U.S. patent application number 10/715138 was filed with the patent office on 2004-07-22 for floating vertical windmill aeration system.
Invention is credited to Hite, Scott R..
Application Number | 20040141851 10/715138 |
Document ID | / |
Family ID | 32719128 |
Filed Date | 2004-07-22 |
United States Patent
Application |
20040141851 |
Kind Code |
A1 |
Hite, Scott R. |
July 22, 2004 |
Floating vertical windmill aeration system
Abstract
An aeration device that converts wind energy into mechanical
energy to drive a pump. The aeration device has a wind-driven rotor
member that activates the pump by magnetic or mechanical forces.
The pump is fixed within a housing. An aeration line extends from
the housing through a ballast unit. An aeration tube is sealed to
said aeration line via a barbed connection. The aeration tube
extends downwardly, terminating in a foot valve. An anchor rope
adjacently follows the aeration tube away from the ballast unit,
where the anchor rope is fixed to an anchor, to secure the aeration
system in place. Whereby when the wind-driven rotor members rotate
about a rotor shaft, air is pumped from the pump out through the
foot valve, to aerate the water.
Inventors: |
Hite, Scott R.; (Kalamazoo,
MI) |
Correspondence
Address: |
FLYNN THIEL BOUTELL & TANIS, P.C.
2026 RAMBLING ROAD
KALAMAZOO
MI
49008-1699
US
|
Family ID: |
32719128 |
Appl. No.: |
10/715138 |
Filed: |
November 17, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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60426576 |
Nov 15, 2002 |
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60426775 |
Nov 15, 2002 |
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Current U.S.
Class: |
417/61 ; 416/171;
417/334 |
Current CPC
Class: |
F03D 9/28 20160501; Y02E
10/72 20130101; F03D 80/70 20160501; F03D 13/20 20160501; F03D
15/10 20160501; Y02E 10/728 20130101; F03D 9/00 20130101; F05B
2240/215 20130101 |
Class at
Publication: |
417/061 ;
416/171; 417/334 |
International
Class: |
F04B 017/00 |
Claims
What is claimed is:
1. An aeration system for a body of liquid comprising: a support
member which is disposed within the body of liquid proximate the
top surface thereof; a wind-driven rotor unit rotatably supported
on said support member; a pump that is activated by rotation of
said rotor unit, said pump being supported on said support member
having a pump chamber; a drive mechanism connected to said rotor
unit and said pump to actuate said pump by rotary motion of said
rotor unit; and an aeration tube sealingly engaged with said pump,
said aeration tube having a distal end disposed proximate the
submerged bottom surface of the body of water such that when said
pump is activated, air is displaced from said pump chamber, through
said aeration tube, to within the liquid.
2. An aeration system according to claim 1, wherein said pump is
activated by a magnetic force.
3. An aeration system according to claim 1, wherein said pump is
activated by a mechanical force.
4. An aeration system according to claim 4, wherein said drive
mechanism is a cam and follower arrangement to generate said
mechanical force.
5. An aeration system according to claim 1, wherein: said rotor
unit is supported on a substantially vertically oriented rotor
shaft projecting vertically from said support member so as to be
rotatable; said rotor unit disposed proximate a substantially
hollow and cylindrical pump housing; an arcuately rectangularly
shaped rotor magnet, said rotor magnet fixed to said rotor unit so
as to rotate therewith; a pump frame fixedly disposed adjacent said
pump; a substantially horizontally oriented pump shaft biasly
disposed through a second end wall of the pump extending
horizontally therefrom and terminating in an exterior contact, said
pump shaft being movable horizontally through reciprocating motion
to effect pumping of air; an elongate pump lever pivotally secured
to said pump frame, said pump lever having a top portion adjacent
said rotor magnet, and a bottom portion adjacent said contact; and
a lever magnet having the same polarity as the rotor magnet, said
lever magnet fixed to said top portion of said pump lever such that
when said rotor magnet is rotated so as to be disposed adjacent
said lever magnet, a repulsive magnetic force biases said top
portion of said pump lever away from said rotor magnet, which
biases said bottom portion against said contact, to pump air out of
the pump.
6. An aeration system according to claim 1, wherein: said rotor
unit is supported on a substantially vertically oriented rotor
shaft so as to be rotatable; said rotor unit having an eccentric
cam extending into a substantially hollow and cylindrical pump
housing; a pump frame fixedly disposed adjacent said pump; a
substantially horizontally oriented pump shaft biasly disposed
through a second end wall of the pump extending horizontally
therefrom and terminating in an exterior contact, said pump shaft
being movable horizontally through reciprocating motion to effect
pumping of air; and an elongate pump lever pivotally secured to
said pump frame, said pump lever having a top portion adjacent said
eccentric cam, and a bottom portion adjacent said contact such that
when said cam rotates against said top portion of said pump lever,
said top portion of said pump lever biases in cyclic fashion away
from and toward said rotor shaft, which biases said bottom portion
toward and away from said contact, to pump air out of the pump.
7. An aeration system according to claim 1, wherein a diffuser is
attached to a bottom end of said aeration tube.
8. An aeration system according to claim 1, wherein the aeration
system has a substantially hollow cylindrical pump housing that
encases said pump; said support member comprising a buoyant
flotation unit secured to said pump housing, and extending radially
from said pump housing; a cylindrical ballast unit extending
downwardly from said floatation unit; an anchor rope extending from
said ballast unit substantially adjacent said aeration tube, said
anchor rope having a distal end; and an anchor secured to said
distal end of said anchor rope, such that the aeration system
floats on said body of liquid, and said ballast unit maintains the
aeration system in a substantially vertical orientation, and the
anchor prevents the aeration system from floating to undesired
locations.
9. An aeration system according to claim 1, wherein the aeration
system is fixedly disposed to a fixed structure.
10. An aeration system for a body of water comprising: a
wind-driven rotor unit supported above the surface of the body of
water; a pump that is activated by rotation of said wind-driven
rotor member; an aeration tube sealingly engaged with said pump,
said aeration tube having a distal end; and a foot valve disposed
within said distal end, such that when said pump is activated, a
gas comprising at least the combination of both nitrogen and oxygen
is displaced from foot valve and into the body of water.
11. An aerator for a body of water comprising: a floatation unit
adapted to float on the body of water; a pump supported on said
floatation unit which includes a linearly reciprocatable drive
shaft which pumps air from a pump chamber, said pump being
connected to at least one aeration line which extends downwardly
below a surface of the water body for aeration thereof during
pumping of said pump; a wind-driven rotor unit rotatably supported
on the floatation body; and a drive mechanism interconnecting said
rotor unit and said pump to convert rotary motion of said rotor
unit into linear reciprocating motion of said drive shaft.
12. An aerator according to claim 11, wherein said rotor unit
includes a drive unit which rotates in unison therewith, said drive
mechanism further including a lever which pivots about a horizontal
pivot axis and includes a first portion which cooperates with said
drive rotor to effect linear reciprocating displacement of said
first portion in response to rotary motion of said drive rotor and
a second portion which is spaced from said first portion and
effects reciprocating linear displacement of said drive shaft.
13. An aerator according to claim 12, wherein said drive rotor and
said first lever portion include cooperating magnets to effect
pivoting of said lever.
14. An aerator according to claim 12, wherein said drive rotor
comprises an eccentric cam and said first lever portion cooperates
with said cam.
15. An aerator according to claim 11, wherein said pump is a
diaphragm pump and said drive shaft extends sidewardly
therefrom.
16. An aerator according to claim 15, wherein said drive shaft
includes a biasing arrangement which generates a restoring force to
oppose the pivoting movement of said lever caused by said drive
mechanism.
17. An aerator according to claim 11, wherein a support mast
projects vertically from said floatation member and said rotor unit
is rotatably supported on said mast by a bearing arrangement.
18. An aerator according to claim 11, wherein said aeration lines
have distal ends which are disposed proximate a bottom of said
water body to generate an aeration column of air which extends from
proximate said bottom to said top surface of said water body.
19. An aerator according to claim 18, wherein said aeration line
includes a diffuser section thereon which diffuse the supply of air
passing therethrough and disperse said air within said water
body.
20. An aerator according to claim 11, which includes anchor ropes
projecting downwardly therefrom having lower ends connected to an
anchor which is non-movably disposed on the bottom of the water
body, said aeration lines being affixed to said anchor ropes.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of U.S. Provisional
Patent Application Nos. 60/426,576 and 60/426,775, both filed Nov.
15, 2002. The disclosure of these two applications is incorporated
herein in their entirety by reference.
FIELD OF THE INVENTION
[0002] The present invention relates to an apparatus to aerate a
large body of water, such as a pond or a lake, by injecting the
water with air via a wind-driven pump.
BACKGROUND OF THE INVENTION
[0003] Aerators are used to improve the habitat for animals and
plants. Many such aerators or pumps are used to aerate aquariums.
These are usually driven by electrical power, such as U.S. Pat. No.
5,052,904.
[0004] Large scale wind-driven aerators have been developed for
larger bodies of water, such as canals and ponds. One example is
U.S. Pat. No. 4,308,137. This patent discloses a floating aeration
device having members that generate bubbles at the water surface.
These bubbles are supposed to flow downward with the downward flow
of water caused by an impeller. The bubbles exit from a bottom
opening of a cylindrical-shaped shroud, to aerate the water
immediately adjacent the shroud opening.
[0005] Other related inventions eject water upwards above the
surface, causing aeration as the water re-enters the surface from
above, e.g. U.S. Pat. No. 3,515,375; or circulate water under the
surface, e.g. U.S. Pat. No. 4,764,313.
[0006] It is the object of this invention to provide an improved
large-scale aerator which overcomes disadvantages associated with
prior art aerators.
[0007] The invention relates to a large scale wind-driven aeration
device, i.e. aerator that drives a pump to displace air through an
end of a submerged aeration tube. The submerged aeration tube has a
check-valve to prevent water from entering the tube, and has an
outlet so the air can exit to aerate the water at any distance from
the aerator, and virtually any location in a body of water.
[0008] More specifically, the aerator can float, or it can be
fixed, such as being fixed to a pole. The aerator includes a rotary
windmill which converts rotary motion of the windmill into a
reciprocating motion of a drive lever to drive the pump. This
allows for ready driving of the pump to pump air to a significant
depth of over twenty feet.
[0009] Other objects and purposes of the invention, and variations
thereof, will be apparent upon reading the following specification
and inspecting the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a pictorial view of a floating aeration
device.
[0011] FIG. 2 is a side view of the aeration device of FIG. 1.
[0012] FIG. 3 is a partial cut-away view of the rotor members of a
rotary windmill and a pump housing of FIG. 1.
[0013] FIG. 4 is bottom view of the aeration device.
[0014] FIG. 5 is a top view of the aeration device.
[0015] FIG. 6A is a sectional view of the pump housing showing a
magnetic drive arrangement.
[0016] FIG. 6B is an enlarged two-part view comprising a side view
of the pump assembly and a top view of a magnetic drive rotor.
[0017] FIG. 7 is a sectional pictorial view of the pump
housing.
[0018] FIG. 8 is a sectional view of the pump with a drive lever in
a first position.
[0019] FIG. 9 is a sectional view of the pump with the drive lever
in a second position.
[0020] FIG. 10 is a sectional view of the floatation unit of FIG.
1.
[0021] FIG. 11 is a sectional view of the ballast unit of FIG.
1.
[0022] FIG. 12 is a side view of the aeration device and its
environment of use.
[0023] FIG. 13A is a partial view of a foot valve and anchor.
[0024] FIG. 13B is an enlarged view of the foot valve.
[0025] FIG. 14 is a pictorial view of a second embodiment with a
cam drive arrangement.
[0026] FIG. 15 is a pictorial view of the rotor unit of the second
embodiment with a rotary cam.
[0027] FIG. 16 is an enlarged view of the cam drive
arrangement.
[0028] FIG. 17 is a side view of the rotor unit and pump
housing.
[0029] FIG. 18 is a partial side view of the pump assembly for the
second embodiment.
[0030] Certain terminology will be used in the following
description for convenience and reference only, and will not be
limiting. For example, the words "upwardly", "downwardly",
"rightwardly" and "leftwardly" will refer to directions in the
drawings to which reference is made. The words "inwardly" and
"outwardly" will refer to directions toward and away from,
respectively, the geometric center of the arrangement and
designated parts thereof. Said terminology will include the words
specifically mentioned, derivatives thereof, and words of similar
import.
DETAILED DESCRIPTION
[0031] FIG. 1 illustrates a first embodiment of a large-scale
wind-driven aeration device or aerator 30 that converts wind energy
to mechanical energy to displace air into a large body of water 10
such as a lake, pond, canal or the like. The aeration device 30
comprises a rotor unit or windmill 40 having a stacked plurality of
rotor members or vanes 40-1 and 40-2, a substantially hollow
cylindrical pump housing 55, a cylindrical floatation unit 60, and
a cylindrical ballast unit 70 which maintains the aerator 30 in an
upright orientation and is physically anchored in the water body
10.
[0032] More particularly, FIG. 2 shows aeration tubing 80 and
anchor ropes or cables 90. The flotation unit 60 and ballast unit
70 allow the aeration device 30 to float in a body of water, and
maintain its substantially vertical position by the anchor ropes 90
while air is pumped through the tubing 80 as a result of
wind-driven rotation of the rotor unit 40.
[0033] Referring to FIG. 3, the rotor unit 40 is fixed to a
substantially vertically oriented rotor shaft 42, which has a lower
end 43 non-rotatably mounted or fixed to the ballast unit 70 (FIG.
11) and extends vertically within the pump housing 55 (FIG. 6A).
Although any member that provides wind resistance can be used as a
rotor unit 40, each rotor member 40-1 and 40-2 shown in FIG. 1 has
curved wall plates 44, a top 46, and a bottom 48, to form pairs of
concave cup-like areas to catch the wind, and force the rotor unit
40 to rotate about a vertical axis 42A (FIG. 1) of the rotor shaft
42, in a predesignated direction, e.g. counterclockwise. The rotor
unit 40 rotates substantially within a horizontal plane. The inner
side of each curved plate 44 defines a convex portion 45 to define
sideward opening chambers 45A to catch the wind. This type of rotor
is also known as a Savonius-type rotor.
[0034] More particularly, the top 46 and bottom 48 are
substantially the same shape and size and may be made of metal or
plastics. A first set of chambers of the upper rotor member 40-1
are fixedly disposed on opposite sides of the rotor shaft 42, and
face in opposite directions. A second set of chambers of the lower
rotor member 40-2 are fixed immediately below the first set by nuts
and bolts 43 (FIG. 3) which join the rotor members 40-1 and 40-2
together.
[0035] As shown in FIGS. 4 and 5, the second set of chambers of the
rotor member 40-1 face directions that are substantially 90 degrees
offset from the first set. When encountering a breeze, i.e. when
forced by wind, each rotor member 40-1 and 40-2 will rotate the
rotor shaft 42 in the predesignated direction.
[0036] If desired, a rotation-restricting locking mechanism, like
that of a bicycle wheel can be employed to only allow rotation in a
single direction and prevent reverse rotation.
[0037] To support the rotor unit 40, the shaft 42 extends
downwardly and has an enlarged lower end 43 (FIG. 11) encased
within the ballast unit 70. The ballast unit 70 has a cylindrical
outer casing 71 which is enclosed at a lower end by an end cap 71A
and is filled with ballast material 72 which fills the casing 71.
The ballast material 72 preferably is concrete which thereby
provides the necessary ballast weight to hold the aeration device
30 upright and also rigidly affixes the lower shaft end 43 in
place, to essentially define a fixed vertical support or mast on
which the rotor unit 40 is rotatably supported.
[0038] The upper end of the ballast unit 70 has the floatation unit
60 (FIG. 10) mounted thereon. The floatation unit 60, i.e. the
float, is an enclosed cylindrical disk having an interior 61 which
is constructed such that the floatation unit 60 has sufficient
buoyancy to support the entire weight of the aeration device 30.
Preferably, the interior 61 is filled with a floatation material 62
of Styrofoam/polystyrene and has a thickness of about four inches
defined by upper and lower walls or faces. The size and thickness
of the floatation unit 60 can be varied to vary the buoyancy
according to the overall size of the unit 30 wherein the floatation
unit 60 preferably has a diameter of about three (3) feet.
[0039] The fixed shaft 42 extends centrally therethrough, wherein
the ballast unit 70 and floatation unit 60 are rigidly joined
together to support the remainder of the unit 30 including the pump
housing 55 and rotor unit 40. As such, the shaft 42 projects
vertically from the floatation unit 60 in cantilevered
relation.
[0040] To rotatably support the rotor unit 40 on the shaft 42, the
rotor unit 40 includes a vertically-spaced pair of sealed bearings
52 (FIG. 3) housed in the body of the rotor unit 40. The rotor unit
40 is thereby vertically supported on the upper free end of the
shaft 42 but also is free to rotate relative thereto. As such, an
open space 53 is defined vertically between the lower face of the
rotor unit 40 and the upper face of the floatation unit 60, wherein
the pump housing 55 is mounted in place to enclose this space 53
and define an interior chamber 54 in which the pump 100 (FIG. 6A)
is mounted.
[0041] Generally, a drive mechanism 56 connects the rotor unit 40
to the pump 100. Preferably, the pump 100 is a reciprocating,
side-driven diaphragm pump wherein the drive mechanism 56 converts
the rotary motion of the rotor unit 40 to a reciprocating motion to
drive the pump 100.
[0042] More particularly, the pump housing 55 protects the pump 100
and other components from the elements. The pump housing 55 is
constructed to allow removal of the pump 100, without removing the
rotor unit 40. Within the housing 55, the rotor shaft 42 extends
vertically therethrough adjacent the pump 100.
[0043] In the first embodiment of FIGS. 1-13, the drive mechanism
56 is a magnetic drive arrangement. The drive mechanism 56
comprises one or more arcuate-shaped rotor magnets 92 which rotate
with the rotor unit 40, and a rectangular lever magnet 84 mounted
at a top portion of an elongated plate-shaped pump lever 88 so as
to reciprocate sidewardly in response to the rotation of the rotor
magnets 92. The lever magnet 84 is in a like-pole orientation
(north to north or south to south) to each arcuate-shaped rotor
magnet 92.
[0044] As shown in FIGS. 6A, 6B and 7, the rotor magnet 92 is
concentrically fixedly secured to an enlarged collar 94 or other
similar bracket which if fixed to the lower rotor member 40-2 and
projects downwardly therefrom so as to surround the shaft 42
adjacent the lever magnet 84. Preferably, the collar 94 is
constructed of a ferrous metal. Permanent magnets are available in
many materials and rare earth or neodium magnets are commercially
available.
[0045] The rotor magnet 92 has a particular arc length that is less
then the circumference of the collar 94. Thus the collar 94 has at
least one arc segment consisting of a rotor magnet 92, and at least
one arc segment between the magnets 92. When the rotor magnet 92 is
rotated in direction 95 (FIG. 6B) such that it is adjacent the
lever magnet 84, the polarities are aligned so that the magnets 92,
84 repel each other in direction 96, so the lever magnet 84 is
forced away from rotor magnet 92. As the magnets 92 continue to
rotate, the lever 88 then reciprocates linearly back toward the
metal collar 92 in direction 97 by the pump 100 wherein the
reciprocating motion of the lever 88 drives the pump 100.
[0046] Referring to FIGS. 7 and 8, the pump lever 88 extends
downwardly to a lower end 103. A pivot joint 101 is disposed on a
pump frame 102, just above the pump 100. Near the lower end 103 of
the pump lever 88, the pivot joint 101 pivotally secures the pump
lever 88 to the pump frame 96 such that the lower end 103
reciprocates effectively linearly.
[0047] Referring to FIG. 8, the pump 100 is secured to a bottom
plate 57 of the housing 55 by bolts 58 and is a diaphragm pump. The
pump 100 has a substantially horizontally displaceable circular
diaphragm 104 secured to a substantially horizontally oriented pump
shaft 106. The diaphragm 104 has a perimeter 104A that slidably
engages with an inside wall 105 of the pump 100 to provide for a
substantially hermetic seal. The diaphragm 104, the inside wall
105, and a first end wall 107 of the pump 100 define a
volume-varying pump chamber 124. The pump shaft 106 is supported by
a pump bushing 109A extending through a second end wall 109 of the
pump 100 to outside the pump 100, terminating in a rounded contact
108. A spring 112 is compressively disposed around the pump shaft
106, between the pump 100 and the rounded contact 108 to bias the
rounded contact 108 away from the pump 100, and toward the lower
end 103 of the pump lever 88.
[0048] When the rotor magnet 92 is rotated so as to be disposed
adjacent the lever magnet 84, the force of magnetic repulsion
biases the upper portion of the pump lever 88 away from the rotor
magnet 92, and pivots the lever 88 about the pivot joint 101 to
bias the lower end 103 of the pump lever 88 toward the pump 100, as
shown in FIG. 9, and thereby drive the diaphragm 104 toward the
pump wall 107, which compresses air therein and causes the air to
displace from the pump chamber 124, into a proximal end 131 of an
aeration line 130. This magnetic repulsion force is greater than
the compression spring 112 force while the spring 112 generates a
restoring force when the magnetic repulsion force is absent. An
aeration check valve 134 is fixed within the proximal end 131 to
allow air to flow out of the pump chamber 124, but prevent any
fluid, i.e. water or air, to enter the pump chamber 124 from the
aeration line 130. One suitable check valve 134 is a silicone
duckbill check valve available from Vernay, Inc., of Ohio.
[0049] Referring to FIGS. 6A and 7, the aeration line 130 feeds a
splitter 132 (FIG. 7) to feed two air lines 133 which lines 133
extends substantially downwardly and vertically away from the pump
100, through the flotation unit 60, as shown in FIG. 10. Referring
to FIG. 11, the aeration lines 133 further extend downwardly within
the ballast unit 70 and are encased by the concrete. Near a bottom
portion of the ballast unit 70 the aeration lines 133 curve to
extend through the wall 71 of the ballast unit 70 in a
substantially horizontal direction. The lines 133 connect to
fittings 134 which fittings 134 terminate in barbed connections
138, which are disposed outside of the ballast unit 70. As shown in
FIG. 12, aeration tubes 80 are fixedly secured around the barbed
connections 138, and extend away from the barbed connections
138.
[0050] To anchor the aeration unit 30 in place, an eye bolt 144 is
secured within a bottom portion of the ballast unit 70 on each side
thereof for attachment of anchor ropes 90. At a distal end of each
anchor rope 90 is an anchor 160, which rests on the bottom surface
165 of the body of water 10. The anchor devices thereby preventing
tipping as well as spinning in response to rotor rotation. The
anchor ropes 90 are adjacently secured to the aeration tubes 80.
The anchor ropes 90 and aeration tubes 80 have about the same
length to supply aeration close to the bottom 165 but still about
one (1) foot or more off the bottom 165 to avoid disturbing the
bottom sediment.
[0051] Referring to FIG. 13, a foot valve 154 is secured within a
distal portion of each aeration tube 80, which allows air to exit
the aeration tube 80, to aerate the water.
[0052] As shown in FIG. 14, an air-permeable diffuser hose 170 can
optionally be attached to the foot valve 154 to create smaller
bubbles 171 for aeration. The diffuser hose 170 has a porous wall
essentially having a plurality of smaller apertures, to create a
greater number of smaller bubbles, compared with use of the check
valve 154 without the diffuser hose 170.
[0053] During use, as air enters the aeration line 130, it
propagates to the aeration tube 80, and out of the foot valve 154.
The pump 100 is readily usable for aeration depths of twenty (20)
feet or more.
[0054] More particularly as to the pump 100 during use, after the
rotor magnet 92 rotates so that it is not adjacent the lever magnet
84, there is no repelling magnetic force on the lever magnet 84.
Here, the spring 112 biases the rounded contact 108 toward the
lower portion of the pump lever 88. Residual pressure in the pump
chamber 124 can also serve to bias the rounded contact 108 towards
the lower portion of the pump lever 88. As this happens, the
diaphragm 104 moves in unison with the rounded contact 108,
enlarging the pump chamber 124, and drawing air into the pump
chamber from an air intake line 180 (FIG. 8). The intake line 180
has an intake check valve 182 to allow air to enter the intake line
180, but prevents air from exiting the pump chamber 124 via the air
intake line 180. The intake line 180 obtains air from an entry
opening 184, as shown in FIG. 6A.
[0055] In another embodiment, there is no need for the floatation
unit 60, because the aeration device 30 may be free-standing or
fixed to separate fixed or floating structure, such as a pole,
buoy, or separate floating device.
[0056] In a further embodiment, the rotor members 40 may be
configured in a conventional windmill design, in which they rotate
in a substantially horizontally oriented plane.
[0057] The preferred second embodiment of the invention illustrated
in FIGS. 14-18 is structurally and functionally, substantially the
same as the first embodiment illustrated in FIGS. 1-13 with the
following discussion being directed more particularly to the
differences therebetween.
[0058] Referring to FIG. 14, the second aeration unit 120 includes
a disc-like cylindrical floatation unit 121 which is adapted to
float on the top surface 122 of a body of water 123. The body of
water 123 again is a large-scale body of water such as a pond,
lake, canal or the like. The aeration unit 120 here again is
adapted to supply air to a location disposed proximate the bottom
124 of the water body 123 such that the supply of air 125 travels
upwardly from the bottom surface 124 to the top surface 122,
aerating and intermingling with the water body along the path to
the surface 122. This defines an aeration column which extends for
substantially the entire depth of the water body 123 except that
the air is delivered a spaced distance above the bottom surface 124
to avoid disturbing the bottom sediment.
[0059] The aeration unit 122 also includes a submerged ballast unit
126 which is filled with concrete or other suitable ballast
material. The ballast unit 126 includes eyelets 127 to which anchor
ropes 128 are connected and secured to the bottom 124 by heavy
anchors 129. The ballast unit 126 also includes a pair of aeration
lines 130 which are formed structurally the same as the aeration
lines 80 and include foot valves 131 and a diffuser tubing 132.
[0060] The aeration unit 120 also includes a removable pump housing
135 and a rotor unit 136 which is defined by upper and lower rotor
members 136-1 and 136-2. The rotor members 136-1 and 136-2 are
formed substantially the same as the rotor members 40-1 and 40-2
wherein the two rotor members are joined together by bolts 138 as
illustrated in FIG. 17. The specific construction and shape of the
rotor members 136-1 and 136-2 is substantially the same as that
described above and thus, a detailed discussion thereof is not
required.
[0061] Structurally, the rotor unit 136 is substantially the same
as the rotor unit 40 in that the rotor unit 136 is rotatably
mounted by a rod-like vertical mast 140 as illustrated in FIGS.
16-18. The mast 140 is substantially the same as the support rod 42
except that it has a two-part construction comprising a lower base
section 141 and an upper support rod 142.
[0062] More particularly, the base section 141 is formed of metal
square-stock having a lower end embedded within the concrete of the
ballast unit 126 to thereby project vertically above the upper
surface of the floatation unit 121 so as to be enclosed within the
pump housing 135. The base section 141 includes an upward-opening
bore 143 in which the support rod 142 is received. The lower end of
the support rod 142 is fixedly secured to the base section 141 by
bolts 144. The bolts 144 pass through corresponding aligned bores
in the support rod 142 and base section 141 so as to fixedly secure
the support rod 142 in position and prevent rotation thereof. The
upper end 146 of the support rod 142 projects vertically into the
upper rotor member 136-1 and has a locking collar 147 thereon to
prevent removal of the rotor unit 136 therefrom.
[0063] Further as to the rotor unit 136, the primary difference
with the rotor unit 40 is the use of a cam and follower drive
mechanism 150 to convert rotary motion of the rotor unit 136 into a
reciprocating driving motion which drives the pump 151.
[0064] More specifically, the rotor unit 136 includes a drive tube
assembly 153 which comprises a hollow tube 153 having an upper
bearing 154 and a lower bearing 155 which are fixed in the opposite
ends of the tube 153 and are rotatably supported on the support rod
142. The tube 153 is non-rotatably affixed to the rotor unit 136 by
upstanding flanges 155 which project vertically and lie against the
outer surface of the tube 153 and are clamped against the outer
tube 153 by a locking collar 155A (FIG. 16) such as a hose clamp.
As such, the tube 153 is non-rotatable relative to the rotor unit
136 and is effectively secured in position. The lower end 156 of
the tube 153 projects downwardly out of the rotor unit 136 as seen
in FIGS. 15 and 16. The lower tube end 156 includes an eccentric
cam 160 which is rigidly affixed thereto so as to rotate in unison
with the rotor unit 136. The cam 160 includes an annular drive
surface 161 which faces sidewardly.
[0065] More particularly as to the pump 151, this pump is mounted
on the base mast section 141 by a horizontal cross bar 165. The
cross bar 165 further supports a drive lever 166 which projects
vertically and reciprocates linearly sidewardly similar to the
drive lever 88. However, the drive lever 166 is modified to
cooperate with the cam 160 as discussed in further detail
herein.
[0066] As to the mounting of the lever 166, the cross bar 165
extends sidewardly away from opposite sides of the base section 141
and includes a pair of pivot mounts 167 which have inner ends
threaded sidewardly into the cross bar 165. Each pivot mount 167
also includes a pivot pin 169 which projects sidewardly and
pivotally supports a pivot block 170 thereon. The pivot mounts 167
have their respective pivot pins 169 aligned in registry to define
a horizontal pivot axis about which the pivot block 170 is able to
pivot. The pivot block 170 includes a vertically elongate lever arm
171 which projects vertically.
[0067] The upper end of the pivot arm 170 as seen in FIG. 16
includes a follower axle 172 which projects vertically and
rotatably supports a cylindrical cam follower 173 thereon. The cam
follower 173 is continually biased against the eccentric cam 160
and is displaced linearly sidewardly by rotation of the cam 160 in
a reciprocating, linear motion. As such, rotation of the rotor unit
136 effects rotation of the cam 160 which rotates the cam follower
172 and effects sideward displacement thereof to drive the pump
151.
[0068] The lower end 174 of the lever arm includes a contact plate
175 which faces sidewardly and cooperates with the enlarged contact
head 176 on the pump drive shaft 177. The contact head 176 is
biased outwardly by a spring 178 wherein reciprocating movement of
the drive shaft 177 effects pumping operation of the pump 151 in
the same manner as that described above relative to pump 100
wherein the cam 160 generates a driving force and the spring 178
generates a restoring force. The pump 151 includes an outlet 180
and an inlet 181 to permit operation of the pump arrangement and
effect pumping of air through the outlet 180 to the aeration tubing
130. The routing of the tubing between the outlet 180 and the
aeration tubing 130 is the same as that described above relative to
FIGS. 1-13 and thus, a detailed description of such tubing is not
required.
[0069] Therefore, the preferred embodiment of FIGS. 14-18 has a
direct mechanical drive linkage between the rotating rotor unit 136
and the reciprocating lever arm 166 to thereby drive the pump 151.
The cam 160 and follower 173 thereby convert the rotary motion of
the rotor unit 136 into the reciprocating driving motion of the
drive shaft 177. The ratio of the length of the lever arm 171
extending vertically above the pivot pins 169 as compared to the
lower portion of the arm extending below the pivot pins 169
provides mechanical advantage such that relatively low wind forces
are only required to drive the rotor unit 136. As such, the
aeration unit 120 is able to readily operate even in low wind
conditions. Further, the pump 151 is able to pump the air to a
significant depth of at least twenty feet which allows usage of the
aeration unit 120 in large bodies of water. Also by varying the
length of the anchor ropes 128 and the tubing 130, the aeration
unit 120 can be used even in relatively shallow bodies of water so
long as the floatation unit 121 is able to float. Further, as
referenced above, the aeration unit 120 may also be modified for
fixing to a fixed structure such as a dock or a mounting pole or
even to a pre-existing floating structure such as a buoy.
[0070] Although particular preferred embodiments of the invention
have been disclosed in detail for illustrative purposes, it will be
recognized that variations or modifications of the disclosed
apparatus, including the rearrangement of parts, lie within the
scope of the present invention.
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