, a
julolidine group, a triarylamine group, a dialkylarylamine group,
and an alkyldiarylamine group.
3. An organophotoreceptor according to claim 1 wherein Y comprises
a --(CH2).sub.m-- group where m is an integer between 1 and 30,
inclusive, and one or more of the methylene groups is optionally
replaced by O, S, N, C, Si, B, P, C.dbd.O, O.dbd.S.dbd.O, a
heterocyclic group, an aromatic group, urethane, urea, an ester
group, an NR.sub.5 group, a CR.sub.6, or a CR.sub.7R.sub.8 group
where R.sub.5, R.sub.6, R.sub.7, and R.sub.8 are, each
independently, a bond, H, hydroxyl, thiol, carboxyl, an amino
group, an alkyl group, an alkenyl group, a heterocyclic group, an
aromatic group, or part of a ring group.
4. An organophotoreceptor according to claim 3 wherein Y is
selected from the group consisting of the formulae: 14where Q,
X.sub.1, X.sub.2, X.sub.3, and X.sub.4 are, each independently, O,
S, or NR' where R' comprises H, an alkyl group, an alkenyl group, a
heterocyclic group, or an aromatic group.
5. An organophotoreceptor according to claim 1 further comprising
an electron transport compound.
6. An organophotoreceptor according to claim 1 wherein said
organophotoreceptor is in the form of a drum or a belt.
7. An organophotoreceptor according to claim 1 comprising: (a) a
charge transport layer comprising said charge transport composition
and a polymeric binder; and (b) a charge generating layer
comprising said charge generating compound and a polymeric
binder.
8. An organophotoreceptor according to claim 1 wherein n is at
least 5.
9. An electrophotographic imaging apparatus comprising: (a) a light
imaging component; and (b) an organophotoreceptor oriented to
receive light from the light imaging component, the
organophotoreceptor comprising an electrically conductive substrate
and a photoconductive element on the electrically conductive
substrate, the photoconductive element comprising: (i) a charge
transport composition comprising molecules having the formula
15where n is an average of a distribution of integers in which n is
at least 2; R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group; X comprises an
(N,N-disubstituted)arylamine group; and Y is a bridging group; and
(ii) a charge generating compound.
10. An electrophotographic imaging apparatus according to claim 9
wherein X is selected from the group consisting of a carbazole
group, a julolidine group, a triarylamine group, a dialkylarylamine
group, and an alkyldiarylamine group.
11. An electrophotographic imaging apparatus according to claim 9
wherein Y comprises a --(CH2).sub.m-- group where m is an integer
between 1 and 30, inclusive, and one or more of the methylene
groups is optionally replaced by O, S, N, C, Si, B, P, C.dbd.O,
O.dbd.S.dbd.O, a heterocyclic group, an aromatic group, urethane,
urea, an ester group, an NR.sub.5 group, a CR.sub.6, or a
CR.sub.7R.sub.8 group where R.sub.5, R.sub.6, R.sub.7, and R.sub.8
are, each independently, a bond, H, hydroxyl, thiol, carboxyl, an
amino group, an alkyl group, an alkenyl group, a heterocyclic
group, an aromatic group, or part of a ring group.
12. An electrophotographic imaging apparatus according to claim 11
wherein Y is selected from the group consisting of the formulae:
16where Q, X.sub.1, X.sub.2, X.sub.3, and X.sub.4 are, each
independently, O, S, or NR' where R' comprises H, an alkyl group,
an alkenyl group, a heterocyclic group, or an aromatic group.
13. An electrophotographic imaging apparatus according to claim 9
comprising a toner dispenser.
14. An electrophotographic imaging apparatus according to claim 9
further comprising an electron transport compound.
15. An electrophotographic imaging apparatus according to claim 9
wherein n is at least 5.
16. An electrophotographic imaging process comprising: (a) applying
an electrical charge to a surface of an organophotoreceptor
comprising an electrically conductive substrate and a
photoconductive element on the electrically conductive substrate,
the photoconductive element comprising: (i) a charge transport
composition comprising molecules having the formula 17where n is an
average of a distribution of integers in which n is at least 2;
R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group; X comprises an
(N,N-disubstituted)arylamine group; and Y is a bridging group; and
(ii) a charge generating compound; (b) imagewise exposing the
surface of the organophotoreceptor to radiation to dissipate charge
in selected areas and thereby form a pattern of charged and
uncharged areas on the surface; (c) contacting the surface with a
toner to create a toned image; and (d) transferring the toned image
to a substrate.
17. An electrophotographic imaging process according to claim 16
wherein X is selected from the group consisting of a carbazole
group, a julolidine group, a triarylamine group, a dialkylarylamine
group, and an alkyldiarylamine group.
18. An electrophotographic imaging process according to claim 16
wherein Y comprises a --(CH.sub.2).sub.m-- group where m is an
integer between 1 and 30, inclusive, and one or more of the
methylene groups is optionally replaced by O, S, N, C, Si, B, P,
C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic group,
urethane, urea, an ester group, an NR.sub.5 group, a NR.sub.6, or a
CR.sub.7R.sub.8 group where R.sub.5, R.sub.6, R.sub.7, and R.sub.8
are, each independently, a bond, H, hydroxyl, thiol, carboxyl, an
amino group, an alkyl group, an alkenyl group, a heterocyclic
group, an aromatic group, or part of a ring group.
19. An electrophotographic imaging process according to claim 18
wherein Y is selected from the group consisting of the formulae:
18where Q, X.sub.1, X.sub.2, X.sub.3, and X.sub.4 are, each
independently, O, S, or NR' where R' comprises H, an alkyl group,
an alkenyl group, a heterocyclic group, or an aromatic group.
20. An electrophotographic imaging process according to claim 16
wherein the toner comprises a dispersion of colorant particles.
21. An electrophotographic imaging process according to claim 16
further comprising an electron transport compound.
22. An electrophotographic imaging process according to claim 14
wherein n is at least 5.
23. A charge transport composition comprising molecules having the
formula 19where n is an average of a distribution of integers in
which n is at least 2; R.sub.1, R.sub.2, R.sub.3, and R.sub.4
comprise, each independently, H, an alkyl group, an alkenyl group,
a heterocyclic group, or an aromatic group; X comprises an
(N,N-disubstituted)arylamine group; and Y is a bridging group.
24. A charge transport composition according to claim 23 wherein X
is selected from the group consisting of a carbazole group, a
julolidine group, a triarylamine group, a dialkylarylamine group,
and an alkyldiarylamine group.
25. A charge transport composition according to claim 23 wherein Y
comprises a --(CH2).sub.m-- group where m is an integer between 1
and 30, inclusive, and one or more of the methylene groups is
optionally replaced by O, S, N, C, Si, B, P, C.dbd.O,
O.dbd.S.dbd.O, a heterocyclic group, an aromatic group, urethane,
urea, an ester group, an NR.sub.5 group, a NR.sub.6, or a
CR.sub.7R.sub.8 group where R.sub.5, R.sub.6, R.sub.7, and R.sub.8
are, each independently, a bond, H, hydroxyl, thiol, carboxyl, an
amino group, an alkyl group, an alkenyl group, a heterocyclic
group, an aromatic group, or part of a ring group.
26. A charge transport composition according to claim 25 wherein Y
is selected from the group consisting of the formulae: 20where Q,
X.sub.1, X.sub.2, X.sub.3, and X.sub.4 are, each independently, O,
S, or NR' where R' comprises H, an alkyl group, an alkenyl group, a
heterocyclic group, or an aromatic group.
27. A charge transport composition according to claim 25 wherein n
is at least 5.
28. A charge transport composition prepared by the reaction of a
multi-functional compound with a di-reactive-ring compound having
the formula 21where R.sub.1', R.sub.2', R.sub.3', and R.sub.4'
comprise, each independently, H, an alkyl group, an alkenyl group,
a heterocyclic group, or an aromatic group; X' comprises an
(N,N-disubstituted)arylamine group; and Y.sub.1 and Y.sub.2 are,
each independently, a linking group; and E.sub.1 and E.sub.2 are,
each independently, a reactive ring group.
29. A charge transport composition according to claim 28 wherein X'
is selected from the group consisting of a carbazole group, a
julolidine group, a triarylamine group, a dialkylarylamine group,
and an alkyldiarylamine group.
30. A charge transport composition according to claim 28 wherein
Y.sub.1 and Y.sub.2, each independently, comprise a
--(CH.sub.2).sub.k-- group where k is an integer between 1 and 30,
inclusive, and one or more of the methylene groups is optionally
replaced by O, S, N, C, Si, B, P, C.dbd.O, O.dbd.S.dbd.O, a
heterocyclic group, an aromatic group, urethane, urea, an ester
group, an NR.sub.16 group, a CR.sub.17, or a CR.sub.18R.sub.19
group where R.sub.16, R.sub.17, R.sub.18, and R.sub.19 are, each
independently, a bond, H, hydroxyl, thiol, carboxyl, an amino
group, an alkyl group, an alkenyl group, a heterocyclic group, an
aromatic group, or part of a ring group.
31. A charge transport composition according to claim 28 wherein
E.sub.1 and E.sub.2, each independently, are selected from the
group consisting of 3-, 4-, 5-, 7-, 8-, 9-, 10-, 11- and
12-membered heterocyclic ring groups.
32. A charge transport composition according to claim 31 wherein
E.sub.1 and E.sub.2, each independently, are selected from the
group consisting of 3-, 4-, 5-, 7-, 8-, 9-, 10-, 11-, and
12-membered cyclic ethers, cyclic amines, cyclic sulfides, cyclic
amides, N-carboxy-a -amino acid anhydrides, lactones, and
cyclosiloxanes.
33. A charge transport composition according to claim 32 wherein
E.sub.1 and E.sub.2, each independently, are selected from the
group consisting of epoxides, oxetanes, aziridines, thiiranes,
2-azetidinone, 2-pyrrolidone, 2-piperidone, caprolactam,
enantholactam, and capryllactam.
34. A charge transport composition according to claim 28 wherein
the multi-functional compound is a di-functional compound.
35. A charge transport composition according to claim 34 wherein
the di-functional compound is selected from the group consisting of
a triol, a triamine, a trithiol, a diol, a dithiol, a diamine, a
dicarboxlyic acid, a hydroxylamine, an amino acid, a hydroxyl acid,
a thiol acid, a hydroxythiol, and a thioamine.
36. An organophotoreceptor comprising: (a) a polymeric charge
transport composition prepared by the reaction of a
multi-functional compound with a di-reactive-ring compound having
the formula 22where R.sub.1', R.sub.2', R.sub.3', and R.sub.4'
comprise, each independently, H, an alkyl group, an alkenyl group,
a heterocyclic group, or an aromatic group; X' comprises an
(N,N-disubstituted)arylamine group; and Y.sub.1, and Y.sub.2 are,
each independently, a linking group; and E.sub.1 and E.sub.2 are,
each independently, a reactive ring group; and (b) a charge
generating compound; and (c) an electrically conductive substrate
over which the charge transport composition and the charge
generating compound are located.
37. An organophotoreceptor according to claim 36 wherein X' is
selected from the group consisting of a carbazole group, a
julolidine group, a triarylamine group, a dialkylarylamine group,
and an alkyldiarylamine group.
38. A charge transport composition according to claim 36 wherein
Yand Y.sub.2, each independently, comprise a --(CH.sub.2).sub.k--
group where k is an integer between 1 and 30, inclusive, and one or
more of the methylene groups is optionally replaced by O, S, N, C,
Si, B, P, C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic
group, urethane, urea, an ester group, an NR.sub.16 group, a
CR.sub.17, or a CR.sub.18R.sub.19 group where R.sub.16, R.sub.17,
R.sub.18, and R.sub.19 are, independently, a bond, H, hydroxyl,
thiol, carboxyl, an amino group, an alkyl group, an alkenyl group,
a heterocyclic group, an aromatic group, or part of a ring
group.
39. A charge transport composition according to claim 36 wherein
E.sub.1 and E.sub.2, each independently, are selected from the
group consisting of 3-, 4-, 5-, 7-, 8-, 9-, 10-, 11- and
12-membered heterocyclic ring groups.
40. A charge transport composition according to claim 39 wherein
E.sub.1 and E.sub.2, each independently, are selected from the
group consisting of 3-, 4-, 5-, 7-, 8-, 9-, 10-, 11- and
12-membered cyclic ethers, cyclic amines, cyclic sulfides, cyclic
amides, N-carboxy-a-amino acid anhydrides, lactones, and
cyclosiloxanes.
41. A charge transport composition according to claim 40 wherein
E.sub.1 and E.sub.2, each independently, are selected from the
group consisting of epoxides, oxetanes, aziridines, thiiranes,
2-azetidinone, 2-pyrrolidone, 2-piperidone, caprolactam,
enantholactam, and capryllactam.
42. A charge transport composition according to claim 36 wherein
the multi-functional compound is a di-functional compound.
43. A charge transport composition according to claim 36 wherein
the di-functional compound is selected from the group consisting of
a triol, a triamine, a trithiol, a diol, a dithiol, a diamine, a
dicarboxlyic acid, a hydroxylamine, an amino acid, a hydroxyl acid,
a thiol acid, a hydroxythiol, and a thioamine.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims priority to copending U.S.
Provisional Patent Application serial No. 60/458,932 to Getautis et
al., entitled "POLYMERIC CHARGE TRANSPORT COMPOSITIONS,"
incorporated herein by reference.
FIELD OF INVENTION
[0002] This invention relates to organophotoreceptors suitable for
use in electrophotography and, more specifically, to
organophotoreceptors having improved charge transport compositions
comprising at least an (N,N-disubstituted)arylamine di-hydrazone
group, and in some embodiments a polymer having repeating units
comprising an (N,N-disubstituted)arylami- ne di-hydrazone
group.
BACKGROUND
[0003] In electrophotography, an organophotoreceptor in the form of
a plate, disk, sheet, belt, drum or the like having an electrically
insulating photoconductive element on an electrically conductive
substrate is imaged by first uniformly electrostatically charging
the surface of the photoconductive layer, and then exposing the
charged surface to a pattern of light. The light exposure
selectively dissipates the charge in the illuminated areas where
light strikes the surface, thereby forming a pattern of charged and
uncharged areas, referred to as a latent image. A liquid or dry
toner is then provided in the vicinity of the latent image, and
toner droplets or particles deposit in the vicinity of either the
charged or uncharged areas to create a toned image on the surface
of the photoconductive layer. The resulting toned image can be
transferred to a suitable ultimate or intermediate receiving
surface, such as paper, or the photoconductive layer can operate as
an ultimate receptor for the image. The imaging process can be
repeated many times to complete a single image, for example, by
overlaying images of distinct color components or effect shadow
images, such as overlaying images of distinct colors to form a full
color final image, and/or to reproduce additional images.
[0004] Both single layer and multilayer photoconductive elements
have been used. In single layer embodiments, a charge transport
composition and charge generating material are combined with a
polymeric binder and then deposited on the electrically conductive
substrate. In multilayer embodiments, the charge transport material
and charge generating material are present in the element in
separate layers, each of which can optionally be combined with a
polymeric binder, deposited on the electrically conductive
substrate. Two arrangements are possible for a two-layer
photoconductive element. In one two-layer arrangement (the "dual
layer" arrangement), the charge-generating layer is deposited on
the electrically conductive substrate and the charge transport
layer is deposited on top of the charge generating layer. In an
alternate two-layer arrangement (the "inverted dual layer"
arrangement), the order of the charge transport layer and charge
generating layer is reversed.
[0005] In both the single and multilayer photoconductive elements,
the purpose of the charge generating material is to generate charge
carriers (i.e., holes and/or electrons) upon exposure to light. The
purpose of the charge transport material is to accept at least one
type of these charge carriers and transport them through the charge
transport layer in order to facilitate discharge of a surface
charge on the photoconductive element. The charge transport
material can be a charge transport compound, an electron transport
compound, or a combination of both. When a charge transport
compound is used, the charge transport compound accepts the hole
carriers and transports them through the layer with the charge
transport compound. When an electron transport compound is used,
the electron transport compound accepts the electron carriers and
transports them through the layer with the electron transport
compound.
[0006] Organophotoreceptors may be used for both dry and liquid
electrophotography. There are many differences between dry and
liquid electrophotography. A significant difference is that a dry
toner is used in dry electrophotography, whereas a liquid toner is
used in liquid electrophotography. A potential advantage of liquid
electrophotography is that it can provide a higher resolution and
thus sharper images than dry electrophotography because liquid
toner particles can be generally significantly smaller than dry
toner particles. As a result of their smaller size, liquid toners
are able to provide images of higher optical density than dry
toners.
[0007] In both dry and liquid electrophotography, the charge
transport material used for the organophotoreceptor should be
compatible with the polymeric binder in the photoconductive
element. The selection of a suitable polymeric binder for a
particular charge transport material can place constraints on the
formation of the photoconductive element. If the charge transport
material is not compatible with the polymeric binder, the charge
transport material may phase-separate or crystallize in the
polymeric binder matrix, or may diffuse onto the surface of the
layer containing the charge transport material. If such
incompatibility occurs, the organophotoreceptor can cease to
transport charges.
[0008] Furthermore, liquid electrophotography faces an additional
issue. In particular, the organophotoreceptor for liquid
electrophotography is in contact with the liquid carrier of a
liquid toner while the toner dries or pending transfer to a
receiving surface. As a result, the charge transport material in
the photoconductive element may be removed by extraction by the
liquid carrier. Over a long period of operation, the amount of the
charge transport material removed by extraction may be significant
and, therefore, detrimental to the performance of the
organophotoreceptor.
SUMMARY OF THE INVENTION
[0009] This invention provides organophotoreceptors having good
electrostatic properties such as high V.sub.acc and low V.sub.dis.
This invention also provides polymeric charge transport
compositions having reduced phase separation from polymeric binders
and reduced extraction by liquid carriers.
[0010] In a first aspect, the invention features an
organophotoreceptor that includes:
[0011] (a) a charge transport composition comprising molecules
having the formula 2
[0012] where n is an average of a distribution of integers
generally between 2 and 50,000 in which n is at least 2;
[0013] R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group;
[0014] X comprises an (N,N-disubstituted)arylamine group (e.g.
carbazole group, julolidine group, triarylamine group,
dialkylarylamine group, and alkyldiarylamine group); and
[0015] Y is a bridging group, such as a --(CH.sub.2).sub.m-- group
where m is an integer between 1 and 30, inclusive, and one or more
of the methylene groups is optionally replaced by O, S, N, C, Si,
B, P, C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic
group, urethane, urea, an ester group, an NR.sub.5 group, a
CR.sub.6, or a CR.sub.7R.sub.8 group, where R.sub.5, R.sub.8,
R.sub.7, and R.sub.6 are, each independently, a bond, H, hydroxyl,
thiol, carboxyl, an amino group, an alkyl group, an alkenyl group,
a heterocyclic group, an aromatic group, or part of a ring
group;
[0016] (b) a charge generating compound; and
[0017] (c) an electrically conductive substrate over which the
charge transport composition and the charge generating compound are
located.
[0018] The organophotoreceptor may be provided, for example, in the
form of a plate, a flexible belt, a flexible disk, a sheet, a rigid
drum, or a sheet around a rigid or compliant drum. In one
embodiment, the organophotoreceptor includes: (a) a photoconductive
element comprising the charge transport composition, the charge
generating compound, optionally a second charge transport material,
and optionally a polymeric binder; and (b) the electrically
conductive substrate.
[0019] In a second aspect, the invention features an
electrophotographic imaging apparatus that comprises (a) a light
imaging component; and (b) the above-described organophotoreceptor
oriented to receive light from the light imaging component. The
apparatus can further comprise a toner dispenser. The method of
electrophotographic imaging with photoreceptors containing the
above noted charge transport compositions is also described.
[0020] In a third aspect, the invention features an
electrophotographic imaging process that includes (a) applying an
electrical charge to a surface of the above-described
organophotoreceptor; (b) imagewise exposing the surface of the
organophotoreceptor to radiation to dissipate charge in selected
areas and thereby form a pattern of at least relatively charged and
uncharged areas on the surface; (c) contacting the surface with a
toner, such as a liquid toner that includes a dispersion of
colorant particles in an organic liquid, to create a toned image;
and (d) transferring the toned image to a substrate.
[0021] In a fourth aspect, the invention features a charge
transport composition having Formula (1) above.
[0022] In a fifth aspect, the invention features a charge transport
composition prepared by the reaction of a multi-functional
compounds, such as a di-functional compound (e.g., a diol, a
dithiol, a diamine, a hydroxylamine, a dicarboxlyic acid, a
hydroxythiol, or a thioamine), with a di-reactive-ring compound
having the formula 3
[0023] where R.sub.1', R.sub.2', R.sub.3', and R.sub.4' comprise,
each independently, H, an alkyl group, an alkenyl group, a
heterocyclic group, or an aromatic group;
[0024] X' comprises an (N,N-disubstituted)arylamine group (e.g.
carbazole group, julolidine group, triarylamine group,
dialkylarylamine group, and alkyldiarylamine group); and
[0025] Y.sub.1, and Y.sub.2 are, each independently, a linking
group, such as a --(CH.sub.2).sub.k-- group where k is an integer
between 1 and 30, inclusive, and one or more of the methylene
groups is optionally replaced by O, S, N, C, Si, B, P, C.dbd.O,
O.dbd.S.dbd.O, a heterocyclic group, an aromatic group, urethane,
urea, an ester group, an NR.sub.16 group, a CR.sub.17, or a
CR.sub.18R.sub.19 group where R.sub.16, R.sub.17, R.sub.18, and
R.sub.19 are, each independently, a bond, H, hydroxyl, thiol,
carboxyl, an amino group, an alkyl group, an alkenyl group, a
heterocyclic group, an aromatic group, or part of a ring group;
and
[0026] E.sub.1 and E.sub.2 are, each independently, a reactive ring
group.
[0027] In a sixth aspect, the invention features an
organophotoreceptor comprising at least one photoconductive layer
comprising:
[0028] (a) a charge transport composition prepared by the reaction
of a multi-functional compounds, such as a di-functional compound
(e.g., a diol, a dithiol, a diamine, a hydroxylamine, a
dicarboxlyic acid, a hydroxythiol, or a thioamine), with a di-epoxy
compound having the formula above;
[0029] (b) a charge generating compound; and
[0030] (c) an electrically conductive substrate over which the
charge transport composition and the charge generating compound are
located.
[0031] The invention provides suitable charge transport
compositions for organophotoreceptors featuring a combination of
good mechanical and electrostatic properties. These photoreceptors
can be used successfully with liquid and dry toners to produce high
quality images. The high quality of the imaging system can be
maintained after repeated cycling.
[0032] Other features and advantages of the invention will be
apparent from the following description of the particular
embodiments thereof, and from the claims.
DETAILED DESCRIPTION
[0033] An organophotoreceptor as described herein has an
electrically conductive substrate and a photoconductive element
comprising a charge generating compound and a charge transport
composition comprising polymeric molecules having repeating units
comprising an (N,N-disubstituted)arylamine di-hydrazone group. The
(N,N-disubstituted) arylamine di-hydrazone group comprises an
(N,N-disubstituted)arylamine linked to two hydrazone groups. These
charge transport compositions have desirable properties as
evidenced by their performance in organophotoreceptors for
electrophotography. In particular, the charge transport
compositions of this invention can have reduced phase separation
from polymeric binders and reduced extraction by liquid carriers.
Furthermore, the charge transport compositions of this invention
have high charge carrier mobilities and low solubility in liquid
carriers, and possess excellent electrophotographic properties. The
organophotoreceptors according to this invention generally have a
high photosensitivity, a low residual potential, and a high
stability with respect to cycle testing, crystallization, and
organophotoreceptor bending and stretching. The
organophotoreceptors are particularly useful in laser printers and
the like as well as fax machines, photocopiers, scanners and other
electronic devices based on electrophotography. The use of these
charge transport compositions is described in more detail below in
the context of laser printer use, although their application in
other devices operating by electrophotography can be generalized
from the discussion below.
[0034] To produce high quality images, particularly after multiple
cycles, it is desirable for the charge transport materials to form
a homogeneous solution with the polymeric binder and remain
approximately homogeneously distributed through the
organophotoreceptor material during the cycling of the material. In
addition, it is desirable to increase the amount of charge that the
charge transport material can accept (indicated by a parameter
known as the acceptance voltage or "V.sub.acc"), and to reduce
retention of that charge upon discharge (indicated by a parameter
known as the discharge voltage or "V.sub.dis").
[0035] The charge transport materials can be classified as a charge
transport compound or an electron transport compound. There are
many charge transport compounds and electron transport compounds
known in the art for electrophotography. Non-limiting examples of
charge transport compounds include, for example, pyrazoline
derivatives, fluorene derivatives, oxadiazole derivatives, stilbene
derivatives, enamine derivatives, enamine stilbene derivatives,
hydrazone derivatives, carbazole hydrazone derivatives,
(N,N-disubstituted)arylamines such as triaryl amines, polyvinyl
carbazole, polyvinyl pyrene, polyacenaphthylene, or multi-hydrazone
compounds comprising at least two hydrazone groups and at least two
groups selected from the group consisting of (N,N-disubstituted)
arylamine such as triphenylamine and heterocycles such as
carbazole, julolidine, phenothiazine, phenazine, phenoxazine,
phenoxathiin, thiazole, oxazole, isoxazole, dibenzo(1,4)dioxin,
thianthrene, imidazole, benzothiazole, benzotriazole, benzoxazole,
benzimidazole, quinoline, isoquinoline, quinoxaline, indole,
indazole, pyrrole, purine, pyridine, pyridazine, pyrimidine,
pyrazine, triazole, oxadiazole, tetrazole, thiadiazole,
benzisoxazole, benzisothiazole, dibenzofuran, dibenzothiophene,
thiophene, thianaphthene, quinazoline, or cinnoline.
[0036] Non-limiting examples of electron transport compounds
include, for example, bromoaniline, tetracyanoethylene,
tetracyanoquinodimethane, 2,4,7-trinitro-9-fluorenone,
2,4,5,7-tetranitro-9-fluorenone, 2,4,5,7-tetranitroxanthone,
2,4,8-trinitrothioxanthone,
2,6,8-trinitro-indeno[1,2-b]thiophene-4-one, and
1,3,7-trinitrodibenzo thiophene-5,5-dioxide,
(2,3-diphenyl-1-indenylidene)malononitrile,
4H-thiopyran-1,1-dioxide and its derivatives such as
4-dicyanomethylene-2,6-diphenyl-4H-thiopyran-1,1-dioxide,
4-dicyanomethylene-2,6-di-m-tolyl-4H-thiopyran-1,1-dioxide, and
unsymmetrically substituted 2,6-diaryl-4H-thiopyran-1,1-dioxide
such as
4H-1,1-dioxo-2-(p-isopropylphenyl)-6-phenyl-4-(dicyanomethylidene)thiopyr-
an and
4H-1,1-dioxo-2-(p-isopropylphenyl)-6-(2-thienyl)-4-(dicyanomethylid-
ene)thiopyran, derivatives of phospha-2,5-cyclohexadiene,
alkoxycarbonyl-9-fluorenylidene)malononitrile derivatives such as
(4-n-butoxycarbonyl-9-fluorenylidene)malononitrile,
(4-phenethoxycarbonyl-9-fluorenylidene) malononitrile,
(4-carbitoxy-9-fluorenylidene)malononitrile, and diethyl(4-n
-butoxycarbonyl-2,7-dinitro-9-fluorenylidene)-malonate,
anthraquinodimethane derivatives such as
11,11,12,12-tetracyano-2-alkylan- thraquinodimethane and
11,11-dicyano-12,12-bis(ethoxycarbonyl)anthraquinod- imethane,
anthrone derivatives such as 1-chloro-10-[bis(ethoxycarbonyl)met-
hylene]anthrone, 1,8-dichloro-10-[bis(ethoxy carbonyl)
methylene]anthrone, 1,8-dihydroxy-10-[bis(ethoxycarbonyl)methylene]
anthrone, and 1-cyano-10-[bis(ethoxycarbonyl)methylene]anthrone,
7-nitro-2-aza-9-fluorenylidene-malononitrile, diphenoquinone
derivatives, benzoquinone derivatives, naphtoquinone derivatives,
quinine derivatives, tetracyanoethylenecyanoethylene,
2,4,8-trinitro thioxantone, dinitrobenzene derivatives,
dinitroanthracene derivatives, dinitroacridine derivatives,
nitroanthraquinone derivatives, dinitroanthraquinone derivatives,
succinic anhydride, maleic anhydride, dibromo maleic anhydride,
pyrene derivatives, carbazole derivatives, hydrazone derivatives,
N,N-dialkylaniline derivatives, diphenylamine derivatives,
triphenylamine derivatives, triphenylmethane derivatives,
tetracyano quinoedimethane, 2,4,5,7-tetranitro-9-fluorenone,
2,4,7-trinitro-9-dicyanomethylene fluorenone,
2,4,5,7-tetranitroxanthone derivatives, and
2,4,8-trinitrothioxanthone derivatives. In some embodiments of
interest, the electron transport compound comprises an
(alkoxycarbonyl-9-fluorenylidene)malononitrile derivative, such as
(4-n-butoxycarbonyl-9-fluorenylidene)malononitrile.
[0037] Although there are many charge transport materials
available, there is a need for other charge transport materials to
meet the various requirements of particular electrophotography
applications.
[0038] Charge transport materials may comprise monomeric molecules
(e.g., N-ethyl-carbazolo-3-aldehyde-N-methyl-N-phenyl-hydrazone),
dimeric molecules (e.g., disclosed in U.S. Pat. Nos. 6,140,004 and
6,670,085), or polymeric compositions (e.g., poly(vinylcarbazole)).
Polymeric charge transport materials have the potential advantage
of being less physically mobile within a polymer binder. In
particular, if the polymeric charge transport material is
compatible with the polymer binder, the polymers can entangle with
each other such that the polymeric charge transport material is
much less susceptible to extraction by a liquid carrier associated
with a liquid toner or the like.
[0039] In electrophotography applications, a charge-generating
compound within an organophotoreceptor absorbs light to form
electron-hole pairs. These electrons and holes can be transported
over an appropriate time frame under a large electric field to
discharge locally a surface charge that is generating the field.
The discharge of the field at a particular location results in a
surface charge pattern that essentially matches the pattern drawn
with the light. This charge pattern then can be used to guide toner
deposition. The charge transport materials described herein are
polymeric charge transport compositions. The charge transport
compositions especially effective at transporting charge, and in
particular holes from the electron-hole pairs formed by the charge
generating compound. In some embodiments, a specific electron
transport compound or charge transport compound can also be used
along with the charge transport compositions of this invention.
[0040] The layer or layers of materials containing the charge
generating compound and the charge transport materials are within
an organophotoreceptor. To print a two dimensional image using the
organophotoreceptor, the organophotoreceptor has a two dimensional
surface for forming at least a portion of the image. The imaging
process then continues by cycling the organophotoreceptor to
complete the formation of the entire image and/or for the
processing of subsequent images.
[0041] The organophotoreceptor may be provided in the form of a
plate, a flexible belt, a disk, a rigid drum, a sheet around a
rigid or compliant drum, or the like. The charge transport material
can be in the same layer as the charge generating compound and/or
in a different layer from the charge generating compound.
Additional layers can be used also, as described further below.
[0042] In some embodiments, the organophotoreceptor material
comprises, for example: (a) a charge transport layer comprising the
charge transport composition and a polymeric binder; (b) a charge
generating layer comprising the charge generating compound and a
polymeric binder; and (c) the electrically conductive substrate.
The charge transport layer may be intermediate between the charge
generating layer and the electrically conductive substrate.
Alternatively, the charge generating layer may be intermediate
between the charge transport layer and the electrically conductive
substrate. In further embodiments, the organophotoreceptor material
has a single layer with both a charge transport material and a
charge generating compound within a polymeric binder.
[0043] The organophotoreceptors can be incorporated into an
electrophotographic imaging apparatus, such as laser printers. In
these devices, an image is formed from physical embodiments and
converted to a light image that is scanned onto the
organophotoreceptor to form a surface latent image. The surface
latent image can be used to attract toner onto the surface of the
organophotoreceptor, in which the toner image is the same or the
negative of the light image projected onto the organophotoreceptor.
The toner can be a liquid toner or a dry toner. The toner is
subsequently transferred, from the surface of the
organophotoreceptor, to a receiving surface, such as a sheet of
paper. After the transfer of the toner, the surface is discharged,
and the material is ready to cycle again. The imaging apparatus can
further comprise, for example, a plurality of support rollers for
transporting a paper receiving medium and/or for movement of the
photoreceptor, a light imaging component with suitable optics to
form the light image, a light source, such as a laser, a toner
source and delivery system and an appropriate control system.
[0044] An electrophotographic imaging process generally can
comprise (a) applying an electrical charge to a surface of the
above-described organophotoreceptor; (b) imagewise exposing the
surface of the organophotoreceptor to radiation to dissipate charge
in selected areas and thereby form a pattern of charged and
uncharged areas on the surface; (c) exposing the surface with a
toner, such as a liquid toner that includes a dispersion of
colorant particles in an organic liquid to create a toner image, to
attract toner to the charged or discharged regions of the
organophotoreceptor; and (d) transferring the toner image to a
substrate.
[0045] As described herein, an organophotoreceptor comprises a
charge transport composition comprising molecules having the
formula 4
[0046] where n is an average of a distribution of integers with a
value of at least 2, and in some embodiments between 2 and
50,000;
[0047] R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group;
[0048] X comprises an (N,N-disubstituted)arylamine group (e.g.
carbazole group, julolidine group, triarylamine group,
dialkylarylamine group, and alkyldiarylamine group); and
[0049] Y is a bridging group, such as a --(CH.sub.2).sub.m-- group
where m is an integer between 1 and 30, inclusive, and one or more
of the methylene groups is optionally replaced by O, S, N, C, Si,
B, P, C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic
group, urethane, urea, an ester group, an NR.sub.5 group, a
CR.sub.6, or a CR.sub.7R.sub.8 group where R.sub.5, R.sub.6,
R.sub.7, and R.sub.8 are, each independently, a bond, H, hydroxyl,
thiol, carboxyl, an amino group, an alkyl group, an alkenyl group,
a heterocyclic group, an aromatic group, or part of a ring
group.
[0050] An aromatic group can be any conjugated ring system
containing 4n+2 pi-electrons. There are many criteria available for
determining aromaticity. A widely employed criterion for the
quantitative assessment of aromaticity is the resonance energy. In
some embodiments, the resonance energy of the aromatic group is at
least 10 KJ/mol. In further embodiments, the resonance energy of
the aromatic group is greater than 0 KJ/mol. Aromatic groups may be
classified as an aromatic heterocyclic group which contains at
least a heteroatom in the 4n+2 pi-electron ring, or as an aryl
group which does not contain a heteroatom in the 4n+2 pi-electron
ring. The aromatic group may comprise a combination of aromatic
heterocyclic group and aryl group. Nonetheless, either the aromatic
heterocyclic or the aryl group may have at least one heteroatom in
a substituent attached to the 4n+2 pi-electron ring. Furthermore,
either the aromatic heterocyclic or the aryl group may comprise a
monocyclic or polycyclic (such as bicyclic, tricyclic, etc.)
ring.
[0051] Non-limiting examples of the aromatic heterocyclic group are
furanyl, thiophenyl, pyrrolyl, indolyl, carbazolyl, benzofuranyl,
benzothiophenyl, dibenzofuranyl, dibenzothiophenyl, pyridinyl,
pyridazinyl, pyrimidinyl, pyrazinyl, triazinyl, tetrazinyl,
petazinyl, quinolinyl, isoquinolinyl, cinnolinyl, phthalazinyl,
quinazolinyl, quinoxalinyl, naphthyridinyl, pteridinyl, acridinyl,
phenanthridinyl, phenanthrolinyl, anthyridinyl, purinyl,
pteridinyl, alloxazinyl, phenazinyl, phenothiazinyl, phenoxazinyl,
phenoxathiinyl, dibenzo(1,4)dioxinyl, thianthrenyl, and a
combination thereof. The aromatic heterocyclic group may also
include any combination of the above aromatic heterocyclic groups
bonded together either by a bond (as in bicarbazolyl) or by a
linking group (as in 1,6 di(10H-10-phenothiazinyl)h- exane). The
linking group may include an aliphatic group, an aromatic group, a
heterocyclic group, or a combination thereof. Furthermore, either
an aliphatic group or an aromatic group within a linking group may
comprise at least one heteroatom such as O, S, Si, and N.
[0052] Non-limiting examples of the aryl group are phenyl,
naphthyl, benzyl, or tolanyl group, sexiphenylene, phenanthrenyl,
anthracenyl, coronenyl, and tolanylphenyl. The aryl group may also
include any combination of the above aryl groups bonded together
either by a bond (as in biphenyl group) or a linking group (as in
stilbenyl, diphenyl sulfone, an arylamine group). The linking group
may include an aliphatic group, an aromatic group, a heterocyclic
group, or a combination thereof. Furthermore, either an aliphatic
group or an aromatic group within a linking group may comprise at
least one heteroatom such as O, S, Si, and N.
[0053] Substitution is liberally allowed on the chemical groups to
affect various physical effects on the properties of the compounds,
such as mobility, sensitivity, solubility, stability, and the like,
as is known generally in the art. In the description of chemical
substituents, there are certain practices common to the art that
are reflected in the use of language. The term group indicates that
the generically recited chemical entity (e.g., alkyl group, phenyl
group, julolidine group, carbazole group, (N,N-disubstituted)
arylamine group, etc.) may have any substituent thereon which is
consistent with the bond structure of that group. For example,
where the term `alkyl group` is used, that term would not only
include unsubstituted linear, branched and cyclic alkyls, such as
methyl, ethyl, isopropyl, tert-butyl, cyclohexyl, dodecyl and the
like, but also substituents having at least a heteroatom such as
3-ethoxylpropyl, 4-(N-ethylamino)butyl, 3-hydroxypentyl,
2-thiolhexyl, 1,2,3-tribromoopropyl, and the like. However, as is
consistent with such nomenclature, no substitution would be
included within the term that would alter the fundamental bond
structure of the underlying group. For example, where a phenyl
group is recited, substitution such as 1-aminophenyl,
2,4-dihydroxyphenyl, 1,3,5-trithiophenyl, 1,3,5-trimethoxyphenyl
and the like would be acceptable within the terminology, while
substitution of 1,1,2,2,3,3-hexamethylphenyl would not be
acceptable as that substitution would require the ring bond
structure of the phenyl group to be altered to a non-aromatic form.
Similarly, when referring to epoxy group, the compound or
substituent cited includes any substitution that does not
substantively alter the chemical nature of the epoxy ring in the
formula. When referring an (N,N-disubstituted)arylamine group, the
two substituents attached to the nitrogen may be any group that
will not substantively alter the chemical nature of the amine
group. Where the term moiety is used, such as alkyl moiety or
phenyl moiety, that terminology indicates that the chemical
material is not substituted. Where the term alkyl moiety is used,
that term represents only an unsubstituted alkyl hydrocarbon group,
whether branched, straight chain, or cyclic.
[0054] Organophotoreceptors
[0055] The organophotoreceptor may be, for example, in the form of
a plate, a sheet, a flexible belt, a disk, a rigid drum, or a sheet
around a rigid or compliant drum, with flexible belts and rigid
drums generally being used in commercial embodiments. The
organophotoreceptor may comprise, for example, an electrically
conductive substrate and on the electrically conductive substrate a
photoconductive element in the form of one or more layers. The
photoconductive element can comprise both a charge transport
material and a charge generating compound in a polymeric binder,
which may or may not be in the same layer, as well as a second
charge transport material such as a charge transport compound or an
electron transport compound in some embodiments. For example, the
charge transport material and the charge generating compound can be
in a single layer. In other embodiments, however, the
photoconductive element comprises a bilayer construction featuring
a charge generating layer and a separate charge transport layer.
The charge generating layer may be located intermediate between the
electrically conductive substrate and the charge transport layer.
Alternatively, the photoconductive element may have a structure in
which the charge transport layer is intermediate between the
electrically conductive substrate and the charge generating
layer.
[0056] The electrically conductive substrate may be flexible, for
example in the form of a flexible web or a belt, or inflexible, for
example in the form of a drum. A drum can have a hollow cylindrical
structure that provides for attachment of the drum to a drive that
rotates the drum during the imaging process. Typically, a flexible
electrically conductive substrate comprises an electrically
insulating substrate and a thin layer of electrically conductive
material onto which the photoconductive material is applied.
[0057] The electrically insulating substrate may be paper or a film
forming polymer such as polyester (e.g., polyethylene terephthalate
or polyethylene naphthalate), polyimide, polysulfone,
polypropylene, nylon, polyester, polycarbonate, polyvinyl resin,
polyvinyl fluoride, polystyrene and the like. Specific examples of
polymers for supporting substrates included, for example,
polyethersulfone (STABAR.TM. S-100, available from ICI), polyvinyl
fluoride (TEDLAR.TM., available from E.I. DuPont de Nemours &
Company), polybisphenol-A polycarbonate (MAKROFOL.TM., available
from Mobay Chemical Company) and amorphous polyethylene
terephthalate (MELINAR.TM., available from ICI Americas, Inc.). The
electrically conductive materials may be graphite, dispersed carbon
black, iodine, conductive polymers such as polypyrroles and
Calgon.RTM. conductive polymer 261 (commercially available from
Calgon Corporation, Inc., Pittsburgh, Pa.), metals such as
aluminum, titanium, chromium, brass, gold, copper, palladium,
nickel, or stainless steel, or metal oxide such as tin oxide or
indium oxide. In embodiments of particular interest, the
electrically conductive material is aluminum. Generally, the
photoconductor substrate has a thickness adequate to provide the
required mechanical stability. For example, flexible web substrates
generally have a thickness from about 0.01 to about 1 mm, while
drum substrates generally have a thickness from about 0.5 mm to
about 2 mm.
[0058] The charge generating compound is a material that is capable
of absorbing light to generate charge carriers, such as a dye or
pigment. Non-limiting examples of suitable charge generating
compounds include, for example, metal-free phthalocyanines (e.g.,
ELA 8034 metal-free phthalocyanine available from H.W. Sands, Inc.
or Sanyo Color Works, Ltd., CGM-X01), metal phthalocyanines such as
titanium phthalocyanine, copper phthalocyanine, oxytitanium
phthalocyanine (also referred to as titanyl oxyphthalocyanine, and
including any crystalline phase or mixtures of crystalline phases
that can act as a charge generating compound), hydroxygallium
phthalocyanine, squarylium dyes and pigments, hydroxy-substituted
squarylium pigments, perylimides, polynuclear quinones available
from Allied Chemical Corporation under the trade name INDOFAST.TM.
Double Scarlet, INDOFAST.TM. Violet Lake B, INDOFAST.TM. Brilliant
Scarlet and INDOFAST.TM. Orange, quinacridones available from
DuPont under the trade name MONASTRAL.TM. Red, MONASTRAL.TM. Violet
and MONASTRAL.TM. Red Y, naphthalene 1,4,5,8-tetracarboxylic acid
derived pigments including the perinones, tetrabenzoporphyrins and
tetranaphthaloporphyrins, indigo- and thioindigo dyes,
benzothioxanthene-derivatives, perylene 3,4,9,10-tetracarboxylic
acid derived pigments, polyazo-pigments including bisazo-, trisazo-
and tetrakisazo-pigments, polymethine dyes, dyes containing
quinazoline groups, tertiary amines, amorphous selenium, selenium
alloys such as selenium-tellurium, selenium-tellurium-arsenic and
selenium-arsenic, cadmium sulphoselenide, cadmium selenide, cadmium
sulphide, and mixtures thereof. For some embodiments, the charge
generating compound comprises oxytitanium phthalocyanine (e.g., any
phase thereof), hydroxygallium phthalocyanine or a combination
thereof.
[0059] The photoconductive layer of this invention may optionally
contain a second charge transport material which may be a charge
transport compound, an electron transport compound, or a
combination of both. Generally, any charge transport compound or
electron transport compound known in the art can be used as the
second charge transport material.
[0060] An electron transport compound and a UV light stabilizer can
have a synergistic relationship for providing desired electron flow
within the photoconductor. The presence of the UV light stabilizers
alters the electron transport properties of the electron transport
compounds to improve the electron transporting properties of the
composite. UV light stabilizers can be ultraviolet light absorbers
or ultraviolet light inhibitors that trap free radicals.
[0061] UV light absorbers can absorb ultraviolet radiation and
dissipate it as heat. UV light inhibitors are thought to trap free
radicals generated by the ultraviolet light and after trapping of
the free radicals, subsequently to regenerate active stabilizer
moieties with energy dissipation. In view of the synergistic
relationship of the UV stabilizers with electron transport
compounds, the particular advantages of the UV stabilizers may not
be their UV stabilizing abilities, although the UV stabilizing
ability may be further advantageous in reducing degradation of the
organophotoreceptor over time. The improved synergistic performance
of organophotoreceptors with layers comprising both an electron
transport compound and a UV stabilizer are described further in
copending U.S. patent application Ser. No. 10/425,333 filed on Apr.
28, 2003 to Zhu, entitled "Organophotoreceptor With A Light
Stabilizer," incorporated herein by reference.
[0062] Non-limiting examples of suitable light stabilizer include,
for example, hindered trialkylamines such as Tinuvin 144 and
Tinuvin 292 (from Ciba Specialty Chemicals, Terrytown, N.Y.),
hindered alkoxydialkylamines such as Tinuvin 123 (from Ciba
Specialty Chemicals), benzotriazoles such as Tinuvan 328, Tinuvin
900 and Tinuvin 928 (from Ciba Specialty Chemicals), benzophenones
such as Sanduvor 3041 (from Clariant Corp., Charlotte, N.C.),
nickel compounds such as Arbestab (from Robinson Brothers Ltd, West
Midlands, Great Britain), salicylates, cyanocinnamates, benzylidene
malonates, benzoates, oxanilides such as Sanduvor VSU (from
Clariant Corp., Charlotte, N.C.), triazines such as Cyagard UV-1164
(from Cytec Industries Inc., N.J.), polymeric sterically hindered
amines such as Luchem (from Atochem North America, Buffalo, N.Y.).
In some embodiments, the light stabilizer is selected from the
group consisting of hindered trialkylamines having the following
formula: 5
[0063] where R.sub.1, R.sub.2, R.sub.3, R.sub.4, R.sub.6, R.sub.7,
R.sub.8, R.sub.10, R.sub.11, R.sub.12, R.sub.13, R.sub.14 ,
R.sub.15 are, each independently, hydrogen, alkyl group, or ester,
or ether group; and R.sub.5, R.sub.9, and R.sub.14 are, each
independently, alkyl group; and X is a linking group selected from
the group consisting of --O--CO--(CH.sub.2).sub.m--CO--O-- where m
is between 2 to 20.
[0064] The binder generally is capable of dispersing or dissolving
the charge transport material (in the case of the charge transport
layer or a single layer construction), the charge generating
compound (in the case of the charge generating layer or a single
layer construction) and/or an electron transport compound for
appropriate embodiments. Examples of suitable binders for both the
charge generating layer and charge transport layer generally
include, for example, polystyrene-co-butadiene,
polystyrene-co-acrylonitrile, modified acrylic polymers, polyvinyl
acetate, styrene-alkyd resins, soya-alkyl resins,
polyvinylchloride, polyvinylidene chloride, polyacrylonitrile,
polycarbonates, polyacrylic acid, polyacrylates, polymethacrylates,
styrene polymers, polyvinyl butyral, alkyd resins, polyamides,
polyurethanes, polyesters, polysulfones, polyethers, polyketones,
phenoxy resins, epoxy resins, silicone resins, polysiloxanes,
poly(hydroxyether) resins, polyhydroxystyrene resins, novolak,
poly(phenylglycidyl ether)-co-dicyclopentadiene, copolymers of
monomers used in the above-mentioned polymers, and combinations
thereof. Specific suitable binders include, for example, polyvinyl
butyral, polycarbonate, and polyester. Non-limiting examples of
polyvinyl butyral include BX-1 and BX-5 from Sekisui Chemical Co.
Ltd., Japan. Non-limiting examples of suitable polycarbonate
include polycarbonate A which is derived from bisphenol-A (e.g.
Iupilon-A from Mitsubishi Engineering Plastics, or Lexan 145 from
General Electric); polycarbonate Z which is derived from
cyclohexylidene bisphenol (e.g. Iupilon-Z from Mitsubishi
Engineering Plastics Corp, White Plain, N.Y.); and polycarbonate C
which is derived from methylbisphenol A (from Mitsubishi Chemical
Corporation). Non-limiting examples of suitable polyester binders
include ortho-polyethylene terephthalate (e.g. OPET TR-4 from
Kanebo Ltd., Yamaguchi, Japan).
[0065] Suitable optional additives for any one or more of the
layers include, for example, antioxidants, coupling agents,
dispersing agents, curing agents, surfactants, and combinations
thereof.
[0066] The photoconductive element overall typically has a
thickness from about 10 microns to about 45 microns. In the dual
layer embodiments having a separate charge generating layer and a
separate charge transport layer, charge generation layer generally
has a thickness form about 0.5 microns to about 2 microns, and the
charge transport layer has a thickness from about 5 microns to
about 35 microns. In embodiments in which the charge transport
material and the charge generating compound are in the same layer,
the layer with the charge generating compound and the charge
transport composition generally has a thickness from about 7
microns to about 30 microns. In embodiments with a distinct
electron transport layer, the electron transport layer has an
average thickness from about 0.5 microns to about 10 microns and in
further embodiments from about 1 micron to about 3 microns. In
general, an electron transport overcoat layer can increase
mechanical abrasion resistance, increases resistance to carrier
liquid and atmospheric moisture, and decreases degradation of the
photoreceptor by corona gases. A person of ordinary skill in the
art will recognize that additional ranges of thickness within the
explicit ranges above are contemplated and are within the present
disclosure.
[0067] Generally, for the organophotoreceptors described herein,
the charge generation compound is in an amount from about 0.5 to
about 25 weight percent, in further embodiments in an amount from
about 1 to about 15 weight percent, and in other embodiments in an
amount from about 2 to about 10 weight percent, based on the weight
of the photoconductive layer. The charge transport material is in
an amount from about 10 to about 80 weight percent, based on the
weight of the photoconductive layer, in further embodiments in an
amount from about 35 to about 60 weight percent, and in other
embodiments from about 45 to about 55 weight percent, based on the
weight of the photoconductive layer. The optional second charge
transport material, when present, can be in an amount of at least
about 2 weight percent, in other embodiments from about 2.5 to
about 25 weight percent, based on the weight of the photoconductive
layer, and in further embodiments in an amount from about 4 to
about 20 weight percent, based on the weight of the photoconductive
layer. The binder is in an amount from about 15 to about 80 weight
percent, based on the weight of the photoconductive layer, and in
further embodiments in an amount from about 20 to about 75 weight
percent, based on the weight of the photoconductive layer. A person
of ordinary skill in the art will recognize that additional ranges
within the explicit ranges of compositions are contemplated and are
within the present disclosure.
[0068] For the dual layer embodiments with a separate charge
generating layer and a charge transport layer, the charge
generation layer generally comprises a binder in an amount from
about 10 to about 90 weight percent, in further embodiments from
about 15 to about 80 weight percent and in some embodiments in an
amount from about 20 to about 75 weight percent, based on the
weight of the charge generation layer. The optional charge
transport material in the charge generating layer, if present,
generally can be in an amount of at least about 2.5 weight percent,
in further embodiments from about 4 to about 30 weight percent and
in other embodiments in an amount from about 10 to about 25 weight
percent, based on the weight of the charge generating layer. The
charge transport layer generally comprises a binder in an amount
from about 20 weight percent to about 70 weight percent and in
further embodiments in an amount from about 30 weight percent to
about 50 weight percent. A person of ordinary skill in the art will
recognize that additional ranges of binder concentrations for the
dual layer embodiments within the explicit ranges above are
contemplated and are within the present disclosure.
[0069] For the embodiments with a single layer having a charge
generating compound and a charge transport material, the
photoconductive layer generally comprises a binder, a charge
transport material, and a charge generation compound. The charge
generation compound can be in an amount from about 0.05 to about 25
weight percent and in further embodiment in an amount from about 2
to about 15 weight percent, based on the weight of the
photoconductive layer. The charge transport material can be in an
amount from about 10 to about 80 weight percent, in other
embodiments from about 25 to about 65 weight percent, in additional
embodiments from about 30 to about 60 weight percent and in further
embodiments in an amount from about 35 to about 55 weight percent,
based on the weight of the photoconductive layer, with the
remainder of the photoconductive layer comprising the binder, and
optional additives, such as any conventional additives. A single
layer with a charge transport composition and a charge generating
compound generally comprises a binder in an amount from about 10
weight percent to about 75 weight percent, in other embodiments
from about 20 weight percent to about 60 weight percent, and in
further embodiments from about 25 weight percent to about 50 weight
percent. Optionally, the layer with the charge generating compound
and the charge transport material may comprise a second charge
transport material. The optional second charge transport material,
if present, generally can be in an amount of at least about 2.5
weight percent, in further embodiments from about 4 to about 30
weight percent and in other embodiments in an amount from about 10
to about 25 weight percent, based on the weight of the
photoconductive layer. A person of ordinary skill in the art will
recognize that additional composition ranges within the explicit
compositions ranges for the layers above are contemplated and are
within the present disclosure.
[0070] In general, any layer with an electron transport compound
can advantageously further include a UV light stabilizer. In
particular, the electron transport layer generally can comprise an
electron transport compound, a binder, and an optional UV light
stabilizer. An overcoat layer comprising an electron transport
compound is described further in copending U.S. patent application
Ser. No. 10/396,536 to Zhu et al. entitled, "Organophotoreceptor
With An Electron Transport Layer," incorporated herein by
reference. For example, an electron transport compound as described
above may be used in the release layer of the photoconductors
described herein. The electron transport compound in an electron
transport layer can be in an amount from about 10 to about 50
weight percent, and in other embodiments in an amount from about 20
to about 40 weight percent, based on the weight of the electron
transport layer. A person of ordinary skill in the art will
recognize that additional ranges of compositions within the
explicit ranges are contemplated and are within the present
disclosure.
[0071] The UV light stabilizer, if present, in any one or more
appropriate layers of the photoconductor generally is in an amount
from about 0.5 to about 25 weight percent and in some embodiments
in an amount from about 1 to about 10 weight percent, based on the
weight of the particular layer. A person of ordinary skill in the
art will recognize that additional ranges of compositions within
the explicit ranges are contemplated and are within the present
disclosure.
[0072] For example, the photoconductive layer may be formed by
dispersing or dissolving the components, such as one or more of a
charge generating compound, the charge transport material of this
invention, a second charge transport material such as a charge
transport compound or an electron transport compound, a UV light
stabilizer, and a polymeric binder in organic solvent, coating the
dispersion and/or solution on the respective underlying layer and
drying the coating. In particular, the components can be dispersed
by high shear homogenization, ball-milling, attritor milling, high
energy bead (sand) milling or other size reduction processes or
mixing means known in the art for effecting particle size reduction
in forming a dispersion.
[0073] The photoreceptor may optionally have one or more additional
layers as well. An additional layer can be, for example, a
sub-layer or an overcoat layer, such as a barrier layer, a release
layer, a protective layer, or an adhesive layer. A release layer or
a protective layer may form the uppermost layer of the
photoconductor element. A barrier layer may be sandwiched between
the release layer and the photoconductive element or used to
overcoat the photoconductive element. The barrier layer provides
protection from abrasion to the underlayers. An adhesive layer
locates and improves the adhesion between a photoconductive
element, a barrier layer and a release layer, or any combination
thereof. A sub-layer is a charge blocking layer and locates between
the electrically conductive substrate and the photoconductive
element. The sub-layer may also improve the adhesion between the
electrically conductive substrate and the photoconductive
element.
[0074] Suitable barrier layers include, for example, coatings such
as crosslinkable siloxanol-colloidal silica coating and
hydroxylated silsesquioxane-colloidal silica coating, and organic
binders such as polyvinyl alcohol, methyl vinyl ether/maleic
anhydride copolymer, casein, polyvinyl pyrrolidone, polyacrylic
acid, gelatin, starch, polyurethanes, polyimides, polyesters,
polyamides, polyvinyl acetate, polyvinyl chloride, polyvinylidene
chloride, polycarbonates, polyvinyl butyral, polyvinyl acetoacetal,
polyvinyl formal, polyacrylonitrile, polymethyl methacrylate,
polyacrylates, polyvinyl carbazoles, copolymers of monomers used in
the above-mentioned polymers, vinyl chloride/vinyl acetate/vinyl
alcohol terpolymers, vinyl chloride/vinyl acetate/maleic acid
terpolymers, ethylene/vinyl acetate copolymers, vinyl
chloride/vinylidene chloride copolymers, cellulose polymers, and
mixtures thereof. The above barrier layer polymers optionally may
contain small inorganic particles such as fumed silica, silica,
titania, alumina, zirconia, or a combination thereof. Barrier
layers are described further in U.S. Pat. No. 6,001,522 to Woo et
al., entitled "Barrier Layer For Photoconductor Elements Comprising
An Organic Polymer And Silica," incorporated herein by reference.
The release layer topcoat may comprise any release layer
composition known in the art. In some embodiments, the release
layer is a fluorinated polymer, siloxane polymer, fluorosilicone
polymer, silane, polyethylene, polypropylene, polyacrylate, or a
combination thereof. The release layers can comprise crosslinked
polymers.
[0075] The release layer may comprise, for example, any release
layer composition known in the art. In some embodiments, the
release layer comprises a fluorinated polymer, siloxane polymer,
fluorosilicone polymer, polysilane, polyethylene, polypropylene,
polyacrylate, poly(methyl methacrylate-co-methacrylic acid),
urethane resins, urethane-epoxy resins, acrylated-urethane resins,
urethane-acrylic resins, or a combination thereof. In further
embodiments, the release layers comprise crosslinked polymers.
[0076] The protective layer can protect the organophotoreceptor
from chemical and mechanical degradation. The protective layer may
comprise any protective layer composition known in the art. In some
embodiments, the protective layer is a fluorinated polymer,
siloxane polymer, fluorosilicone polymer, polysilane, polyethylene,
polypropylene, polyacrylate, poly(methyl
methacrylate-co-methacrylic acid), urethane resins, urethane-epoxy
resins, acrylated-urethane resins, urethane-acrylic resins, or a
combination thereof. In some embodiments of particular interest,
the release layers are crosslinked polymers.
[0077] An overcoat layer may comprise an electron transport
compound as described further in copending U.S. patent application
Ser. No. 10/396,536, filed on Mar. 25, 2003 to Zhu et al. entitled,
"Organoreceptor With An Electron Transport Layer," incorporated
herein by reference. For example, an electron transport compound,
as described above, may be used in the release layer of this
invention. The electron transport compound in the overcoat layer
can be in an amount from about 2 to about 50 weight percent, and in
other embodiments in an amount from about 10 to about 40 weight
percent, based on the weight of the release layer. A person of
ordinary skill in the art will recognize that additional ranges of
composition within the explicit ranges are contemplated and are
within the present disclosure.
[0078] Generally, adhesive layers comprise a film forming polymer,
such as polyester, polyvinylbutyral, polyvinylpyrrolidone,
polyurethane, polymethyl methacrylate, poly(hydroxy amino ether)
and the like. Barrier and adhesive layers are described further in
U.S. Pat. No. 6,180,305 to Ackley et al., entitled "Organic
Photoreceptors for Liquid Electrophotography," incorporated herein
by reference.
[0079] Sub-layers can comprise, for example, polyvinylbutyral,
organosilanes, hydrolyzable silanes, epoxy resins, polyesters,
polyamides, polyurethanes, cellulosics, and the like. In some
embodiments, the sub-layer has a dry thickness between about 20
Angstroms and about 20,000 Angstroms. Sublayers containing metal
oxide conductive particles can be between about 1 and about 25
microns thick. A person of ordinary skill in the art will recognize
that additional ranges of compositions and thickness within the
explicit ranges are contemplated and are within the present
disclosure.
[0080] The charge transport compositions as described herein, and
photoreceptors including these compounds, are suitable for use in
an imaging process with either dry or liquid toner development. For
example, any dry toners and liquid toners known in the art may be
used in the process and the apparatus of this invention. Liquid
toner development can be desirable because it offers the advantages
of providing higher resolution images and requiring lower energy
for image fixing compared to dry toners. Examples of suitable
liquid toners are known in the art. Liquid toners generally
comprise toner particles dispersed in a carrier liquid. The toner
particles can comprise a colorant/pigment, a resin binder, and/or a
charge director. In some embodiments of liquid toner, a resin to
pigment ratio can be from 1:1 to 10:1, and in other embodiments,
from 4:1 to 8:1. Liquid toners are described further in Published
U.S. Patent Applications 2002/0128349, entitled "Liquid Inks
Comprising A Stable Organosol," and 2002/0086916, entitled "Liquid
Inks Comprising Treated Colorant Particles," and U.S. Pat. No.
6,649,316, entitled "Phase Change Developer For Liquid
Electrophotography," all three of which are incorporated herein by
reference.
[0081] Charge Transport Compositions
[0082] As described herein, an organophotoreceptor comprises a
charge transport composition having the formula 6
[0083] where n is an average of a distribution of integers in which
n is at least 2;
[0084] R.sub.1, R.sub.2, R.sub.3, and R.sub.4 comprise, each
independently, H, an alkyl group, an alkenyl group, a heterocyclic
group, or an aromatic group;
[0085] X comprises an (N,N-disubstituted)arylamine group (e.g.
carbazole group, julolidine group, triarylamine group,
dialkylarylamine group, and alkyldiarylamine group); and
[0086] Y is a bridging group, such as a --(CH.sub.2).sub.m-- group
where m is an integer between 1 and 30, inclusive, and one or more
of the methylene groups is optionally replaced by O, S, N, C, Si,
B, P, C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic
group, urethane, urea, an ester group, an NR.sub.5 group, a
CR.sub.6, or a CR.sub.7R.sub.8 group where R.sub.5, R.sub.6,
R.sub.7, and R.sub.8 are, each independently, a bond, H, hydroxyl,
thiol, carboxyl, an amino group, an alkyl group, an alkenyl group,
a heterocyclic group, an aromatic group, or part of a ring group.
In some embodiments, m has a value from 3 to 30, in further
embodiments, m has a value from 5 to 30, in additional embodiments,
m has a value from 7 to 30, and in other embodiments, m has a value
from 9 to 30. A person of ordinary skill in the art will recognize
that additional ranges of m within the explicit ranges are
contemplated and are within the present disclosure. The "*"
indicate terminal groups on the polymer, which may vary between
different polymer units depending on the state of the particular
polymerization process at the end of the polymerization step.
[0087] In some embodiments, n is at least 3, in further
embodiments, n is at least 5 and in further embodiments n is from
about 10 to about 50,000. The characteristics of the distribution
of polymer sizes that is averaged to obtain n can vary between a
relatively broad distribution and a narrower distribution depending
on the reaction conditions. A person of ordinary skill in the art
can alter the extent of polymerization empirically to obtain
desired properties. In addition, a person of ordinary skill in the
art will recognize that additional ranges of average extent of
polymerization within the explicit ranges above are contemplated
and are within the present disclosure. Furthermore, the value for n
may not be precisely ascertainable for larger values of n, but can
be estimated from the properties of the resulting polymer
sufficiently to evaluate the range of values with respect to
Formula (1) above.
[0088] In some embodiments, the linking group Y may comprise an
alkylene group, an alkenylene group, a heterocyclic group, or an
aromatic group. In particular, an aromatic Y group can contribute
in desirable ways to the function of the charge transport
composition. Non-limiting examples of suitable aromatic groups
include the following formulae: 7
[0089] where Q is a bond, O, S, an NR.sub.9 group, or a
CR.sub.10R.sub.11 group, where R.sub.9, R.sub.10, and R.sub.11 are,
each independently, H, an alkyl group, an alkenyl group, a
heterocyclic group, an aromatic group, or part of a ring group;
and
[0090] Z.sub.1, Z.sub.2, Z.sub.3, and Z.sub.4 are, each
independently, a bridging group, such as a --(CH.sub.2).sub.n--
group where n is an integer between 1 and 20, inclusive, and one or
more of the methylene groups is optionally replaced by O, S, N, C,
Si, B, P, C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic
group, urethane, urea, an ester group, an NR.sub.12 group, a
CR.sub.13, or a CR.sub.14R.sub.15 group where R.sub.12, R.sub.13,
R.sub.14, and R.sub.15 are, each independently, a bond, H,
hydroxyl, thiol, carboxyl, an amino group, an alkyl group, an
alkenyl group, a heterocyclic group, an aromatic group, or part of
a ring group.
[0091] In further more specific embodiments, the linking group Y
may comprise an aromatic group having the following formulae: 8
[0092] where Q, X.sub.1, X.sub.2, X.sub.3, and X.sub.4 are, each
independently, O, S, or NR' where R' comprises H, an alkyl group,
an alkenyl group, a heterocyclic group, or an aromatic group.
[0093] Non-limiting examples of the charge transport composition of
this invention include the following formulas: 9
[0094] Synthesis of Charge Transport Compositions
[0095] The synthesis of the charge transport compositions of this
invention can be prepared by the following multi-step synthetic
procedure, although other suitable procedures can be used by a
person of ordinary skill in the art based on the disclosure
herein.
[0096] The charge transport composition of this invention may be
prepared by the reaction of a multi-functional compounds, such as a
di-functional compound (e.g., a diol, a dithiol, a diamine, a
hydroxylamine, a dicarboxlyic acid, a hydroxythiol, or a
thioamine), with a di-reactive-ring compound having the formula
10
[0097] where R.sub.1', R.sub.2', R.sub.3', and R.sub.4' comprise,
each independently, H, an alkyl group, an alkenyl group, a
heterocyclic group, or an aromatic group;
[0098] X' comprises an (N,N-disubstituted)arylamine group (e.g.
carbazole group, julolidine group, triarylamine group,
dialkylarylamine group, and alkyldiarylamine group); and
[0099] Y.sub.1, and Y.sub.2 are, each independently, a linking
group, such as a --(CH2).sub.k-- group where k is an integer
between 1 and 30, inclusive, and one or more of the methylene
groups is optionally replaced by O, S, N, C, Si, B, P, C.dbd.O,
O.dbd.S.dbd.O, a heterocyclic group, an aromatic group, urethane,
urea, an ester group, an NR.sub.16 group, a CR.sub.17, or a
CR.sub.18R.sub.19 group where R.sub.16, R.sub.17, R.sub.18, and
R.sub.19 are, each independently, a bond, H, hydroxyl, thiol,
carboxyl, an amino group, an alkyl group, an alkenyl group, a
heterocyclic group, an aromatic group, or part of a ring group;
and
[0100] E.sub.1 and E.sub.2 are, each independently, a reactive ring
group, such as an epoxy ring or a thiiranyl group.
[0101] For reaction with the reactive ring groups, the
multi-functional compounds, such as di-functional compounds,
tri-functional compounds, and tetra-functional compounds, may have
two or more active hydrogen atoms, such as hydroxyl hydrogen, thiol
hydrogen, amino hydrogen, and carboxyl hydrogen. The active
hydrogen atoms in any of the multi-functional compounds may be the
same or different. Non-limiting examples of tetra-functional
compounds include tetra-hydroxyl compounds, tetra-thiol compounds,
tetra-amino compounds, and tetra-carboxylic acids. Non-limiting
examples of tri-functional compounds include tri-hydroxyl
compounds, tri-thiol compounds, tri-amino compounds, and
tri-carboxylic acids. The di-functional compound may be ammonia, a
primary amine, a diol, a dithiol, a diamine, a dicarboxlyic acid, a
hydroxylamine, an amino acid, a hydroxyl acid, a thiol acid, a
hydroxythiol, or a thioamine. Non-limiting examples of suitable
dithiol are 4,4'-thiobisbenzenethiol, 1,4-benzenedithiol,
1,3-benzenedithiol, sulfonyl-bis(benzenethiol),
2,5-dimecapto-1,3,4-thiadiazole, 1 ,2-ethanedithiol,
1,3-propanedithiol, 1,4-butanedithiol, 1,5-pentanedithiol, and
1,6-hexanedithiol. Non-limiting examples of suitable diols are
2,2'-bi-7-naphtol, 1,4-dihydroxybenzene, 1 ,3-dihydroxybenzene,
10,1 0-bis(4-hydroxyphenyl)anthrone, 4,4'-sulfonyldiphenol,
bisphenol, 4,4'-(9-fluorenylidene)diphenol, 1,10-decanediol,
1,5-pentanediol, diethylene glycol,
4.4'-(9-fluorenylidene)-bis(2-phenoxyethanol), bis(2-hydroxyethyl)
terephthalate, bis[4-(2-hydroxyethoxy)phenyl] sulfone,
hydroquinone-bis (2-hydroxyethyl)ether, and bis(2-hydroxyethyl)
piperazine. Non-limiting examples of suitable diamine are
diaminoarenes, and diaminoalkanes. Non-limiting examples of
suitable dicarboxylic acid are phthalic acid, terephthalic acid,
adipic acid, and 4,4'-biphenyldicarboxylic acid. Non-limiting
examples of suitable hydroxylamine are p-aminophenol and
fluoresceinamine. Non-limiting examples of suitable amino acid are
4-aminobutyric acid, phenylalanine, and 4-aminobenzoic acid.
Non-limiting examples of suitable hydroxyl acid are salicylic acid,
4-hydroxybutyric acid, and 4-hydroxybenzoic acid. Non-limiting
examples of suitable hydroxythiol are monothiohydroquinone and
4-mercapto-1-butanol. Non-limiting example of suitable thioamine is
p-aminobenzenethiol. Non-limiting example of suitable thiol acid
are 4-mercaptobenzoic acid and 4-mercaptobutyric acid. Almost all
of the above di-functional compounds are available commercially
from Aldrich and other chemical suppliers.
[0102] In some preferred embodiments, the di-functional compound
may comprise two functional groups attached to an alkylene group,
an alkenylene group, a heterocyclic group, or an aromatic group.
Non-limiting examples of the aromatic group include the groups
having the following formulae: 11
[0103] where Q is a bond, O, S, an NR.sub.9 group, or a
CR.sub.10R.sub.11 group, where R.sub.9, R.sub.10, and R.sub.11 are,
each independently, H, an alkyl group, an alkenyl group, a
heterocyclic group, an aromatic group, or part of a ring group;
and
[0104] Z.sub.1, Z.sub.2, Z.sub.3, and Z.sub.4 are, each
independently, a bridging group, such as a --(CH.sub.2).sub.n--
group where n is an integer between 1 and 20, inclusive, and one or
more of the methylene groups is optionally replaced by O, S, N, C,
Si, B, P, C.dbd.O, O.dbd.S.dbd.O, a heterocyclic group, an aromatic
group, urethane, urea, an ester group, an NR.sub.12 group, a
CR.sub.13, or a CR.sub.14R.sub.15 group where R.sub.12, R.sub.13,
R.sub.14, and R.sub.15 are, each independently, a bond, H,
hydroxyl, thiol, carboxyl, an amino group, an alkyl group, an
alkenyl group, a heterocyclic group, an aromatic group, or part of
a ring group.
[0105] The reactive ring group is selected from the group
consisting of heterocyclic ring groups which have a higher strain
energy than its corresponding open-ring structure. The conventional
definition of strain energy is that it represents the difference in
energy between the actual molecule and a completely strain-free
molecule of the same constitution. More information about the
origin of strain energy can be found in the article by Wiberg et
al., "A Theoretical Analysis of Hydrocarbon Properties: II
Additivity of Group Properties and the Origin of Strain Energy," J.
Am. Chem. Soc. 109, 985 (1987). The above article is incorporated
herein by reference. The heterocyclic ring group may have 3, 4, 5,
7, 8, 9, 10, 11, or 12 members, in further embodiments 3, 4, 5, 7,
or 8 members, in some embodiment 3, 4, or 8 members, and in
additional embodiments 3 or 4 members. Non-limiting examples of
such heterocyclic ring are cyclic ethers (e.g., epoxides and
oxetane), cyclic amines (e.g., aziridine), cyclic sulfides (e.g.,
thiirane), cyclic amides (e.g., 2-azetidinone, 2-pyrrolidone,
2-piperidone, caprolactam, enantholactam, and capryllactam),
N-carboxy-a-amino acid anhydrides, lactones, and cyclosiloxanes.
The chemistry of the above heterocyclic rings is described in
George Odian, "Principle of Polymerization," second edition,
Chapter 7, p. 508-552 (1981), incorporated herein by reference.
[0106] In some embodiments, the reactive ring group is an epoxy
group. Some epoxy groups may have the following formula: 12
[0107] where R.sub.32, R.sub.33, and R.sub.34 are, each
independently, hydrogen, an alkyl group, an alkenyl group, or an
aromatic group (e.g. phenyl, naphthyl, carbazolyl, stilbenyl), or,
when fused together, the atoms necessary to form a 5- or 6-member
cycloaliphatic ring.
[0108] The di-reactive-ring compound may be prepared by reacting an
(N,N-disubstituted) arylamine di-aldehyde with a hydrazine in a
molar ratio, for example, of 1:2 to form the corresponding
di-hydrazone. The preparations of various diformyl carbazole
compounds are disclosed in U.S. Pat. No. 6,340,548, incorporated
herein by reference. Alternatively, the
(N,N-disubstituted)arylamine di-aldehyde compounds can be prepared
by Vilsmeier-Haack acylation by reacting the corresponding
(N,N-disubstituted) arylamine with a mixture of phosphorus
oxychloride (POCl.sub.3) and an dialkylamide, such as
N,N-dimethylformamide. The Vilsmeier-Haack acylation and related
reactions are described in Carey et al., "Advanced Organic
Chemistry, Part B: Reactions and Synthesis," New York, 1983, pp.
380-393, incorporated herein by reference. The di-hydrazone may be
symmetrical or unsymmetrical, depending on whether the
(N,N-disubstituted)arylamine di-aldehyde is symmetrical or
unsymmetrical. Alternatively, the (N,N-disubstituted)arylamine
di-aldehyde can react with two different hydrazines, either
simultaneously or sequentially, to form the corresponding
unsymmetrical di-hydrazone. The symmetrical or unsymmetrical
di-hydrazones can be isolated by conventional purification
techniques, such as thin layer chromatography or column
chromatography. The symmetrical or unsymmetrical di-hydrazone can
then react with an organic halide comprising a reactive ring group,
such as an epoxy group, to form the corresponding di-reactive-ring
compound. Alternatively, the symmetrical or unsymmetrical
di-hydrazone can react with two different organic halides
comprising a reactive ring group, such as an epoxy group, either
simultaneously or sequentially, to form the corresponding
unsymmetrical di-reactive-ring compound. The symmetrical or
unsymmetrical di-reactive-ring compound can be isolated by
conventional purification techniques, such as thin layer
chromatography or column chromatography.
[0109] Chemical bonding between the di-reactive-ring compound and
the di-functional compound may be promoted by using a crossing
linking agent or an elevated reaction temperature. The reaction
temperature may be from 20.degree. C. to 200.degree. C. Preferably,
the reaction temperature is between 30.degree. C. to 100.degree.
C.
[0110] Any conventional crosslinking agent for the reaction between
a reactive ring groups, such as epoxy group, and a functional
group, such as hydroxyl, thiol, carboxyl, and an amino group, known
in the art may be used for this invention. Non-limiting examples of
suitable crosslinking agent include acid anhydrides and primary or
secondary amines. Non-limiting examples of suitable acid anhydride
include 1,8-naphthalene dicarboxylic acid anhydride, itaconic
anhydride, glutaric anhydride and citraconic anhydride, fumaric
anhydride, phthalic anhydride, isophthalic anhydride, and
terephthalic anhydride with maleic anhydride and phthalic anhydride
being most preferred. Non-limiting examples of suitable primary or
secondary amines include diethylene triamine, triethylene
tetramine, m-phenylenediamine.
[0111] To synthesize the charge transport compositions, the degree
of polymerization, i.e., the average value and/or distribution of
n, is determined by the concentrations of the reactants, the
reaction conditions and the reaction time. These reaction
parameters can be adjusted by a person of ordinary skill in the
art, based on the present disclosure, to obtain desired values of
the extent of reaction. In general, if a one-to-one ratio is used
of the di-reactive-ring compound and the di-functional compound,
the charge transport compositions tends to comprise molecules with
both a reactive-ring end group and a functional group. A slight
excess of di-reactive-ring compound tends to result in a greater
percentage of the reactive-ring end group. Similarly, a slight
excess of the di-functional compound tends to result in a greater
percentage of the functional end group.
[0112] More specifically, the di-reactive-ring compound and the
di-functional compound react to form small molecules with more than
one repeating unit as shown in Formula (1). Under sufficiently
dilute reaction conditions and a sufficiently short reaction time,
the monomer composition effectively can be formed. To the extent
that the reaction proceeds further, small molecules can further
react with other monomer units, the di-reactive-ring compound
and/or di-functional compound to form larger molecules that can
further react. This reaction process continues until the reaction
is stopped. The resulting product generally can be characterized by
an average molecular weight and a distribution of molecular weights
as well as the amount of each end group. Various techniques used
for characterizing polymers generally can be used to characterize
correspondingly the polymers described herein.
[0113] In general, if a crosslinking agent is used, it may be
desirable to react the crosslinking agent first with either the
charge transport compound or with the polymer binder before
combining the other ingredients. A person of ordinary skill in the
art can evaluate the appropriate reaction order, such as combining
all of the components at one time or sequentially, for forming the
layer with desired properties.
[0114] While reactive ring groups provide a versatile synthesis
approach for the formation of the polymers described herein, other
linking groups Y of Formula (1) above can be formed using other
additive reactions that do not involve reactive ring groups. For
example, various nucleophilic substitutions can be used. Some
non-limiting examples of appropriate reactions include
esterification reactions and amidization reactions. A person of
ordinary skill in the art will recognize suitable reactive
functional groups for polymerization.
[0115] The invention will now be described further by way of the
following examples.
EXAMPLES
Example 1
Synthesis of Di-Reactive-Aromatic Ring Compounds
[0116] This example describes the synthesis of two di-reactive-ring
compounds having two epoxy groups. They are
9-ethyl-3,6-carbazoledicarbal- dehyde
bis(N-2,3-epoxypropyl-N-phenyl)hydrazone and
(4-formyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-phenyl)hydraz- one. The use of these
compounds to form the polymeric charge transport compounds, as
described herein, is found in Example 2.
[0117] 9-Ethyl-3,6-carbazoledicarbaldehyde
bis(N-2,3-epoxypropyl-N-phenyl)- hydrazone
[0118] Dimethylformamide (DMF) (271 ml, 3.5 mol, from Aldrich
Chemicals, Milwaukee, Wis.) was added to a 1-liter, 3-neck round
bottom flask equipped with a mechanical stirrer, a thermometer, and
a dropping funnel. The flask and its content were cooled on a
salt/ice bath. When the temperature inside the flask reached
0.degree. C., phosphorus oxychloride (POCl.sub.3, 326 ml, 3.5 mol,
from Aldrich Chemicals, Milwaukee, Wis.) was added slowly using a
dropping funnel. During the addition of POCl.sub.3, the temperature
inside the flask was kept at or below 5.degree. C. After completing
the addition of POCl.sub.3, the reaction mixture was allowed to
warm to room temperature. 9-Ethylcarbazole (97 g, 0.5 mole, from
Aldrich chemicals, Milwaukee, Wis.) was added and the flask was
kept at 90.degree. C. for 24 hours using a heating mantle. Then,
the reaction mixture was cooled to room temperature. The cooled
reaction mixture was added slowly to a 4.5 liter beaker containing
a solution of 820 g sodium acetate dissolved in 2 liters of water.
The beaker was stirred and cooled on an ice bath for 3 hours. The
brownish solid obtained was filtered and washed repeatedly with
water and, subsequently, with a small amount of ethanol (50 ml).
The resulting product, 9-ethyl-3,6-carbazoledicarbaldehyde, was
recrystallized once from a mixture of tetrahydrofuran and
isopropanol and dried under vacuum in an oven heated at 50.degree.
C. for 6 hours. The yield was 65 g (52%).
[0119] 9-Ethyl-3,6-carbazoledicarbaldehyde (50 g, 0.2 mol, prepared
in previous step) and 250 ml of tetrahydrofuran were added to a 500
ml 2-neck round bottom flask equipped with a reflux condenser and a
mechanical stirrer. The mixture was heated until all of the solid
dissolved. Then, a solution of phenylhydrazine (47 ml, 0.5 mol,
from Aldrich chemicals, Milwaukee, Wis.) in 50 ml of
tetrahydrofuran (THF) was added to the mixture slowly using a
dropping funnel. The flask was refluxed until the
9-ethyl-3,6-carbazoledicarbaldehyde disappeared (.about.10 min). At
the end of the reaction, the mixture was slowly cooled to room
temperature to form a solid. The solid was filtered off, washed
with isopropanol, and dried at 30.degree. C. under vacuum for 6
hours. The yield of the product,
9-ethyl-3,6-carbazoledicarbaldehyde bis(N-phenyl)hydrazone, was 80
g (93%).
[0120] 9-Ethyl-3,6-carbazoledicarbaldehyde bis(N-phenyl)hydrazone
(80 g, 0.19 mol, prepared in previous step) and epichlorohydrin(328
ml, 4.2 mol, from Aldrich Chemicals, Milwaukee, Wis.) were added to
a 1000 ml 3-neck round bottom flask equipped with a reflux
condenser, a thermometer, and a mechanical stirrer. The reaction
mixture was stirred vigorously at 35-40.degree. C. for 7 hours.
During the 7 hour period, 92 g of powdered 85% potassium hydroxide
(1.4 mol) and 21 g of anhydrous sodium sulfate (0.17 mol) were
added in three portions, with prior cooling of the reaction mixture
to 20-25.degree. C. After the termination of the reaction, the
mixture was cooled to room temperature and filtered to remove any
unreacted solids. The organic phase was treated with diethyl ether
and washed with distilled water until the pH of the wash water was
neutral. The organic phase was dried over anhydrous magnesium
sulfate, treated with activated charcoal, and filtered. The
solvents were removed by evaporation. The residue was dissolved in
120 ml of toluene. The crystals that formed upon standing were
filtered off and washed with 2-propanol to yield 48 g (48%) of
9-ethyl-3,6-carbazoledicarbaldehyde
bis(N-2,3-epoxypropyl-N-phenyl)hydrazone. The melting point was
found to be 119-120.degree. C. (recrystallized from toluene). The
.sup.1H NMR spectrum (100 MHz) of the product in CDCl.sub.3 was
characterized by the following chemical shifts (.delta., ppm):
8.5-7.8 (m, 8H, 4-H.sub.Ht, 1-H.sub.Ht, 2-H.sub.Ht, CH.dbd.N);
7.6-7.2 (m, 8H, Ar); 7.0 (m, 2H, 4-H.sub.Ph); 4.55 (m, 6H,
NCH.sub.2, CH.sub.2CH.sub.3) 3.3 (m, 2H, CH); 2.9 (t, 2H, trans
CH.sub.2O proton of ABX system (H.sub.B), J.sub.BX=4.0 Hz); 2.65
(dd, 2H, cis CH.sub.2O proton of ABX system (H.sub.A), J.sub.AX=2.6
Hz; J.sub.AB=4.9 Hz); and 1.4 (t, J=7.2 Hz). An elemental analysis
yielded the following results in weight percent: C, 75.01; H, 6.91;
N, 12.68, which compared with the following calculated values for
C.sub.41H.sub.46N.sub.6O.sub.2 in weight percent: C, 75.20; H,
7.08; N, 12.83.
[0121] 9-Ethyl-3,6-carbazoledicarbaldehyde
bis(N-2,3-epoxypropyl-N-phenyl)- hydrazone was purified by column
chromatography (silica gel, grade 62, 60-200 mesh, 150 .ANG.,
Aldrich) using a mixture of acetone and hexane in a ratio of 1:4 by
volume as the eluant before being used as a monomer for
polymerization.
[0122] (4-Formyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-phenyl)- hydrazone
[0123] Dimethylformamide (DMF) (271 ml, 3.5 mol, from Aldrich
Chemicals, Milwaukee, Wis.) was added to a 1-liter, 3-neck round
bottom flask equipped with a mechanical stirrer, a thermometer, and
a dropping funnel. The flask and its content were cooled on a
salt/ice bath. When the temperature inside the flask reached
0.degree. C., phosphorus oxychloride (POCl.sub.3, 326 ml, 3.5 mol,
from Aldrich Chemicals, Milwaukee, Wis.) was added slowly using a
dropping funnel. During the addition of POCl.sub.3, the temperature
inside the flask was kept at or below 5.degree. C. After the
addition of POCl.sub.3 was completed, the reaction mixture was
allowed to warm to room temperature. Triphenylamine (127 g, 0.5
moles, from Aldrich chemicals, Milwaukee, Wis.) was then added and
the flask was heated to 90.degree. C. for 24 hours using a heating
mantle. Then, the reaction mixture was cooled to room temperature
and the solution was added slowly to a 4.5 liter beaker containing
a solution of 820 g sodium acetate dissolved in 2 liters of water.
The beaker was stirred and cooled on an ice bath for 3 hours. The
brownish solid obtained was filtered and washed repeatedly with
water and subsequently with a small amount of water plus ethanol
(50 ml). The resulting product,
4-(4-formyldiphenyl-amino)benzaldehyde, was recrystallized once
from a mixture of tetrahydrofuran and isopropanol and dried under
vacuum in an oven heated at 50.degree. C. for 6 hours. The yield
was 86 g (55%).
[0124] 4-(4-Formyldiphenylamino)benzaldehyde (60 g, 0.2 mol,
prepared in a previous step) and 250 ml of tetrahydrofuran were
added to a 500 ml 2-neck round bottom flask equipped with a reflux
condenser and a mechanical stirrer. The mixture was heated until
all of the solid dissolved. Then, a solution of phenylhydrazine (47
ml, 0.5 mol, from Aldrich chemicals, Milwaukee, Wis.) in 50 ml of
tetrahydrofuran (THF) was added to the mixture slowly using a
dropping funnel. The flask was refluxed until
4--(4-formyldiphenylamino)benzaldehyde disappeared (.about.10 min).
At the end of the reaction, the mixture was slowly cooled to room
temperature to form a solid,. The solid was filtered off, washed
with isopropanol, and dried at 30.degree. C. under vacuum for 6
hours. The yield of the product, bis(N-phenyl)hydrazone of
4-(4-formyldiphenylamino)-benzaldehyde, was 80 g (84%).
[0125] Bis(N-phenyl)hydrazone of
4-(4-formyldiphenylamino)benzaldehyde (77 g, 0.16 mol, prepared in
previous step) and epichlorohydrin (283 ml, 3.6 mol, from Aldrich
Chemicals, Milwaukee, Wis.) were added to a 1000 ml 3-neck round
bottom flask equipped with a reflux condenser, a thermometer and a
mechanical stirrer. The reaction mixture was stirred vigorously at
35-40.degree. C. for 7 hours. During the 7 hour period, powdered
potassium hydroxide (85%, 79 g, 1.2 mol) and anhydrous sodium
sulfate (18.1 g, 0.14 mol) were added in three portions with prior
cooling of the reaction mixture to 20-25.degree. C. After the
termination of the reaction, the mixture was cooled to room
temperature and filtered. The organic phase was treated with
diethyl ether and washed with distilled water until the pH of the
wash water was neutral. The organic phase was dried over anhydrous
magnesium sulfate, treated with activated charcoal, filtered, and
the solvents were evaporated. The residue was dissolved in 90 ml of
hot toluene. The crystals that formed upon standing at room
temperature were filtered off and washed with 2-propanol to yield
45 g (47% yield) of 4-(4-formyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-phenyl)hydrazone. The melting point was
found to be 163.5-165.degree. C. (recrystallized from toluene). The
.sup.1H NMR spectrum (250 MHz) of the product in CDCl.sub.3 was
characterized by the following chemical shifts (.delta., ppm):
7.8-6.8 (m, 25H, Ar); 4.5-4.2 (dd, 2H, one proton of NCH.sub.2);
4.1-3.8 (dd, 2H, another proton of NCH.sub.2); 3.2 (m, 2H, CH); 2.8
(dd, 2H, one proton of OCH.sub.2); and 2.7-2.5 (dd, another proton
of OCH.sub.2). An elemental analysis yielded the following results
in weight percent: C, 76.71; H, 5.91; N, 11.70, which compared with
the following calculated values for C.sub.38H.sub.35N.sub.5O.sub.2
in weight percent: C, 76.87; H, 5.94; N, 11.80.
[0126] 4-(4-Formyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-pheny- l) hydrazone was purified by column
chromatography (silica gel, grade 62, 60-200 mesh, 150 .ANG.,
Aldrich) using a mixture of acetone and hexane in a ratio of 1:4 by
volume as the eluant before being used as a monomer for
polymerization.
[0127] 4-(4-Formyl-4'-methyldiphenylamino)benzaldehyde
Bis(N-2,3-epoxypropyl-N-phenyl-hydrazone)
[0128] Dimethylformamide (DMF) (271 ml, 3.5 mol, from Aldrich
Chemicals, Milwaukee, Wis.) was added to a 1-liter, 3-neck round
bottom flask equipped with a mechanical stirrer, a thermometer, and
an addition funnel. The contents were cooled in a salt/ice bath and
when the temperature inside the flask reached 0.degree. C.,
phosphorus oxychloride (POCl.sub.3, 326 ml, 3.5 mol, from Aldrich
Chemicals, Milwaukee, Wis.) was slowly added. During the addition
of POCl.sub.3, the temperature inside the flask was not allowed to
rise above 5.degree. C. After the addition of POCl.sub.3 was
completed, the reaction mixture was allowed to warm to room
temperature. 4-Methyltriphenylamine (121 g, 0.47 mol, from Synthon
Chemicals GmbH & Co.KG, Germany) was then added and the flask
was heated to 90.degree. C. for 24 hours using a heating mantle.
The reaction mixture was then cooled to room temperature and the
solution was added slowly to a 4.5 liter beaker containing a
solution of 820 g sodium acetate dissolved in 2 liters of water.
The beaker was cooled in an ice bath and stirred for 3 hours. The
yellow solid obtained was filtered, washed repeatedly with water,
and then washed with a small amount of 2-propanol (50 ml). The
resulting product was recrystallized, using activated charcoal,
from a mixture of isopropanol and tetrahydrofuran in a volume ratio
of 9:1. The product, 4-(4-formyl-4'-methyldiphenylamino)be-
nzaldehyde, was dried under vacuum in an oven at 50.degree. C. for
6 hours. The yield was 95.5 g (67%). The melting point was found to
be 148.5-150.5.degree. C. (recrystallized from a mixture of
isopropanol and tetrahydrofuran in a volume ratio of 9:1). The
.sup.1H NMR spectrum (100 MHz) of the product in (CD.sub.3).sub.2CO
was characterized by the following chemical shifts (.delta., ppm):
9.88 (s, 2H, CHO); 7.80-7.72 (m, 4H, Ar); 7.42-7.0 (m, 8H, Ar);
2.34 (s, 3H, CH.sub.3). An elemental analysis yielded the following
results in weight percent: C, 79.91; H, 5.37; N, 4.51, which
compared with the following calculated values for
C.sub.21H.sub.17NO.sub.2 in weight percent: C, 79.98; H, 5.43; N,
4.44.
[0129] To a 500 ml 2-neck round bottom flask equipped with a reflux
condenser and a mechanical stirrer were added 86 g (0.27 mol) of
4-(4-formyl-4'-methyldiphenylamino)-benzaldehyde (prepared in the
previous step) and 250 ml of tetrahydrofuran (THF). Heat was
applied to dissolve all
4-(4-formyl-4'-methyldiphenylamino)benzaldehyde in THF. To the
4-(4-formyl-4'-methyldiphenylamino)benzaldehyde solution was added
dropwise a solution of 67 ml (0.68 mol) of phenylhydrazine
(commercially obtained from Aldrich, Milwaukee, Wis.) in 50 ml of
THF. The flask was refluxed until
4-(4-formyl-4'-methyldiphenylamino) benzaldehyde disappeared
(.about.10 min). At the end of the reaction, the mixture was cooled
slowly to room temperature. The solid was filtered off, washed with
isopropanol, and dried at 30.degree. C. under vacuum for 6 hours to
obtain 125 g (93%) of
4-(4-formyl-4'-methyldiphenylamino)benzaldehyde
bis(N-phenylhydrazone).
[0130] To a 1000 ml 3-neck round bottom flask equipped with a
reflux condenser, a thermometer, and a mechanical stirrer were
added 125 g (0.25 mol) of 4-(4-formyl-4'-methyldiphenylamino)
benzaldehyde bis(N-phenylhydrazone) (prepared in the previous step)
and 446 ml (5.6 mol ) of epichlorohydrin (from Aldrich Chemicals,
Milwaukee, Wis.). The reaction mixture was stirred vigorously at
35-40.degree. C. for 7 hours. During the 7-hour period, powdered
85% potassium hydroxide (124.5 g, 1.9 mol) and anhydrous sodium
sulfate (28.7 g, 0.23 mol) were added in three portions to the
reaction mixture at 20-25.degree. C. After the termination of the
reaction, the reaction mixture was cooled to room temperature and
the solids were removed by filtration. The organic phase was
treated with diethyl ether and washed with distilled water until
the pH of the washed water was neutral. The organic layer was dried
over anhydrous magnesium sulfate, treated with activated charcoal,
and filtered. The solvents were evaporated. The product,
4-(4-formyl-4'-methyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-p- henylhydrazone), was purified by column
chromatography (silica gel, grade 62, 60-200 mesh, 150 .ANG.,
Aldrich) using a mixture of acetone and hexane in a volume ratio of
1:4 as the eluant. The yield was 80 g (52%). The .sup.1H NMR
spectrum (100 MHz) of the product in CDCl.sub.3 was characterized
by the following chemical shifts (.delta., ppm): 7.8-6.8 (m, 24H,
CH.dbd.N, Ar); 4.5-4.2 (dd, 2H, one proton of NCH.sub.2, (H.sub.A),
J.sub.AX=2.8 Hz, J.sub.AB=16.5 Hz); 4.1-3.8 (dd, 2H, another proton
of NCH.sub.2, (H.sub.B), J.sub.BX=4.4 Hz); 3,2 (m, 2H, CH); 2.8
(dd, 2H, one proton of OCH.sub.2, (H.sub.B), J.sub.BX=4.2 Hz,
J.sub.BA=4.9 Hz); 2.7-2.5 (dd, another proton of OCH.sub.2,
(H.sub.A), J.sub.AX=2,7 Hz); 2,3 (s, 3H, CH.sub.3). An elemental
analysis yielded the following results in weight percent: C, 76.98;
H, 6.17; N 11.61, compared with the following calculated values for
C.sub.39H.sub.37N.sub.5- O.sub.2 in weight percent: C, 77.08; H,
6.14; N 11.52.
Example 2
Synthesis of Charge Transport Compounds
[0131] This example describes the synthesis of polymer charge
transport Compositions (2), (3), (4) and (5) with Compositions
(2-1) and (3-1) being formed under two different sets of reaction
conditions to alter the degree of polymerization. The number
associated with each compound refers to the number of the chemical
formula set forth above.
[0132] Synthesis of Compound (2)
[0133] A mixture of 9-ethylcarbazole-3,6-dicarbaldehyde
bis(N-2,3-epoxypropyl-N-phenyl) hydrazone (1.0 g, 1.84 mmol,
prepared as described in Example 1), 4,4'-thiobisbenzenethiol
(0.461 g, 1.84 mmol, from Aldrich Chemicals, Milwaukee, Wis.) was
refluxed in 15 ml of tetrahydrofuran under argon for 4 hours. Then,
triethylamine (0.13 ml, 0.9 mmol, from Aldrich chemicals,
Milwaukee, Wis.) was added to the reaction mixture. The reaction
mixture was cooled to room temperature and filtered through a layer
(3-4 cm thick) of silica gel (grade 62, 60-200 mesh, 150 A). The
silica gel was washed with tetrahydrofuran. The solution obtained
was concentrated to 15-20 ml by evaporation and the concentrated
solution was poured into a 20-fold excess of methanol with vigorous
stirring. The resulted precipitate was filtered and washed
repeatedly with methanol and dried under a vacuum at 50.degree. C.
The yield was 0.75 g (51.3%).
[0134] Synthesis of Compound (2-1)
[0135] Compound (2-1) was obtained following the procedure used to
prepare Compound (2) except that a larger amount of triethylamine
was used (0.26 ml at the beginning of the reaction and 0.23 ml
after 25 h), and the duration of the reaction was 50 hours. The
yield was 1.2 g (82%).
[0136] Synthesis of Compound (3)
[0137] A mixture of 4-(4-formyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-phenylhydrazone) (1.0 g, 1.68 mmol,
prepared as described in Example 1), and 4,4'-thiobis-benzenethiol
(0.422 g, 168 mmol, from Aldrich Chemicals, Milwaukee, Wis.) was
refluxed in 20 ml of tetrahydrofuran under argon for 26 hours and
then followed by the addition of triethylamine (0.13 ml, 0.9 mmol,
from Aldrich Chemicals). The reaction mixture was cooled to room
temperature and filtered through a layer (3-4 cm thick) of silica
gel (grade 62, 60-200 mesh, 150 .ANG.). The silica gel was washed
with tetrahydrofuran. The solution obtained was concentrated to
15-20 ml by evaporation and the concentrated solution was poured
into a 20-fold excess of methanol with vigorous stirring. The
resulting precipitate was filtered, washed repeatedly with
methanol, and dried under a vacuum at 50.degree. C. The yield was
0.71 g (49.9%).
[0138] Synthesis of Compound (3-1)
[0139] Compound (3-1) was obtained following the procedure used to
prepare Compound (3) except that a larger amount of triethylamine
was used (0.26 ml at the beginning of the reaction and 0.23 ml
after 25 h) and the duration of the reaction was 50 hours. The
yield was 1.10 g (77.3%).
[0140] Synthesis of Compound (4)
[0141] A mixture of 4-(4-formyldiphenylamino)benzaldehyde
bis(N-2.3-epoxypropyl-N-phenylhydrazone) (1.5 g, 2.53 mmol,
prepared as described in Example 1) and 1,3-benzenedithiole (0.359
g, 2.53 mmol, Aldrich Chemicals) was refluxed in 25 ml of
tetrahydrofuran under argon for 66 hours. Subsequently, the first
portion of triethylamine (0.26 ml, 1.8 mmol) was added at the
beginning of the reaction and a second portion of triethylamine
(0.23 ml) was added 25 hours after the addition of the first
portion. The reaction mixture was cooled to room temperature and
filtered through a layer (3-4 cm thick) of silica gel (grade 62,
60-200 mesh, 150 .ANG.). The silica gel was washed with
tetrahydrofuran. The solution obtained was concentrated to 15-20 ml
by evaporation and the concentrated solution was poured into a
20-fold excess of methanol with vigorous stirring. The resulting
precipitate was filtered, washed repeatedly with methanol, and
dried under a vacuum at 50.degree. C. The yield was 1.6 g
(86.1%).
[0142] Synthesis of Compound (5)
[0143] A mixture of 4-(4-formyl-4'-methyldiphenylamino)benzaldehyde
bis(N-2,3-epoxypropyl-N-phenylhydrazone) (1.313 g, 2.16 mmol,
prepared as described in Example 1) and 4,4'-thiobisbenzenethiol
(0.541 g, 2.16 mmol, Aldrich Chemicals) was refluxed in 20 ml of
THF under argon for 60 hours and then followed by the addition of
0.13 ml (0.9 mmol) of triethylamine (commercially obtained from
Aldrich, Milwaukee, Wis.). The reaction mixture was cooled to room
temperature, filtered through a 3-4 cm layer of silica gel (grade
62, 60-200 mesh, 150 .ANG.), and then the silica gel was washed
with THF. The solution was concentrated to 15-20 ml by evaporation
and then poured into a 20-fold excess of methanol with intensive
stirring. The resulting precipitate was filtered, washed repeatedly
with methanol, and dried under vacuum at 50.degree. C.The yield was
1.48 g (80%).
Example 3
Ionization Potential
[0144] This example provides measurements of the ionization
potential for four charge transport compounds synthesized as
described in Example 2.
[0145] To perform the ionization potential measurements, a thin
layer of charge transport composition about 0.5 .mu.m thickness,
was coated from a solution of 2 mg of charge transport composition
in 0.2 ml of tetrahydrofuran onto a 20 cm.sup.2 substrate surface.
The substrate was an aluminized polyester film coated with a 0.4
.mu.m thick methylcellulose sub-layer.
[0146] Ionization potential was measured as described in
Grigalevicius et al., "3,6-Di(N-diphenylamino)-9-phenylcarbazole
and its methyl-substituted derivative as novel hole-transporting
amorphous molecular materials," Synthetic Metals 128 (2002), p.
127-131, incorporated herein by reference. In particular, each
sample was illuminated with monochromatic light from the quartz
monochromator with a deuterium lamp source. The power of the
incident light beam was 2-5.multidot.10.sup.-8 W. A negative
voltage of -300 V was supplied to the sample substrate. A
counter-electrode with the 4.5.times.15 mm.sup.2 slit for
illumination was placed at 8 mm distance from the sample surface.
The counter-electrode was connected to the input of a BK2-16 type
electrometer, working in the open input regime, for the
photocurrent measurement. A 10.sup.-1510 .sup.-12 amp photocurrent
was flowing in the circuit under illumination. The photocurrent, I,
was strongly dependent on the incident light photon energy hv. The
I.sup.0.5=f(hv) dependence was plotted. Usually, the dependence of
the square root of photocurrent on incident light quanta energy is
well described by linear relationship near the threshold (see
references "Ionization Potential of Organic Pigment Film by
Atmospheric Photoelectron Emission Analysis," Electrophotography,
28, Nr. 4, p. 364 (1989) by E. Miyamoto, Y. Yamaguchi, and M.
Yokoyama; and "Photoemission in Solids," Topics in Applied Physics,
26, 1-103 (1978) by M. Cordona and L. Ley, both of which are
incorporated herein by reference). The linear part of this
dependence was extrapolated to the hv axis, and the Ip value was
determined as the photon energy at the interception point. The
ionization potential measurement has an error of .+-.0.03 eV. The
ionization potential data for Compounds (2), (2-1), (3), (3-1), (4)
and (5) are listed in Table 1.
1TABLE 1 Com- .mu..sub.0 (cm.sup.2/ .mu. (cm.sup.2/V .multidot. s)
Ionization pound V .multidot. s) at 6.4 .multidot. 10.sup.5 V/cm
.alpha. (cm/V).sup.0.5 Potential (eV) 2 1.8 .multidot. 10.sup.-7
3.1 .multidot. 10.sup.-5 0.0065 5.40 2-1 1.5 .multidot. 10.sup.-7
3.1 .multidot. 10.sup.-5 0.0067 5.40 3 1.8 .multidot. 10.sup.-7 3.1
.multidot. 10.sup.-5 0.0065 5.40 3-1 3.0 .multidot. 10.sup.-6 2.0
.multidot. 10.sup.-4 0.0054 5.30 4 2.0 .multidot. 10.sup.-6 2.3
.multidot. 10.sup.-4 0.0060 5.32 5 7.3 .multidot. 10.sup.-6 2.8
.multidot. 10.sup.-4 0.0046 5.31
Example 4
Hole Mobility
[0147] This example presents hole mobility measurements for some of
the charge transport compounds synthesized as described in Example
2.
[0148] To prepare the sample for measurements, 0.1 g of the charge
transport composition was dissolved in 1 ml of tetrahydrofuran. The
solution was coated on a polyester film with a conductive aluminum
layer by a dip roller. After the coating was dried for 1 hour at
80.degree. C., a clear 10 micron thick layer was formed. Samples
were prepared for Compounds (2), (2-1), (3), (3-1), (4) and (5).
Each sample was corona charged positively up to a surface potential
U and illuminated with 2 ns long nitrogen laser light pulse. The
hole mobility .mu. was determined as described in Kalade et al.,
"Investigation of charge carrier transfer in electrophotographic
layers of chalkogenide glasses," Proceeding IPCS 1994: The Physics
and Chemistry of Imaging Systems, Rochester, N.Y., pp. 747-752,
incorporated herein by reference. The hole mobility measurement was
repeated with changes to the charging regime to charge the sample
to different U values, which corresponded to different electric
field strength, E, inside the layer. This dependence on electric
field strength was approximated by the formula
.mu.=.mu..sub.0e.sup..alpha.{square root}{square root over
(E)}.
[0149] Here E is electric field strength, .mu..sub.0 is the zero
field mobility and a is Pool-Frenkel parameter. Table 1 lists the
mobility characterizing parameters .mu..sub.0 and .alpha. values
and the mobility value at the 6.4.times.10.sup.5 V/cm field
strength as determined from these measurements.
[0150] The embodiments above are intended to be illustrative and
not limiting. Additional embodiments are within the claims.
Although the present invention has been described with reference to
particular embodiments, workers skilled in the art will recognize
that changes may be made in form and detail without departing from
the spirit and scope of the invention.
* * * * *