U.S. patent application number 10/288288 was filed with the patent office on 2004-05-06 for canopy support.
Invention is credited to Chiu, Steve, Zhu, Xiang Sheng.
Application Number | 20040084074 10/288288 |
Document ID | / |
Family ID | 32175879 |
Filed Date | 2004-05-06 |
United States Patent
Application |
20040084074 |
Kind Code |
A1 |
Chiu, Steve ; et
al. |
May 6, 2004 |
Canopy support
Abstract
An expandable and collapsible canopy support having telescoping
legs, a cantilevered roof truss, a plurality of scissored
assemblies, and non-compressible pivoting mounting devices,
operating to expand the canopy support for use, and operating to
collapse the canopy support for storage. The canopy support
comprises scissored assemblies, sliding and stationary pivotal
mounts, a center dome assembly, and a cantilevered roof support
assembly supporting the apex of a canopy. The preferred embodiment
provides increased headroom beneath the canopy support, resistance
to lateral deflections and torque on scissor elements during
expansion and collapsing of the canopy structure, and resistance to
vertical deflection of the canopy support and covering. The corner
and center mounts have offset flanges which engage forked sockets
on the end of each strut, and are secured by non-compressive bolts
to form a freely pivoting support structure for strut assemblies
during expanding and collapsing of the framework.
Inventors: |
Chiu, Steve; (San Jose,
CA) ; Zhu, Xiang Sheng; (Fuzhou, CN) |
Correspondence
Address: |
LITTMAN LAW OFFICES, LTD.
P.O. BOX 15035 CRYSTAL CITY STATION
ARLINGTON
VA
22215
US
|
Family ID: |
32175879 |
Appl. No.: |
10/288288 |
Filed: |
November 6, 2002 |
Current U.S.
Class: |
135/131 |
Current CPC
Class: |
E04H 15/50 20130101 |
Class at
Publication: |
135/131 |
International
Class: |
E04H 015/38; E04H
015/50 |
Claims
We claim:
1. An expandable and collapsible canopy support comprising: a
plurality of upright support members; a plurality of sides, each
side comprising a pair of end to end interconnected scissors
assemblies; each said scissors assembly comprising two tubular
scissor bars connected together at a central pivot, each scissors
assembly having a pair of inner and outer ends, said inner ends
pivotally connecting said pair of scissor assemblies, said outer
ends pivotally connecting to said upright supports; a plurality of
corner mounts disposed on said upright supports, said corner mounts
each comprising an upper stationary mount and a lower slide mount,
each of said corner mounts comprising a plurality of flanges
extending therefrom, a pivoting support and a fastener, each of
said flanges having an aperture extending therethrough, said
pivoting support means comprising a forked socket engaging said
flange, said socket having a pair of arms with an aperture
extending through said arms; said fastener retaining said flange
within said socket, said socket disposed on each of said outer ends
of said scissors assembly; a roof support assembly comprising a
center dome assembly, a central slide mount, a central stationary
mount, and a plurality of roof truss members, said center dome
assembly comprising an upper sleeve telescopically receiving an
inner post, said upper sleeve slidably receiving said central slide
mount and said inner post receiving said central stationary mount,
a pair of said central stationary mount fixed on the lower end
thereof; and said roof truss members comprising hollow tubular
struts of varying lengths, said roof truss members including a roof
support strut, an extension strut, and a stabilizing strut, said
roof support strut having a first, second, third, and fourth
pivotal connections disposed at selective positions, along said
roof support strut; said first pivotal connection attached to said
central slide mount; said second pivotal connection disposed below
the first pivotal connection and pivotally attaching said extension
strut, the distal end of said extension strut pivotally connected
to said central stationary mount; said third pivotal connection
disposed below said second pivotal connection, pivotally attaching
the upper end of said stabilizing strut, the lower end of said
stabilizing strut pivotally attached to the upper of said pair of
floating brackets; said fourth pivotal connection, connecting the
lower end of said roof support strut to the lower of said pair of
floating brackets.
2. The canopy support according to claim 1, wherein said flanges on
said upper stationary mount and said lower slide mount are
horizontally offset from the center of their respective mounts such
that the horizontal distance between the horizontal centers of same
side-facing flanges on said upper stationary mount and said lower
slide mount is generally equal to the width of said scissor
bar.
3. The canopy support according to claim 1, wherein said central
slide mount and central stationary mount have a plurality of said
flanges, each of said flanges extending outward to each side of
said canopy support, and having said pivotal support means and said
securing means thereupon.
4. The canopy support according to claim 1, wherein said flanges on
said central stationary mount and said central slide mount are
horizontally offset from the center of their respective mount such
that the horizontal distance between the horizontal centers of same
side-facing flanges on said central stationary mount and said
central slide mount is generally equal to the width of said roof
truss members.
5. A pivot mechanism for collapsible frames which comprises a
scissors assembly, an upper mount, and a lower mount; said scissors
assembly comprising: two tubular scissors bars connected together
by a central pivot, one end of each said bar forming a pair of
scissors ends; each of said mounts further comprising a plurality
of flanges extending therefrom, a pivoting support, and a fastener;
said flanges having an aperture extending therethrough; said
pivoting support comprising a forked socket engaging said flange,
said socket having a pair of arms with an aperture extending
through said arms, said fastener retaining said flange within said
socket; said socket disposed on each end of said pair of scissors
ends.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to improvements in framework
structures capable of supporting a canopy when placed on top of the
framework, and in particular, a canopy support that can be
collapsed for storage and expanded when used. Specifically, the
present invention relates to a canopy support providing increased
headroom, and a non-compressible pivoting mounting mechanism which
captures end portions of truss assemblies, and minimizes torque and
deflection encountered during deployment and operation.
[0003] 2. Description of the Related Art
[0004] Collapsible shelters and canopies are well known in the
related art. These shelters typically employ an interconnecting
framework of struts and mounts which may be collapsed for storage
and expanded when their use is required, all with a minimum amount
of time and effort. These frameworks typically support a
lightweight fabric roof or covering providing shade or protection
from the elements. Sophisticated and high quality collapsible
structures have been designed based upon scissor assemblies and
pivot mounts providing sturdy structures with varying success in
resisting lateral and torsional deflections.
[0005] U.S. Pat. No. 4,607,656 issued Aug. 26, 1986, to M. Carter,
and U.S. Pat. No. 4,885,891 issued Dec. 12, 1989, to J. Lynch, both
describe portable canopy structures which have a framework that is
collapsed into a stored state and expanded for use. The frameworks
including a plurality of upright support members with a plurality
of edge scissor assemblies forming truss members for the expandable
framework. Both include embodiments with a roof support assembly
formed from one or more internal scissor assemblies extending
between facing sides edge assembles and are received by central
mounts. A problem experienced by these structures is that the edge
scissor assemblies were subjected to lateral forces during
expansion and collapsing. In addition, compression mounts connect
the scissor assemblies to the corner supports, which, if tightened,
are subject to shearing forces upon lateral deflection.
Furthermore, although both provide a domed-like central support
structure, the scissor mechanism required for stability and to
extend and collapse the structure has a diminishing effect on the
headroom under the dome.
[0006] U.S. Pat. No. 5,421,356, issued Jun. 6, 1995, to J. Lynch,
addresses several of these defects. A pair of stationary and
sliding mounts capture the truss members in channel shaped sockets
formed by pair of parallel spaced apart sidewalls. The channel
shaped sockets help reduce the shearing effect. However, it is
still found that the interconnection of the truss assemblies in a
pivotal expandable/collapsible manner to corner and central post
supports creates lateral deflections that may snap the truss at the
channel socket. In addition, the scissor assembly interconnecting
the facing sides edge assembles to the center dome encroaches upon
the headroom beneath the dome of the framework. Lynch provides an
alternative embodiment to address the issue of reduced headroom by
eliminating the scissor assembly in the roof assembly, but the
result is reduced canopy support and the need for a spring loaded
center post to absorb vertical deflections of the canopy.
[0007] U.S. Pat. No. 6,382,224 issued May 7, 2002, to Carter,
attempted to provide a central hub support which did not detract
from the interior headroom by utilizing a single hinged truss
extending from each of the four corner posts instead of a scissor
mechanism. This design suffers from the lack of stability, the
single truss subjecting the canopy framework to vertical
deflections.
[0008] Hub assemblies and hinge mechanisms for folding or
collapsible frames are well known in the prior art. U.S. Pat. No.
4,673,308 issued Jun. 16, 1987, to Reilly relates to a corner joint
with at least one flange extending thereof. A pivoting support
means is provided with a split pin for securing the corner joint to
the support means. U.S. Pat. No. 4,838,003, issued Jun. 13, 1989 to
Zeigler discloses a hub consisting of a pair of members having
radiating arms, each arm pivotally attached to the hub by a flange
and slotted mount on the strut and hub respectively. However, these
mechanisms do not address the added complexity required when
implementing hinged or hub mechanisms for pivoting scissor
assemblies.
[0009] None of the above inventions and patents, taken either
singularly or in combination, is seen to describe the instant
invention as claimed. Thus a canopy support solving the
aforementioned problems is desired.
SUMMARY OF THE INVENTION
[0010] The present invention is a canopy support comprising
scissored assemblies, sliding and stationary pivotal mounts, a
center dome assembly, and a cantilevered roof support assembly
supporting the apex of a canopy, providing increased headroom
beneath the canopy support, resistance to lateral deflections and
torque on scissor elements during expansion and collapsing of the
canopy structure, and providing resistance to vertical deflection
of the canopy support and covering.
[0011] Accordingly, it is a principal object of the invention to
provide a new and useful canopy support particularly adapted for
expandable shelters.
[0012] It is another object of the invention to provide connecting
devices for scissoring elements in truss assemblies which are
non-compressive and horizontally aligned, so as to allow a scissor
forming element to freely pivot in the same plane therein and
minimizing lateral and torsional deformations of the element.
[0013] It is a further object of the invention to provide a center
dome assembly which will provide greater headroom beneath the
canopy, and is capable of absorbing vertical deflections of the
canopy support and covering without loss of structural
integrity.
[0014] Still another object of the invention is to provide improved
elements and arrangements thereof for the purposes described which
is inexpensive, dependable and fully effective in accomplishing its
intended purposes.
[0015] These and other objects of the present invention will become
readily apparent upon further review of the following specification
and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIG. 1 is a perspective view of a canopy support according
to the present invention.
[0017] FIG. 2 is a side elevational view of the canopy support of
FIG. 1.
[0018] FIG. 3 is a partially exploded, perspective view of the
upper end portion of an upright support member with stationary and
slide mounts.
[0019] FIG. 4 is an enlarged-scale, detail perspective view of the
roof portion of the canopy support.
[0020] FIG. 5 is an enlarged-scale, detail perspective view of the
center dome assembly.
[0021] FIG. 6 is a detail perspective view of a pivotal connection
of a roof support strut and an extension strut.
[0022] FIG. 7 is an exploded perspective view of a floating bracket
according to the present invention.
[0023] FIG. 8 is a partly exploded, perspective view of the central
stationary mount and central slide mount according to the present
invention.
[0024] FIG. 9 is a perspective view of a fully collapsed canopy
framework.
[0025] Similar reference characters denote corresponding features
consistently throughout the attached drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0026] FIG. 1 illustrates a collapsible canopy support 10 in the
fully erected state, supporting a canopy covering 11 (shown in
dot-dash lines). Canopy support 10 is formed by four upright
support members 12 positioned at the corners thereof, an
interconnected framework of essentially identical scissor
assemblies 20, and a roof support assembly 98 extending inwardly
from each side facing midpoint.
[0027] As best seen in FIG. 2, each upright support member is a
telescoping leg structure, with an upper leg structure 16 slidably
telescoped over a lower leg section 14. An otherwise conventional
snap-lock including an abutment button 40, biased outwardly by a
leaf spring (not shown), extends through aligned mating holes in
the upper and lower leg sections 16 and 14 to latch the telescoping
upright support member 12 in the expanded position.
[0028] As further shown in FIG. 2, each side of the canopy support
10 is formed by scissor assemblies 20, 20 pivotally joined end to
end. Each scissor assembly 20 is formed by two structural tubular
members 22 and 24, connected together at a central pivot 26, thus
forming an essentially X-shaped assembly. The upper and lower outer
ends of the scissor assemblies 20 are pivotally connected to
upright support members 12 at an upper stationary mount 30 and a
lower slide mount 32, respectively. Forked sockets 58 on the outer
ends of the scissor assemblies 20 pivotally connect to flanges 50
(see FIG. 3) on the upper mount 30 and lower mount 32.
[0029] As further shown in FIG. 2, the upper and lower inner ends
of adjacent scissor assemblies 20 are joined at floating brackets
38 and 42 respectively.
[0030] The details of construction of floating bracket are best
seen in FIG. 7. Floating bracket 38 includes a bracket 204 having
two arms extending at essentially 90.degree., each arm of the
bracket having an aperture (not shown), and integral (molded or
welded) nut retainers 212 and 202. A cap screw 194 with lock nut
200 secures the upper inner ends of the scissor bars 22 and 24 to
floating bracket 204 via pivot adapters 198 and 196, disposed on
the upper inner end of scissor bars 24 and 22 respectively.
Apertures 214 and 216 cut or formed in pivot adapters 198 and 196
fit over the ends of scissor bars 24 and 22.
[0031] Floating bracket 42 is structured similarly to upper
floating bracket 38.
[0032] Structural details of stationary mount 30 and slide mount 32
are disclosed in FIG. 3. The stationary mount 30 and slide mount 32
are formed of rigid material such as aluminum, and are disposed on
upright support 12 (FIG. 2). The stationary mount 30 has a cavity,
sized to matably receive the upper end portion of the upper leg
structure 16, and is secured thereto with a suitable fastener such
as screw 64, passing through a countersunk aperture, not shown, in
the stationary mount 30.
[0033] The slide mount 32 is slidable on the upper leg structure
16. Expansion of the canopy support 10 operates to raise the slide
mount upwards along the upper leg structure 16 to a position
proximate to but spaced from the stationary mount 30. The mount 32
is latched as follows. As the slide mount 32 approaches stationary
mount 30, an abutment surface 72 on the slide mount 32 selectively
compresses an outwardly spring-biased abutment button 68 on the
upper leg structure 16, thereby enabling an aperture 70, cut in
slide mount 32, to receive the abutment button, locking the slide
mount 32 in a position corresponding to an erected canopy
support.
[0034] To collapse the canopy support 10, the abutment button 68 is
depressed on each upright support member 12, releasing the slide
mount 32 from its locked position. As the upright support members
12 are brought together, the scissor assemblies 20 operate to move
the slide mounts 32 to the lower ends of the upper legs 16.
[0035] With further reference to FIG. 3, each stationary mount 30
and slide mount 32 have a pair of flange assemblies 52 projecting
outwardly from the central section of their respective mounts at
essentially right angles to each another. As seen at the upper left
portion of FIG. 3, each flange structure 52 includes a sheath 56
made of a suitable plastic material fitted snugly over a flange 54.
The sheath 56 minimizes frictional wear during expansion and
contraction of the canopy support 10.
[0036] An aperture 74 in the sheath 56 aligns with an aperture 72
in the flange 54. The flange structure 52 is inserted into the slot
formed by arms 76, 78 of the forked socket 58, with the aperture
80, molded in the forked socket, aligned with the apertures 72 and
74 in the flange assembly 52. A fastening cap screw 60 and locking
hex nut 62 secure the flange assembly 52 within the forked socket
58. A molded nut retainer and lock 82 in arm 76 of the forked
socket 58 is provided to hold the nut 62 stationary as the screw 60
is turned to assemble the unit.
[0037] Flanges 52 on the stationary and slide mounts 30 and 32 are
horizontally distanced from the horizontal center of their
respective mounts such that the horizontal distance between the
center of a flange is substantially equal to the width of a forked
socket. Thus, scissor assembly 20 exhibits negligible torque and
deflection when pivoted with respect to its upright support member
12.
[0038] FIGS. 4 and 5 show the canopy support with a center dome
assembly 100 at the apex of the canopy support 10, pivotally
connected to the inner ends of a plurality of roof support struts
104 and an extension struts 102. There are four roof support struts
104, and four extension struts 102. The outer end of each extension
strut 102 is pivotally connected to its roof support strut 104 at a
first pivotal connection 108, at a position along the roof support
strut 104 determined so that an essentially right triangle is
formed by the vertical sleeve 120 and its post 122, the horizontal
extension strut 106, and its angled roof support strut 104.
[0039] FIG. 6 diagrammatically illustrates the first pivotal
connection 108 (FIGS. 4 and 5) between a strut 102 and a strut 104.
All four assemblies are the same. The outer end of the extension
strut 102 is inserted into cavity 176 in end cap 178. Aperture 180,
molded in end cap 178, aligns with an apertures 182 through the
outer end of extension strut 102. Made of a molded material such as
plastic, pivot mount 184 is slide-fitted over roof support strut
104, and has an aperture 186 which aligns with an aperture (not
shown) through roof support strut 104. A cap screw 188 and hex lock
nut 192 connects extension strut 102 to roof support strut 104. A
molded nut retainer in adapter 178 locks nut 192 against rotation
as cap screw 188 is rotated into assembly.
[0040] Each roof support strut 104 includes a second pivotal
connection 110 for the distal end of a stabilizing strut 106, at a
position below the first pivotal connection 108. Structural details
are the same as a connection 108.
[0041] The lower ends of the stabilizing strut 106 and the roof
support strut 104 are pivotally connected to upper and lower
floating brackets 38 and 42 respectively. Details of construction
of the two identical brackets 38, 42 are set forth above.
[0042] As best seen in FIG. 5, the center dome assembly 100
supports the apex of the canopy 11, and includes an upper support
sleeve 120 with a domed cap 124, telescopically mounted over a
lower support post 122.
[0043] FIG. 8 illustrates the construction details of the center
dome assembly. Central slide mount 120 is hollow and slidably
received on the support 122. Central stationary mount 128 has a
cavity 140 received by the lower end of the support post 122, and
is secured in position by a pair of screws 142, passing through
countersunk apertures 144 in the support post 122. An internal
friction reduction device 146 is inserted between the support
sleeve 120 and the support post 122 and is secured by retaining
nodes 148 extending through apertures 150 cut through the support
sleeve 120.
[0044] Central stationary mount 128 and central slide mount 126
have a plurality of flange assemblies 152, each made up of flanges
154 and snug fitting sleeves 156, which are of the same general
construction previously disclosed in respect to stationary mount 30
and slide mount 32. Flanges 152 on the central slide and stationary
mounts 126 and 128 are horizontally offset from the horizontal
center of their respective mounts, such that negligible torque and
deflection are sustained by the extension strut 102 and roof
support strut 104. The flange assemblies 152 on both the central
stationary mount 128 and central slide mount 126 are pivotally
attached to forked socket 158 and secured by cap screw 160 and lock
nut 162 retained in the molded body of the forked socket 158.
[0045] The pivoting mechanism disposed on the center support post
100 is the same as the pivoting mechanism on the upright support
members 12.
[0046] FIG. 9 shows the compact arrangement of the canopy support
10 when fully collapsed. The four upright support members 12 form
the outer corners of the collapsed structure, with the upper
stationary mounts 30 and the lower slide mounts 32 at the distal
ends of the upright support members 12.
[0047] It is to be understood that the present invention is not
limited to the embodiment described above, but encompasses any and
all embodiments within the scope of the following claims.
* * * * *