U.S. patent application number 10/727281 was filed with the patent office on 2004-07-29 for personal care articles comprising batting.
This patent application is currently assigned to The Procter & Gamble Company. Invention is credited to Lorenzi, Marc Paul, Smith, Edward Dewey III, Wassell, Karen Joanne.
Application Number | 20040147189 10/727281 |
Document ID | / |
Family ID | 26844264 |
Filed Date | 2004-07-29 |
United States Patent
Application |
20040147189 |
Kind Code |
A1 |
Smith, Edward Dewey III ; et
al. |
July 29, 2004 |
Personal care articles comprising batting
Abstract
The present invention relates to a substantially dry, disposable
personal care article containing a substantially dry, disposable,
multilayered personal care article suitable for cleansing, the
article contains a water insoluble substrate containing a batting
layer comprising a composite material; a nonwoven layer which is
disposed adjacent to said batting layer; and a cleansing component
disposed adjacent to said water insoluble substrate, wherein said
component contains from about 10% to about 1000%, by weight of the
water insoluble substrate, of a lathering surfactant. The present
invention further relates to a substantially dry, disposable
multilayered personal care article suitable for conditioning
wherein the above-described article comprises a therapeutic benefit
component, disposed adjacent to said water insoluble substrate,
wherein said component comprises from about 10% to about 1000%, by
weight of the water insoluble substrate, of a therapeutic benefit
component in addition to or in lieu of the cleansing component.
Inventors: |
Smith, Edward Dewey III;
(Mason, OH) ; Wassell, Karen Joanne; (Surrey,
GB) ; Lorenzi, Marc Paul; (Surrey, GB) |
Correspondence
Address: |
THE PROCTER & GAMBLE COMPANY
INTELLECTUAL PROPERTY DIVISION
WINTON HILL TECHNICAL CENTER - BOX 161
6110 CENTER HILL AVENUE
CINCINNATI
OH
45224
US
|
Assignee: |
The Procter & Gamble
Company
|
Family ID: |
26844264 |
Appl. No.: |
10/727281 |
Filed: |
December 3, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10727281 |
Dec 3, 2003 |
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10677868 |
Oct 2, 2003 |
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10677868 |
Oct 2, 2003 |
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09443196 |
Nov 19, 1999 |
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60146746 |
Aug 2, 1999 |
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Current U.S.
Class: |
442/121 ;
442/123; 442/370; 442/389; 442/394 |
Current CPC
Class: |
Y10T 442/2861 20150401;
Y10T 428/2481 20150115; Y10T 442/2918 20150401; B32B 5/18 20130101;
Y10T 442/2525 20150401; A45D 2200/1018 20130101; B32B 2307/73
20130101; D04H 1/4374 20130101; Y10T 442/2508 20150401; Y10T
442/647 20150401; Y10T 442/659 20150401; B32B 2307/726 20130101;
Y10T 442/641 20150401; B32B 2305/20 20130101; Y10T 442/291
20150401; B32B 5/26 20130101; Y10T 442/668 20150401; B32B 2307/724
20130101; A45D 40/00 20130101; B32B 2555/00 20130101; Y10T 442/674
20150401; B32B 7/05 20190101; Y10T 428/24826 20150115 |
Class at
Publication: |
442/121 ;
442/123; 442/370; 442/394; 442/389 |
International
Class: |
B32B 027/04; B32B
005/02; B32B 005/18; B32B 005/06 |
Claims
What is claimed is:
1. A substantially dry, disposable, multilayered personal care
article suitable for cleansing, said article comprising: a) a water
insoluble substrate comprising: i) a batting layer comprising a
composite material; ii) a nonwoven layer which is disposed adjacent
to said batting layer; and b) a cleansing component disposed
adjacent to said water insoluble substrate, wherein said component
comprises from about 10% to about 1000%, by weight of the water
insoluble substrate, of a lathering surfactant.
2. The article of claim 1 wherein said batting layer comprises
fibers having a cross section thickness of from about 0.5 microns
to about 150 microns.
3. The article of claim 1 wherein said batting layer comprises
multicomponent fibers.
4. The article of claim 3 wherein said multicomponent fibers are
bicomponent fibers in a core sheath arrangement.
5. The article of claim 1 wherein said batting layer composite
material is selected from the group consisting of fibrous
nonwovens, sponges, foams, reticulated foams, polymeric nets,
scrims, vacuum-formed laminates, formed films, formed film
composite material and combinations thereof.
6. The article of claim 5 wherein said batting layer composite
material is a formed film composite comprising at least one formed
film and at least one nonwoven.
7. The article of claim 1 wherein said batting layer composite
material comprises two or more plies superimposed physically.
8. The article of claim 7 wherein said two or more plies joined
together continuously.
9. The article of claim 1 wherein said batting composite material
has a density between 0.00005 gm/cm.sup.3 and 0.10 gm/cm.sup.3.
10. The article of claim 1 wherein said batting composite layer has
a thickness of from about 0.04 to 2 inches.
11. The article of claim 1 wherein said nonwoven layer comprises
materials selected from the group consisting of cellulosic
nonwovens, non-lofty nonwovens, formed films, non-lofty battings,
foams, sponges, reticulated foams, vacuum-formed laminates, scrims,
polymeric nets, and combinations thereof.
12. The article of claim 1 wherein said nonwoven layer is
apertured.
13. The article of claim 12 wherein said apertures have a diameter
of from about 0.5 to about 5 mm.
14. The article of claim 1 wherein said nonwoven layer comprises a
composite material comprising additional layers.
15. The article of claim 14 wherein said nonwoven layer composite
material comprises formed films.
16. The article of claim 1 wherein said batting layer and said
nonwoven layer are bonded to form a single composite layer
comprising a first side and a second side.
17. The article of claim 16 wherein the bonding is selected from
the group consisting of spot bonding, continuous joining, in a
discontinuous pattern, bonding at the external edges, bonding at
discrete loci or combinations thereof.
18. The article of claim 16 wherein said first side and said second
side having different textures.
19. The article of claim 1 further comprising one or more
additional layers wherein said layers are attached to said batting
and said nonwoven layers.
20. The article of claim 19 wherein said one or more additional
layers having a thickness of at least one millimeter.
21. The article of claim 1 wherein said cleansing component is
disposed between said batting layer and said nonwoven layer of said
water insoluble substrate.
22. The article of claim 1 wherein said cleansing component is
impregnated into and/or onto said batting layer and/or said
nonwoven layer of said water insoluble substrate.
23. The article of claim 1 wherein said lathering surfactant is
selected from the group consisting of anionic lathering
surfactants, cationic lathering surfactants, nonionic lathering
surfactants, amphoteric lathering surfactants, and combinations
thereof.
24. The article of claim 23, said lathering surfactants are
selected from the group consisting of anionic lathering surfactants
selected from the group consisting of ammonium lauroyl sarcosinate,
sodium trideceth sulfate, sodium lauroyl sarcosinate, ammonium
laureth sulfate, sodium laureth sulfate, ammonium cocoyl
isethionate, sodium cocoyl isethionate, sodium lauroyl isethionate,
sodium cetyl sulfate, sodium monolauryl phospate, sodium
cocoglyceryl ether sulfonate, sodium C.sub.9-C.sub.22 soap, and
combinations thereof; nonionic lathering surfactants selected from
the group consisting of lauramine oxide, cocoamine oxide, decyl
polyglucose, lauryl polyglucose, sucrose cocoate, C12-14
glucosamides, sucrose laurate, and combinations thereof; cationic
lathering surfactants selected from the group consisting of fatty
amines, di-fatty quaternary amines, tri-fatty quaternary amines,
imidazolinium quaternary amines, and combinations thereof;
amphoteric lathering surfactants selected from the group consisting
of disodium lauroamphodiacetate, sodium lauroamphoacetate, cetyl
dimethyl betaine, cocoamidopropyl betaine, cocoamidopropyl hydroxy
sultaine, and combinations thereof.
25. A substantially dry, disposable, multilayered personal care
article suitable for cleansing, said article comprising: a) a water
insoluble substrate comprising: i) a batting layer comprising a
composite material comprising a nonwoven layer; and b) a cleansing
component disposed adjacent to said water insoluble substrate,
wherein said component comprises from about 10% to about 1000%, by
weight of the water insoluble substrate, of a lathering
surfactant.
26. A method of cleansing the skin and hair which comprise the
steps of: a) wetting the article of claim 1; and b) contacting the
skin or hair with the wetted article.
27. A substantially dry, disposable personal care article suitable
for conditioning, said article comprising: a) a water insoluble
substrate comprising: 1) a batting layer comprising a composite
material; and 2) a nonwoven layer which is disposed adjacent to
said batting layer; and b) a therapeutic benefit component,
disposed adjacent to said water insoluble substrate, wherein said
component comprises from about 10% to about 1000%, by weight of the
water insoluble substrate, of a therapeutic benefit agent.
28. The article of claim 27 wherein the therapeutic benefit agent
is selected from the group consisting of hydrophobic conditioning
agents, hydrophilic conditioning agents, structured conditioning
agents, and combinations thereof.
29. The article of claim 28 wherein said therapeutic benefit agent
is in the form of an emulsion.
30. The article of claim 29 wherein said emulsion is a water-in-oil
emulsions.
31. The article of claim 27 wherein said therapeutic benefit agent
is in the form of a coacervate-forming composition.
32. A method of conditioning the skin and hair which comprise the
steps of: a) wetting the article of claim 27; and b) contacting the
skin or hair with the wetted article.
33. A substantially dry, disposable personal care article suitable
for both cleansing and conditioning, said article comprising: a) a
water insoluble substrate comprising: 1) a batting layer comprising
a composite material; and 2) a nonwoven layer which is disposed
adjacent to said batting layer; b) a cleansing component disposed
adjacent to said batting layer, wherein said component comprises
from about 10% to about 1000%, by weight of the water insoluble
substrate, of a lathering surfactant; and c) a therapeutic benefit
component, disposed adjacent to said water insoluble substrate,
wherein said component comprises from about 10% to about 1000%, by
weight of the water insoluble substrate, of a therapeutic benefit
agent.
34. A method of cleansing and condition skin and hair, said method
comprising the steps of: a) wetting the article of claim 33; b)
contacting the skin or hair with the wetted article.
35. A personal care kit comprising the article of claim 1 and an
additional article which comprises a substrate and a therapeutic
benefit component.
36. A personal care kit comprising the article of claim 27 and an
additional article which comprises a substrate.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of application Ser. No.
10/677,868, filed Oct. 2, 2003, which is a continuation of
application Ser. No. 09/443,196, filed Nov. 19, 1999, and claims
the benefit of U.S. provisional patent application Serial No.
60/146,746, filed on Aug. 2, 1999 in the names of Smith et al.
TECHNICAL FIELD
[0002] The present invention relates to disposable, personal care
articles suitable for cleansing and/or therapeutically treating the
skin, hair and any other sites in need of such treatment. These
articles each comprise a water insoluble substrate having a
non-scouring, lofty, low-density batting layer comprising synthetic
fibers and a non-lofty, fluid-permeable nonwoven layer disposed
adjacent to the batting layer; and either a cleansing component
disposed adjacent to the water insoluble substrate, wherein the
cleansing component comprises from about 10% to about 1000%, by
weight of the water insoluble substrate, of a lathering surfactant
or a therapeutic benefit component which comprises from about 10%
to about 1000%, by weight of the water insoluble substrate, of a
therapeutic benefit agent or both. Consumers use the articles by
wetting them with water and rubbing them on the area to be cleansed
and/or therapeutically treated (e.g. conditioned).
[0003] The invention also encompasses methods for cleansing and/or
conditioning the skin and hair using the articles of the present
invention.
BACKGROUND OF THE INVENTION
[0004] Personal care products, particularly cleansing and
conditioning products, have traditionally been marketed in a
variety of forms such as bar soaps, creams, lotions, and gels.
Typically, these products have attempted to satisfy a number of
criteria to be acceptable to consumers. These criteria include
cleansing effectiveness, skin feel, mildness to skin, hair, and
ocular mucosae, and lather volume. Ideal personal cleansers should
gently cleanse the skin or hair, cause little or no irritation, and
should not leave the skin or hair with a heavy buildup or overly
dry when used frequently.
[0005] It is also highly desirable to deliver such cleansing and
conditioning benefits from a disposable product. Disposable
products are convenient because they obviate the need to carry or
store cumbersome bottles, bars, jars, tubes, and other forms of
clutter including cleansing products and other products capable of
providing therapeutic or aesthetic benefits. Disposable products
are also a more sanitary alternative to the use of a sponge,
washcloth, or other cleansing implement intended for extensive
reuse, because such implements can develop bacterial growth,
unpleasant odors, and other undesirable characteristics related to
repeated use.
[0006] The articles of the present invention surprisingly provide
effective cleansing and/or therapeutic benefits to the skin and
hair in a convenient, inexpensive, and sanitary manner. The present
invention provides the convenience of not needing to carry, store,
or use a separate implement (such as a washcloth or sponge), a
cleanser and/or a therapeutic benefit product. These articles are
convenient to use because they are in the form of either a single,
disposable personal care article or multiple disposable articles
useful for cleansing as well as application of a therapeutic or
aesthetic benefit agent. Moreover, these articles are suitable for
use within or in conjunction with another personal care implement
that is designed for more extensive use. In this instance, the
articles of the present invention are disposed within or attached
to a separate personal care implement that is not readily
disposable, e.g., a bath towel or washcloth. In addition, the
disposable articles of the present invention may be removeably
attached to a handle or grip suitable for moving the article over
the surface to be cleansed and/or therapeutically treated (e.g.,
conditioned).
[0007] Although in preferred embodiments the articles of the
present invention are suitable for personal care applications, they
may also be useful in a variety of other industries such as the
automotive care, marine vehicle care, household care, animal care,
etc. where surfaces or areas are in need of cleansing and/or
application of a benefit agent, e.g., wax, conditioner, UV
protectant, etc.
[0008] In preferred embodiments of the present invention, the
articles are suitable for personal care applications and are useful
for cleansing and/or conditioning the skin, hair, and similar
keratinous surfaces in need of such treatment. Consumers use these
articles by wetting them with water and rubbing them on the area to
be treated. The article consists of a water insoluble substrate
having a non-scouring, lofty, low-density batting layer comprising
synthetic fibers, a non-lofty, fluid-permeable nonwoven layer; and
either a cleansing component containing a lathering surfactant or a
therapeutic benefit component or both. Without being limited by
theory, it is believed that the batting layer of the substrate,
particularly, enhances lathering (where applicable) which in turn
increases cleansing and exfoliation, and optimizes delivery and
deposition of a therapeutic or aesthetic benefit agent that might
be contained within the article.
SUMMARY OF THE INVENTION
[0009] The present invention relates to a substantially dry,
disposable personal care article suitable for cleansing wherein the
article comprises:
[0010] A substantially dry, disposable, multilayered personal care
article suitable for cleansing, said article comprising:
[0011] a) a water insoluble substrate comprising:
[0012] 1) a batting layer comprising a composite material;
[0013] 2) a nonwoven layer which is disposed adjacent to said
batting layer; and
[0014] b) a cleansing component disposed adjacent to said water
insoluble substrate, wherein said component comprises from about
10% to about 1000%, by weight of the water insoluble substrate, of
a lathering surfactant.
[0015] The present invention further relates to a substantially
dry, disposable multilayered personal care article suitable for
conditioning wherein the article comprises:
[0016] a) a water insoluble substrate comprising:
[0017] 1) a batting layer comprising a composite material; and
[0018] 2) a nonwoven layer which is disposed adjacent to said
batting layer; and
[0019] b) a therapeutic benefit component, disposed adjacent to
said water insoluble substrate, wherein said component comprises
from about 10% to about 1000%, by weight of the water insoluble
substrate, of a therapeutic benefit agent.
[0020] In another embodiment, the present invention further relates
to a substantially dry, disposable multilayered personal care
article suitable for cleansing and conditioning wherein the article
comprises:
[0021] a) a water insoluble substrate comprising:
[0022] 1) a batting layer comprising a composite material; and
[0023] 2) a nonwoven layer which is disposed adjacent to said
batting layer;
[0024] b) a cleansing component disposed adjacent to said batting
layer, wherein said component comprises from about 10% to about
1000%, by weight of the water insoluble substrate, of a lathering
surfactant; and
[0025] c) a therapeutic benefit component, disposed adjacent to
said water insoluble substrate, wherein said component comprises
from about 10% to about 1000%, by weight of the water insoluble
substrate, of a therapeutic benefit agent.
[0026] In another embodiment, the present invention further relates
to a substantially dry, disposable, multilayered personal care
article suitable for cleansing, said article comprising:
[0027] a) a water insoluble substrate comprising:
[0028] i) a batting layer comprising a composite material
comprising a nonwoven layer; and
[0029] b) a cleansing component disposed adjacent to said water
insoluble substrate, wherein said component comprises from about
10% to about 1000%, by weight of the water insoluble substrate, of
a lathering surfactant.
[0030] The present invention also relates to a method of cleansing
and/or conditioning the skin and hair which comprises the steps of:
a) wetting such articles with water and b) contacting the skin or
hair with the wetted articles.
[0031] All percentages and ratios used herein, unless otherwise
indicated, are by weight and all measurements made are at
25.degree. C., unless otherwise designated. The invention hereof
can comprise, consist of, or consist essentially of, the essential
as well as optional ingredients and components described
therein.
[0032] In the description of the invention various embodiments
and/or individual features are disclosed. As will be apparent for
the skilled practitioner all combinations of such embodiments and
features are possible and can result in preferred executions of the
invention.
DETAILED DESCRIPTION OF THE INVENTION
[0033] As used herein, "disposable" is used in its ordinary sense
to mean an article that is disposed or discarded after a limited
number of usage events, preferably less than 25, more preferably
less than about 10, and most preferably less than about 2 entire
usage events.
[0034] As used herein, "substantially dry" means that the articles
of the present invention exhibit a Moisture Retention of less than
about 0.95 gms, preferably less than about 0.75 gms, even more
preferably, less than about 0.5 gms, even more preferably less than
about 0.25 gms, even still more preferably less than about 0.15
gms, and most preferably, less than about 0.1 gms. The
determination of the Moisture Retention is discussed later.
[0035] The personal care articles of the present invention comprise
the following essential components.
[0036] Water Insoluble Substrate
[0037] The articles of the present invention comprise a water
insoluble substrate which further comprises at least two layers,
namely a non-scouring, lofty, low-density batting layer and a
non-lofty, fluid-permeable nonwoven layer. As used herein,
"non-scouring" means that the layer exhibits an Abrasive Value of
greater than about 15, preferably greater than about 30, more
preferably greater than about 50, even more preferably greater than
about 70, and most preferably greater than about 80 as determined
by the Abrasiveness Value Methodology described below. Preferably,
the substrate layers are soft yet invigorating to the skin of the
consumer when used. In any case, however, the batting layer and the
nonwoven layer are each defined as having both an interior and
exterior surface. In both cases, the interior surfaces of the
layers are those which face the inside or innermost portion of the
article of the present invention whereas the exterior surfaces of
the layers are those which face the outside or outermost portion of
the article. Generally, the orientation of the articles of the
present invention may be defined such that the nonwoven layer is
closer to the side of the article suitable for gripping (i.e., the
gripping side) while the batting layer is closer to the side of the
article to be contacted with the area to be cleansed and/or
therapeutically treated, e.g. the skin/site contact side. Both
sides of the article, however, are suitable for contact with the
skin.
[0038] Without being limited by theory, the water insoluble
substrate enhances cleansing and/or therapeutic treatment. The
substrate can have the same or differing textures on each side such
that the gripping side of the article is the same or a different
texture as the skin/site contact side. The substrate may act as an
efficient lathering and exfoliating implement. By physically coming
into contact with the skin or hair, the substrate significantly
aids in cleansing and removal of dirt, makeup, dead skin, and other
debris. In preferred embodiments, however, the substrate is
non-scouring or nonabrasive to the skin.
[0039] Batting Layer
[0040] The batting layer of the present invention is lofty,
non-scouring, and is of low-density. As used herein, "lofty" means
that the layer has density of from about 0.00005 g/cm.sup.3 to
about 0.1 g/cm.sup.3, preferably from about 0.001 g/cm.sup.3 to
about 0.09 g/cm.sup.3 and a thickness of from about 0.04 inches to
about 2 inches at 5 gms/in.sup.2. Also, as used herein,
"non-scouring" means having an Abrasiveness Value of greater than
about 15, preferably greater than about 30, more preferably great
than about 50, even more preferably greater than about 70, and most
preferably greater than about 80, as defined by the Abrasiveness
Value described below.
[0041] The batting layer preferably comprises synthetic materials.
As used herein, "synthetic" means that the materials are obtained
primarily from various man-made materials or from natural materials
that have been further altered. Suitable synthetic materials
include, but are not limited to, acetate fibers, acrylic fibers,
cellulose ester fibers, modacrylic fibers, polyamide fibers,
polyester fibers, polyolefin fibers, polyvinyl alcohol fibers,
rayon fibers, polyethylene foam, polyurethane foam, and
combinations thereof. Preferred synthetic materials, particularly
fibers, may be selected from the group consisting of nylon fibers,
rayon fibers, polyolefin fibers, polyester fibers, and combinations
thereof. Preferred polyolefin fibers are fibers selected from the
group consisting of polyethylene, polypropylene, polybutylene,
polypentene, and combinations and copolymers thereof. More
preferred polyolefin fibers are fibers selected from the group
consisting of polyethylene, polypropylene, and combinations and
copolymers thereof. Preferred polyester fibers are fibers selected
from the group consisting of polyethylene terephthalate,
polybutylene terephthalate, polycyclohexylenedimethylene
terephthalate, and combinations and copolymers thereof. More
preferred polyester fibers are fibers selected from the group
consisting of polyethylene terephthalate, polybutylene
terephthalate, and combinations and copolymers thereof. Most
preferred synthetic fibers comprise solid staple polyester fibers
that comprise polyethylene terephthalate homopolymers. Suitable
synthetic materials may include solid single component (i.e.,
chemically homogeneous) fibers, multiconstituent fibers (i.e., more
than one type of material making up each fiber), and multicomponent
fibers (i.e., synthetic fibers which comprise two or more distinct
filament types which are somehow intertwined to produce a larger
fiber), and combinations thereof., Preferred fibers include
bicomponent fibers, multiconstituent fibers, and combinations
thereof. Such bicomponent fibers may have a core-sheath
configuration or a side-by-side configuration. In either instance,
the batting layer may comprise either a combination of fibers
comprising the above-listed materials or fibers which themselves
comprise a combination of the above-listed materials.
[0042] For the core-sheath fibers, preferably, the cores comprise
materials selected from the group consisting of polyesters,
polyolefins having a T.sub.g of at least about 10.degree. C. higher
than the sheath material, and combinations thereof. Conversely, the
sheaths of the bicomponent fibers preferably comprise materials
selected from the group consisting of polyolefins having a T.sub.g
of at least about 10.degree. C. lower than the core material,
polyesters polyolefins having a T.sub.g of at least about
10.degree. C. lower than the core material, and combinations
thereof.
[0043] In any instance, side-by side configuration, core-sheath
configuration, or solid single component configuration, the fibers
of the batting layer may exhibit a helical or spiral or crimped
configuration, particularly the bicomponent type fibers.
[0044] The batting layer may also comprise natural fibers. Suitable
natural fibers are described below in the Nonwoven Layer
section.
[0045] Furthermore, the fibers of the batting layer preferably have
an average thickness of from about 0.5 microns to about 150
microns. More preferably, the average thickness of the fibers are
from about 5 microns to about 75 microns. In an even more preferred
embodiment, the average thickness of the fibers are from about 8
microns to about 40 microns. Furthermore, the fibers of the batting
layer may be of varying sizes, i.e., the fibers of the batting
layer may comprise fibers having different average thicknesses.
Also, the cross section of the fibers can be round, flat, oval,
elliptical or otherwise shaped.
[0046] In another embodiment, the batting layer of the present
invention may comprise a composite material, i.e., a material
having one or more plies of the same or different suitable
materials merely superimposed physically, joined together
continuously (e.g., laminated, etc.) or in a discontinuous pattern,
or by bonding at the external edges (or periphery) of the layer
and/or at discrete loci. For instance, the batting layer may
further comprise composite materials selected from the group
consisting of fibrous nonwovens, sponges, foams, reticulated foams,
polymeric nets, scrims, vacuum-formed laminates, formed films and
formed film composite materials. It is preferred that the batting
layer comprise a formed film composite material comprising at least
one formed film and at least one nonwoven wherein the layer is
vacuum formed. A suitable formed film composite material includes,
but is not limited to, a vacuum laminated composite formed film
material formed by combining a carded polypropylene nonwoven having
a basis weight of 30 gsm with a formed film.
[0047] Without being limited by theory, the batting layer is
especially useful as a skin contact side in the personal care
article of the present invention due to its mild exfoliating
properties. Furthermore, the preferred synthetic fibers which make
up the batting layer are largely hydrophobic thus allowing water to
readily flow through the article to reach the cleansing component
and readily flow out from the article to produce a high volume of
flash lather which tapers off during use but which still suffices
through an entire showering or bathing experience.
[0048] Abrasiveness Value Methodology
[0049] The Abrasiveness Value indicates the "non-scouring" property
of the batting layers of the present articles. The batting layers
of the present invention are mildly exfoliating but are not rough
to the skin. Therefore, the Abrasiveness Value determination
involves rubbing the substrate along a test surface using a
mechanical device and then examining the resulting scratch marks
produced on the test surface using different analysis
techniques.
[0050] The following equipment is needed for the methodology.
[0051] 1. Martindale Toothbrush Wear and Abrasion Tester: Model
103, serial nos. 103-1386/2 upwards. Martindale 07-01-88 made by
James H. Heal and Co. Ltd. Textile Testing and QC Equipment. Foot
area: 43.times.44 mm. 1 Kg weight.
[0052] 2. Capped Polystyrene strips 11.times.8 cm. Clear general
purpose polystyrene layer on white High Impact Polystyrene, e. g.,
EMA Model Supplies SS-20201L.
[0053] 3. Substrates to be tested.
[0054] 4. Glossmeter, e.g. Sheen Tri-Microgloss 20-60-85
[0055] Prepare the polystyrene strips for scratching by removing
plastic protective coating from the side to be scratched and
rinsing with ethanol (do not use tissue). Place the strip onto a
non-abrasive surface and allow strip to dry in the air. Then,
attach the polystyrene strip to the base of a Martindale wear
tester with tape along the edges. Align the strip centrally under
the path of the scrubbing device, with the length of the strip in
the direction of movement. Cut a 2.5".times.2.5" substrate sample.
Attach the substrate sample to the scrubbing foot of the Martindale
wear tester, with double sided tape, aligning the machine direction
of the substrate with the direction of travel. Secure the scrubbing
foot assembly into the instrument with the screws supplied. Slot 1
Kg weight on to the top of the scrubbing foot assembly and ensure
the scrubbing foot moves only in one direction (forward and
backwards). Cover the entire Martindale wear tester with a safety
screen. Set the machine to perform 50 cycles in 1 minute and allow
to run. (Frequency=0.833 Hz). Once the machine has stopped take off
the footer assembly and lift the polystyrene strip off the base of
the machine. Label the polystyrene indicating the substrate used
and store in a plastic bag.
[0056] Next, the strips are analyzed. The strips are placed on a
black construction paper background and at least 5 samples of the
same substrate are analyzed to get a reproducible average. The
Glossmeter is placed orthogonally (such that light beam is at right
angles to scratches) and centrally over the scratched side of the
polystyrene strip. A 20.degree. angle is selected and the sample is
measured yielding the Abrasiveness Value. As the Abrasiveness Value
decreases the scratchiness or scouring property of a substrate
increases.
[0057] Nonwoven Layer
[0058] The water insoluble substrate of the present invention
further comprises a nonwoven layer attached to the batting layer.
This nonwoven layer is preferably non-lofty and fluid-permeable. As
used herein, "non-lofty" means having a thickness of from about
0.001 to about 0.05 inches. This nonwoven layer is useful for
engaging or retaining the cleansing component and/or therapeutic
benefit component within the article. Furthermore, the nonwoven
layer may also be suitable for contact with the skin in which case
it is preferred that the layer is soft to the skin.
[0059] Materials suitable for the nonwoven layer are selected from
the group consisting of cellulosic nonwovens, non-lofty nonwovens,
sponges (i.e., both natural and synthetic), formed films, non-lofty
battings, and combinations thereof. Preferably, the nonwoven layer
comprises materials selected from the group consisting of
cellulosic nonwovens, non-lofty nonwovens, formed films, non-lofty
battings, foams, sponges, reticulated foams, vacuum-formed
laminates, scrims, polymeric nets, and combinations thereof. More
preferably, the nonwoven layer comprises materials selected from
the group consisting of cellulosic nonwovens, non-lofty nonwovens,
formed films, non-lofty battings, and combinations thereof. As used
herein, "nonwoven" means that the layer does not comprise fibers
which are woven into a fabric but the layer need not comprise
fibers at all, e.g., formed films, sponges, foams, scrims, etc.
When the layer comprises fiber, the fibers can either be random
(i.e., randomly aligned) or they can be carded (i.e., combed to be
oriented in primarily one direction). Furthermore, the nonwoven
layer can be a composite material composed of a combination of
additional layers, i.e., plies, of random and carded fibers.
[0060] In a preferred embodiment, the nonwoven layer is apertured.
The apertures in the nonwoven layer of the water insoluble
substrate will generally range in average diameter between about
0.5 mm and 5 mm. More preferably, the apertures will range in size
between about 1 mm to 4 mm in average diameter. Preferably, no more
than about 10% of the apertures in the nonwoven layer of the
substrate will fall outside these size ranges. More preferably, no
more than about 5% of the apertures in the nonwoven layer will fall
outside these size ranges. For apertures which are not circular in
shape, the "diameter" of the aperture refers to the diameter of a
circular opening having the same surface area as the opening of the
non-circular shaped aperture.
[0061] Within the nonwoven layer, the apertures will generally
occur at a frequency of from about 0.5 to 12 apertures per straight
linear centimeter. More preferably, the apertures in the surface of
the layer will occur at a frequency of from about 1.5 to 6
apertures per straight linear centimeter.
[0062] The apertures must at least be placed within the nonwoven
layer. Such apertures need not protrude completely through one
surface of the nonwoven layer to the other. They, however, may do
so. Additionally, apertures may or may not be placed in the batting
layer of the substrate such that the article is apertured through
it's entire volume.
[0063] Apertures may be formed in the nonwoven layer of the water
insoluble substrate as such a substrate, or layer thereof, is being
formed or fabricated. Alternatively, apertures may be formed in the
nonwoven layer after the substrate comprising the layer has been
completely formed.
[0064] The nonwoven layer may comprise a variety of both natural
and synthetic fibers or materials. As used herein, "natural" means
that the materials are derived from plants, animals, insects or
byproducts of plants, animals, and insects. The conventional base
starting material is usually a fibrous web comprising any of the
common synthetic or natural textile-length fibers, or combinations
thereof.
[0065] Nonlimiting examples of natural materials useful in the
present invention include, but are not limited to, silk fibers,
keratin fibers and cellulosic fibers. Nonlimiting examples of
keratin fibers include those selected from the group consisting of
wool fibers, camel hair fibers, and the like. Nonlimiting examples
of cellulosic fibers include those selected from the group
consisting of wood pulp fibers, cotton fibers, hemp fibers, jute
fibers, flax fibers, and combinations thereof. Cellulosic fiber
materials are preferred in the present invention.
[0066] Nonlimiting examples of synthetic materials useful in the
present invention include those selected from the group consisting
of acetate fibers, acrylic fibers, cellulose ester fibers,
modacrylic fibers, polyamide fibers, polyester fibers, polyolefin
fibers, polyvinyl alcohol fibers, rayon fibers, polyethylene foam,
polyurethane foam, and combinations thereof. Examples of suitable
synthetic materials include acrylics such as acrilan, creslan, and
the acrylonitrile-based fiber, orlon; cellulose ester fibers such
as cellulose acetate, arnel, and acele; polyamides such as nylons
(e.g., nylon 6, nylon 66, nylon 610, and the like); polyesters such
as fortrel, kodel, and the polyethylene terephthalate fiber,
polybutylene terephalate fiber, dacron; polyolefins such as
polypropylene, polyethylene; polyvinyl acetate fibers; polyurethane
foams and combinations thereof. These and other suitable fibers and
the nonwovens prepared therefrom are generally described in Riedel,
"Nonwoven Bonding Methods and Materials," Nonwoven World (1987);
The Encyclopedia Americana, vol. 11, pp. 147-153, and vol. 26, pp.
566-581 (1984); U.S. Pat. No. 4,891,227, to Thaman et al., issued
Jan. 2, 1990; and U.S. Pat. No. 4,891,228, each of which is
incorporated by reference herein in its entirety. Additionally, any
synthetic materials mentioned above as suitable for inclusion in
the batting layer may also be included in the nonwoven layer.
[0067] Nonwovens made from natural materials consist of webs or
sheets most commonly formed on a fine wire screen from a liquid
suspension of the fibers. See C. A. Hampel et al., The Encyclopedia
of Chemistry, third edition, 1973, pp. 793-795 (1973); The
Encyclopedia Americana, vol. 21, pp. 376-383 (1984); and G. A.
Smook, Handbook of Pulp and Paper Technologies, Technical
Association for the Pulp and Paper Industry (1986); which are
incorporated by reference herein in their entirety.
[0068] Natural material nonwovens useful in the present invention
may be obtained from a wide variety of commercial sources.
Nonlimiting examples of suitable commercially available paper
layers useful herein include Airtex.RTM., an embossed airlaid
cellulosic layer having a base weight of about 71 gsy, available
from James River, Green Bay, Wis.; and Walkisoft.RTM., an embossed
airlaid cellulosic having a base weight of about 75 gsy, available
from Walkisoft U.S.A., Mount Holly, N.C.
[0069] Additional suitable nonwoven materials include, but are not
limited to, those disclosed in U.S. Pat. Nos. 4,447,294, issued to
Osborn on May 8, 1984; U.S. Pat. No. 4,603,176 issued to Bjorkquist
on Jul. 29, 1986; U.S. Pat. No. 4,981,557 issued to Bjorkquist on
Jan. 1, 1991; U.S. Pat. No. 5,085,736 issued to Bjorkquist on Feb.
4, 1992; U.S. Pat. No. 5,138,002 issued to Bjorkquist on Aug. 8,
1992; U.S. Pat. No. 5,262,007 issued to Phan et al. on Nov. 16,
1993; U.S. Pat. No. 5,264,082, issued to Phan et al. on Nov. 23,
1993; U.S. Pat. No. 4,637,859 issued to Trokhan on Jan. 20, 1987;
U.S. Pat. No. 4,529,480 issued to Trokhan on Jul. 16, 1985; U.S.
Pat. No. 4,687,153 issued to McNeil on Aug. 18, 1987; U.S. Pat. No.
5,223,096 issued to Phan et al. on Jun. 29, 1993 and U.S. Pat. No.
5,679,222, issued to Rasch et al. on Oct. 21, 1997, each of which
is incorporated by reference herein in its entirety.
[0070] Methods of making nonwovens are well known in the art.
Generally, these nonwovens can be made by air-laying, water-laying,
meltblowing, coforming, spunbonding, or carding processes in which
the fibers or filaments are first cut to desired lengths from long
strands, passed into a water or air stream, and then deposited onto
a screen through which the fiber-laden air or water is passed. The
resulting layer, regardless of its method of production or
composition, is then subjected to at least one of several types of
bonding operations to anchor the individual fibers together to form
a self-sustaining web. In the present invention the nonwoven layer
can be prepared by a variety of processes including, but not
limited to, air-entanglement, hydroentanglement, thermal bonding,
and combinations of these processes.
[0071] Nonwovens made from synthetic materials useful in the
present invention can be obtained from a wide variety of commercial
sources. Nonlimiting examples of suitable nonwoven layer materials
useful herein include HEF 40-047, an apertured hydroentangled
material containing about 50% rayon and 50% polyester, and having a
basis weight of about 61 grams per square meter (gsm), available
from Veratec, Inc., Walpole, Mass.; HEF 140-102, an apertured
hydroentangled material containing about 50% rayon and 50%
polyester, and having a basis weight of about 67 gsm, available
from Veratec, Inc., Walpole, Mass.; Novonet.RTM. 149-616, a
thermo-bonded grid patterned material containing about 100%
polypropylene, and having a basis weight of about 60 gsm available
from Veratec, Inc., Walpole, Mass.; Novonet.RTM. 149-801, a
thermo-bonded grid patterned material containing about 69% rayon,
about 25% polypropylene, and about 6% cotton, and having a basis
weight of about 90 gsm, available from Veratec, Inc. Walpole,
Mass.; Novonet.RTM. 149-191, a thermo-bonded grid patterned
material containing about 69% rayon, about 25% polypropylene, and
about 6% cotton, and having a basis weight of about 120 gsm,
available from Veratec, Inc. Walpole, Mass.; HEF Nubtex.RTM.
149-801, a nubbed, apertured hydroentangled material, containing
about 100% polyester, and having a basis weight of about 84 gsm,
available from Veratec, Inc. Walpole, Mass.; Keybak.RTM. 951V, a
dry formed apertured material, containing about 75% rayon, about
25% acrylic fibers, and having a basis weight of about 51 gsm,
available from Chicopee, New Brunswick, N.J.; Keybak.RTM. 1368, an
apertured material, containing about 75% rayon, about 25%
polyester, and having a basis weight of about 47 gsm, available
from Chicopee, New Brunswick, N.J.; Duralace.RTM. 1236, an
apertured, hydroentangled material, containing about 100% rayon,
and having a basis weight from about 48 gsm to about 138 gsm,
available from Chicopee, New Brunswick, N.J.; Duralace.RTM. 5904,
an apertured, hydroentangled material, containing about 100%
polyester, and having a basis weight from about 48 gsm to about 138
gsm, available from Chicopee, New Brunswick, N.J.; Chicopee.RTM.
5763, a carded hydroapertured material (8x6 apertures per inch,
3.times.2 apertures per cm), containing about 70% rayon, about 30%
polyester, and a optionally a latex binder (Acrylate or EVA based)
of up to about 5% w/w, and having a basis weight from about 60 gsm
to about 90 gsm, available form Chicopee, New Brunswick, N.J.;
Chicopee.RTM. 9900 series (e.g., Chicopee 9931, 62 gsm, 50/50
rayon/polyester, and Chicopee 9950 50 gsm, 50/50 rayon/polyester),
a carded, hydroentangled material, containing a fiber composition
of from 50% rayon/50% polyester to 0% rayon/100% polyester or 100%
rayon/0% polyester, and having a basis weight of from about 36 gsm
to about 84 gsm, available form Chicopee, New Brunswick, N.J.;
Sontara 8868, a hydroentangled material, containing about 50%
cellulose and about 50% polyester, and having a basis weight of
about 72 gsm, available from Dupont Chemical Corp. Preferred
non-woven substrate materials have a basis weight of about from 24
gsm to about 96 gsm, more preferably from about 36 gsm to about 84
gsm, and most preferably from about 42 gsm to about 78 gsm.
[0072] The nonwoven layer may also be a polymeric mesh sponge as
described in European Patent Application No. EP 702550A1 published
Mar. 27, 1996, which is incorporated by reference herein in its
entirety. Such polymeric mesh sponges comprise a plurality of plies
of an extruded tubular netting mesh prepared from nylon or a strong
flexible polymer, such as addition polymers of olefin monomers and
polyamides of polycarboxylic acids.
[0073] The nonwoven layer may also comprise formed films and
composite materials, i.e., multiple materials containing formed
films. Preferably, such formed films comprise plastics which tend
to be soft to the skin. Suitable soft plastic formed films include,
but are not limited to, polyolefins such as low density
polyethylenes (LDPE). In such cases where the nonwoven layer
comprises a plastic formed film, it is preferred that the nonwoven
layer be apertured, e.g., macroapertured or microapertured, such
that the layer is fluid permeable. In one embodiment, the nonwoven
layer comprises a plastic formed film which is only microapertured.
The surface aberrations of the microapertures, i.e., the male side,
are preferably located on the interior surface of the second layer
and preferably face toward the inside of the substrate, i.e.,
toward the cleansing component and/or therapeutic benefit
component. In certain embodiments which include apertures having
petal-like edged surface aberrations, without being limited by
theory, it is believed that when the surface aberrations of the
apertures face toward the surfactant-containing cleansing component
and/or therapeutic benefit component, the application of pressure
by the hand to the article allows the petal-like edges of the
surface aberrations to fold inward thereby creating numerous valves
on the interior surface of the layer which in effect meter out the
cleansing component and/or therapeutic benefit component contained
within the article thereby extending the article's useful life.
[0074] In another embodiment, the nonwoven layer comprises a
plastic formed film which is both microapertured and
macroapertured. In such embodiments, the nonwoven layer is
well-suited to contact the area to be cleansed and/or
therapeutically treated given the cloth-like feel of such
microapertured films. Preferably, in such an embodiment, the
surface aberrations of the microapertures face opposite of the
surface aberrations of the macroapertures on the nonwoven layer. In
such an instance, it is believed that the macroapertures maximize
the overall wetting/lathering of the article by the
three-dimensional thickness formed from the surface aberrations
which are under constant compression and decompression during the
use of the article thereby creating lathering bellows.
[0075] In any case, the nonwoven layer comprising a formed film
preferably has at least about 100 apertures/cm.sup.2, more
preferably at least 500 apertures/cm.sup.2, even still more
preferably at least about 1000 apertures/cm.sup.2, and most
preferably at least about 1500 apertures/cm.sup.2 of the substrate.
More preferred embodiments of the present invention include a
nonwoven layer which has water flux rate of from about 5
cm.sup.3/cm.sup.2-s to about 70 cm.sup.3/cm.sup.2-s, more
preferably from about 10 cm.sup.3/cm.sup.2-s to about 50
cm.sup.3/cm.sup.2-s and most preferably from about 15
cm.sup.3/cm.sup.2-s to about 40 cm.sup.3/cm.sup.2-s.
[0076] Suitable formed films and formed film-containing composite
materials useful in the nonwoven layer of the present invention
include, but are not limited to, those disclosed in U.S. Pat. No.
4,342,314 issued to Radel et al. on Aug. 3, 1982, commonly assigned
co-pending application U.S. Ser. No. 08/326,571 and PCT Application
No. US95/07435, filed Jun. 12, 1995 and published Jan. 11, 1996,
and U.S. Pat. No. 4,629,643, issued to Curro et al. on Dec. 16,
1986, each of which is incorporated by reference herein in its
entirety. Furthermore, the nonwoven layer may be a formed film
composite material comprising at least one formed film and at least
one nonwoven wherein the layer is vacuum formed. A suitable formed
film composite material includes, but is not limited to, a vacuum
laminated composite formed film material formed by combining a
carded polypropylene nonwoven having a basis weight of 30 gsm with
a formed film.
[0077] Additionally, the nonwoven layer and the aforementioned
batting layer are preferably bonded to one another in order to
maintain the integrity of the article. This bonding may consist of
spot bonding (e.g., hot point bonding), continuous joining (e.g.,
laminated, etc.) in a discontinuous pattern, or by bonding at the
external edges (or periphery) of the layers and/or at discrete loci
or combinations thereof. When spot bonding is used in the present
articles, it is preferred that the spot bonds are separated by a
distance of not less than about 1 cm. In any instance, however, the
bonding may be arranged such that geometric shapes and patterns,
e.g. diamonds, circles, squares, etc., are created on the exterior
surfaces of the layers and the resulting article.
[0078] It is also envisioned in the articles of the present
invention that the first layer and any additional layers may be
surface modified to form single composite layer having 2 sides with
different textures. Thus, in effect, the water insoluble substrate
can be construed as comprising a single composite layer with dual
textured sides or surfaces.
[0079] In any event, it is preferred that the bonded area present
between the batting and any additional layers (including the
nonwoven layers) be not greater than about 50% of the total surface
area of the layers, preferably not greater than about 15%, more
preferably not greater than about 10%, and most preferably not
greater than about 8%.
[0080] Each of the layers discussed herein comprises at least two
surfaces, namely an interior surface and an exterior surface, each
of which may have the same or different texture and abrasiveness.
Preferably, the articles of the present invention comprise
substrates and therefore layers which are soft to the skin.
However, differing texture substrates can result from the use of
different combinations of materials or from the use of different
manufacturing processes or a combination thereof. For instance, a
dual textured water insoluble substrate can be made to provide a
personal care article with the advantage of having a more abrasive
side for exfoliation and a softer, absorbent side for gentle
cleansing and/or therapeutic treatment. In addition, the separate
layers of the substrate can be manufactured to have different
colors, thereby helping the user to further distinguish the
surfaces.
[0081] Furthermore, each of the layers of the articles as well as
the articles themselves may be made into a wide variety of shapes
and forms including flat pads, thick pads, thin sheets, ball-shaped
implements, irregularly shaped implements. The exact size of the
layers will depend upon the desired use and characteristics of the
article and may range in surface area size from about a square inch
to about hundreds of square inches. Especially convenient layer and
article shapes include, but are not limited to, square, circular,
rectangular, hourglass, mitt-type or oval shapes having a surface
area of from about 5 in.sup.2 to about 200 in.sup.2, preferably
from about 6 in.sup.2 to about 120 in.sup.2, and more preferably
from about 15 in.sup.2 to about 100 in.sup.2, and a thickness of
from about 0.5 mm to about 50 mm, preferably from about 1 mm to
about 25 mm, and more preferably from about 2 mm to about 20
mm.
[0082] Cleansing Component
[0083] The articles of the present invention comprise a cleansing
component, which further comprises one or more surfactants. The
cleansing component is disposed adjacent to the water insoluble
substrate. In certain embodiments, the cleansing component is
impregnated into the water insoluble substrate. In another
embodiment, the cleansing component is deposited onto either or
both surfaces of the water insoluble substrate. The articles of the
present invention comprise from about 10% to about 1,000%,
preferably from about 50% to about 600%, and more preferably from
about 100% to about 250%, based on the weight of the water
insoluble substrate, of the surfactant. Also, the articles of the
present invention preferably comprise at least about 1 gram, by
weight of the water insoluble substrate, of a surfactant. Thus, the
cleansing component may be added to the substrate without requiring
a drying process.
[0084] The surfactants of the cleansing component are preferably
lathering surfactants. As used herein, "lathering surfactant" means
a surfactant, which when combined with water and mechanically
agitated generates a foam or lather. Such surfactants are preferred
since increased lather is important to consumers as an indication
of cleansing effectiveness. In certain embodiments, the surfactants
or combinations of surfactants are mild. As used herein, "mild"
means that the surfactants as well as to the articles of the
present invention demonstrate skin mildness at least milder than
common bar soap matrices which typically comprise a combination of
natural soap and synthetic surfactant (e.g., Lever 2000.RTM. and
Zest.RTM.). Methods for measuring mildness, or inversely the
irritancy, of surfactant containing articles, are based on a skin
barrier destruction test. In this test, the milder the surfactant,
the lesser the skin barrier is destroyed. Skin barrier destruction
is measured by the relative amount of radio-labeled (tritium
labeled) water (3H--H.sub.2O) which passes from the test solution
through the skin epidermis into the physiological buffer contained
in the diffusate chamber. This test is described by T. J. Franz in
the J. Invest. Dermatol., 1975, 64, pp. 190-195; and in U.S. Pat.
No. 4,673,525, to Small et al., issued Jun. 16, 1987, which are
both incorporated by reference herein in their entirety. Other
testing methodologies for determining surfactant mildness well
known to one skilled in the art can also be used.
[0085] A wide variety of lathering surfactants are useful herein
and include those selected from the group consisting of anionic
lathering surfactants, nonionic lathering surfactants, cationic
lathering surfactants, amphoteric lathering surfactants, and
mixtures thereof.
[0086] Anionic Lathering Surfactants
[0087] Nonlimiting examples of anionic lathering surfactants useful
in the compositions of the present invention are disclosed in
McCutcheon's, Detergents and Emulsifiers, North American edition
(1986), published by Allured Publishing Corporation; McCutcheon's,
Functional Materials, North American Edition (1992); and U.S. Pat.
No. 3,929,678, to Laughlin et al., issued Dec. 30, 1975, each of
which is incorporated by reference herein in their entirety.
[0088] A wide variety of anionic surfactants are potentially useful
herein. Nonlimiting examples of anionic lathering surfactants
include those selected from the group consisting of alkyl and alkyl
ether sulfates, sulfated monoglycerides, sulfonated olefins, alkyl
aryl sulfonates, primary or secondary alkane sulfonates, alkyl
sulfosuccinates, acyl taurates, acyl isethionates, alkyl
glycerylether sulfonate, sulfonated methyl esters, sulfonated fatty
acids, alkyl phosphates, acyl glutamates, acyl sarcosinates, alkyl
sulfoacetates, acylated peptides, alkyl ether carboxylates, acyl
lactylates, anionic fluorosurfactants, and combinations thereof.
Combinations of anionic surfactants can be used effectively in the
present invention.
[0089] Anionic surfactants for use in the cleansing component
include alkyl and alkyl ether sulfates. These materials have the
respective formulae R1O--SO3M and R1(CH2H4O)x-O--SO3M, wherein R1
is a saturated or unsaturated, branched or unbranched alkyl group
from about 8 to about 24 carbon atoms, x is 1 to 10, and M is a
water-soluble cation such as ammonium, sodium, potassium,
magnesium, triethanolamine, diethanolamine and monoethanolamine.
The alkyl sulfates are typically made by the sulfation of
monohydric alcohols (having from about 8 to about 24 carbon atoms)
using sulfur trioxide or other known sulfation technique. The alkyl
ether sulfates are typically made as condensation products of
ethylene oxide and monohydric alcohols (having from about 8 to
about 24 carbon atoms) and then sulfated. These alcohols can be
derived from fats, e.g., coconut oil or tallow, or can be
synthetic. Specific examples of alkyl sulfates which may be used in
the cleansing component are sodium, ammonium, potassium, magnesium,
or TEA salts of lauryl or myristyl sulfate. Examples of alkyl ether
sulfates which may be used include ammonium, sodium, magnesium, or
TEA laureth-3 sulfate.
[0090] Another suitable class of anionic surfactants are the
sulfated monoglycerides of the form
R1CO--O--CH2-C(OH)H--CH2-O--SO3M, wherein R1 is a saturated or
unsaturated, branched or unbranched alkyl group from about 8 to
about 24 carbon atoms, and M is a water-soluble cation such as
ammonium, sodium, potassium, magnesium, triethanolamine,
diethanolamine and monoethanolamine. These are typically made by
the reaction of glycerin with fatty acids (having from about 8 to
about 24 carbon atoms) to form a monoglyceride and the subsequent
sulfation of this monoglyceride with sulfur trioxide. An example of
a sulfated monoglyceride is sodium cocomonoglyceride sulfate.
[0091] Other suitable anionic surfactants include olefin sulfonates
of the form R1SO3M, wherein R1 is a mono-olefin having from about
12 to about 24 carbon atoms, and M is a water-soluble cation such
as ammonium, sodium, potassium, magnesium, triethanolamine,
diethanolamine and monoethanolamine. These compounds can be
produced by the sulfonation of alpha olefins by means of
uncomplexed sulfur trioxide, followed by neutralization of the acid
reaction mixture in conditions such that any sultones which have
been formed in the reaction are hydrolyzed to give the
corresponding hydroxyalkanesulfonate. An example of a sulfonated
olefin is sodium C14/C16 alpha olefin sulfonate.
[0092] Other suitable anionic surfactants are the linear
alkylbenzene sulfonates of the form R1-C6H4-SO3M, wherein R1 is a
saturated or unsaturated, branched or unbranched alkyl group from
about 8 to about 24 carbon atoms, and M is a water-soluble cation
such as ammonium, sodium, potassium, magnesium, triethanolamine,
diethanolamine and monoethanolamine. These are formed by the
sulfonation of linear alkyl benzene with sulfur trioxide. An
example of this anionic surfactant is sodium dodecylbenzene
sulfonate.
[0093] Still other anionic surfactants suitable for this cleansing
component include the primary or secondary alkane sulfonates of the
form R1SO3M, wherein R1 is a saturated or unsaturated, branched or
unbranched alkyl chain from about 8 to about 24 carbon atoms, and M
is a water-soluble cation such as ammonium, sodium, potassium,
magnesium, triethanolamine, diethanolamine and monoethanolamine.
These are commonly formed by the sulfonation of paraffins using
sulfur dioxide in the presence of chlorine and ultraviolet light or
another known sulfonation method. The sulfonation can occur in
either the secondary or primary positions of the alkyl chain. An
example of an alkane sulfonate useful herein is alkali metal or
ammonium C13-C17 paraffin sulfonates.
[0094] Still other suitable anionic surfactants are the alkyl
sulfosuccinates, which include disodium
N-octadecylsulfosuccinamate; diammonium lauryl sulfosuccinate;
tetrasodium N-(1,2-dicarboxyethyl)-N-oc- tadecylsulfosuccinate;
diamyl ester of sodium sulfosuccinic acid; dihexyl ester of sodium
sulfosuccinic acid; and dioctyl esters of sodium sulfosuccinic
acid.
[0095] Also useful are taurates which are based on taurine, which
is also known as 2-aminoethanesulfonic acid. Examples of taurates
include N-alkyltaurines such as the one prepared by reacting
dodecylamine with sodium isethionate as detailed in U.S. Pat. No.
2,658,072 which is incorporated herein by reference in its
entirety. Other examples based of taurine include the acyl taurines
formed by the reaction of n-methyl taurine with fatty acids (having
from about 8 to about 24 carbon atoms).
[0096] Another class of anionic surfactants suitable for use in the
cleansing component is the acyl isethionates. The acyl isethionates
typically have the formula R1CO--O--CH2CH2SO3M wherein R1 is a
saturated or unsaturated, branched or unbranched alkyl group having
from about 10 to about 30 carbon atoms, and M is a cation. These
are typically formed by the reaction of fatty acids (having from
about 8 to about 30 carbon atoms) with an alkali metal isethionate.
Nonlimiting examples of these acyl isethionates include ammonium
cocoyl isethionate, sodium cocoyl isethionate, sodium lauroyl
isethionate, and mixtures thereof.
[0097] Still other suitable anionic surfactants are the
alkylglyceryl ether sulfonates of the form
R1-OCH2-C(OH)H--CH2-SO3M, wherein R1 is a saturated or unsaturated,
branched or unbranched alkyl group from about 8 to about 24 carbon
atoms, and M is a water-soluble cation such as ammonium, sodium,
potassium, magnesium, triethanolamine, diethanolamine and
monoethanolamine. These can be formed by the reaction of
epichlorohydrin and sodium bisulfite with fatty alcohols (having
from about 8 to about 24 carbon atoms) or other known methods. One
example is sodium cocoglyceryl ether sulfonate.
[0098] Other suitable anionic surfactants include the sulfonated
fatty acids of the form R1-CH(SO4)-COOH and sulfonated methyl
esters of the from R1-CH(SO4)-CO--O--CH3, where R1 is a saturated
or unsaturated, branched or unbranched alkyl group from about 8 to
about 24 carbon atoms. These can be formed by the sulfonation of
fatty acids or alkyl methyl esters (having from about 8 to about 24
carbon atoms) with sulfur trioxide or by another known sulfonation
technique. Examples include alpha sulphonated coconut fatty acid
and lauryl methyl ester.
[0099] Other anionic materials include phosphates such as
monoalkyl, dialkyl, and trialkylphosphate salts formed by the
reaction of phosphorous pentoxide with monohydric branched or
unbranched alcohols having from about 8 to about 24 carbon atoms.
These could also be formed by other known phosphation methods. An
example from this class of surfactants is sodium mono or
dilaurylphosphate.
[0100] Other anionic materials include acyl glutamates
corresponding to the formula R1CO--N(COOH)--CH2CH2-CO2M wherein R1
is a saturated or unsaturated, branched or unbranched alkyl or
alkenyl group of about 8 to about 24 carbon atoms, and M is a
water-soluble cation. Nonlimiting examples of which include sodium
lauroyl glutamate and sodium cocoyl glutamate.
[0101] Other anionic materials include alkanoyl sarcosinates
corresponding to the formula R1CON(CH3)-CH2CH2-CO2M wherein R1 is a
saturated or unsaturated, branched or unbranched alkyl or alkenyl
group of about 10 to about 20 carbon atoms, and M is a
water-soluble cation. Nonlimiting examples of which include sodium
lauroyl sarcosinate, sodium cocoyl sarcosinate, and ammonium
lauroyl sarcosinate.
[0102] Other anionic materials include alkyl ether carboxylates
corresponding to the formula R1-(OCH2CH2)x-OCH2-CO2M wherein R1 is
a saturated or unsaturated, branched or unbranched alkyl or alkenyl
group of about 8 to about 24 carbon atoms, x is 1 to 10, and M is a
water-soluble cation. Nonlimiting examples of which include sodium
laureth carboxylate.
[0103] Other anionic materials include acyl lactylates
corresponding to the formula R1CO--[O--CH(CH3)-CO]x-CO2M wherein R1
is a saturated or unsaturated, branched or unbranched alkyl or
alkenyl group of about 8 to about 24 carbon atoms, x is 3, and M is
a water-soluble cation. Nonlimiting examples of which include
sodium cocoyl lactylate.
[0104] Other anionic materials include the carboxylates,
nonlimiting examples of which include sodium lauroyl carboxylate,
sodium cocoyl carboxylate, and ammonium lauroyl carboxylate.
Anionic flourosurfactants can also be used.
[0105] Other anionic materials include natural soaps derived from
the saponification of vegetable and/or animal fats & oils
exmaples of which include sodium laurate, sodium myristate,
palmitate, stearate, tallowate, cocoate.
[0106] Any counter cation, M, can be used on the anionic
surfactant. Preferably, the counter cation is selected from the
group consisting of sodium, potassium, ammonium, monoethanolamine,
diethanolamine, and triethanolamine. More preferably, the counter
cation is ammonium.
[0107] Nonionic Lathering Surfactants
[0108] Nonlimiting examples of nonionic lathering surfactants for
use in the compositions of the present invention are disclosed in
McCutcheon's, Detergents and Emulsifiers, North American edition
(1986), published by allured Publishing Corporation; and
McCutcheon's, Functional Materials, North American Edition (1992);
both of which are incorporated by reference herein in their
entirety.
[0109] Nonionic lathering surfactants useful herein include those
selected from the group consisting of alkyl glucosides, alkyl
polyglucosides, polyhydroxy fatty acid amides, alkoxylated fatty
acid esters, sucrose esters, amine oxides, and mixtures
thereof.
[0110] Alkyl glucosides and alkyl polyglucosides are useful herein,
and can be broadly defined as condensation products of long chain
alcohols, e.g., C8-30 alcohols, with sugars or starches or sugar or
starch polymers, i.e., glycosides or polyglycosides. These
compounds can be represented by the formula (S).sub.n--O--R wherein
S is a sugar moiety such as glucose, fructose, mannose, and
galactose; n is an integer of from about 1 to about 1000, and R is
a C8-30 alkyl group. Examples of long chain alcohols from which the
alkyl group can be derived include decyl alcohol, cetyl alcohol,
stearyl alcohol, lauryl alcohol, myristyl alcohol, oleyl alcohol,
and the like. Preferred examples of these surfactants include those
wherein S is a glucose moiety, R is a C8-20 alkyl group, and n is
an integer of from about 1 to about 9. Commercially available
examples of these surfactants include decyl polyglucoside
(available as APG 325 CS from Henkel) and lauryl polyglucoside
(available as APG 600CS and 625 CS from Henkel). Also useful are
sucrose ester surfactants such as sucrose cocoate and sucrose
laurate.
[0111] Other useful nonionic surfactants include polyhydroxy fatty
acid amide surfactants, more specific examples of which include
glucosamides, corresponding to the structural formula: 1
[0112] wherein: R.sup.1 is H, C.sub.1-C.sub.4 alkyl,
2-hydroxyethyl, 2-hydroxy-propyl, preferably C.sub.1-C.sub.4 alkyl,
more preferably methyl or ethyl, most preferably methyl; R.sup.2 is
C.sub.5-C.sub.31 alkyl or alkenyl, preferably C.sub.7-C.sub.19
alkyl or alkenyl, more preferably C.sub.9-C.sub.17 alkyl or
alkenyl, most preferably C.sub.11-C.sub.15 alkyl or alkenyl; and Z
is a polhydroxyhydrocarbyl moiety having a linear hydrocarbyl chain
with a least 3 hydroxyls directly connected to the chain, or an
alkoxylated derivative (preferably ethoxylated or propoxylated)
thereof. Z preferably is a sugar moiety selected from the group
consisting of glucose, fructose, maltose, lactose, galactose,
mannose, xylose, and mixtures thereof. An especially preferred
surfactant corresponding to the above structure is coconut alkyl
N-methyl glucoside amide (i.e., wherein the R.sup.2CO-- moiety is
derived from coconut oil fatty acids). Processes for making
compositions containing polyhydroxy fatty acid amides are
disclosed, for example, in G.B. Patent Specification 809,060,
published Feb. 18, 1959, by Thomas Hedley & Co., Ltd.; U.S.
Pat. No. 2,965,576, to E. R. Wilson, issued Dec. 20, 1960; U.S.
Pat. No. 2,703,798, to A. M. Schwartz, issued Mar. 8, 1955; and
U.S. Pat. No. 1,985,424, to Piggott, issued Dec. 25, 1934; each of
which are incorporated herein by reference in their entirety.
[0113] Other examples of nonionic surfactants include amine oxides.
Amine oxides correspond to the general formula
R.sub.1R.sub.2R.sub.3N.fwdarw.O, wherein R.sub.1 contains an alkyl,
alkenyl or monohydroxy alkyl radical of from about 8 to about 18
carbon atoms, from 0 to about 10 ethylene oxide moieties, and from
0 to about 1 glyceryl moiety, and R.sub.2 and R.sub.3 contain from
about 1 to about 3 carbon atoms and from 0 to about 1 hydroxy
group, e.g., methyl, ethyl, propyl, hydroxyethyl, or hydroxypropyl
radicals. The arrow in the formula is a conventional representation
of a semipolar bond. Examples of amine oxides suitable for use in
this invention include dimethyl-dodecylamine oxide,
oleyldi(2-hydroxyethyl) amine oxide, dimethyloctylamine oxide,
dimethyl-decylamine oxide, dimethyl-tetradecylamine oxide,
3,6,9-trioxaheptadecyldiethylamine oxide,
di(2-hydroxyethyl)-tetradecylam- ine oxide,
2-dodecoxyethyldimethylamine oxide, 3-dodecoxy-2-hydroxypropyld-
i(3-hydroxypropyl)amine oxide, dimethylhexadecylamine oxide.
[0114] Nonlimiting examples of preferred nonionic surfactants for
use herein are those selected form the group consisting of C8-C14
glucose amides, C8-C14 alkyl polyglucosides, sucrose cocoate,
sucrose laurate, lauramine oxide, cocoamine oxide, and mixtures
thereof.
[0115] Cationic Lathering Surfactants
[0116] Cationic lathering surfactants are also useful in the
articles of the present invention. Suitable cationic lathering
surfactants include, but are not limited to, fatty amines, di-fatty
quaternary amines, tri-fatty quaternary amines, imidazolinium
quaternary amines, and combinations thereof. Suitable fatty amines
include monalkyl quaternary amines such as cetyltrimethylammonium
bromide. A suitable quaternary amine is dialklamidoethyl
hydroxyethylmonium methosulfate. The fatty amines, however, are
preferred. It is preferred that a lather booster is used when the
cationic lathering surfactant is the primary lathering surfactant
of the cleansing component. Additionally, nonionic surfactants have
been found to be particularly useful in combination with such
cationic lathering surfactants.
[0117] Amphoteric Lathering Surfactants
[0118] The term "amphoteric lathering surfactant," as used herein,
is also intended to encompass zwitterionic surfactants, which are
well known to formulators skilled in the art as a subset of
amphoteric surfactants.
[0119] A wide variety of amphoteric lathering surfactants can be
used in the compositions of the present invention. Particularly
useful are those which are broadly described as derivatives of
aliphatic secondary and tertiary amines, preferably wherein the
nitrogen is in a cationic state, in which the aliphatic radicals
can be straight or branched chain and wherein one of the radicals
contains an ionizable water solubilizing group, e.g., carboxy,
sulfonate, sulfate, phosphate, or phosphonate.
[0120] Nonlimiting examples of amphoteric surfactants useful in the
compositions of the present invention are disclosed in
McCutcheon's, Detergents and Emulsifiers, North American edition
(1986), published by allured Publishing Corporation; and
McCutcheon's, Functional Materials, North American Edition (1992);
both of which are incorporated by reference herein in their
entirety.
[0121] Nonlimiting examples of amphoteric or zwitterionic
surfactants are those selected from the group consisting of
betaines, sultaines, hydroxysultaines, alkyliminoacetates,
iminodialkanoates, aminoalkanoates, and mixtures thereof.
[0122] Examples of betaines include the higher alkyl betaines, such
as coco dimethyl carboxymethyl betaine, lauryl dimethyl
carboxymethyl betaine, lauryl dimethyl alpha-carboxyethyl betaine,
cetyl dimethyl carboxymethyl betaine, cetyl dimethyl betaine
(available as Lonzaine 16SP from Lonza Corp.), lauryl
bis-(2-hydroxyethyl) carboxymethyl betaine, oleyl dimethyl
gamma-carboxypropyl betaine, lauryl
bis-(2-hydroxypropyl)alpha-carboxyethyl betaine, coco dimethyl
sulfopropyl betaine, lauryl dimethyl sulfoethyl betaine, lauryl
bis-(2-hydroxyethyl) sulfopropyl betaine, amidobetaines and
amidosulfobetaines (wherein the RCONH(CH.sub.2).sub.3 radical is
attached to the nitrogen atom of the betaine), oleyl betaine
(available as amphoteric Velvetex OLB-50 from Henkel), and
cocamidopropyl betaine (available as Velvetex BK-35 and BA-35 from
Henkel).
[0123] Examples of sultaines and hydroxysultaines include materials
such as cocamidopropyl hydroxysultaine (available as Mirataine CBS
from Rhone-Poulenc).
[0124] Preferred for use herein are amphoteric surfactants having
the following structure: 2
[0125] wherein R.sup.1 is unsubstituted, saturated or unsaturated,
straight or branched chain alkyl having from about 9 to about 22
carbon atoms. Preferred R.sup.1 has from about 11 to about 18
carbon atoms; more preferably from about 12 to about 18 carbon
atoms; more preferably still from about 14 to about 18 carbon
atoms; m is an integer from I to about 3, more preferably from
about 2 to about 3, and more preferably about 3; n is either 0 or
1, preferably 1; R.sup.2 and R.sup.3 are independently selected
from the group consisting of alkyl having from 1 to about 3 carbon
atoms, unsubstituted or mono-substituted with hydroxy, preferred
R.sup.2 and R.sup.3 are CH.sub.3; X is selected from the group
consisting of CO.sub.2, SO.sub.3 and SO.sub.4; R.sup.4 is selected
from the group consisting of saturated or unsaturated, straight or
branched chain alkyl, unsubstituted or monosubstituted with
hydroxy, having from 1 to about 5 carbon atoms. When X is CO.sub.2,
R.sup.4 preferably has 1 or 3 carbon atoms, more preferably 1
carbon atom. When X is SO.sub.3 or SO.sub.4, R.sup.4 preferably has
from about 2 to about 4 carbon atoms, more preferably 3 carbon
atoms.
[0126] Examples of amphoteric surfactants of the present invention
include the following compounds:
[0127] Cetyl dimethyl betaine (this material also has the CTFA
designation cetyl betaine) 3
[0128] Cocamidopropylbetaine 4
[0129] wherein R has from about 9 to about 13 carbon atoms
[0130] Cocamidopropyl hydroxy sultaine 5
[0131] wherein R has from about 9 to about 13 carbon atoms,
[0132] Examples of other useful amphoteric surfactants are
alkyliminoacetates, and iminodialkanoates and aminoalkanoates of
the formulas RN[CH.sub.2).sub.mCO.sub.2M].sub.2 and
RNH(CH.sub.2).sub.mCO.sub- .2M wherein m is from 1 to 4, R is a
C.sub.8-C.sub.22 alkyl or alkenyl, and M is H, alkali metal,
alkaline earth metal ammonium, or alkanolammonium. Also included
are imidazolinium and ammonium derivatives. Specific examples of
suitable amphoteric surfactants include sodium
3-dodecyl-aminopropionate, sodium 3-dodecylaminopropane sulfonate,
N-higher alkyl aspartic acids such as those produced according to
the teaching of U.S. Pat. No. 2,438,091 which is incorporated
herein by reference in its entirety; and the products sold under
the trade name "Miranol" and described in U.S. Pat. No. 2,528,378,
which is incorporated herein by reference in its entirety. Other
examples of useful amphoterics include amphoteric phosphates, such
as coamidopropyl PG-dimonium chloride phosphate (commercially
available as Monaquat PTC, from Mona Corp.). Also useful are
amphoacetates such as disodium lauroamphodiacetate, sodium
lauroamphoacetate, and mixtures thereof.
[0133] Preferred lathering surfactants are selected from the group
consisting of anionic lathering surfactants selected from the group
consisting of ammonium lauroyl sarcosinate, sodium trideceth
sulfate, sodium lauroyl sarcosinate, ammonium laureth sulfate,
sodium laureth sulfate, ammonium lauryl sulfate, sodium lauryl
sulfate, ammonium cocoyl isethionate, sodium cocoyl isethionate,
sodium lauroyl isethionate, sodium cetyl sulfate, sodium monolauryl
phospate, sodium cocoglyceryl ether sulfonate, sodium
C.sub.9-C.sub.22 soap, and combinations thereof; nonionic lathering
surfactants selected from the group consisting of lauramine oxide,
cocoamine oxide, decyl polyglucose, lauryl polyglucose, sucrose
cocoate, C12-14 glucosamides, sucrose laurate, and combinations
thereof; cationic lathering surfactants selected from the group
consisting of fatty amines, di-fatty quaternary amines, tri-fatty
quaternary amines, imidazolinium quaternary amines, and
combinations thereof, amphoteric lathering surfactants selected
from the group consisting of disodium lauroamphodiacetate, sodium
lauroamphoacetate, cetyl dimethyl betaine, cocoamidopropyl betaine,
cocoamidopropyl hydroxy sultaine, and combinations thereof.
[0134] Therapeutic Benefit Component
[0135] In certain embodiments of the present invention, the
articles essentially comprise a therapeutic benefit component. This
benefit component is disposed adjacent to the water insoluble
substrate and comprises from about 10% to about 1000%, more
preferably, from about 10% to about 500%, and most preferably from
about 10% to about 250%, by weight of the water insoluble
substrate, of a therapeutic benefit agent. Preferably, the
therapeutic benefit agent is selected from the group consisting of
hydrophobic conditioning agents, hydrophilic conditioning agents,
structured conditioning agents, and combinations thereof.
[0136] Hydrophobic Conditioning Agents
[0137] The articles of the present invention may comprise one or
more hydrophobic conditioning agents which are useful for providing
a conditioning benefit to the skin or hair during the use of the
article. The articles of present invention preferably comprise from
about 0.5% to about 1,000%, more preferably from about 1% to about
200%, and most preferably from about 10% to about 100%, by weight
of the water insoluble substrate, of a hydrophobic conditioning
agent.
[0138] The hydrophobic conditioning agent may be selected from one
or more hydrophobic conditioning agents such that the weighted
arithmetic mean solubility parameter of the hydrophobic
conditioning agent is less than or equal to 10.5. It is recognized,
based on this mathematical definition of solubility parameters,
that it is possible, for example, to achieve the required weighted
arithmetic mean solubility parameter, i.e., less than or equal to
10.5, for a hydrophobic conditioning agent comprising two or more
compounds if one of the compounds has an individual solubility
parameter greater than 10.5.
[0139] Solubility parameters are well known to the formulation
chemist of ordinary skill in the art and are routinely used as a
guide for determining compatibility's and solubilities of materials
in the formulation process.
[0140] The solubility parameter of a chemical compound, .delta., is
defined as the square root of the cohesive energy density for that
compound. Typically, a solubility parameter for a compound is
calculated from tabulated values of the additive group
contributions for the heat of vaporization and molar volume of the
components of that compound, using the following equation: 1 = [ i
E i i m i ] 1 / 2
[0141] wherein .SIGMA..sub.iE.sub.i=the sum of the heat of
vaporization additive group contributions, and
.SIGMA..sub.im.sub.i=the sum of the molar volume additive group
contributions
[0142] Standard tabulations of heat of vaporization and molar
volume additive group contributions for a wide variety of atoms and
groups of atoms are collected in Barton, A. F. M. Handbook of
Solubility Parameters, CRC Press, Chapter 6, Table 3, pp. 64-66
(1985), which is incorporated by reference herein in its entirety.
The above solubility parameter equation is described in Fedors, R.
F., "A Method for Estimating Both the Solubility Parameters and
Molar Volumes of Liquids", Polymer Engineering and Science, vol.
14, no. 2, pp. 147-154 (February 1974), which is incorporated by
reference herein in its entirety.
[0143] Solubility parameters obey the law of mixtures such that the
solubility parameter for a mixture of materials is given by the
weighted arithmetic mean (i.e. the weighted average) of the
solubility parameters for each component of that mixture. See,
Handbook of Chemistry and Physics, 57th edition, CRC Press, p.
C-726 (1976-1977), which is incorporated by reference herein in its
entirety.
[0144] Formulation chemists typically report and use solubility
parameters in units of (cal/cm.sup.3).sup.1/2. The tabulated values
of additive group contributions for heat of vaporization in the
Handbook of Solubility Parameters are reported in units of kJ/mol.
However, these tabulated heat of vaporization values are readily
converted to cal/mol using the following well-known
relationships:
[0145] 1 J/mol=0.239006 cal/mol and 1000 J=1 kJ.
[0146] See Gordon, A. J. et al., The Chemist's Companion, John
Wiley & Sons, pp. 456-463, (1972), which is incorporated by
reference herein in its entirety.
[0147] Solubility parameters have also been tabulated for a wide
variety of chemical materials. Tabulations of solubility parameters
are found in the above-cited Handbook of Solubility Parameters.
Also, see "Solubility Effects In Product, Package, Penetration, And
Preservation", C. D. Vaughan, Cosmetics and Toiletries, vol. 103,
October 1988, pp. 47-69, which is incorporated by reference herein
in its entirety.
[0148] Nonlimiting examples of hydrophobic conditioning agents
include those selected from the group consisting of mineral oil,
petrolatum, lecithin, hydrogenated lecithin, lanolin, lanolin
derivatives, C7-C40 branched chain hydrocarbons, C1-C30 alcohol
esters of C1-C30 carboxylic acids, C1-C30 alcohol esters of C2-C30
dicarboxylic acids, monoglycerides of C1-C30 carboxylic acids,
diglycerides of C1-C30 carboxylic acids, triglycerides of C1-C30
carboxylic acids, ethylene glycol monoesters of C1-C30 carboxylic
acids, ethylene glycol diesters of C1-C30 carboxylic acids,
propylene glycol monoesters of C1-C30 carboxylic acids, propylene
glycol diesters of C1-C30 carboxylic acids, C1-C30 carboxylic acid
monoesters and polyesters of sugars, polydialkylsiloxanes,
polydiarylsiloxanes, polyalkarylsiloxanes, cylcomethicones having 3
to 9 silicon atoms, vegetable oils, hydrogenated vegetable oils,
polypropylene glycol C4-C20 alkyl ethers, di C8-C30 alkyl ethers,
and combinations thereof.
[0149] Mineral oil, which is also known as petrolatum liquid, is a
mixture of liquid hydrocarbons obtained from petroleum. See The
Merck Index, Tenth Edition, Entry 7048, p. 1033 (1983) and
International Cosmetic Ingredient Dictionary, Fifth Edition, vol.
1, p.415-417 (1993), which are incorporated by reference herein in
their entirety.
[0150] Petrolatum, which is also known as petroleum jelly, is a
colloidal system of nonstraight-chain solid hydrocarbons and
high-boiling liquid hydrocarbons, in which most of the liquid
hydrocarbons are held inside the micelles. See The Merck Index,
Tenth Edition, Entry 7047, p. 1033 (1983); Schindler, Drug. Cosmet.
Ind. 89, 36-37, 76, 78-80, 82 (1961); and International Cosmetic
Ingredient Dictionary, Fifth Edition, vol. 1, p. 537 (1993), which
are incorporated by reference herein in their entirety.
[0151] Lecithin is also useful as a hydrophobic conditioning agent.
It is a naturally occurring mixture of the diglycerides of certain
fatty acids, linked to the choline ester of phosphoric acid.
[0152] Straight and branched chain hydrocarbons having from about 7
to about 40 carbon atoms are useful herein. Nonlimiting examples of
these hydrocarbon materials include dodecane, isododecane,
squalane, cholesterol, hydrogenated polyisobutylene, docosane (i.e.
a C.sub.22 hydrocarbon), hexadecane, isohexadecane (a commercially
available hydrocarbon sold as Permethyl.RTM. 101A by Presperse,
South Plainfield, N.J.). Also useful are the C7-C40 isoparaffins,
which are C7-C40 branched hydrocarbons. Polydecene, a branched
liquid hydrocarbon, is also useful herein and is commercially
available under the tradenames Puresyn 100.RTM. and Puresyn
3000.RTM. from Mobile Chemical (Edison, N.J.).
[0153] Also useful are C1-C30 alcohol esters of C1-C30 carboxylic
acids and of C2-C30 dicarboxylic acids, including straight and
branched chain materials as well as aromatic derivatives. Also
useful are esters such as monoglycerides of C1-C30 carboxylic
acids, diglycerides of C1-C30 carboxylic acids, triglycerides of
C1-C30 carboxylic acids, ethylene glycol monoesters of C1-C30
carboxylic acids, ethylene glycol diesters of C1-C30 carboxylic
acids, propylene glycol monoesters of C1-C30 carboxylic acids, and
propylene glycol diesters of C1-C30 carboxylic acids. Straight
chain, branched chain and aryl carboxylic acids are included
herein. Also useful are propoxylated and ethoxylated derivatives of
these materials. Nonlimiting examples include diisopropyl sebacate,
diisopropyl adipate, isopropyl myristate, isopropyl palmitate,
myristyl propionate, ethylene glycol distearate, 2-ethylhexyl
palmitate, isodecyl neopentanoate, di-2-ethylhexyl maleate, cetyl
palmitate, myristyl myristate, stearyl stearate, cetyl stearate,
behenyl behenrate, dioctyl maleate, dioctyl sebacate, diisopropyl
adipate, cetyl octanoate, diisopropyl dilinoleate, carpylic/capric
triglyceride, PEG-6 caprylic/capric triglyceride, PEG-8
caprylic/capric triglyceride, and combinations thereof.
[0154] Also useful are various C1-C30 monoesters and polyesters of
sugars and related materials. These esters are derived from a sugar
or polyol moiety and one or more carboxylic acid moieties.
Depending on the constituent acid and sugar, these esters can be in
either liquid or solid form at room temperature. Examples of liquid
esters include: glucose tetraoleate, the glucose tetraesters of
soybean oil fatty acids (unsaturated), the mannose tetraesters of
mixed soybean oil fatty acids, the galactose tetraesters of oleic
acid, the arabinose tetraesters of linoleic acid, xylose
tetralinoleate, galactose pentaoleate, sorbitol tetraoleate, the
sorbitol hexaesters of unsaturated soybean oil fatty acids, xylitol
pentaoleate, sucrose tetraoleate, sucrose pentaoletate, sucrose
hexaoleate, sucrose hepatoleate, sucrose octaoleate, and mixtures
thereof. Examples of solid esters include: sorbitol hexaester in
which the carboxylic acid ester moieties are palmitoleate and
arachidate in a 1:2 molar ratio; the octaester of raffinose in
which the carboxylic acid ester moieties are linoleate and behenate
in a 1:3 molar ratio; the heptaester of maltose wherein the
esterifying carboxylic acid moieties are sunflower seed oil fatty
acids and lignocerate in a 3:4 molar ratio; the octaester of
sucrose wherein the esterifying carboxylic acid moieties are oleate
and behenate in a 2:6 molar ratio; and the octaester of sucrose
wherein the esterifying carboxylic acid moieties are laurate,
linoleate and behenate in a 1:3:4 molar ratio. A preferred solid
material is sucrose polyester in which the degree of esterification
is 7-8, and in which the fatty acid moieties are C18 mono- and/or
di-unsaturated and behenic, in a molar ratio of unsaturates:
behenic of 1:7 to 3:5. A particularly preferred solid sugar
polyester is the octaester of sucrose in which there are about 7
behenic fatty acid moieties and about 1 oleic acid moiety in the
molecule. Other materials include cottonseed oil or soybean oil
fatty acid esters of sucrose. The ester materials are further
described in, U.S. Pat. No. 2,831,854, U.S. Pat. No. 4,005,196, to
Jandacek, issued Jan. 25, 1977; U.S. Pat. No. 4,005,195, to
Jandacek, issued Jan. 25, 1977, U.S. Pat. No. 5,306,516, to Letton
et al., issued Apr. 26, 1994; U.S. Pat. No. 5,306,515, to Letton et
al., issued Apr. 26, 1994; U.S. Pat. No. 5,305,514, to Letton et
al., issued Apr. 26, 1994; U.S. Pat. No. 4,797,300, to Jandacek et
al., issued Jan. 10, 1989; U.S. Pat. No. 3,963,699, to Rizzi et al,
issued Jun. 15, 1976; U.S. Pat. No. 4,518,772, to Volpenhein,
issued May 21, 1985; and U.S. Pat. No. 4,517,360, to Volpenhein,
issued May 21, 1985; each of which is incorporated by reference
herein in its entirety.
[0155] Nonvolatile silicones such as polydialkylsiloxanes,
polydiarylsiloxanes, and polyalkarylsiloxanes are also useful oils.
These silicones are disclosed in U.S. Pat. No. 5,069,897, to Orr,
issued Dec. 3, 1991, which is incorporated by reference herein in
its entirety. The polyalkylsiloxanes correspond to the general
chemical formula R.sub.3SiO[R.sub.2SiO].sub.xSiR.sub.3 wherein R is
an alkyl group (preferably R is methyl or ethyl, more preferably
methyl) and x is an integer up to about 500, chosen to achieve the
desired molecular weight. Commercially available polyalkylsiloxanes
include the polydimethylsiloxanes, which are also known as
dimethicones, nonlimiting examples of which include the
Vicasil.RTM. series sold by General Electric Company and the Dow
Corning.RTM. 200 series sold by Dow Corning Corporation. Specific
examples of polydimethylsiloxanes useful herein include Dow
Corning.RTM. 225 fluid having a viscosity of 10 centistokes and a
boiling point greater than 200.degree. C., and Dow Corning.RTM. 200
fluids having viscosities of 50, 350, and 12,500 centistokes,
respectively, and boiling points greater than 200.degree. C. Also
useful are materials such as trimethylsiloxysilicate, which is a
polymeric material corresponding to the general chemical formula
[(CH.sub.2).sub.3SiO.sub.1/2].sub.x[SiO.sub.2]y, wherein x is an
integer from about 1 to about 500 and y is an integer from about 1
to about 500. A commercially available trimethylsiloxysilicate is
sold as a mixture with dimethicone as Dow Corning.RTM. 593 fluid.
Also useful herein are dimethiconols, which are hydroxy terminated
dimethyl silicones. These materials can be represented by the
general chemical formulas R.sub.3SiO[R.sub.2SiO].sub.xSiR.sub.2OH
and HOR.sub.2SiO[R.sub.2SiO].sub.- xSiR.sub.2OH wherein R is an
alkyl group (preferably R is methyl or ethyl, more preferably
methyl) and x is an integer up to about 500, chosen to achieve the
desired molecular weight. Commercially available dimethiconols are
typically sold as mixtures with dimethicone or cyclomethicone (e.g.
Dow Corning.RTM. 1401, 1402, and 1403 fluids). Also useful herein
are polyalkylaryl siloxanes, with polymethylphenyl siloxanes having
viscosities from about 15 to about 65 centistokes at 25.degree. C.
being preferred. These materials are available, for example, as SF
1075 methylphenyl fluid (sold by General Electric Company) and 556
Cosmetic Grade phenyl trimethicone fluid (sold by Dow Corning
Corporation). Alkylated silicones such as methyldecyl silicone and
methyloctyl silicone are useful herein and are commercially
available from General Electric Company. Also useful herein are
alkyl modified siloxanes such as alkyl methicones and alkyl
dimethicones wherein the alkyl chain contains 10 to 50 carbons.
Such siloxanes are commercially available under the tradenames ABIL
WAX 9810 (C.sub.24-C.sub.28 alkyl methicone) (sold by Goldschmidt)
and SF1632 (cetearyl methicone)(sold by General Electric
Company).
[0156] Vegetable oils and hydrogenated vegetable oils are also
useful herein. Examples of vegetable oils and hydrogenated
vegetable oils include safflower oil, castor oil, coconut oil,
cottonseed oil, menhaden oil, palm kernel oil, palm oil, peanut
oil, soybean oil, rapeseed oil, linseed oil, rice bran oil, pine
oil, sesame oil, sunflower seed oil, hydrogenated safflower oil,
hydrogenated castor oil, hydrogenated coconut oil, hydrogenated
cottonseed oil, hydrogenated menhaden oil, hydrogenated palm kernel
oil, hydrogenated palm oil, hydrogenated peanut oil, hydrogenated
soybean oil, hydrogenated rapeseed oil, hydrogenated linseed oil,
hydrogenated rice bran oil, hydrogenated sesame oil, hydrogenated
sunflower seed oil, and mixtures thereof.
[0157] Also useful are C4-C20 alkyl ethers of polypropylene
glycols, C1-C20 carboxylic acid esters of polypropylene glycols,
and di-C8-C30 alkyl ethers. Nonlimiting examples of these materials
include PPG-14 butyl ether, PPG-15 stearyl ether, dioctyl ether,
dodecyl octyl ether, and mixtures thereof.
[0158] Hydrophobic chelating agents are also useful herein as
hydrophobic conditioning agents. Suitable agents are described in
U.S. Pat. No. 4,387,244, issued to Scanlon et al. on Jun. 7, 1983,
and copending U.S. patent application Ser. Nos. 09/258,747 and
09/259,485, filed in the names of Schwartz et al. on Feb. 26,
1999.
[0159] Hydrophilic Conditioning Agents
[0160] The articles of the present invention may optionally
comprise one or more hydrophilic conditioning agents. Nonlimiting
examples of hydrophilic conditioning agents include those selected
from the group consisting of polyhydric alcohols, polypropylene
glycols, polyethylene glycols, ureas, pyrolidone carboxylic acids,
ethoxylated and/or propoxylated C3-C6 diols and triols,
alpha-hydroxy C2-C6 carboxylic acids, ethoxylated and/or
propoxylated sugars, polyacrylic acid copolymers, sugars having up
to about 12 carbons atoms, sugar alcohols having up to about 12
carbon atoms, and mixtures thereof. Specific examples of useful
hydrophilic conditioning agents include materials such as urea;
guanidine; glycolic acid and glycolate salts (e.g., ammonium and
quaternary alkyl ammonium); lactic acid and lactate salts (e.g.,
ammonium and quaternary alkyl ammonium); sucrose, fructose,
glucose, eruthrose, erythritol, sorbitol, mannitol, glycerol,
hexanetriol, propylene glycol, butylene glycol, hexylene glycol,
and the like; polyethylene glycols such as PEG-2, PEG-3, PEG-30,
PEG-50, polypropylene glycols such as PPG-9, PPG-12, PPG-15,
PPG-17, PPG-20, PPG-26, PPG-30, PPG-34; alkoxylated glucose;
hyaluronic acid; cationic skin conditioning polymers (e.g.,
quaternary ammonium polymers such as Polyquaternium polymers); and
mixtures thereof. Glycerol, in particular, is a preferred
hydrophilic conditioning agent in the articles of the present
invention. Also useful are materials such as aloe vera in any of
its variety of forms (e.g., aloe vera gel), chitosan and chitosan
derivatives, e.g., chitosan lactate, lactamide monoethanolamine;
acetamide monoethanolamine; and mixtures thereof. Also useful are
propoxylated glycerols as described in propoxylated glycerols
described in U.S. Pat. No. 4,976,953, to Orr et al., issued Dec.
11, 1990, which is incorporated by reference herein in its
entirety.
[0161] The therapeutic benefit component may be made into a variety
of forms. In one embodiment of the present invention, the
therapeutic benefit component is in the form of an emulsion. For
instance, oil-in-water, water-in-oil, water-in-oil-in-water, and
oil-in-water-in-silicone emulsions are useful herein. As used in
the context of emulsions, "water" may refer not only to water but
also water soluble or water miscible agents like glycerin.
[0162] Preferred therapeutic benefit components comprise an
emulsion, which further comprises an aqueous phase and an oil
phase. As will be understood by the skilled artisan, a given
component will distribute primarily into either the aqueous or oil
phase, depending on the water solubility/dispersibility of the
therapeutic benefit agent in the component. In one embodiment, the
oil phase comprises one or more hydrophobic conditioning agents. In
another embodiment, the aqueous phase comprises one or more
hydrophilic conditioning agents.
[0163] Therapeutic benefit components of the present invention,
which are emulsion form, generally contain an aqueous phase and an
oil or lipid phase. Suitable oils or lipids may be derived from
animals, plants, or petroleum and may be natural or synthetic
(i.e., man-made). Such oils are discussed above in the Hydrophobic
Conditioning Agents section. Suitable aqueous phase components
include the Hydrophilic Conditioning Agents, which are discussed
above. Preferred emulsion forms include water-in-oil emulsions,
water-in-silicone emulsions, and other inverse emulsions.
Additionally, preferred emulsions also contain a hydrophilic
conditioning agent such as glycerin such that a glycerin-in-oil
emulsion results.
[0164] Therapeutic benefit components in emulsion form will
preferably further contain from about 1% to about 10%, more
preferably from about 2% to about 5%, of an emulsifier, based on
the weight of therapeutic benefit component. Emulsifiers may be
nonionic, anionic or cationic. Suitable emulsifiers are disclosed
in, for example, U.S. Pat. No. 3,755,560, issued Aug. 28, 1973,
Dickert et al.; U.S. Pat. No. 4,421,769, issued Dec. 20, 1983,
Dixon et al.; and McCutcheon's Detergents and Emulsifiers, North
American Edition, pages 317-324 (1986). Therapeutic benefit
components in emulsion form may also contain an anti-foaming agent
to minimize foaming upon application to the skin. Anti-foaming
agents include high molecular weight silicones and other materials
well known in the art for such use.
[0165] The therapeutic benefit component may also be in the form of
a microemulsion. As used herein, "microemulsion" refers to
thermodynamic stable mixtures of two immiscible solvents (one
apolar and the other polar) stabilized by an amphiphilic molecule,
a surfactant. Preferred microemulsions include water-in-oil
microemulsions.
[0166] Structured Conditioning Agents
[0167] The therapeutic benefit component may comprise structured
conditioning agents. Suitable structured conditioning agents
include, but are not limited to, vesicular structures such as
ceramides, liposomes, and the like.
[0168] In another embodiment, the therapeutic benefit agents of the
benefit component are comprised within a coacervate-forming
composition. Preferably, the coacervate-forming composition
comprises a cationic polymer, an anionic surfactant, and a
dermatologically acceptable carrier for the polymer and surfactant.
The cationic polymer may be selected from the group consisting of
natural backbone quaternary ammonium polymers, synthetic backbone
quaternary ammonium polymers, natural backbone amphoteric type
polymers, synthetic backbone amphoteric type polymers, and
combinations thereof.
[0169] More preferably, the cationic polymer is selected from the
group consisting of natural backbone quaternary ammonium polymers
selected from the group consisting of Polyquaternium-4,
Polyquaternium-10, Polyquaternium-24, PG-hydroxyethylcellulose
alkyldimonium chlorides, guar hydroxypropyltrimonium chloride,
hydroxypropylguar hydroxypropyltrimonium chloride, and combinations
thereof; synthetic backbone quaternary ammonium polymers selected
from the group consisting of Polyquaternium-2, Polyquaternium-6,
Polyquaternium-7, Polyquaternium-11, Polyquaternium-16,
Polyquaternium-17, Polyquaternium-18, Polyquaternium-28,
Polyquaternium-32, Polyquaternium-37, Polyquaternium-43,
Polyquaternium-44, Polyquaternium-46, polymethacylamidopropyl
trimonium chloride, acrylamidopropyl trimonium chloride/acrylamide
copolymer, and combinations thereof; natural backbone amphoteric
type polymers selected from the group consisting of chitosan,
quaternized proteins, hydrolyzed proteins, and combinations
thereof; synthetic backbone amphoteric type polymers selected from
the group consisting of Polyquaternium-22, Polyquaternium-39,
Polyquaternium-47, adipic acid/dimethylaminohydroxypro- pyl
diethylenetriamine copolymer,
polyvinylpyrrolidone/dimethylyaminoethyl methacyrlate copolymer,
vinylcaprolactam/polyvinylpyrrolidone/dimethylami-
noethylmethacrylate copolymer,
vinaylcaprolactam/polyvinylpyrrolidone/dime-
thylaminopropylmethacrylamide terpolymer,
polyvinylpyrrolidone/dimethylami- nopropylmethacrylamide copolymer,
polyamine, and combinations thereof; and combinations thereof. Even
more preferably, the cationic polymer is a synthetic backbone
amphoteric type polymer. Even still more preferably, the cationic
polymer is a polyamine.
[0170] When the cationic polymer is a polyamine, it is preferred
that the cationic polyamine polymer be selected from the group
consisting of polyethyleneimines, polyvinylamines,
polypropyleneimines, polylysines and combinations thereof. Even
more preferably, the cationic polyamine polymer is a
polyethyleneimine.
[0171] In certain embodiments in which the cationic polymer is a
polyamine, the polyamine may be hydrophobically or hydrophilically
modified. In this instance, the cationic polyamine polymer is
selected from the group consisting of benzylated polyamines,
ethoxylated polyamines, propoxylated polyamines, alkylated
polyamines, amidated polyamines, esterified polyamines and
combinations thereof. The coacervate-forming composition comprises
from about 0.01% to about 20%, more preferably from about 0.05% to
about 10%, and most preferably from about 0.1% to about 5%, by
weight of the coacervate-forming composition, of the cationic
polymer.
[0172] Suitable anionic surfactants include those discussed above
as related to the "cleansing component." Preferably, for the
coacervate-forming composition, the anionic surfactant is selected
from the group consisting of sarcosinates, glutamates, sodium alkyl
sulfates, ammonium alkyl sulfates, sodium alkyleth sulfates,
ammonium alkyleth sulfates, ammonium laureth-n-sulfates, sodium
laureth-n-sulfates, isethionates, glycerylether sulfonates,
sulfosuccinates and combinations thereof. More preferably, the
anionic surfactant is selected from the group consisting of sodium
lauroyl sarcosinate, monosodium lauroyl glutamate, sodium alkyl
sulfates, ammonium alkyl sulfates, sodium alkyleth sulfates,
ammonium alkyleth sulfates, and combinations thereof.
[0173] Suitable coacervate-forming compositions are further
described in copending U.S. patent applications Ser. Nos.
09/397,747, filed in the name of Schwartz et al.; U.S. Ser. No.
09/397,746, filed in the name of Heinrich et al.; U.S. Ser. No.
09/397,712, filed in the name of Schwartz et al.; U.S. Ser. No.
09/397,723, filed in the name of Heinrich et al.; and U.S. Ser. No.
09/397,722, filed in the name of Venkitaraman et al.; each of which
were filed on Sep. 16, 1999.
[0174] Alternatively, the coacervate-forming composition may
comprise an anionic polymer, a cationic surfactant, and a
dermatologically acceptable carrier for the polymer and surfactant.
The anionic polymer may be selected from the group consisting of
polyacrylic acid polymers, polyacrylamide polymers, copolymers of
acrylic acid, acrylamide, and other natural or synthetic polymers
(e.g., polystyrene, polybutene, polyurethane, etc.), naturally
derived gums, and combinations thereof. Suitable gums include
alginates (e.g., propylene glycol alginate), pectins, chitosans
(e.g., chitosan lactate), and modified gums (e.g., starch octenyl
succinate), and combinations thereof. More preferably, the anionic
polymer is selected from the group consisting of polyacrylic acid
polymers, polyacrylamide polymers, pectins, chitosans, and
combinations thereof. Preferred articles of the present invention
comprise from about 0.01% to about 20%, more preferably from about
0.05% to about 10%, and most preferably from about 0.1% to about
5%, by weight of the coacervate-forming composition, of the anionic
polymer. Suitable cationic surfactants include, but are not limited
to, those discussed herein.
[0175] The therapeutic benefit component of the article is suitable
for providing therapeutic or aesthetic skin or hair benefits by
deposition onto such surfaces of not only conditioning agents but
also various agents including, but not limited to, anti-acne
actives, anti-wrinkle actives, anti-microbial actives, anti-fungal
actives, anti-inflammatory actives, topical anesthetic actives,
artificial tanning agents and accelerators, anti-viral agents,
enzymes, sunscreen actives, anti-oxidants, skin exfoliating agents,
and combinations thereof.
[0176] It should also be understood that the therapeutic benefit
component may be contained within the cleansing component of the
present invention or vice versa such that they form a unitary
component with indistinguishable ingredients.
[0177] Surface to Saturation Ratio Methodology
[0178] The articles of the present invention have the therapeutic
benefit component substantially on the surface of the substrate. By
"substantially on the surface of the substrate" is meant that the
surface to saturation ratio is greater than about 1.25, preferably
greater than about 1.5, more preferably greater than about 2.0,
even more preferably greater than about 2.25, and most preferably
greater than 2.5. The surface to saturation ratio is a ratio of the
measurement of benefit agent on the surface of the substrate. These
measurements are obtained from Attenuated Total Reflectance (ATR)
FT-IR Spectroscopy the use of which is well known to one skilled in
the art of analytical chemistry.
[0179] Many conventional methods of application of conditioning
agents to substrates employ processes and/or product rheologies
unsuitable for the purposes of the present invention. For example,
a process to dip the substrate web in a fluid bath of conditioning
agent and then squeeze the substrate web through metering rolls, so
called "dip and nip" processing, applies conditioning agent through
the entire substrate and therefore does not afford opportunity for
effective direct transfer of the composition off the cloth and onto
another surface during use. Furthermore, many of the articles of
the present invention utilize sufficient loadings of conditioning
agent onto substrates to provide an effective whole body benefit,
usually requiring about 100-200% loading rates based on the weight
of the dry substrate. Known personal care implements that use these
high loading levels essentially avoid dealing with aesthetic issues
that can result from these high loadings by distributing the
loading evenly throughout the substrate, including the substrate
interior. Applicants have surprisingly found that high loadings of
conditioning agent can be maintained on the surface of the article,
thus advantageously affording opportunity for direct transfer of
the benefit agents from the substrate to the surface to be treated
during use, while delivering improved aesthetics by the
compositions of the present invention.
[0180] The procedure to obtain the measurements is as follows:
[0181] Instrumental Setup: A BioRad FTS-7 spectrometer,
manufactured by Bio Rad Labs, Digital Laboratory Division, located
in Cambridge, Mass., is used to collect the infrared spectra.
Typically, the measurements consist of 100 scans at 4 cm.sup.-1
resolution. The collection optics consist of a flat 60 deg ZnSe ATR
crystal, manufactured by Graseby Specac, Inc., located in
Fairfield, Conn. Data is collected at 25.degree. C. and analyzed
using Grams 386 software, distributed by Galactic Industries Corp.,
located in Salem, N.H. Prior to measurement the crystal is cleaned
with a suitable solvent. The sample is placed onto the ATR crystal
and held under constant 4 kilogram weight.
[0182] Experimental Procedure:
[0183] (1) Measure the reference (background) spectrum of the
cleaned, air dried cell.
[0184] (2) First, select a substrate with no benefit agents applied
to it, the substrate selected comprising the external surface of
the article. Place substrate on top of the ATR crystal., external
surface against the crystal. First lay the substrate flat on the
measuring platform. Then place a 4 kg. weight on top of the
substrate. Then, measure the spectrum (typically 100 scans at 4
cm.sup.-1 resolution). The substrate acts as an internal standard
because the absorbancy of the substrate alone is thus identified.
Identify the main substrate peaks and wavenumbers.
[0185] (3) Repeat the procedure for the substrate of the article
with benefit agent applied to it. Identify the primary benefit
agent's peak heights, which are the highest observed peaks that
either do not correspond to a substrate peak as observed
previously; or which may correspond to a previously observed
substrate peak but which exhibit the greatest percentage increase
in absorbance due to presence of the conditioning agent. Record the
wavenumber and absorbance of several benefit agent peaks.
[0186] (4) Select the substrate peak from the spectra determined in
step 3 which occurs at a wavenumber determined in step 2, but which
does not correspond to one of the primary benefit agent peaks
selected in step 3. Record the wavenumber selected and the
absorbance from the absorbance spectrum in step 3.
[0187] (5) Calculate the ratio of each benefit agent's peak height
determined in step 3 to the substrate's peak height determined in
step 4. The highest number of the group represents the surface to
saturation ratio for the article.
[0188] The following contain some examples:
1 Condi- tioner Substrate Peak Peak Substrate* and Peak Ht.
Conditioner Ht. Ratio Batting (blend of 0.0865 Glycerin 0.181 2.09
polyester heat bonded (C.dbd.O Peak at (C--O Peak at with 70%
PET/PE 1710 cm.sup.-1) 1030 cm.sup.-1) bicomponent fiber) Batting
(blend of 0.0865 Hydrocarbon 0.160 1.85 polyester heat bonded
(C.dbd.O Peak at (C--H Peak at with 70% PET/PE 1710 cm.sup.-1) 2923
cm.sup.-1) bicomponent fiber) 70% Rayon/30% 0.0333 Glycerin 0.0684
2.05 Polyester, (C.dbd.O Peak at (C--O Peak at hydroentangled 1710
cm.sup.-1) 1030 cm.sup.-1) *Substrates of these types are readily
available, for example from PGI Nonwovens, Benson, NC
[0189] Moisture Retention Methodology
[0190] As described above, the articles of the present invention
are considered to be "substantially dry". As used herein,
"substantially dry" means that the articles of the present
invention exhibit a Moisture Retention of less than about 0.95 gms,
preferably less than about 0.75 gms, even more preferably, less
than about 0.5 gms, even more preferably less than about 0.25 gms,
even still more preferably less than about 0.15 gms, and most
preferably, less than about 0.1 gms. The Moisture Retention is
indicative of the dry feel that users perceive upon touching the
articles of the present invention as opposed to the feel of "wet"
wipes.
[0191] In order to determine the Moisture Retention of the present
articles and other disposable substrate-based products, the
following equipment and materials are needed.
2 Bounty White Paper Towel Procter & Gamble SKU 37000 63037
Basis Weight = 42.14 gsm Balance Accurate to 0.0 g Lexan 0.5"
thickness large enough to cover samples completely and weighs 1000
g Weight A 2000 g weight or combination to equal 2000 g
[0192] Next, weigh two paper towels separately and record each
weight. Place one paper towel on flat surface (e.g. lab bench).
Place the sample article on top of that towel. Place the other
paper towel on top of sample article. Next, place the Lexan and
then the 2000 g weight(s) on top of the sandwiched sample article.
Wait 1 minute. After the minute, remove weight(s) and Lexan. Weigh
the top and bottom paper towel and record the weight.
[0193] Calculate the Moisture Retention by subtracting the initial
paper towel weight from the final weight (after 1 minute) for both
the top and bottom paper towels. Add the weight differences
obtained for the top and bottom paper towels. Assuming multiple
articles are tested, average the total weight differences to obtain
the Moisture Retention.
MULTIPLE ARTICLE EMBODIMENT
[0194] The articles of the present invention may also be packaged
individually or with additional articles suitable for providing
separate benefits not provided by the primary article, e.g.,
aesthetic, therapeutic, functional, or otherwise, thereby forming a
personal care kit. The additional article of this personal care kit
preferably comprises a water insoluble substrate comprising at
least one layer and either a cleansing component containing a
lathering surfactant or a therapeutic benefit component disposed
onto or impregnated into that layer of the substrate of the
additional article.
[0195] The additional article of the present invention may also
serve a functional benefit in addition to or in lieu of a
therapeutic or aesthetic benefit. For instance, the additional
article may be useful as a drying implement suitable for use to aid
in the removal of water from the skin or hair upon completion of a
showering or bathing experience.
MULTIPLE CHAMBERED EMBODIMENT
[0196] The articles of the present invention may also comprise one
or more chambers. Such chambers or compartments result from the
connection (e.g., bonding) of the substrate layers to one another
at various loci to define enclosed areas. These chambers are
useful, e.g., for separating various article components from one
another, e.g., the surfactant-containing cleansing component from a
conditioning agent. The separated article components which provide
a therapeutic or aesthetic or cleansing benefit may be released
from the chambers in a variety of ways including, but not limited
to, solubilization, emulsification, mechanical transfer,
puncturing, popping, bursting, squeezing of the chamber or even
peeling away a substrate layer which composes a portion of the
chamber.
[0197] Optional Components
[0198] The articles of the present invention may contain a variety
of other components such as are conventionally used in a given
product type provided that they do not unacceptably alter the
benefits of the invention. These optional components should be
suitable for application to human skin and hair, that is, when
incorporated into the article they are suitable for use in contact
with human skin without undue toxicity, incompatibility,
instability, allergic response, and the like, within the scope of
sound medical or formulator's judgment. The CTFA Cosmetic
Ingredient Handbook, Second Edition (1992) describes a wide variety
of nonlimiting cosmetic and pharmaceutical ingredients commonly
used in the skin care industry, which are suitable for use in the
articles of the present invention. Examples of these ingredient
classes include: enzymes, abrasives, skin exfoliating agents,
absorbents, aesthetic components such as fragrances, pigments,
colorings/colorants, essential oils, skin sensates, astringents,
etc. (e.g., clove oil, menthol, camphor, eucalyptus oil, eugenol,
menthyl lactate, witch hazel distillate), anti-acne agents (e.g.,
resorcinol, sulfur, salicylic acid, erythromycin, zinc, etc.),
anti-caking agents, antifoaming agents, additional antimicrobial
agents (e.g., iodopropyl butylcarbamate), antioxidants, binders,
biological additives, buffering agents, bulking agents, chelating
agents, chemical additives, colorants, cosmetic astringents,
cosmetic biocides, denaturants, drug astringents, external
analgesics, film formers or materials, e.g., polymers, for aiding
the film-forming properties and substantivity of the composition
(e.g., copolymer of eicosene and vinyl pyrrolidone), humectants,
opacifying agents, pH adjusters, propellants, reducing agents,
sequestrants, skin bleaching agents (or lightening agents) (e.g.,
hydroquinone, kojic acid, ascorbic acid, magnesium ascorbyl
phosphate, ascorbyl glucosamine), skin soothing and/or healing
agents (e.g., panthenol and derivatives (e.g., ethyl panthenol),
aloe vera, pantothenic acid and its derivatives, allantoin,
bisabolol, and dipotassium glycyrrhizinate), skin treating agents,
including agents for preventing, retarding, arresting, and/or
reversing skin wrinkles (e.g., alpha-hydroxy acids such as lactic
acid and glycolic acid and beta-hydroxy acids such as salicylic
acid), thickeners, hydrocolloids, particular zeolites, and vitamins
and derivatives thereof (e.g. tocopherol, tocopherol acetate, beta
carotene, retinoic acid, retinol, retinoids, retinyl palmitate,
niacin, niacinamide, and the like). The articles of the present
invention may include carrier components such as are known in the
art. Such carriers can include one or more compatible liquid or
solid filler diluents or vehicles which are suitable for
application to skin or hair.
[0199] The articles of the present invention may optionally contain
one or more of such optional components. Preferred articles
optionally contain a safe and effective amount of therapeutic
benefit component comprising a therapeutic benefit agent selected
from the group consisting of vitamin compounds, skin treating
agents, anti-acne actives, anti-wrinkle actives, anti-skin atrophy
actives, anti-inflammatory actives, topical anesthetics, artificial
tanning actives and accelerators, anti-microbial actives,
anti-fungal actives, sunscreen actives, anti-oxidants, skin
exfoliating agents, and combinations thereof. As used herein, "a
safe and effective amount" means an amount of a compound or
component sufficient to significantly induce a positive effect or
benefit, but low enough to avoid serious side effects, (e.g., undue
toxicity or allergic reaction), i.e., to provide a reasonable
benefit to risk ratio, within the scope of sound medical
judgment.
[0200] The optional components useful herein can be categorized by
their therapeutic or aesthetic benefit or their postulated mode of
action. However, it is to be understood that the optional
components useful herein can in some instances provide more than
one therapeutic or aesthetic benefit or operate via more than one
mode of action. Therefore, classifications herein are made for the
sake of convenience and are not intended to limit the component to
that particular application or applications listed. Also, when
applicable, the pharmaceutically-acceptab- le salts of the
components are useful herein.
[0201] Vitamin Compounds
[0202] The present articles may comprise vitamin compounds,
precursors, and derivatives thereof. These vitamin compounds may be
in either natural or synthetic form. Suitable vitamin compounds
include, but are not limited to, Vitamin A (e.g., beta carotene,
retinoic acid, retinol, retinoids, retinyl palmitate, retinyl
proprionate, etc.), Vitamin B (e.g., niacin, niacinamide,
riboflavin, pantothenic acid, etc.), Vitamin C (e.g., ascorbic
acid, etc.), Vitamin D (e.g., ergosterol, ergocalciferol,
cholecalciferol, etc.), Vitamin E (e.g., tocopherol acetate, etc.),
and Vitamin K (e.g., phytonadione, menadione, phthiocol, etc.)
compounds.
[0203] In particular, the articles of the present invention may
comprise a safe and effective amount of a vitamin B.sub.3 compound.
Vitamin B.sub.3 compounds are particularly useful for regulating
skin condition as described in co-pending U.S. application Ser. No.
08/834,010, filed Apr. 11, 1997 (corresponding to international
publication WO 97/39733 A1, published Oct. 30, 1997) which is
incorporated by reference herein in its entirety. The therapeutic
component of the present invention preferably comprise from about
0.01% to about 50%, more preferably from about 0.1% to about 10%,
even more preferably from about 0.5% to about 10%, and still more
preferably from about 1% to about 5%, most preferably from about 2%
to about 5%, of the vitamin B.sub.3 compound.
[0204] As used herein, "vitamin B.sub.3 compound" means a compound
having the formula: 6
[0205] wherein R is --CONH.sub.2 (i.e., niacinamide), --COOH (i.e.,
nicotinic acid) or --CH.sub.2OH (i.e., nicotinyl alcohol);
derivatives thereof; and salts of any of the foregoing.
[0206] Exemplary derivatives of the foregoing vitamin B.sub.3
compounds include nicotinic acid esters, including non-vasodilating
esters of nicotinic acid, nicotinyl amino acids, nicotinyl alcohol
esters of carboxylic acids, nicotinic acid N-oxide and niacinamide
N-oxide.
[0207] Examples of suitable vitamin B.sub.3 compounds are well
known in the art and are commercially available from a number of
sources, e.g., the Sigma Chemical Company (St. Louis, Mo.); ICN
Biomedicals, Inc. (Irvin, Calif.) and Aldrich Chemical Company
(Milwaukee, Wis.).
[0208] The vitamin compounds may be included as the substantially
pure material, or as an extract obtained by suitable physical
and/or chemical isolation from natural (e.g., plant) sources.
[0209] Skin Treating Agents
[0210] The articles of the present invention may contain one or
more skin treating agents. Suitable skin treating agents include
those effective for preventing, retarding, arresting, and/or
reversing skin wrinkles. Examples of suitable skin treating agents
include, but are not limited to, alpha-hydroxy acids such as lactic
acid and glycolic acid and beta-hydroxy acids such as salicylic
acid.
[0211] Anti-Acne Actives
[0212] Examples of useful anti-acne actives for the articles of the
present invention include, but are not limited to, the keratolytics
such as salicylic acid (o-hydroxybenzoic acid), derivatives of
salicylic acid such as 5-octanoyl salicylic acid, and resorcinol;
retinoids such as retinoic acid and its derivatives (e.g., cis and
trans); sulfur-containing D and L amino acids and their derivatives
and salts, particularly their N-acetyl derivatives, a preferred
example of which is N-acetyl-L-cysteine; lipoic acid; antibiotics
and antimicrobials such as benzoyl peroxide, octopirox,
tetracycline, 2,4,4'-trichloro-2'-hydroxy diphenyl ether,
3,4,4'-trichlorobanilide, azelaic acid and its derivatives,
phenoxyethanol, phenoxypropanol, phenoxyisopropanol, ethyl acetate,
clindamycin and meclocycline; sebostats such as flavonoids; and
bile salts such as scymnol sulfate and its derivatives,
deoxycholate, and cholate.
[0213] Anti-Wrinkle and Anti-Skin Atrophy Actives
[0214] Examples of anti-wrinkle and anti-skin atrophy actives
useful for the articles of the present invention include, but are
not limited to, retinoic acid and its derivatives (e.g., cis and
trans); retinol; retinyl esters; niacinamide, salicylic acid and
derivatives thereof; sulfur-containing D and L amino acids and
their derivatives and salts, particularly the N-acetyl derivatives,
a preferred example of which is N-acetyl-L-cysteine; thiols, e.g.,
ethane thiol; hydroxy acids, phytic acid, lipoic acid;
lysophosphatidic acid, and skin peel agents (e.g., phenol and the
like).
[0215] Non-Steroidal Anti-Inflammatory Actives (NSAIDS)
[0216] Examples of NSAIDS useful for the articles of the present
invention include, but are not limited to, the following
categories: propionic acid derivatives; acetic acid derivatives;
fenamic acid derivatives; biphenylcarboxylic acid derivatives; and
oxicams. All of these NSAIDS are fully described in U.S. Pat. No.
4,985,459 to Sunshine et al., issued Jan. 15, 1991, incorporated by
reference herein in its entirety. Examples of useful NSAIDS include
acetyl salicylic acid, ibuprofen, naproxen, benoxaprofen,
flurbiprofen, fenoprofen, fenbufen, ketoprofen, indoprofen,
pirprofen, carprofen, oxaprozin, pranoprofen, miroprofen,
tioxaprofen, suprofen, alminoprofen, tiaprofenic acid, fluprofen
and bucloxic acid. Also useful are the steroidal anti-inflammatory
drugs including hydrocortisone and the like.
[0217] Topical Anesthetics
[0218] Examples of topical anesthetic drugs useful for the articles
of the present invention include, but are not limited to,
benzocaine, lidocaine, bupivacaine, chlorprocaine, dibucaine,
etidocaine, mepivacaine, tetracaine, dyclonine, hexylcaine,
procaine, cocaine, ketamine, pramoxine, phenol, and
pharmaceutically acceptable salts thereof.
[0219] Artificial Tanning Actives and Accelerators
[0220] Examples of artificial tanning actives and accelerators
useful for the articles of the present invention include, but are
not limited to, dihydroxyacetaone, tyrosine, tyrosine esters such
as ethyl tyrosinate, and phospho-DOPA.
[0221] Antimicrobial and Antifungal Actives
[0222] Examples of antimicrobial and antifungal actives useful for
the articles of the present invention include, but are not limited
to, .beta.-lactam drugs, quinolone drugs, ciprofloxacin,
norfloxacin, tetracycline, erythromycin, amikacin,
2,4,4'-trichloro-2'-hydroxy diphenyl ether,
3,4,4'-trichlorocarbanilide, phenoxyethanol, phenoxy propanol,
phenoxyisopropanol, doxycycline, capreomycin, chlorhexidine,
chlortetracycline, oxytetracycline, clindamycin, ethambutol,
hexamidine isethionate, metronidazole, pentamidine, gentamicin,
kanamycin, lineomycin, methacycline, methenamine, minocycline,
neomycin, netilmicin, paromomycin, streptomycin, tobramycin,
miconazole, tetracycline hydrochloride, erythromycin, zinc
erythromycin, erythromycin estolate, erythromycin stearate,
amikacin sulfate, doxycycline hydrochloride, capreomycin sulfate,
chlorhexidine gluconate, chlorhexidine hydrochloride,
chlortetracycline hydrochloride, oxytetracycline hydrochloride,
clindamycin hydrochloride, ethambutol hydrochloride, metronidazole
hydrochloride, pentamidine hydrochloride, gentamicin sulfate,
kanamycin sulfate, lineomycin hydrochloride, methacycline
hydrochloride, methenamine hippurate, methenamine mandelate,
minocycline hydrochloride, neomycin sulfate, netilmicin sulfate,
paromomycin sulfate, streptomycin sulfate, tobramycin sulfate,
miconazole hydrochloride, amanfadine hydrochloride, amanfadine
sulfate, octopirox, parachlorometa xylenol, nystatin, tolnaftate,
zinc pyrithione and clotrimazole.
[0223] Anti-Viral Agents
[0224] The articles of the present invention may further comprise
one or more anti-viral agents. Suitable anti-viral agents include,
but are not limited to, metal salts (e.g., silver nitrate, copper
sulfate, iron chloride, etc.) and organic acids (e.g., malic acid,
salicylic acid, succinic acid, benzoic acid, etc.). In particular
compositions which contain additional suitable anti-viral agents
include those described in copending U.S. patent applications Ser.
Nos. 09/421,084 (Beerse et al.); U.S. Ser. No. 09/421,131
(Biedermann et al.); U.S. Ser. No. 09/420,646 (Morgan et al.); and
U.S. Ser. No. 09/421,179 (Page et al.), which were each filed on
Oct. 19, 1999.
[0225] Enzymes
[0226] The article of the present invention may optionally include
one or more enzymes. Preferably, such enzymes are dermatologically
acceptable. Suitable enzymes include, but are not limited to,
keratinase, protease, amylase, subtilisin, etc.
[0227] Sunscreen Actives
[0228] Also useful herein are sunscreening actives. A wide variety
of sunscreening agents are described in U.S. Pat. No. 5,087,445, to
Haffey et al., issued Feb. 11, 1992; U.S. Pat. No. 5,073,372, to
Turner et al., issued Dec. 17, 1991; U.S. Pat. No. 5,073,371, to
Turner et al. issued Dec. 17, 1991; and Segarin, et al., at Chapter
VIII, pages 189 et seq., of Cosmetics Science and Technology, all
of which are incorporated herein by reference in their entirety.
Nonlimiting examples of sunscreens which are useful in the
compositions of the present invention are those selected from the
group consisting of 2-ethylhexyl p-methoxycinnamate, 2-ethylhexyl
N,N-dimethyl-p-aminobenzoate, p-aminobenzoic acid,
2-phenylbenzimidazole-5-sulfonic acid, octocrylene, oxybenzone,
homomenthyl salicylate, octyl salicylate,
4,4'-methoxy-t-butyldibenzoylme- thane, 4-isopropyl
dibenzoylmethane, 3-benzylidene camphor, 3-(4-methylbenzylidene)
camphor, titanium dioxide, zinc oxide, silica, iron oxide, and
mixtures thereof. Still other useful sunscreens are those disclosed
in U.S. Pat. No. 4,937,370, to Sabatelli, issued Jun. 26, 1990; and
U.S. Pat. No. 4,999,186, to Sabatelli et al., issued Mar. 12, 1991;
these two references are incorporated by reference herein in their
entirety. Especially preferred examples of these sunscreens include
those selected from the group consisting of
4-N,N-2-ethylhexyl)methylaminobenzo- ic acid ester of
2,4-dihydroxybenzophenone, 4-N,N-(2-ethylhexyl)methylamin- obenzoic
acid ester with 4-hydroxydibenzoylmethane,
4-N,N-(2-ethylhexyl)-methylaminobenzoic acid ester of
2-hydroxy-4-(2-hydroxyethoxy)benzophenone,
4-N,N-(2-ethylhexyl)-methylami- nobenzoic acid ester of
4-(2-hydroxyethoxy)dibenzoylmethane, and mixtures thereof. Exact
amounts of sunscreens which can be employed will vary depending
upon the sunscreen chosen and the desired Sun Protection Factor
(SPF) to be achieved. SPF is a commonly used measure of
photoprotection of a sunscreen against erythema. See Federal
Register, Vol. 43, No. 166, pp. 38206-38269, Aug. 25, 1978, which
is incorporated herein by reference in its entirety.
[0229] Hydrocolloids
[0230] Hydrocolloids may also be optionally included in the
articles of the present invention. Hydrocolloids are well known in
the art and are helpful in extending the useful life of the
surfactants contained in the cleansing component of the present
invention such that the articles may last throughout at least one
entire showering or bathing experience. Suitable hydrocolloids
include, but are not limited to, xanthan gum, carboxymethyl
cellulose, hydroxyethyl cellulose, hydroxylpropyl cellulose, methyl
and ethyl cellulose, natural gums, gudras guar gum, bean gum,
natural starches, deionitized starches (e.g., starch octenyl
succinate) and the like.
[0231] Exothermic Zeolites
[0232] Zeolites and other compounds which react exothermically when
combined with water may also be optionally included in the articles
of the present invention.
[0233] Hydrogel Forming Polymeric Gelling Agents
[0234] In certain embodiments of the present invention, the
articles may optionally comprise an aqueous gel, i.e., a
"hydrogel", formed from a hydrogel forming polymeric gelling agent
and water. More specifically, the hydrogel is contained within the
cleansing component or the therapeutic benefit component of the
article. When an aqueous gel is present, the articles preferably
comprise from about 0.1% to about 100%, by weight of the water
insoluble substrate, more preferably from about 3% to about 50%,
and most preferably from about 5% to about 35%, of a hydrogel
forming polymeric gelling agent, calculated based on the dry weight
of the hydrogel forming polymeric gelling agent.
[0235] In general, the hydrogel forming polymeric gelling agent
materials of the present invention are at least partially
crosslinked polymers prepared from polymerizable, unsaturated
acid-containing monomers which are water-soluble or become
water-soluble upon hydrolysis. These include monoethylenically
unsaturated compounds having at least one hydrophilic radical,
including (but not limited to) olefinically unsaturated acids and
anhydrides which contain at least one carbon-carbon olefinic double
bond. With respect to these monomers, water-soluble means that the
monomer is soluble in deionized water at 25.degree. C. at a level
of at least 0.2%, preferably at least 1.0%.
[0236] Upon polymerization, monomeric units as described above will
generally constitute from about 25 mole percent to 99.99 mole
percent, more preferably from about 50 mole percent to 99.99 mole
percent, most preferably at least about 75 mole percent of the
polymeric gelling agent material (dry polymer weight basis), of
acid-containing monomers.
[0237] The hydrogel forming polymeric gelling agent herein is
partially crosslinked to a sufficient degree preferably that is
high enough such that the resulting polymer does not exhibit a
glass transition temperature (Tg) below about 140.degree. C., and
accordingly, the term "hydrogel forming polymeric gelling agent,"
as used herein, shall mean polymers meeting this parameter.
Preferably the hydrogel forming polymeric gelling agent does not
have a Tg below about 180.degree. C., and more preferably does not
have a Tg prior to decomposition of the polymer, at temperatures of
about 300.degree. C. or higher. The Tg can be determined by
differential scanning calorimetry (DSC) conducted at a heating rate
of 20.0 C.degree./minute with 5 mg or smaller samples. The Tg is
calculated as the midpoint between the onset and endset of heat
flow change corresponding to the glass transition on the DSC heat
capacity heating curve. The use of DSC to determine Tg is well
known in the art, and is described by B. Cassel and M. P. DiVito in
"Use of DSC To Obtain Accurate Thermodynamic and Kinetic Data",
American Laboratory, January 1994, pp 14-19, and by B. Wunderlich
in Thermal Analysis, Academic Press, Inc., 1990.
[0238] The hydrogel forming polymeric material is characterized as
highly absorbent and able to retain water in its absorbed or "gel"
state. Preferred hydrogel forming polymeric gelling agent hereof
will be able to absorb at least about 40 g water (deionized) per
gram of gelling agent, preferably at least about 60 g/g, more
preferably at least about 80 g/g. These values, referred to as
"Absorptive Capacity" herein can be determined according to the
procedure in the Absorptive Capacity "Tea Bag" test described
above.
[0239] The hydrogel forming polymeric gelling agent hereof will, in
general, be at least partially crosslinked. Suitable cross-linking
agents are well know in the art and include, for example, (1)
compounds having at least two polymerizable double bonds; (2)
compounds having at least one polymerizable double bond and at
least one functional group reactive with the acid-containing
monomer material; (3) compounds having at least two functional
groups reactive with the acid-containing monomer material; and (4)
polyvalent metal compounds which can form ionic cross-linkages.
[0240] Cross-linking agents having at least two polymerizable
double bonds include (i) di- or polyvinyl compounds such as
divinylbenzene and divinyltoluene; (ii) di- or poly-esters of
unsaturated mono- or poly-carboxylic acids with polyols including,
for example, di- or triacrylic acid esters of polyols such as
ethylene glycol, trimethylol propane, glycerine, or polyoxyethylene
glycols; (iii) bisacrylamides such as N,N-methylenebisacrylamide;
(iv) carbamyl esters that can be obtained by reacting
polyisocyanates with hydroxyl group-containing monomers; (v) di- or
poly-allyl ethers of polyols; (vi) di- or poly-allyl esters of
polycarboxylic acids such as diallyl phthalate, diallyl adipate,
and the like; (vii) esters of unsaturated mono- or poly-carboxylic
acids with mono-allyl esters of polyols such as acrylic acid ester
of polyethylene glycol monoallyl ether; and (viii) di- or tri-allyl
amine.
[0241] Cross-linking agents having at least one polymerizable
double bond and at least one functional group reactive with the
acid-containing monomer material include N-methylol acrylamide,
glycidyl acrylate, and the like. Suitable cross-linking agents
having at least two functional groups reactive with the
acid-containing monomer material include glyoxal; polyols such as
ethylene glycol and glycerol; polyamines such as alkylene diamines
(e.g., ethylene diamine), polyalkylene polyamines, polyepoxides,
di- or polyglycidyl ethers and the like. Suitable polyvalent metal
cross-linking agents which can form ionic cross-linkages include
oxides, hydroxides and weak acid salts (e.g., carbonate, acetate
and the like) of alkaline earth metals (e.g., calcium, magnesium)
and zinc, including, for example, calcium oxide and zinc
diacetate.
[0242] Cross-linking agents of many of the foregoing types are
described in greater detail in Masuda et al., U.S. Pat. No.
4,076,663, issued Feb.28, 1978, and Allen et al., U.S. Pat. No.
4,861,539, issued Aug. 29, 1989, both incorporated herein by
reference. Preferred cross-linking agents include the di- or
polyesters of unsaturated mono- or polycarboxylic acids mono-allyl
esters of polyols, the bisacrylamides, and the di- or tri-allyl
amines. Specific examples of especially preferred cross-linking
agents include N,N'-methylenebisacrylamide and trimethylol propane
triacrylate.
[0243] The cross-linking agent will generally constitute from about
0.001 mole percent to 5 mole percent of the resulting
hydrogel-forming polymeric material. More generally, the
cross-linking agent will constitute from about 0.01 mole percent to
3 mole percent of the hydrogel-forming polymeric gelling agent used
herein.
[0244] The hydrogel forming polymeric gelling agents hereof may be
employed in their partially neutralized form. For purposes of this
invention, such materials are considered partially neutralized when
at least 25 mole percent, and preferably at least 50 mole percent
of monomers used to form the polymer are acid group-containing
monomers which have been neutralized with a base. Suitable
neutralizing bases cations include hydroxides of alkali and
alkaline earth metal (e.g. KOH, NaOH), ammonium, substituted
ammonium, and amines such as amino alcohols (e.g.,
2-amino-2-methyl-1,3-propanediol, diethanolamine, and
2-amino-2-methyl-1 -propanol. This percentage of the total monomers
utilized which are neutralized acid group-containing monomers is
referred to herein as the "degree of neutralization." The degree of
neutralization will preferably not exceed 98%.
[0245] Hydrogel forming polymeric gelling agents suitable for use
herein are well known in the art, and are described, for example,
in U.S. Pat. No. 4,076,663, Masuda et al., issued Feb. 28, 1978;
U.S. Pat. No. 4,062,817, Westerman, issued Dec. 13, 1977; U.S. Pat.
No. 4,286,082, Tsubakimoto et al., issued Aug. 25, 1981; U.S. Pat.
No. 5,061,259, Goldman et al., issued Oct. 29, 1991, and U.S. Pat.
No. 4,654,039, Brandt et al., issued Mar. 31, 1987 each of which is
incorporated herein in its entirety.
[0246] Hydrogel forming polymeric gelling agents suitable for use
herein are also described in U.S. Pat. No. 4,731,067, Le-Khac,
issued Mar. 15, 1988, U.S. Pat. No. 4,743,244, Le-Khac, issued May
10, 1988, U.S. Pat. No. 4,813,945, Le-Khac, issued Mar. 21, 1989,
U.S. Pat. No. 4,880,868, Le-Khac, issued Nov. 14, 1989, U.S. Pat.
No. 4,892,533, Le-Khac, issued Jan. 9, 1990, U.S. Pat. No.
5,026,784, Le-Khac, issued Jun. 25, 1991, U.S. Pat. No. 5,079,306,
Le-Khac, issued Jan. 7, 1992, U.S. Pat. No. 5,151,465, Le-Khac,
issued Sep. 29, 1992, U.S. Pat. No. 4,861,539, Allen, Farrer, and
Flesher, issued Aug. 29, 1989, and U.S. Pat. No. 4,962,172, Allen,
Farrer, and Flesher, issued Oct. 9, 1990, each of which is
incorporated herein by reference in its entirety.
[0247] Suitable hydrogel forming polymeric gelling agents in the
form of particles are commercially available from Hoechst Celanese
Corporation, Portsmouth, Va., USA (Sanwet.TM. Superabsorbent
Polymers) Nippon Shokubai, Japan (Aqualic.TM., e.g., L-75, L-76)
and Dow Chemical Company, Midland, Mich., USA (Dry Tech.TM.).
[0248] Hydrogel forming polymeric gelling agents in the form of
fibers are commercially available from Camelot Technologies Inc.,
Leominster, Mass., USA (Fibersorb.TM., e.g., SA 7200H, SA 7200M, SA
7000L, SA 7000, and SA 7300).
[0249] The articles of the present invention may also contain other
hydrophilic gelling agents. These include carboxylic
acid-containing polymers as otherwise described above, except which
have relatively lower degrees of crosslinking, such that they
exhibit a Tg below 140.degree. C., as well as a variety of other
water soluble or colloidally water soluble polymers, such as
cellulose ethers (e.g. hydroxyethyl cellulose, methyl cellulose,
hydroxy propylmethyl cellulose), polyvinylpyrrolidone,
polyvinylalcohol, guar gum, hydroxypropyl guar gum and xanthan gum.
Preferred among these additional hydrophilic gelling agents are the
acid-containing polymers, particularly carboxylic acid-containing
polymers. Especially preferred are those that comprise
water-soluble polymer of acrylic acid crosslinked with a
polyalkenyl polyether of a polyhydric alcohol, and optionally an
acrylate ester or a polyfunctional vinylidene monomer.
[0250] Preferred copolymers useful in the present invention are
polymers of a monomeric mixture containing 95 to 99 weight percent
of an olefinically unsaturated carboxylic monomer selected from the
group consisting of acrylic, methacrylic and ethacrylic acids;
about 1 to about 3.5 weight percent of an acrylate ester of the
formula: 7
[0251] wherein R is an alkyl radical containing 10 to 30 carbon
atoms and R.sub.1 is hydrogen, methyl or ethyl; and 0.1 to 0.6
weight percent of a polymerizable cross-linking polyalkenyl
polyether of a polyhydric alcohol containing more than one alkenyl
ether group per molecule wherein the parent polyhydric alcohol
contains at least 3 carbon atoms and at least 3 hydroxyl
groups.
[0252] Preferably, these polymers contain from about 96 to about
97.9 weight percent of acrylic acid and from about 2.5 to about 3.5
weight percent of acrylic esters wherein the alkyl group contains
12 to 22 carbon atoms, and R.sub.1 is methyl, most preferably the
acrylate ester is stearyl methacrylate. Preferably, the amount of
crosslinking polyalkenyl polyether monomer is from about 0.2 to 0.4
weight percent. The preferred crosslinking polyalkenyl polyether
monomers are allyl pentaerythritol, trimethylolpropane diallylether
or allyl sucrose. These polymers are fully described in U.S. Pat.
No. 4,509,949, to Huang et al., issued Apr. 5, 1985, this patent
being incorporated herein by reference.
[0253] Other preferred copolymers useful in the present invention
are the polymers which contain at least two monomeric ingredients,
one being a monomeric olefinically-unsaturated carboxylic acid, and
the other being a polyalkenyl, polyether of a polyhydric alcohol.
Additional monomeric materials may be present in the monomeric
mixture if desired, even in predominant proportion.
[0254] The first monomeric ingredient useful in the production of
these carboxylic polymers are the olefinically-unsaturated
carboxylic acids containing at least one activated carbon-to-carbon
olefinic double bond, and at least one carboxyl group. The
preferred carboxylic monomers are the acrylic acids having the
general structure 8
[0255] wherein R.sup.2 is a substituent selected from the class
consisting of hydrogen, halogen, and the cyanogen (--C.dbd.N)
groups, monovalent alkyl radicals, monovalent alkaryl radicals and
monovalent cycloaliphatic radicals. Of this class, acrylic,
methacrylic, and ethacrylic acid are most preferred. Another useful
carboxylic monomer is maleic anhydride or the acid. The amount of
acid used will be from about 95.5 to about 98.9 weight percent.
[0256] The second monomeric ingredient useful in the production of
these carboxylic polymers are the polyalkenyl polyethers having
more than one alkenyl ether grouping per molecule, such as alkenyl
groups in which an olefinic double bond is present attached to a
terminal methylene grouping, CH.sub.2.dbd.C<.
[0257] The additional monomeric materials which may be present in
the polymers include polyfunctional vinylidene monomers containing
at least two terminal CH.sub.2< groups, including for example,
butadiene, isoprene, divinyl benzene, divinyl naphthlene, allyl
acrylates, and the like. These polymers are fully described in U.S.
Pat. No. 2,798,053, to Brown, issued Jul. 2, 1957, which is
incorporated herein by reference in its entirety.
[0258] Examples of carboxylic acid copolymers useful in the present
invention include Carbomer 934, Carbomer 941, Carbomer 950,
Carbomer 951, Carbomer 954, Carbomer 980, Carbomer 981, Carbomer
1342, acrylates/C10-30 alkyl acrylate cross polymer (available as
Carbopol 934, Carbopol 941, Carbopol 950, Carbopol 951, Carbopol
954, Carbopol 980, Carbopol 981, Carbopol 1342, and the Pemulen
series, respectively, from B. F. Goodrich).
[0259] Other carboxylic acid copolymers useful in the present
invention include sodium salts of acrylic acid/acrylamide
copolymers sold by the Hoechst Celanese Corporation under the
trademark of Hostaceren PN73. Also included are the hydrogel
polymers sold by Lipo Chemicals Inc. under the trademark of HYPAN
hydrogels. These hydrogels consist of crystalline plicks of
nitrates on a C--C backbone with various other pendant groups such
as carboxyls, amides, and amidines. An example would include HYPAN
SA 100 H, a polymer powder available from Lipo Chemical.
[0260] Neutralizing agents for use in neutralizing the acidic
groups of these polymers include those previously described.
[0261] Cationic Surfactants
[0262] Cationic surfactants are typically categorized as
non-lathering surfactants but may be used in the articles of the
present invention provided they do not negatively impact the
desired benefits of the articles.
[0263] Nonlimiting examples of cationic surfactants useful herein
are disclosed in McCutcheon's, Detergents and Emulsifiers, North
American edition (1986), published by allured Publishing
Corporation; and McCutcheon's, Functional Materials, North American
Edition (1992); both of which are incorporated by reference herein
in their entirety.
[0264] Nonlimiting examples of cationic surfactants useful herein
include cationic alkyl ammonium salts such as those having the
formula:
R.sub.1R.sub.2R.sub.3R.sub.4N.sup.+ X.sup.-
[0265] wherein R.sub.1, is selected from an alkyl group having from
about 12 to about 18 carbon atoms, or aromatic, aryl or alkaryl
groups having from about 12 to about 18 carbon atoms; R.sub.2,
R.sub.3, and R.sub.4 are independently selected from hydrogen, an
alkyl group having from about 1 to about 18 carbon atoms, or
aromatic, aryl or alkaryl groups having from about 12 to about 18
carbon atoms; and X is an anion selected from chloride, bromide,
iodide, acetate, phosphate, nitrate, sulfate, methyl sulfate, ethyl
sulfate, tosylate, lactate, citrate, glycolate, and mixtures
thereof. Additionally, the alkyl groups can also contain ether
linkages, or hydroxy or amino group substituents (e.g., the alkyl
groups can contain polyethylene glycol and polypropylene glycol
moieties).
[0266] More preferably, R.sub.1 is an alkyl group having from about
12 to about 18 carbon atoms; R.sub.2 is selected from H or an alkyl
group having from about 1 to about 18 carbon atoms; R.sub.3 and
R.sub.4 are independently selected from H or an alkyl group having
from about 1 to about 3 carbon atoms; and X is as described in the
previous paragraph.
[0267] Most preferably, R.sub.1 is an alkyl group having from about
12 to about 18 carbon atoms; R.sub.2, R.sub.3, and R.sub.4 are
selected from H or an alkyl group having from about 1 to about 3
carbon atoms; and X is as described previously.
[0268] Alternatively, other useful cationic surfactants include
amino-amides, wherein in the above structure R.sub.1 is
alternatively R.sub.5CO--(CH.sub.2).sub.n--, wherein R.sub.5 is an
alkyl group having from about 12 to about 22 carbon atoms, and n is
an integer from about 2 to about 6, more preferably from about 2 to
about 4, and most preferably from about 2 to about 3. Nonlimiting
examples of these cationic emulsifiers include stearamidopropyl
PG-dimonium chloride phosphate, stearamidopropyl ethyldimonium
ethosulfate, stearamidopropyl dimethyl (myristyl acetate) ammonium
chloride, stearamidopropyl dimethyl cetearyl ammonium tosylate,
stearamidopropyl dimethyl ammonium chloride, stearamidopropyl
dimethyl ammonium lactate, and mixtures thereof.
[0269] Nonlimiting examples of quaternary ammonium salt cationic
surfactants include those selected from the group consisting of
cetyl ammonium chloride, cetyl ammonium bromide, lauryl ammonium
chloride, lauryl ammonium bromide, stearyl ammonium chloride,
stearyl ammonium bromide, cetyl dimethyl ammonium chloride, cetyl
dimethyl ammonium bromide, lauryl dimethyl ammonium chloride,
lauryl dimethyl ammonium bromide, stearyl dimethyl ammonium
chloride, stearyl dimethyl ammonium bromide, cetyl trimethyl
ammonium chloride, cetyl trimethyl ammonium bromide, lauryl
trimethyl ammonium chloride, lauryl trimethyl ammonium bromide,
stearyl trimethyl ammonium chloride, stearyl trimethyl ammonium
bromide, lauryl dimethyl ammonium chloride, stearyl dimethyl cetyl
ditallow dimethyl ammonium chloride, dicetyl ammonium chloride,
dicetyl ammonium bromide, dilauryl ammonium chloride, dilauryl
ammonium bromide, distearyl ammonium chloride, distearyl ammonium
bromide, dicetyl methyl ammonium chloride, dicetyl methyl ammonium
bromide, dilauryl methyl ammonium chloride, dilauryl methyl
ammonium bromide, distearyl methyl ammonium chloride, distearyl
dimethyl ammonium chloride, distearyl methyl ammonium bromide, and
mixtures thereof. Additional quaternary ammonium salts include
those wherein the C12 to C22 alkyl carbon chain is derived from a
tallow fatty acid or from a coconut fatty acid. The term "tallow"
refers to an alkyl group derived from tallow fatty acids (usually
hydrogenated tallow fatty acids), which generally have mixtures of
alkyl chains in the C16 to C18 range. The term "coconut" refers to
an alkyl group derived from a coconut fatty acid, which generally
have mixtures of alkyl chains in the C12 to C14 range. Examples of
quaternary ammonium salts derived from these tallow and coconut
sources include ditallow dimethyl ammonium chloride, ditallow
dimethyl ammonium methyl sulfate, di(hydrogenated tallow) dimethyl
ammonium chloride, di(hydrogenated tallow) dimethyl ammonium
acetate, ditallow dipropyl ammonium phosphate, ditallow dimethyl
ammonium nitrate, di(coconutalkyl)dimethyl ammonium chloride,
di(coconutalkyl)dimethyl ammonium bromide, tallow ammonium
chloride, coconut ammonium chloride, stearamidopropyl PG-dimonium
chloride phosphate, stearamidopropyl ethyldimonium ethosulfate,
stearamidopropyl dimethyl (myristyl acetate) ammonium chloride,
stearamidopropyl dimethyl cetearyl ammonium tosylate,
stearamidopropyl dimethyl ammonium chloride, stearamidopropyl
dimethyl ammonium lactate, and mixtures thereof.
[0270] Preferred cationic surfactants useful herein include those
selected from the group consisting of dilauryl dimethyl ammonium
chloride, distearyl dimethyl ammonium chloride, dimyristyl dimethyl
ammonium chloride, dipalmityl dimethyl ammonium chloride, distearyl
dimethyl ammonium chloride, and mixtures thereof.
[0271] Chelators
[0272] The articles of the present invention may also comprise a
safe and effective amount of a chelator or chelating agent. As used
herein, "chelator" or "chelating agent" means an active agent
capable of removing a metal ion from a system by forming a complex
so that the metal ion cannot readily participate in or catalyze
chemical reactions. The inclusion of a chelating agent is
especially useful for providing protection against UV radiation
that can contribute to excessive scaling or skin texture changes
and against other environmental agents, which can cause skin
damage.
[0273] A safe and effective amount of a chelating agent may be
added to the compositions of the subject invention, preferably from
about 0.1% to about 10%, more preferably from about 1% to about 5%,
of the composition. Exemplary chelators that are useful herein are
disclosed in U.S. Pat. No. 5,487,884, issued Jan. 30, 1996 to
Bissett et al.; International Publication No. 91/16035, Bush et
al., published Oct. 31, 1995; and International Publication No.
91/16034, Bush et al., published Oct. 31, 1995. Preferred chelators
useful in compositions of the subject invention are furildioxime
and derivatives thereof.
[0274] Flavonoids
[0275] The articles of the present invention may optionally
comprise a flavonoid compound. Flavonoids are broadly disclosed in
U.S. Pat. Nos. 5,686,082 and 5,686,367, both of which are herein
incorporated by reference. Flavonoids suitable for use in the
present invention are flavanones selected from the group consisting
of unsubstituted flavanones, mono-substituted flavanones, and
mixtures thereof; chalcones selected from the group consisting of
unsubstituted chalcones, mono-substituted chalcones, di-substituted
chalcones, tri-substituted chalcones, and mixtures thereof;
flavones selected from the group consisting of unsubstituted
flavones, mono-substituted flavones, di-substituted flavones, and
mixtures thereof; one or more isoflavones; coumarins selected from
the group consisting of unsubstituted coumarins, mono-substituted
coumarins, di-substituted coumarins, and mixtures thereof;
chromones selected from the group consisting of unsubstituted
chromones, mono-substituted chromones, di-substituted chromones,
and mixtures thereof; one or more dicoumarols; one or more
chromanones; one or more chromanols; isomers (e.g., cis/trans
isomers) thereof; and mixtures thereof. By the term "substituted"
as used herein means flavonoids wherein one or more hydrogen atom
of the flavonoid has been independently replaced with hydroxyl,
C1-C8 alkyl, C1-C4 alkoxyl, O-glycoside, and the like or a mixture
of these substituents.
[0276] Examples of suitable flavonoids include, but are not limited
to, unsubstituted flavanone, mono-hydroxy flavanones (e.g.,
2'-hydroxy flavanone, 6-hydroxy flavanone, 7-hydroxy flavanone,
etc.), mono-alkoxy flavanones (e.g., 5-methoxy flavanone, 6-methoxy
flavanone, 7-methoxy flavanone, 4'-methoxy flavanone, etc.),
unsubstituted chalcone (especially unsubstituted trans-chalcone),
mono-hydroxy chalcones (e.g., 2'-hydroxy chalcone, 4'-hydroxy
chalcone, etc.), di-hydroxy chalcones (e.g., 2', 4-dihydroxy
chalcone, 2',4'-dihydroxy chalcone, 2,2'-dihydroxy chalcone,
2',3-dihydroxy chalcone, 2',5'-dihydroxy chalcone, etc.), and
tri-hydroxy chalcones (e.g., 2',3',4'-trihydroxy chalcone,
4,2',4'-trihydroxy chalcone, 2,2',4'-trihydroxy chalcone, etc.),
unsubstituted flavone, 7,2'-dihydroxy flavone, 3',4'-dihydroxy
naphthoflavone, 4'-hydroxy flavone, 5,6-benzoflavone, and
7,8-benzoflavone, unsubstituted isoflavone, daidzein
(7,4'-dihydroxy isoflavone), 5,7-dihydroxy-4'-methoxy isoflavone,
soy isoflavones (a mixture extracted from soy), unsubstituted
coumarin, 4-hydroxy coumarin, 7-hydroxy coumarin,
6-hydroxy-4-methyl coumarin, unsubstituted chromone, 3-formyl
chromone, 3-formyl-6-isopropyl chromone, unsubstituted dicoumarol,
unsubstituted chromanone, unsubstituted chromanol, and mixtures
thereof.
[0277] Preferred for use herein are unsubstituted flavanone,
methoxy flavanones, unsubstituted chalcone, 2', 4-dihydroxy
chalcone, and mixtures thereof. Most preferred are unsubstituted
flavanone, unsubstituted chalcone (especially the trans isomer),
and mixtures thereof.
[0278] They can be synthetic materials or obtained as extracts from
natural sources (e.g., plants). The naturally sourced material can
also further be derivatized (e.g., a glycoside, an ester or an
ether derivative prepared following extraction from a natural
source). Flavonoid compounds useful herein are commercially
available from a number of sources, e.g., Indofine Chemical
Company, Inc. (Somerville, N.J.), Steraloids, Inc. (Wilton, N.H.),
and Aldrich Chemical Company, Inc. (Milwaukee, Wis.).
[0279] Mixtures of the above flavonoid compounds may also be
used.
[0280] The herein described flavonoid compounds are preferably
present in the instant invention at concentrations of from about
0.01% to about 20%, more preferably from about 0.1% to about 10%,
and most preferably from about 0.5% to about 5%.
[0281] Sterols
[0282] The articles of the present invention may comprise a safe
and effective amount of one or more sterol compounds. Examples of
useful sterol compounds include sitosterol, stigmasterol,
campesterol, brassicasterol, lanosterol, 7-dehydrocholesterol, and
mixtures thereof. These can be synthetic in origin or from natural
sources, e.g., blends extracted from plant sources (e.g.,
phytosterols).
[0283] Anti-Cellulite Agents
[0284] The articles of the present invention may also comprise a
safe and effective amount of an anti-cellulite agent. Suitable
agents may include, but are not limited to, xanthine compounds
(e.g., caffeine, theophylline, theobromine, and aminophylline).
[0285] Skin Lightening Agents
[0286] The articles of the present invention may comprise a skin
lightening agent. When used, the compositions preferably comprise
from about 0.1% to about 10%, more preferably from about 0.2% to
about 5%, also preferably from about 0.5% to about 2%, by weight of
the composition, of a skin lightening agent. Suitable skin
lightening agents include those known in the art, including kojic
acid, arbutin, ascorbic acid and derivatives thereof, e.g.,
magnesium ascorbyl phosphate or sodium ascorbyl phosphate or other
salts of ascorbyl phosphate. Skin lightening agents suitable for
use herein also include those described in copending patent
application Ser. No. 08/479,935, filed on Jun. 7, 1995 in the name
of Hillebrand, corresponding to PCT Application No. U.S. 95/07432,
filed Jun. 12, 1995; and copending patent application Ser. No.
08/390,152, filed on Feb. 24, 1995 in the names of Kalla L.
Kvalnes, Mitchell A. DeLong, Barton J. Bradbury, Curtis B. Motley,
and John D. Carter, corresponding to PCT Application No. U.S.
95/02809, filed Mar. 1, 1995, published Sep. 8, 1995.
[0287] Binders
[0288] The articles of the present invention may optionally
comprise binders. Binders or binding materials are useful for
sealing the various layers of the present articles to one another
thereby maintaining the integrity of the article. The binders may
be in a variety of forms including, but not limited to, spray on,
webs, separate layers, binding fibers, etc. Suitable binders may
comprise latexes, polyamides, polyesters, polyolefins and
combinations thereof.
[0289] Additional Layers
[0290] In another embodiment, the article of the present invention
may comprise one or more additional layers which one having
ordinary skill in the art would recognize as separate and distinct
from the batting and nonwoven layers yet which are attached to the
batting and nonwoven layers at some point. The additional layers
are suitable for enhancing the overall grippability of the side of
the article closest to the hand or other means for exerting
mechanical action on the surface to be cleansed and/or
therapeutically treated. Also, the additional layers are suitable
for enhancing the soft feel of the side of the article which
contacts the area to be cleansed and/or therapeutically treated. In
any instance, these additional layers may also be referred to as
consecutively numbered layers in addition to the two essential
layers of the articles of the present invention, e.g., third layer,
fourth layer, etc.
[0291] Suitable additional layers may be macroscopically expanded.
As used herein, "macroscopically expanded, refers to webs, ribbons,
and films which have been caused to conform to the surface of a
three-dimensional forming structure so that both surfaces thereof
exhibit a three-dimensional forming pattern of surface aberrations
corresponding to the macroscopic cross-section of the forming
structure, wherein the surface aberrations comprising the pattern
are individually discernible to the normal naked eye (i.e., normal
naked eye having 20/20 vision) when the perpendicular distance
between the viewer's eye and the plane of the web is about 12
inches.
[0292] As used herein, "embossed" it is meant that the forming
structure of the material exhibits a pattern comprised primarily of
male projections. On the other hand, "debossed" refers to when the
forming structure of the material exhibits a pattern comprised
primarily of female capillary networks.
[0293] Preferred macroscopically expanded films comprise formed
films which are structural elastic-like films. These films are
described in U.S. Pat. No. 5,554,145, issued Sep. 10, 1996, to Roe
et al., which is incorporated by reference herein in its
entirety.
[0294] Materials suitable for use in the additional layer having a
thickness of at least one millimeter include, but are not limited
to, those web materials disclosed in U.S. Pat. No. 5,518,801,
issued to Chappell et al. on May 21, 1996, which is incorporated by
reference herein in its entirety.
[0295] Methods of Manufacture
[0296] The personal care articles of the present invention are
manufactured by adding the cleansing component and/or the
therapeutic benefit component to the appropriate sheet of the
batting layer or nonwoven layer via a conventional method which may
include, but is not limited to, sprinkling, dip coating, spraying,
slot coating, and roll transfer (e.g., pressure roll or kiss roll).
The sheet of the remaining layer is then placed on the sheet of the
first layer, preferably, but not always, over the cleansing
component and/or therapeutic benefit component. The sheets are
sealed together by a conventional sealing method which may include,
but is not limited to, heat, pressure, glue, ultrasound, etc. Heat
sealing devices vary in design, and where a seal may not be able to
be effected an interposing layer of a low-melting heat-sealable
fibrous web such as the polyamide fibrous web known as Wonder Under
(manufactured by Pellon, available from H. Levinson & Co.,
Chicago, Ill.) may be used between layers for this and other
examples without changing the effect or utility of the articles.
The sealed sheets are then partitioned into units for the
consumer's use. Optional manufacturing steps may include
calendaring to flatten the article, drying, creping, shrinking,
stretching, or otherwise mechanically deforming.
[0297] Methods of Cleansing and Delivering a Therapeutic or
Aesthetic Benefit Agent to the Skin or Hair
[0298] The present invention also relates to a method of cleansing
the skin or hair with a personal care article of the present
invention. These methods comprise the steps of: a) wetting with
water a substantially dry, disposable personal care article
comprising: 1) a water insoluble substrate comprising: a lofty,
low-density batting layer comprising synthetic fibers wherein said
batting layer is non-scouring; and a non-lofty, fluid-permeable
nonwoven layer which is disposed adjacent to said batting layer;
and 2) a cleansing component disposed adjacent to said water
insoluble substrate, wherein said component comprises from about
10% to about 1000%, by weight of the water insoluble substrate, of
a lathering surfactant; and b) contacting the skin or hair with the
wetted article.
[0299] In another embodiment, the present invention is useful for
delivering a therapeutic benefit component to the area in need of
treatment (e.g., skin, hair, etc.) wherein the method comprises the
additional steps of: A) wetting with water a substantially dry,
disposable personal care article, said article comprising: 1) a
water insoluble substrate which comprises (a) a non-scouring,
lofty, low-density batting layer comprising synthetic fibers; and
(b) a non-lofty, fluid-permeable nonwoven layer which is disposed
adjacent to said batting layer; and 2) a therapeutic benefit
component, disposed adjacent to said water insoluble substrate,
wherein said component comprises from about 10% to about 1000%, by
weight of the water insoluble substrate, of a therapeutic benefit
agent; and B) contacting the skin or hair with the wetted
article.
[0300] The articles of the present invention are water-activated
and are therefore intended to be wetted with water prior to use. As
used herein, "water-activated" means that the present invention is
presented to the consumer in dry form to be used after wetting with
water. It is found that when the articles of the present invention
include a lathering surfactant they produce a lather or are
"activated" upon contact with water and further agitation.
Accordingly, the article is wetted by immersion in water or by
placing it under a stream of water. When the articles of the
present invention comprise a lathering surfactant in the cleansing
component, lather may be generated from the article by mechanically
agitating and/or deforming the article either prior to or during
contact of the article with the skin or hair. The resulting lather
is useful for cleansing the skin or hair. During the cleansing
process and subsequent rinsing with water, any therapeutic or
aesthetic benefit agents are deposited onto the skin or hair.
Deposition of the therapeutic or aesthetic benefit agents are
enhanced by the physical contact of the substrate with the skin or
hair as well by the inclusion of one or more deposition aids.
EXAMPLES
[0301] The following examples further describe and demonstrate
embodiments within the scope of the present invention. In the
following examples, all ingredients are listed at an active level.
The examples are given solely for the purpose of illustration and
are not to be construed as limitations of the present invention, as
many variations thereof are possible without departing from the
spirit and scope of the invention.
[0302] Ingredients are identified by chemical or CTFA name.
[0303] I. Cleansing Components
Example 1
[0304] Prepare a representative cleansing component for the
articles of the present invention in the following manner.
[0305] Shave a 53.0 gms of a bar soap which includes the following
components:
3 Component Wt % Sodium Cocyl Isethionate 27.77 Paraffin 16.72
Sodium Alkyl Glycerol Sulfonate (AGS) 14.90 Soaps 11.41 Glycerine
8.57 Water 5.50 Stearic Acid 5.74 Sodium Isethionate 3.04 NaCl 1.41
EDTA 0.10 Etidronic Acid 0.10 Polyox 0.03 Perfume 0.70
Miscellaneous (including pigments) 4.01 Total 100
[0306] Mix the bar soap shavings with 37.0 gms glycerin (99.7%),
9.5 gms water, and 0.5 gms perfume. Heat mixture to 200.degree. F.
while stirring continuously. Cold-mill mixture on a standard 3-roll
mill and store cleansing component in a suitable sealed
container.
Example 2
[0307] Prepare a representative cleansing component for the
articles of the present invention in the following manner.
[0308] Shave 40.0 gms of a bar soap which includes the following
components:
4 Component Wt % Sodium Soap 52.40 Sodium Alkyl Glycerol Sulfonate
(AGS) 16.50 Magnesium Soap 13.40 Glycerine 0.19 Water 5.50 Stearic
Acid 1.60 Sodium Isethionate 3.00 NaCl 3.89 EDTA 0.10 Etidronic
Acid 0.10 Perfume 0.70 Miscellaneous (including pigments) 2.62
Total 100
[0309] Mix the bar soap shavings with 45.0 gms glycerin (99.7%),
4.5 gms water, and 0.5 gms perfume. Heat mixture to 200.degree. F.
while stirring continuously. Cold-mill mixture on a standard 3-roll
mill and store cleansing component in a suitable sealed
container.
Example 3
[0310] A representative powdery cleansing component for the
articles of the present invention is prepared in the following
manner.
[0311] Shave 40.0 gms of a bar soap which includes the following
components:
5 Component Wt % Soap (Magnesium and Sodium) 80.16 Water 11.50
Stearic Acid 5.70 NaCl 1.10 EDTA 0.25 Perfume 1.15 Miscellaneous
(including pigments) 0.14 Total 100
[0312] Store the bar soap flakes in a suitable sealed
container.
Example 4
[0313] A representative powdery cleansing component for the
articles of the present invention is prepared in the following
manner.
[0314] Shave 40.0 gms of a bar soap which includes the following
components:
6 Component Wt % Soap (Magnesium and Sodium) 80.16 Water 11.50
Stearic Acid 5.70 NaCl 1.10 EDTA 0.25 Perfume 1.15 Miscellaneous
(including pigments) 0.14 Total 100
[0315] Blend the bar soap flakes with sodium bicarbonate in a 90:10
weight ratio. Mill the mixture twice in a standard 3-roll mill.
Collect the flakes and store in a suitable sealed container.
Example 5
[0316] Prepare a representative cleansing component for the
articles of the present invention in the following manner. Blend
the cleansing component of Example 2 with 0.1% by weight of the bar
soap flakes of a protease enzyme. Next, blend the resultant mixture
with 2% by weight of the cleansing component of a dry hydrocolloid,
sodium carboxymethylcellulose, and mill. Store the enzyme cleansing
component in a suitable sealed container.
Example 6
[0317] Prepare a representative liquid cleansing component which
includes the following components.
7 Component Wt % Sodium coconut alkyl glyceryl sulfonate (AGS) 7.2
Ammonium lauryl sulfate (ALS) 10.4 Alkyl laureth sulfate (AE3S)
10.4 Poly(ethylene oxide) (PolyOx WSR N-3000, 0.5 Union Carbide)
Xanthan gum 1.4 Water 70.1
Example 7
[0318] Prepare a representative cleansing component for the
articles of the present invention in the following manner. Heat 3
lbs of soap shavings of Example 2 with 3/4 cup of isopropyl alcohol
(99%) until the soap is melted. When the soap has melted, add the
remaining alcohol. Add 10 oz. table sugar dissolved in as little
water as possible. Blend about 4 tsp. of a dye into 8 oz. glycerin.
Add the glycerin (99.7%). Stir. Continue to heat until consistency
changes from a thin liquid to rope-like ribbons falling off the
stirring implement and an aliquot of material hardens when dropped
on a cold surface. Pour the mixture into a suitable container to
harden. The mixture has the advantage of being remeltable upon
heating which allows easy processing to prepare articles.
Example 8
[0319] Prepare a representative tear-free liquid cleansing
component which includes the following components.
8 Component Wt % Cocamido propyl betaine 17.1 Sodium trideceth
sulfate 8.3 POE 100 sorbitan monooleate 7.5 Misc. (including
perfume, preservative, dye) 2.0 Water 65.1
[0320] Distinguishing characteristics of this composition are its
non-irritating properties to skin and eyes.
Example 9
[0321] Prepare a representative liquid cleansing component which
includes the following components.
9 Component Wt % Polyquaternium 10 0.50 Sodium Lauroamphoacetate
5.4 Sodium Laureth 3 Sulfate 11.6 Disodium EDTA 0.20 Sodium citrate
dihydrate 0.50 Citric acid, anhydrous 1.0 PEG-6 caprylic/capric
glycerides 2.0 Cocamide MEA 2.0 Glycerin 3.5 MgSO4-7H2O (Epsom
salts) 1.5 Maleated Soybean Oil 2.5 Deodorized Soybean Oil 5.0
Misc. (including perfume, caustic, colorant) 1.5 Water 62.8
[0322] The mixture is mild for use on sensitive skin.
Example 10
[0323] Prepare a representative liquid cleansing component which
includes the following components.
10 Component Wt % Polyquaternium-10 0.1 Sodium sulfate 1.5 Lauryl
alcohol 0.3 Sodium laureth sulfate 5.8 Citric acid, anhydrous 0.2
Cocamidopropyl betaine 15.5 Sodium lauroyl sarcosinate 1.5 Misc.
(including perfume, blue colorant) 1.0 Water 74.1
Example 11
[0324] Prepare a representative cleansing component which includes
the following components.
11 Component Wt % Decylpolyglucose 12.0 Cocamidopropyl betaine 12.0
Sodium lauroyl sarcosinate 12.0 Butylene glycol 3.6 PEG 14M 1.8
Polyquaternium-10 0.9 Dex panthenol 0.7 Phenoxyethanol 0.5 Benzyl
alcohol 0.5 Methylparaben 0.45 Propylparaben 0.25 Disodium EDTA 0.2
Water 55.1
Example 12
[0325] Prepare a representative cleansing component which includes
the following components.
12 Component Wt % EGDS 3.1 Cocamidopropyl betaine 4.0 TEA soap
(Molecular Weight about 330) 9.5 Monoalkyl phosphate 15.0 Cocamine
oxide 7.5 1,2-propanediol 1.0 Ethanol 3.0 Miscellaneous (perfume,
colorant, preservative) 8.9 Water 48.0
[0326] Heat the mixture to 50 degrees Celsius, stirring
continuously, until the mixture has lost 38% of its original
weight, and it has a paste-like consistency. The cleansing
component advantageously is easy to process with substrate layers
and requires no further drying.
Example 13
[0327] Prepare a representative cleansing component which includes
the following components.
13 Component Wt % SEFA* Cottonate 57.5 Citric acid 0.30
Cocamidopropyl betaine 3.5 Sodium lauroyl sarcosinate 10.7 Ethylene
vinyl acetate polymer (Elvax 40W) 8.0 Silicone polymer microbeads
(Tospearly 145A) 20.0 *SEFA is an acronym for sucrose esters of
fatty acids
[0328] Melt the ethylene vinyl acetate polymer into the SEFA
cottonate at 90 degrees Celsius and high shear mix. Add the
surfactant powders and citric acid and mix. Add the silicone
polymer microbeads, mix, and cool to set. The composition is
remeltable and easy impregnates into or coat onto cloths.
Example 14
[0329] Prepare a representative cleansing component which includes
the following components.
14 Component Wt % Sodium laureth-10 carboxylate (Empicol CB5S*)
50.0 C12-14, 12EO Alcohol Ethoxylate (Empilan 50.0 KB12*)
*available from Albright & Wilson
[0330] Melt the alcohol ethoxylate, blend in the carboxylate until
homogeneous, cool to solidify until ready for use. The composition
is remeltable and easy impregnate into or coat onto cloths.
Example 15
[0331] Prepare a representative cleansing component which includes
the following components.
15 Component Wt % Monosodium lauroyl glutamate 22.0 Cocamidopropyl
betaine 2.0 Sodium chloride 1.0 Glycerin 2.5 Water 72.5
[0332] Heat the components together with gentle stirring until
homogeneous.
Example 16
[0333] Prepare a representative cleansing component which includes
the following components.
16 Component Wt % Triethanolamine 2.9 Polyquaternium-39 0.1
Monolauryl phosphate 4.0 C12-C14N-methyl Glucose amide.sup.1 5.0
Cocamidopropylhydroxysultaine.sup.2 2.0 Sodium decyl sulfate 0.5
Citric acid monohydrate 0.3 Perfume, Preservatives & misc. 4.0
Water 81.2 .sup.1Available from Hoechst Celanese .sup.2Available
from Rhone Poulenc
[0334] Add ingredients slowly in the following order at 60.degree.
C. until each is dissolved in the water: TEA, lauryl phosphate,
glucose amide. Cool to 45.degree. C. and add sultaine,
polyquaternium-39 and sulfate, stirring as before. Add perfume,
preservatives and cool to room temperature.
Example 17
[0335] Prepare a representative cleansing component by mixing the
following components.
17 Component Wt % Lauroyl polyglucose.sup.1 20.0
Cetyltrimethylammonium bromide 4.0 Perfume, Preservatives &
misc. 4.0 Water 72.0 .sup.1Available as Plantaren 1200 from
Henkel
[0336] II. Therapeutic Benefit Components
Examples 18-22
[0337] Prepare a representative skin conditioning component by
mixing the following components.
18 Example Example Example Example Example Component 18 19 20 21 22
SEFA* 48.0 75.0 33.5 40.0 80.0 Cottonate SEFA* 12.0 25.0 8.4 10.0
10.0 Behenate Petrolatum 10.0 -- 7.0 -- -- Glyceryl 5.0 -- 3.5 --
-- Tribehenate Stearyl -- -- -- 5.0 -- Alcohol Paraffin -- -- --
15.0 -- Cholesterol 25.0 -- 17.5 -- -- Ester Ozokerite -- -- -- --
10.0 Wax Glycerin -- -- 28.0 -- -- Triglyceryl -- -- 1.9 -- --
monostearate Decaglyceryl -- -- 0.2 -- -- dipalmitate Nonylphenol
-- -- -- 30.0 -- polyglycine ether.sup.1 *SEFA is an acronym for
sucrose esters of fatty acids .sup.1Hamplex TNP, Hampshire Chemical
Co.
Examples 23-27
[0338] Prepare a representative skin conditioning component by
mixing the following components.
19 Example Example Example Example Example Component 23 24 25 26 27
Petrolatum (white) 35.87 35.87 -- -- 34.0 Mineral oil 11.0 13.0 --
-- 10.0 Jojoba oil -- -- -- 4.5 Castor oil 10.0 9.0 -- -- Cocoa
butter 5.0 Diisostearyl 20.0 20.0 -- -- trimethylpopane siloxy
silicate Polydimethylsiloxane, -- -- 0.7 1.5 500 cSt fluid
Decamethylcyclopentasiloxane -- -- -- 16.5 Octamethylcyclotetra --
-- -- 10.0 siloxane Polydimethylsiloxane, -- -- 5.9 7.5 gum Stearyl
methicone -- -- -- 3.0 wax Polybutene -- -- -- 4.5 Candelilla wax
4.6 4.6 -- -- 6.0 Paraffin wax -- -- -- 15.0 2.0 Microcrystalline
-- -- -- 6.0 4.0 wax Beeswax 3.0 3.0 -- -- 4.0 Ozokerite wax 6.0
6.0 -- -- Carnauba wax 3.0 3.0 -- -- Hydrogenated castor 0.50 0.50
4.0 -- oil Silica -- -- -- 4.5 Sodium magnesium -- -- -- 1.5
silicate Tocopherol 0.03 0.03 -- -- Cyclomethicone -- -- 59.0 --
Stearyl alcohol -- -- 25.5 -- 9.0 Cetyl alcohol 9.0 Glyceryl
stearate -- -- 2.6 -- Acetylated 15.0 monoglyceride Diisostearyl --
-- -- 6.0 maleate.sup.1 Glyceryl distearate -- -- -- 9.5 Glycerin
-- -- -- 6.0 Water -- -- -- 3.0 Nonylphenol -- -- 5.0 --
polyglycine ether.sup.2 Micronized titanium 5.0 -- -- dioxide Octyl
5.0 -- -- -- methoxycinnamate Fragrance & misc. 1.0 1.0 1.0 1.0
2.0 .sup.1Available as Myvacet 7-07, about half acetylated, from
Eastman Chemical Co. .sup.2Available as Hamplex TNP, Hampshire
Chemical Co.
Example 28
[0339] Prepare a representative skin conditioning component by
mixing the following components.
20 Component Example 28 Polydecene.sup.1 53.3 Stearyl Alcohol 7.7
12-Hydroxystearic acid 13.5 Nonylphenol polyglycine 25.0 ether
Octyl methoxycinnamate 1.5 .sup.1Puresyn 3000, Mobil Chemical
Co.
Examples 29-31
[0340] Prepare a representative skin conditioning component by
mixing the following components.
21 Component Example 29 Example 30 Example 31 Glycerin 95.0 95.0
94.0 Decaglyceryl dipalmitate.sup.1 5.0 1.0 5.0 Deceglyceryl
dibehenate 4.0 Tribehenin 1.0 .sup.1Available as Polyaldo 10-2-P
from Lonza
Examples 32-36
[0341] Prepare a representative conditioning component for the
articles of the present invention in the following manner.
22 Exam- Exam- Exam- Exam- Exam- ple ple ple ple ple Component 32
33 34 35 36 Hydrophobic Phase: SEFA* cottonate 4.65 4.65 15.5 15.5
SEFA* behenate 0.35 0.35 8.0 8.0 Tribehenin 6.0 6.0 Petrolatum 4.0
4.0 4.4 Cocoa butter 15.5 C10-C30 13.0 13.0 Cholesterol/Lanosterol
esters C30-C45 alkylmethicone.sup.1 Polyglyceryl-4 5.0 5.0
isostearate (and) Cetyl dimethicone (and) Hexyl laurate.sup.2 PEG
30 3.0 dipolyhydroxystearate.sup.3 Tetraglyceryl 2.1 monostearate
Decaglyceryl 0.90 dipalmitate Ceresin wax 5.5 Beeswax 7.0 Lecithin,
purified 10.0 1-Monostearin 10.0 Hydrophilic Phase: Glycerin 70.0
66.5 42.30 42.30 40.0 Water 3.5 5.0 PVM/MA decadiene 0.25 0.25
crosspolymer.sup.4 Sodium hydroxide 0.25 0.25 (10% solution)
Gelatin 2.6 Active skin care ingredients: Panthenol 20.0 10.0 2.50
Nicotinamide 5.0 2.50 3.0 Urea 5.0 2.50 2.50 Allantoin 0.20 0.20
Acetamidopropyl 2.0 trimonium chloride *SEFA is an acronym for
sucrose esters of fatty acids .sup.1Available as AMS-C30 from Dow
Corning .sup.2Available as Abil WE-09 from Goldschmidt
.sup.3Available as Arlacel P135 from ICI .sup.4Available as
Stabileze 06 from ISP
[0342] Process for All Emulsions:
[0343] Heat the hydrophobic phase to 70.degree. C., add the
hydrophobic active skin care ingredients, and stir until
homogenous. Premix the hydrophilic phase ingredients with the
hydrophilic active skin care ingredients, heating gently if
necessary to dissolve or disperse them. Add these slowly to the
hydrophobic phase, continuing to stir. Homogenize (high shear
mixer; ultrasonic homogenizer; or high pressure homogenizer such as
Microfluidizer from Microfluidics Corp.). Apply immediately to
substrate surface or cool rapidly to below room temperature in ice
or ice water. Store in controlled environment, under nitrogen if
needed for chemical stability.
Examples 37-41
[0344] Prepare a representative conditioning component as described
in Examples 32-36 using the following ingredients.
23 Exam- Exam- Exam- Exam- Exam- ple ple ple ple ple Component 37
38 39 40 41 Hydrophobic Phase: SEFA* cottonate 15.0 16.0 SEFA*
behenate 7.5 4.0 Tribehenin 6.0 Petrolatum 4.0 4.0 4.4 Cocoa butter
15.5 Polydecene.sup.1 50.0 46.5 C10-C30 13.0 10.5 Cholesterol/
Lanosterol esters PEG 30 3.0 3.0 dipolyhydroxystearate Ceresin wax
5.5 Beeswax 7.0 Aluminum/ 7.5 magnesium hydroxystearate in mineral
oil.sup.2 C30-38 2.5 Olefin/isopropyl maleate copolymer.sup.3
Polyethylene 1.0 wax.sup.4 Lecithin, purified 10.0 Fragrance and
1.0 misc. 1-Monostearin 10.0 Hydrophilic Phase: Glycerin 30.0 25.0
34.80 20.0 38.0 Water 8.0 8.0 5.0 PEG 2000 17.0 PVM/MA 0.25
decadiene crosspolymer Sodium 0.25 hydroxide (10% solution) Gelatin
9.50 9.50 2.6 Active skin care ingredients: Nicotinamide 2.50
Menthol in 50% 2.50 beta cyclodextrin Ascorbic acid 2.50 (natural)
Tocopherol 1.00 2.50 (natural) Sorbitol 2.50 Lactic acid 2.5 Urea
2.50 Allantoin 0.20 Triclosan 1.50 Chlorhexidine 0.50 Benzoyl
peroxide 5.0 15% Salicylic 12.0 acid in PPG 14 butyl ether
Salicylic acid 2.5 .sup.1Available as Puresyn 3000 from Mobil
.sup.2Available as Gilugel Min from Giulini Chemie .sup.3Available
as Performa 1608 from New Phase Technologies .sup.4Available as
Performalene 400 from New Phase Technologies
Examples 42-46
[0345] Prepare a representative conditioning component as described
in Examples 32-36 using the following ingredients.
24 Exam- Exam- Exam- Exam- Exam- ple ple ple ple ple Component 42
43 44 45 46 Hydrophobic Phase: SEFA* cottonate 20.5 15.5 16.0
Mineral oil 7.50 SEFA* behenate 8.0 8.0 8.0 Tribehenin 9.5 6.0 6.0
Petrolatum (white 4.0 4.0 22.6 3.0 4.0 or superwhite) Candelilla
wax 4.50 Paraffin wax 3.00 14.0 Microcrystalline 1.50 wax Beeswax
3.00 C10-C30 18.0 13.0 13.0 Cholesterol/Lanosterol esters
Laurylmethicone 5.0 copolyol.sup.1 Acetylated 11.3
monoglyceride.sup.2 Stearyl alcohol 6.8 Cetyl alcohol 6.8 Stearic
acid PEG 30 4.5 3.0 dipolyhydroxystearate Decaglyceryl 0.90
dipalmitate.sup.3 Tetraglyceryl 2.10 monostearate Fragrance, misc.
1.0 3.0 2.0 Hydrophilic Phase: Glycerin 22.8 27.5 25.0 38.0 41.0
Decaglyceryl 2.5 dipalmitate.sup.3 Calcium silicate 15.0
microspheres.sup.4 Active skin care ingredients: Guar 1.00
hydroxypropyl- trimonium chloride Chitosan glycolate 2.50
Nicotinamide 1.50 2.50 2.50 0.2% Carbopol 940 38.0 aqueous
solution, pH 6.0 Retinol 2.50 Phytantriol.sup.5 1.00 Urea 2.50 3.0
2.50 Vitamin C 2.50 Borage oil 2.50 Ascorbyl palmitate 1.50
Acetamidopropyl 2.50 trimonium chloride.sup.6 .sup.1Available as
Dow Q2-5200, Dow Corning .sup.2Available as Myvacet 7-07, about
half acetylated, from Eastman Chemical Co. .sup.3Available as
Polyaldo 10-2-P from Lonza .sup.4Available as Celite C from Celite
Co. .sup.5Available as Hydagen CMF from Henkel .sup.6Available as
Incromectant AQ from Croda
Example 43: Glycerin incorporated into microspheres, then blended
into molten lipid phase and cooled for storage or applied to
substrate.
Examples 47-52
[0346] Prepare a representative conditioning component as described
in Examples 32-36 using the following ingredients.
25 Example Example Example Example Example Example Component 47 48
49 50 51 52 Hydrophobic Phase: SEFA* 16.0 16.0 16.0 16.0 16.0 16.0
cottonate Mineral oil SEFA* 8.0 8.0 8.0 8.0 8.0 behenate Tribehenin
6.0 6.0 6.0 6.0 6.0 6.0 Petrolatum 4.0 4.0 4.0 4.0 4.0 4.0 (white
or superwhite) C10-C30 13.0 13.0 13.0 13.0 13.0 13.0 Cholesterol/
Lanosterol esters Stearyl 2.0 dimethicone Dimethicone 4.0
hydroxystearate Dimethicone 2.0 copolyol behenate PEG 30 3.00 3.00
dipolyhydroxystearate Sodium lauroyl 2.00 glutamate Sodium 2.00
stearoyl lactylate Calcium 5.0 stearate Decaglyceryl 0.90 0.90 0.90
0.90 dipalmitate Tetraglyceryl 2.10 2.10 2.10 2.10 monostearate
Fragrance, 1.00 1.00 1.00 1.00 1.00 1.00 misc. Hydrophilic Phase:
Glycerin 44.5 42.5 35.5 35.5 25.0 43.0 75% 4.50 4.50
Polyethyleneimine.sup.1 in water, pH 6.5 Water 2.0 Decaglyceryl
2.50 2.50 dipalmitate Fumed silica 20.0 Propylene 2.0 glycol
alginate.sup.2 Active skin care ingredients: Nicotinamide 2.00 2.00
Chitosan 1.50 Green tea 4.50 extract Aloe vera gel 3.0 Vitamin C
2.50 Ascorbyl 2.00 2.50 palmitate Acetamidopropyl 2.00 2.00
trimonium chloride .sup.1Available as Epomin SP-018 from Nippon
Shokubai Co. .sup.2Available as Kelcoloid HVF from Kelco
Examples 53-55
[0347] Prepare a representative conditioning component for the
articles of the present invention in the following manner.
26 Component Example 53 Example 54 Example 55 Hydrophobic Phase:
Lecithin, purified.sup.1 15.4 10.3 10.8 Decane 28.6 19.2 15.0
Mineral Oil 5.0 Tricontanyl PVP.sup.2 26.0 Stearyl alcohol 13.0
12-hydroxystearic acid 19.4 Hydrophilic Phase: Glycerin 28.0 18.8
19.6 Propylene glycol 28.0 18.8 19.6 Active skin care ingredients:
Triclosan 0.20 Salicylic acid 0.40 Nicotinamide 4.0 .sup.1Available
as Epikuron 200 from Lucas Meyer .sup.2Available as Ganex WP-660
from ISP
[0348] Stir all ingredients together until microemulsion forms. Add
skin care ingredients first to the phase which most closely matches
their solubility parameter. When adding waxes, heat slowly just to
the wax melting point, disperse by stirring, and add to substrate
or cool to room temperature and store.
Examples 56-58
[0349] Prepare a representative conditioning component for the
articles of the present invention in the following manner.
27 Example Example Example Component 56 57 58 Hydrophobic Phase:
Isohexadecane 42.29 43.0 28.3 Sodium dioctyl 10.62 7.0 7.1
sulfosuccinate.sup.2 Hydrophilic Phase: Glycerin 35.17 19.0 23.6
Water 11.72 19.0 7.8 Carnauba wax 29.0 Gelatin 6.0 Active skin care
ingredients: Triclosan 0.20 Titanium dioxide, cosmetic 4.2 Titanium
dioxide, micronized 4.2 Salicylic acid 1.8 .sup.1Available as
Epikuron 200 from Lucas Meyer .sup.2Available as Aerosol OT from
Pfaltz and Bauer
[0350] Add skin care ingredients first to the phase which most
closely matches their solubility parameter. Then, stir all
ingredients together until microemulsion forms. Coat onto substrate
surface.
Examples 59-64
[0351] Prepare a representative conditioning component for the
articles of the present invention in the following manner.
28 Example Example Example Example Example Example 59 60 61 62 63
64 Part A Sodium 15.0 6.51 6.20 5.9 lauroyl ether sulfate (SLES,
add as 27% active) Cocamido- 13.5 5.85 5.57 5.82 5.19 5.3 propyl
betaine.sup.1 Sodium 1.35 0.60 0.57 6.01 5.36 0.54 lauroyl
sarcosinate.sup.2 Decylpoly- 5.80 5.18 glucose.sup.3 Lauryl 1.31
0.56 0.54 0.54 alcohol Polyethyleneimine.sup.4 7.87 3.38 3.22 2.64
2.36 3.2 Citric acid 0.32 0.11 0.11 0.09 (add as 50% aqueous
solution) Tetrasodium 0.28 EDTA Sulfuric acid 5.4 2.37 2.25 2.2
Preservative, 0.62 0.45 0.43 2.86 2.55 0.3 fragrance Sodium 7.9
3.47 3.21 3.0 sulfate Glycerin 26.45 56.7 46.4 44.1 39.36 44.8
Sorbitol 5.0 SEFA* 12.8 cottonate SEFA* 8.0 behenate Part B -
Polymer gelling agents Gelatin 4.2 Polyacrylamide 7.5 and
isoparaffin.sup.5 Polyurethane 34.1 latex in 50% isopropanol.sup.6
Polyacrylate 7.5 copolymer.sup.7 Polystyrene 1.1 sulfonates
copolymer.sup.8 Chitosan 5.4 lactate Part C - Physical gelling
agents 12-Hydroxy- 10.0 10.66 stearic acid Stearyl 10.0 20.0 20.0
7.11 15.0 alcohol *SEFA is an acronym for sucrose esters of fatty
acids .sup.1Available as Tegobetaine F from Goldschmidt
.sup.2Available as Hamposyl L-30 (type 721) from Hampshire
Chemical, 31% active .sup.3Available as Plantaren 2000NP from
Henkel .sup.4Available as Epomin SP-018, molecular weight about
1800, from Nippon Shokubai Co. .sup.5Available as Carbopol Ultrez
from B. F. Goodrich .sup.6Available as Sancure 2710 from B. F.
Goodrich, prepared as premix comprising about 20% polymer, 30%
water, 50% IPA .sup.6Available as Sepigel 305 from Seppic Corp.
.sup.7Available as AQ38S from Eastman Chemical
[0352] Blend the surfactants and fatty alcohol while heating to
65.degree. C. with a low speed impeller mixer. Remove from heat,
allow to cool to 65.degree. C. while continuing to mix. Add the
cationic polymer and stir until homogeneous. Slowly add remaining
Part A ingredients while stirring. Homogenize to disperse the SEFA
as an emulsion. Titrate with concentrated sulfuric acid until a pH
of about 6.5 is reached. Prepare a dried mixture by spreading the
Part A composition in trays and drying in a suitable (vacuum or
convection) oven at a temperature not exceeding 65.degree. C. until
essentially no water remains. Blend the dried Part A ingredients
with the polymeric gelling agents from Part B, heat to dissolve or
disperse. Blend the resulting composition with the physical gelling
agents. Heat to melt and dissolve gelling agents into the
composition. Apply to substrate surface(s) or cool to room
temperature and store.
Examples 65-70
[0353] Prepare a representative conditioning component for the
articles of the present invention as described in Examples 59-64
using the following ingredients.
29 Example Example Example Example Example Example 65 66 67 68 69
70 Part A Sodium 8.87 11.4 10.8 10.8 lauroyl sarcosinate.sup.1
Polyethyleneimine.sup.2 7.39 7.50 7.50 9.5 9.0 9.0 Water 4.43 3.00
3.00 5.7 5.4 5.4 Sulfuric acid 6.36 QS QS 8.1 7.7 7.7 Fragrance,
misc. Glycerin 34.45 52.5 45.0 41.3 39.25 34.25 Propylene 2.50
glycol Urea 2.50 2.50 2.0 1.9 1.9 Panthenol 2.0 1.9 1.9
Nicotinamide 2.50 2.50 2.0 1.9 1.9 Salicylic acid Polymethyl- 4.20
4.20 silsesquioxane.sup.3 Mica, 3.85 3.85 pearlescent
Stearylmethicone 5.0 wax SEFA 5.0 cottonate Petrolatum 5.0 Part B -
Polymer gelling agents Gelatin 0.1 Polyacrylamide 16.0 12.0 12.0
and isoparaffin.sup.4 Part C - Physical gelling agents 12- 12.0
12.0 10.5 Hydroxystearic acid Carnauba wax 18.0 14.1 14.1 Stearyl
8.0 8.0 7.0 alcohol .sup.1Available as Hamposyl L-95 from Hampshire
Chemical, dry .sup.2Available as Epomin SP-018, molecular weight
about 1800, from Nippon Shokubai Co. .sup.3Available as Tospearl
145A from Kobo, Inc. .sup.4Available as Sepigel 305 from Seppic
Corp.
Examples 71-74
[0354] Prepare a representative skin conditioning component which
includes the following components.
30 Example Example Example Example Component 71 72 73 74 SEFA*
Cottonate 62.0 52.0 Petrolatum 4.5 Stearyl Alcohol 4.0 Stearic Acid
3.0 Lanolin 20.0 13.0 Ethylene vinyl 10.0 10.0 acetate
polymer.sup.1 Polydecene.sup.2 2.0 2.0 Sodium lauroyl 25.0 3.00 3.0
sarcosinate.sup.3 Lauryl betaine.sup.4 1.50 2.0 Lauroampho- 5.25
acetate.sup.5 Sodium laureth-3 10.5 sulfate.sup.6 Cocamide
MEA.sup.7 2.80 Sulfuric acid QS Guar 0.50 0.50 hydroxypropyl-
trimonium chloride Cholesterol.sup.8 9.0 1.0 Nonylphenol 5.0
polyglycine ether.sup.9 Micronized 4.0 titanium dioxide Octyl 4.0
methoxycinnamate Nicotinamide 2.5 Glycerin 10.0 3.00 Water 48.5
55.95 PEG 6 3.40 caprylic/capric glycerides Maleated 1.50 soybean
oil Soybean oil 8.0 (deodorized) Palm kernel 2.60 fatty acids
Polyquaternium- 0.40 10 Fragrance, 4.60 preservative, misc. *SEFA
is an acronym for sucrose esters of fatty acids .sup.1Available
Elvax 40W from DuPont .sup.2Available as Puresyn 3000 from Mobil
.sup.3Available as Hamposyl L95 (solid) or L30 (30% active in
water) from Hampshire Chemical, e.g. .sup.4Available as Empigen
BS98 from Albright & Wilson (80% betaine, 20% salt)
.sup.5Available Empigen CDL60 from Albright & Wilson
.sup.6Available as Empicol ESC3 from Albright & Wilson
.sup.7Available as Empilan CME/G from Albright & Wilson
.sup.8Available as Super Hartolan from Croda .sup.9Hamplex TNP,
Hampshire Chemical Co.
[0355] Melt the lipid components, add the water (if applicable) and
humectant(s), add the surfactant and continue to heat and stir
until homogeneous. Cool to room temperature and add the skin care
active(s) and deposition agent(s). Adjust pH to about 7.0 with
sulfuric acid. Spray, roll, dip or otherwise apply to substrate and
dry (if water containing) before packaging.
[0356] III. Personal Care Articles
Example 75
[0357] Prepare a representative skin cleansing article in the
following manner.
[0358] Four grams of the cleansing component of Example 11 is
applied to one side of a permeable, fusible web comprised of
low-melting heat-sealable polyamide fibers. The permeable web is
Wonder Under manufactured by Pellon, available from H. Levinson
& Co., Chicago, Ill. The cleansing component is applied to an
oval area approximately 13 cm by 18 cm. The cleansing component is
air dried. A layer of 2 oz/sq yd polyester batting cut to the same
size as the web is placed over the fusible web. The polyester
batting has a basis weight of 2 oz/yd.sup.2 and is comprised of a
blend of fibers of about 23 microns and 40 microns average
diameter, at least some of which are crimped. The thickness of the
batting is about 0.23 in. measured at 5 gsi. The batting is
believed to be heat-bonded, utilizing no adhesive. A layer of a
nonwoven is placed under the fusible web to form the second side of
the article. The nonwoven is a spunlace blend of 70% rayon and 30%
PET fibers, bonded with a styrene-butadiene adhesive, which is
hydroapertured to form holes about 2 mm in diameter and having a
basis weight of about 70 gsm. The shape of the article is about 122
mm.times.160 mm oval. The layers are sealed together using point
bonds in a grid pattern with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. The point bonds
measure about 4 mm diameter each and there are about 51 individual
sealing points evenly spaced. The article is trimmed and ready for
use.
Example 76
[0359] Prepare a representative skin cleansing article in the
following manner.
[0360] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 4.4 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second web
which is an airlaid, lofty, low density batting is continuously fed
over the first substrate placing it in contact with the
surfactant-containing layer. The batting comprises a blend of 30%
15 denier PET fibers, 35% 3 denier bicomponent fibers with PET core
and PE sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). The webs are continuously fed to an
ultrasonic sealer which seals a dot pattern comprising a grid of 4
mm diameter sealing points spaced evenly across the web. The web is
cut into individual articles measuring about 120 mm.times.160 mm
rectangles with rounded corners, which has a total of about 51
sealing points per article.
Example 77
[0361] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0362] Three grams of the skin conditioning composition of Example
34 is applied, half to each side, of the finished article of
Example 75. The composition is applied by slot coating the
composition as a hot liquid (60-70.degree. C.) to the article
surfaces evenly, half of the composition on each side of the
article.
Example 78
[0363] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0364] Three grams of the skin conditioning composition of Example
18 is applied, half to each side, of the finished article of
Example 75. The composition is applied by slot coating the
composition as a hot liquid (60-70.degree. C.) to the article
surfaces evenly, half of the composition on each side of the
article.
Example 79
[0365] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0366] Three grams of the skin conditioning composition of Example
65 is applied, half to each side, of the finished article of
Example 75. The composition is applied by slot coating the
composition as a hot liquid (60-70.degree. C.) to the article
surfaces evenly, half of the composition on each side of the
article.
Example 80
[0367] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0368] Three grams of the skin conditioning composition of Example
34 is applied, half to each side, of the finished article of
Example 76. The composition is applied by slot coating the
composition as a hot liquid (60-70.degree. C.) to the article
surfaces evenly, half of the composition on each side of the
article.
Example 81
[0369] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0370] Three grams of the skin conditioning composition of Example
18 is applied, half to each side, of the finished article of
Example 76. The composition is applied by slot coating the
composition as a hot liquid (60-70.degree. C.) to the article
surfaces evenly, half of the composition on each side of the
article.
Example 82
[0371] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0372] Three grams of the skin conditioning composition of Example
65 is applied, half to each side, of the finished article of
Example 76. The composition is applied by slot coating the
composition as a hot liquid (60-70.degree. C.) to the article
surfaces evenly, half of the composition on each side of the
article.
Example 83
[0373] Prepare a representative skin cleansing article in the
following manner.
[0374] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 4.4 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second web
which is an airlaid, lofty, low density batting is continuously fed
over the first substrate placing it in contact with the
surfactant-containing layer. The batting comprises a blend of 30%
15 denier PET fibers, 35% 3 denier bicomponent fibers with PET core
and PE sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). The webs are continuously fed to an
ultrasonic sealer which seals a dot pattern comprising a grid of 4
mm diameter sealing points spaced evenly across the web. The web is
cut into individual articles measuring about 120 mm.times.480 mm
rectangles with rounded corners.
Example 84
[0375] Prepare a representative skin cleansing article in the
following manner.
[0376] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 4.4 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second
substrate web which is an airlaid, lofty, low density batting is
continuously fed over the first substrate placing it in contact
with the surfactant-containing layer. The batting comprises a blend
of 30% 15 denier PET fibers, 35% 3 denier bicomponent fibers with
PET core and PE sheath, and 35% 10 denier bicomponent fibers of the
same core-sheath composition, and has a basis weight of about 100
grams per square meter (gsm). A third substrate web which is the
same as the second substrate web is continuously fed over the
second substrate web placing it in contact with the second
substrate. The webs are continuously fed to an ultrasonic sealer
which seals a dot pattern comprising a grid of 4 mm diameter
sealing points spaced evenly across the web. The web is cut into
individual articles measuring about 120 mm.times.90 mm rectangles
with rounded corners.
Example 85
[0377] Prepare a representative skin cleansing article in the
following manner.
[0378] Four grams of the cleansing component of Example 12 is
applied to one side of a permeable, fusible web comprised of
low-melting heat-sealable polyamide fibers. The permeable web is
Wonder Under manufactured by Pellon, available from H. Levinson
& Co., Chicago, Ill. The cleansing component is applied to an
oval area approximately 13 cm by 18 cm. The cleansing component is
air dried. A layer of 2 oz/sq yd polyester batting cut to the same
size as the web is placed over the fusible web. The polyester
batting has a basis weight of 2 oz/yd.sup.2 and is comprised of a
blend of fibers of about 23 microns and 40 microns average
diameter, at least some of which are crimped. The thickness of the
batting is about 0.23 in. measured at 5 gsi. The batting has an air
permeability of about 1270 cfm/ft.sup.2 and a foam permeability
critical pressure of about 2.7 cm H.sub.2O. The batting is believed
to be heat-bonded, utilizing no adhesive. A layer of a nonwoven is
placed under the fusible web to form the second side of the
article. The nonwoven is a spunlace blend of 70% rayon and 30% PET
fibers, bonded with a styrene-butadiene adhesive, which is
hydroapertured to form holes about 2 mm in diameter and having a
basis weight of about 70 gsm. The shape of the article is about 122
mm.times.160 mm oval. The layers are sealed together using point
bonds in a grid pattern with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. The point bonds
measure about 4 mm diameter each and there are about 51 individual
sealing points evenly spaced. The article is trimmed and ready for
use.
Examples 86-88
[0379] Prepare representative skin cleansing articles with the
cleansing components of Examples 1, 2 and 5 in the following
manner.
[0380] Eight grams of cleansing component is applied to one side of
a permeable, fusible web comprised of low-melting heat-sealable
fibers in four quadrants forming a rectangle about 10 inches by 12
inches, leaving space at the edge and between quadrants to seal
layers without the presence of surfactant. The permeable web is a
fibrous, low density polyethylene (LDPE or LLDPE) material commonly
available from sewing supply distributors. A layer of 4 oz/sq yd
polyester batting cut to the same size as the web is placed over
the fusible web. The polyester batting has a basis weight of 4
oz/yd.sup.2 and is comprised of polyester fibers of about 30
microns average diameter and is adhesive bonded, available for
example as Mountain Mist Extra Heavy Batting #205 from Steams
Textiles, Cincinnati, Ohio. A layer of fibrous nonwoven which is a
hydroentangled blend of 55% cellulose and 45% polyester having a
basis weight of about 65 gsm (available as Technicloth II from The
Texwipe Company, Saddle River, N.J.) is placed under the fusible
web. The layers are sealed together in a rectangular windowpane
shape with a heat sealing die utilizing a pressure-platen heat
sealing device such as a Sentinel Model 808 heat sealer available
from Sencorp, Hyannis, Mass. with sufficient temperature and
pressure to cause the batting to melt and flow into the first layer
and hence form an adequate seal, usually about 300 degrees
Fahrenheit and 30 psi machine pressure sealing for 6-10 seconds is
sufficient. The seal is continuous around the edges and has a
single windowpane cross-member in each X- and Y-direction measuring
about 2 mm width. After cooling the article is trimmed and the
corners rounded and it is stored until ready for use.
Examples 89-90
[0381] Prepare representative skin cleansing and conditioning
articles with the cleansing component powders of Examples 3 and 4
in the following manner.
[0382] Four grams of dry cleansing component powder is applied to
one side of a permeable, fusible web comprised of low-melting
heat-sealable fibers. The permeable web is Wonder Under
manufactured by Pellon, available from H. Levinson & Co.,
Chicago, Ill. The powder is sprinkled evenly over an oval area
approximately 17 cm by 19 cm. A layer of 2 oz/sq yd polyester
batting cut to the same size as the web is placed over the fusible
web. The polyester batting has a basis weight of 2 oz/yd.sup.2 and
is comprised of a blend of fibers of about 23 microns and 40
microns average diameter, at least some of which are crimped. The
thickness of the batting is about 0.23 in. measured at 5 gsi. The
batting has an air permeability of about 1270 cfm/ft.sup.2 and a
foam permeability critical pressure of about 2.7 cm H.sub.2O. The
batting is believed to be heat-bonded, utilizing no adhesive. A
second nonwoven layer is prepared which is hydroapertured,
comprising polyester fibers of about 10 microns diameter and
containing within it an interlaced polypropylene scrim having a
fiber diameter about 150 microns, laced at about 0.8 cm intervals.
The second layer is cut larger than the required article dimensions
and placed in a convection oven at a temperature of about 150
degrees Celsius for about 10 minutes, until the X- and Y-dimensions
of the layer have shrunk to about 70 percent of their original size
and the layer has a macroscopic thickness of about 0.12 in.
measured at 5 gsi. The layer has a macroscopic average basis weight
of about 64 gsm before shrinking, and apertures measuring about 0.5
mm average diameter. The second layer is placed under the fusible
web and the layers are sealed together using point bonds and also a
2 mm wide seal around the perimeter with a heat sealing die
utilizing a pressure-platen heat sealing device such as a Sentinel
Model 808 heat sealer available from Sencorp, Hyannis, Mass. The
point bonds measure about 3 mm diameter each and there are about 51
individual sealing points evenly spaced. The article is trimmed,
and 2.5 grams of the skin conditioning composition of Example 25 is
applied to the lofty batting side of the article by feeding the
composition through a slotted rolling device with a machined 1.5 mm
gap and a feed reservoir held at about 60.degree. C. The
composition quickly cools on the article surface and is stored in a
sealed, metallized film package until ready for use.
Examples 91-96
[0383] Prepare representative skin cleansing and conditioning
articles with the liquid cleansing components of Examples 6, 8, 9,
15, 16 and 17 in the following manner.
[0384] Liquid cleansing component is applied to one side of a first
substrate by coating with a brush until 2 grams of solid cleansing
component has been applied, in a windowpane design avoiding the
edges and the sealing loci. The substrate is a spunlace blend of
70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. The substrates
are air dried in a convection oven at 45.degree. C. for about 6
hours or until dry to the touch. A second substrate which is an
airlaid, lofty, low density batting is placed over the first
substrate placing it in contact with the surfactant-containing
layer. The batting comprises a blend of 30% 15 denier PET fibers,
35% 3 denier bicomponent fibers with PET core and PE sheath, and
35% 10 denier bicomponent fibers of the same core-sheath
composition, and has a basis weight of about 100 grams per square
meter (gsm). The layers are sealed together in a rectangular
windowpane shape with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. with sufficient
temperature and pressure to cause the batting to melt and flow into
the first layer and hence form an adequate seal, usually about 300
degrees Fahrenheit and 30 psi machine pressure sealing for 6-10
seconds is sufficient. The seal is continuous around the edges and
has a single windowpane cross-member in each X- and Y-direction
measuring about 2 mm width. After cooling the article is trimmed
and 3 grams of the skin conditioning composition of Example 26 is
applied to the lofty batting side of the article by feeding the
composition through a slotted rolling device with a machined 1.5 mm
gap and a feed reservoir held at about 60.degree. C. The
composition quickly cools on the article surface and is stored in a
sealed, metallized film package until ready for use.
Examples 97-102
[0385] Prepare representative skin cleansing and conditioning
articles with the liquid cleansing components of Example 7 and the
skin conditioning compositions of Examples 19 through 24 in the
following manner.
[0386] Four strips of the liquid cleansing component are extruded
continuously on a moving first web which is an airlaid, lofty, low
density batting. The batting comprises a blend of 30% 15 denier PET
fibers, 35% 3 denier bicomponent fibers with PET core and PE
sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm), and is airlaid and heat bonded with no
adhesive. The liquid cleansing component is heated to melting point
and held in a reservoir at about 65.degree. C. and fed by pump to
an extrusion head which continuously meters 4 cylindrical strands
onto the web at even spacing across the web, to achieve a final
add-on rate of about 5 grams of composition per finished article. A
second web which is a microapertured and macroapertured formed film
which is the formed film of U.S. Pat. No. 4,629,643 is continuously
fed onto the first web, macroapertured male side towards the
batting and cleansing component. The skin conditioning composition
is slot coated evenly onto the exposed batting surface at a rate of
3 grams of composition per finished article while hot, cooling on
the article surface to solidify. The webs are continuously sealed
and cut into 120mm by 160 mm rectangles with rounded corners using
a heated metal roll and a pressure roll applied against the formed
film side. The articles are packaged until ready for use.
Examples 103-105
[0387] Prepare representative skin cleansing and conditioning
articles with the liquid cleansing component of Example 6 and the
skin conditioning compositions of Examples 56, 57 and 58 in the
following manner.
[0388] Liquid cleansing component is applied to one side of a first
substrate by coating with a brush until 2 grams of solid surfactant
has been applied, in a windowpane design avoiding the edges and the
sealing loci. The substrate is an airlaid, lofty, low density
batting comprising a blend of 30% 15 denier PET fibers, 35% 3
denier bicomponent fibers with PET core and PE sheath, and 35% 10
denier bicomponent fibers of the same core-sheath composition, and
has a basis weight of about 100 grams per square meter (gsm). The
cleansing component is dried. A second substrate which is a high
wet strength, adhesive bonded cellulose paper towel with good loft
and a basis weight of about 53 gsm is placed over the cleansing
component exposed side of the batting. A useful towel is available
from The Procter & Gamble Company and marketed as Bounty Rinse
& Reuse .RTM., which retains its Z-direction height when wet,
and which has a thickness of about 0.047 inches at 5 gsi and a
Loft/Soft ratio of about 1.28. The layers are sealed together in a
rectangular windowpane shape with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. with sufficient
temperature and pressure to form an adequate seal. The seal is
continuous around the edges and has a single windowpane
cross-member in each X- and Y-direction measuring about 2 mm width.
The article is trimmed, and 1.5 grams of skin conditioning
composition is applied to the lofty batting side of the article by
feeding the composition through a slotted rolling device with a
machined 1.5 mm gap and a feed reservoir held at about 60.degree.
C. The composition quickly cools on the article surface and is
stored in a sealed, metallized film package until ready for
use.
Example 106
[0389] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0390] The cleansing component of Example 12 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 4.4 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second
substrate web which is an airlaid, lofty, low density batting is
continuously fed over the first substrate placing it in contact
with the surfactant layer. The batting comprises a blend of 30% 15
denier PET fibers, 35% 3 denier bicomponent fibers with PET core
and PE sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). A third substrate web which is the same as
the second substrate web is continuously fed over the second
substrate web placing it in contact with the second substrate. The
webs are continuously fed to an ultrasonic sealer which seals a dot
pattern comprising a grid of 4 mm diameter sealing points spaced
evenly across the web. The skin conditioning liquid of Example 53
is sprayed onto the web at a rate of about 25 gsm per side, or
about 0.5 grams of composition per finished article. The web is cut
into individual articles measuring about 120 mm.times.90 mm
rectangles with rounded corners and packaged until ready for
use.
Example 107-108
[0391] Prepare representative skin cleansing and conditioning
articles in the following manner, utilizing the skin conditioning
compositions of Examples 54 and 55.
[0392] The low water activity cleansing component of Example 2 is
three-roll milled with aluminosilicate (available as Advera 401 N
from The PQ Corporation, Valley Forge, Pa., which generates heat
due to an exothermic reaction upon exposure to water) in a ratio of
1:1. Ten grams the cleansing component is applied to one side of a
layer of batting. The batting is an airlaid, lofty, low density
batting comprising a blend of 30% 15 denier PET fibers, 35% 3
denier bicomponent fibers with PET core and PE sheath, and 35% 10
denier bicomponent fibers of the same core-sheath composition, and
has a basis weight of about 100 grams per square meter (gsm). The
surfactant is applied fibers in four quadrants together forming a
rectangle about 10 inches by 12 inches, leaving space at the edge
and between quadrants to seal layers without the presence of
surfactant. A second nonwoven layer is prepared which is
hydroapertured, comprising polyester fibers of about 10 microns
diameter and containing within it an interlaced scrim having a
fiber diameters about 100 microns running across the width of the
nonwoven and about 250 microns orthogonal to the width, laced
(bonded) at about 1 cm intervals. Such a scrim is available from
Conwed plastics, Minneapolis, Minn. The second nonwoven has a basis
weight of about 70 gsm, and is slightly creped due to web tension
during manufacture of the nonwoven, and subsequent relaxation of
the tension. The layers are sealed together using point bonds and
also a 2 mm wide seal around the perimeter with a heat sealing die
utilizing a pressure-platen heat sealing device such as a Sentinel
Model 808 heat sealer available from Sencorp, Hyannis, Mass. The
point bonds measure about 3 mm diameter each and there are about 51
individual sealing points evenly spaced. The article is trimmed,
and 4 grams of skin conditioning composition is applied to the
lofty batting side of the article by feeding the composition
through a slotted rolling device with a machined 1.5 mm gap and a
feed reservoir held at about 60.degree. C. The composition quickly
cools on the article surface and is stored in a sealed, metallized
film package until ready for use.
Examples 109-116
[0393] Prepare representative skin cleansing and conditioning
articles in the following manner, utilizing the skin conditioning
compositions of Examples 59, 60, 61, 62, 63, 68, 69 and 70.
[0394] Four grams of the cleansing component of Example 11 is
spread evenly by hand across a lofty batting. The batting is an
airlaid, lofty, low density batting comprising a blend of 30% 15
denier PET fibers, 35% 3 denier bicomponent fibers with PET core
and PE sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). A layer of fibrous nonwoven which is a
hydroentangled blend of 55% cellulose and 45% polyester having a
basis weight of about 65 gsm (available as Technicloth II from The
Texwipe Company, Saddle River, N.J.) is placed over the cleansing
component coated side of the batting. The layers are sealed
together using interlocking sealing plates using an unheated plate
having inverted thimble-shaped reservoirs spaced evenly in a
hexagonal grid pattern. The thimble shaped reservoirs are about 1.2
cm diameter at the base and are spaced about 2 cm apart,
center-to-center. The land area between the dimples on the unheated
plate is concave inwards by several mm, forming an interconnected
trough. The heated plate has an external ridge which fit precisely
into the trough on the land area of the unheated plate. The heated
plate contacts the cellulose/polyester substrate and a heat seal is
effected using pressure-platen heat sealing device such as a
Sentinel Model 808 heat sealer available from Sencorp, Hyannis,
Mass. The resulting unfinished article has pronounced thimble
shapes rising up on the batting side, and shorter dimples or
`buttons` rising up on the cellulose/polyester substrate side of
the article, making both sides easy to grip. The article is cut
into a rectangle about 120 mm by 160 mm. Three grams of skin
conditioning composition per article is pipetted into the trough
area while the composition is hot, and allowed to cool and
solidify. The article is packaged until ready for use.
Example 117
[0395] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0396] Eight grams of the liquid cleansing component of Example 10
cleansing component is applied by brush to one side of a permeable,
fusible web comprised of low-melting heat-sealable fibers in four
quadrants forming a rectangle about 10 inches by 12 inches, leaving
space at the edge and between quadrants to seal layers without the
presence of cleansing component. The permeable web is a fibrous,
low density polyethylene (LDPE or LLDPE) material commonly
available from sewing supply distributors. The composition is
dried. A layer of 4 oz/sq yd polyester batting cut to the same size
as the web is placed over the fusible web. The polyester batting
has a basis weight of 4 oz/yd.sup.2 and is comprised of polyester
fibers of about 30 microns average diameter and is adhesive bonded,
available for example as Mountain Mist Extra Heavy Batting #205
from Stearns Textiles, Cincinnati, Ohio. A layer of fibrous
nonwoven which is a hydroentangled blend of 55% cellulose and 45%
polyester having a basis weight of about 65 gsm (available as
Technicloth II from The Texwipe Company, Saddle River, N.J.) is
placed under the fusible web. The layers are sealed together in a
rectangular windowpane shape with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. with sufficient
temperature and pressure to cause the batting to melt and flow into
the first layer and hence form an adequate seal, usually about 300
degrees Fahrenheit and 30 psi machine pressure sealing for 6-10
seconds is sufficient. The seal is continuous around the edges and
has a single windowpane cross-member in each X- and Y-direction
measuring about 2 mm width. Five grams of the conditioning
composition of Example 64 is brush applied to the article, half to
each side, and the article is again dried. The article is trimmed,
the corners rounded and it is stored until ready for use.
Example 118-119
[0397] Prepare representative skin cleansing and conditioning
articles utilizing the skin conditioning compositions of Examples
66 and 67 in the following manner.
[0398] The liquid cleansing component of Example 15 is applied to a
first substrate by dipping a 120 mm by 160 mm section of the
substrate in a bath of the composition until it has increased its
weight by about 8 grams. The substrate is a batting comprising a
blend of 30% 15 denier PET fibers, 35% 3 denier bicomponent fibers
with PET core and PE sheath, and 35% 10 denier bicomponent fibers
of the same core-sheath composition, and has a basis weight of
about 100 grams per square meter (gsm). The substrate is dried. A
piece of a second substrate which is a spunlace blend of 70% rayon
and 30% PET fibers, bonded with a styrene-butadiene adhesive and
hydroapertured to form holes about 2 mm in diameter, having a basis
weight of about 70 gsm is placed over the first substrate. The
substrates are sealed together using an ultrasonic sealer which
seals a dot pattern comprising a grid of 4 mm diameter sealing
points spaced evenly across the article. Four grams of skin
conditioning composition is applied evenly over both sides of the
article by feeding the composition through a slotted rolling device
with a machined 1.5 mm gap and a feed reservoir held at about
60.degree. C. The composition quickly cools on the article surface
and is stored in a sealed, metallized film package until ready for
use.
Example 120-124
[0399] Prepare representative skin cleansing and conditioning
articles utilizing the skin conditioning compositions of Examples
27 through 31 in the following manner.
[0400] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 4.4 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second
substrate web which is an airlaid, lofty, low density batting is
continuously fed over the first substrate placing it in contact
with the surfactant-containing layer. The batting comprises a blend
of 30% 15 denier PET fibers, 35% 3 denier bicomponent fibers with
PET core and PE sheath, and 35% 10 denier bicomponent fibers of the
same core-sheath composition, and has a basis weight of about 100
grams per square meter (gsm). A third substrate web which is the
same as the second substrate web is continuously fed over the
second substrate web placing it in contact with the second
substrate. The webs are continuously fed to an ultrasonic sealer
which seals a dot pattern comprising a grid of 4 mm diameter
sealing points spaced evenly across the web. Skin conditioning
composition is slot coated from a hot reservoir pumped through a
slot dye onto both sides of the substrate web at a rate equal to 3
grams of skin conditioning composition per finished article (about
140 gsm add-on per side), and passed across a cooling fan so the
composition cools quickly on the article outer surfaces. The web is
cut into individual articles measuring about 120 mm.times.90 mm
rectangles with rounded corners.
Examples 125-145
[0401] Prepare representative skin cleansing and conditioning
articles utilizing the skin conditioning compositions of Examples
32 through 52 in the following manner.
[0402] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 4.4 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second
substrate web which is an airlaid, lofty, low density batting is
continuously fed over the first substrate placing it in contact
with the surfactant-containing layer. The batting comprises a blend
of 30% 15 denier PET fibers, 35% 3 denier bicomponent fibers with
PET core and PE sheath, and 35% 10 denier bicomponent fibers of the
same core-sheath composition, and has a basis weight of about 100
grams per square meter (gsm). A third substrate web which is the
same as the second substrate web is continuously fed over the
second substrate web placing it in contact with the second
substrate. The webs are continuously fed to an ultrasonic sealer
which seals a dot pattern comprising a grid of 4 mm diameter
sealing points spaced evenly across the web. Skin conditioning
composition is slot coated from a hot reservoir pumped through a
slot dye onto both sides of the substrate web at a rate equal to 3
grams of skin conditioning composition per finished article (about
140 gsm add-on per side), and passed across a cooling fan so the
composition cools quickly on the article outer surfaces. The slot
coating reservoir is continuously mixed to maintain stability of
the emulsion. The web is cut into individual articles measuring
about 120 mm.times.90 mm rectangles with rounded corners.
Examples 146-147
[0403] Prepare representative skin cleansing and conditioning
articles utilizing the skin cleansing and conditioning compositions
of Examples 71 and 74 in the following manner.
[0404] A first substrate and a second substrate are cut to about 12
inch by 9 inch rectangles. The first substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. The second
substrate is a batting comprising a blend of 30% 15 denier PET
fibers, 35% 3 denier bicomponent fibers with PET core and PE
sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). The substrates are sealed together in a
windowpane design with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. with sufficient
temperature and pressure to cause the batting to melt and flow into
the first layer and hence form an adequate seal, usually about 300
degrees Fahrenheit and 30 psi machine pressure sealing for 6-10
seconds is sufficient. The seal is continuous around the edges and
has a single windowpane cross-member in each X- and Y-direction
measuring about 2 mm width. After cooling the article is trimmed to
about 11 inches by 8.5 inches, and 10 grams of skin cleansing and
conditioning composition is brushed onto the outer surfaces of both
sides, about half the composition per side. The composition is
dried and the article is stored until ready for use.
Examples 148-149
[0405] Prepare representative skin cleansing and conditioning
articles utilizing the skin cleansing and conditioning compositions
of Examples 72 and 73 in the following manner.
[0406] A first substrate and a second substrate are cut to about 12
inch by 9 inch rectangles. The first substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. The second
substrate is a batting comprising a blend of 30% 15 denier PET
fibers, 35% 3 denier bicomponent fibers with PET core and PE
sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). The substrates are sealed together in a
windowpane design with a heat sealing die utilizing a
pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. with sufficient
temperature and pressure to cause the batting to melt and flow into
the first layer and hence form an adequate seal, usually about 300
degrees Fahrenheit and 30 psi machine pressure sealing for 6-10
seconds is sufficient. The seal is continuous around the edges and
has a single windowpane cross-member in each X- and Y-direction
measuring about 2 mm width. After cooling the article is trimmed to
about 11 inches by 8.5 inches, and 8 grams of skin cleansing and
conditioning composition is slot coated onto the articles, 4 grams
per side evenly distributed on the article surfaces using an X-Y
table, which is a programmable controlled metering system
comprising a heated reservoir maintained at about 70.degree. C., a
pump, an on-off valve, a slot head and a motorized X-Y coordinate
control system for the coating head. The composition cools quickly
on the surface of the articles. The articles are packaged until
ready for use.
Examples 150-152
[0407] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0408] Prepare liquid cleansing components which include the
following components:
31 Example Example Example Component 150 151 152 Sodium laureth 3
sulfate 3.60 Sodium C13/C14 methyl 5.00 5.60 4.50 branched sulfate
Sodium paraffin Sulfonate 6.40 Sodium alpha olefin sulfonate 5.20
Sodium lauryl sulfate 5.50 Sodium lauroamphoacetate 4.50 5.30 3.65
Cocamide MEA 3.55 3.20 2.80 Succinic acid 2.80 5.70 6.00 Sodium
succinate 0.10 0.14 0.30 Citric acid 3.00 4.30 5.00 Sodium citrate
1.60 1.10 1.40 Malonic acid 4.00 2.20 Glycerine 10.00 15.00 8.50
Palm kernel 12-18 fatty acid 2.00 3.00 Perfume 1.00 1.20 1.00
MgSO4-7H2O 0.89 0.90 0.80 Water 54.21 47.61 52.25 Salicylic acid
1.85 Triclosan 0.25 Trichlorocarbanilide 1.10 Zinc pyrithione
2.00
[0409] The cleansing components are applied to one side of a first
substrate by brushing onto one side of the substrate until 10 grams
of composition have been added to a 11 inch by 8.5 inch section.
The substrate is a lofty, low density batting comprising a blend of
30% 15 denier PET fibers, 35% 3 denier bicomponent fibers with PET
core and PE sheath, and 35% 10 denier bicomponent fibers of the
same core-sheath composition, and has a basis weight of about 100
gsm. The first substrate is dried. A second substrate is laminated
to the untreated side of the first substrate using an ultrasonic
sealer which seals a dot pattern comprising a grid of 4 mm diameter
sealing points spaced evenly across the web at 2 cm intervals. The
second substrate is a spunlace blend of 70% rayon and 30% PET
fibers, bonded with a styrene-butadiene adhesive, which is
hydroapertured to form holes about 2 mm in diameter and having a
basis weight of about 70 gsm. The skin conditioning composition of
Example 19 is slot coated evenly onto entire surface of the second
substrate at a rate of about 3 grams of composition per article,
allowed to cool, and packaged until ready for use. The article
confers sustained antiviral, antifungal and antibacterial activity
against both gram negative and gram positive microorganisms,
lathers well, and is relatively mild to the skin.
Example 153
[0410] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0411] Four grams of the cleansing component of Example 11 is
spread evenly by hand across a lofty batting. The batting is a 4
oz/sq yd polyester batting cut to a size of 130 mm by 175 mm,
comprising polyester fibers of about 30 microns average diameter
and is adhesive bonded, available for example as Mountain Mist
Extra Heavy Batting #205 from Stearns Textiles, Cincinnati, Ohio. A
layer of fibrous nonwoven which is a hydroentangled blend of 55%
cellulose and 45% polyester having a basis weight of about 65 gsm
(available as Technicloth II from The Texwipe Company, Saddle
River, N.J.) is placed over the surfactant coated side of the
batting. The layers are sealed together using interlocking sealing
plates using an unheated plate having inverted thimble-shaped
reservoirs spaced evenly in a hexagonal grid pattern. The thimble
shaped reservoirs are about 1.2 cm diameter at the base and are
spaced about 1.5 cm apart, center-to-center. The land area between
the dimples on the unheated plate is convex upwards by several mm,
forming an interconnected ridge. The heated plate has an external
trough which fits precisely onto the ridge of the unheated plate.
The heated plate contacts the cellulose/polyester substrate and a
heat seal is effected using a pressure-platen heat sealing device
such as a Sentinel Model 808 heat sealer available from Sencorp,
Hyannis, Mass. The resulting unfinished article has topographical
features on both sides, assisting lather generation and also making
it easy to grip and slide across the skin surface during use. The
article is cut into a rectangle about 120 mm by 160 mm.
[0412] A skin conditioning inverse emulsion paste is prepared for
use with the article, as follows:
32 Component Percent PEG 30-dipolyhydroxystearate 3.0 SEFA
cottonate 20.0 Petrolatum 4.0 Tribehenin 5.0 C10-C30
Cholesterol/Lanosterol Esters 13.0 SEFA behenate 5.0 Glycerin
50.0
[0413] The lipid soluble ingredients are heated to 70.degree. C.
while stirring. Glycerin is slowly added with vigorous stirring.
The composition is homogenized. Three grams of the skin
conditioning inverse emulsion paste is pipetted hot into the
depressed zones on the cellulose/polyester side of the article. The
composition quickly cools to a semi-solid paste. The article is
packaged until ready for use.
Examples 154-158
[0414] Prepare representative skin conditioning articles in the
following manner using the skin conditioning compositions of
Examples 19, 29, 34, 55, and 60.
[0415] The conditioning composition is applied to one side of a
first substrate by extruding it through a coating head continuously
in four strips, each 5 mm wide, separated by a distance of 20 mm,
40 mm, and 20 mm respectively, measuring widthwise across the web,
making a pair of parallel lines on each side of the web. The
composition is extruded at a rate to yield 3 grams of composition
per finished article. The substrate is a spunlace blend of 70%
rayon and 30% PET fibers, bonded with a styrene-butadiene adhesive,
which is hydroapertured to form holes about 2 mm in diameter and
having a basis weight of about 70 gsm. A second web which is an
airlaid, lofty, low density batting is continuously fed over the
first substrate placing it in contact with the first substrate on
the side containing no skin conditioning composition. The batting
comprises a blend of 30% 15 denier PET fibers, 35% 3 denier
bicomponent fibers with PET core and PE sheath, and 35% 10 denier
bicomponent fibers of the same core-sheath composition, and has a
basis weight of about 100 grams per square meter (gsm). The webs
are continuously fed to an ultrasonic sealer which seals a dot
pattern comprising a grid of 4 mm diameter sealing points spaced
evenly across the web. The web is cut into individual articles
measuring about 120 mm.times.160 mm rectangles with rounded
corners, which has a total of about 51 sealing points per
article.
Examples 159-163
[0416] Prepare representative skin conditioning articles in the
following manner using the skin conditioning compositions of
Examples 19, 28, 34, 55, and 69.
[0417] The conditioning composition is applied to one side of a
first substrate by extruding it through a coating head continuously
in four strips, each 5 mm wide, separated by a distance of 20 mm,
40 mm, and 20 mm respectively, measuring widthwise across the web,
making a pair of parallel lines on each side of the web. The
composition is extruded at a rate to yield 1.1 grams of composition
per finished article. The substrate is a spunlace blend of 70%
rayon and 30% PET fibers, bonded with a styrene-butadiene adhesive,
which is hydroapertured to form holes about 2 mm in diameter and
having a basis weight of about 70 gsm. A second web which is an
airlaid, lofty, low density batting is continuously fed over the
first substrate placing it in contact with the first substrate on
the side containing no skin conditioning composition. The batting
comprises a blend of 10% 15 denier PET fibers, 50% 3 denier
bicomponent fibers with PET core and PE sheath, and 40% 10 denier
bicomponent fibers of the same core-sheath composition, and has a
basis weight of about 80 grams per square meter (gsm). The webs are
continuously fed to an ultrasonic sealer which seals a dot pattern
comprising a grid of 4 mm diameter sealing points spaced evenly
across the web. The web is cut into individual articles measuring
about 120 mm.times.90 mm rectangles with rounded corners, which has
a total of about 51 sealing points per article. The article is
convenient for application to smaller areas of skin, for example
the face, elbows, neck and/or feet.
Example 164
[0418] Prepare a representative skin cleansing article in the
following manner.
[0419] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 0.40 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second
substrate web which is an airlaid, low density batting is
continuously fed over the first substrate placing it in contact
with the surfactant layer. The batting comprises a blend of 10% 15
denier PET fibers, 50% 3 denier bicomponent fibers with PET core
and PE sheath, and 40% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 80 grams
per square meter (gsm). A third substrate web which is the same as
the second substrate web is continuously fed over the second
substrate web placing it in contact with the second substrate. The
webs are continuously fed to an ultrasonic sealer which seals a dot
pattern comprising a grid of 4 mm diameter sealing points spaced
evenly across the web. The web is cut into individual articles
measuring about 120 mm.times.90 mm rectangles with rounded
corners.
Example 165-169
[0420] Prepare representative skin cleansing and conditioning
articles utilizing the skin conditioning compositions of Examples
19, 28, 34, 55, and 69.
[0421] The cleansing component of Example 11 is applied to one side
of a first substrate by extruding it through a coating head
continuously in four lines separated by a distance of 20 mm, 40 mm,
and 20 mm respectively, measuring widthwise across the web, making
a pair of parallel lines on each side of the web. The cleansing
component is extruded at a rate to yield 0.52 grams of cleansing
component per finished article. The substrate is a spunlace blend
of 70% rayon and 30% PET fibers, bonded with a styrene-butadiene
adhesive, which is hydroapertured to form holes about 2 mm in
diameter and having a basis weight of about 70 gsm. A second
substrate web which is an airlaid, lofty, low density batting is
continuously fed over the first substrate placing it in contact
with the surfactant layer. The batting comprises a blend of 10% 15
denier PET fibers, 50% 3 denier bicomponent fibers with PET core
and PE sheath, and 40% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 80 grams
per square meter (gsm). A third substrate web which is the same as
the second substrate web is continuously fed over the second
substrate web placing it in contact with the second substrate. The
webs are continuously fed to an ultrasonic sealer which seals a dot
pattern comprising a grid of 4 mm diameter sealing points spaced
evenly across the web. Skin conditioning composition is slot coated
from a hot reservoir pumped through a slot dye onto both sides of
the substrate web at a rate equal to 1.25 grams of skin
conditioning composition per finished article (about 55 gsm add-on
per side), and passed across a cooling fan so the composition cools
quickly on the article outer surfaces. The web is cut into
individual articles measuring about 120 mm.times.90 mm rectangles
with rounded corners.
Example 170
[0422] Prepare representative skin cleansing and conditioning kits
in the following manner.
[0423] A skin cleansing article is prepared. The cleansing
component of Example 11 is applied to one side of a first substrate
by extruding it through a coating head continuously in four lines
separated by a distance of 20 mm, 40 mm, and 20 mm respectively,
measuring widthwise across the web, making a pair of parallel lines
on each side of the web. The cleansing component is extruded at a
rate to yield 4.4 grams of cleansing component per finished
article. The substrate is a spunlace blend of 70% rayon and 30% PET
fibers, bonded with a styrene-butadiene adhesive, which is
hydroapertured to form holes about 2 mm in diameter and having a
basis weight of about 70 gsm. A second web which is an airlaid,
lofty, low density batting is continuously fed over the first
substrate placing it in contact with the surfactant-containing
layer. The batting comprises a blend of 30% 15 denier PET fibers,
35% 3 denier bicomponent fibers with PET core and PE sheath, and
35% 10 denier bicomponent fibers of the same core-sheath
composition, and has a basis weight of about 100 grams per square
meter (gsm). The webs are continuously fed to an ultrasonic sealer
which seals a dot pattern comprising a grid of 4 mm diameter
sealing points spaced evenly across the web. The web is cut into
individual articles measuring about 120 mm.times.480 mm rectangles
with rounded corners.
[0424] A skin conditioning article is prepared. The conditioning
composition of Example 34 is applied to one side of a first
substrate by extruding it through a coating head continuously in
four strips, each 5 mm wide, separated by a distance of 20 mm, 40
mm, and 20 mm respectively, measuring widthwise across the web,
making a pair of parallel lines on each side of the web. The
composition is extruded at a rate to yield 3 grams of composition
per finished article. The substrate is a spunlace blend of 70%
rayon and 30% PET fibers, bonded with a styrene-butadiene adhesive,
which is hydroapertured to form holes about 2 mm in diameter and
having a basis weight of about 70 gsm. A second web which is an
airlaid, lofty, low density batting is continuously fed over the
first substrate placing it in contact with the first substrate on
the side containing no skin conditioning composition. The batting
comprises a blend of 30% 15 denier PET fibers, 35% 3 denier
bicomponent fibers with PET core and PE sheath, and 35% 10 denier
bicomponent fibers of the same core-sheath composition, and has a
basis weight of about 100 grams per square meter (gsm). The webs
are continuously fed to an ultrasonic sealer which seals a dot
pattern comprising a grid of 4 mm diameter sealing points spaced
evenly across the web. The web is cut into individual articles
measuring about 120 mm.times.160 mm rectangles with rounded
corners, which has a total of about 51 sealing points per
article.
[0425] The skin cleansing article and the skin conditioning article
are packaged together in a single package.
Example 171
[0426] Prepare representative skin cleansing and conditioning kits
in the following manner.
[0427] A skin cleansing article is prepared. The cleansing
component of Example 11 is applied to one side of a first substrate
by extruding it through a coating head continuously in four lines
separated by a distance of 20 mm, 40 mm, and 20 mm respectively,
measuring widthwise across the web, making a pair of parallel lines
on each side of the web. The cleansing component is extruded at a
rate to yield 4.4 grams of cleansing component per finished
article. The substrate is a spunlace blend of 70% rayon and 30% PET
fibers, bonded with a styrene-butadiene adhesive, which is
hydroapertured to form holes about 2 mm in diameter and having a
basis weight of about 70 gsm. A second web which is an airlaid,
lofty, low density batting is continuously fed over the first
substrate placing it in contact with the surfactant layer. The
batting comprises a blend of 30% 15 denier PET fibers, 35% 3 denier
bicomponent fibers with PET core and PE sheath, and 35% 10 denier
bicomponent fibers of the same core-sheath composition, and has a
basis weight of about 100 grams per square meter (gsm). The webs
are continuously fed to an ultrasonic sealer which seals a dot
pattern comprising a grid of 4 mm diameter sealing points spaced
evenly across the web. The web is cut into individual articles
measuring about 120 mm.times.480 mm rectangles with rounded
corners.
[0428] A skin conditioning article is prepared. A substrate is
prepared which is a hydroentangled blend of fibers, having softer,
finer denier fibers on one side and coarser fibers on the second
side. The substrate is prepared by airlaying two webs comprising 10
denier polyester (PET) fibers, one web on top of the other, each
having a basis weight of about 20 gsm. A web of polypropylene scrim
having a diameter about 100 microns, laced at about 0.8 cm
intervals is fed over the fibrous webs continuously as a third web.
Fourth and fifth webs comprising 3 denier polyester fibers are
airlaid at about 20 gsm each on top of the web. The webs are
hydroentangled and to fix them into a single web unit, and dried on
drying cans until moisture free and about 20% shrinkage due to
relaxation of the scrim has occurred. A low T.sub.g (about
5.degree. C.) waterborne acrylic adhesive copolymer is added to the
coarse fiber side of the web by kiss roll application at a rate of
about 7 gsm wet add-on rate, and dried. The skin conditioning
composition of Example 21 is continuously added to the web by slot
coating the composition evenly across both sides of the web at a
rate of about 25 gsm on each side. The substrate web is cut into
individual articles measuring about 120 mm.times.100 mm rectangles
with rounded corners using a hot cutting roll causing the scrim
fibers to shrink back slightly from the edge of the article as they
are cut.
[0429] The skin cleansing article and the skin conditioning article
are packaged together in a single package.
Example 172
[0430] Prepare representative skin cleansing and conditioning
article in the following manner.
[0431] A first substrate is prepared. The first substrate is an
airlaid, lofty, low density batting comprising a blend of 30% 15
denier PET fibers, 35% 3 denier bicomponent fibers with PET core
and PE sheath, and 35% 10 denier bicomponent fibers of the same
core-sheath composition, and has a basis weight of about 100 grams
per square meter (gsm). The batting is embossed with a shaped,
heated embossing roll leaving an imprinted land area surrounding
raised, button-like repeating units which are shaped like light
bulbs and which forms a material representative of a loop portion
of a hook-and-loop type fastening system. Such a material is
available from PGI Nonwovens, Benson, N.C. 4.4 grams of the skin
cleansing composition of Example 11 is applied evenly to the back
(flat side) of a 10 inch by 8.5 inch rectangle of the first
substrate. A second substrate which is a lofty, high wet strength,
adhesive bonded cellulose paper towel with a basis weight of about
53 gsm is cut to a size of about 10 inches by 8.5 inches. A useful
towel is available from The Procter & Gamble Company and
marketed as Bounty Rinse & Reuse .RTM., which retains its
Z-direction height when wet, and which has a thickness of about
0.047 inches at 5 gsi, a Loft/Soft ratio of about 1.28, and a high
Crepe Ratio by being wet-formed on a shaped belt. The substrates
are heat bonded at the edge and 4 dots in the article center (5 mm
diameter, spaced evenly from each other and the nearest edge) using
a pressure-platen heat sealing device such as a Sentinel Model 808
heat sealer available from Sencorp, Hyannis, Mass. The article is
trimmed, and 3 grams of the skin conditioning composition of
Example 18 is applied hot by brushing onto both sides of the
article. The article is cooled and packaged until ready for
use.
Example 173
[0432] Prepare a representative skin cleansing and conditioning
article in the following manner.
[0433] A first side is prepared. A first layer of the first side is
prepared which is a polyester batting having a basis weight of 2
oz/yd.sup.2 and is comprised of a blend of fibers of about 23
microns and 40 microns average diameter, at least some of which are
crimped. The thickness of the batting is about 0.23 in. measured at
5 gsi. The batting has an air permeability of about 1270
cfm/ft.sup.2 and a foam permeability critical pressure of about 2.7
cm H.sub.2O. The batting is believed to be heat-bonded, utilizing
no adhesive. The batting is cut into a 10 inch square. A second
layer of the first side is prepared which is a 10 inch square sheet
of microapertured 100 mesh formed film prepared by forming
hydroapertures at high pressure on a drum comprising a 100 mesh
forming screen (e.g., as disclosed in U.S. Pat. No. 4,629,643). The
sheet is laid on the first layer with the male apertured side
facing up. Twenty-five grams of the skin cleansing composition of
Example 1 is placed on the center of the first side. The
composition is slightly flattened, shaped to be about 1/2 inch
thick and several inches in diameter. A layer of an impermeable
polyethylene film is placed across the composition, measuring the
same 10 inch square dimension as the first layer. Twenty-five grams
of the skin conditioning composition of Example 63 is shaped the
same as the cleansing composition, and placed on top of the film in
the same x-y position as the surfactant. A layer of a
microapertured and macroapertured formed film which (also disclosed
in U.S. Pat. No. 4,629,643) is placed with the male side of the
macroapertures facing towards the composition and the male side of
the microapertures facing up. The layer is also cut to a 10 inch
square. A last layer is prepared which is a hydroentangled blend of
fibers, having soft, fine denier fibers. The layer is prepared by
airlaying two webs comprising 3 denier polyester (PET) fibers, one
web on top of the other, each having a basis weight of about 17
gsm. A web of an elastomeric scrim having fibers of about 100
micron diameter in one direction laced with fibers of about 40
micron diameter in the other direction, laced at about 1.0 cm
intervals, is fed over the fibrous webs continuously as a third
web. Such a web is available from Conwed Plastics, Minneapolis,
Minn. Fourth and fifth webs comprising 3 denier polyester fibers
are airlaid at about 17 gsm each on top of the web. The webs are
hydroentangled to fix them into a single web unit, and dried on
drying cans until moisture free. The web is creped due to web
tension during the hydroentangling and drying process and
subsequent relaxation after processing. A piece of the layer is cut
to a size of about 10 inches by 10 inches and placed over the top
of the other layers. The layers are sealed together with a
pressure-platen type heat sealing device such as a Sentinel Model
808 heat sealer available from Sencorp, Hyannis, Mass. A recessed
(unheated) bottom plate is used which is shaped to contain the
composition, and a recessed (heated) top plate which matches the
bottom plate around the circular sealing rim is used to effect a
heat seal. Typical sealing conditions are 300.quadrature.C for
about 3.5 seconds dwell time with a supply pressure of about 30
psig to the machine, but will vary according to the sealing
apparatus used. The article is trimmed and packaged until ready for
use.
[0434] All documents cited in the Detailed Description of the
Invention are, in relevant part, incorporated herein by reference;
the citation of any document is not to be construed as an admission
that it is prior art with respect to the present invention.
[0435] While particular embodiments of the present invention have
been illustrated and described, it would be obvious to those
skilled in the art that various other changes and modifications can
be made without departing from the spirit and scope of the
invention. It is therefore intended to cover in the appended claims
all such changes and modifications that are within the scope of
this invention.
* * * * *