U.S. patent application number 10/736839 was filed with the patent office on 2004-09-23 for rotary compressor.
This patent application is currently assigned to Samsung Electronics Co., Ltd.. Invention is credited to Cho, Sung-Hea, Lee, Seung-Kap.
Application Number | 20040184922 10/736839 |
Document ID | / |
Family ID | 32985842 |
Filed Date | 2004-09-23 |
United States Patent
Application |
20040184922 |
Kind Code |
A1 |
Cho, Sung-Hea ; et
al. |
September 23, 2004 |
Rotary compressor
Abstract
A rotary compressor for which a refrigerant compression capacity
is varied between plural stages is provided. The rotary compressor
has a rotating shaft, a reversible motor to rotate the rotating
shaft in a first or a second direction, first and second
compression chambers in which a refrigerant compression stroke and
an idle stroke are alternately performed in accordance with a
rotating direction of the rotating shaft, a first sub-path allowing
a predetermined point of the first compression chamber to
communicate with a refrigerant intake side of the first compression
chamber to control a compression capacity of the first compression
chamber, a second sub-path allowing a predetermined point of the
second compression chamber to communicate with a refrigerant intake
side of the second compression chamber to control a compression
capacity of the second compression chamber, and a path control unit
to control opening ratios of the first and second sub-paths.
Inventors: |
Cho, Sung-Hea; (Suwon-City,
KR) ; Lee, Seung-Kap; (Suwon-City, KR) |
Correspondence
Address: |
STAAS & HALSEY LLP
SUITE 700
1201 NEW YORK AVENUE, N.W.
WASHINGTON
DC
20005
US
|
Assignee: |
Samsung Electronics Co.,
Ltd.
Suwon City
KR
|
Family ID: |
32985842 |
Appl. No.: |
10/736839 |
Filed: |
December 17, 2003 |
Current U.S.
Class: |
417/212 ;
417/326 |
Current CPC
Class: |
F04C 23/008 20130101;
F04C 28/26 20130101; F04C 18/3562 20130101 |
Class at
Publication: |
417/212 ;
417/326 |
International
Class: |
F04B 049/00 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 22, 2003 |
KR |
2003-17994 |
Claims
What is claimed is:
1. A rotary compressor, comprising: a rotating shaft having first
and second eccentric parts; a reversible motor to rotate the
rotating shaft in either a first rotating direction or a second
rotating direction; a first cylinder comprising: a first
compression chamber in which a refrigerant compression stroke or an
idle stroke is performed in accordance with the first or second
rotating direction of the first eccentric part of the rotating
shaft; a first intake port to suck a refrigerant into the first
compression chamber; and a first exhaust port to discharge the
refrigerant from the first compression chamber after the
refrigerant is compressed; a second cylinder comprising: a second
compression chamber in which the refrigerant compression stroke or
the idle stroke is performed in accordance with the first or second
rotating direction of the second eccentric part of the rotating
shaft, such that first and second compression chambers alternately
perform the compression stroke and the idle stroke; a second intake
port to suck the refrigerant into the second compression chamber;
and a second exhaust port to discharge the refrigerant from the
second compression chamber after the refrigerant is compressed; a
first sub-path which allows a predetermined point of the first
compression chamber to communicate with the first intake port so as
to control a compression capacity of the first compression chamber;
and a path control unit to control an opening ratio of the first
sub-path.
2. The rotary compressor according to claim 1, wherein the first
sub-path comprises: a first sub-path pipe provided to allow the
predetermined point of the first compression chamber to communicate
with the first intake port, or a first sub-path groove provided in
the first cylinder to allow the predetermined point of the first
compression chamber to communicate with the first intake port.
3. The rotary compressor according to claim 1, further comprising:
a second sub-path which allows a predetermined point of the second
compression chamber to communicate with the second intake port so
as to control a compression capacity of the second compression
chamber, the second sub-path being controlled in an opening ratio
thereof by the path control unit.
4. The rotary compressor according to claim 3, wherein the second
sub-path comprises: a second sub-path pipe provided to allow the
predetermined point of the second compression chamber to
communicate with the second intake port, or a second sub-path
groove provided in the second cylinder to allow the predetermined
point of the second compression chamber to communicate with the
second intake port.
5. The rotary compressor according to claim 3, wherein the path
control unit comprises: first and second path control units which
control the opening ratios of the first and second sub-paths,
respectively.
6. The rotary compressor according to claim 1, wherein the first
and second compression chambers have different compression
capacities.
7. A rotary compressor, comprising: a rotating shaft; a reversible
motor to rotate the rotating shaft in either a first rotating
direction or a second rotating direction; first and second
compression chambers in which a refrigerant compression stroke and
an idle stroke are alternately performed in accordance with the
first rotating direction or second rotating direction of the
rotating shaft; a first sub-path which allows a predetermined point
of the first compression chamber to communicate with a refrigerant
intake side of the first compression chamber so as to control a
compression capacity of the first compression chamber; a second
sub-path which allows a predetermined point of the second
compression chamber to communicate with a refrigerant intake side
of the second compression chamber so as to control a compression
capacity of the second compression chamber; and a path control unit
to control opening ratios of the first and second sub-paths.
8. The rotary compressor according to claim 7, wherein a capacity
ratio of the first and second compression chambers is in a range of
2.1:1 to 1.9:1.
9. The rotary compressor according to claim 7, wherein the
predetermined point of the first compression chamber is determined
such that the compression capacity of the first compression
chamber, in a state that the first sub-path is opened by the path
control unit, is reduced in a range of 20% to 30% compared with the
compression capacity of the first compression chamber in a state
that the first sub-path is closed.
10. The rotary compressor according to claim 7, wherein the
predetermined point of the second compression chamber is determined
such that the compression capacity of the second compression
chamber, in a state that the second sub-path is opened by the path
control unit, is reduced in a range of 40% to 60% compared with the
compression capacity of the second compression chamber in a state
that the second sub-path is closed.
11. A rotary compressor, comprising: a rotating shaft having first
and second eccentric parts which rotate thereby; a first
compression chamber in which a refrigerant compression stroke or an
idle stroke is performed in accordance with a first rotating
direction or a second rotating direction of the first eccentric
part of the rotating shaft to selectively compress a refrigerant in
the first compression chamber; a second compression chamber in
which the refrigerant compression stroke or the idle stroke is
performed in accordance with the first rotating direction or the
second rotating direction of the second eccentric part of the
rotating shaft to selectively compress a refrigerant in the second
compression chamber, such that first and second compression
chambers alternately perform the refrigerant compression stroke and
the idle stroke; and a compression capacity controller to control a
compression of the first compression chamber.
12. The rotary compressor according to claim 11, wherein: the
compression capacity controller comprises: a first sub-path, and a
path control unit to control an opening ratio of the first sub-path
the first compression chamber comprises a first intake port to suck
the refrigerant into the first compression chamber, the first
sub-path allowing a predetermined point of the first compression
chamber to connect to the first intake port.
13. The rotary compressor according to claim 12, wherein the first
sub-path comprises a first sub-path connector connectable with the
predetermined point of the first compression chamber and the first
intake port.
14. The rotary compressor according to claim 12, wherein: the
compression capacity controller further comprises a second sub-path
controlled in an opening ratio thereof by the path control unit;
and the second compression chamber comprises a second intake port
to suck the refrigerant into the second compression chamber, the
second sub-path allowing a predetermined point of the second
compression chamber to connect to the second intake port so as to
control a compression capacity of the second compression
chamber.
15. The rotary compressor according to claim 14, wherein the second
sub-path comprises a second sub-path connector connectable with the
predetermined point of the second compression chamber and the
second intake port.
16. The rotary compressor according to claim 14, wherein the path
control unit comprises first and second path control units which
control the opening ratios of the first and second sub-paths,
respectively.
17. The rotary compressor according to claim 11, wherein the first
and second compression chambers have different compression
capacities from each other.
18. The rotary compressor according to claim 11, wherein the second
compression chamber has a compression capacity smaller than that of
the first compression chamber.
19. The rotary compressor according to claim 11, wherein the second
compression chamber has a compression capacity about a half of a
compression capacity of the first compression chamber.
20. The rotary compressor according to claim 11, further
comprising: a first roller piston fitting over the first eccentric
part of the rotating shaft in the first compression chamber; a
first gap defined between the first roller piston and the first
eccentric part, and eccentric in a shape thereof; and a first cam
bush having an eccentric shape and fitting in the first eccentric
gap between the first eccentric part and the first roller piston in
the first compression chamber.
21. The rotary compressor according to claim 20, wherein, when the
rotating shaft rotates in the first rotating direction, the first
cam bush causes an eccentric rotation of the first roller piston to
perform the compression stroke in the first compression
chamber.
22. The rotary compressor according to claim 20, wherein, when the
rotating shaft rotates in the second rotating direction, the first
cam bush causes a concentric rotation of the first roller piston to
perform the idle stroke in the first compression chamber.
23. The rotary compressor according to claim 20, further
comprising: a second roller piston fitting over the second
eccentric part of the rotating shaft in the second compression
chamber; a second gap defined between the second roller piston and
the second eccentric part, and eccentric in a shape thereof; and a
second cam bush having an eccentric shape and fitting in the second
eccentric gap between the second eccentric part and the second
roller piston in the second compression chamber.
24. The rotary compressor according to claim 23, wherein, when the
rotating shaft rotates in the second rotating direction, the second
cam bush causes an eccentric rotation of the second roller piston
to perform the compression stroke in the second compression
chamber.
25. The rotary compressor according to claim 23, wherein, when the
rotating shaft rotates in the first rotating direction, the second
cam bush causes a concentric rotation of the second roller piston
to perform the idle stroke in the second compression chamber.
26. The rotary compressor according to claim 14, wherein a capacity
ratio of the rotary compressor is settable based on the opening
ratios of the first and second sub-paths within a range of 4:1.
27. A rotary compressor, comprising: a rotating shaft rotating
therein; first and second compression chambers in which a
refrigerant compression stroke and an idle stroke are alternately
performed in accordance with a first rotating direction or a second
rotating direction of the rotating shaft; one or more sub-paths to
connect one or more predetermined points of respective one or ones
of the first and second compression chambers to respective one or
ones of a refrigerant intake side of the first and second
compression chambers so as to control respective one or ones of
compression capacities of the first and second compression
chambers; and a path control unit to control opening ratios of the
one or more sub-paths.
28. The rotary compressor according to claim 27, wherein a capacity
ratio of the first and second compression chambers is in a range of
2.1:1 to 1.9:1.
29. The rotary compressor according to claim 27, wherein a
respective predetermined point of the first compression chamber is
determined such that the compression capacity of the first
compression chamber, in a state that one sub-path, corresponding to
the first compression chamber, is opened by the path control unit,
is reduced in a range of 20% to 30% compared with the compression
capacity of the first compression chamber in a state that the one
sub-path is closed.
30. The rotary compressor according to claim 27, wherein a
respective predetermined point of the second compression chamber is
determined such that the compression capacity of the second
compression chamber, in a state that a further sub-path,
corresponding to the second compression chamber, is opened by the
path control unit, is reduced in a range of 40% to 60% compared
with the compression capacity of the second compression chamber in
a state that the further sub-path is closed.
31. A rotary compressor, comprising: a rotating shaft rotating
therein; plural compression chambers in which a refrigerant
compression stroke and an idle stroke are performed in accordance
with a first rotating direction or second rotating direction of the
rotating shaft; one or more sub-paths to connect one or more
predetermined points of respective one or ones of the plural
compression chambers to a refrigerant intake side of the plural
compression chambers so as to control respective one or ones of
compression capacities of the plural compression chambers; and a
path control unit to control opening ratios of the one or more
sub-paths.
32. A rotary compressor, comprising: plural compression chambers in
which a refrigerant compression stroke and an idle stroke are
performed in accordance with a first rotating direction or second
rotating direction of the rotating shaft; and one or more
sub-paths, respectively, connectable to the plural compression
chambers to vary a refrigerant compression capacity thereof to set
a total capacity of the rotary compressor between at least four
stages based on a direction of a rotation of the rotating shaft and
a connection status of each of the one or more sub-paths.
33. A method of operating a rotary compressor having a rotating
shaft with first and second eccentric parts to rotate thereby,
first and second compression chambers in which a refrigerant
compression stroke or an idle stroke is performed in accordance
with a rotating direction of the first and second eccentric part,
respectively, the first and second compression chambers,
alternately, performing the compression stroke and the idle stroke,
and first and second sub-paths, respectively, allowing a
predetermined point of the first and second compression chambers to
connect to a intake side of the rotary compressor, comprising: when
operating in a first stage, in which the rotating shaft rotates in
a first direction, performing the compression stroke in the first
compression chamber, while performing the idle stroke in the second
compression chamber and closing a first sub-path to maximize a
compression capacity of the rotary compressor; when operating in a
second stage, in which the rotating shaft rotates in a first
direction, performing the compression stroke in the first
compression chamber, while performing the idle stroke in the second
compression chamber and opening a first sub-path to reduce the
compression capacity of the rotary compressor by about 25% from
that of the compression capacity of the rotary compressor operating
in the first stage; when operating in a third stage, in which the
rotating shaft rotates in a second direction, performing the idle
stroke in the first compression chamber, while performing the
compression stroke in the second compression chamber and closing
the second sub-path to reduce the compression capacity of the
rotary compressor by about 50% from that of the compression
capacity of the rotary compressor operating in the first stage; and
when operating in a fourth stage, in which the rotating shaft
rotates in the second direction, performing the idle stroke in the
first compression chamber, while performing the compression stroke
in the second compression chamber and opening the second sub-path
to reduce the compression capacity of the rotary compressor by
about 75% from that of the compression capacity of the rotary
compressor operating in the first stage.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of Korean Application
No. 2003-17994, filed Mar. 22, 2003, in the Korean Intellectual
Property Office, the disclosure of which is incorporated herein by
reference.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates, in general, to rotary
compressors and, more particularly, to a variable capacity rotary
compressor which has two compression chambers so as to alternately
perform a refrigerant compression stroke and an idle stroke in the
two compression chambers in accordance with a change in a rotating
direction of a rotating shaft.
[0004] 2. Description of the Related Art
[0005] As is well known to those skilled in the art, a rotary
compressor is used as a refrigerant compression unit in a
refrigerant circulation circuit of a refrigerating system, such as
an air conditioner, a heater, or a refrigerator which controls a
temperature of air in a desired space. In the refrigerant
circulation circuit, the rotary compressor sucks, compresses and
discharges the refrigerant.
[0006] A refrigerant compression capacity of the rotary compressor
may be controlled in accordance with a change in conditions of a
target space. The rotary compressors are provided such that the
refrigerant compression capacity thereof is controllable, are
so-called "variable capacity rotary compressors". Particularly in a
case of multiunit air conditioners each having several indoor units
operated in conjunction with one outdoor unit, use of the variable
capacity compressors is necessary. In the related art, the variable
capacity of the rotary compressors is accomplished by use of
electronic elements, such as inverter motors or blushless direct
current (BLDC) motors, in compressors. The electronic elements
electronically control a capacity of the rotary compressors.
[0007] However, the variable capacity rotary compressors having the
inverter motors or the BLDC motors are problematic in that to use
control circuit boards to control an operation of the inverter
motors or the BLDC motors is necessary, thus increasing a
production cost of the variable capacity rotary compressors due to
the control circuit boards being expensive. Further, due to
electric power consumption of the control circuit boards, the power
consumption of the variable capacity rotary compressors is
undesirably increased. In an effort to overcome the problems
experienced in the conventional variable capacity rotary
compressors having the electronic elements, such as the inverter
motors or the BLDC motors, the inventors of the present invention
proposed a rotary compressor, the refrigerant compression capacity
of which is varied as desired between two stages by use of a
mechanical mechanism.
SUMMARY OF THE INVENTION
[0008] Accordingly, it is an aspect of the present invention to
provide a variable capacity rotary compressor of which a
refrigerant compression capacity is varied as desired between four
stages by use of a mechanical mechanism.
[0009] Additional aspects and/or advantages of the invention will
be set forth in part in the description which follows and, in part,
will be obvious from the description, or may be learned by practice
of the invention.
[0010] The above and/or other aspects of the present invention are
achieved by providing a rotary compressor, having a rotating shaft
comprising first and second eccentric parts; a reversible motor to
rotate the rotating shaft in a first direction or a second
direction; a first cylinder comprising a first compression chamber
in which a refrigerant compression stroke or an idle stroke is
performed in accordance with a rotating direction of the first
eccentric part of the rotating shaft; a first intake port to suck a
refrigerant into the first compression chamber; and a first exhaust
port to discharge the refrigerant from the first compression
chamber after the refrigerant is compressed; a second cylinder
comprising a second compression chamber in which the refrigerant
compression stroke or the idle stroke is performed in accordance
with the rotating direction of the second eccentric part of the
rotating shaft, such that first and second compression chambers
alternately perform the compression stroke and the idle stroke; a
second intake port to suck the refrigerant into the second
compression chamber; and a second exhaust port to discharge the
refrigerant from the second compression chamber after the
refrigerant is compressed; a first sub-path which allows a
predetermined point of the first compression chamber to communicate
with the first intake port so as to control a compression capacity
of the first compression chamber; and a path control unit to
control an opening ratio of the first sub-path.
[0011] In the rotary compressor, the first sub-path is a first
sub-path pipe provided to allow the predetermined point of the
first compression chamber to communicate with the first intake
port, or a first sub-path groove provided in the first cylinder to
allow the predetermined point of the first compression chamber to
communicate with the first intake port.
[0012] The rotary compressor further comprises a second sub-path
which allows a predetermined point of the second compression
chamber to communicate with the second intake port so as to control
a compression capacity of the second compression chamber, an
opening ratio of the second sub-path being controlled by the path
control unit.
[0013] In the rotary compressor, the second sub-path is a second
sub-path pipe provided to allow the predetermined point of the
second compression chamber to communicate with the second intake
port, or a second sub-path groove provided in the second cylinder
to allow the predetermined point of the second compression chamber
to communicate with the second intake port.
[0014] In the rotary compressor, the path control unit includes
first and second path control units which control opening ratios of
the first and second sub-paths, respectively.
[0015] The first and second compression chambers have different
compression capacities.
[0016] The above and/or other aspects are achieved by providing a
rotary compressor, having a rotating shaft; a reversible motor to
rotate the rotating shaft in a first direction or a second
direction; first and second compression chambers in which a
refrigerant compression stroke and an idle stroke are alternately
performed in accordance with a rotating direction of the rotating
shaft; a first sub-path which allows a predetermined point of the
first compression chamber to communicate with a refrigerant intake
side of the first compression chamber so as to control a
compression capacity of the first compression chamber; a second
sub-path which allows a predetermined point of the second
compression chamber to communicate with a refrigerant intake side
of the second compression chamber so as to control a compression
capacity of the second compression chamber; and a path control unit
to control opening ratios of the first and second sub-paths.
[0017] In the rotary compressor, a capacity ratio of the first and
second compression chambers in a range of about is 2.1:1 to
1.9:1.
[0018] The predetermined point of the first compression chamber is
determined such that a compression capacity of the first
compression chamber, in a state that the first sub-path is opened
by the path control unit, is reduced by about 20% to 30%, in
comparison with the compression capacity of the first compression
chamber in a state that the first sub-path is closed.
[0019] The predetermined point of the second compression chamber is
determined such that a compression capacity of the second
compression chamber, in a state that the second sub-path is opened
by the path control unit, is reduced by about 40% to 60%, in
comparison with the compression capacity of the second compression
chamber in a state that the second sub-path is closed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] These and/or other aspects and advantages of the invention
will become apparent and more readily appreciated from the
following description of the preferred embodiments, taken in
conjunction with the accompanying drawings of which:
[0021] FIG. 1 is a longitudinal sectional view of a variable
capacity rotary compressor, according to a first embodiment of the
present invention;
[0022] FIG. 2 is a perspective view of a compression unit of the
rotary compressor of FIG. 1;
[0023] FIG. 3 is an exploded perspective view of the compression
unit of FIG. 2;
[0024] FIGS. 4 and 5 are latitudinal sectional views taken along
the line I-I showing and operation of the rotary compressor of FIG.
1;
[0025] FIGS. 6 and 7 are latitudinal sectional views taken along
the line II-II showing an operation of the rotary compressor of
FIG. 1; and
[0026] FIG. 8 is a latitudinal sectional view of a variable
capacity rotary compressor, according to a second embodiment of the
present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] Reference will now be made in detail to the present
preferred embodiments of the present invention, examples of which
are illustrated in the accompanying drawings, wherein like
reference numerals refer to like elements throughout.
[0028] FIG. 1 is a longitudinal sectioned view of a variable
capacity rotary compressor, according to a first embodiment of the
present invention. FIG. 2 is a perspective view of a compression
unit of the rotary compressor of FIG. 1. FIG. 3 is an exploded
perspective view of the compression unit of FIG. 2.
[0029] As shown in FIGS. 1 to 3, the variable capacity rotary
compressor 1 according to the first embodiment of the present
invention includes a hermetic casing 100, with a drive unit 200 and
a compression unit 300 installed in the hermetic casing 100. The
drive unit 200 generates a rotating force when an electric current
is applied to the drive unit 200. The compression unit 300 is
coupled to the drive unit 200 through a rotating shaft 21 so as to
compress refrigerant by the rotating force of the drive unit
200.
[0030] The drive unit 200 includes the rotating shaft 21 having
first and second eccentric parts 21a and 21b. The drive unit 200
also includes a rotor 22 and a stator 23. The rotor 22 is a
cylindrical body fitted over an upper portion of the rotating shaft
21 to electromagnetically rotate in cooperation with the stator 23.
The stator 23 is fixed to an inner surface of the hermetic casing
100 while surrounding the rotor 22, with an annular gap defined
between the rotor 22 and the stator 23. The stator 23 is wound with
a coil that is connected to an external electric power source, so
that the stator 23 produces a magnetic field to electromagnetically
rotate the rotor 22. In the drive unit 200, the rotor 22 and the
stator 23 comprise a reversible drive motor that is rotatable in
either a clockwise direction or a counter clockwise direction.
[0031] The compression unit 300 includes first and second cylinders
31 and 32. The first cylinder 31 defines therein a first
compression chamber 31a which receives the first eccentric part 21a
of the rotating shaft 21 therein so as to perform a compression
stroke during a forward rotation of the rotating shaft 21, and an
idle stroke during a reverse rotation of the rotating shaft 21. The
second cylinder 32 defines therein a second compression chamber 32a
which receives the second eccentric part 21b of the rotating shaft
21 therein and has a compression capacity smaller than that of the
first compression chamber 31a (about a half of the compression
capacity of that of the first compression chamber 31a). The second
compression chamber 32a performs an idle stroke during the forward
rotation of the rotating shaft 21, and a compression stroke during
the reverse rotation of the rotating shaft 21. The first and second
compression chambers 31a and 32a thus alternately perform the
compression and idle strokes. A first roller piston 33 is fitted
over the first eccentric part 21a of the rotating shaft 21 in the
first compression chamber 31a, a predetermined first gap defined
between the first roller piston 33 and the first eccentric part 21a
to be eccentric to a side. A second roller piston 34 is fitted over
the second eccentric part 21b of the rotating shaft 21 in the
second compression chamber 32a, a predetermined second gap defined
between the second roller piston 34 and the second eccentric part
21b to be eccentric to another side. A first cam bush 35 having an
eccentric shape is fitted in the first eccentric gap between the
first eccentric part 21 a and the first roller piston 33 in the
first compression chamber 31a. A second cam bush 36 having an
eccentric shape is fitted in the second eccentric gap between the
second eccentric part 21b and the second roller piston 34 in the
second compression chamber 32a. An upper flange 37 hermetically
seals an upper end of the first compression chamber 31a while
supporting an intermediate portion of the rotating shaft 21. An
intermediate plate 38 is provided between the first and second
cylinders 31 and 32 so as to hermetically seal both a lower end of
the first compression chamber 31a and an upper end of the second
compression chamber 32a. A lower flange 39 hermetically seals a
lower end of the second compression chamber 32a while supporting a
lower end of the rotating shaft 21.
[0032] During the forward rotation of the rotating shaft 21, the
first cam bush 35 causes an eccentric rotation of the first roller
piston 33 to allow the compression stroke to be performed in the
first compression chamber 31a. However, during the reverse rotation
of the rotating shaft 21, the first cam bush 35 causes a concentric
rotation of the first roller piston 33 to allow the idle stroke to
be performed in the first compression chamber 31a. The second cam
bush 36 causes a concentric rotation of the second roller piston 34
during the forward rotation of the rotating shaft 21 to allow the
idle stroke to be performed in the second compression chamber 32a.
However, during the reverse rotation of the rotating shaft 21, the
second cam bush 36 causes an eccentric rotation of the second
roller piston 34 to allow the compression stroke to be performed in
the second compression chamber 32a.
[0033] The first cylinder 31 has a first intake port 31b, a first
exhaust port 31c, and a first sub-path groove 31d. The first intake
port 31b sucks the refrigerant into the first compression chamber
31a, while the first exhaust port 31c discharges the refrigerant
from the first compression chamber 31a after the refrigerant is
compressed. The first sub-path groove 31d forms a first sub-path,
which allows the first intake port 31b to communicate with a point
"A" of the first compression chamber 31a, so as to control a
capacity of the first compression chamber 31a. In a same manner,
the second cylinder 32 has a second intake port 32b, a second
exhaust port 32c, and a second sub-path groove 32d. The second
intake port 32b sucks the refrigerant into the second compression
chamber 32a, while the second exhaust port 32c discharges the
refrigerant from the second compression chamber 32a after the
refrigerant is compressed. The second sub-path groove 32d forms a
second sub-path which allows the second intake port 32b to
communicate with a point "B" of the second compression chamber 32a
so as to control a capacity of the second compression chamber
32a.
[0034] The variable capacity rotary compressor has a path control
unit driven by a solenoid unit to control opening ratios of the
first and second sub-path grooves 31d and 32d. As shown in FIGS. 2
and 3, the path control unit is fabricated as two separate units,
first and second path control units 40a and 40b which separately
control the opening ratios of the first and second sub-path grooves
31d and 32d. The first path control unit 40a controls the opening
ratio of the first sub-path groove 31d and the second path control
unit 40b controls the opening ratio of the second sub-path groove
32d. However, the path control unit may be a single unit that
controls the opening ratios of both of the first and second
sub-path grooves 31d and 32d.
[0035] A capacity ratio of the first, second, third and fourth
stages of the variable capacity rotary compressor 1 may be set to,
for example, 4:3:2:1, and to accomplish the capacity ratio of
4:3:2:1 of the four stages, the first and second compression
chambers 31a and 31b have a capacity ratio of 2:1. However, the
capacity ratio of the first, second, third and fourth stages of the
variable capacity rotary compressor 1 and the capacity ratio of the
first and second compression chambers 31a and 32a may change from
the above-mentioned ratios if the variable capacity rotary
compressor 1 varies in a refrigerant compression capacity thereof
between the four stages. When the capacity ratio of the first,
second, third and fourth stages of the variable capacity rotary
compressor 1 is set to 4:3:2:1, as described above, the capacity
ratio of the first and second compression chambers 31a and 31b may
be set in a range of about 2.1:1 to 1.9:1, in consideration of
machining allowances and other conditions of the variable capacity
rotary compressor 1.
[0036] To produce the variable capacity rotary compressor 1 having
the capacity ratio of the first, second, third and fourth stages
set to 4:3:2:1, the point "A" in the first compression chamber 31a
is determined as follows. The point "A" in the first compression
chamber 31a is determined such that when the first sub-path groove
31d is opened under the control of the first path control unit 40a,
a variable capacity of the first compression chamber 31a is reduced
by 25%, compared with a capacity of the first compression chamber
31a in a state that the first sub-path groove 31d is closed.
However, a capacity reduction ratio of the first compression
chamber 31a may change from the above-mentioned ratio, if the
changed capacity reduction ratio of the first compression chamber
31a allows the rotary compressor to vary in a capacity thereof
between the first to fourth stages. When the capacity ratio of the
first, second, third and fourth stages of the variable capacity
rotary compressor 1 is set to 4:3:2:1, as described above, the
point "A" in the first compression chamber 31a may be determined
such that the variable capacity of the first compression chamber
31a, in a state that the first sub-path groove 31d is opened, is
reduced in a range of about 20% to 30%, compared with the capacity
of the first compression chamber 31a in the state that the first
sub-path groove 31d is closed.
[0037] To produce the variable capacity rotary compressor 1 having
the capacity ratio of the second to fourth stages set to 4:3:2:1,
the point "B" in the second compression chamber 32a is determined
as follows. The point "B" in the second compression chamber 32a is
determined such that when the second sub-path groove 32d is opened
under the control of the second path control unit 40b, a variable
capacity of the second compression chamber 32a is reduced by 50%
compared with the capacity of the second compression chamber 32a in
a state that the second sub-path groove 32d is closed. However, a
capacity reduction ratio of the second compression chamber 32a may
change from the above-mentioned ratio, if the changed capacity
reduction ratio of the second compression chamber 32a allows the
rotary compressor to vary in a capacity thereof between the first
to fourth stages. When the capacity ratio of the first, second,
third and fourth stages of the variable capacity rotary compressor
1 is set to 4:3:2:1, as described above, the point "B" in the
second compression chamber 32a may be determined such that the
variable capacity of the second compression chamber 32a, in a state
that the second sub-path groove 32d, is opened is reduced in a
range of about 40% to 60%, in comparison with the capacity of the
second compression chamber 32a in the state that the second
sub-path groove 32d is closed.
[0038] The operation and effect of the variable capacity rotary
compressor having the above-mentioned construction will be
described herein below.
[0039] The variable capacity rotary compressor 1 is used as a
refrigerant compression unit in a refrigerant circulation circuit
of a refrigerating system, such as an air conditioner, a heater, or
a refrigerator that controls a temperature of air in a target
space.
[0040] To appropriately and effectively control the temperature of
air in the target space, the refrigerant compression capacity of
the rotary compressor is required to change in accordance with the
present temperature of the space.
[0041] The variable capacity rotary compressor 1 is operated as
follows in the first to fourth stage modes wherein the rotary
compressor achieves different compression capacities, and stage
numbers of the variable capacity rotary compressor 1 in the
following description are designated in order of a scale of the
capacities from a largest capacity to a smallest capacity.
[0042] 1. Operation of the Variable Capacity Rotary Compressor 1 in
a First Stage Mode
[0043] In a first stage mode, the reversible motor of the drive
unit 200 rotates the rotating shaft 21 in a forward direction, as
shown in FIG. 4, so that the first roller piston 33 eccentrically
rotates by an operation of both the first eccentric part 21a of the
rotating shaft 21 and the first cam bush 35. The first roller
piston 33 in the first stage mode performs a compression stroke in
the first compression chamber 31a, while the second roller piston
34 in the first stage mode concentrically rotates to perform an
idle stroke in the second compression chamber 32a. In the first
stage mode, the first path control unit 40a closes the first
sub-path groove 31d, and the variable capacity rotary compressor 1
achieves a largest refrigerant compression capacity in the first
stage mode.
[0044] 2. Operation of the Variable Capacity Rotary Compressor 1 in
the Second Stage Mode
[0045] In the second stage mode, the reversible motor of the drive
unit 200 rotates the rotating shaft 21 in the forward direction, as
shown in FIG. 5, so that the first roller piston 33 eccentrically
rotates by the operation of both the first eccentric part 21a of
the rotating shaft 21 and the first cam bush 35. The first roller
piston 33 performs the compression stroke in the first compression
chamber 31a, while the second roller piston 34 concentrically
rotates to perform the idle stroke in the second compression
chamber 32a, in a same manner as that described for the first stage
mode. However, in the second stage mode different from in the first
stage mode, the first path control unit 40a opens the first
sub-path groove 31d, so that an effective refrigerant compression
stroke performed by the first roller piston 33 in the first
compression chamber 31a starts at the point "A" of the first
compression chamber 31a. The variable capacity rotary compressor 1
in the second stage mode achieves a compression capacity equal to
75% of the capacity expected in the first stage mode.
[0046] 3. Operation of the Variable Capacity Rotary Compressor 1 in
the Third Stage Mode
[0047] In the third stage mode, the reversible motor of the drive
unit 200 rotates the rotating shaft 21 in a reverse direction, as
shown in FIG. 6, so that the first roller piston 33 concentrically
rotates to perform the idle stroke in the first compression chamber
31a. However, in the second compression chamber 32a during the
third stage mode, the second roller piston 34 eccentrically rotates
by an operation of both the second eccentric part 21b of the
rotating shaft 21 and the second cam bush 36. The second roller
piston 34 performs the compression stroke in the second compression
chamber 32a. The second path control unit 40b in the third stage
mode closes the second sub-path groove 32d, so that the variable
capacity rotary compressor 1 in the third stage mode achieves the
compression capacity which is equal to 50% of the capacity expected
in the first stage mode, and which is equal to 75% of the capacity
expected in the second stage mode.
[0048] 4. Operation of the Variable Capacity Rotary Compressor 1 in
a Fourth Stage Mode
[0049] In the fourth stage mode, the reversible motor of the drive
unit 200 rotates the rotating shaft 21 in the reverse direction, as
shown in FIG. 7, so that the first roller piston 33 concentrically
rotates to perform the idle stroke in the first compression chamber
31a, while the second roller piston 34 eccentrically rotates by the
operation of both the second eccentric part 21b of the rotating
shaft 21 and the second cam bush 36. The second roller piston 34
performs the compression stroke in the second compression chamber
32a, in a same manner as that described for the third stage mode.
However, in the fourth stage mode which is different from in the
third stage mode, the second path control unit 40b opens the second
sub-path groove 32d, so that the effective refrigerant compression
stroke performed by the second roller piston 34 in the second
compression chamber 32a starts at the point "B" of the second
compression chamber 32a. The variable capacity rotary compressor 1
in the fourth stage mode achieves a compression capacity that is
equal to 25% of the capacity expected in the first stage mode, that
is equal to 33% of the capacity expected in the second stage mode,
and that is equal to 50% of the capacity expected in the third
stage mode.
[0050] As described above, the variable capacity rotary compressor
1 varies in the refrigerant compression capacity thereof between
the four stages such that the first to fourth stages have a
capacity ratio of 4:3:2:1. The capacity ratio of the first, second,
third and fourth stages of the variable capacity rotary compressor
1 is not limited to the above-mentioned ratio, but may be set to
any other ratio without affecting an operation of the present
invention.
[0051] FIG. 8 is a latitudinal sectioned view of a variable
capacity rotary compressor 2, according to a second embodiment of
the present invention. As shown in FIG. 8, the second embodiment
alters a construction of the first and second sub-paths and the
first and second path control units provided in the variable
capacity rotary compressor 2 to control a refrigerant compression
capacities of the first and second compression chambers 31a and
32a. That is, the first and second sub-paths are, respectively,
formed by a first sub-path pipe 51a which allows the first
compression chamber 31a to communicate with the first intake port
31b, and a second sub-path pipe 51b which allows the second
compression chamber 32a to communicate with the second intake port
32b. To control opening ratios of the first and second sub-path
pipes 51a and 51b, the first and second path control units 50a and
50b are provided in the variable capacity rotary compressor 2.
[0052] As described above, the variable capacity rotary compressor
which varies in the refrigerant compression capacity thereof as
desired between four stages such that first to fourth stages by use
of a mechanical mechanism, so that the variable capacity rotary
compressor 2 may be used in a refrigerating system, such as an air
conditioner (particularly, a multiunit air conditioner), a heater,
or a refrigerator required to be equipped with a variable capacity
compressor.
[0053] In addition, the variable capacity rotary compressor does
not need an expensive control circuit board which must be used in
conventional electronically controlled variable capacity
compressors to control an operation of an inverter motor or a BLDC
motor. The variable capacity rotary compressor reduces a production
cost of the variable capacity rotary compressors.
[0054] Furthermore, the variable capacity rotary compressor may
reduce power consumption compared with the conventional
electronically controlled variable capacity compressors.
[0055] Although a few preferred embodiments of the present
invention have been shown and described, it would be appreciated by
those skilled in the art that changes may be made in these
embodiments without departing from the principles and spirit of the
invention, the scope of which is defined in the claims and their
equivalents. For example, the rotary compressor of the present
invention may be provided with only one of the first and second
sub-paths. In such a case, the capacity of the rotary compressor is
varied between three stages, that is, first to third stages.
* * * * *