U.S. patent application number 10/701184 was filed with the patent office on 2004-05-13 for wrap machine.
Invention is credited to Cousins, Neil G., Radovanovic, Boris.
Application Number | 20040088954 10/701184 |
Document ID | / |
Family ID | 32469260 |
Filed Date | 2004-05-13 |
United States Patent
Application |
20040088954 |
Kind Code |
A1 |
Cousins, Neil G. ; et
al. |
May 13, 2004 |
Wrap machine
Abstract
A wrapping machine for wrapping film about items includes a film
dispenser that wraps the film about the items. A gripper mechanism
includes an electrical actuator. The gripper is electrically
powered, such that a supply of compressed air or the like is not
required to operate the gripper mechanism.
Inventors: |
Cousins, Neil G.; (Tonenham,
CA) ; Radovanovic, Boris; (Mississauga, CA) |
Correspondence
Address: |
PRICE HENEVELD COOPER DEWITT & LITTON, LLP
695 KENMOOR, S.E.
P O BOX 2567
GRAND RAPIDS
MI
49501
US
|
Family ID: |
32469260 |
Appl. No.: |
10/701184 |
Filed: |
November 4, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60423514 |
Nov 4, 2002 |
|
|
|
Current U.S.
Class: |
53/587 ;
53/588 |
Current CPC
Class: |
B65B 11/045 20130101;
B65B 11/025 20130101 |
Class at
Publication: |
053/587 ;
053/588 |
International
Class: |
B65B 011/00 |
Claims
The invention claimed is:
1. A wrapping machine for wrapping items, comprising: a frame
defining a wrapping area; a wrapping device adapted to feed film
web from a roll of film web; a support arm rotatably mounted to the
frame and supporting the wrapping device for movement about the
wrapping area; an electrically powered gripping device having a
movable gripping member, the gripping device including an
electrically powered actuator operably coupled to the movable
gripping member for movement thereof to selectively retain and
release film web fed from the wrapping device.
2. The wrapping machine of claim 1, wherein: the electrically
powered actuator includes a linearly movable member and a resilient
member that transmits force from the linear actuator to the
gripping member.
3. The wrapping machine of claim 2, wherein: the movable gripping
member rotates upon movement of the linearly movable member.
4. The wrapping machine of claim 3, wherein: the gripping member
comprises a first gripping member, and including: a second gripping
member that rotates upon movement of the linearly movable
member.
5. The wrapping machine of claim 4, wherein: the gripping device
includes a rack and pinion that rotates the first and second
gripping members upon actuation of the electrically powered
actuator.
6. The wrapping machine of claim 1, wherein: the gripping device is
connected to the frame solely by an electrical line.
7. The wrapping machine of claim 6, wherein: the electrical line
comprises a flat ribbon cable.
8. The wrapping machine of claim 5, wherein: the rack includes an
extension; the linearly movable member includes first and second
spaced apart stops with the extension positioned between the stops,
the spring being positioned between the extension and the first
stop such that the spring is compressed therebetween when a force
is applied to at least one of the gripping members.
9. The wrapping machine of claim 8, wherein: the first and second
gripping members have gears that mesh with one another such
rotation of the first gripping member rotates the second gripping
member in an opposite direction.
10. A wrapping machine, comprising: a base; a wrapping device
operably coupled to the base for movement around an object to be
wrapped, the wrapping device adapted to feed flexible film to wrap
the object; a retaining device including a movable retaining member
and an electrically powered linear actuator operably coupled to the
retaining member such that the retaining member can be selectively
shifted between a retaining position and a release position to
thereby retain and release film.
11. The wrapping machine of claim 10, including: a support arm
rotatably connected to the base and supporting the wrapping device
for circular movement around an object to be wrapped.
12. The wrapping machine of claim 10, wherein: the movable
retaining member comprises a first retaining member; and including:
a second retaining member; and wherein: the first retaining member
shifts relative to the second retaining member between a clamped
position contacting the second retaining member and a released
position wherein the first and second retaining members are spaced
apart.
13. The wrapping machine of claim 12, wherein: the retaining device
includes a housing having an upper surface; and the first and
second retaining members do not project above the upper surface
when in the released position.
14. A wrapping machine, comprising: a base; a table rotatably
mounted to the base for powered rotation relative to the base; a
wrapping device adapted to feed film for wrapping items on the
table; an electrically powered gripping device on the table, the
gripping device having an electrically powered actuator coupled to
a gripping member for movement thereof.
15. The wrapping machine of claim 14, wherein: the electrically
powered actuator includes a linearly movable member and a resilient
member that transmits force from the linear actuator to the
gripping member.
16. The wrapping machine of claim 15, wherein: the movable gripping
member rotates upon movement of the linearly movable member.
17. The wrapping machine of claim 16, wherein: the gripping member
comprises a first gripping member, and including: a second gripping
member that rotates upon movement of the linearly movable
member.
18. The wrapping machine of claim 17, wherein: the gripping device
includes a rack and pinion that rotates the first and second
gripping members upon actuation of the electrically powered
actuator.
19. The wrapping machine of claim 18, wherein: the rack includes an
extension; the linearly movable member includes first and second
spaced apart stops with the extension positioned between the stops,
the spring being positioned between the extension and the first
stop such that the spring is compressed therebetween when a force
is applied to at least one of the gripping members.
20. The wrapping machine of claim 19, wherein: the first and second
gripping members have gears that mesh with one another such
rotation of the first gripping member rotates the second gripping
member in an opposite direction.
Description
CROSS-REFERNCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/423,514, filed on Nov. 4, 2002, the entire
contents of which are hereby incorporated by reference.
BACKGROUND OF THE INVENTION
[0002] Wrapping machines have been developed for wrapping plastic
film around items on a pallet to retain the items for shipping and
the like. Known wrapping machines include a film dispenser mounted
on an arm to rotate about the pallet and thereby wrap the items on
the pallet. The film dispenser may also be mounted for vertical
travel such that the film is wrapped around the items in a spiral
manner. Other known wrapping machines include a rotary table upon
which the pallet is placed. In this type of machine, the wrapping
device is mounted to a stationary vertical structure. During the
wrapping process, the table and pallet thereon are rotated, and the
wrapping device travels vertically to thereby spiral wrap the items
on the pallet. Known wrapping machines include a gripper that grips
the end of the film to thereby tension the film as it is fed from
the film dispenser. Known grippers are pneumatically powered, and
therefore require a supply of compressed air in addition to the
electrical power that is required to operate the other components
of the wrapping machine. The need for a supply of compressed air to
operate the gripper often results in extra expense and/or
inconvenience, particularly in facilities that do not already have
a supply of compressed air.
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] FIG. 1 is perspective view of a wrap machine according to
one aspect of the present invention;
[0004] FIG. 2 is a right front view of the wrap machine of FIG.
1;
[0005] FIG. 3 is a left front view of the wrap machine of FIG.
1;
[0006] FIG. 4 is a rear view of the wrap machine of FIG. 1;
[0007] FIG. 5 is a top view of a gripper for wrap machines
according to the present invention, with the gripper being in an
open position;
[0008] FIG. 6 is a top view of the gripper wrap machines according
to the present invention, with the gripper being in an open
position;
[0009] FIG. 7 is a perspective view of the electrically powered
rack and pinion mechanism and gripping members;
[0010] FIG. 8 is a partially schematic perspective view of another
wrapping machine according to another aspect of the present
invention, wherein the grippers are mounted to a rotary table.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0011] For purposes of description herein, the terms "upper,"
"lower," "right," "left," "rear," "front," "vertical,"
"horizontal," and derivatives thereof shall relate to the invention
as orientated in FIG. 1. However, it is to be understood that the
invention may assume various alternative orientations, except where
expressly specified to the contrary. It is also to be understood
that the specific devices and processes illustrated in the attached
drawings, and described in the following specification are simply
exemplary embodiments of the inventive concepts. Hence, specific
dimensions and other physical characteristics relating to the
embodiments disclosed herein are not to be considered as
limiting.
[0012] The reference number 10 (FIG. 1) generally designates a wrap
machine of the present invention. The wrap machine 10 includes a
frame 12, a rotating arm 14 having a stretch wrapping device 16
thereon and a gripper housing 18. The frame 12 includes a
substantially C-shaped base 20, a vertical frame member 22, an
upper horizontal frame member 24 and a pair of struts 26 extending
between the base 20 and the upper horizontal frame member 24. The
frame 12 further includes a cantilevered arm 28 extending from the
upper horizontal frame member 24. The rotating arm 14 is connected
to the cantilevered arm 28. The rotating arm 14 has an inverted
L-shape, with an end of the horizontal portion rotatably connected
to the end 29 of the cantilevered arm 28. A first electric motor
and drive assembly 15 rotates arm 14 360.degree. about the end of
cantilevered arm 28. The stretch wrapping device 16 is operably
coupled to a second electric motor and drive assembly 19, and moves
up and down the vertical portion of the rotating arm 14 to wrap a
film web about a plurality of items placed on a pallet, which is
placed within a wrapping area 17 defined by the C-shaped base 20 of
the frame 12. The stretch wrapping device 16 (FIG. 3) includes a
web dispenser 30 which supports a roll 32 of conventional film web
34, and prestretch rollers which stretch the film web 34 before it
is dispensed from the web dispenser 30 over the items on the
pallet. In the illustrated example, the rotating arm 14 further
includes a wipe and burn mechanism 45 for burning the film web 34
once the items on the pallet have been wrapped and for wiping a
free end of the film web 34 after it has been burnt into contact
with the rest of the film web 34 on the items on the pallet. All of
the elements discussed above, except the gripper housing 18, are
conventional items and are well known to those skilled in the
art.
[0013] In the illustrated example, the gripper housing 18 is spaced
away from the C-shaped base 20 of the frame 12. As illustrated in
FIGS. 1-4, the stretch wrapping device 16 is configured to rotate
in a space 21 located between the gripper housing 18 and the
C-shaped base 20. The gripper housing 18 preferably includes a pair
of gripping members 50 extending from a top surface 23. As
discussed in more detail below, the gripping members 50 are
electrically activated, with the electricity being conducted to the
gripper housing 18 by a 24 volt ribbon wire 52 that has a low
profile. The ribbon wire 52 extends between the C-shaped base 20 of
the frame 12 and the gripper housing 18. The frame 12 includes a
conventional electrical connection for providing power to all parts
of the wrap machine 10.
[0014] Preferably, the gripping members 50 are connected to a rack
and pinion system 55 (FIG. 7) that moves the gripping members 50
from an open position as shown in FIG. 5 to a closed position as
shown in FIG. 6. An electrically powered linear actuator 57
includes an output shaft or member 58 that shifts horizontally upon
actuation of linear actuator 57. The output member 58 extends
through an opening in an angle bracket 61, and angle bracket 61 is
fixed to rack 56. Angle bracket 61 is positioned between stop
members 59 and 60 of the output member 58 such that stops 59 and 60
contact bracket 61 and shift rack 56 horizontally upon actuation of
linear actuator 57. Rack 56 extends through a guide 64 and teeth 63
of rack 56 engage a gear 65 to rotate a first gripper member 50A. A
pair of gears 66 and 67 mesh to thereby cause gripper member 50B to
rotate in an opposite direction relative to gripper 50A. When the
output shaft 58 is in the extended position as illustrated in FIG.
7, gripper members 50A and 50B are rotated to the open position. As
output member 58 is retracted, a spring 62 contacts the vertical
wall 68 of angle bracket 61, thereby pulling the rack 56 towards
the actuator 57 and rotating the gripper members 50A and 50B to the
closed position. The spring 62 thereby provides a relatively
constant, controlled force acting on the film between the gripper
members 50A and 50B, and reduces or eliminates the variations in
force that would otherwise occur due to varying thicknesses of the
film and/or variations in the amount of travel of output member 58
of actuator 57. Other resilient members or arrangements providing a
constant gripping force could also be utilized. For example, rubber
or foam could be positioned on the edges of the gripper members 50A
and/or 50B. The linear electrically powered actuator 57 is secured
to a base member 71 by an actuator bracket 70, and gripping members
50A and 50B are rotatably mounted in brackets 69. The gripper
housing 18 is preferably bolted into position on the ground by
fasteners 73 or other suitable anchoring arrangements.
[0015] In use, the wrap machine 10 is used by placing the pallet
full (or partially full) of items within the area defined by the
C-shaped base 20 of the frame 12 and with a circle defined by the
rotation of the vertical portion of the rotating arm 14, with the
pallet abutting the gripper housing 18. To begin, a free end of the
film web 34 is clamped by the gripping members 50. Once the pallet
is in position, the rotating arm 14 begins to rotate, thereby
wrapping the pallet and the items on the pallet with the film web
34. With the wrap machine 10 of the present invention, the lowest
portion of the stretch wrapping device 16 can get very close to the
ground because the stretch wrapping device only has to clear the
ribbon wire 52 in the lowest portion of rotation. Therefore, the
pallet does not have to be raised off of the ground and/or the
gripping members 50 do not have to be located in the ground to be
able to wrap the pallet. Previously, the pallet was placed on a
platform and/or the gripping members 50 were located in the ground
to be able to wrap the pallet. Additionally, the gripper housing 18
has a height of about 3 to 3.25 inches, thereby allowing the film
web 34 to be wrapped about the pallet without the gripper housing
18 interfering.
[0016] As the stretch wrapping device 16 spins about the items on
the pallet, moving vertically to wrap the all of the items, the
gripping members 50 can release the free end of the film web 34.
Thereafter, when all of the items on the pallet have been wrapped,
the rotating arm 14 can move back to an initial position that the
rotating arm 14 was in before the wrap sequence begun. Thereafter,
the gripping members 50 can once again be activated to grab the
film web 34 between the items on the pallet and the stretch
wrapping device 16. The wipe and burn mechanism 45 will then move
into contact with the film web 34 between the items on the pallet
and the stretch wrapping device 16 to burn the film web 34 to
thereby sever the film 34 and to wipe a free end of the film web 34
extending from the items on the pallet into contact with the film
web 34 about the items on the pallet. The pallet can then be
removed and another pallet can be placed into position to start the
process over again to wrap items on the second pallet with the film
web 34.
[0017] The gripper housing 18 and grippers 50A and 50B may also be
utilized for a rotary table wrapping machine 80. The gripper
mechanism of FIG. 7 and housing 18 are mounted to a rotary table 82
adjacent an edge of table 82, and thereby rotates as table 82 is
rotated. A stretch wrapping device 16 dispenses a film web in a
known matter, and travels vertically along vertical structure 81 of
wrapping machine 80. A conventional wipe and burn mechanism 45 is
also provided. Electric drive assemblies 84, 85 of a conventional
known design provide for vertical movement of the stretch wrapping
device 16 and for rotary movement of rotary table 82. The housing
18 is mounted on upper surface 83 of rotary table 82 and thereby
provides a stop to position pallets or other items on table 82. A
conventional slip ring arrangement or the like provides electrical
power from the main power supply source to the linear electric
actuator mounted to the rotary table 82. In use, a pallet is placed
on rotary table 82, and an end portion of the film web is secured
by grippers 50A and 50B upon actuation of linear actuator 57. Table
82 is then rotated, and stretch wrapping device 16 moves vertically
to thereby wrap the items on rotary table 82.
[0018] The above description is considered that of the preferred
embodiment only. Modification of the invention will occur to those
skilled in the art and to those who make or use the invention.
Therefore, it is understood that the embodiment shown in the
drawings and described above is merely for illustrative purposes
and not intended to limit the scope of the invention.
* * * * *