U.S. patent application number 10/725010 was filed with the patent office on 2004-06-10 for system and method for electronic inventory.
This patent application is currently assigned to Matrics, Inc.. Invention is credited to Arneson, Michael R., Bandy, William R., Williams, Robert A..
Application Number | 20040111338 10/725010 |
Document ID | / |
Family ID | 32474153 |
Filed Date | 2004-06-10 |
United States Patent
Application |
20040111338 |
Kind Code |
A1 |
Bandy, William R. ; et
al. |
June 10, 2004 |
System and method for electronic inventory
Abstract
A system and method for conducting an inventory of tags, wherein
each tag is assigned a Tag ID and a manufacturer number. Each tag
can be attached to an item to take inventory of those items. A tag
reader transmits a wake-up signal followed by at least one clock
signal. Each tag increments a first tag count in response to the
clock signals, and transmits the Tag ID assigned to the tag when
the first tag count corresponds to the Tag ID assigned to the tag.
The tag reader records the transmitted Tag IDs. When more than one
tag transmits simultaneously, the tag stores the Tag ID in order to
resolve the contention when the first read cycle is complete. In
the second read cycle, the tag reader transmits the contended Tag
ID followed by at least one clock signal. Each tag that contended
for the transmitted Tag ID increments a second tag count in
response to the clock signals, and transmits the manufacturer
number assigned to the tag when the second tag count corresponds to
the manufacturer number assigned to the tag. The tag reader records
the transmitted Tag IDs, completing the inventory of the tags.
Inventors: |
Bandy, William R.;
(Gambrills, MD) ; Arneson, Michael R.;
(Westminster, MD) ; Williams, Robert A.;
(Washington, DC) |
Correspondence
Address: |
STERNE, KESSLER, GOLDSTEIN & FOX PLLC
1100 NEW YORK AVENUE, N.W.
WASHINGTON
DC
20005
US
|
Assignee: |
Matrics, Inc.
|
Family ID: |
32474153 |
Appl. No.: |
10/725010 |
Filed: |
December 2, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10725010 |
Dec 2, 2003 |
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09323206 |
Jun 1, 1999 |
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09323206 |
Jun 1, 1999 |
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08975969 |
Nov 21, 1997 |
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6002344 |
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Current U.S.
Class: |
705/28 |
Current CPC
Class: |
G06Q 20/203 20130101;
G06Q 20/208 20130101; G06K 7/0008 20130101; G06K 7/10039 20130101;
G06Q 10/087 20130101 |
Class at
Publication: |
705/028 |
International
Class: |
G06F 017/60 |
Claims
What is claimed is:
1. A method for conducting an inventory of passenger bags, wherein
a bag tag is attached to each bag and each bag tag is permanently
assigned a tag identification number (Tag ID) and a manufacturer
number, the method comprising the steps of: at a tag reader,
transmitting a wake-up signal followed by at least one first clock
signal; at each bag tag, incrementing a first tag count in response
to said at least one first clock signal, and transmitting the Tag
ID assigned to said each bag tag when said Tag ID of said each bag
tag corresponds to said first tag count; at said tag reader,
incrementing a first reader count in response to said at least one
first clock signal, storing a given first reader count when more
than one bag tag responds to one of said at least one clock first
signal that corresponds to said given first reader count, and
transmitting said given first reader count followed by at least one
second clock signal; and at each bag tag that responded to said one
of said at least one first clock signal that corresponds to said
given first reader count, incrementing a second tag count in
response to said at least one second clock signal, and transmitting
the manufacturer number assigned to said each bag tag that
responded to said one of said at least one first clock signal that
corresponds to said given first reader count when said manufacturer
number of said each bag tag corresponds to said second count.
2. The method of claim 1, wherein a ticket tag is attached to each
passenger's ticket and each ticket tag is permanently assigned the
Tag ID and the manufacturer number of the bag tag attached to the
passenger's bag, further comprising the steps of: conducting an
inventory of the ticket tags according to the method of claim 1;
and comparing said inventory of ticket tags to the inventory of bag
tags to ensure that each passenger and said each passenger's bags
board the same vehicle.
3. The method of claim 1, wherein: each bag tag is permanently
assigned a tag ID and a manufacturer number at the time of
manufacture.
4. The method of claim 1, wherein at least one bag tag includes a
sensor, further comprising the step of: at the at least one bag
tag, transmitting the contents of said sensor.
5. A tag for use in conducting an inventory of passenger bags,
wherein each bag is attached to a tag and each tag is permanently
assigned a tag identification number (Tag ID) and a manufacturer
number, the tag comprising: means for receiving a wake-up signal
followed by at least one first clock signal; means for incrementing
a first tag count in response to said at least one first clock
signal; means for transmitting the Tag ID assigned to the tag when
said Tag ID corresponds to said first tag count; means for
receiving at least one second clock signal; means for incrementing
a second tag count in response to said at least one second clock
signal; and means for transmitting the manufacturer number assigned
to the tag when said manufacturer number of said each tag
corresponds to said second count.
6. The tag of claim 5, further comprising: a sensor; and means for
transmitting the contents of said sensor.
7. A reader for conducting an inventory of passenger bags, wherein
each bag is attached to a tag and each tag is permanently assigned
a tag identification number (Tag ID) and a manufacturer number, the
reader comprising: means for transmitting a wake-up signal followed
by at least one clock signal; means for incrementing a first reader
count in response to said at least one first clock signal, means
for receiving a Tag ID transmitted by a tag in response to one of
said at least one first clock signal; means for storing a given
first reader count when more than one tag responds to one of said
at least one first clock signal that corresponds to said given
first reader count; means for transmitting said given first reader
count followed by at least one second clock signal; and means for
receiving a manufacturer number transmitted by a tag in response to
one of said at least one second clock signal.
8. A system for locating a tag, wherein each tag is assigned a
permanent identification number, the system comprising: a tag
reader that transmits a wake-up signal followed by a time slot
number; and at least one tag that transmits a permanent
identification number assigned to said at least one tag when said
permanent identification number assigned to said at least one tag
corresponds to said time slot number.
9. A method for locating a tag, wherein each tag is assigned a
permanent identification number, the method comprising the steps
of: at a tag reader, transmitting a wake-up signal followed by a
time slot number; and at each tag, transmitting a permanent
identification number assigned to said each tag when said permanent
identification number assigned to said each tag corresponds to said
time slot number.
10. A system for conducting an inventory of tags, wherein each tag
is assigned a permanent identification number, the system
comprising: at a tag reader, means for transmitting a wake-up
signal followed by at least one clock signal; and at each tag,
means for incrementing a tag count in response to said at least one
clock signal, and means for transmitting the permanent
identification number assigned to said each tag when said permanent
identification number of said each tag corresponds to said tag
count.
11. The system of claim 10, further comprising: at said tag reader,
means for transmitting an instruction to perform a tag read.
12. The system of claim 10, wherein the duration of tag
transmissions is fixed, further comprising: at said tag reader,
means for transmitting a further one of said at least one clock
signal after the tag transmission duration has elapsed.
13. The system of claim 10, further comprising: at said tag reader,
means for transmitting a further one of said at least one clock
signal after a tag response time has elapsed, wherein said tag
response time is the maximum duration of time between a tag reader
transmission and the reception at said tag reader of a
corresponding tag transmission.
14. The system of claim 10, further comprising: at each tag, a
sensor; and means for transmitting the contents of said sensor.
15. The system of claim 10, wherein: each tag is permanently
assigned said permanent identification number at the time of
manufacture.
16. The system of claim 10, wherein said permanent identification
number is encrypted.
17. The system of claim 10, further comprising: means for
transmitting a charging signal, thereby energizing the tags.
18. The system of claim 10, further comprising: at said tag reader,
means for incrementing a reader count in response to said at least
one clock signal.
19. The system of claim 18, further comprising: at said tag reader,
means for indicating an error when said reader count does not
correspond to said permanent identification number.
20. The system of claim 18, wherein: corresponding ones of said
permanent identification number and said reader count are
identical.
21. The system of claim 18, further comprising: at said tag reader,
means for storing a given reader count when more than one tag
responds to one of said at least one clock signal that corresponds
to said given reader count.
22. The system of claim 21, wherein each tag is assigned a second
permanent identification number, further comprising: at said tag
reader, means for transmitting said given reader count followed by
at least one second clock signal; and at each tag that responded to
said one of said at least one clock signal that corresponds to said
given reader count, means for incrementing a second tag count in
response to said at least one second clock signal, and means for
transmitting the second permanent identification number assigned to
said each tag when said second permanent identification number of
said each tag corresponds to said second count.
23. The system of claim 22, further comprising: at said tag reader,
means for transmitting an instruction to perform a second tag
read.
24. The system of claim 22, further comprising: at said tag reader,
means for incrementing a second reader count in response to said at
least one second clock signal.
25. The system of claim 24, further comprising: at said tag reader,
means for indicating an error when said second reader count does
not correspond to said second permanent identification number.
26. The system of claim 24, further comprising: at said tag reader,
means for storing said given reader count and a given second reader
count when more than one tag responds to one of said at least one
second clock signal that corresponds to said given second reader
count.
27. The system of claim 26, wherein each tag is assigned a third
permanent identification number, further comprising: at said tag
reader, means for transmitting said given reader count and said
given second reader count followed by at least one third clock
signal; at each tag that responded to said one of said at least one
second clock signal that corresponds to said given second reader
count, means for incrementing a third tag count in response to said
at least one third clock signal, and means for transmitting the
third permanent identification number assigned to said each tag
when said third permanent identification number of said each tag
corresponds to said third tag count.
28. The system of claim 27, further comprising: at said tag reader,
means for transmitting an instruction to perform a third tag
read.
29. The system of claim 27, further comprising: at said tag reader,
means for incrementing a third reader count in response to said at
least one third clock signal.
30. The system of claim 29, further comprising: at said tag reader,
means for indicating an error when said third reader count does not
correspond to said third permanent identification number.
31. A method for conducting an inventory of tags, wherein each tag
is assigned a permanent identification number, the method
comprising the steps of: at a tag reader, transmitting a wake-up
signal followed by at least one clock signal; and at each tag,
incrementing a tag count in response to said at least one clock
signal, and transmitting the permanent identification number
assigned to said each tag when said permanent identification number
of said each tag corresponds to said tag count.
32. The method of claim 31, further comprising the step of: at said
tag reader, transmitting an instruction to perform a tag read.
33. The method of claim 31, wherein the duration of tag
transmissions is fixed, further comprising the step of: at said tag
reader, transmitting a further one of said at least one clock
signal after the tag transmission duration has elapsed.
34. The method of claim 31, further comprising the step of: at said
tag reader, transmitting a further one of said at least one clock
signal after a tag response time has elapsed, wherein said tag
response time is the maximum duration of time between a tag reader
transmission and the reception at said tag reader of a
corresponding tag transmission.
35. The method of claim 31, wherein: each bag tag is permanently
assigned a tag ID and a manufacturer number at the time of
manufacture.
36. The method of claim 31, wherein at least one bag tag includes a
sensor, further comprising the step of: at the at least one bag
tag, transmitting the contents of said sensor.
37. The method of claim 31, wherein said permanent identification
number is encrypted.
38. The method of claim 31, further comprising the step of:
transmitting a charging signal, thereby energizing the tags.
39. The method of claim 31, further comprising the step of: at said
tag reader, incrementing a reader count in response to said at
least one clock signal.
40. The method of claim 39, further comprising the step of: at said
tag reader, indicating an error when said reader count does not
correspond to said permanent identification number.
41. The method of claim 39, wherein: corresponding ones of said
permanent identification number and said reader count are
identical.
42. The method of claim 39, further comprising the step of: at said
tag reader, storing a given reader count when more than one tag
responds to one of said at least one clock signal that corresponds
to said given reader count.
43. The method of claim 42, wherein each tag is assigned a second
permanent identification number, further comprising the steps of:
at said tag reader, transmitting said given reader count followed
by at least one second clock signal; and at each tag that responded
to said one of said at least one clock signals that corresponds to
said given reader count, incrementing a second tag count in
response to said at least one second clock signal, and transmitting
the second permanent identification number assigned to said each
tag when said second permanent identification number of said each
tag corresponds to said second count.
44. The method of claim 43, further comprising the step of: at said
tag reader, transmitting an instruction to perform a second tag
read.
45. The method of claim 43, further comprising the step of: at said
tag reader, incrementing a second reader count in response to said
at least one second clock signal.
46. The method of claim 45, further comprising the step of: at said
tag reader, indicating an error when said second reader count does
not correspond to said second permanent identification number.
47. The method of claim 45, further comprising the step of: at said
tag reader, storing said given reader count and a given second
reader count when more than one tag responds to one of said at
least one second clock signals that corresponds to said given
second reader count.
48. The method of claim 47, wherein each tag is assigned a third
permanent identification number, further comprising the steps of:
at said tag reader, transmitting said given reader count and said
given second reader count followed by at least one third clock
signal; at each tag that responded to said one of said at least one
second clock signal that corresponds to said given second reader
count, incrementing a third tag count in response to said at least
one third clock signal, and transmitting the third permanent
identification number assigned to said each tag when said third
permanent identification number of said each tag corresponds to
said third tag count.
49. The method of claim 48, further comprising the step of: at said
tag reader, transmitting an instruction to perform a third tag
read.
50. The method of claim 48, further comprising the step of: at said
tag reader, incrementing a third reader count in response to said
at least one third clock signal.
51. The method of claim 50, further comprising the step of: at said
tag reader, indicating an error when said third reader count does
not correspond to said third permanent identification number.
52. A system for conducting an inventory of tags, wherein each tag
is assigned a permanent identification number, the system
comprising: at a tag reader, means for transmitting a wake-up
signal followed by at least one clock signal, and means for
incrementing a reader count in response to said at least one clock
signal; at each tag, means for incrementing a tag count in response
to said at least one clock signal, and means for transmitting a
response signal when said permanent identification number of said
each tag corresponds to said tag count; at said tag reader, means
for recording said reader count when one of said response signals
is received, thereby recording the presence of the tag that
transmitted said one of said response signals.
53. The system of claim 52, further comprising: at said tag reader,
means for transmitting an instruction to perform a tag read.
54. The system of claim 52, wherein the duration of tag
transmissions is fixed, further comprising: at said tag reader,
means for transmitting a further one of said at least one clock
signal after the tag transmission duration has elapsed.
55. The system of claim 52, further comprising: at said tag reader,
means for transmitting a further one of said at least one clock
signal after a tag response time has elapsed, wherein said tag
response time is the maximum duration of time between a tag reader
transmission and the reception at said tag reader of a
corresponding tag transmission.
56. The system of claim 52, further comprising: at each tag, a
sensor; and means for transmitting the contents of said sensor.
57. The system of claim 52, further comprising: means for
transmitting a charging signal, thereby energizing the tags.
58. The system of claim 52, further comprising: at said tag reader,
means for storing a given reader count when more than one tag
responds to one of said at least one clock signal that corresponds
to said given reader count.
59. The system of claim 58, wherein each tag is assigned a second
permanent identification number, further comprising: at said tag
reader, means for transmitting said given reader count followed by
at least one second clock signal, and means for incrementing a
second reader count in response to said at least one second clock
signal; at each tag that responded to said one of said at least one
clock signal that corresponds to said given reader count, means for
incrementing a second tag count in response to said at least one
second clock signal, and means for transmitting a second response
signal when said second permanent identification number of said
each tag corresponds to said second count; and at said tag reader,
means for recording said second reader count when one of said
second response signals is received, thereby recording the presence
of the tag that transmitted said one of said second response
signals.
60. The system of claim 59, further comprising: at said tag reader,
means for transmitting an instruction to perform a second tag
read.
61. The system of claim 59, further comprising: at said tag reader,
means for storing said given reader count and a given second reader
count when more than one tag responds to one of said at least one
second clock signal that corresponds to said given second reader
count.
62. The system of claim 61, wherein each tag is assigned a third
permanent identification number, further comprising: at said tag
reader, means for transmitting said given reader count and said
given second reader count followed by at least one third clock
signal, and means for incrementing a third reader count in response
to said at least one third clock signal; at each tag that responded
to said one of said at least one second clock signal that
corresponds to said given second reader count, means for
incrementing a third tag count in response to said at least one
third clock signal, and means for transmitting a third response
signal when said third permanent identification number of said each
tag corresponds to said third tag count; and at said tag reader,
means for recording said third reader count when one of said third
response signals is received, thereby recording the presence of the
tag that transmitted said one of said third response signals.
63. The system of claim 62, further comprising: at said tag reader,
means for transmitting an instruction to perform a third tag
read.
64. A method for conducting an inventory of tags, wherein each tag
is assigned a permanent identification number, the method
comprising the steps of: at a tag reader, transmitting a wake-up
signal followed by at least one clock signal, and incrementing a
reader count in response to said at least one clock signal; at each
tag, incrementing a tag count in response to said at least one
clock signal, and transmitting a response signal when said
permanent identification number of said each tag corresponds to
said tag count; and at said tag reader, recording said reader count
when one of said response signals is received, thereby recording
the presence of the tag that transmitted said one of said response
signals.
65. The method of claim 64, further comprising the step of: at said
tag reader, transmitting an instruction to perform a tag read.
66. The method of claim 64, wherein the duration of tag
transmissions is fixed, further comprising the step of: at said tag
reader, transmitting a further one of said at least one clock
signal after the tag transmission duration has elapsed.
67. The method of claim 64, further comprising the step of: at said
tag reader, transmitting a further one of said at least one clock
signal after a tag response time has elapsed, wherein said tag
response time is the maximum duration of time between a tag reader
transmission and the reception at said tag reader of a
corresponding tag transmission.
68. The method of claim 64, further comprising the steps of: at
each tag, sensing an external condition; and transmitting
information regarding said external condition.
69. The method of claim 64, further comprising the step of:
transmitting a charging signal, thereby energizing the tags.
70. The method of claim 64, further comprising the step of: at said
tag reader, storing a given reader count when more than one tag
responds to one of said at least one clock signal that corresponds
to said given reader count.
71. The method of claim 70, wherein each tag is assigned a second
permanent identification number, further comprising the steps of:
at said tag reader, transmitting said given reader count followed
by at least one second clock signal, and incrementing a second
reader count in response to said at least one second clock signal;
at each tag that responded to said one of said at least one clock
signal that corresponds to said given reader count, incrementing a
second tag count in response to said at least one second clock
signal, and transmitting a second response signal when said second
permanent identification number of said each tag corresponds to
said second count; and at said tag reader, recording said second
reader count when one of said second response signals is received,
thereby recording the presence of the tag that transmitted said one
of said second response signals.
72. The method of claim 71, further comprising the step of: at said
tag reader, transmitting an instruction to perform a second tag
read.
73. The method of claim 71, further comprising the step of: at said
tag reader, storing said given reader count and a given second
reader count when more than one tag responds to one of said at
least one second clock signal that corresponds to said given second
reader count.
74. The method of claim 73, wherein each tag is assigned a third
permanent identification number, further comprising the steps of:
at said tag reader, transmitting said given reader count and said
given second reader count followed by at least one third clock
signal, and incrementing a third reader count in response to said
at least one third clock signal; at each tag that responded to said
one of said at least one second clock signal that corresponds to
said given second reader count, incrementing a third tag count in
response to said at least one third clock signal, and transmitting
a third response signal when said third permanent identification
number of said each tag corresponds to said third tag count; and at
said tag reader, recording said third reader count when one of said
third response signals is received, thereby recording the presence
of the tag that transmitted said one of said third response
signals.
75. The method of claim 74, further comprising the step of: at said
tag reader, transmitting an instruction to perform a third tag
read.
76. A method for producing a tag for use in electronic inventory,
comprising the steps of: manufacturing an application-specific
integrated circuit (ASIC) including inventory response circuitry;
programming said ASIC with a permanent identification number;
preprinting an antenna pattern and bonding pads on a flexible
substrate using a conductive material; and flip-chip bonding said
ASIC to said bonding pads using a conductive adhesive.
77. The method of claim 76, further comprising the step of:
applying an attachment means to a first portion of the tag, whereby
said first portion may be joined to a second portion of the tag to
close the tag about an object to be tagged; and perforating said
tag so that any attempt to remove a close tag from a tagged object
renders the tag inoperative.
78. The method of claim 76, wherein said attachment means is an
adhesive.
79. The method of claim 76, further comprising the steps of:
preprinting an anode on a first portion of said flexible substrate;
preprinting a cathode on a second portion of said flexible
substrate; applying at least one of a dielectric material and an
electrolytic material to at least one of said anode and said
cathode; and applying an attachment means to at least one of said
anode and said cathode; whereby a power supply means is formed by
the subsequent attachment of said anode and said cathode using said
attachment means, and said power supply means is destroyed by any
attempt to thereafter detach said anode and said cathode.
80. The method of claim 77, wherein said attachment means is an
adhesive.
81. The method of claim 76, further comprising the step of:
hermetically sealing said ASIC.
82. The method of claim 76, further comprising the steps of:
including at least one sensor on said tag.
83. The method of claim 76, further comprising the steps of:
testing the operability of the tag; and marking the tag if the tag
is inoperable.
84. A tag produced by the method of claim 76.
85. A tag produced by the method of claim 77.
86. A tag produced by the method of claim 78.
87. A tag produced by the method of claim 79.
88. A tag produced by the method of claim 80.
89. A tag produced by the method of claim 81.
90. A tag produced by the method of claim 82.
91. A tag produced by the method of claim 83.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates generally to electronic
inventory systems, and more particularly to the use of radio
frequency identification (RFID) tags using anti-clash
protocols.
[0003] 2. Description of the Related Art
[0004] In modem business, maintaining an accurate inventory of
merchandise is crucial. In the past, taking an inventory was an
entirely manual process, and therefore slow and expensive. Modem
automated inventory systems have improved the accuracy and speed of
this process while reducing its cost. With the development of modem
manufacturing methods, such as Just-In-Time Delivery, even faster
and more accurate inventory methods are required. In some
businesses, such as the baggage-handling aspect of the airline
industry, inventories must be taken almost instantaneously.
[0005] Especially in the airline baggage handling industry, the
need for quick and accurate inventories of bags cannot be
exaggerated. In the past, the failure to match bags to passengers
was merely an inconvenience. However, in the modem age of airline
terrorism, the need to match passengers to bags has become a
crucial safety concern. Following several airline bombings, the
Commission on Aviation Safety and Security issued several
recommendations to President Clinton on Sep. 5, 1996 to combat such
terrorism. One of the recommendations stated: "Match passengers to
their bags to ensure that the baggage of anyone who does not board
the plane is removed."
[0006] One approach to electronic inventory systems is the use of
RFID tags. In such systems, an RFID tag is attached to each item to
be inventoried. Each tag includes a microprocessor and RF circuitry
capable of responding to signals sent from a tag reader. In an
ideal inventory system, each tag is assigned a unique tag
identification number (Tag ID).
[0007] In one such system, the reader transmits a series of clock
pulses to the tags. Each clock pulse defines a time slot. Each tag
selects a particular time slot using a random number generator and
then counts the received time slots. When a given tag's time slot
is reached, the tag transmits its Tag ID to the reader. The reader
records the received Tag IDs to create an inventory of the tags
read.
[0008] This approach can suffer from a problem known as "time slot
contention." Time slot contention occurs when more than one tag
selects the same time slot for Tag ID transmission. When this
occurs, the reader is bombarded by more than one tag transmission
simultaneously. Because the tag signals interfere with each other,
the reader cannot identify the tags.
SUMMARY OF THE INVENTION
[0009] The present invention is a system and method for conducting
an inventory of tags, wherein each tag is permanently assigned a
Tag ID and a manufacturer number; preferably, this assignment takes
place at the time of tag manufacture. Each tag can be attached to
an item to take inventory of those items. A tag reader transmits a
wake-up signal followed by at least one clock signal. Each tag
increments a first tag count in response to the clock signals, and
transmits the Tag ID assigned to the tag when the first tag count
corresponds to the Tag ID assigned to the tag. The tag reader
records the transmitted Tag IDs. When more than one tag transmits
simultaneously, the tag reader stores the contended Tag ID in order
to resolve the contention when the first read cycle is complete. In
the second read cycle, the tag reader transmits the contended Tag
ID followed by at least one clock signal. Each tag that contended
for the transmitted Tag ID increments a second tag count in
response to the clock signals, and transmits the manufacturer
number assigned to the tag when the second tag count corresponds to
the manufacturer number assigned to the tag. The tag reader records
the transmitted Tag IDs, completing the inventory of the tags.
BRIEF DESCRIPTION OF THE FIGURES
[0010] The present invention will be described with reference to
the accompanying drawings.
[0011] FIG. 1 depicts a tag reader and a plurality of tags
according to the present invention for use in an electronic
inventory system.
[0012] FIG. 2 is a flowchart depicting the operation of the present
invention according to a preferred embodiment.
[0013] FIG. 3 is a circuit block diagram of an RFID tag according
to a preferred embodiment of the present invention.
[0014] FIG. 4 is a circuit block diagram of the architecture of tag
reader 104 according to a preferred embodiment.
[0015] FIG. 5 is a flowchart depicting a first read operation of a
timed broadcast read of the present invention.
[0016] FIG. 6 is a flowchart depicting a second read operation of a
timed broadcast read of the present invention.
[0017] FIG. 7 is a flowchart depicting a third read operation of a
timed broadcast read of the present invention.
[0018] FIG. 8 is a flowchart depicting a method of manufacture for
the RFID tag of the present invention.
[0019] FIG. 9 depicts a pair of tags according to the present
invention.
[0020] FIG. 10 is a flowchart depicting an example use of an
embodiment of the present invention in the airline baggage handling
industry.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0021] Introduction
[0022] The present invention is a system and method for electronic
inventory using radio frequency identification (RFID) tags and
anti-clash protocol. The anti-clash protocol solves the
above-mentioned problem of time slot contention. The present
invention is particularly suited to use in the airline
baggage-handling industry. In particular, the present invention is
ideally suited for use in taking rapid inventories of passenger
bags and then matching passenger bags to passengers.
[0023] The present invention involves the use of an RFID tag that
is inexpensive, disposable, and ideally suited to mass production.
In one embodiment, each tag is produced as a pair of tags. One of
the pair is affixed to an airline passenger's ticket; the other is
attached to the passenger's bag. The bags, and the passengers
themselves, can then be inventoried nearly instantaneously using an
unobtrusive, low power radio signal.
[0024] FIG. 1 depicts a tag reader 104 and a plurality of tags
102a-102g for use in an electronic inventory system. In a preferred
embodiment of the present invention, each tag is permanently
allocated a unique Tag ID. In a preferred embodiment, this
assignment takes place at the time of tag manufacture using
technologies such as laser-programming or fusible link, which are
well-known in the relevant arts. In one embodiment, the Tag ID
defines a time slot during which a tag will respond to tag reader
104. The Tag ID can be encrypted for security purposes. In another
embodiment, the Tag ID is a separate value. Referring to FIG. 1,
tag 102a is assigned to slot T.sub.1, tag 102b is assigned time
slot T.sub.2, and so on.
[0025] Each tag is also assigned a manufacturer number,
representing the identity of the manufacturer of the tag, and a lot
number, representing the manufacturing lot of the tag. In a
preferred embodiment, this assignment takes place at the time of
tag manufacture. For example, the lot number may specify the date
and time of manufacture, the wafer number of the integrated circuit
on the tag, etc. In a preferred embodiment, the Tag ID,
manufacturer number and lot number are laser-programmed into the
tag at the time of tag manufacturer. Therefore, these values are
permanently fixed at the time of manufacture and cannot
subsequently be changed.
[0026] Referring to FIG. 1, in a preferred embodiment of the
present invention, tag reader 104 emits a series of clock
instructions. Each clock instruction defines a time slot. Tags 102
count the time slots. When the time slot count is equivalent to the
Tag ID programmed into a tag, the tag transmits its Tag ID to tag
reader 104. In this way, tag reader 104 accumulates the Tag IDs of
the inventory tags.
[0027] FIG. 2 is a flowchart depicting the operation of the present
invention according to a preferred embodiment. The flowchart
illustrates the present invention's use of multiple reads and
multiple tag identifiers to avoid time slot contention. Referring
to FIG. 2, the tags are read for the first time as described above
with respect to FIG. 1, and as shown in a step 202. If no time slot
contention is detected, as shown by the "no" branch from step 204,
then the inventory is complete and accurate.
[0028] As described above, time slot contention occurs when
multiple tags transmit to the reader in the same time slot. The tag
reader can detect this contention in many ways that are well known
in the art. For example, each tag could error-code its
transmission, for example by using a checksum. When the tag reader
receives a tag transmission, it computes a checksum. If two tags
transmit simultaneously, the computed checksum will not match the
transmitted checksum. When tag reader 104 determines that these
checksums do not match, then time slot contention has been
detected. Other methods of detecting time slot contention may be
employed with the present invention without departing from its
spirit and scope.
[0029] If during the first tag read contention was detected, as
shown by the "yes" branch from step 204, then a second tag read is
performed, as shown in a step 206. While the first tag read was
based on Tag IDs, the second tag read is based on a separate value
that was permanently programmed into the tag at the time of tag
manufacture. In a preferred embodiment, that second value is the
manufacturer number of the tag.
[0030] During the second read, each contended tag ID is resolved
separately. For each contended Tag ID, only those tags that
contended for that Tag ID are polled. In the second read cycle, tag
manufacturer numbers are used to select the time slot during which
the tag will transmit. If no contention is detected in the second
read, as shown by the "no" branch from step 208, then the Tag IDs
of the tags that contended in the first read have been recorded by
the tag reader, and the inventory is complete. However, if time
slot contention is detected during the second read, as shown by the
"yes" branch from step 208, then a third tag read is performed, as
shown in a step 210.
[0031] In the third read, each contended manufacturer number is
resolved separately. For each contended manufacturer number, only
those tags that contended for that manufacturer number are polled.
In the third read cycle, a third permanent tag identifier is used
to break the contention of the second read. These third identifiers
are programmed into each tag at the time of manufacture. In a
preferred embodiment, this third value is the lot number of the
tag. In the unlikely event that the third tag read does not resolve
all time slot contentions, further similar read operations may be
performed without departing from the spirit and scope of the
present invention.
[0032] Now the architecture of the tag is described. FIG. 3 is a
circuit block diagram of an RFID tag according to a preferred
embodiment of the present invention. The particular circuit of FIG.
3 is presented by way of example only. Other circuits can be
employed without departing from the spirit and scope of the present
invention, as would be apparent to one skilled in the relevant art.
Tag 102 includes at least one antenna 302, a power converter 304, a
demodulator 306, a clock recovery circuit 308, an instruction
interpreter 310, a counter/shift register 312, a plurality of
laser-programmable taps 314a-314c, a plurality of tap decoder logic
circuits 316a-316c, a multiplexer 318, and a modulator 320. In a
preferred embodiment antenna 302 is an omnidirectional antenna,
with its impedance matched to the frequency of transmission.
[0033] In the depicted embodiment, system power for each tag is
provided by a charging signal transmitted by the reader prior to
the tag reading operation. Power converter circuit 304 is used to
convert the received charging signal to system power. Such power
converter circuits are well known in the art. In a preferred
embodiment, the charging signal need only be present for a short
time to fully charge the tags. In an alternative embodiment, power
converter 304 is replaced by a battery. In that embodiment, the tag
reader 104 is not required to transmit a charging signal.
[0034] Demodulator 306 receives signals from tag reader 104 via
antenna 302. In a preferred embodiment, the received signals
comprise a charging signal and one or more instructions. These
instructions are described in detail below. One such instruction
includes a count instruction that instructs the tags to increment
their counter/shift registers 312. In one embodiment, the count
instruction causes counter/shift registers 312 to increment by one;
in alternative embodiments, the instruction causes counter/shift
registers 312 to increment by other values.
[0035] In a preferred embodiment, the instructions are transmitted
by tag reader 104 using a phase-modulated RF signal using a several
hundred kilohertz baud rate and a 900 megahertz carrier frequency.
The instructions are sent by the reader with a "return to center"
data format; this format is well-known in the art. The instructions
are decoded by the tag to generate digital input for instruction
interpreter 310 and a system clock. The system clock is recovered
by clock recovery circuit 308.
[0036] Instruction interpreter 310 receives instructions from
demodulator 306, and provides control signals and data to
counter/shift register 312 and multiplexer 318. Laser programmable
taps 314a-314c are permanently programmed with predetermined values
at the time of tag manufacture. In a preferred embodiment, taps
314a-314c are programmed by laser-cutting specific output taps of a
collection of inverters. As would be apparent to one skilled in the
relevant arts, other technologies can be used to permanently
program these values without departing from the scope of the
present invention. In a preferred embodiment, taps 314a are
programmed with the Tag ID, taps 314b are programmed with the tag
manufacturer number and taps 314c are programmed with the tag lot
number.
[0037] Decoder logic circuits 316a-316c are used to monitor the
outputs of programmable taps 314a-314c. For example, when the value
in counter/shift register 312 is the same as the value programmed
into Tag ID taps 314a, Tag ID logic 316a decodes a Tag ID enable
signal, which is provided to multiplexer 318.
[0038] Control line 322 is used by instruction interpreter 310 to
indicate to multiplexer 318 which read cycle is being executed
(that is, which permanently-programmed tag value is being tested).
For example, during the second read cycle, the manufacturer number
is being tested. When the counter/shift register 312 reaches the
manufacturer number programmed into manufacturer taps 314b,
manufacturer number logic 316b provides an enable signal to
multiplexer 318. This enable signal is selected by control line 322
to cause shift register 312 to shift its contents (the Tag ID) to
modulator 320 for transmission to tag reader 104.
[0039] As will be described below, the second read cycle is
initiated by providing a second read instruction to instruction
interpreter 310. In response to that instruction, instruction
interpreter indicates to multiplexer 318 that the manufacturer
number is being tested. In response, multiplexer 318 gates only the
manufacturer number enable signal to counter/shift register 312.
This enable signal causes counter/shift register 312 to shift the
count, which is equivalent to the manufacturer number, to modulator
320 for transmission to the reader. In this way, the manufacturer
number of a tag is transmitted to tag reader 104 when the count
reaches the manufacturer number. Thus, the time at which the tag
transmits during the second read cycle is controlled by the tag
manufacturer number. As further described below, this mechanism is
used to solve time slot contention problems.
[0040] Modulator 320 transmits the data provided by counter/shift
register 312 to tag reader 104 via antenna 302 using
amplitude-modulated (AM) RF back scatter signals. In a preferred
embodiment a several hundred kilohertz baud rate is used with a 900
megahertz carrier frequency. Because the tag system clock is
derived from the signal provided by the tag reader, the data sent
by the tag to the reader is clock-synchronized with the reader.
[0041] In one embodiment, tag 102 also contains one or more
sensors. Data collected by the sensors is routed to counter/shift
register 312 each time tag 102 transmits. The sensor data is
appended to the tag transmission and recorded by tag reader 104. In
one embodiment, the sensor is a gas sensor that detects the
presence of chemicals associated with drugs or precursor chemicals
of explosives, such as methane. When a tag equipped with such a
sensor is used as a baggage tag, it is a powerful mechanism for
quickly locating bags containing contraband or explosives.
[0042] The architecture of tag reader 104 is now described. FIG. 4
is a circuit block diagram of the architecture of tag reader 104
according to a preferred embodiment. The circuitry of tag reader is
described in three categories: generic circuitry, processing
circuitry, and application-specific circuitry.
[0043] Referring to FIG. 4, tag reader processing circuitry is
represented by computer 402. Computer 402 performs high level
processing functions not provided by tag reader generic circuitry.
These high level functions include compiling inventory lists,
handling time slot contentions, and the like, as would be apparent
to one skilled in the relevant art. Computer 402 may be physically
co-located with tag reader 104, as in the case of a stationary tag
reader, or may be physically separate from tag reader 104, as may
be the case with a hand-held or portable tag reader. The connection
424 between computer 402 and command controller 404 may be
hard-wired or wireless.
[0044] Application-specific tag reader circuitry is represented by
PCMCIA (Personal Computer Memory Card International Association)
card 420. In a preferred embodiment, details regarding specific
tags, applications, encryption scheme, sensor configuration and
data, and modes of operation to be used can be embodied in PCMCIA
card 420. In this embodiment, a generic tag reader 104 can be used
for multiple inventory applications by merely using different
PCMCIA cards.
[0045] The remaining circuitry in FIG. 4 comprises tag reader
generic circuitry. This is the circuitry required by tag reader 104
to perform generic functions under the control of computer 402 and
one or more PCMCIA cards 420. Generic tag reader circuitry includes
command controller 404, counter/clock 406, modulator 408, one or
more antennas 410, demodulator 412, clock recovery circuit 414,
digital processor 416, memory 424, PCMCIA decoder 418, and manual
interface 422.
[0046] In a preferred embodiment, tag contention is not addressed
immediately after it occurs, but rather is resolved in a further
read cycle. When a tag contention is detected, tag reader 104
stores the contended time slot number in memory 424. In a further
read cycle, tag reader 104 retrieves each contended time slot
number from memory 424 for resolution. To keep track of the time
slots, tag reader 104 employs a clock/counter 406. Clock/counter
406 responds to the count instructions transmitted by tag reader
104 to tags 102. In this way, the contents of clock/counter 406 are
the same as the contents of counter/shift register 312 in each tag
102. Thus, when tag reader 104 detects time slot contention, it can
record the contended time slot number by storing the contents of
clock/counter 406.
[0047] Command controller 404 generates data and instructions under
the control of computer 402. These data and instructions are
transmitted via modulator 408 and antenna 410 to tags 102. Tag
transmissions are received via antenna 410 and demodulator 412 by
digital processor 416, which communicates with computer 402 via
command controller 404. In one embodiment, a system clock may be
derived by clock recovery circuit 414 for use in analyzing tag
transmissions. The PCMCIA card 420 is coupled to tag reader 104 via
a PCMCIA decoder 418. A manual interface 422 provides the operator
with control over the tag reader 104.
[0048] Modes of Operation--Timed Broadcast Read
[0049] As described above, the present invention provides at least
three modes of operation: timed broadcast read, immediate read, and
specific tag read. Timed broadcast read allows an ensemble of tags
(from a few to several thousand) to be read within a time frame of
a few seconds. FIG. 2 is a high-level flowchart of the timed
broadcast read mode of operation of the present invention. FIG. 5
is a flowchart depicting the first read operation of the timed
broadcast read of the present invention. During the first read
operation, the tag reader steps the tags through a sequence of time
slots. When a tag detects that a time slot matches its
preprogrammed time slot, the tag transmits its Tag ID. If more than
one tag transmits in the same time slot, the tag reader stores the
time slot number for future resolution of the time slot
contention.
[0050] First Read Cycle
[0051] Referring to FIG. 5, the timed broadcast read mode of
operation begins when the tag reader transmits a first instruction
alert to the tags, as shown in a step 502. The first instruction
alert signals to the tags that this is the first instruction in the
timed broadcast read mode of operation. In response, the tags
initialize. In particular, the tags initialize their counters/shift
registers 312, as shown in a step 504. The tag reader then
repeatedly transmits a clock increment instruction, as shown in a
step 506. In response to the increment instruction, each tag
increments the count in its counter/shift register 312, as shown in
Step 508. When a tags counter/shift register 312 output matches the
Tag ID programmed into Tag ID taps 314a, as indicated by the "yes"
branch from step 510, the tag transmits its Tag ID as shown in a
step 512 and described above.
[0052] In an alternative embodiment, the tag does not transmit its
Tag ID, but instead transmits a simple response signal, when a tags
counter/shift register 312 output matches the Tag ID programmed
into Tag ID taps 314a. The response signal need not convey any
information describing the identity of the tag. Indeed, the
response signal need not convey any information at all. The
response signal need only indicate that a tag is present. In this
embodiment, tag reader 104 keeps track of the count in the tag
counter/shift register 312 by using an internal counter/clock 406.
Counter/clock 406 is initialized in step 504, and is incremented in
step 508 in response to the transmitted clock instruction. When tag
reader 104 receives a response signal, tag reader 104 records the
count in counter/clock 406. Because the tag transmitted the
response signal when the count in its counter/shift register 312
equaled its Tag ID, and because the counter/clock 406 also contains
that count, the presence of the particular tag that transmitted the
response signal is recorded by recording the count in counter/clock
406. In a preferred embodiment, the response signal contains
sufficient information for tag reader 104 to detect response signal
contention when it occurs.
[0053] If more than one tag transmits in the same time slot, tag
reader 104 detects time slot contention. If time slot contention is
detected, as shown by the "yes" branch from step 514, tag reader
104 stores the Tag ID, as shown in a step 516. Tag reader 104 keeps
track of the Tag ID using counter/clock 406. Tag reader 104 will
use the Tag IDs to resolve the time slot contention for those Tag
IDs in a second read cycle, which is described below and
corresponds to step 206 in FIG. 2.
[0054] Second Read Cycle
[0055] In a preferred embodiment, the present invention employs a
second read cycle to solve time slot contentions that occurred
during the first read cycle. FIG. 6 is a flowchart depicting the
operation of the present invention in the second read cycle
according to a preferred embodiment. During the second read cycle,
the system examines contentions for each Tag ID individually. For
each contended Tag ID, tag reader 104 causes tags 102 to count in
unison. When a tag's count matches its manufacturer number, the tag
transmits that manufacturer number. In this way, the tag's
manufacturer number controls the time slot during which the tag
transmits. Because it is highly unlikely that more than one tag
will have the same Tag ID and manufacturer number, it is unlikely
that two tags will transmit in the same time slot during the second
read. Therefore, Tag ID contention is resolved by the second read.
In the unlikely event that multiple tags have the same Tag ID and
manufacturer number, contention can be resolved using a third read
cycle, as described below.
[0056] Referring to FIG. 6, tag reader 104 initiates the second
read cycle by sending a second read mode instruction to tags 102,
as shown in a step 602. The reader then transmits a contended Tag
ID to the tags, as shown in a step 604. The step permits only those
tags that contended for a particular Tag ID to participate in
contention resolution for that Tag ID. In response to the
transmission of the contended Tag ID, only those tags having that
Tag ID initialize their counters/shift registers 312, as shown in a
step 606.
[0057] Tag reader 104 then transmits the first in a series of
increment instructions, as shown in a step 608. In response, the
contending tags increment their counter/shift registers 312, as
shown in a step 610. When the output of a tag's counter/shift
register 312 matches the tag manufacturer number permanently
programmed into manufacturer number taps 314b, as indicated by the
"yes" branch from step 612, the tag transmits its manufacturer
number, as shown in a step 614.
[0058] In an alternative embodiment, the tag transmits a simple
response signal as described above. Tag reader 104 then records the
tag's manufacturer number by storing the count in its counter/clock
406, as described above for the Tag ID.
[0059] If more than one tag transmits its manufacturer number
simultaneously, tag reader 104 detects the contention, as indicated
by the "yes" branch from step 616, and tag reader 104 stores the
contended manufacturer number for future contention resolution in a
third read cycle, as shown in a step 618.
[0060] Tag reader 104 steps tags 102 through a predetermined range
of possible manufacturer numbers. When the last count is reached,
as indicated by the "yes" branch from step 620, the process of
steps 604 through 618 is repeated for the next contended Tag ID.
When the last contended Tag ID has been examined, as indicated by
the "yes" branch from step 622, the second read cycle is
complete.
[0061] Third Read Cycle
[0062] In one embodiment, the present invention employs a third
read cycle to resolve any time slot contentions that occurred
during the second read cycle. FIG. 7 is a flowchart depicting the
operation of the present invention in the third read cycle
according to a preferred embodiment. During the third read cycle,
the system examines contentions for each manufacturer number
individually.
[0063] For each contended manufacturer number, tag reader 104
causes tags 102 to count in unison. When a tag's count matches its
lot number, the tag transmits that lot number. In this way, the
tag's lot number controls the time slot during which the tag
transmits. Because it is highly unlikely that more than one tag
will have the same Tag ID, manufacturer number, and lot number, it
is extremely unlikely that two tags will transmit in the same time
slot during the third read. Therefore, tag manufacturer number
contention is resolved by the third read. In the unlikely event
that multiple tags have the same Tag ID, manufacturer number, and
lot number, contention can be resolved using a further read cycle
based on other tag identification data, as would be apparent to one
skilled in the relevant art using the above description.
[0064] Referring to FIG. 7, tag reader 104 initiates the third read
cycle by sending a third read mode instruction to tags 102, as
shown in a step 702. The reader then transmits a contended Tag ID
and manufacturer number to the tags, as shown in a step 704. This
step permits only those tags that contended for a particular Tag ID
and manufacturer number to participate in contention resolution for
that Tag ID and manufacturer number. In response to the
transmission of the contended Tag ID and manufacturer number, only
tags having that particular Tag ID and manufacturer number
initialize their counters/shift registers 312, as shown in a step
706.
[0065] Tag reader 104 then transmits the first in a series of
increment instructions, as shown in a step 708. In response, the
contending tags increment their counter/shift registers 312, as
shown in a step 710. When the output of a tag's counter/shift
register 312 matches the tag lot number permanently programmed into
lot number taps 314c, as indicated by the "yes" branch from step
712, the tag transmits its manufacturer number, as shown in a step
714.
[0066] In an alternative embodiment, the tag transmits a simple
response signal as described above. Tag reader 104 then records the
tag's lot number by storing the count in its counter/clock 406, as
described above for the Tag ID.
[0067] If more than one tag transmits its lot number
simultaneously, tag reader 104 detects the contention, as indicated
by the "yes" branch from step 716, and tag reader 104 stores the
contended manufacturer number for future contention resolution in a
further read cycle, as shown in a step 718.
[0068] Tag reader 104 steps tags 102 through a predetermined range
of possible lot numbers. When the last count is reached, as
indicated by the "yes" branch from step 720, the process of steps
704 through 718 is repeated for the next contended manufacturer
number. When the last contended manufacturer number has been
examined, as indicated by the "yes" branch from step 722, the third
read cycle is complete.
[0069] Immediate Read
[0070] Immediate read mode is used to read individual tags one at a
time. In this mode, tag reader 104 transmits an instruction to a
tag 102 that causes the tag to bypass the time slot counting
operation and to immediately transmit its Tag ID number. This mode
is useful for rapid Tag identification (on the order of
milliseconds) when the individual tag rapidly passes through the
reader zone. An example application is the reading of tags affixed
to automobiles passing through an automatic toll booth.
[0071] Specific Tag Read
[0072] Specific tag read is used to determine whether one
particular tag out is present in an ensemble of tags. Tag reader
104 accomplishes this by transmitting the particular Tag ID,
manufacturer number, and lot number of the tag 102 that is sought.
Because a compete set of Tag identification parameters is
transmitted, only the tag being sought should respond. This
approach is useful for retrieving a specific tagged item from an
ensemble of items, for example for locating and removing a
suspicious bag from an airplane cargo hold.
[0073] Tag Manufacture
[0074] In order to be commercially viable, the RFID tags of the
present invention must be inexpensive to manufacture. The present
invention encompasses a unique method of manufacture to achieve
this goal. FIG. 8 is a flowchart depicting a method of manufacture
for the RFID tag 102 of the present invention. This method of
manufacture is described with reference to the tag pair depicted in
FIG. 9. FIG. 9 depicts a pair of tags 102a, 102b. Such a pair of
tags is ideally suited for use in the airline baggage handling
industry, as mentioned above and described in detail below. In
practice, tags 102a and 102b are separated by the ticketing agent.
Tag 102a is affixed to a passenger bag, while tag 102b is affixed
to the passenger's ticket. In this way, the airline can ensure that
both the passenger and his bag board the same airplane. Each tag
102 includes an antenna 302 and an application-specific integrated
circuit (ASIC) 904 mounted on bonding pads.
[0075] In one embodiment, baggage tag 102a incorporates multiple
tamper-resistant features. Tag 102a can be fixed to a bag by
wrapping the tag about the bag's handle and joining tag portions
914a and 914b. In one embodiment, one area of 914 includes ASIC 904
so that attempting to separate areas 914a and 914b after joining
destroys the ASIC and renders the tag inoperable. In another
embodiment, baggage tag 102a includes one or more perforated tear
lines 912. Perforated tear lines 912 tear easily, so that any
tampering with tag 102a causes the tag to separate at a tear line
912. This tearing provides an immediate visual indication of
tampering. Tear lines 912 can be placed across critical portions of
the tag circuitry, such as antenna 302a, such that tag separation
along tear line 912 renders the tag inoperative.
[0076] As described above, tag 102 is powered by a power source,
such as a battery, in one embodiment. In this embodiment, the
battery may be formed by placing an anode 910a in one joining area
914a of the tag and placing a cathode 910c in the other joining
area of the tag 914b. At least one of anode 910a and cathode 910c
is coated with a electrolytic material and covered by a release
liner. In another embodiment, tag 102 is powered by a capacitor. In
that embodiment, at least one of anode 910a and cathode 910c is
coated with a dielectric material and covered by a release liner.
Other power sources may be used with tag 102 without departing from
the spirit and scope of the present invention, as would be apparent
to one skilled in the relevant art.
[0077] The ticket agent joins the two joining areas 914a,b of tag
102 by removing the release liner and joining cathode 910c to anode
910a, thereby forming the power source of the tag. Any attempt to
separate areas 914a,b after joining will destroy the power source
formed by anode 910a and cathode 910c, thereby rendering the tag
inoperative. In another embodiment, separating areas 914a,b after
joining also gives a visual indication of tampering. For example,
separating areas 914a,b could reveal a large "VOID" sign or some
other image or break pattern.
[0078] Now the manufacture of tag 102 according to a preferred
embodiment is described with reference to FIG. 8. In a step 804 one
or more ASICs are manufactured. The ASICs include the inventory
response circuitry depicted in FIG. 3. The circuitry includes the
circuit elements of FIG. 3 except antenna 302. In one embodiment,
all inventory response circuitry is contained upon a single ASIC.
In another embodiment, RF circuitry is contained on one ASIC, and
digital circuitry is contained on another ASIC. Then, in a step
806, the ASIC containing the digital inventory response circuitry
is permanently programmed with at least the Tag ID and manufacturer
number. In one embodiment the ASIC is also programmed with a lot
number for the tag. In a preferred embodiment, these values are
laser-programmed into taps 314a-314c, as described above.
[0079] Antenna 302 and bonding pads 908 are printed onto a flexible
substrate using a conductive ink, as shown in a step 808. Such
substrates are readily available from vendors such as 3M
Corporation and Flexcon. Such conductive inks are widely available.
Finally, the ASIC is flip-chip bonded to bonding pads 908 using a
conductive adhesive, as shown in a step 810. One such conductive
adhesive is a "z-axis" adhesive, which is well-known in the
relevant art and is commercially available. The use of such an
adhesive is advantageous in that adhesive conducts only in the
z-axis. Therefore, even if the adhesive is applied so as to
inadvertently join two bonding pads, the two pads do not short
together. In one embodiment the ASIC is also hermetically sealed.
In a preferred embodiment, ASIC 904 is manufactured using
silicon-on-insulator technology.
[0080] As mentioned above, a key consideration in the manufacture
of tags 102 is cost. A large component of the cost of manufacture
of such items is the cost of testing the ASICs to ensure
operability. In a preferred embodiment of the present invention,
operability testing is deferred until tag manufacture is complete,
as shown in a step 812. Also in the preferred embodiment, tags 102
are manufactured in bulk on a long continuous strip of substrate.
The strips can be rolled for easy packaging, delivery, and
dispensing. Before packaging, the strip is passed through a testing
apparatus, where each tag in the strip is tested for operability.
However, rather than attempting to discard inoperable tags,
inoperable tags are merely marked as inoperable and are retained on
the strip. Then, when a ticket agent encounters a tag marked
inoperable in a roll of tags, the ticket agent merely discards the
inoperative tag. This process saves considerable cost, and allows
the tags of the present invention to be manufactured very
inexpensively.
[0081] Airline Baggage Handling Example
[0082] As described above, the present invention is ideally suited
to use in the airline baggage handling industry. An example of this
use is presented in the flowchart of FIG. 10. The process begins
when a passenger approaches the ticket counter or curbside check-in
at the airport, as shown in Step 1004. The passenger then presents
his ticket and/or a personal identification in a step 1006. The
system captures this information; the system can also capture other
authentication information such as biometrics, as show in a step
1008. When the passenger presents his baggage for check-in, as
shown in step 1010, the ticket agent applies a tag to each bag and
to the passenger's ticket. In a preferred embodiment, each of these
tags bears an identical Tag ID, manufacturer number, and lot
number. The system records the Tag ID, flight number, and passenger
identity, as shown in a step 1018.
[0083] After the bag is sent down the chute to the distribution
area, as shown in a step 1022, it is placed on a baggage cart in
accordance with the flight number conventionally printed on the
baggage tags, as shown in a step 1024. Once on the baggage cart,
the bag tags are read to determine the Tag IDs. If the Tag IDs
indicate that the bags are not on the proper baggage cart, as
indicated by the "no" branch from step 1030, then the bags are
visually inspected and redirected to the correct baggage cart, as
shown in a step 1028.
[0084] The bags are then transported to the proper gate, loaded
onto the designated airplane and then read again, as shown in steps
1034, 1036 and 1038. Once on the airplane in the cargo hold, the
bags are read again, as shown in a step 1038. If the tag inventory
determines that the bags are not on the proper plane, as indicated
by the "no" branch from step 1040, then the system sounds an alert,
as shown in a step 1056. Alternatively, the bags can be read on the
conveyor belt before they are loaded into the cargo hold. After the
alert is sounded, the bag can be removed and examined for
re-routing as shown in a step 1058.
[0085] Once passenger boarding has begun, an inventory of
passengers can be performed by scanning the tags on the passenger
tickets. If a mismatch is detected between passengers and bags, as
indicated by the "no" branch from step 1044, the identified bags
can be pulled for examination and re-routing, as shown in step
1058. As more bags are loaded onto the airplane, the process is
repeated, as indicated by the "yes" branch from step 1050. When all
of the bags have been loaded as indicated by the "no" branch from
step 1050, the system reconciles the collected data, as shown in
step 1052.
[0086] The example use of the present invention described above
provides at east two key benefits. First and foremost, the present
invention provides a security benefit. In the example use described
above, a would-be airline terrorist cannot place a bomb in his
baggage and then have the baggage checked onto a plane unless the
terrorist also boards the plane. Clearly, this is a significant
deterrent to this form of terrorism.
[0087] Second, the present invention provides an efficiency
benefit. The problem of lost or misrouted passenger baggage has
become epidemic within the airline industry. The example use
described above solves this problem. Because a passenger and his
baggage must board the same airplane to satisfy the inventory
system described above, lost baggage should become a thing of the
past.
[0088] Electronic Article Surveillance Example
[0089] The present invention is also ideally suited to use in
electronic article surveillance. In a retail clothing store, for
example, a tag can be attached to each article of clothing on
display. One or more tag readers can then be used to maintain an
inventory of the clothing articles. For example, a tag reader can
be placed on each rack or display of clothing. Periodic reads of
the rack or display can disclose exactly when an item is
removed.
[0090] Tag readers placed at the exits to the store can prevent
shoplifting. In this example, each item bears a tag. Because the
tags are extremely small, they can be placed within an article so
as to prevent removal or even discovery. For example, a tag could
be placed within a label, button or seam of a garment, the plastic
center of a compact disk, or the case of a videocassette, to
facilitate both overt and covert operation.
[0091] The store maintains an inventory database of all the
articles within the store. Each entry in the database represents a
garment and contains the Tag ID of the tag embedded in the article.
The entry also indicates whether the item has been purchased. When
a tag of an unpurchased article is detected by a door reader, an
alarm is sounded, indicating that the article is being
shoplifted.
[0092] When an item is purchased, its tag ID is removed from the
inventory database. Therefore, when a tag attached to a purchased
article moves past the door reader, no alarm is sounded. Used alone
or with security cameras, the present invention provides an
effective tool to combat shoplifting.
[0093] In another embodiment, the present invention could be used
to implement an "unattended store," i.e. one with no salespersons
or clerks. A customer could enter the store, select items and go to
a purchasing area. In the purchasing area, a tag reader would
identify the customer's selections. The customer would then be
presented with a bill. The customer could pay the bill with a
credit card, whereupon the unattended store would remove the
purchased item from its inventory database. The customer could then
leave the store with the purchases.
[0094] Example Instruction Set
[0095] Now an instruction set is described that can be used with
the present invention. As would be apparent to one skilled in the
relevant art, other instructions can be employed with the present
invention without departing from its spirit and scope. In a
preferred embodiment, the reader sends an instruction stream to the
tag instruction register that is Nir bits long, where Nir is the
number of stages in the instruction register. The instructions have
the following data field format and symbolic binary values:
[0096] Np: Preamble: alerts the tags that the reader is starting
communication. This data field is useful to prevent spurious noise
from "spoofing" the tags and to initialize and synchronize the tag
clock. The preamble starts with a long stream of "0" pulses from
the reader, which starts the tag clock and initializes the tag
instruction register. The 0's are followed by Np bits of a series
of "1's", which alerts the tag that a reader instruction is
following. Between instruction words, the reader sends out 0's for
tag clock generation. When the preamble is present, the symbolic
binary for this field is "1". A "0" represents the absence of the
preamble.
[0097] Nw: Last instruction/in process/wake up: This data field is
useful for dynamic read environments, where tags are moving into
and out of the read zone, and prevents tags entering the read zone
during a read cycle from erroneous communication. These tags will
be "woken up" at the next read cycle to properly be identified. The
"last instruction" sub-field notifies the tag to shut down. The
symbolic binary form for this field is:
1 First Instruction Alert: 001 Subsequent instructions after wake
up: 010 Last instruction; shut down: 100
[0098] Nt; Timed read cycle: Second read/first read: This field
instructs the tag to go into the specified timed read cycle (first,
second or third), with the following symbolic binary form:
2 No timed read: 000 First read: 001 Second read: 010 Third read:
100 Specific read: 111
[0099] Ni; Immediate read: When the symbolic binary form is "1",
this field instructs the tag to immediately send out its ID
number.
[0100] Nr; Specific tag read: When the symbolic binary form is "1",
this field instructs the tag to go into the specific tag read mode
as designated by Nt, above. The reader will cycle through three
instructions to set the tag to the proper state. The first is with
Nt=001 and sets the Tag ID counter for the targeted tag. The second
is with Nt=010 and sets up the second counter with the targeted
manufacturer number. The third is with Nt=100 and sets up the third
counter with the targeted lot number. Then the reader sends out
clock with Nt=111 to read only the targeted tag at every clock
instruction.
[0101] Nm; Clock/Count: This field sets the counter shift registers
(SR's) into either the clocked mode to increment the counter by the
next clock signal, or into the SR mode, awaiting the following time
slot, wafer/lot number, or date instruction stream. It has the
symbolic binary form:
3 Clocked mode: 01 Specific count: 10
[0102] Ns; Clock signal/time slot. This data field contains either
specific counter instruction data, or a stream of zeroes if the tag
is being instructed into the count mode. The symbolic binary form
is "1" when there is a specific counter instruction, and "0" for
the count mode. When Nm=01 and Ns=0, a clock instruction counter,
Nc, is enabled.
[0103] Nc: Clock instruction signal to increment counter/shift
registers 312. The symbolic binary form is:
4 No clock instruction: 00 Clock: 01 Last clock: 11
[0104] The clock instruction counter, Nc, allows the reader to
"short cycle" the tag through the count sequence, bypassing the Nir
instruction sequence, which can be as long as 32, 48, or 64 bits.
Nc, on the other hand, could theoretically be as short as 2 bits,
although 4 bits is implemented here. Once the clock instruction is
sent out, the reader waits for a tag response. If none comes within
a specified time frame, it sends out another clock instruction.
When a tag responds with its ID number, the reader waits until the
ID number transmission is completed before sending out the next
clock instruction. If only a few tens to a few hundreds of tags are
in the ensemble, this "short cycle" clocking can accelerate tag
read time by as much as a factor of 10. On completing the clock
read cycle, the full instruction register will be re-enabled for
the next sequence of instructions from the reader, such as for any
required contention resolution, or for tag shut down.
[0105] The n-bit instruction stream is organized as follows:
Nir=Nc/Ns/Nm/Nr/Ni/Nt/Nw/Np, with each field comprised of
sub-fields in the format described above. This provides the
generalized symbolic binary form of Nir=xx/x/xx/x/x/xxx/xxx/x where
the x's represent either 1's or 0's. An example instruction stream
is shown below for each operational mode of the tag. The 1's
represent a resulting action or state directed by an instruction
sub-field while 0's represent the off state of an instruction
sub-field.
5 Timed Broadcast Read: Nc/Ns/Nm/Nr/Ni/Nt/Nw/Np Initialization:
00/0/00/0/0/000/000/0 First instruction of first read cycle:
00/0/01/0/0/001/001/1 Following instructions of first read cycle:
01/0/01/0/0/001/010/1 Last clock instruction: 11/0/01/0/0/001/010/1
First instruction for second cycle: 00/1/10/1/0/010/010/1 Following
instructions for second cycle: 01/0/01/0/0/010/010/1 Last clock
instruction for second cycle: 11/0/01/0/0/010/010/1 First
instruction for third cycle: 00/1/10/1/0/100/010/1 Following
instructions for third cycle: 01/0/01/0/0/100/010/1 Last clock
instruction: 11/0/01/0/0/100/010/1 Last instruction (tags turn
off): 00/0/00/0/0/000/100/1
[0106]
6 Immediate Read: Nc/Ns/Nm/Nr/Ni/Nt/Nw/Np Initialization:
00/0/00/0/0/000/000/0 First instruction: 00/0/00/0/1/000/001/1 Next
and last instruction (tag turns off): 00/0/00/0/0/000/100/1
[0107]
7 Specific Tag Read: Nc/Ns/Nm/Nr/Ni/Nt/Nw/Np Initialization:
00/0/00/0/0/000/000/0 First instruction: 00/1/10/1/0/001/001/1
Second instruction: 00/1/10/1/0/010/010/1 Third instruction:
00/1/10/1/0/100/010/1 Following clock instructions:
01/0/01/1/0/111/010/1 Last clock instruction: 11/0/01/0/0/111/010/1
First instruction of next specific read: 00/1/10/1/0/001/010/1
Second instruction of next read: 00/1/10/1/0/010/010/1 Third
instruction of next read: 00/1/10/1/0/100/010/1 Following clock
instructions: 01/0/01/1/0/111/010/1 Last clock instruction:
11/0/01/0/0/111/010/1 Last instruction (tag turns off):
00/0/00/0/0/000/100/1
CONCLUSION
[0108] While various embodiments of the present invention have been
described above, it should be understood that they have been
presented by way of example, and not limitation. It will be
apparent to persons skilled in the relevant art that various
changes in form and detail can be made therein without departing
from the spirit and scope of the invention. Thus the present
invention should not be limited by any of the above-described
exemplary embodiments, but should be defined only in accordance
with the following claims and their equivalents.
* * * * *