U.S. patent application number 10/365549 was filed with the patent office on 2004-08-19 for cover assembly for a vehicle bed.
This patent application is currently assigned to WEBASTO SUNROOFS, INC.. Invention is credited to Apfel, Thomas J. II, Cantu, Nicanor P. III, De Gaillard, Francois, Mack, Thomas J., Marx, Craig T..
Application Number | 20040160083 10/365549 |
Document ID | / |
Family ID | 32849639 |
Filed Date | 2004-08-19 |
United States Patent
Application |
20040160083 |
Kind Code |
A1 |
Marx, Craig T. ; et
al. |
August 19, 2004 |
COVER ASSEMBLY FOR A VEHICLE BED
Abstract
A cover assembly for a vehicle bed includes first and second
cover members and a pair of cover mounts constructed to mount the
cover members to the vehicle bed. The cover mounts enable the cover
members to be moved between (a) a closed position wherein the cover
members extend between the side walls of the vehicle bed to close
the upwardly facing opening of the vehicle bed, (b) an open
position wherein the cover members extend upwardly from the side
walls to uncover the upwardly facing opening of the vehicle bed,
and (c) a storage position wherein the cover members are retracted
downwardly from the open position into the vehicle bed. At least
one motor is operatively connected to the cover members to move the
cover members at least between the closed and open positions
thereof.
Inventors: |
Marx, Craig T.; (Washington
Twp., MI) ; Apfel, Thomas J. II; (Washington Twp.,
MI) ; Cantu, Nicanor P. III; (Rochester, MI) ;
Mack, Thomas J.; (Highland, MI) ; De Gaillard,
Francois; (Stockdorf, DE) |
Correspondence
Address: |
PILLSBURY WINTHROP, LLP
P.O. BOX 10500
MCLEAN
VA
22102
US
|
Assignee: |
WEBASTO SUNROOFS, INC.
Rochester Hill
MI
48309
|
Family ID: |
32849639 |
Appl. No.: |
10/365549 |
Filed: |
February 13, 2003 |
Current U.S.
Class: |
296/100.09 |
Current CPC
Class: |
B60J 7/041 20130101;
B60J 7/141 20130101 |
Class at
Publication: |
296/100.09 |
International
Class: |
B60P 007/02 |
Claims
What is claimed is:
1. A cover assembly for a vehicle bed having at least a rear wall,
opposing first and second side walls extending forwardly from the
rear wall, and a floor, the rear wall, the side walls, and the
floor defining an interior space having an upwardly facing opening,
the cover assembly comprising: first and second cover members; a
pair of cover mounts constructed to mount the first and second
cover members to the vehicle bed, the cover mounts enabling the
first and second cover members to be moved between (a) a closed
position wherein the cover members extend between the side walls to
close the upwardly facing opening of the vehicle bed and inhibit
access to the interior space thereof, (b) an open position wherein
the cover members extend upwardly from the side walls to uncover
the upwardly facing opening of the vehicle bed and facilitate
access to the interior space thereof, and (c) a storage position
wherein the cover members are retracted downwardly from the open
position into the vehicle bed; at least one motor operatively
connected to the first and second cover members and constructed to
move the cover members at least between the closed and open
positions thereof.
2. A cover assembly according to claim 1, wherein the pair of cover
mounts are slidably mounted to respective first and second side
walls for movement between the open and storage positions.
3. A cover assembly according to claim 2, wherein each of the first
and second cover members include first and second panels with ends
pivotally mounted to one another, the second panels having an
opposing end pivotally mounted to a respective cover mount and the
first panels having an opposing end slidably mounted to track
members to allow the cover members to move with respect to the
track members between the open and closed positions.
4. A cover assembly according to claim 1, wherein the at least one
motor includes a drive cable operatively connected to the cover
members to drive the cover members between the open and closed
positions.
5. A cover assembly for a vehicle bed having at least a rear wall,
opposing first and second side walls extending forwardly from the
rear wall, and a floor, the rear wall, the side walls, and the
floor defining an interior space having an upwardly facing opening,
the cover assembly comprising: first and second cover members; a
pair of cover mounts constructed to pivotally mount the first and
second cover members to the vehicle bed at points spaced
substantially inwardly from lateral outer ends of the cover
members, the cover mounts enabling the first and second cover
members to be pivoted between (a) a closed position wherein the
cover members extend between the side walls to close the upwardly
facing opening of the vehicle bed and inhibit access to the
interior space thereof, and (b) an open position wherein the cover
members extend upwardly from the side walls to uncover the upwardly
facing opening of the vehicle bed and facilitate access to the
interior space thereof, the pivotal mounting of the cover members
at the points spaced substantially inwardly of the lateral outer
edges thereof enabling lateral outer portions of the cover members
to be received within the interior space of the vehicle bed when
the cover members are in the open position thereof; at least one
motor operatively connected to the first and second cover members
and constructed to move the cover members at least between the
closed and open positions thereof.
6. A cover assembly according to claim 5, wherein the pair of cover
mounts includes track portions that extend along respective side
walls that allows the first and second cover members to be movable
into a position generally parallel to a respective side wall of the
vehicle bed.
7. A cover assembly according to claim 5, wherein the at least one
motor includes first and second motors associated with respective
first and second cover members, each motor having a gear that
engages a sector gear provided on each of the first and second
cover members to drive the first and second cover members between
the open and closed positions.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to a cover assembly for a
vehicle bed.
BACKGROUND OF THE INVENTION
[0002] Cover assemblies for vehicle beds are well known in the art.
For example, it is known to provide a cover assembly having one or
more panels that are pivotally connected to one or more side walls
of the vehicle bed for movement between open and closed positions.
In the open position, the one or more panels extend generally
vertically outwardly from the one or more side walls to allow
access to the interior space of the vehicle bed. However, the one
or more panels tend to inhibit the view of the driver if the driver
is to drive the vehicle with the one or more panels in the open
position.
[0003] The present invention provides improvements over known cover
assemblies to improve driver visibility.
SUMMARY OF THE INVENTION
[0004] One aspect of the invention relates to a cover assembly that
can be retracted into the vehicle bed to improve driver visibility.
This aspect of the invention provides a cover assembly for a
vehicle bed having at least a rear wall, opposing first and second
side walls extending forwardly from the rear wall, and a floor. The
rear wall, the side walls, and the floor define an interior space
having an upwardly facing opening. The cover assembly includes
first and second cover members and a pair of cover mounts
constructed to mount the first and second cover members to the
vehicle bed. The cover mounts enable the first and second cover
members to be moved between (a) a closed position wherein the cover
members extend between the side walls to close the upwardly facing
opening of the vehicle bed and inhibit access to the interior space
thereof, (b) an open position wherein the cover members extend
upwardly from the side walls to uncover the upwardly facing opening
of the vehicle bed and facilitate access to the interior space
thereof, and (c) a storage position wherein the cover members are
retracted downwardly from the open position into the vehicle bed.
At least one motor is operatively connected to the first and second
cover members and constructed to move the cover members at least
between the closed and open positions thereof.
[0005] Other aspects, features and advantages of this invention
will become apparent from the following detailed description when
taken in conjunction with the accompanying drawings, which are a
part of this disclosure and which illustrate, by way of example,
the principles of this invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The accompanying drawings facilitate an understanding of the
various embodiments of this invention. In such drawings:
[0007] FIG. 1 is a rear perspective view illustrating a cover
assembly constructed in accordance with an embodiment of the
invention mounted to a vehicle bed, the cover assembly having cover
members in a closed position and cover mounts in an extended
position;
[0008] FIG. 2 is a rear perspective view of the cover assembly
shown in FIG. 1 with the cover members being moved to an open
position and the cover mounts in an extended position;
[0009] FIG. 3 is a rear perspective view of the cover assembly
shown in FIG. 1 with the cover members in the open position and the
cover mounts in an extended position;
[0010] FIG. 3b is an enlarged perspective view illustrating the
cover assembly shown in FIG. 3;
[0011] FIG. 4 is a rear perspective view of the cover assembly
shown in FIG. 1 with the cover members in the open position and the
cover mounts in a retracted position;
[0012] FIG. 5 is a top perspective view of the cover assembly shown
in FIG. 1 with the cover members in a closed position and the cover
mounts in an extended position;
[0013] FIG. 6 is a top perspective view of the cover assembly shown
in FIG. 1 with the cover members being moved to an open position
and the cover mounts in an extended position;
[0014] FIG. 7 is a top perspective view of the cover assembly shown
in FIG. 1 with the cover members in the open position and the cover
mounts in a retracted position;
[0015] FIG. 8 is a top perspective view of the cover assembly shown
in FIG. 1 with the cover members in the open position and the cover
mounts in a retracted position;
[0016] FIG. 9 is a perspective view of another embodiment of the
cover assembly, the cover members of the cover assembly in an open
position;
[0017] FIG. 10 is a cross-sectional view of the cover assembly of
FIG. 9 illustrating a cover member being moved from a closed
position to an open position;
[0018] FIG. 11 is a perspective view of the cover assembly of FIG.
9 illustrating a motor assembly for driving the panels of the cover
assembly between open and closed positions;
[0019] FIG. 12 is a schematic view illustrating the cover members
of the cover assembly of FIG. 9;
[0020] FIG. 13 is a cross-sectional view of the cover assembly of
FIG. 9 illustrating the rotational axis of a cover member;
[0021] FIG. 14 is a cross-sectional view of the cover assembly of
FIG. 9 illustrating the motor assembly for driving the cover
members of the cover assembly between open and closed
positions;
[0022] FIG. 15 is an isolated perspective view of the motor
assembly shown in FIG. 11;
[0023] FIG. 16 is a cross-sectional view of another embodiment of
the cover assembly showing a cover member of the cover assembly in
a closed position; and
[0024] FIG. 17 is a cross-sectional view of the cover assembly
shown in FIG. 16 with the cover member moved to a retracted
position within the interior space of the vehicle bed.
DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
[0025] FIGS. 1-8 illustrate a cover assembly 10 constructed
according to an embodiment of the present invention mounted to a
vehicle bed 12. The vehicle bed 12 is mounted rearwardly of a
vehicle cab 14 of a vehicle 16. As is conventional, a vehicle cab
14 is designed to accommodate passengers, including a driver, and
has the various controls for operating the vehicle 16 (e.g.,
steering wheel, accelerator pedal, etc.). In the embodiment shown,
the vehicle 16 is a pickup truck with the vehicle bed 12, or truck
bed, having front and rear end walls 18, 20, first and second side
walls 22, 24 extending perpendicularly between the front and rear
end walls 18, 20, and a floor 26. The first and second side walls
22, 24, the front and rear end walls 18, 20, and the floor 26
define an interior space 28 having an upwardly facing opening for
transporting objects. The rear end wall 20 may be a pivotally
mounted tailgate for facilitating loading and unloading of the
vehicle bed 12, or it may be fixedly secured in position. For
example FIGS. 1-4 illustrate the rear end wall 20 in an open
position and FIGS. 5-8 illustrate the rear end wall 20 in a closed
position. It is also contemplated that the front end wall 18 may be
a rear wall of the vehicle cab 14. Further, the front end wall 18
may be movably mounted with respect to the floor 26.
[0026] As shown in FIGS. 1-4, the cover assembly 10 comprises a
pair of cover mounts 30, 32, first and second transverse track
members 34, 36, first and second cover members 38, 40, and a motor
assembly 42.
[0027] The first and second cover mounts 30, 32 are slidably
mounted to respective first and second side walls 22, 24 of the
vehicle bed 12 for vertical movement between an open or extended
position (FIGS. 1-3) and a storage or retracted position (FIG. 4)
with respect to the vehicle bed 12, as will be further discussed.
The first and second track members 34, 36 extend transversely
between the first and second cover mounts 30, 32. In the
illustrated embodiment, the first and second cover mounts 30, 32
and the first and second track members 34, 36 form a support frame
44 that is vertically movable between extended and retracted
positions with respect to the vehicle bed 12. The cover members 38,
40 are movably mounted to the support frame 44 for movement between
the open position (FIG. 3) and a closed position (FIG. 1) with
respect to the vehicle bed 12.
[0028] Specifically, each cover member 38, 40 includes first and
second panels 46, 48 that are pivotably mounted to one another by
hinges 47 (FIG. 3b), for example. The second panels 48 of the cover
members 38, 40 are pivotably mounted to respective first and second
cover mounts 30, 32 by hinges 50, for example. Further, the first
panels 46 of the cover members 38, 40 include guide members 52
secured thereto. The guide members 52 of each first panel 46 are
slidably mounted on respective first and second track members 34,
36. The guide members 52 may comprise rolling members such that the
first panels 46 may roll along the first and second track members
34, 36. As a result, the cover members 38, 40 are moveably arranged
on the support frame 44 for movement in opposing opening and
closing directions along the first and second track members 34, 36,
respectively.
[0029] Specifically, due to the pivotal connection of the first and
second panels 46, 48, movement of the first panels of each cover
member 38, 40 in the opening direction along the first and second
track members 34, 36 towards a respective side wall 22, 24 causes
the first and second panels 46, 48 of each cover member 38, 40 to
fold in an accordion-like manner towards a respective side wall 22,
24 (much like a bi-fold door). That is, as the first panels 46 of
each cover member 38, 40 move towards a respective side wall 22,
24, the first panels 46 pivot upwardly about the axis of the guide
members 52 which pivots the second panels 48 upwardly about the
axis of the hinges 50. Thus, the first panels 46 of each cover
member 38, 40 push on respective second panels 48 to fold the first
and second panels 46, 48 about the axis of the hinge 47, as shown
in FIGS. 2 and 6. Continued movement of the first panels 46 in the
opening direction moves the first panels 46 adjacent respective
second panels 48 such that the first and second panels 46, 48
extend generally vertically upwardly from a respective side wall
22, 24, which is the open position of the cover members 38, 40, as
shown in FIGS. 3 and 7. This uncovers the upwardly facing opening
of the vehicle bed 12 and facilitates access to the interior space
28 thereof.
[0030] Likewise, movement of the first panels 46 of each cover
member 38, 40 towards one another in the closing direction along
the first and second track members 34, 36 causes the first panels
46 to pull respective second panels 48 and hence move the first and
second panels 46, 48 into covering relation to the interior space
28 of the vehicle bed 12. In the closed position, the cover members
38, 40 extend between the side walls 22, 24 and engage one another
to close the upwardly facing opening of the vehicle bed 12 and
inhibit access to the interior space 28 thereof, as shown in FIGS.
1 and 5.
[0031] As best shown in FIG. 2, the motor assembly 42 is
operatively connected to the first panels 46 of each cover member
38, 40. The motor assembly 42 is activated to selectively move the
first panels 46 and hence the second panels 48 in respective
opening and closing directions. Specifically, the motor assembly 42
is operable to move the cover members 38, 40 between a fully closed
position wherein the cover members 38, 40 are positioned in fully
covering relation with respect to the interior space 28 of the
vehicle bed 12, and a fully open position wherein the cover members
38, 40 are fully collapsed to permit substantial full access to the
interior space 28 of the vehicle bed 12. The motor assembly 42 may
be operable to move the cover members 38, 40 to at least one
intermediate position wherein the cover members 38, 40 are
positioned in partial covering relation with respect to the
interior space 28 of the vehicle bed 12, thereby covering a portion
of the interior space 28 of a vehicle bed 12, and permitting access
to another portion of the interior space 28 of the vehicle bed
12.
[0032] In the illustrated embodiment, the motor assembly 42
comprises a pair of motors 54, 56. Each motor 54, 56 is provided
adjacent a respective track member 34, 36. Drive cables 58, 60 are
operatively connected to respective motors 54, 56 and extend
longitudinally through the respective track members 34, 36 such
that the drive cables 58, 60 can be operatively connected to
respective guide members 52 of the first panels 46, as best shown
in FIG. 2. Thus, the motors 54, 56 drive the respective cables 58,
60 in opening and closing directions to thereby move the guide
members 52 and first panels 46 connected thereto in opening and
closing directions. That is, the motors 54, 56 are operative
connected to the first and second cover members 38, 40 and
constructed to move the cover members 38, 40 at least between the
open and closed positions thereof. The motors 54, 56 may be
activated by a remote control device, a manual switch, or an
automatic one-touch switch proximate the vehicle bed 12 or the
vehicle cab 14. The motors 54, 56 may include an electronic brake
to hold the cover members 38, 40 in the open position, for example.
Alternatively, the motor assembly 42 may comprise a single motor to
move the cover members 38, 40 between open and closed
positions.
[0033] As shown in FIGS. 1-3, the support frame 44 is in the
extended position, e.g., positioned vertically outwardly of the
interior space 28 of the vehicle bed 12, to allow the cover members
38, 40 to be moved into and out of covering relation with respect
to the interior space 28 of the vehicle bed 12. When the cover
members 38, 40 are in the open position, as shown in FIG. 3, the
support frame 44 may be moved vertically downwardly to the storage
or retracted position, as shown in FIGS. 4 and 8, within the
interior space 28 of the vehicle bed 12 to retract the upwardly
extending cover members 38, 40 downwardly from the open position
into generally parallel relation to the side walls 22, 24 of the
vehicle bed 12. Thus, the cover members 38, 40 are positioned
within the interior space 28 of the vehicle bed 12 for storage
purposes. Moreover, moving the vertically upwardly extending cover
members 38, 40 to a position within the interior space 28 of the
vehicle bed 12 improves driver visibility.
[0034] That is, the cover members 38, 40 move within the interior
space 28 of the vehicle bed 12 such that the cover members 38, 40
extend upwardly about as high as the first and second side walls
22, 24 (FIGS. 4 and 8). The cover mounts 30, 32 are slidably
mounted to respective track structures that are provided on each of
the side walls 22, 24 to allow movement of the support frame 44
between the extended and retracted positions. The support frame 44
may be moved manually between the extended and retracted positions
or may be operatively connected to a motor that may be activated to
control movement of the support frame 44.
[0035] As shown in FIG. 4, the track members 34, 36 may be movably
mounted with respect to the cover mounts 30, 32 such that the track
members 34, 36 may be pivoted to a position adjacent the cover
mounts 30, 32 after the support frame 44 has been moved to the
retracted position. As a result, the track members 34, 36 do not
inhibit access to the interior space 28 of the vehicle bed 12 for
loading/unloading purposes.
[0036] Weather strip seals may be positioned between the support
frame 44 and the cover members 38, 40 to prevent the intrusion of
foreign matter, e.g., water, into the interior space 28 of the
vehicle bed 12. Also, weather strip seals may be positioned between
adjacent panels of the cover members 38, 40. For example, a weather
strip seal may be secured to an end of one of the first panels 46
such that the weather strip seal is positioned between the first
panels 46 of respective cover members 38, 40 when the cover members
38, 40 are moved to the closed position so as to prevent water, for
example, from entering the vehicle bed 12. As shown in FIG. 3b, a
weather strip seal 62 extends along the edges of the first and
second panels 46, 48 such that the weather strip seal 62 can be
positioned between the first and second panels 46, 48 of each cover
member 38, 40 when the cover members 38, 40 are moved to the closed
position.
[0037] In the illustrated embodiment, the cover mounts 30, 32 are
operatively connected to the track members 34, 36 to form a support
frame 44 that is moveable between extended and storage positions.
However, the cover mounts 30, 32 may be structured to move relative
to the track members 34, 36 between extended and storage positions.
In this embodiment, the track members 34, 36 would remain in an
extended position. Alternatively, the cover mounts 30, 32 may be in
the form of a track portion provided adjacent respective side walls
22, 24 of the vehicle bed 12 to enable the cover members 38, 40 to
move between extended and storage positions. Thus, the cover mounts
30, 32 may have any suitable structure to enable the cover members
38, 40 to be moved between an open position, a closed position, and
a storage or retracted position.
[0038] Another embodiment of a cover assembly, indicated as 210, is
illustrated in FIGS. 9-15. In this embodiment, the cover assembly
210 includes cover members in the form of first and second panels
246, 248 that are pivotably mounted adjacent respective side walls
22, 24 of the vehicle bed 12 for pivotal movement between an open
position (FIGS. 9 and 11) and a closed position (FIGS. 10, 13, and
14). As shown in FIG. 10, the panels 246, 248 are pivotally mounted
to a respective cover mount 244 provided on the wheel well of the
vehicle bed. The cover mounts 244 pivotally mount respective panels
246, 248 to the vehicle bed 12 at points substantially inwardly
from lateral outer ends of the panels 246, 248, as will be further
discussed. In the open position, the first and second panels 246,
248 extend generally vertically upwardly from respective side walls
22, 24 to uncover the upwardly facing opening of the vehicle bed 12
and facilitate access to the interior space 28 thereof. In the
closed position, the first and second panels 246, 248 extend
between the side walls 22, 24 and engage one another to close the
upwardly facing opening of the vehicle bed 12 and inhibit access to
the interior space 28 of the vehicle bed 12.
[0039] As shown in FIGS. 11 and 14-15, a motor assembly 242 is
operable to move the first and second panels 246, 248 between the
open and closed positions. In the illustrated embodiment, the motor
assembly 242 comprises a pair of motors 254 (only one of the motors
being visible) operatively connected to a respective panel 246,
248. Each motor 254 includes a gear 258 that engages a sector gear
260 provided on each of the panels 246, 248 to drive the panels
246, 248 between the open and closed positions. Specifically, each
panel 246, 248 includes an elongated shaft 264 secured thereto by
support members 266. The sector gear 260 is rigidly secured to the
shaft 264 and is positioned into engagement with the gear 258 of
the motor 254. As a result, rotation of the motor gear 258 causes
corresponding rotation of the sector gear 260 which in turn moves
the respective panel 246, 248 between open and closed positions.
The motor 254 may include an electronic brake to hold the
respective panel 246, 248 in the open position, for example.
[0040] As shown in FIGS. 10, 13, and 14, the rotary axis 270, e.g.
the axis of the shaft 264, is positioned inwardly from the lateral
outer edge of the panel 246, 248. As a result, when the panels 246,
248 are pivoted to the open position, a portion of the panel 246,
248 is positioned within the interior space 28 of the vehicle bed
12. That is, the pivotal mounting of the panels 246, 248 at the
points spaced substantially inwardly of the lateral outer edges
thereof enable the lateral outer portions of the panels 246, 248 to
be received within the interior space 28 of the vehicle bed 12 when
the panels 246, 248 are in the open position thereof. Thus, the
height H of the panel 246, 248 that extends outwardly from the
respective side wall 22, 24 when it is in an open position is less
than the overall height of the panel 246, 248, as shown in FIG. 10.
By having a portion of the panel 246, 248 positioned with the
interior space 28 of the vehicle bed 12, driver visibility is
increased.
[0041] FIGS. 16 and 17 illustrate another embodiment of the cover
assembly in which the panels 246, 248 may be fully retracted into
the interior space 28 of vehicle bed 12 to improve driver
visibility. Specifically, the panels 246, 248 may be operatively
connected to a track portion 272 provided adjacent respective side
walls 22, 24 such that after the panels 246, 248 have been moved to
the open position, the panels 246, 248 may be moved generally
vertically inwardly along respective track portions 272 into the
interior space 28 of the vehicle bed 12.
[0042] Weather strip seals may be positioned between the panels
246, 248 and the walls 18, 20, 22, 24 of the vehicle bed 12 to
prevent the intrusion of foreign matter, e.g., water, into the
interior space 28 of the vehicle bed 12. A weather strip seal may
be secured to an end of one of the first and second panels 246, 248
such that the weather strip seal is positioned between the first
and second panels 246, 248 when the panels 246, 248 are moved to
the closed position so as to prevent water, for example, from
entering the vehicle bed 12. As shown in FIG. 12, an extension 274
may be provided on one of the panels, e.g., the second panel 248,
that is structured to support a weather strip seal 276. The other
of the panels, e.g., the first panel 246, would rest on the
extension 274 when the panels 246, 248 are in the closed position
with the seal 276 positioned between the extension 274 and the
first panel 246 to prevent the intrusion of water, for example,
into the vehicle bed 12. The extension 274 may also function as a
gutter to direct collected water, for example, away from the
vehicle bed 12.
[0043] It can thus be appreciated that the aspects of the present
invention have been fully and effectively accomplished. The
foregoing specific embodiments have been provided to illustrate the
structural and functional principles of the present invention, and
are not intended to be limiting. To the contrary, the present
invention is intended to encompass all modifications, alterations
and substitutions within the spirit and scope of the detailed
description.
* * * * *