U.S. patent application number 10/754831 was filed with the patent office on 2004-07-22 for box-shaped package of a flexible and sealable packaging material.
This patent application is currently assigned to Amcor Flexibles Europe A/S. Invention is credited to Daelmans, Eddy, Loibl, Marc, Olsen, Erik.
Application Number | 20040141664 10/754831 |
Document ID | / |
Family ID | 32479978 |
Filed Date | 2004-07-22 |
United States Patent
Application |
20040141664 |
Kind Code |
A1 |
Olsen, Erik ; et
al. |
July 22, 2004 |
Box-shaped package of a flexible and sealable packaging
material
Abstract
A box-shaped package of a flexible and sealable, especially
heat-sealable, packaging material including a front wall (1) and a
back wall (2) arranged opposite each another and sealed together
along opposed side edges thereof by means transverse side seams (5,
6). The package further includes two opposed and inwardly folded
end walls (3, 4), a first end wall (3) being sealed to the front
and the back walls (1, 2) along first longitudinal end seams (9,10)
and along first end side seams (11, 12) and a second end wall (4)
being sealed to the front and the back walls (1, 2) along second
longitudinal end seams (15, 16) and along second end side seams
(17, 18). At least one of the side seams is peelable, and at least
portions of the front and the back walls (1, 2) extend beyond the
transverse peelable side seam (5) to form a front wall gripping
member (19) and a back wall gripping member (20). Furthermore
opening means are provided for opening at least a portion of the
front wall (1) in longitudinal direction when the peelable side
seam (5) is peeled.
Inventors: |
Olsen, Erik; (Horsens,
DK) ; Daelmans, Eddy; (Dilsen-Stokkem, BE) ;
Loibl, Marc; (Brasseuse, FR) |
Correspondence
Address: |
Donald S. Dowden
Cooper & Dunham LLP
1185 Avenue of the Americas
New York
NY
10036
US
|
Assignee: |
Amcor Flexibles Europe A/S
|
Family ID: |
32479978 |
Appl. No.: |
10/754831 |
Filed: |
January 9, 2004 |
Current U.S.
Class: |
383/66 ;
383/210 |
Current CPC
Class: |
B65D 75/5855
20130101 |
Class at
Publication: |
383/066 ;
383/210 |
International
Class: |
B65D 033/16 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 10, 2003 |
EP |
03388001.4 |
Claims
What is claimed is:
1. A box-shaped package of a flexible and sealable, especially
heat-sealable, packaging material including: a front wall (1) and a
back wall (2) arranged opposite each another and sealed together
along opposed side edges thereof by means transverse side seams (5,
6); two opposed and inwardly folded end walls (3, 4), a first end
wall (3) being sealed to the front wall (1) and the back wall (2)
along first longitudinal end seams (9) and along first end side
seams (11, 12) adjacent a respective side seam (5, 6) and a second
end wall (4) being sealed to the front and the back walls (1, 2)
along second longitudinal end seams (15, 16) and along second end
side seams (17, 18) adjacent a respective side seam (5, 6),
characterized in that at least one of the side seams (5) is
peelable, that at least portions of the front and the back walls
(1, 2) extend beyond the transverse peelable side seam (5) to form
a front wall gripping member (19) and a back wall gripping member
(20), and that opening means are provided for opening at least a
portion of the front wall (1) in longitudinal direction when the
peelable sealing seam (5) is peeled.
2. A package according to claim 1, characterized in that a first
and a second end side seam (11, 17) adjacent the peelable side seam
(5) are peelable at least between the front wall (1) and the first
and second end walls (3, 4).
3. A package according to claim 2, characterized in that the
opening means include peelable end seams (9, 15) between the front
wall (1) and the first and second end walls (3, 4).
4. A package according to claim 1 or 2, characterized in that the
opening means include two mutually interspaced incisions or
weakening lines in the side edge (23) of the front wall (1) at the
peelable side seam (5) or at the peelable end side seams (11,
17).
5. A package according to claim 4, characterized in that the
incisions or weakening lines are provided at either of the end
seams (11, 17) between the front wall (1) and the first and the
second end walls (3, 4), respectively.
6. A package according to claim 1 or 2, characterized in that the
opening means include two mutually interspaced weakening lines (21,
22) in the front wall (1) extending from a side edge (23) thereof
and beyond the peelable side seam (5) or the peelable end side
seams (11, 17).
7. A package according to claim 6, characterized in that in the
longitudinal direction the weakening lines (21, 22) extend over the
majority of the front wall (1) and preferably at least over
two-thirds of the distance to side seam (6) opposite the peelable
side seam (5).
8. A package according to claim 6 or 7, characterized in that the
weakening lines (21, 22) are provided at either of the end seams
(9, 15) between the front wall (1) and the first and the second end
walls (3, 4) and extend substantially parallel to the respective
end seam (9, 15).
9. A package according to claim 6 or 7, characterized in that the
weakening lines (25, 26) are arranged symmetrically about a
longitudinal centre line of the front wall (1) and extend mutually
diverging from the front wall gripping member (19) towards the end
seams (9, 15) and then parallel thereto.
10. A package according any of the preceding claims, characterized
in that in the transverse direction the gripping members (19, 20)
have an extent less than that of the package and are arranged
centrally.
Description
BACKGROUND OF THE INVENTION
[0001] The invention relates to a box-shaped package of a flexible
and sealable, especially heat-sealable, packaging material
including:
[0002] a front wall and a back wall arranged opposite each another
and sealed together along opposed side edges thereof by means
transverse side seams;
[0003] two opposed and inwardly folded end walls, a first end wall
being sealed to the front wall and the back wall along first
longitudinal end seams and along first end side seams adjacent a
respective side seam and a second end wall being sealed to the
front and the back walls along second longitudinal end seams and
along second end side seams adjacent a respective side seam.
[0004] The expression "packaging material" denotes both plastic
film-based and paper-based materials and combinations thereof.
Further the expression "film" is used in a wide sense to include a
monofilm, a co-extruded film, and a laminate including one or more
monofilms and or co-extruded films and optionally one or more paper
layers.
[0005] Packages of this type are inter alia known from WO 00/58166
and WO 00/58174. Such packages are preferably made of a web
material on vertical form, fill and seal machines. Consequently,
the expression "transverse" denotes a direction parallel to the
longitudinal direction of the web material, said latter direction
also being denoted as the machine direction. Correspondingly the
expression "transverse" denotes a direction perpendicular to the
machine direction. It should be noted that the packages may be made
of a single web of packaging material or of several, eg two or
four, packaging material webs. It should also be noted that the
packages may be made as pre-fabricated bags, which are subsequently
filled and sealed in a fill and seal machine.
BRIEF SUMMARY OF THE INVENTION
[0006] The object of the present invention is to provide a package
of the above type, which is easily openable and may be provided
with an advantageously sized opening allowing for easy access to
and removal of the packed product. A special object of the
invention is to provide a package for articles of foods, in
particular light foods, such as mixed salads, the package being
provided with a good sized opening allowing for use of the package
as a bowl at consumption of the article of food contained
therein.
[0007] The package according to the invention is characterized in
at least one of the side seams is peelable, that at least portions
of the front and the back walls extend beyond the transverse
peelable side seam to form a front wall gripping member and a back
wall gripping member, and that opening means are provided for
opening at least a portion of the front wall in longitudinal
direction when the peelable sealing seam is peeled.
[0008] The peelable side seam is peeled by gripping the gripping
members or flaps of the front wall and the back wall and pulling
these apart. At the same time due to opening means at least a
portion of the front wall is opened to provide access to the
interior of the package. The contents of the package may be removed
through this opening, eg while the package rests on the back wall.
It is thus possible to use the package as a bowl at consumption of
the article of food contained therein.
[0009] Further it should be noted that the present package differs
from the above prior art packages in that the peelable side seam is
a transverse seam when seen relative to the machine direction (MD
in FIG. 1), whereas the peelable seams of the above prior art
packages are longitudinal seams. This difference is considered
advantageous in relation to the manufacture of the package and in
relation to the properties of the package.
[0010] According to a first embodiment of the invention a first and
a second end side seam adjacent the peelable side seam are peelable
at least between the front wall and the first and second end walls
to optimize the provided opening. As a result the front wall is
peelable along its entire transverse extent in the portion at the
front wall gripping member.
[0011] In the above embodiment of the invention the opening means
advantageously includes peelable end seams between the front wall
and the first and second end walls to allow for a complete removal
of the front wall from the package, at least up to the side seam
opposite the peelable side seam and the peelable end side seams. An
opening is thus provided completely exposing the contents of the
package to allow easy removal thereof.
[0012] Furthermore according to the invention, the opening means
may include two mutually interspaced incisions or weakening lines
in the side edge of the front wall at the peelable side seam or at
the peelable end side seams. When the gripping members are gripped
and pulled apart, the front wall is peeled in the peelable side
seam(s) and further torn longitudinally in line with the incisions
or weakening lines, whereby an opening is provided in the front
wall. The incisions or weakening lines may optionally extend into
the peelable side seam(s).
[0013] The above embodiment is particularly suitable when the
packaging material includes a plastic film oriented in the
longitudinal direction, ie in the machine direction, said oriented
film providing a controlled tearing of the packaging material in
line with the incisions or weakening lines, when the gripping
members are gripped and pulled apart. Examples of such controlled
and tearable films are oriented PE (polyethylene), PP
(poly-propylene), PA (polyamide) and PET (polyester) films.
[0014] Moreover, according to the invention the incisions or
weakening lines may be provided at either of the end seams between
the front wall and the first and the second end walls,
respectively, to obtain as large an opening area as possible. It
should be noted that the weakening lines may be formed by means of
the sealing bars forming the longitudinal end seams between the
front wall and the first and second end walls, the inner edges of
the sealing bars weakening the packaging material at the inner
edges of the longitudinal end seams. Differently stated the sealing
bars provide a notch effect such that the packaging material is
torn along the inner edges of the end seams, when the package is
opened.
[0015] According to another embodiment of the invention, the
opening means include two mutually interspaced weakening lines in
the front wall extending from a side edge thereof and beyond the
peelable side seam or the peelable end side seams. When opening the
package, the front wall is peeled in the peelable side seam(s) and
further tom along the weakening lines. The weakening lines may
advantageously be provided by means of so-called laser cuts, ie by
means of a laser beam. The laser used may be a so-called contour
laser, ie a laser capable of forming contoured, ie not straight,
cuts. However, as well-known in the art the weakening lines may be
formed by means of mechanical devices. The weakening lines may
further be continuous or discontinuous.
[0016] For an optimum control of the tearing action, in the
longitudinal direction the weakening lines may extend over the
majority of the front wall and preferably at least over two-thirds
of the distance to the side seam opposite the peelable side
seam.
[0017] Furthermore, the weakening lines may be provided at either
of the end seams between the front wall and the first and the
second end walls and extend substantially parallel to the
respective end seam to obtain as large an opening as possible.
[0018] Moreover, according to the invention the weakening lines may
be arranged symmetrically about a longitudinal centre line of the
front wall and extend mutually diverging from the front wall
gripping member towards the end seams and then parallel
thereto.
[0019] The weakening lines may further extend so as to allow a
joining thereof, eg they may initially extend parallel to each
other and then mutually divergent. As a result the portion of the
front wall defined by the weakening lines may be removed completely
at opening of the package.
[0020] Finally, according to the invention in transverse direction
the gripping members may have an extent less than that of the
package and be arranged centrally. However, it is to be understood
that the front wall and the back wall over their entire transverse
width may extend beyond the peelable side seams, whereby the
gripping members or flaps may have a transverse width corresponding
to the transverse width of the package. Optionally the front wall
member may be defined by two mutually interspaced incisions or
weakening lines in the projecting portion of the front wall.
[0021] The expression "peelable" denotes a seal or a seam, which
may be peeled and which preferably has a strength between 100 and
800 g/20 mm, most preferably between 200 and 500 g/20 mm.
[0022] Peelable sealing seams may for instance be provided by using
a sealing medium sealing peelably to itself. The sealing medium may
either be a film, eg a so-called peel PE or peel PP (cast PP), or a
coating which may be applied either to the entire inner surface or
only to the sealing areas. Another option is to apply a coating, eg
a so-called peel lacquer, to a sealing medium fushion-sealing to
itself, said coating weakening the sealing strength so as to
provide a peel seal. Such weakening coatings may be applied by
printing either to the entire inner surface or only to the sealing
areas. A third option for providing a peelable seal is to use a
laminate or a co-extruded film including a thin inner sealing
medium layer, and a superjacent layer, the peel strength between
the said layers being lower than the sealing strength obtained when
the sealing medium is heat-sealed to itself. A peeling of the seal
causes a tearing of the thin inner sealing layer along the edges of
the sealing seam and a delamination between the two layers of the
laminate or co-extrudate in the area of the sealing seam. The above
peelable seal is also known as a so-called riss peel.
[0023] In a modification of the above riss peel, a
pressure-sensitive layer, eg a hot-melt, is provided between the
above thin inner sealing medium layer and a subjacent layer, the
peel strength between the inner layer and the pressure-sensitive
layer being lower than the sealing strength obtained when the inner
sealing medium layer is sealed to itself. Optionally the inner
cohesion of the pressure-sensitive layer is less than the peel
strength between the pressure-sensitive layer and the inner sealing
medium layer and the sealing strength obtained when the sealing
medium layer is sealed to itself. A peeling of the seal causes a
tearing of the thin inner sealing medium layer along the edges of
the sealing seam and a delamination between the inner sealing
medium layer and the pressure-sensitive layer or optionally an
inner delamination or splitting of the pressure-sensitive layer.
Thus, the pressure-sensitive layer is exposed, when the seal is
peeled and may be used for reclosure of the package after the
initial opening thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The invention is explained in details below with reference
to the accompanying drawings, in which
[0025] FIG. 1 is an isometric view of a first embodiment of a
box-shaped package according to the invention, shown in its closed
state,
[0026] FIG. 2 illustrates the package shown in FIG. 1 in its open
state,
[0027] FIG. 3 is a view corresponding to FIG. 1 of a modification
of the first embodiment shown in FIGS. 1 and 2,
[0028] FIG. 4 is an isometric view of a second embodiment of a
box-shaped package according to the invention in its closed state,
and
[0029] FIG. 5 illustrates the package shown in FIG. 4 in its open
state.
DETAILED DESCRIPTION OF THE INVENTION
[0030] The embodiment of a box-shaped package according to the
invention shown in FIGS. 1 and 2 includes a front wall 1 and a back
wall 2 arranged opposite each other and opposing first and second
end walls 3,4. The front wall 1 and the back wall 2 are sealed
together inner face to inner face along transverse side seams 5, 6
extending along opposing side edges.
[0031] The first end wall 3 is folded inwards at the end portions
7, 8 thereof and sealed to the front wall 1 and the back wall 2
along transverse first end seams 9, 10. In its inwardly folded end
portions 7, 8 the first end wall 3 is sealed to itself outer face
to outer face and to the front wall 1 and the back wall 2 inner
face to inner face along first opposing end side seams 11, 12. Thus
the inwardly folded end portions 7, 8 of the first end wall 3 are
sandwiched between the front and back walls 1, 2 at the first end
side seams 11, 12. The first end side seams 11, 12 are aligned with
the transverse side seams 5, 6 between the front wall 1 and the
back wall 2.
[0032] The second end wall 4 is also folded inwards at the end
portions 13, 14 thereof and sealed to the front wall 1 and the back
wall 2 along second transverse end side seams 15, 16. In the
inwardly folded end portions 13, 14 the second end wall 4 is sealed
to itself outer face to outer face and to the front wall 1 and the
back wall 2 inner face to inner face along second opposing end side
seams 17, 18. As a result, the inwardly folded end portions 13, 14
of the second end wall 3 are sandwiched between the front wall 1
and the back wall 2 at the second end side seams 17, 18. The end
side seams 17, 18 are aligned with the transverse side seams 5, 6
between the front wall 1 and the back wall 2.
[0033] In the side seams portion the front wall 1 and the back wall
2 are extended in the longitudinal direction such that they extend
beyond the side seam 5 to form a front wall gripping member 19 and
a back wall gripping member 20. The side seam 5 is a peelable seam.
The adjacent end side seams 11 and 17 between the front wall 1 and
the first and second end walls 3, 4 are also peelable seams.
Finally the longitudinal end seams 9, 15 between the front wall 1
and the end walls 3, 4 are peelable. When the front wall gripping
member 19 and the back wall gripping member 20 are gripped and
pulled away from one another, the peelable side seam 5, the
peelable end side seams 11, 17 between the front wall 1 and the end
walls 3, 4, and the peelable end seams 9, 15 between the front wall
and the end walls 3, 4 are peeled. As seen in FIG. 2, an opening to
the interior of the package is thus provided to allow easy removal
of the contents of the package through the formed opening. When the
front wall 1 is peeled, the end side seams 11, 17 remain intact,
ie. are left non-peeled, in the sealing areas between the back wall
2 and the inwardly folded end portions 7, 13 of the end walls 3, 4
and in the sealing areas between the outer faces of the inwardly
folded portions 7, 13, confer FIG. 2.
[0034] In a modification of the above embodiment instead of being
arranged centrally, the gripping members 19A, 20A extend over the
entire transverse width of the packaging, as shown in FIG. 3.
[0035] An example of a suitable packaging material for the above
embodiment is the laminate coex. OPP/peel PE, wherein peel PE is a
polyethylene-based sealing medium layer sealing peelably to itself
and coex. OPP denotes a co-extruded oriented polypropylene film
provided with a thin sealing medium layer on each side including a
copolymer of PP and PE. The peel PE film is the inner layer when
seen in relation to the finished packaging. The thickness of the
coex. OPP film may for instance be 60 .mu.m and the thickness of
the peel PE film may for instance be 20 .mu.m. In order to obtain
improved barrier properties, one or more barrier layers, eg of
polyvinylidene chloride (PVdC) or of ethylenevinyl alcohol (EVOH)
or a metallization layer, may be provided between the peel PE film
and the coex. OPP film.
[0036] The package may advantageous be manufactured and filled on a
vertical form, fill and seal machine, preferably from a single web
of packaging material. By this manufacturing method the web
material is fed into the machine's filling tube having a
rectangular cross section and is formed into a hose of a
rectangular cross section, three of the end seams being formed by
folding and sealing the web material, while the fourth end seam is
formed by sealing the edges of the web material.
[0037] The fourth end seam may for instance be the end seam 9
between the front wall 1 and the first end wall 3. Since the web
material is continuous at the three folded and sealed end edges,
the fold at the end seam 15 opposite the end seam 9 has to be cut
away in the longitudinal direction to allow for peeling of the end
seam 15 between the front wall 1 and the second end wall 4, when
the finished package is to be opened. The removal of the said fold
may advantageously be performed on the filling tube immediately
after completion of the end seam 15.
[0038] The transverse side seams 5, 11, 17 are provided in a manner
known per se below the filling tube after the formation of the
inwardly folded portions 7, 13. The hose is then advanced by a
distance corresponding to the longitudinal extent of the finished
package and filled with the product to be packed. Finally, the
inwardly folded end portions 8, 14 of the end walls 3, 4 and then
the transverse side seams 6, 12, 18 are formed. While the latter
sealing seams are being formed, the gripping members 19, 20 are
also formed, and the formed, filled and sealed package is separated
from the hose.
[0039] The second embodiment of the invention shown in FIGS. 4 and
5 corresponds widely to the first embodiment shown in FIGS. 1 and 2
and thus includes a front wall 1 and a back wall 2 being sealed
together by means of transverse side seams 5, 6, and first and
second end walls 3, 4, each having inwardly folded end portions 7,
8; 13, 14. The first end wall 3 is sealed to the front and back
walls 1, 2 along first longitudinal end seams 9, 10 and along first
end side seams 11, 12. In a corresponding manner the second end
wall 4 is sealed to the front and back walls 3, 4 along second
longitudinal end seams 15, 16 and along second end side seams 17,
18. Finally, the package is also provided with gripping members 19,
20 formed by a longitudinal extension of the front and back walls
past the side seam 5. In respect of the above the second embodiment
shown in FIGS. 4 and 5 is identical to the first embodiment shown
in FIGS. 1 and 2.
[0040] However, the second embodiment differs from the first
embodiment by the front wall 1 being provided with two mutually
interspaced, longitudinal weakening lines 21, 22 weakening the
packaging material to such an extent that it is torn along the
weakening lines, when subjected to a predetermined tear force. The
weakening lines 21, 22 are provided adjacent a respective end seam
9, 15 between the front wall 1 and the first and second end walls
3, 4. The weakening lines extend from the free end edge 23 of the
front wall 1 over the majority of the front wall 1 in the
longitudinal direction.
[0041] For opening the package the gripping members 19, 20 are
gripped and pulled away from each other, whereby the peelable side
seam 5 is peeled. Furthermore the adjacent peelable end side seams
11, 17 between the front wall 1 and the first and second end walls
3, 4 are peeled up to the weakening lines 21, 22. Since the
strength of the latter peelable sealing seams exceeds that of the
tear strength of the weakening lines 21, 22, the front wall is torn
along the weakening lines. When the package is opened, the end
seams 9, 15 between the front wall 1 and the end walls 3, 4 thus
remain intact and narrow longitudinal portions of the front wall
remain connected to the end walls.
[0042] The same packaging materials may be used for the above
embodiment as used for the first embodiment. Since the end seams 9,
10 are not peeled when the package is opened, a packaging material
having an inner sealing medium layer, which fusion-seals, ie. it
does not seal peelably to itself, may, however, also be used
provided that a peelable side seam 5 is provided between the front
and back walls 1, 2, and peelable end side seams 11, 17 are
provided between the front wall 1 and the end walls 3, 4. These
peelable seams may for instance be provided by applying a
transverse peel lacquer strip to the sealing medium layer in the
portion corresponding to the peelable side seams 5, 11 and 17.
Furthermore, since the end seams 9, 15 between the front wall 1 and
the end walls 3, 4 are not peeled when the package is opened, the
fold at the end seam 15 need not be cut away during the manufacture
of the package from a single web of packaging material on a
vertical form, fill and seal machine.
[0043] It should further be noted that instead of being rectilinear
the weakening lines may extend mutually diverging from the front
wall gripping member 19 towards the end seams 9, 15 and then extend
mutually parallel thereto, as shown by means of dot-and-dash lines
25, 26 in FIG. 4. Additionally, it should be noted that the
weakening lines 25, 26 may be joined together by means of a
transverse weakening line 27, as shown in FIG. 4. As a result, the
portion of the front wall 1 defined by the weakening lines 25, 26,
27 is removed completely when the package is opened.
[0044] Finally, if an easily controlled tearable packaging material
is used for the package, such as most oriented films, weakening
lines may be omitted in the embodiment shown in FIGS. 4 and 5. The
front wall may instead be provided with two mutually inter-spaced
incisions or weakening lines in the free side edge 23 at the
peelable side seams 5, 11, 17. The incisions or weakening lines may
optionally extend into the said side seams and may be provided in
the same area of the free side edge as the weakening lines 21, 22
shown in FIG. 4. When opening the package, the peelable side seams
5, 11, 17 are peeled to the incisions or weakening lines, and the
front wall is torn in longitudinal direction substantially in
alignment with the incisions or weakening lines.
[0045] While the invention has been described in details above with
reference to heat-sealable plastic films, it should be understood
that the present invention is not restricted to the use of such
films. Thus, the present invention also includes the use of
paper-based heat-sealable materials and the use of plastic
film-based and paper-based cold-sealable materials.
* * * * *