U.S. patent application number 10/390213 was filed with the patent office on 2004-09-23 for stackable shelf.
Invention is credited to Rosen, Frederick K..
Application Number | 20040182810 10/390213 |
Document ID | / |
Family ID | 32987491 |
Filed Date | 2004-09-23 |
United States Patent
Application |
20040182810 |
Kind Code |
A1 |
Rosen, Frederick K. |
September 23, 2004 |
Stackable shelf
Abstract
A modular shelving assembly comprising legs, support members,
transverse members, and connectors. Independent modular shelving
assemblies can be connected together to form a unit of shelves
meeting an individual's needs. The connectors connecting the
modular shelving assemblies together provide a tight friction fit
between the individual modular shelving assemblies such that there
is the added force of a vacuum holding the individual shelves
together. Additionally, when a series of individual modular
shelving assemblies are not needed, they may be stacked in a nested
fashion, thereby taking much less space than the individual
shelves, if stacked separately.
Inventors: |
Rosen, Frederick K.;
(Wheaton, IL) |
Correspondence
Address: |
Timothy T. Patula
Patula & Associates P.C.
14th Floor
116 S. Michigan Ave.
Chicago
IL
60603
US
|
Family ID: |
32987491 |
Appl. No.: |
10/390213 |
Filed: |
March 17, 2003 |
Current U.S.
Class: |
211/181.1 ;
211/188 |
Current CPC
Class: |
A47B 87/0223 20130101;
A47F 5/13 20130101 |
Class at
Publication: |
211/181.1 ;
211/188 |
International
Class: |
A47F 005/14 |
Claims
What is claimed is:
1. A modular shelving assembly comprising: a plurality of legs; a
plurality of support members, said support members affixed to said
legs; a plurality of transverse members, said transverse members
affixed to said support members; and a plurality of connectors for
holding said legs in close proximity of each other.
2. An assembly of claim 1 wherein the distance between said
transverse members is greater than the cross-section of said legs
such that a plurality of modular shelving assemblies can be stacked
in a nested fashion when said legs are offset.
3. An assembly of claim 1 wherein said connectors are pliable.
4. An assembly of claim 1 wherein: a plurality of said legs is at
least three; a plurality of said support members is at least two; a
plurality of said transverse members is at least two; and a
plurality of said connectors is at least equal the to plurality of
said legs.
5. An assembly of claim 1 wherein said legs, support members, and
transverse members are coated with a material that will protect the
underlying said legs, support members, and transverse members.
6. An assembly of claim 1 wherein: said leg further comprises a top
nipple and bottom nipple; and said connector further comprises a
top chamber and a bottom chamber, such that a plurality of said
modular shelving assemblies can be assembled, comprising the steps
of: placing said top nipple of a first leg into said bottom chamber
of said connector; placing said bottom nipple of a second leg into
said top chamber of same said connector; and displacing air in said
connector as distance between said top nipple of said first leg and
said bottom nipple of said second leg is decreased, forming a
friction, vacuum assisted connection.
7. An assembly of claim 1 wherein: said connector further comprises
a top nipple and bottom nipple; and said leg further comprises a
top chamber and a bottom chamber, such that a plurality of said
modular shelving assemblies can be assembled, comprising the steps
of: placing said bottom nipple of said connector into said top
chamber of said leg; placing said top nipple of same said connector
into said bottom chamber of a second said leg; and displacing air
in said legs as distance between said first and second legs is
decreased, forming a friction, vacuum assisted connection.
8. An assembly of claim 3 wherein the inside diameter of said
connector than the outside diameter of said leg.
9. An assembly of claim 1 wherein: said legs further comprises a
male end and a female end, such that a plurality of said modular
shelving assemblies can be assembled, comprising the steps of:
placing said female end of a first said leg into said male end of a
second said leg; and displacing air in said female end as distance
between said female and said male end is decreaced, forming a
friction, vacuum assisted connection.
10. An assembly of claim 9 wherein: said legs further comprises a
male end and a female end, and said connector further comprises a
male end and a female end such that a plurality of said modular
shelving assemblies can be assembled, comprising the steps of:
placing said female end of a first said leg into said male end of
said connector; displacing air in said female end of a first said
leg as distance between said female end of a first said leg and
said male end of said connector is decreased, forming a friction,
vacuum assisted connection; placing said male end of a second said
leg into said female end of said connector; and displacing air in
said female end of said connector as distance between said female
end of connector and said male end of a second said leg is
decreased, forming a friction, vacuum assisted connection.
Description
[0001] The present invention relates generally to the field of
shelving equipment. More specifically, the present invention
relates to stackable shelving units that stack in a nested fashion
when not in use, and use high-friction connectors to provide a
strong fit between shelving units when stacked.
BACKGROUND OF THE INVENTION
[0002] Modular arrangement of shelves is common in the shelving
industry. With the large number of types of shelves available to
customers, manufacturers face tough competition distinguishing
their particular shelves from that of their competitors'.
Obviously, the manufacturer wishes for his shelf to incorporate
unique features that make it more appealing to consumers and
retailers.
[0003] When a shelf is sold assembled, it takes up much space.
Because retailers have limited space to display items, such as
shelving units, the retailer often displays a model of only the
most profitable items in his inventory. Sometimes only a picture of
an item may be displayed. Some retailers may even relegate items
only to their catalog or advertisement.
[0004] Where the item takes up what is considered too much space in
inventory, the retailer may not even keep the item in stock. He may
order it only at the request of a customer. In this situation, if
the customer finds the waiting period for a product unacceptable,
the consumer may forego the purchase.
[0005] Shelving units that are unassembled take up much less space
and are easier to put on a retailer's floor, and place in
inventory. However, the customer may be discouraged from purchasing
an unassembled shelving unit where his vision of how the shelving
unit will look is based on a graphic representation or picture of
the shelving unit that is on a shipping container that he sees at
the time of purchase.
[0006] Where a shelving unit can be displayed in its unassembled
state, where it takes up much less space in its unassembled state
over its assembled state, where it can be envisioned as it will
appear when complete, and where it is easy to assemble, it will
have a much greater chance of being in stock at the retailer,
displayed by the retailer, and purchased by the customer. Nesting
serves this purpose.
[0007] There are many designs for assembly of unassembled shelves.
One of the easiest is through the use of a simple connector. There
are also numerous types of connectors. However, the tradeoff for
ease of assembly is often loss of strength. The connection is a
weak point. When the shelf is disturbed or toppled, there is a
chance for the shelves to disassemble. Even where the connection is
tight, disassembly is a possibility without additional forces
holding the connected shelf legs together. Therefore, there is a
need for a quick and easy to assemble stackable shelving system
that will maintain its assembled state, even when toppled, and a
connector that provides the required strength. Hence, the present
invention provides not only a friction-fitted connector, but also a
connection that is reinforced by a vacuum.
[0008] U.S. Pat. No. 4,444,320 to Chap, issued on Apr. 24, 1984,
discloses a stackable shelf unit. A portion of the legs of the
shelf unit is offset so that the legs may engage the shelf below
it. Because there is no connector as in the present invention, the
legs of the upper shelf unit may slide past the lower shelf unit if
there is too much weight added to an upper shelf unit or if the
upper shelf is not properly aligned. In addition, because there is
no connector where the upper and lower shelves are rigidly
connected, the shelve may disengage if bumped or knocked over.
[0009] U.S. Pat. No. 4,155,311 to Jackovin, issued on May 22, 1979,
discloses a stackable modular shelf apparatus. A series of
individual rectangular frames are connected by clips to form the
actual frame of the shelf. In addition, the clips are used to hold
into place the unit's horizontal surface. However, unlike the '311
patent, where the frame of the modular shelf apparatus must be
assembled before individual units can be modularly connected, each
unit of the present invention is presented as a single shelf unit.
In addition, these shelves cannot be stacked in a manner such that
they can be displaced while taking less room than an assembled
shelf. Also, the connector is not reinforced by a vacuum to provide
additional strength and prevent undesired disassembly.
[0010] U.S. Pat. No. 4,117,783 to Eckel, issued on Oct. 3, 1978,
discloses a module storage unit. Each of the modules is of a frame
that has open sides, front, bottom and top. The corner of the
frames has openings. The frames are connected with a series of
studs through the openings in the corner of the frames. However,
unlike the present invention, the modules described in the '783
invention do not have an actual shelf to place objects on. It is a
frame that still requires a horizontal shelf to place objects. In
addition, the construction of the '783 invention requires
connection through the use of studs. The present invention requires
interconnection through a tube-type or male/female-type connector
arrangement.
[0011] U.S. Pat. No. 6,230,909 to Suter, issued on May 15, 2001,
discloses a modular shelving assembly. Each of the modules is a
U-shape base unit. The base units can be placed so that they
overlap and are staggered, thereby forming different size and
shapes of the modular shelving assembly. Interconnection between
the base units is via pins. The present invention does not use
pins. The present invention shelves are interconnected via tubing
that decreases chance of accidental disassembly with a vacuum. In
addition, the '909 patent does not allow for easy stacking and
storage of the of the assembly when stored.
[0012] U.S. Pat. No. 6,260,448 to Yang, issued on Jul. 17, 2001,
discloses a modular shelving assembly. In the '448 patent the
shelves are assembled by a series of pins. The pins can be locked
into place making the unit more stable. Also, the legs and shelves
are separate devices, whereas in the present invention the legs and
shelves are a single unit. Therefore, assembly is required to build
each module of the '448 patent. However, in the present invention,
each shelving unit is assembled, making assembly of a series of
shelves much quicker and easier. Also, the present invention uses
tubing, instead of pins, to interconnect the shelving units.
[0013] U.S. Pat. No. 3,115,106 to Gersch, issued on Dec. 24, 1963,
discloses a modular display rack. The racks are vertically
interconnected via sockets. The bottoms of the legs of one rack are
placed in the sockets of the rack below it. In the present
invention, the tubing that is used to connect the shelves is only
present when there is a desire to connect the shelves vertically.
The tubing is not permanently affixed to the shelving. It may be
used as required. Also, assembly is required for each rack in the
'106 patent. Therefore, the rack cannot be easily disassembled and
reassembled when use is required. In addition, the rack of the '106
patent can not be interconnected when inverted, whereas the shelf
in the present invention can be interconnected to form a different
arrangement.
SUMMARY OF THE INVENTION
[0014] The present invention presents a device and method for
stacking shelves to a desired arrangement. The shelving unit may be
packaged in a nested configuration at the manufacturing plant in
such a way that it takes up a small portion of the space that would
be needed if it were assembled; making shipping, storage and
displaying of the shelving unit easier and less costly. In
addition, when packaged, it can be packaged such that a customer
can ascertain how it will appear when assembled, and the amount of
skill that will be required for assembly. After purchase, the
present invention maintains its desired feature of ease of
assembly/disassembly for required use, and minimal space for
storage of the shelving unit when it is not needed.
[0015] The shelving units are easily stored in a small area when
unassembled. The shelving units can be assembled through the use of
a chambered connector tube where the top nipple of the leg of one
shelving unit is inserted into one chambered end of the tubing. The
bottom nipple of the leg of another shelving unit is inserted into
the opposing chambered end of the tubing. In addition, the shelving
unit may be coated in a material such that when the shelf legs are
inserted in each end of the tubing, a vacuum is formed to prevent
the shelf legs from accidentally being removed from the tubing.
Also, the connection between the shelving units may be such that
the shelf legs are designed as female connections and the connector
is the male connector that is inserted into the shelf legs to
connect two shelving units together, or a variation where the tops
of the shelf legs are male ends and the bottoms are female, and
vice versa. The connection may be assisted by a tube-type
connector.
[0016] An object of the present invention is to provide a shelving
unit that can easily be packaged such that it takes up a portion of
the space that it would require if it were assembled.
[0017] Another object of the invention is to provide readily
available shelves that occupy a small area when unassembled in a
nested configuration for storage and shipping.
[0018] Another object of the invention is to provide a shelving
unit where the method of assembly is easily ascertained with basic
instructions.
[0019] Yet another object of the invention is to provide a shelving
unit that projects how the unit will appear when assembled by
viewing it in its unassembled state.
[0020] Another object of the invention is to provide a design where
the connector not only provides a friction fitting, but also
provides a fitting that is reinforced with a vacuum.
[0021] Still another object of the present invention is to provide
a design where that shelving unit can be assembled in a unique
configuration to meet the user's requirements.
[0022] Numerous other objects, features and advantages of the
present invention will become readily apparent through the detailed
description of the preferred embodiment, drawings and the
claims.
DESCRIPTION OF THE DRAWINGS
[0023] A preferred embodiment of the present invention is described
herein with reference to the drawing wherein:
[0024] FIG. 1 is a perspective view of the instant invention as a
single stackable shelf with connectors;
[0025] FIG. 2 is a top elevation view of the instant invention
shelf with connectors;
[0026] FIG. 3 is a bottom elevation view of the instant invention
shelf with connectors;
[0027] FIG. 4 is a front elevation view of the instant invention
shelf with connectors;
[0028] FIG. 5 is a side elevation view of the instant invention
shelf with connectors;
[0029] FIG. 6 is a sectional view of the connector and posts;
[0030] FIG. 7 is a perspective view of the instant invention in an
assembled state; and
[0031] FIG. 8 is a perspective view of the instant invention
unassembled and in a nested stackable configuration.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0032] While the invention is susceptible of various modifications
and alternative constructions, certain illustrated embodiments
shown in the drawings will be described below in detail. It should
be understood, however, that there is no intention to limit the
invention to the specific forms disclosed, but on the contrary, the
invention is to cover all modifications, alternatives constructions
and equivalents falling within the spirit and scope of the
invention.
[0033] Referring to FIG. 1, a perspective view of the instant
invention, a preferred embodiment of the present invention 10,
consists of a shelf unit 30 and a connection device 80.
[0034] Referring to FIGS. 2-5, the shelf unit consists of at least
three legs 40, at least two support members 50, and a plurality of
transverse members 60. A support member 50 is connected to at least
two legs 40. The placement at which the support member 50 and leg
40 is connected on the leg 40 and along the support member 50 is
determined by the designed use of the particular product. While not
limiting to a specific use, where the particular design desire is
to store items under the shelf, the support member 50 may connected
to the leg 40 relatively high up the leg 40. Whereas, where the
particular design desire is to store heavy items that need to be
off the floor and total height of an assembled shelving unit is
limited, the support member 50 may be connected to the leg 40
relatively low down the leg 40. Finally, different heights of
support members 50 on individual shelf units 30 can be used to meet
unique requirements as determined by the producer.
[0035] A transverse member 60 is connected to at least two support
members 50. The placement at which the transverse member 60 and
support member 50 are connected along the transverse member 60 and
along the support member 50 is determined by the designed use of
the particular product. While not limiting to a specific use,
particular design desire may require overhang of either a
transverse member 60 or a support member 50, or both. Also, the
number of transverse members 60 and support members 50 may change
depending on other design requirements.
[0036] The shape of the shelf units 30, need not be square or
rectangular, but may be any shape meeting a particular design
desire, such as circular, triangular or other shapes. In addition,
the shelf units 30 is not limited to the horizontal plane, but may
also be at an angle to meet unique design requirements.
[0037] Referring to FIG. 6, each leg 40 has a top nipple 42 and a
bottom nipple 44 where a connector 80 can connect the top nipple 42
from one leg 40 to the bottom nipple 44 of another leg 40 for
assembly of multiple shelf units. The inside diameter of the
connector 80 is slightly smaller that the outside diameter of a top
nipple 42 and a bottom nipple 44. Since the connector 80 is made of
a pliable material, the connector 80 will stretch to provide a
tight friction fit over the top nipple 42 and the bottom nipple 44.
However, the fit is not so tight as to prevent air from escaping
when displaced by the top nipple 42 and the bottom nipple 44.
Therefore, once the top nipple 42 and the bottom nipple 44 are
placed in the connector 80, a vacuum is formed if the distance
between the top nipple 42 and the bottom nipple 44 is increased,
hence, forming a vacuum-assisted connection to maintain the
strength of the connection. The further the top nipple 42 and the
bottom nipple 44 are separated in the connector 80, the stronger
the vacuum becomes. The legs 40 may be also coated with a material
that will maintain the vacuum and protect the underlying frame.
[0038] Referring to FIG. 7, the present invention is shown in an
arrangement where several units are stacked on top of one another
through connectors 80. However, it should be understood that a
vertical arrangement is by no means the only possibility. Two units
may be on the bottom with a single unit stacked on top, between the
two bottom units. Hence, there are many unique variations and
arrangements that may be achieved.
[0039] Referring to FIG. 8, the present invention is shown in a
packaging, shipping, or storage configuration. Here, the legs 40 of
the present invention can be placed offset from the legs 40 of
another of the present invention such that several of the present
inventions can be nested together to minimize space.
* * * * *