U.S. patent application number 10/607571 was filed with the patent office on 2004-04-22 for inhalable epinephrine.
Invention is credited to Batycky, Richard P., Caponetti, Giovanni, Childs, Mariko, Ehrich, Elliot, Fu, Karen, Hrkach, Jeffrey S., Li, Wen-I, Lipp, Michael M., Pan, Mei-Ling, Summa, Jason.
Application Number | 20040076588 10/607571 |
Document ID | / |
Family ID | 30003840 |
Filed Date | 2004-04-22 |
United States Patent
Application |
20040076588 |
Kind Code |
A1 |
Batycky, Richard P. ; et
al. |
April 22, 2004 |
Inhalable epinephrine
Abstract
The present invention is directed toward particles for delivery
of epinephrine to the respiratory system and methods for treating a
patient in need of epinephrine. The particles and respirable
compositions comprising the particles of the present invention
described herein comprise the bioactive agent epinephrine, or a
salt thereof, as a therapeutic agent. The particles are preferably
formed by spray drying. Preferably, the particles and the
respirable compositions are substantially dry and are substantially
free of propellents. In a preferred embodiment, the particles have
aerodynamic characteristics that permit targeted delivery of
epinephrine to the site(s) of action.
Inventors: |
Batycky, Richard P.;
(Newton, MA) ; Caponetti, Giovanni; (Piacenza,
IT) ; Childs, Mariko; (Arlington, MA) ;
Ehrich, Elliot; (Lincoln, MA) ; Fu, Karen;
(Cambridge, MA) ; Hrkach, Jeffrey S.; (Cambridge,
MA) ; Li, Wen-I; (Lexington, MA) ; Lipp,
Michael M.; (Framingham, MA) ; Pan, Mei-Ling;
(Cambridge, MA) ; Summa, Jason; (Arlington,
MA) |
Correspondence
Address: |
Elmore Craig, P.C.
209 Main Street
North Chelmsford
MA
01863
US
|
Family ID: |
30003840 |
Appl. No.: |
10/607571 |
Filed: |
June 26, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60425349 |
Nov 8, 2002 |
|
|
|
60393007 |
Jun 28, 2002 |
|
|
|
60393716 |
Jul 2, 2002 |
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Current U.S.
Class: |
424/46 ;
514/649 |
Current CPC
Class: |
A61K 31/135 20130101;
A61K 31/137 20130101; A61P 37/08 20180101; A61K 9/1617 20130101;
A61K 9/0073 20130101; A61M 2202/06 20130101; A61P 25/00 20180101;
A61K 9/0075 20130101; A61M 15/0091 20130101 |
Class at
Publication: |
424/046 ;
514/649 |
International
Class: |
A61L 009/04; A61K
009/14; A61K 031/137 |
Claims
What is claimed is:
1. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of
substantially dry particles to the respiratory system of the
patient, the particles comprising: (a) epinephrine, or a salt
thereof; and (b) at least one pharmaceutically acceptable
excipient.
2. The method of claim 1, wherein the epinephrine, or salt thereof,
is present in the particles in an amount ranging from about 1 to
about 95 weight percent.
3. The method of claim 2, wherein the epinephrine, or salt thereof,
is present in the particles in an amount ranging from about 1 to
about 45 weight percent.
4. The method of claim 3, wherein the epinephrine, or salt thereof,
is present in the particles in an amount ranging from about 1 to
about 30 weight percent.
5. The method of claim 1, wherein the particles are aerodynamically
light.
6. The method of claim 1, wherein the particles are spray
dried.
7. The method of claim 1, wherein the particles are substantially
amorphous.
8. The method of claim 1, wherein the epinephrine, or salt thereof,
contained in the particles is substantially amorphous.
9. The method of claim 1, wherein the epinephrine, or salt thereof,
contained in the particles is substantially crystalline.
10. The method of claim 1, wherein the pharmaceutically acceptable
excipient contained in the particles is substantially
amorphous.
11. The method of claim 1, wherein the pharmaceutically acceptable
excipient contained in the particles is substantially
crystalline.
12. The method of claim 1, wherein the particles are administered
via inhalation.
13. The method of claim 12, wherein the particles comprise at least
about 50 micrograms of epinephrine and are administered in a single
inhalation.
14. The method of claim 13, wherein the particles comprise about
250 micrograms to about 5 milligrams of epinephrine and are
administered in a single inhalation.
15. The method of claim 1, wherein the particles are administered
to the respiratory system via a breath activated inhaler.
16. The method of claim 15, wherein the particles are administered
to the respiratory system in a single breath activated step.
17. The method of claim 1, wherein a first portion of the particles
is deposited in the airways of the respiratory system and a second
portion of the particles is deposited to the alveoli region of the
lungs.
18. The method of claim 1, wherein administering an effective
amount of particles includes delivering a portion of the particles
to the alveoli region of the lungs.
19. The method of claim 1, wherein administering an effective
amount of particles includes delivering a portion of the particles
to the upper airways.
20. The method of claim 1, wherein the epinephrine is released from
the particles and acts systemically.
21. The method of claim 1, wherein the epinephrine is released from
the particles and acts locally.
22. The method of claim 1, wherein the patient in need of
epinephrine is suffering from anaphylaxis.
23. The method of claim 1, wherein the patient in need of
epinephrine exhibits at least one of the conditions selected from
the group consisting of bronchoconstriction, bronchospasm, airway
constriction, and edema.
24. The method of claim 1, wherein the coefficient of variation for
the maximum epinephrine concentration, C.sub.MAX, in the patient's
blood plasma of a dose of epinephrine is lower than for a
non-intravenous injection of the same dose of epinephrine.
25. The method of claim 24, wherein the non-intravenous injection
is selected from the group consisting of a subcutaneous injection,
an intramuscular injection, and an auto-injection.
26. The method of claim 1, wherein the coefficient of variation for
the time for maximum epinephrine concentration, T.sub.MAX, in the
patient's blood plasma of a dose of epinephrine is lower than for a
non-intravenous injection of the same dose of epinephrine.
27. The method of claim 26, wherein the non-intravenous injection
is selected from the group consisting of a subcutaneous injection,
an intramuscular injection, and an auto-injection.
28. The method of claim 1, wherein the average time for maximum
epinephrine concentration, T.sub.MAX, in the patient's blood plasma
of a dose of epinephrine is lower than for a non-intravenous
injection of the same dose of epinephrine.
29. The method of claim 26, wherein the non-intravenous injection
is selected from the group consisting of a subcutaneous injection,
an intramuscular injection, and an auto-injection.
30. The method of claim 1, wherein the median time to maximum
epinephrine concentration, T.sub.MAX, in the patient's blood plasma
is less than about 5 minutes.
31. The method of claim 1, wherein the resulting epinephrine
C.sub.MAX in the patient's blood plasma is about 2 to about 3 times
greater than epinephrine C.sub.MAX in the patient's blood plasma
provided by administration of a liquid-based aerosol.
32. The method of claim 1, wherein the epinephrine is released from
the particles in a sustained manner.
33. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of the patient, the particles comprising:
(a) epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient; wherein the effective amount
of particles possess a fine particle fraction of less than 5.6
microns of at least about 45 percent.
34. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of the patient, the particles comprising:
(a) epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient; wherein the effective amount
of particles possess a fine particle fraction of less than 3.4
microns of at least about 15 percent.
35. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of
substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt thereof,
and wherein a first portion of the particles is deposited in the
airways of the respiratory system and a second portion of the
particles is deposited to the alveoli region of the lungs.
36. The method of claim 35, wherein the epinephrine, or salt
thereof, is present in the particles in an amount ranging from
about 1 to about 45 weight percent.
37. The method of claim 36, wherein the epinephrine, or salt
thereof, is present in the particles in an amount ranging from
about 1 to about 30 weight percent.
38. The method of claim 35, wherein the particles are
aerodynamically light.
39. The method of claim 35, wherein the particles are spray
dried.
40. The method of claim 35, wherein the particles comprise at least
about 50 micrograms of epinephrine and are administered in a single
inhalation.
41. The method of claim 40, wherein the particles comprise about
250 micrograms to about 5 milligrams of epinephrine and are
administered in a single inhalation.
42. The method of claim 35, wherein the particles are administered
to the respiratory system via a breath activated inhaler.
43. The method of claim 35, wherein the particles are administered
to the respiratory system in a single breath activated step.
44. The method of claim 35, wherein the first portion of the
particles is deposited at one or more sites of obstruction or
constriction of the respiratory system.
45. The method of claim 44, wherein the quantity of particles
deposited at the one or more sites of obstruction or constriction
of the respiratory system increases with the severity of
obstruction or constriction.
46. The method of claim 35, wherein epinephrine is locally released
from the first portion of the particles that is deposited in the
airways of the respiratory system.
47. The method of claim 35, wherein epinephrine is released into
the blood stream from the second portion of the particles that is
deposited to the alveoli region of the lungs.
48. The method of claim 35, wherein the patient in need of
epinephrine is suffering from anaphylaxis.
49. The method of claim 35, wherein the patient in need of
epinephrine exhibits at least one of the conditions selected from
the group consisting of bronchoconstriction, bronchospasm, airway
constriction, and edema.
50. The method of claim 35, wherein the coefficient of variation
for the maximum epinephrine concentration, C.sub.MAX, in the
patient's blood plasma of a dose of epinephrine is lower than for a
non-intravenous injection of the same dose of epinephrine.
51. The method of claim 50, wherein the non-intravenous injection
is selected from the group consisting of a subcutaneous injection,
an intramuscular injection, and an auto-injection.
52. The method of claim 35, wherein the coefficient of variation
for the time for maximum epinephrine concentration, T.sub.MAX, in
the patient's blood plasma of a dose of epinephrine is lower than
for a non-intravenous injection of the same dose of
epinephrine.
53. The method of claim 52, wherein the non-intravenous injection
is selected from the group consisting of a subcutaneous injection,
an intramuscular injection, and an auto-injection.
54. The method of claim 35, wherein the average time for maximum
epinephrine concentration, C.sub.MAX, in the patient's blood plasma
of a dose of epinephrine is lower than for a non-intravenous
injection of the same dose of epinephrine.
55. The method of claim 54, wherein the non-intravenous injection
is selected from the group consisting of a subcutaneous injection,
an intramuscular injection, and an auto-injection.
56. The method of claim 35, wherein the median time to maximum
epinephrine concentration, T.sub.MAX, in the patient's blood plasma
is less than about 5 minutes.
57. The method of claim 35, wherein the resulting epinephrine
C.sub.MAX in the patient's blood plasma is about 2 to about 3 times
greater than epinephrine C.sub.MAX in the patient's blood plasma
provided by administration of a liquid-based aerosol.
58. The method of claim 35, wherein the epinephrine is released
from the particles in a sustained manner.
59. A method for treating a patient in need of rescue therapy for
anaphylaxis, the method comprising: administering particles to the
respiratory system of the patient, the particles comprising: (a) a
therapeutically effective amount of epinephrine, or a salt thereof;
and (b) at least one pharmaceutically acceptable excipient; wherein
the particles are delivered to the respiratory system and the
epinephrine reaches its site of action within a time sufficiently
short to provide said rescue therapy.
60. The method of claim 59, wherein the epinephrine, or salt
thereof, is present in the particles in an amount ranging from
about 1 to about 45 weight percent.
61. The method of claim 59, wherein the particles are
aerodynamically light.
62. The method of claim 59, wherein the particles are spray
dried.
63. The method of claim 59, wherein the particles comprise at least
about 50 micrograms of epinephrine and are administered in a single
inhalation.
64. The method of claim 59, wherein the particles comprise about
250 micrograms to about 5 milligrams of epinephrine and are
administered in a single inhalation.
65. The method of claim 59, wherein the particles are administered
to the respiratory system via a breath activated inhaler.
66. The method of claim 59, wherein the particles are administered
to the respiratory system in a single breath activated step.
67. The method of claim 59, wherein a first portion of the
particles is deposited in the airways of the respiratory system and
a second portion of the particles is deposited to the alveoli
region of the lungs.
68. The method of claim 59, wherein the median time to maximum
epinephrine concentration, T.sub.MAX, in the patient's blood plasma
is less than about 5 minutes.
69. A method for treating a patient suffering from anaphylaxis, the
method comprising: (a) administering an effective amount of
substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt thereof;
(b) monitoring the patient; and (c) administering additional
epinephrine to the patient.
70. The method of claim 69, wherein the particles comprise at least
about 50 micrograms of epinephrine and are administered in a single
inhalation.
71. The method of claim 70, wherein the particles comprise about
250 micrograms to about 5 milligrams of epinephrine and are
administered in a single inhalation.
72. The method of claim 69, wherein the particles are administered
to the respiratory system via a breath activated inhaler.
73. The method of claim 72, wherein the particles are administered
to the respiratory system in a single breath activated step.
74. The method of claim 69, wherein a first portion of the dry
particles is deposited in the airways of the respiratory system and
a second portion of the dry particles is deposited to the alveoli
region of the lungs.
75. The method of claim 69, wherein the additional epinephrine is
administered via inhalation.
76. The method of claim 69, wherein the additional epinephrine is
administered by a method selected from the group consisting of
intramuscular injection, subcutaneous injection, auto-injection,
and intravenous injection.
77. The method of claim 69, wherein the particles or the additional
epinephrine is self-administered.
78. The method of claim 69, wherein the particles or the additional
epinephrine are administered outside the direct supervision of a
doctor or nurse.
79. The method of claim 69, wherein the additional epinephrine is
administered to the patient if symptoms of anaphylaxis continue
substantially unabated for at least about 5 to about 30
minutes.
80. Particles for delivery of epinephrine to the respiratory
system, the particles comprising: (a) epinephrine, or a salt
thereof; (b) a carboxylic acid, or a salt thereof; (c) a salt
comprising at least one multivalent cation or anion; and (d) a
phospholipid.
81. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of a patient, the particles comprising:
(a) epinephrine, or a salt thereof; (b) a carboxylic acid, or a
salt thereof; (c) a salt comprising at least one multivalent cation
or anion; and (d) a phospholipid.
82. Particles for delivery of epinephrine to the respiratory
system, the particles comprising: (a) epinephrine, or a salt
thereof; (b) an amino acid; and (c) a sugar.
83. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of a patient, the particles comprising:
(a) epinephrine, or a salt thereof; (b) an amino acid; and (c) a
sugar.
84. Particles for delivery of epinephrine to the respiratory
system, the particles comprising: (a) epinephrine, or a salt
thereof; and (b) an amino acid.
85. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of a patient, the particles comprising:
(a) epinephrine, or a salt thereof; and (b) an amino acid.
86. Particles for delivery of epinephrine to the respiratory
system, the particles comprising: (a) epinephrine, or a salt
thereof; (b) an amino acid; and (c) a carboxylic acid, or a salt
thereof.
87. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of a patient, the particles comprising:
(a) epinephrine, or a salt thereof; (b) an amino acid; and (c) a
carboxylic acid, or a salt thereof.
88. Particles for delivery of epinephrine to the respiratory
system, the particles comprising: (a) about 11 to about 21 weight
percent epinephrine bitartrate; (b) about 62 to about 82 weight
percent leucine; and (c) about 7 to about 17 weight percent sodium
tartrate.
89. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of a patient, the particles comprising:
(a) about 11 to about 21 weight percent epinephrine bitartrate; (b)
about 62 to about 82 weight percent leucine; and (c) about 7 to
about 17 weight percent sodium tartrate.
90. Particles for delivery of epinephrine to the respiratory
system, the particles comprising: (a) about 12 to about 23 weight
percent epinephrine bitartrate; and (b) about 77 to about 88 weight
percent leucine.
91. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of a patient, the particles comprising:
(a) about 12 to about 23 weight percent epinephrine bitartrate; and
(b) about 77 to about 88 weight percent leucine.
92. Spray dried particles for delivery of epinephrine to the
respiratory system, the particles comprising: (a) epinephrine, or a
salt thereof, and (b) at least one pharmaceutically acceptable
excipient; wherein the particles possess a fine particle fraction
of less than 5.6 microns of at least about 45 percent.
93. Spray dried particles for delivery of epinephrine to the
respiratory system, the particles comprising: (a) epinephrine, or a
salt thereof; and (b) at least one pharmaceutically acceptable
excipient; wherein the particles possess a fine particle fraction
of less than 3.4 microns of at least about 15 percent.
94. Essentially dry particles for delivery of epinephrine to the
respiratory system, the particles comprising: (a) epinephrine, or a
salt thereof; and (b) at least one pharmaceutically acceptable
excipient.
95. The particles of claim 94, wherein the particles are
aerodynamically light.
96. The particles of claim 94 wherein the particles are spray
dried.
97. The particles of claim 94, wherein the particles are
substantially amorphous.
98. The particles of claim 94, wherein the epinephrine, or salt
thereof, contained in the particles is substantially amorphous.
99. The particles of claim 94, wherein the epinephrine, or salt
thereof, contained in the particles is substantially
crystalline.
100. The particles of claim 94, wherein the pharmaceutically
acceptable excipient contained in the particles is substantially
amorphous.
101. The particles of claim 94, wherein the pharmaceutically
acceptable excipient contained in the particles is substantially
crystalline.
102. The particles of claim 94, wherein the particles further
comprise an antioxidant.
103. A propellent-free pharmaceutical composition comprising
essentially dry particles for delivery of epinephrine to the
respiratory system, wherein the particles comprise: (a)
epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient.
104. A substantially antioxidant-free pharmaceutical composition
comprising dry particles for delivery of epinephrine to the
respiratory system, wherein the particles comprise: (a)
epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient.
105. A method for treating a patient in need of epinephrine,
comprising: (a) administering an effective amount of a first mass
of substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt thereof;
and (b) subsequently, administering an effective amount of a second
mass of substantially dry particles to the respiratory system of
the patient, the particles comprising epinephrine, or a salt
thereof.
106. The method of claim 105 wherein the first and second masses of
substantially dry particles further comprise a pharmaceutically
acceptable excipient.
107. The method of claim 106 wherein the pharmaceutically
acceptable excipient is leucine.
108. The method of claim 105 wherein the first and second masses of
substantially dry particles further comprise a carboxylic acid, or
a salt thereof.
109. The method of claim 108 wherein the first and second masses of
substantially dry particles further comprise tartrate, or a salt
thereof.
110. The method of claim 105 wherein the first and second masses of
substantially dry particles comprise (a) about 11 to about 21
weight percent epinephrine bitartrate; (b) about 62 to about 82
weight percent leucine; and (c) about 7 to about 17 weight percent
sodium tartrate.
111. The method of claim 105 further comprising the administration
of at least one additional effective amount of substantially dry
particles to the respiratory system of the patient.
112. The method of claim 105 wherein the first and second masses of
substantially dry particles are delivered via a breath activated
inhaler.
113. The method of claim 112 wherein the first and second masses of
substantially dry particles are delivered in single breath
activated steps.
114. The method of claim 105 wherein the effective amount of the
first mass of substantially dry particles and the effective amount
of the second mass of substantially dry particles are delivered via
separate inhalation devices.
115. The method of claim 105 wherein the first and second masses of
substantially dry particles are delivered via a multi-dose
inhalation device.
116. The method of claim 105 wherein the effective amount of the
first mass of substantially dry particles and the effective amount
of the second mass of substantially dry particles are delivered via
a single inhalation device.
117. The method of claim 10$ wherein the effective amount of the
second mass of substantially dry particles is administered at least
about 5 minutes after the effective amount of the first mass of
substantially dry particles.
118. The method of claim 117 wherein the effective amount of the
second mass of substantially dry particles is administered at least
about 10 minutes after the effective amount of the first mass of
substantially dry particles.
119. The method of claim 105 wherein the effective amount of the
second mass of substantially dry particles is administered before
the symptoms of anaphylaxis have substantially abated.
120. The method of claim 105 wherein the effective amount of the
second mass of substantially dry particles is administered within
about 24 hours of administration of the effective amount of the
first mass of substantially dry particles.
121. The method of claim 105 wherein the patient in need of
epinephrine is experiencing anaphylaxis.
122. The method of claim 121 wherein the second effective amount of
substantially dry particles is administered during a single episode
of anaphylaxis.
123. The method of claim 105 wherein the effective amount of the
second mass of substantially dry particles is administered while
the patient experiences at least one of the conditions selected
from the group consisting of bronchoconstriction, bronchospasm,
airway constriction, and edema.
124. A method for treating a patient suffering from anaphylaxis,
comprising: (a) administering an effective amount of a first mass
of substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt thereof;
and (b) subsequently, administering an effective amount of a second
mass of substantially dry particles to the respiratory system of
the patient, the particles comprising epinephrine, or a salt
thereof; wherein the first and second masses of substantially dry
particles comprise (a) about 11 to about 21 weight percent
epinephrine bitartrate; (b) about 62 to about 82 weight percent
leucine; and (c) about 7 to about 17 weight percent sodium
tartrate.
125. The method of claim 124 wherein the effective amount of the
first mass of substantially dry particles comprises about 500
micrograms of epinephrine.
126. The method of claim 124 wherein the effective amount of the
second mass of substantially dry particles comprises about 500
micrograms of epinephrine.
127. The method of claim 124 wherein the effective amount of the
second mass of substantially dry particles is administered within
about 30 minutes of the administration of the effective amount of
the first mass of substantially dry particles.
128. The method of claim 124 wherein the effective amount of the
first mass of substantially dry particles comprises about 500
micrograms of epinephrine, the effective amount of the second mass
of substantially dry particles comprises about 500 micrograms of
epinephrine, and the effective amount of the second mass of
substantially dry particles is administered about 10 to about 20
minutes after administration of the effective amount of the first
mass of substantially dry particles.
129. The method of claim 124 wherein the first and second masses of
substantially dry particles comprise (a) about 16 weight percent
epinephrine bitartrate; (b) about 72 weight percent leucine; and
(c) about 12 weight percent sodium tartrate.
130. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of
substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt
thereof.
131. The method of claim 130 wherein the particles are
aerodynamically light.
132. The method of claim 130 wherein the particles are spray
dried.
133. The method of claim 130 wherein the particles are administered
via inhalation.
134. The method of claim 133 wherein the particles are administered
to the respiratory system via a breath activated inhaler.
135. The method of claim 133 wherein the particles are administered
to the respiratory system in a single breath activated step.
136. The method of claim 130 wherein the patient in need of
epinephrine is suffering from anaphylaxis.
137. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of the patient, the particles comprising
epinephrine, or a salt thereof; wherein the effective amount of
particles possess a fine particle fraction of less than 5.6 microns
of at least about 45 percent.
138. A method for treating a patient in need of epinephrine, the
method comprising: administering an effective amount of particles
to the respiratory system of the patient, the particles comprising
epinephrine, or a salt thereof; wherein the effective amount of
particles possess a fine particle fraction of less than 3.4 microns
of at least about 15 percent.
139. A method for treating a patient in need of rescue therapy for
anaphylaxis, the method comprising: administering particles to the
respiratory system of the patient, the particles comprising a
therapeutically effective amount of epinephrine, or a salt thereof;
wherein the particles are delivered to the respiratory system and
the epinephrine reaches its site of action within a time
sufficiently short to provide said rescue therapy.
Description
RELATED APPLICATION(S)
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/425,340, filed Nov. 8, 2002. This provisional
application is related to U.S. Provisional Application No.
60/393,007, filed on Jun. 28, 2002, and U.S. Provisional
Application No. 60/393,716, filed on Jul. 2, 2002 The entire
teachings of the above application(s) are incorporated herein by
reference.
BACKGROUND OF THE INVENTION
[0002] Anaphylaxis is a serious, acute allergic reaction that often
requires emergency room treatment. Pumphrey R. S. H., "Lessons for
Management of Anaphylaxis from a Study of Fatal Reactions," Clin.
Exp. Allergy, 30:1144-50 (2000). It contributes to, or complicates,
the course of one out of every 2,700 hospitalized patients (Kemp S.
F., et al., "Anaphylaxis. A Review of 266 Cases," Arch. Intern.
Med., 155:1749-54 (1995)) and, if not treated properly and
promptly, can result in death. Because the number of allergic
reactions in the United States and in many European countries is
progressively increasing, the incidence of anaphylaxis is also
expected to increase. Neugut A. I., et al., "Anaphylaxis in the
United States: an Investigation into its Epidemiology," Arch.
Intern. Med., 161:15-21 (2001).
[0003] Epinephrine, also known as adrenaline, is the drug of choice
for the initial treatment of anaphylaxis. See AAAAI Directors,
"Position Statement: The Use of Epinephrine in the Treatment of
Anaphylaxis," J. Allergy Clin. Immunol., 94(4):666-68 (1994).
Indeed, the FDA has recognized epinephrine "as not only safe and
effective, but essential for the treatment of anaphylaxis." NDA
19-430, 1985, Nicklas, Medical Officer Review. Failure to
administer epinephrine promptly is considered a most important fact
contributing to death of patients with anaphylaxis. Yunginger J.
W., et al., "Fatal Food-Induced Anaphylaxis," J. Am. Med. Assoc.,
260:1450-52 (1988); Sampson H. A., et al., "Fatal and Near-fatal
Anaphylactic Reactions to Food in Children and Adolescents," New
Engl. J. Med., 327:380-84 (1992).
[0004] Despite the beneficial role of epinephrine in treating
anaphylaxis, significant problems with current administration
methods greatly compromise treatment. Goldberg, et al., "Insect
Sting-Inflicted Systemic Reactions: Attitudes of Patients with
Insect Venom Allergy Regarding After-Sting Behavior and Proper
Administration of Epinephrine," J. Allergy Clin. Immunol.,
106:1184-89 (2000). Numerous studies have emphasized problems with
existing treatment options. See e.g., Korenblat P., et al., "A
Retrospective Study of Epinephrine Administration for Anaphylaxis:
How Many Doses are Needed?" Allergy Asthma Proc., 20:383-86 (1999);
Goldberg, et al. Because epinephrine is not orally active, it
currently must be given by injection, with substantial variability
existing in the plasma concentrations achieved within and between
dosing modalities. For example, both the rate of absorption and the
peak concentration of epinephrine vary widely with intramuscular
(IM) injections with the coefficient of variance (CV) often
approaching 50%. Simons F. E. R., et al., "Epinephrine Absorption
in Children with a History of Anaphylaxis," J. Allergy Clin.
Immunol., 101:33-37 (1998); Gu X., et al., "Epinephrine Absorption
after Different Routes of Administration in an Animal Model,"
Biopharm. Drug Dispos., 20:401-5 (1999); Simons F. E., et al.,
"Epinephrine Absorption in Adults: Intramuscular versus
Subcutaneous Injection," J. Allergy Clin. Immunol., 108:871-73
(2001). With subcutaneous (SC) injections, the time to peak
concentration is delayed relative to the IM route, and even greater
variability is observed in both the peak concentration achieved and
the time to achieve peak concentration. Simons, et al., (1998); Gu,
et al. These delays in treatment and lack of predictability
significantly compromise patients.
[0005] Epinephrine has been used safely with a pulmonary delivery
method for years as an over-the-counter (OTC) product for the
temporary relief of shortness of breath, tightness of chest and
wheezing due to bronchial asthma. Primatene.RTM. Mist, Physicians'
Desk Reference (2000). A pulmonary form of epinephrine, no longer
marketed, was a preferred treatment for anaphylaxis in certain
European countries. Medihaler-Epi, Compendium of Data Sheets and
Summaries of Product Characteristics, APBI, 693-94 (1998); Muller,
et al., "Withdrawal of the Medihaler.RTM.-epi/Adre- naline
Medihaler.RTM.," Allergy, 53:619-20 (1998).
[0006] The EpiPen.RTM. Auto-Injector is an example of a product
currently approved in the United States for the self-administration
of epinephrine for allergic emergencies. It is intended to provide
sufficient arrest of an anaphylactic reaction to allow the patient
sufficient time to seek further appropriate medical care.
EpiPen.RTM., Physicians' Desk Reference, 56th ed. Montvale, N.J.,
Medical Economic Company, Inc., 1236 (2002). Although the
EpiPen.RTM. Auto-Injector is recognized as beneficial, it
nonetheless has limitations widely acknowledged by the medical
community. First, there exists a significant reluctance among
patients to self-inject. Thus, they often wait long periods of time
prior to administering the EpiPen.RTM. or refrain from treating
themselves altogether. Goldberg, et al. These delays greatly
compromise their safety, for anaphylactic symptoms generally reach
their peak within 30 minutes. Atkinson, et al., "Anaphylaxis," Med.
Clin. North Am., 76(4):841-55 (1992); Kemp, et al.; Korenblat, et
al. Additionally, for the patients who die, time to death is on the
order of 15 minutes following venom and 30 minutes following food
exposure. See Pumphrey. Consequently, authorities stress the
importance of rapid epinephrine intervention to reduce morbidity
and mortality. Secondly, the wide variability in plasma
concentrations generally achieved following injection is
exacerbated by the patient's poor injection procedures, resulting
from self-injection at unexpected and infrequent times, under
panic-provoking circumstances. Goldberg, et al. Reliability
problems associated with self-administration of epinephrine
increase the danger of patients receiving inadequate treatment
within the required time frame. R. A. Sabroe, et al., "An Audit of
the Use of Self-Administered Adrenaline Syringes in Patients with
Angio-Oedema," British J. of Dermatology, 146 (4):615-20 (2002).
Thirdly, one survey reported that approximately 35% of patients
required re-injection with a second EpiPen.RTM., with 20% of those
patients exhibiting even the most mild reaction requiring at least
two injections. Korenblat, et al. Thus, depending on the severity
of a patient's symptoms, multiple EpiPen.RTM. injections may be
necessary.
[0007] Therefore, a need exists for more reliable, non-invasive,
patient-friendly methods and means for patients to self-administer
epinephrine.
SUMMARY OF THE INVENTION
[0008] The present invention is directed toward particles for
delivery of epinephrine to the respiratory system and methods for
treating a patient in need of epinephrine. The particles and
respirable compositions comprising the particles of the present
invention described herein comprise the bioactive agent
epinephrine, or a salt thereof, as a therapeutic agent. The
particles are preferably formed by spray drying. Preferably, the
particles and the respirable compositions are substantially dry and
are substantially free of propellents. In a preferred embodiment,
the particles have aerodynamic characteristics that permit targeted
delivery of epinephrine to the site(s) of action.
[0009] The present invention is directed, in part, to a method for
treating a patient in need of epinephrine, the method comprising
administering an effective amount of substantially dry particles to
the respiratory system of the patient, wherein the particles
comprise (a) epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient. In one aspect, the effective
amount of particles possess a fine particle fraction of less than
5.6 microns of at least about 45 percent. In another, the effective
amount of particles possess a fine particle fraction of less than
3.4 microns of at least about 15 percent.
[0010] The invention is also directed, in part, to a method for
treating a patient in need of epinephrine, the method comprising
administering an effective amount of substantially dry particles to
the respiratory system of the patient, the particles comprising
epinephrine, or a salt thereof. For example, the invention
comprises a method for treating a patient in need of epinephrine,
the method comprising administering an effective amount of
particles to the respiratory system of the patient, the particles
comprising epinephrine, or a salt thereof; wherein the effective
amount of particles possess a fine particle fraction of less than
5.6 microns of at least about 45 percent. As an additional example,
the invention also includes a method for treating a patient in need
of epinephrine, the method comprising administering an effective
amount of particles to the respiratory system of the patient, the
particles comprising epinephrine, or a salt thereof; wherein the
effective amount of particles possess a fine particle fraction of
less than 3.4 microns of at least about 15 percent. In another
aspect of the invention, a method for treating a patient in need of
rescue therapy for anaphylaxis is provided comprising administering
particles to the respiratory system of the patient, the particles
comprising a therapeutically effective amount of epinephrine, or a
salt thereof; wherein the particles are delivered to the
respiratory system and the epinephrine reaches its site of action
within a time sufficiently short to provide said rescue
therapy.
[0011] The claimed invention also includes a method for treating a
patient in need of epinephrine, the method comprising administering
an effective amount of substantially dry particles to the
respiratory system of the patient, wherein the particles comprise
epinephrine, or a salt thereof, and wherein a first portion of the
particles is deposited in the airways of the respiratory system and
a second portion of the particles is deposited to the alveoli
region of the lungs.
[0012] Additionally, a method for treating a patient in need of
rescue therapy for anaphylaxis is contemplated. The method
comprises administering particles to the respiratory system of the
patient, wherein the particles comprise (a) a therapeutically
effective amount of epinephrine, or a salt thereof; and (b) at
least one pharmaceutically acceptable excipient, wherein the
particles are delivered to the respiratory system and the
epinephrine reaches its site of action within a time sufficiently
short to provide said rescue therapy. Furthermore, the instant
invention comprises a method for treating a patient suffering from
anaphylaxis, wherein the method comprises: (a) administering an
effective amount of substantially dry particles to the respiratory
system of the patient, the particles comprising epinephrine, or a
salt thereof; (b) monitoring the patient; and (c) administering
additional epinephrine to the patient.
[0013] The present invention also comprises a method for treating a
patient in need of epinephrine, the method comprising: (a)
administering an effective amount of a first mass of substantially
dry particles to the respiratory system of the patient, the
particles comprising epinephrine, or a salt thereof; and (b)
subsequently, administering an effective amount of a second mass of
substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt thereof.
Further, the invention comprises a method for treating a patient
suffering from anaphylaxis, comprising:(a) administering an
effective amount of a first mass of substantially dry particles to
the respiratory system of the patient, the particles comprising
epinephrine, or a salt thereof; and (b) subsequently, administering
an effective amount of a second mass of substantially dry particles
to the respiratory system of the patient, the particles comprising
epinephrine, or a salt thereof; wherein the first and second masses
of substantially dry particles comprise about 11 to about 21 weight
percent epinephrine bitartrate; about 62 to about 82 weight percent
leucine; and about 7 to about 17 weight percent sodium
tartrate.
[0014] In addition to the above mentioned methods for treating a
patient, the instant invention is directed to particles for the
delivery of epinephrine to the respiratory system, and methods for
treating a patient in need of epinephrine comprising administering
an effective amount of said particles to the respiratory system of
a patient. The particles in various embodiments comprise: (i)
epinephrine, or a salt thereof; a carboxylic acid, or a salt
thereof; a salt comprising at least one multivalent cation or
anion; and a phospholipid; (ii) epinephrine, or a salt thereof; an
amino acid; and a sugar; (iii) epinephrine, or a salt thereof; and
an amino acid; (iv) epinephrine, or a salt thereof; an amino acid;
and a carboxylic acid, or a salt thereof; (v) about 11 to about 21
weight percent epinephrine bitartrate; about 62 to about 82 weight
percent leucine; and about 7 to about 17 weight percent sodium
tartrate; or (vi) about 12 to about 23 weight percent epinephrine
bitartrate; and about 77 to about 88 weight percent leucine.
[0015] In one embodiment, the present invention is directed to
spray dried particles for delivery of epinephrine to the
respiratory system wherein the particles comprise (a) epinephrine,
or a salt thereof; and (b) at least one pharmaceutically acceptable
excipient and wherein the particles possess a fine particle
fraction of less than 5.6 microns of at least about 45 percent. In
another embodiment, the spray dried particles possess a fine
particle fraction of less than 3.4 microns of at least about 15
percent.
[0016] In one aspect, the particles for delivery of epinephrine to
the respiratory system are essentially dry and comprise: (a)
epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient.
[0017] The instant invention also includes a propellent-free
pharmaceutical composition comprising essentially dry particles for
delivery of epinephrine to the respiratory system, wherein the
particles comprise: (a) epinephrine, or a salt thereof; and (b) at
least one pharmaceutically acceptable excipient. Advantageously,
the scope of the instant invention additionally includes a
substantially antioxidant-free pharmaceutical composition
comprising dry particles for delivery of epinephrine to the
respiratory system, wherein the particles comprise: (a)
epinephrine, or a salt thereof; and (b) at least one
pharmaceutically acceptable excipient.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIGS. 1A, 1B, and 1C. FIG. 1A, X-Ray Powder Diffraction
(XRPD) data for bulk epinephrine bitartrate. Scans at (top to
bottom) 200, 155, 145, and 25.degree. C. (5.degree. C./min heating
rate). FIG. 1B, XRPD data for bulk leucine at 25.degree. C. FIG.
1C, XRPD data for spray dried leucine/epinephrine bitartrate/sodium
tartrate particles. Scans at (top to bottom) 200, 147, 140, 80, 52,
and 25.degree. C. (5.degree. C./min heating rate).
[0019] FIG. 2. Volume median geometric diameter (VMGD) curves for
two separate batches of epinephrine dry powders (Formulations IA
and IB) showing VMGD as a function of pressure.
[0020] FIGS. 3A, 3B and 3C. FIG. 3A, Chromatogram of an epinephrine
sample spiked with norepinephrine and 3,4-dihydroxybenzylamine
(internal standard "IS"). FIG. 3B, Chromatogram of a single sample
with high epinephrine concentration showing no additional peaks of
impurities (entire epinephrine peak). FIG. 3C, Chromatogram of a
single sample with high epinephrine concentration showing no
additional peaks of impurities (epinephrine peak closeup).
[0021] FIGS. 4A and 4B. FIG. 4A, Epinephrine standard chromatogram
from the pharmacokinetic study showing the epinephrine peak and the
internal standard peak. FIG. 4B, Chromatogram showing epinephrine
levels in rat plasma at various times after insufflation with dry
powder epinephrine powder.
[0022] FIG. 5. Levels of plasma epinephrine (ng/mL) following
placebo treatment, pulmonary insufflation of the dry powder
epinephrine powder, and intramuscular injection of epinephrine as a
function of time in minutes.
[0023] FIG. 6. Rat heart rate (beats per minute) following placebo
treatment, pulmonary insufflation of dry powder epinephrine powder
and intramuscular injection of epinephrine as a function of time in
minutes.
[0024] FIG. 7. Rat blood plasma epinephrine concentrations (ng/mL)
as a function of time (in minutes) after intratracheal insufflation
administration of dry powder epinephrine Formulations VII, IX, and
X (Mean+SD).
[0025] FIG. 8. Plasma epinephrine concentrations (pg/mL) versus
time (in minutes) after inhalation of dry powder epinephrine
Formulation VII or IM administration of epinephrine in Beagle dogs
(Mean+SD).
[0026] FIG. 9. Mean (SD) plasma epinephrine concentrations (pg/mL)
versus time (in minutes) following dry powder epinephrine treatment
or injection (i.e., standard IM and EpiPen.RTM. Autoinjector) in
humans at indicated doses.
[0027] FIG. 10. Mean plasma epinephrine concentrations (pg/mL) as a
function of time (in minutes) to 20 minutes post-dose following dry
powder epinephrine or EpiPen.RTM. autoinjection (shaded area
represents .+-.SD).
[0028] FIG. 11. Potassium mean change from baseline (mmol/L) versus
time (in minutes) following dry powder epinephrine administered at
indicated doses or epinephrine injection (standard IM and
EpiPen.RTM. at 300 microgram doses).
[0029] FIG. 12. Mean change in human systolic blood pressure (mm
Hg) versus time (in minutes) following (1) administration of an
initial dose of dry powder epinephrine (500 micrograms epinephrine)
with a subsequent dose of dry powder epinephrine (500 micrograms
epinephrine) at 15 minutes (n=12), (2) administration of dry powder
placebo (n=23), (3) a 300 microgram subcutaneous injection of
epinephrine (n=23), and (4) administration of EpiPen.RTM. at a 300
microgram dose (n=23).
[0030] FIG. 13. Mean change in human blood serum potassium
concentration (in mmol/L) versus time (in minutes) following (1)
administration of an initial dose of dry powder epinephrine (500
micrograms epinephrine) with a subsequent dose of dry powder
epinephrine (500 micrograms epinephrine) at 15 minutes (n=12), (2)
administration of dry powder placebo (n=23), (3) a 300 microgram
subcutaneous injection of epinephrine (n=23), and (4)
administration of EpiPen.RTM. at a 300 microgram dose (n=23).
[0031] FIG. 14. Change from placebo and 95% confidence interval of
human systolic blood pressure (in mm Hg) versus time (in minutes)
following (1) administration of an initial dose of dry powder
epinephrine (500 micrograms epinephrine) with a subsequent dose of
dry powder epinephrine (500 micrograms epinephrine) at 15 minutes,
(2) a 300 microgram subcutaneous injection of epinephrine, and (3)
administration of EpiPen.RTM. at a 300 microgram dose.
[0032] FIG. 15. Change from placebo and 95% confidence interval of
human blood serum potassium concentration (in mmol/L) versus time
(in minutes) following (1) administration of an initial dose of dry
powder epinephrine (500 micrograms epinephrine) with a subsequent
dose of dry powder epinephrine (500 micrograms epinephrine) at 15
minutes, (2) a 300 microgram subcutaneous injection of epinephrine,
and (3) administration of EpiPen.RTM. at a 300 microgram dose.
DETAILED DESCRIPTION OF THE INVENTION
[0033] A description of preferred embodiments of the invention
follows.
[0034] The present invention is directed toward particles for
delivery of epinephrine to the respiratory system and methods for
treating a patient in need of epinephrine. The particles and
respirable compositions comprising the particles of the present
invention described herein comprise the bioactive agent
epinephrine, or a salt thereof, as a therapeutic agent. The
particles are preferably formed by spray drying. Preferably, the
particles and the respirable compositions are substantially dry and
are substantially free of propellents. In one preferred embodiment,
the particles have aerodynamic characteristics that permit targeted
delivery of epinephrine to the site(s) of action.
[0035] The particles and respirable compositions comprising the
particles of the invention, both hereinafter referred to as
"particles" or "powders," are also preferably biocompatible, and
optionally are capable of affecting the rate of delivery of
epinephrine. In addition to epinephrine, the particles can further
include a variety of pharmaceutically acceptable excipients. Both
inorganic and organic materials can be used. Suitable materials can
include, but are not limited to, lipids, phospholipids, fatty
acids, inorganic salts, carboxylic acids, amino acids,
carbohydrates, tartrate, and various sugars. Preferred particle
compositions are further described below.
[0036] Practice of the instant invention provides numerous
advantages over conventional epinephrine delivery systems. The
respirable particles of the invention and the methods of their
administration avoid the uncomfortable and often painful injections
required by some conventional forms of epinephrine. The
availability of a reliable inhaled form of epinephrine is expected
to increase patient compliance and to reduce delays in treatment
by, for example, providing a needle-free epinephrine delivery
system. Epinephrine containing dry powder particles will allow
patients to carry a convenient, compact inhaler and reliably
self-administer epinephrine non-invasively.
[0037] The blood plasma concentrations of epinephrine achieved via
dry powder particles of the instant invention have shown to be
significantly less variable than current injections, offering
another important improvement over existing therapies. Decreased
variability, i.e., greater reliability, in peak and time to peak
systemic epinephrine concentrations (C.sub.MAX and T.sub.MAX,
respectively) through administration of the dry powders of the
present invention may result in greater consistency in therapeutic
response and an improved safety profile over currently available
epinephrine formulations. Moreover, epinephrine delivered via the
lungs formulated as dry powder particles has demonstrated
relatively rapid absorption and time to peak blood plasma
concentrations, which should further improve the therapeutic
benefits of epinephrine, for example, the ability of epinephrine to
arrest a rapidly progressing anaphylactic reaction. The unique
characteristics of aerodynamically light particles comprising
epinephrine, or a salt thereof, provide for improved physiological
effects such as, for example, increased therapeutic effect(s) or
increased duration of therapeutic effect(s).
[0038] The epinephrine containing particles can be formulated to
modify or control the release of epinephrine and/or the elimination
of epinephrine from the patient. For example, the particles of the
present invention can have quick elimination of epinephrine from
the blood stream relative to conventional epinephrine therapies
such as auto-injected epinephrine. A consistent pharmacokinetic
profile demonstrating a relatively quick elimination of epinephrine
from the blood stream can allow for more precise and predictable
treatment of patients in need of epinephrine. Alternatively,
particles may be formulated, as described herein, for sustained
release and/or action of epinephrine. Particles may be formulated
having both a quick onset of action by epinephrine as well as
having a sustained release and/or action.
[0039] The disclosed respirable particles and methods of their
administration allow for the delivery of epinephrine both locally
and systemically. Administration of particles comprising
epinephrine provides on-demand treatment without the inconvenience
of injections. Selective delivery of epinephrine to the site(s) of
action can be obtained in a time frame not available with
intramuscular, subcutaneous, or auto-injected formulations. By
practicing the invention, relief is available to symptomatic
patients in a time frame during which the epinephrine of
conventional therapies (i.e., intramuscular, subcutaneous, or
auto-injected formulations) would still be traveling to the site of
action. The particles of the invention are preferably
aerodynamically light, as described herein, and are capable of
depositing in the airways or in the alveoli, or deep lung, for
delivery of epinephrine to the blood stream and subsequent systemic
action. The particles of the invention are also capable of
depositing locally at sites of obstruction or congestion in the
respiratory system for topical delivery of epinephrine. For
example, by depositing epinephrine containing particles directly
into the airway passages and the lungs, respiratory complications
of anaphylactic response (e.g., bronchospasm and laryngeal edema)
should be more quickly and more effectively treated. By contrast,
parenteral (e.g., intraveneous, intramuscular, subcutaneous, and
auto-injected) epinephrine administration does not achieve this
local delivery component.
[0040] Advantageously, the particles of the invention are capable
of delivering an effective amount of epinephrine to a patient in a
single breath activated step. The dose of epinephrine delivered in
a single inhalation can range from about 50 micrograms to several
milligrams.
[0041] The particles of the present invention comprise epinephrine
also referred to herein as the "bioactive agent," "therapeutic
agent," "agent," "medicament," or "drug." Epinephrine, a
catecholamine, is known chemically as
4-[1-hydroxy-2-(methylamino)ethyl]-1,2-benzenediol and is
represented by Structural Formula I: 1
[0042] Epinephrine used in the present invention can be obtained
from natural sources, such as, for example, from the adrenal glands
of animals, or can be synthetically produced, such as, for example,
from pyrocatechol. Particles of the invention can comprise salts of
epinephrine, including, but not limited to, epinephrine
hydrochloride (C.sub.9H.sub.13NO.sub.3.HCl) or epinephrine
bitartrate (C.sub.9H.sub.13NO.sub.3.C.sub.4H.sub.6O.sub.6).
Alternatively, the particles may comprise epinephrine free base
(C.sub.9H.sub.13NO.sub.3), i.e., epinephrine lacking salt or a
counterion. The particles of the invention may also comprise a
mixture of two or more forms of epinephrine. The particles may also
comprise one or more derivatives or analogs of epinephrine. The
derivatives or analogs may be obtained from natural sources or from
synthetic routes. Examples of derivatives or analogs of epinephrine
include, but are not limited to, phenyl epinephrine and
norepinephrine.
[0043] Epinephrine is a chiral molecule. Particles may comprise the
(L)- or (D)-stereoisomers of epinephrine, or a mixture thereof
(e.g., an optically active mixture or a racemic mixture).
Preferably, the particles contain epinephrine that substantially
comprises the (L)-isomer, for example, at least about 70, 80, 90,
or 95% of the epinephrine is the (L)-isomer.
[0044] The amount of epinephrine, or salt thereof, present in the
particles can range from about 1 to about 95 percent by weight.
Alternatively, a mixture of epinephrine forms is present in the
particles at a concentration of about 1 to about 95 weight percent.
The particles of the instant invention can comprise about 1 to
about 60, about 1 to 55, about 1 to 50, about 1 to 45, about 1 to
40, or preferably, about 1 to about 30 weight percent epinephrine,
or salt(s) thereof. The particles can comprise about 1 to about 20
weight percent epinephrine such as about 1 to about 10 weight
percent epinephrine; about 1 to about 15 weight percent epinephrine
free base, for example, about 1 to about 10 or about 5 weight
percent epinephrine free base; about 1 to about 25 weight percent
epinephrine bitartrate such as about 5 to about 20 or about 9 to
about 18 weight percent epinephrine bitartrate; and/or about 1 to
about 20 weight percent epinephrine hydrochloride such as about 5
to about 15, about 10 to about 15, or about 12 weight percent
epinephrine hydrochloride.
[0045] In one aspect, the particles of the instant invention
comprise epinephrine, or a salt thereof, and at least one
pharmaceutically acceptable excipient. Examples of pharmaceutically
acceptable excipients are described below. The particles of the
invention are essentially, or substantially, free of liquid, that
is, the particles are substantially dry. The term "substantially
dry," as it is used herein, refers to containing no more than about
10% liquid by weight. Preferably, the particles contain no more
than about 10% liquid by weight, for example, the particles can
contain about 1 to about 8% liquid, about 2 to about 6% liquid, or
about 2 to about 5% liquid (percentages by weight).
[0046] The term "substantially propellant-free," as used herein,
refers to containing less than 1 percent by weight propellent(s).
The particles described herein are preferably completely free of
propellents (i.e., are propellent-free).
[0047] In one aspect, the particles and respirable compositions
comprising the particles of the invention comprise a phospholipid
or a combination of phospholipids. Examples of suitable
phospholipids include, among others, those listed in U.S. patent
application Ser. No. 60/150,742, entitled "Modulation of Release
From Dry Powder Formulations by Controlling Matrix Transition,"
filed on Aug. 25, 1999, the contents of which are incorporated
herein in their entirety. Other suitable phospholipids include
phosphatidylcholines, phosphatidylethanolamines,
phosphatidylglycerols, phosphatidylserines, phosphatidylinositols
and combinations thereof. Specific examples of phospholipids
include but are not limited to
1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC),
1,2-distearoyl-sn-glycero-3-phosphocholine (DSPC),
1-myristoyl,-2-stearoyl-sn-glycero-3-phosphocholine (MSPC),
1,2-dimyristoyl-sn-glycero-3-phosphoethanolamine (DMPE),
1,2-distearoyl-sn-glycero-3-[phospho-rac-(1-glycerol)](DSPG),
1,2-dipalmitoyl-sn-glycero-3-phosphoethanolamine (DPPE), or any
combination thereof. Other phospholipids are known to those skilled
in the art. In a preferred embodiment, the phospholipids are
endogenous to the lung.
[0048] In one preferred embodiment, the particles of the instant
invention comprise the phospholipid
1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC). DPPC may be
present in the particles in a concentration of at least about 50
percent by weight, preferably at least about 55 percent by weight,
or more preferably about 55 to about 70 percent by weight, for
example, about 58 to about 65 percent by weight.
[0049] The phospholipids or combinations thereof can be selected to
impart controlled release properties to the highly dispersible
particles. The phase transition temperature of a specific
phospholipid can be below, around, or above the physiological
temperature of a patient. By selecting phospholipids or
combinations of phospholipids according to their phase transition
temperature, the particles can be tailored to have controlled
epinephrine release properties. For example, by administering
particles which include a phospholipid or combination of
phospholipids which have a phase transition temperature higher than
the patient's body temperature, the release of an agent, such as
epinephrine, can be slowed down. On the other hand, rapid release
can be obtained by including in the particles phospholipids having
lower transition temperatures.
[0050] Particles having controlled release properties and methods
of modulating release of a biologically active agent are described
in U.S. patent application Ser. No. 60/150,742 entitled "Modulation
of Release From Dry Powder Formulations by Controlling Matrix
Transition," filed on Aug. 25, 1999, and in U.S. patent application
Ser. No. 09/792,869 entitled "Modulation of Release From Dry Powder
Formulations," filed on Feb. 23, 2001. The contents of these
applications are incorporated by reference in their entirety.
[0051] The particles of the present invention can comprise a
charged phospholipid. The term "charged phospholipid," as used
herein, refers to phospholipids which are capable of possessing an
overall net charge. The charge on the phospholipid can be negative
or positive. The phospholipid can be chosen to have a charge
opposite to that of epinephrine when the phospholipid and
epinephrine are associated. Preferably, the phospholipid is
endogenous to the lung or can be metabolized upon administration to
a lung endogenous phospholipid. Combinations of charged
phospholipids can be used. A combination of charged phospholipids
can also have an overall net charge opposite to that of
epinephrine.
[0052] In one embodiment, the association of epinephrine and an
oppositely charged lipid can result from ionic complexation. In
another embodiment, association of a therapeutic agent and an
oppositely charged lipid can result from hydrogen bonding. In yet a
further embodiment, the association of a therapeutic agent and an
oppositely charged lipid can result from a combination of ionic
complexation and hydrogen bonding.
[0053] The charged phospholipid can be a negatively charged lipid
such as, a 1,2-diacyl-sn-glycero-3-[phospho-rac-(1-glycerol)].
[0054] The 1,2-diacyl-sn-glycero-3-[phospho-rac-(1-glycerol)]
phospholipids can be represented by Structural Formula II: 2
[0055] wherein R.sub.1 and R.sub.2 are each independently an
aliphatic group having from about 3 to about 24 carbon atoms,
preferably from about 10 to about 20 carbon atoms.
[0056] "Aliphatic group" as that term is used herein in reference
to Structural Formulas II-V refers to substituted or unsubstituted
straight chained, branched or cyclic C.sub.1-C.sub.24 hydrocarbons
which can be completely saturated, which can contain one or more
heteroatoms such as nitrogen, oxygen or sulfur and/or which can
contain one or more units of unsaturation.
[0057] Suitable substituents on an aliphatic group include --OH,
halogen (e.g., --Br, --Cl, --I and --F), --O(aliphatic,
substituted), --CN, --NO.sub.2, --COOH, --NH.sub.2, --NH(aliphatic
group, substituted aliphatic), --N(aliphatic group, substituted
aliphatic group).sub.2, --COO(aliphatic group, substituted
aliphatic group), --CONH.sub.2, --CONH(aliphatic, substituted
aliphatic group), --SH, --S(aliphatic, substituted aliphatic group)
and --NH--C(.dbd.NH)--NH.sub.2. A substituted aliphatic group can
also have a benzyl, substituted benzyl, aryl (e.g., phenyl,
naphthyl or pyridyl) or substituted aryl group as a substituent. A
substituted aliphatic group can have one or more substituents.
[0058] Specific examples of this type of negatively charged
phospholipid include, but are not limited to,
1,2-distearoyl-sn-glycero-3-[phospho-rac- -(1-glycerol)](DSPG);
1,2-dimyristoyl-sn-glycero-3-[phospho-rac-(1-glycero- l)](DMPG);
1,2-dipalmitoyl-sn-glycero-3-[phospho-rac-(1-glycerol)](DPPG);
1,2-dilauroyl-sn-glycero-3-[phospho-rac-(1-glycerol)](DLPG); and
1,2-dioleoyl-sn-glycero-3-[phospho-rac-(1-glycerol)](DOPG).
[0059] The particles of the invention can also comprise
phospholipids which are zwitterionic and therefore do not possess
an overall net charge. Such lipids, can assist in providing
particles with the proper characteristics for inhalation. Such
phospholipids suitable for use in the invention include, but are
not limited to, 1,2-diacyl-sn-glycero-3-ph- osphocholine,
1,2-diacyl-sn-glycero-3-phosphoethanolamine, and
1,2-diacyl-sn-glycero-3-phospho-[2-trialkylammonioethanol]phospholipids.
[0060] The 1,2-diacyl-sn-glycero-3-phosphocholine phospholipids can
be represented by Structural Formula III: 3
[0061] R.sub.1 and R.sub.2 are each independently an aliphatic
group having from about 3 to about 24 carbon atoms, preferably from
about 10 to about 20 carbon atoms.
[0062] Specific examples of 1,2-diacyl-sn-glycero-3-phosphocholine
phospholipids include, but are not limited to,
1,2-dipalmitoyl-sn-glycero- -3-phosphocholine (DPPC);
1,2-distearoyl-sn-glycero-3-phosphocholine (DSPC);
1,2-dilaureoyl-sn-3-glycero-phosphocholine (DLPC);
1,2-dimyristoyl-sn-glycero-3-phosphocholine (DMPC); and
1,2-dioleoyl-sn-glycero-3-phosphocholine (DOPC).
[0063] The 1,2-diacyl-sn-glycero-3-phosphoethanolamine and
1,2-diacyl-sn-glycero-3-phospho-[2-trialkylammonioethanoll
phospholipids can be represented by Structural Formula IV: 4
[0064] wherein R.sub.1 and R.sub.2 are each independently an
aliphatic group having from about 3 to about 24 carbon atoms,
preferably, from about 10 to about 20 carbon atoms and R.sub.4 is
independently hydrogen or an aliphatic group having from about 1 to
about 6 carbon atoms.
[0065] Specific examples of this type of phospholipid include, but
are not limited to,
1,2-dipalmitoyl-sn-glycero-3-phosphoethanolamine (DPPE);
1,2-dimyristoyl-sn-glycero-3-phosphoethanolamine (DMPE);
1,2-distearoyl-sn-glycero-3-phosphoethanolamine (DSPE);
1,2-dilauroyl-sn-glycero-3-phosphoethanolamine (DLPE); and
1,2-dioleoyl-sn-glycero-3-phosphoethanolamine (DOPE).
[0066] The particles of the present invention can comprise an
asymmetric phospholipid. "Asymmetric phospholipids" are also known
to those experienced in the art as "mixed-chain" or "non-identical
chain" phospholipids. Asymmetric phospholipids having headgroups
such as phosphatidylcholine, phosphatidylethanolamine,
phosphatidylglycerol, and phosphatidic acids may be used. Examples
of asymmetric phospholipid include the 1-acyl,
2-acyl-sn-glycero-3-phosphicholines.
[0067] The 1-acyl,2-acyl-sn-glycero-3-phosphocholine phospholipids
can be represented by Structural Formula V: 5
[0068] wherein R.sub.1 and R.sub.2 are each independently an
aliphatic group having from about 3 to about 24 carbon atoms and
wherein the aliphatic groups represented by R.sub.1 and R.sub.2
have differing carbon chain lengths. Preferably, R.sub.1 and
R.sub.2 have from about 10 to about 20 carbon atoms.
[0069] Specific examples of this type of phospholipid include, but
are not limited to,
1-palmitoyl-2-stearoyl-sn-glycero-3-phosphocholine (PSPC);
1-stearoyl-2-palmitoyl-sn-glycero-3-phosphocholine (SPPC);
1-stearoyl-2-myristoyl-sn-glycero3-phosphocholine (SMPC);
1-myristoyl-2-stearoyl-sn-glycero-3-phosphocholine (MSPC);
1-myristoyl-2-palmitoyl-sn-glycero-3-phosphocholine (MPPC); and
1-palmitoyl-2-myristoyl-sn-glycero-3-phosphocholine (PMPC).
[0070] Particles of the present invention may comprise combinations
of asymmetric phospholipids, combinations of symmetric
phospholipids, or combinations of asymmetric and symmetric (i.e.,
identical chain) phospholipids.
[0071] In one embodiment of the present invention, particles
comprise asymmetric phospholipids having individual acyl chains
that are naturally present in the lung. Particles comprising
disaturated phospholipids are preferred over particles comprising
mono- or di-unsaturated phospholipids.
[0072] Without being held to any particular theory, Applicants
believe that particles containing asymmetric phospholipids may
possess unique packing and/or partition of constituent epinephrine
molecules and result in entrapment or encapsulation of the drug. It
is thought that drug release and subsequent uptake of the drug
payload from the aerosol formulation will be slower if the drug is
entrapped or encapsulated rather than simply surface-associated.
Applicants believe that for entrapped or encapsulated epinephrine
molecules, the availability of the agent in the dissolution media
or physiological lining fluids is not only determined by drug
solubility but also by particle dissolution and/or diffusion of
drug molecules from the particle matrix. In contrast, it is
believed that in particles in which drug molecules are primarily
surface associated, the availability of drug molecules is primarily
drug solubility limited. Consequently, entrapment or encapsulation
of the drug in the particle matrix may slow release and subsequent
uptake of the drug.
[0073] Particles comprising asymmetric phospholipids are described
in U.S. patent application Ser. No. 60/359,466, entitled "Sustained
Release Formulations Utilizing Asymmetric Phospholipids," filed on
Feb. 22, 2002, the contents of which are incorporated herein in
their entirety.
[0074] In one embodiment of the invention, particles comprise one
or more amino acids. Hydrophobic amino acids are preferred. In a
preferred embodiment, the particles comprise the amino acid
leucine. In another preferred embodiment, the particles comprise an
analog of leucine. Other suitable amino acids include naturally
occurring and non-naturally occurring hydrophobic amino acids.
Non-naturally occurring amino acids include, for example,
beta-amino acids. Both D, L and racemic configurations of
hydrophobic amino acids can be employed. Suitable hydrophobic amino
acids can also include amino acid analogs. As used herein, an amino
acid analog includes the D or L configuration of an amino acid
having the following formula: --NH--CHR--CO--, wherein R is an
aliphatic group, a substituted aliphatic group, a benzyl group, a
substituted benzyl group, an aromatic group or a substituted
aromatic group and wherein R does not correspond to the side chain
of a naturally-occurring amino acid. As used herein, aliphatic
groups include straight chained, branched or cyclic C1-C8
hydrocarbons which are completely saturated, which contain one or
two heteroatoms such as nitrogen, oxygen or sulfur and/or which
contain one or more units of desaturation. Aromatic groups include
carbocyclic aromatic groups such as phenyl and naphthyl and
heterocyclic aromatic groups such as imidazolyl, indolyl, thienyl,
furanyl, pyridyl, pyranyl, oxazolyl, benzothienyl, benzofuranyl,
quinolinyl, isoquinolinyl and acridintyl.
[0075] Suitable substituents on an aliphatic, aromatic or benzyl
group include --OH, halogen (e.g., --Br, --Cl, --I and --F),
--O(aliphatic, substituted aliphatic, benzyl, substituted benzyl,
aryl or substituted aryl group), --CN, --NO.sub.2, --COOH,
--NH.sub.2, --NH(aliphatic group, substituted aliphatic, benzyl,
substituted benzyl, aryl or substituted aryl group),
[0076] --N(aliphatic group, substituted aliphatic, benzyl,
substituted benzyl, aryl or substituted aryl group).sub.2,
--COO(aliphatic group, substituted aliphatic, benzyl, substituted
benzyl, aryl or substituted aryl group), --CONH.sub.2,
--CONH(aliphatic, substituted aliphatic group, benzyl, substituted
benzyl, aryl or substituted aryl group), --SH, --S(aliphatic,
substituted aliphatic, benzyl, substituted benzyl, aromatic or
substituted aromatic group) and --NH--C(.dbd.NH)--NH.sub.2. A
substituted benzylic or aromatic group can also have an aliphatic
or substituted aliphatic group as a substituent. A substituted
aliphatic group can also have a benzyl, substituted benzyl, aryl or
substituted aryl group as a substituent. A substituted aliphatic,
substituted aromatic or substituted benzyl group can have one or
more substituents. Modifying an amino acid substituent can
increase, for example, the lypophilicity or hydrophobicity of
natural amino acids which are hydrophilic.
[0077] A number of the suitable amino acids, amino acids analogs
and salts thereof can be obtained commercially. Others can be
synthesized by methods known in the art. Synthetic techniques are
described, for example, in Greene and Wuts, "Protecting Groups in
Organic Synthesis," John Wiley and Sons, Chapters 5 and 7
(1991).
[0078] Hydrophobicity is generally defined with respect to the
partition of an amino acid between a nonpolar solvent and water.
Hydrophobic amino acids are those acids which show a preference for
the nonpolar solvent. Relative hydrophobicity of amino acids can be
expressed on a hydrophobicity scale on which glycine has the value
0.5. On such a scale, amino acids which have a preference for water
have values below 0.5 and those that have a preference for nonpolar
solvents have a value above 0.5. As used herein, the term
"hydrophobic amino acid" refers to an amino acid that, on the
hydrophobicity scale, has a value greater or equal to 0.5, or in
other words, has a tendency to partition in the nonpolar acid which
is at least equal to that of glycine.
[0079] Examples of amino acids which can be employed include, but
are not limited to: glycine, proline, alanine, cysteine,
methionine, valine, leucine, tyrosine, isoleucine, phenylalanine
and tryptophan. Preferred hydrophobic amino acids include leucine,
isoleucine, alanine, valine, phenylalanine and glycine.
Combinations of hydrophobic amino acids can also be employed.
Furthermore, combinations of hydrophobic and hydrophilic
(preferentially partitioning in water) amino acids, where the
overall combination is hydrophobic, can also be employed.
[0080] Leucine is the most preferred amino acid. The particles of
the instant invention can comprise leucine in a concentration of at
least about 40 weight percent. Preferably, the particles comprise
at least about 50, 60, or 70 weight percent leucine. For example,
the particles can comprise about 60 to about 95, about 70 to about
95, or about 72 to about 91 weight percent leucine.
[0081] In one preferred embodiment, particles are spray dried and
comprise the hydrophobic amino acid leucine. Without being held to
any particular theory, it is believed that due to their
hydrophobicity and low water solubility, hydrophobic amino acids,
such as leucine, facilitate the formation of a shell during the
drying process when an ethanol/water co-solvent mixture is
employed. It is also believed that the amino acids may alter the
phase behavior of any phospholipids present in such a way as to
facilitate the formation of a shell during the drying process.
[0082] The particles can additionally comprise a material having a
carboxylate moiety. In one embodiment of the invention, the
carboxylate moiety includes at least two carboxyl groups.
Carboxylate moieties can be provided by carboxylic acids, salts
thereof, as well as by combinations of two or more carboxylic acids
and/or salts thereof. In a preferred embodiment, the carboxylate
moiety is a hydrophilic carboxylic acid or a salt thereof. Suitable
carboxylic acids include but are not limited to hydroxydicarboxylic
acids (e.g., monohydroxydicarboxylic and dihydroxydicarboxylic
acids), hydroxytricarboxilic acids (e.g., monohydroxytricarboxylic
and dihydroxytricarboxylic acids), and the like. Citric acid and
citrates such as, for example, sodium citrate and tartaric acid and
tartrates such as, for example, sodium tartrate are preferred.
[0083] The material having a carboxylate moiety can be present in
the particles in an amount ranging from about 5 to about 80 percent
by weight or about 5 to about 50 weight percent. Preferably, the
material having a carboxylate moiety is present in the particles in
an amount of about 10 to about 30 percent by weight. In one
embodiment, the material having a carboxylate moiety is a salt of a
carboxylic acid, preferably sodium citrate. Sodium citrate can be
present in the particles at a concentration of about 5 to about 50,
about 5 to about 40, about 10 to about 30, or about 15 to about 25
weight percent. Preferably, sodium citrate is present in the
particles at a concentration of about 18 to about 22 weight
percent, for example, about 20 weight percent. In another preferred
embodiment, the salt of a carboxylic acid is sodium tartrate.
Sodium tartrate can be present in the particles at a concentration
of about 2 to about 50, about 5 to about 40, about 10 to about 30,
or about 10 to about 20 weight percent. Preferably, sodium tartrate
is present in the particles at a concentration of about 15 to about
20 weight percent, for example, about 16 weight percent. In another
preferred embodiment, sodium tartrate is present in the particles
in a concentration sufficient to adjust the pH of the solution from
which the particles are formed to between about pH 4 and about pH
5, for example, to between about pH 4 and about pH 4.5. For
example, if the epinephrine content of the particles is low (e.g.,
about 5 weight percent or less), the sodium tartrate concentration
needed would also be low (e.g., about 2 or 3 weight percent); if
the epinephrine content of the particles is higher, the sodium
tartrate concentration needed would also be higher.
[0084] The particles also can include a salt comprising at least
one multivalent cation or anion. As used herein, a "multivalent"
cation or anion includes divalent ions. In a preferred embodiment,
the salt comprises at least one divalent cation or anion. The salt
is preferably a salt of an alkaline-earth metal, such as, for
example, calcium chloride. The particles of the invention can also
include mixtures or combinations of salts.
[0085] The salt comprising at least one multivalent cation or anion
can be present in the particles in an amount ranging from about 1
to about 40, about 5 to about 30, or about 5 to about 20 percent by
weight. Preferably, the salt comprising at least one multivalent
cation or anion is calcium chloride and is present in the particles
in a concentration of about 1 to about 40, about 5 to about 30,
about 5 to about 20, or, preferably, about 5 to about 15 weight
percent. For example, the salt comprising at least one multivalent
cation or anion is calcium chloride and is present in the particles
in a concentration of about 10 weight percent.
[0086] The particles can also comprise a non-reducing sugar, e.g.,
sucrose, trehalose, or fructose. Sucrose is preferred. Combinations
of non-reducing sugars also can be employed. The amount of
non-reducing sugar(s), e.g., sucrose, present in the particles of
the invention generally is less than about 40 weight percent,
preferably less than about 30 weight percent and most preferably
less than about 20 weight percent, for example, about 15 weight
percent. In one embodiment, sucrose is present in the particles in
a concentration of about 1 to about 30 weight percent, preferably
about 10 to about 20 weight percent, for example, about 15 weight
percent.
[0087] Without wishing to be held to a particular interpretation of
the invention, it is believed that non-reducing sugars enhance the
stability of a drug, such as epinephrine, that has chemical groups,
e.g., an amine group, that can potentially react with a sugar that
is reducing, e.g., lactose. It is further believed the presence of
non-reducing sugars rather than reducing sugars also can benefit
compositions that include other bioactive agents or drugs, such as,
for example, Carbidopa, Levodopa, and other catecholamines.
[0088] The particles of the instant invention can further comprise
components such as antioxidants to further stabilize the
epinephrine active agent. The particles may comprise one or more
antioxidants. Preferred antioxidants include, but are not limited
to, oxygen scavengers or reducing agents such as sodium
metabisulfite; metal chelators such as ethylenediamine tetra-acetic
acid (EDTA) or salts thereof (e.g., disodium EDTA); phenolic
antioxidants such as Vitamin E (alpha tocopherol); or any
combination thereof. Other suitable antioxidants include cysteine,
cysteamine, butylated hydroxytoluene (BHT), and ascorbic acid
(Vitamin C). In one embodiment, the particles contain up to about
25 percent by weight antioxidant(s). In other embodiments, the
particles contain up to about 15, up to about 10, up to about 5, or
up to about 2 percent by weight antioxidant(s).
[0089] In one advantageous embodiment, the particles are
substantially antioxidant-free. The term "substantially
antioxidant-free," as that term is used herein, refers to
containing no more than about 2 percent antioxidant(s) by weight,
for example, no more than about 1, no more than about 0.5, no more
than about 0.25, or no more than about 0.05 percent antioxidant(s)
by weight. In one embodiment, the substantially antioxidant-free
particles contain no antioxidant(s).
[0090] The particles can also include other materials such as, for
example, buffer salts, sugars, cholesterol, dextran,
polysaccharides, lactose, mannitol, maltodextrin, cyclodextrins,
proteins, peptides, polypeptides, fatty acids, fatty acid esters,
inorganic compounds, phosphates, and lipids.
[0091] In one embodiment of the invention, the particles include a
material which enhances the release kinetics of the medicament.
Examples of suitable such materials include, but are not limited
to, certain phospholipids, amino acids, and carboxylate moieties
combined with salts of multivalent metals.
[0092] The particles and respirable compositions comprising the
particles of the invention may optionally include a surfactant,
such as a surfactant which is endogenous to the lung. As used
herein, the term "surfactant" refers to any agent which
preferentially absorbs to an interface between two imnmiscible
phases, such as the interface between water and an organic polymer
solution, a water/air interface or organic solvent/air interface.
Surfactants generally possess a hydrophilic moiety and a lipophilic
moiety, such that, upon absorbing to microparticles, they tend to
present moieties to the external environment that do not attract
similarly-coated particles, thus reducing particle agglomeration.
Both naturally-occurring and synthetic lung surfactants are
encompassed in the scope of the invention.
[0093] In addition to lung surfactants such as, for example,
phospholipids discussed above, suitable surfactants include, but
are not limited to, hexadecanol; fatty alcohols, such as
polyethylene glycol (PEG); polyoxyethylene-9-lauryl ether; a
surface active fatty acid, such as palmitic acid or oleic acid;
glycocholate; surfactin; a poloxomer; a sorbitan fatty acid ester,
such as sorbitan trioleate (Span 85); and tyloxapol.
[0094] A surfactant can be present in the particles in an amount
ranging from more than about 1 to about 70 weight percent. In one
embodiment, at least about 40 weight percent surfactant is present
in the particles, for example, about 50 to about 70 weight percent
surfactant.
[0095] In one aspect, the present invention is directed to
particles for delivery of epinephrine to the respiratory system and
methods for treating a patient in need of epinephrine, wherein the
method comprises administering an effective amount of the particles
to the respiratory system of a patient. Preferred particle
formulations exhibiting acceptable chemical and physical
characteristics and suitable for the purposes of the instant
invention include (1) particles comprising epinephrine, or a salt
thereof; a carboxylic acid, or a salt thereof; a salt comprising at
least one multivalent cation or anion; and a phospholipid; (2)
particles comprising epinephrine, or a salt thereof; an amino acid;
and a sugar; (3) particles comprising epinephrine, or a salt
thereof; and an amino acid; (4) particles comprising epinephrine,
or a salt thereof; an amino acid; and a carboxylic acid, or a salt
thereof.
[0096] Preferred particles for delivery of epinephrine to the
respiratory system comprise: (a) about 6 to about 25 weight percent
epinephrine bitartrate; (b) about 62 to about 82 weight percent
leucine; and (c) about 2 to about 22 weight percent sodium
tartrate. For example, the particles can comprise (a) about 11 to
about 21 weight percent epinephrine bitartrate; (b) about 62 to
about 82 weight percent leucine; and (c) about 7 to about 17 weight
percent sodium tartrate. Other preferred particles for delivery of
epinephrine to the respiratory system comprise (a) about 7 to about
28 weight percent epinephrine bitartrate; and (b) about 72 to about
92 weight percent leucine. For example, the particles can comprise
(a) about 12 to about 23 weight percent epinephrine bitartrate; and
(b) about 77 to about 88 weight percent leucine.
[0097] A preferred method for treating a patient in need of
epinephrine comprises administering an effective amount of
particles to the respiratory system of a patient wherein the
particles comprise (a) about 6 to about 25 weight percent
epinephrine bitartrate; (b) about 62 to about 82 weight percent
leucine; and (c) about 2 to about 22 weight percent sodium
tartrate. For example, the particles can comprise (a) about 11 to
about 21 weight percent epinephrine bitartrate; (b) about 67 to
about 77 weight percent leucine; and (c) about 7 to about 17 weight
percent sodium tartrate. Another preferred method for treating a
patient in need of epinephrine comprises administering an effective
amount of particles to the respiratory system of a patient wherein
the particles comprise (a) about 7 to about 28 weight percent
epinephrine bitartrate; and (b) about 72 to about 92 weight percent
leucine. For example, the particles can comprise (a) about 12 to
about 23 weight percent epinephrine bitartrate; and (b) about 77 to
about 87 weight percent leucine.
[0098] In one embodiment, the particles possess rapid epinephrine
release properties. Rapid release properties allow the particles of
the present invention to be used in rescue therapy as described
herein.
[0099] In another embodiment, particles of the present invention
are capable of releasing epinephrine in a sustained fashion. As
such, the particles can be said to possess sustained release
properties. "Sustained release" as that term is used herein, refers
to an increase in the time period over which an agent is released
from a particle of the present invention as compared to an
appropriate control, such as for example, as compared to the time
period over which an agent is released from an particle that does
not comprise epinephrine, or a salt thereof, and a phospholipid or
combination of phospholipids. "Sustained release," as that term is
used herein, may also refer to a reduction in the availability, or
burst, of agent typically seen soon after administration. For
example, "sustained release" can refer to a reduction in the
availability of epinephrine in the first half-hour or the first
hour following administration, that is, a reduction in the initial
burst of epinephrine.
[0100] "Sustained release," as that term is used herein, may also
refer to a higher amount of epinephrine retained or remaining in
the particles after the initial burst as compared to an appropriate
control. "Sustained release" is also known to those experienced in
the art as "modified release," "prolonged release," or "extended
release." "Sustained release," as used herein, also encompasses
"sustained action" or "sustained effect." "Sustained action" and
"sustained effect," as those terms are used herein, can refer to an
increase in the time period over which epinephrine performs its
therapeutic activity as compared to an appropriate control.
"Sustained action" is also known to those experienced in the art as
"prolonged action" or "extended action."
[0101] Particles for inhalation possessing sustained drug release
properties, and methods for their administration, are also
described in U.S. patent application Ser. No. 09/644,736, entitled
"Modulation Of Release From Dry Powder Formulations," filed on Aug.
23, 2000; U.S. patent application Ser. No. 09/792,869, entitled
"Modulation Of Release From Dry Powder Formulations," filed on Feb.
23, 2001; and U.S. patent application Ser. No. 60/366,497, entitled
"Inhalable Sustained Therapeutic Formulations," filed on Mar. 20,
2002. The contents of each of these three applications are
incorporated herein in their entirety.
[0102] Without being held to any particular theory, Applicants
believe that the advantages provided by particles of the instant
invention may be influenced, among other factors, by the rate of
epinephrine release from the particles. Drug release rates can be
described in terms of the half-time of release of a bioactive agent
from a formulation. As used herein the term "half-time" refers to
the time required to release 50% of the initial epinephrine payload
contained in the particles. In one embodiment, the particles of the
present invention have a half-time of release of epinephrine from
the particles of about 1 to about 20 minutes. In another
embodiment, the particles are formulated for extended release of
epinephrine and have a longer half-time of release such as, for
example, about an hour or more.
[0103] Drug release rates can also be described in terms of release
constants. The first order release constant can be expressed using
one of the following equations:
M.sub.pw(t)=M.sub.(.infin.)*e.sup.-k*t (1)
or,
M.sub.(t)=M.sub.(.infin.)*(1-e.sup.-k*t) (2)
[0104] Where k is the first order release constant. M.sub.(.infin.)
is the total mass of drug in the drug delivery system, e.g. the dry
powder, and M.sub.pw(t) is drug mass remaining in the dry powders
at time t. M.sub.(t) is the amount of drug mass released from dry
powders at time t. The relationship can be expressed as:
M.sub.(.infin.)=M.sub.pw(t)+M.sub.(t) (3)
[0105] Equations (1), (2) and (3) may be expressed either in amount
(i.e., mass) of drug released or concentration of drug released in
a specified volume of release medium.
[0106] For example, Equation (2) may be expressed as:
C.sub.(t)=C.sub.(.infin.)*(1-e.sup.-k*t) (4)
[0107] Where k is the first order release constant. C.sub.(.infin.)
is the maximum theoretical concentration of drug in the release
medium, and C.sub.(t) is the concentration of drug being released
from dry powders to the release medium at time t.
[0108] The `half-time` or t.sub.50% for a first order release
kinetics is given by the well-known equation,
t.sub.50%=0.693/k (5)
[0109] Drug release rates in terms of first order release constant
and t.sub.50% may be calculated using the following equations:
k=-ln(M.sub.pw(t)/M.sub.(.infin.))/t (6)
or,
k=-ln(M.sub.(.infin.)-M.sub.(t))/M.sub.(.infin.)/t (7)
[0110] In one embodiment, the particles of the invention have
extended epinephrine release properties in comparison to the
pharmacokinetic/pharmacodynamic profile of epinephrine administered
as conventional formulations, such as by intravenous injection
(IV), intramuscular injection (IM), subcutaneous injection,
auto-injection, or liquid aerosol inhalation routes.
[0111] In a preferred embodiment, the particles possess aerosol
characteristics that permit effective delivery of the particles to
the respiratory system without the use of propellents.
[0112] The particles of the present invention have a preferred
size, e.g., a volumetric median geometric diameter (VMGD) of at
least about 5 microns. In one embodiment of the invention, the VMGD
of the particles is about 5 to about 30 microns. Preferably, the
particles have a VMGD of about 5 to about 15 microns or,
alternatively, about 15 to about 30 microns. The particles can have
a median diameter, mass median diameter (MMD), a mass median
envelope diameter (MMED) or a mass median geometric diameter (MMGD)
of at least about 5 microns, for example about 5 to about 30
microns such as about 5 to about 15 microns.
[0113] The diameter of the particles, for example, their VMGD, can
be measured using an electrical zone sensing instrument such as a
Multisizer IIe, (Coulter Electronic, Luton, Beds, England), or a
laser diffraction instrument such as HELOS (Sympatec, Princeton,
N.J.). Other instruments for measuring particle geometric diameter
are well known in the art. The diameter of particles in a sample
will range depending upon factors such as particle composition and
methods of synthesis. The distribution of size of particles in a
sample can be selected to permit optimal deposition within targeted
sites within the respiratory system.
[0114] Particles suitable for use in the present invention may be
fabricated and then separated, for example, by filtration or
centrifugation, to provide a particle sample with a preselected
size distribution. For example, greater than about 30, 50, 70, or
80% of the particles in a sample can have a diameter within a
selected range of at least about 5 microns. The selected range
within which a certain percentage of the particles must fall may
be, for example, between about 5 and about 30 microns or,
optionally, between about 5 and about 15 microns. The particle
sample also can be fabricated wherein at least about 90% or,
optionally, about 95 to about 99% of the particles, have a diameter
within the selected range.
[0115] In one embodiment, the interquartile range of the particle
sample may be 2 microns, with a mean diameter for example, between
about 7.5 and about 13.5 microns. Thus, for example, at least about
30 to about 40% of the particles may have diameters within the
selected range. The said percentages of particles can have
diameters within a 1 micron range, for example, between 5 and 6; 6
and 7; 7 and 8; 8 and 9; 9 and 10; 10 and 11; 11 and 12; 12 and 13;
13 and 14; or 14 and 15 microns.
[0116] Particle aerodynamic diameter can also be used to
characterize the aerosol performance of a composition. In one
embodiment, the particles have a mass median aerodynamic diameter
(MMAD) of about 1 to about 5 microns. In preferred embodiments, the
particles have a MMAD of about 1 to about 3 microns, about 2 to
about 4 microns, or about 3 to about 5 microns.
[0117] Experimentally, aerodynamic diameter can be determined using
time of flight (TOF) measurements. For example, an instrument such
as the Model 3225 Aerosizer DSP Particle Size Analyzer (Amherst
Process Instrument, Inc., Amherst, Mass.) can be used to measure
aerodynamic diameter. The Aerosizer measures the time taken for
individual particles to pass between two fixed laser beams. The
instrument subsequently uses this TOF data to solve a force balance
on the particles and aerodynamic diameter is determined based on
the relationship
d.sub.aer=d{square root}.rho. (8)
[0118] where d.sub.aer is the aerodynamic diameter of the particle;
d is the diameter of the particle; and .rho. is the particle
density.
[0119] Aerodynamic diameter also can be experimentally determined
by employing a gravitational settling method, whereby the time for
an ensemble of particles to settle a certain distance is used to
infer directly the aerodynamic diameter of the particles. Indirect
methods for measuring the mass median aerodynamic diameter are the
Andersen Cascade Impactor and the multi-stage liquid impinger
(MSLI). The methods and instruments for measuring particle
aerodynamic diameter are well known in the art.
[0120] In a preferred embodiment of the invention, particles
administered to a subject's respiratory system have a tap density
of less than about 0.4 g/cm.sup.3. Particles having a tap density
of less than about 0.4 g/cm.sup.3 are referred to herein as
"aerodynamically light." In other preferred embodiments, the
particles have a tap density less than or equal to about 0.3
g/cm.sup.3 or less than or equal to about 0.2 g/cm.sup.3. In other
embodiments, the particles have a tap density less than or equal to
about 0.1 g/cm.sup.3, or less than or equal to about 0.05
g/cm.sup.3. Tap density is a measure of the envelope mass density
characterizing a particle. The envelope mass density of a particle
of a statistically isotropic shape is defined as the mass of the
particle divided by the minimum sphere envelope volume within which
it can be enclosed. Features which can contribute to low tap
density include irregular surface texture and porous structure.
[0121] Tap density can be measured by using instruments known to
those skilled in the art such as the Dual Platform Microprocessor
Controlled Tap Density Tester (Vankel, N.C.) or a GeoPyc.TM.
instrument (Micrometrics Instrument Corp., Norcross, Ga.). Tap
density can be determined using the method of USP Bulk Density and
Tapped Density, United States Pharmacopia convention, Rockville,
Md., 10.sup.th Supplement, 4950-4951, 1999.
[0122] In a preferred embodiment, particles of the present
invention can be characterized as aerodynamically light.
Aerodynamically light particles have a preferred size, e.g., a
volume median geometric diameter (VMGD) of at least about 5
microns. In a preferred embodiment of the invention, the VMGD of
the particles is about 5 to about 30 microns. Aerodynamically light
particles also preferably have a mass median aerodynamic diameter
(MMAD), also referred to herein as "aerodynamic diameter," of about
1 to about 5 microns. In one preferred embodiment of the invention,
the MMAD of the particles is about 1 to about 5 microns.
[0123] Process conditions as well as inhaler efficiency, in
particular with respect to dispersibility, can contribute to the
size of particles that can be delivered to the respiratory system.
Aerodynamically light particles may be fabricated or separated, for
example, by filtration or centrifugation to provide a particle
sample with a preselected size distribution.
[0124] Aerodynamically light particles with a tap density less than
about 0.4 g/cm.sup.3, median diameters of at least about 5 microns,
and an aerodynamic diameter of between about 1 and about 5 microns,
preferably between about 1 and about 3 microns, are more capable of
escaping inertial and gravitational deposition in the oropharyngeal
region, and are targeted to the airways or the deep lung. The use
of larger, more porous particles is advantageous since they are
able to aerosolize more efficiently than smaller, denser aerosol
particles such as those conventionally used for inhalation
therapies.
[0125] In comparison to smaller, relatively dense particles, the
larger aerodynamically light particles, preferably having a median
diameter of at least about 5 microns, also can potentially more
successfully avoid phagocytic engulfment by alveolar macrophages
and clearance from the lungs, due to size exclusion of the
particles from the phagocytes' cytosolic space. Phagocytosis of
particles by alveolar macrophages diminishes precipitously as
particle diameter increases beyond about 3 microns. Kawaguchi, H.,
et al., Biomaterials 7:61-66 (1986); Krenis, L. J. and Strauss, B.,
Proc. Soc. Exp. Med., 107:748-750 (1961); and Rudt, S. and Muller,
R. H., J. Contr. Rel., 22:263-272 (1992). For particles of
statistically isotropic shape, such as spheres with rough surfaces,
the particle envelope volume is approximately equivalent to the
volume of cytosolic space required within a macrophage for complete
particle phagocytosis.
[0126] Aerodynamically light particles thus are capable of a longer
term release of an entrapped agent to the lungs. Following
inhalation, aerodynamically light biodegradable particles can
deposit in the lungs and subsequently undergo sustained degradation
and drug release without the majority of the particles being
phagocytosed by alveolar macrophages. Epinephrine can be delivered
relatively slowly into the alveolar fluid and at a controlled rate
into the blood stream, minimizing possible toxic responses of
exposed cells to an excessively high concentration of the drug. The
aerodynamically light particles thus are highly suitable for
inhalation therapies, particularly in controlled release
applications.
[0127] The particles may be fabricated with the appropriate
material, surface roughness, diameter and tap density for localized
delivery to selected regions of the respiratory system such as the
deep lung or upper or central airways. For example, higher density
or larger particles may be used for upper airway delivery, or a
mixture of varying size particles in a sample, provided with the
same or a different therapeutic agent, may be administered to
target different regions of the lung in one administration.
Particles having an aerodynamic diameter ranging from about 3 to
about 5 microns are preferred for delivery to the central and upper
airways. Particles having an aerodynamic diameter ranging from
about 1 to about 3 microns are preferred for delivery to the deep
lung.
[0128] Inertial impaction and gravitational settling of aerosols
are predominant deposition mechanisms in the airways and acini of
the lungs during normal breathing conditions. Edwards, D. A., J.
Aerosol Sci., 26: 293-317 (1995). The importance of both deposition
mechanisms increases in proportion to the mass of aerosols and not
to particle (or envelope) volume. Since the site of aerosol
deposition in the lungs is determined by the mass of the aerosol
(i.e., at least for particles of mean aerodynamic diameter greater
than approximately 1 micron), diminishing the tap density by
increasing particle surface irregularities and particle porosity
permits the delivery of larger particle envelope volumes into the
lungs, all other physical parameters being equal.
[0129] The low tap density particles have a small aerodynamic
diameter in comparison to the actual envelope sphere diameter. The
aerodynamic diameter, d.sub.aer, is related to the envelope sphere
diameter, d (Gonda, I., "Physico-chemical principles in aerosol
delivery," in Topics in Pharmaceutical Sciences 1991 (eds. D. J. A.
Crommelin and K. K. Midha), pp. 95-117, Stuttgart: Medpharm
Scientific Publishers, 1992)), by the formula:
d.sub.aer=d{square root}.rho. (9)
[0130] where the envelope mass density, .rho., is in units of
g/cm.sup.3. Maximal deposition of monodispersed aerosol particles
in the alveolar region of the human lung (.about.60%) occurs for an
aerodynamic diameter of approximately d.sub.aer=3 microns. Heyder,
J. et al., J. Aerosol Sci., 17:811-825 (1986). Due to their small
envelope mass density, the actual diameter, d, of aerodynamically
light particles comprising a monodisperse inhaled powder that will
exhibit maximum deep-lung deposition is:
d=3/{square root}.rho..mu.m (where .rho.<1 g/cm.sup.3); (10)
[0131] where d is always greater than 3 microns. For example,
aerodynamically light particles that display an envelope mass
density, .rho.=0.1 g/cm.sup.3, will exhibit a maximum deposition
for particles having envelope diameters as large as 9.5 microns.
The increased particle size diminishes interparticle adhesion
forces. Visser, J., Powder Technology, 58:1-10. Thus, large
particle size increases efficiency of aerosolization to the deep
lung for particles of low envelope mass density, in addition to
contributing to lower phagocytic losses.
[0132] The aerodynamic diameter is calculated to provide for
maximum deposition within the lungs, previously achieved by the use
of very small particles of less than about 5 microns in diameter,
preferably between about I and about 3 microns, which are then
subject to phagocytosis. Selection of particles which have a larger
diameter, but which are sufficiently light (hence the
characterization "aerodynamically light"), results in an equivalent
delivery to the lungs, but the larger size particles are not
phagocytosed. Improved delivery can be obtained by using particles
with a rough or, uneven surface relative to those with a smooth
surface.
[0133] Mass density and the relationship between mass density, mean
diameter and aerodynamic diameter are discussed in U.S. application
Ser. No. 08/655,570, filed on May 24, 1996, which is incorporated
herein by reference in its entirety.
[0134] Fine particle fraction can be used as one way to
characterize the aerosol performance of a dispersed powder. Fine
particle fraction describes the size distribution of airborne
particles. Gravimetric analysis, using Cascade impactors, is one
method of measuring the size distribution, or fine particle
fraction, of airborne particles. The Andersen Cascade Impactor
(ACI) is an eight-stage impactor that can separate aerosols into
nine distinct fractions based on aerodynamic size. The size cutoffs
of each stage are dependent upon the flow rate at which the ACI is
operated.
[0135] A two-stage collapsed ACI also can be used to measure fine
particle fraction. The two-stage collapsed ACI consists of only the
top two stages of the eight-stage ACI and allows for the collection
of two separate powder fractions. The ACI is made up of multiple
stages consisting of a series of nozzles (i.e., a jet plate) and an
impaction surface (i.e., an impaction disc). At each stage an
aerosol stream passes through the nozzles and impinges upon the
surface. Particles in the aerosol stream with a large enough
inertia will impact upon the plate. Smaller particles that do not
have enough inertia to impact on the plate will remain in the
aerosol stream and be carried to the next stage. Each successive
stage of the ACI has a higher aerosol velocity in the nozzles so
that smaller particles can be collected at each successive
stage.
[0136] In one embodiment, the particles of the invention are
characterized by fine particle fraction. A two-stage collapsed
Andersen Cascade Impactor is used to determine fine particle
fraction. Specifically, a two-stage collapsed ACI is calibrated so
that the fraction of powder that is collected on stage one is
composed of particles that have an aerodynamic diameter of less
than 5.6 microns and greater than 3.4 microns. The fraction of
powder passing stage one and depositing on a collection filter is
thus composed of particles having an aerodynamic diameter of less
than 3.4 microns. The airflow at such a calibration is
approximately 60 L/min.
[0137] The terms "FPF(<5.6)," "FPF(<5.6 microns)," and "fine
particle fraction of less than 5.6 microns" as used herein, refer
to the fraction of a sample of particles that have an aerodynamic
diameter of less than 5.6 microns. FPF(<5.6) can be determined
by dividing the mass of particles deposited on the stage one and on
the collection filter of a two-stage collapsed ACI by the mass of
particles weighed into a capsule for delivery to the
instrument.
[0138] The terms "FPF (<3.4)," "FPF(<3.4 microns)," and "fine
particle fraction of less than 3.4 microns" as used herein, refer
to the fraction of a mass of particles that have an aerodynamic
diameter of less than 3.4 microns. FPF(<3.4) can be determined
by dividing the mass of particles deposited on the collection
filter of a two-stage collapsed ACI by the mass of particles
weighed into a capsule for delivery to the instrument.
[0139] The FPF(<5.6) has been demonstrated to correlate to the
fraction of the powder that is able to make it into the lung of the
patient, while the FPF(<3.4) has been demonstrated to correlate
to the fraction of the powder that reaches the deep lung of a
patient. These correlations provide a quantitative indicator that
can be used for particle optimization.
[0140] A three-stage collapsed Andersen Cascade Impactor can also
be used to determine fine particle fraction. Optionally, the
three-stage collapsed ACI comprises wetted screens that are used to
help diminish particle bounce and re-entrainment. The three-stage
collapsed ACI is calibrated so that the fraction of powder that is
collected on a collection filter is composed of particles having an
aerodynamic diameter of less than 3.3 microns. The airflow at such
a calibration is approximately 28 L/min. The terms "FPF (<3.3),"
"FPF(<3.3 microns)," and "fine particle fraction of less than
3.3 microns" as used herein, refer to the fraction of a mass of
particles that have an aerodynamic diameter of less than 3.3
microns. FPF(<3.3) can be determined by dividing the mass of
particles deposited on the collection filter of a three-stage
collapsed ACI by the mass of particles weighed into a capsule for
delivery to the instrument.
[0141] A Multi-Stage Liquid Impinger (MSLI) is another device that
can be used to measure fine particle fraction. The Multi-stage
liquid Impinger operates on the same principles as the Anderson
Cascade Impactor, although instead of eight stages, MSLI has five.
Additionally, each MSLI stage consists of an ethanol-wetted glass
frit instead of a solid plate. The wetted stage is used to prevent
particle bounce and re-entrainment, which can occur when using the
ACI.
[0142] In one embodiment, a mass of particles of the invention has
an FPF(<5.6) of at least about 30%, 35%, 40%, 45% or 50%. In
another embodiment, a mass of particles has an FPF (<3.4) of at
least about 5%, 10%, 15%, or 20%.
[0143] In one aspect the present invention is directed to spray
dried particles for delivery of epinephrine to the respiratory
system wherein the particles comprise epinephrine, or a salt
thereof; and at least one pharmaceutically acceptable excipient;
wherein the particles possess a fine particle fraction of less than
5.6 microns of at least about 45 percent. In another aspect the
invention is directed to spray dried particles for delivery of
epinephrine to the respiratory system wherein the particles
comprise epinephrine, or a salt thereof; and at least one
pharmaceutically acceptable excipient; wherein the particles
possess a fine particle fraction of less than 3.4 microns of at
least about 15 percent.
[0144] The particles of the invention can be characterized by the
chemical stability of the epinephrine that the particles comprise.
Without being held to any particular theory, it is believed that
several factors can influence the chemical stability of the
epinephrine. These factors can include the materials comprising the
particles, the stability of the agent itself, interactions between
the agent and excipients, and interactions between agents. The
chemical stability of the constituent epinephrine can effect
important characteristics of a pharmaceutical composition including
shelf-life, proper storage conditions, acceptable environments for
administration, biological compatibility, and effectiveness of the
epinephrine. Chemical stability can be assessed using techniques
well known in the art. One example of a technique that can be used
to assess chemical stability is reverse phase high performance
liquid chromatography (RP-HPLC).
[0145] Particles of the invention include epinephrine that is
generally stable over a period of at least about 1 year. In one
embodiment, at least about 90%, e.g., about 95%, of epinephrine
contained in the particles is not degraded as measured by HPLC over
a period of at least about 1 year.
[0146] The epinephrine, or salt thereof, contained in the particles
can be substantially crystalline, semi-crystalline, or
substantially amorphous. Without being held to any particular
theory, Applicants believe that the epinephrine, or salt thereof,
as found in the particles is semi-crystalline or substantially
amorphous or in a dispersed form. The pharmaceutically acceptable
excipient contained in the particles can be substantially
crystalline, semi-crystalline, or substantially amorphous depending
upon such factors as spray drying conditions and upon the
characteristics of the particular excipient.
[0147] In one embodiment, the particles comprise epinephrine in a
substantially amorphous or dispersed form in a semi-crystalline
excipient matrix (e.g., a leucine matrix). The dispersed form of
epinephrine can range from nano-scale domains (i.e., sizes less
than about 0.1 microns in characteristic width) of amorphous
epinephrine in a semi-crystalline excipient matrix to a solid
solution of epinephrine and semi-crystalline excipient.
[0148] FIG. 1A shows X-Ray Powder Diffraction (XRPD) data for bulk
epinephrine bitartrate. The well resolved peaks and reproducible
scans demonstrate crystalline, thermally stable behavior up to
145.degree. C. FIG. 1B shows XRPD data for bulk leucine at
25.degree. C. The well resolved peaks are characteristic of
crystalline material. FIG. 1C shows XRPD data for spray dried
particles containing leucine, epinephrine bitartrate, and sodium
bitartrate. The observable peaks in this data are characteristic of
leucine only, indicating that epinephrine is present in an
amorphous or dispersed form.
[0149] Applicants believe that improved physical stability results
from the semi-crystalline or amorphous state of epinephrine in the
instant particles and that this physical stability of the
epinephrine phase may provide improved epinephrine chemical
stability. Furthermore, improved dissolution properties seem to
result from particles that comprise a semi-crystalline or amorphous
phase of epinephrine in a semi-crystalline excipient matrix.
[0150] Methods of preparing and administering particles which are
aerodynamically light and include surfactants, and, in particular
phospholipids, are disclosed in U.S. Pat. No. 5,855,913, issued on
Jan. 5, 1999 to Hanes, et al., and in U.S. Pat. No. 5,985,309,
issued on Nov. 16, 1999 to Edwards, et al. The teachings of both
are incorporated herein by reference and in their entirety.
[0151] Highly dispersible particles suitable for use in the methods
of the invention may be prepared using single and double emulsion
solvent evaporation, spray drying, solvent extraction, solvent
evaporation, phase separation, simple and complex coacervation,
interfacial polymerization, supercritical carbon dioxide (CO.sub.2)
and other methods well known to those of ordinary skill in the art.
Particles may be made using methods for making microspheres or
microcapsules known in the art, provided that the conditions are
optimized for forming particles with the desired aerodynamic
properties (e.g., aerodynamic diameter and geometric diameter) or
additional steps are performed to select particles with the density
and diameter sufficient to provide the particles with an
aerodynamic diameter between about 1 and about 5 microns,
preferably between about 1 and about 3 microns, or alternatively
between about 3 and about 5 microns.
[0152] If the particles prepared by any of the above methods have a
size range outside of the desired range, particles can be sized,
for example, using a sieve, and further separated according to
density using techniques known to those of skill in the art. The
particles are preferably spray dried. Suitable spray-drying
techniques are described, for example, by K. Masters in "Spray
Drying Handbook", John Wiley & Sons, New York (1984).
Generally, during spray-drying, heat from a hot gas such as heated
air or nitrogen is used to evaporate a solvent from droplets formed
by atomizing a continuous liquid feed.
[0153] An organic solvent or an aqueous-organic solvent can be
employed to form a feed for spray drying the particles of the
present invention. Suitable organic solvents that can be employed
include but are not limited to alcohols such as, for example,
ethanol, methanol, propanol, isopropanol, butanols, and others.
Other organic solvents include but are not limited to
perfluorocarbons, dichloromethane, chloroform, ether, ethyl
acetate, methyl tert-butyl ether and others. Co-solvents that can
be employed include an aqueous solvent and an organic solvent, such
as, but not limited to, the organic solvents as described above.
Aqueous solvents include water and buffered solutions. In one
embodiment, an ethanol/water solvent is preferred with the ethanol
solution to water solution ratio ranging from about 70:30 to about
30:70 by volume.
[0154] The mixture can have a neutral, acidic or alkaline pH.
Optionally, a pH buffer can be added to the solvent or co-solvent
or to the formed mixture. The pH of the mixture can range from
about 3 to about 8. An acidic pH is preferred in mixtures that
comprise epinephrine, or a salt thereof. In one embodiment, the pH
of the mixture is between about 4 and about 5, for example, between
about 4.0 and about 4.5 or between about 4.1 and about 4.4. For
example, a mixture can be formed that comprises leucine,
epinephrine bitartrate and sodium tartrate wherein sodium tartrate
is present in an amount such that the pH of the resulting solution
is between about 4.1 and about 4.4.
[0155] In one aspect, organic soluble particle components are
dissolved in an organic phase and water soluble particle components
are dissolved in an aqueous phase. The solutions are heated as
necessary to assure solubility. In a preferred embodiment, ethanol
soluble particle components are dissolved in an ethanol phase and
water soluble particle components are dissolved in an aqueous
phase.
[0156] Solutions containing particle components are combined or
mixed prior to spray drying. For example, in one aspect of the
present invention the solutions are bulk mixed prior to being fed
to the spray dryer. In one embodiment, the solutions are combined
or mixed such that the resulting solution has a total dissolved
solids concentration of about 1 g/L. Preferably, the dissolved
solids concentration is greater than about 1 g/L, for example about
5, 10, or 15 g/L. Solutions containing particle components can be
combined or mixed using a static mixing device prior to spray
drying.
[0157] In one aspect of the present invention, a hydrophillic
component and a hydrophobic component are prepared. The hydrophobic
and hydrophilic components are then combined in a static mixer to
form a combination. The combination is atomized to produce
droplets, which are dried to form dry particles. In a preferred
aspect of this method, the atomizing step is performed immediately
after the components are combined in the static mixer.
[0158] A method for preparing a dry powder composition also is
disclosed herein. In such a method, first and second components are
prepared, one or both of which comprise epinephrine or a salt
thereof. The first and second components are combined in a static
mixer to form a combination. In one embodiment, the first and
second components are physically and/or chemically incompatible
with each other. The first and second components can be such that
combining them causes degradation in one of the components. In
another aspect, a material present in the first component is
incompatible with a material present in the second component. The
combination is atomized to produce droplets that are dried to form
dry particles. Preferably the first component comprises
epinephrine, or a salt thereof, and one or more excipients
dissolved in an aqueous solvent, and the second component comprises
one or more excipients dissolved in an organic solvent.
[0159] For example, in one method for preparing a dry powder
composition, a first phase is prepared by combining a solution that
comprises water, sodium citrate, and calcium chloride with a
solution that comprises water, epinephrine free base, and
hydrochloric acid. A second phase is prepared that comprises
ethanol and one or more phospholipids. One or both solutions may be
separately heated as needed to assure solubility of their
components. The first and second phases are combined in a static
mixer to form a combination. The combination is atomized to produce
droplets that are dried to form dry particles.
[0160] In one embodiment, the apparatus used for practice of the
present invention includes a static mixer (e.g., a static mixer as
more fully described in U.S. Pat. No. 4,511,258, the entirety of
which is incorporated herein by reference, or other suitable static
mixers such as, but not limited to, Model 1/4-21, made by Koflo
Corporation.) having an inlet end and an outlet end. The static
mixer is operative to combine an aqueous component with an organic
component to form a combination. Means are provided for
transporting the aqueous component and the organic component to the
inlet end of the static mixer. In a preferred aspect of this
method, the aqueous and organic components are transported to the
static mixer at substantially the same rate. An atomizer is in
fluid communication with the outlet end of the static mixer to
atomize the combination into droplets. The droplets are dried to
form dry particles.
[0161] The apparatus used to practice the present invention also
can include a geometric particle sizer that determines a geometric
diameter of the dry particles, and an aerodynamic particle sizer
that determines an aerodynamic diameter of the dry particles.
[0162] Methods and apparatus for producing dry particles are
discussed in copending U.S. application Ser. No. 10/101,563,
entitled "Method and Apparatus for Producing Dry Particles," filed
on Mar. 20, 2002, the entirety of which is incorporated herein by
reference.
[0163] Spray drying solutions prepared as described above are
distributed to a drying vessel via an atomization device. For
example, a nozzle or a rotary atomizer may be used to distribute
the solutions to the drying vessel. In a preferred embodiment, a
rotary atomizer is employed, such as a vaned rotary atomizer. For
example, a rotary atomizer having a 4- or 24-vaned wheel may be
used. Examples of suitable spray dryers using rotary atomization
the Mobile Minor Spray Dryer or the Model PSD-1, both manufactured
by Niro, Inc. (Denmark).
[0164] Actual spray drying conditions will vary depending in part
on the composition of the spray drying solution and material flow
rates. In some embodiments, the inlet temperature to the spray
dryer is about 100 to about 200.degree. C. Preferably, the inlet
temperature is about 105 to about 190.degree. C.
[0165] The spray dryer outlet temperature will vary depending upon
such factors as the feed temperature and the properties of the
materials being dried. In one embodiment, the outlet temperature is
about 35 to about 80.degree. C. In another embodiment, the outlet
temperature is about 40 to about 70.degree. C.
[0166] Optionally, the particles include, a small amount of a
strong electrolyte salt such as the preferred salt, sodium chloride
(NaCl). Other salts that can be employed include sodium phosphate,
sodium fluoride, sodium sulfate and calcium carbonate. Generally,
the amount of salt present in the particles is less than 10 weight
percent, preferably less than 5 weight percent.
[0167] Particles that comprise, by weight, greater than 90% of an
agent, e.g., epinephrine, can have local areas of charges on the
surface of the particles. This electrostatic charge on the surface
of the particles causes the particles to behave in undesirable
ways. For example, the presence of the electrostatic charge will
cause the particles to stick to the walls of the spray drying
chamber or to the pipe leading from the spray dryer or to stick
within the baghouse thereby significantly reducing the percent
yield obtained. Additionally, the electrostatic charge can tend to
cause the particles to agglomerate when placed in a capsule based
system. Dispersing these agglomerates can be difficult and that can
manifest itself by either poor emitted doses, poor fine particle
fractions, or both. Moreover, particle packing can also be affected
by the presence of an electrostatic charge. Particles with like
charges in close proximity will repel each other, leaving void
spaces in the powder bed. This results in a given mass of particles
with an electrostatic charge taking up more space than a given mass
of the same powder without an electrostatic charge. Consequently,
this limits the upper dose that can be delivered in a single
receptacle.
[0168] Without wishing to be held to a particular interpretation of
the invention, it is believed that a salt, such as NaCl, provides a
source of mobile counterions and that the counterions associate
with charged regions on the surface of the particles. It is
believed that the addition of a small salt to particles that have
local areas of charge on their surface will reduce the amount of
static present in the final powder by providing a source of mobile
counterions that would associate with the charged regions on the
surface. Thereby the yield of the powder produced is improved by
reducing powder agglomeration, improving the Fine Particle Fraction
(FPF) and emitted dose of the particles and allowing for a larger
mass of particles to be packed into a single receptacle.
[0169] Dry powder particles comprising a catecholamine and methods
for their administration are further described in co-pending U.S.
Provisional Application No. 60/366,471, entitled "Pulmonary
Delivery for Levodopa," filed on Mar. 20, 2002, the entire contents
of which are incorporated herein by reference.
[0170] The present invention provides methods for treating a
patient in need of epinephrine. In various embodiments the methods
comprise administering an effective amount of particles to the
respiratory system wherein the particles comprise epinephrine, or a
salt thereof. Epinephrine containing particles can be administered
for a variety of reasons including, but not limited to, to
stimulate the contraction of some smooth muscles and/or to relax
other smooth muscles; to stimulate heart rate; to increase blood
pressure; to stimulate glycogenolysis in the liver and/or muscle
tissue; to stimulate lipolysis in adipose tissue; to treat
bronchoconstriction, bronchospasm, airway constriction, and/or
edema; and to treat anaphylaxis, shock, emphysema, chronic
obstructive pulmonary disease (COPD), bronchitis, croup (e.g.,
postintubation and infectious), asthma, and/or allergic
conditions.
[0171] The term "anaphylaxis," as that term is used herein, refers
to a broad class of immediate-type hypersensitivity and
anaphylactic conditions well known to those skilled in the art
including, but not limited to, anaphylactoid reactions,
anaphylactic shock, idiopathic anaphylaxis, allergen induced
anaphylaxis, exercise induced anaphylaxis, exercise-induced
food-dependent anaphylaxis, active anaphylaxis, aggregate
anaphylaxis, antiserum anaphylaxis, generalized anaphylaxis,
inverse anaphylaxis, local anaphylaxis, passive anaphylaxis,
reverse anaphylaxis, and systemic anaphylaxis. An "episode" of
anaphylaxis, as that term is used herein, refers to a continuous
manifestation of anaphylaxis in a patient.
[0172] The term "respiratory system," as used herein, refers to the
anatomical system that performs the respiration function, e.g., the
airways, the lungs and their associated structures. The respiratory
system includes the "respiratory tract," as it is known in the art.
The respiratory system encompasses the upper airways, including the
oropharynx and larynx, followed by the lower airways, which include
the trachea followed by bifurcations into the bronchi and
bronchioli. The upper and lower airways are called the conducting
airways. The terminal bronchioli then divide into respiratory
bronchioli which then lead to the ultimate respiratory zone, the
alveoli, or deep lung.
[0173] The present invention is directed, in part, to a method for
treating a patient in need of epinephrine wherein the method
comprises administering an effective amount of dry powder particles
to the respiratory system of the patient. The particles of the
invention can be used to provide controlled systemic and/or local
delivery of epinephrine to the respiratory system via
aerosolization. Administration of the particles to the lung by
aerosolization permits delivery of relatively large diameter
therapeutic aerosols, for example, greater than about 5 microns in
median diameter. Porous or aerodynamically light particles, having
a geometric size (or mean diameter) in the range of about 5 to
about 30 microns, and tap density less than about 0.4 g/cm.sup.3,
such that they possess an aerodynamic diameter of about 1 to about
3 microns, have been shown to display ideal properties for delivery
to the deep lung. Larger aerodynamic diameters, ranging, for
example, from about 3 to about 5 microns are generally preferred,
however, for delivery to the central and upper airways. Particles
having a range of aerodynamic diameters may be co-administered to
deliver epinephrine to a variety of sites in the respiratory
system, for example, to deliver epinephrine to both the airways and
to the deep lung.
[0174] The present invention also provides a method for treating a
patient in need of epinephrine, wherein the method comprises
administering an effective amount of substantially dry powder
particles to the respiratory system of the patient and wherein the
particles comprise epinephrine, or a salt thereof, and at least one
pharmaceutically acceptable excipient. Suitable pharmaceutically
acceptable excipient are described herein. Administration of
particles to the respiratory system can be by means such as are
known in the art. For example, the particles are delivered by
inhalation. Preferably, the methods comprise administering an
effective amount of particles that are substantially solvent-free
and substantially propel lent-free.
[0175] In one embodiment, the method for treating a patient in need
of epinephrine comprises administering an effective amount of
particles to the respiratory system of the patient, wherein the
particles comprise epinephrine, or a salt thereof, and at least one
pharmaceutically acceptable excipient and wherein the effective
amount of particles possess a fine particle fraction of less than
5.6 microns of at least about 45 percent. In another, the method
for treating a patient in need of epinephrine comprises
administering an effective amount of particles to the respiratory
system of the patient, wherein the particles comprise epinephrine,
or a salt thereof, and at least one pharmaceutically acceptable
excipient and wherein the effective amount of particles possess a
fine particle fraction of less than 3.4 microns of at least about
15 percent.
[0176] The present invention also comprises a method for treating a
patient in need of epinephrine wherein an effective amount of
substantially dry particles is administered to the respiratory
system of the patient, wherein the particles comprise epinephrine,
or a salt thereof, and wherein a first portion of the particles is
deposited in the airways of the respiratory system and a second
portion of the particles is deposited to the alveoli region of the
lungs. In one embodiment, the first portion of particles is
deposited at a site or at sites of constriction or obstruction of
the respiratory system. Examples of sites of constriction or
obstruction include, but are not limited to, upper, lower, or both
upper and lower airway constrictions; sites of airway smooth muscle
constriction; bronchial obstructions, areas of inflammation or
edema; and constrictions due to muscle spasm. Airways, as described
herein, also include the upper oropharangeal and laryngeal regions.
Without being held to any particular theory, Applicants believe
that epinephrine released from the first portion of particles,
deposited at a site or sites of constriction or obstruction of the
respiratory system, may enter into systemic circulation but is
generally thought to act locally (i.e., topically at the site of
constriction or obstruction, or in the local circulation).
Epinephrine released from the second portion of the particles,
deposited to the alveoli region of the lungs, may act locally
(i.e., topically at the site or in the local circulation) but is
generally thought to enter the systemic circulation. Applicants
believe that the particles' effectiveness in treating a patient in
need of epinephrine is due, in part, to the systemic as well as
local distribution of epinephrine that is obtained by practicing
the present invention. Moreover, it is thought that the quantity of
particles deposited will increase with the severity of the
obstruction or constriction at the site of obstruction or
constriction, thus effectively increasing the local dose where a
higher dose of epinephrine is needed. Applicants also believe that
by depositing epinephrine containing particles directly into the
airway passages and the lungs, respiratory complications of
anaphylactic response (e.g., bronchospasm and laryngeal edema)
should be more quickly and more effectively treated. By contrast,
parenteral (e.g., intraveneous, intramuscular, subcutaneous, and
auto-injected) epinephrine administration does not achieve this
local delivery component.
[0177] Systemic epinephrine concentrations following either
subcutaneous, intramuscular, or auto-injector administration have
been shown to be quite variable. (See above Simons, et al., 2001).
This variability may be an underlying reason for inconsistent
clinical response to epinephrine therapy. The coefficient of
variation for the maximum epinephrine concentration (CMAX) and for
the time for maximum epinephrine concentration (TMAX) in the
patient's blood plasma are substantially lower upon administration
of the particles of the present invention than with intramuscularly
injected epinephrine.
[0178] In one embodiment, the coefficient of variation (CV) for the
maximum epinephrine concentration, C.sub.MAX, in the patient's
blood plasma of a dose of epinephrine is lower than for a
non-intravenous injection (e.g. subcutaneous, intramuscular, or
auto-injector administration) of the same dose of epinephrine. In
another embodiment, the coefficient of variation (CV) for the time
for maximum epinephrine concentration, T.sub.MAX, in the patient's
blood plasma of a dose of epinephrine is lower than for a
non-intravenous injection (e.g. subcutaneous, intramuscular, or
auto-injector administration) of the same dose of epinephrine. A
lower CV of plasma T.sub.MAX and C.sub.MAX may translate into an
important therapeutic advantage for dry powder epinephrine.
Decreased variability, i.e., greater reliability, in peak and time
to peak systemic epinephrine concentrations may result in greater
consistency in therapeutic response and an improved safety
profile.
[0179] In one aspect of the instant invention, a method is provided
for treating a patient in need of epinephrine, wherein the method
comprises administering an effective amount of substantially dry
powder particles to the respiratory system of the patient, the
particles comprising epinephrine, or a salt thereof, and wherein
the resulting epinephrine C.sub.MAX in the patient's blood plasma
is about 2 to about 3 times greater than epinephrine C.sub.MAX in
the patient's blood plasma provided by administration of a
liquid-based aerosol, such as Medihaler for example. In one
embodiment, C.sub.MAX of epinephrine in a patient's blood plasma
provided by administration of a liquid-based aerosol, such as
Medihaler, is determined, for example, using the methods described
in Warren, J. B., et al., "Systemic Adsorption of Inhaled
Epinephrine," Clin. Pharmacol. Ther., 40(6):673-78 (1986) and also
in Dahlof, C., et al., "Systemic Adsorption of Adrenaline after
Aerosol, Eye-drop and Subcutaneous Administration to Healthy
Volunteers," Allergy, 42:215-21 (1987).
[0180] The aerodynamic properties of a population of particles can
be tailored to generally target deposition sites within the
respiratory system. For example, particles can be produced or can
be separated so that the particles of a population have a high fine
particle fraction, less than 3.4 microns. As is discussed herein,
particles having a fine particle fraction of less than 3.4 microns
are able to reach the deep lung, or alveoli region of the lung.
Alternately, particles can be produced or separated so that a
particle population has a low fine particle fraction, less than 3.4
microns. Without being held to any particular theory, Applicants
believe that particles having a lower fine particle fraction of
less than 3.4 microns are more likely to deposit on surfaces of the
respiratory system before the particles reach the deep lung.
[0181] In another aspect, the present invention includes a method
for treating a patient in need of rescue therapy for anaphylaxis
comprising administering particles to the respiratory system of the
patient, wherein the particles comprise a therapeutically effective
amount of epinephrine, or a salt thereof; and at least one
pharmaceutically acceptable excipient, and wherein the particles
are delivered to the respiratory system and the epinephrine reaches
its site of action within a time sufficiently short to provide said
rescue therapy. The method includes administering to the
respiratory system of a patient in need of rapid onset or rescue
therapy particles comprising an effective amount of epinephrine.
The particles are administered to the respiratory system and the
epinephrine is released into the patient's blood stream and reaches
the epinephrine's site(s) of action in a time interval which is
sufficiently short to provide the rescue therapy. As used herein,
"rescue therapy" means on demand, rapid delivery of a drug to a
patient to help reduce or control disease symptoms.
[0182] Rapid release, preferred in the delivery of a rescue therapy
medicament, can be obtained for example, by including in the
particles materials, such as some phospholipids, characterized by
low phase transition temperatures. In another embodiment, a
combination of rapid release particles and controlled release
particles would allow a rescue therapy coupled with a more
sustained release in a single course of therapy.
[0183] Rapid delivery of epinephrine to the site(s) of action also
is generally preferred. Preferably, the effective amount is
delivered on the "first pass" of the blood to the site of action.
The "first pass" is the first time the blood carries the drug to
and within the target organ or tissue from the point at which the
drug passes from the lung to the vascular system. Generally, the
medicament is released in the blood stream and delivered to its
site(s) of action within a time period which is sufficiently short
to provide rescue therapy to the patient being treated. In many
cases, the epinephrine can reach the target organ or tissue in less
than about 10 minutes. Preferably, the patient's symptoms abate or
improve within minutes, for example, within about 5 minutes.
[0184] In one embodiment of the invention, the release kinetics of
the medicament are substantially similar to the drug's release
kinetics achieved via the intravenous route. In another embodiment
of the invention, the median T.sub.MAX of epinephrine in the blood
stream ranges from about 1 to about 10 minutes, preferably the
median T.sub.MAX of epinephrine in the blood stream is less than
about 5 minutes. As used herein, the term "T.sub.MAX" refers to the
timepoint at which blood levels reach a maximum concentration, for
example, the time for maximum epinephrine concentration in the
patient's blood plasma. In one embodiment, the average time for
maximum epinephrine concentration in the patient's blood plasma of
a dose of epinephrine is lower than for a non-intravenous injection
(e.g., subcutaneous injection, an intramuscular injection, and an
auto-injection, for example, EpiPen.RTM.) of the same dose of
epinephrine.
[0185] Preferably, the patient's symptoms begin to improve within
minutes and generally no later than about 15 minutes. In many
cases, the average onset of epinephrine effect obtained by using
the methods of the invention, for example, the average onset of
effect obtained by local action of epinephrine, is at least about 2
times faster than the average onset of epinephrine effect obtained
with intramuscular, subcutaneous or auto-injector administration.
Average onset of epinephrine effect obtained by using the methods
of the invention can range from about 2 to about 5 times faster
than that observed with intramuscular, subcutaneous or
auto-injector administration. In one example the average onset of
epinephrine effect obtained by using the methods of the invention
is about 4 to about 5 times faster than that observed with
intramuscular, subcutaneous or auto-injector administration.
[0186] A method for treating a patient suffering from anaphylaxis
is also disclosed, the method comprising: (a) administering an
effective amount of substantially dry particles to the respiratory
system of the patient, the particles comprising epinephrine, or a
salt thereof; (b) monitoring the patient; and (c) administering
additional epinephrine to the patient. The effective amount of
substantially dry particles are preferably administered via
inhalation. Generally, the patient is monitored for abatement of
anaphylaxis, e.g., restored ease of breathing, reduced
constriction, etc. The additional epinephrine can be administered
by intramuscular injection, subcutaneous injection, or
auto-injection or can be administered by inhalation of
substantially dry particles. In one embodiment, the particles or
additional epinephrine are self-administered, i.e., administered by
the patient. In another embodiment, the particles or the additional
epinephrine is administered outside the direct supervision of a
health care professional, for example, a doctor or nurse. For
example, the particles or the additional epinephrine may be
administered by the patient or by someone other than the patient.
In one embodiment, the additional epinephrine is administered to
the patient if symptoms of anaphylaxis continue substantially
unabated for at least about 5 to about 30 minutes.
[0187] The term "substantially abated," as applied to clinical
symptoms herein, refers to the reduction of clinical symptoms such
that further treatment is typically unnecessary to achieve the
desired therapeutic effect(s). The term "substantially unabated,"
as applied to clinical symptoms herein, refers to the lack of
reduction of clinical symptoms such that further treatment is
typically necessary to achieve the desired therapeutic
effect(s).
[0188] In another embodiment, the present invention is directed to
a method for treating a patient in need of epinephrine, the method
comprising: (a) administering an effective amount of a first mass
of substantially dry particles to the respiratory system of the
patient, the particles comprising epinephrine, or a salt thereof,
and (b) subsequently, administering an effective amount of a second
mass of substantially dry particles to the respiratory system of
the patient, the particles comprising epinephrine, or a salt
thereof. In some aspects, the methods described herein further
comprise the administration of at least one more additional
effective amount of substantially dry particles to the respiratory
system of a patient. For example, a second, third, fourth, fifth,
sixth, or seventh amount of substantially dry particles are
administered to the respiratory system of a patient as necessary to
achieve the desired therapeutic effect(s).
[0189] In one embodiment, the patient in need of epinephrine is
experiencing anaphylaxis. Preferably, the effective amount of
substantially dry particles is administered while the patient
experiences symptoms of anaphylaxis, for example, before the
symptoms of anaphylaxis have substantially abated. In one aspect,
the effective amount(s) of substantially dry particles are
administered during a single episode of anaphylaxis. In another
aspect, the effective amount of substantially dry particles is
administered while the patient experiences at least one of the
conditions selected from the group consisting of
bronchoconstriction, bronchospasm, airway constriction, and edema.
In some embodiments, the effective amount(s) of substantially dry
particles are administered within about 72, 48, 36, 24, 12, or
about 6 hours of administration of the effective amount of the
first mass of substantially dry particles, for example, within
about 5, 4, 3, 2, 1, 0.5, or about 0.25 hour(s) of administration
of the effective amount of the first mass of substantially dry
particles, for example, the effective amount of the second mass of
substantially dry particles is administered within about 30 minutes
of the administration of the effective amount of the first mass of
substantially dry particles. In yet other embodiments, the
effective amount(s) of substantially dry particles are administered
at least about 0.5, 1, 2, 3, 4, or about 5 minutes after the
immediately prior administration of substantially dry particles,
for example, the effective amount of the second mass of
substantially dry particles are administered at least about 5
minutes after the administration of the effective amount of the
first mass of substantially dry particles. In other embodiments,
the effective amount(s) of substantially dry particles are
administered at least about 10, 15, 20, 25, or about 30 minutes
after the immediately prior administration of substantially dry
particles.
[0190] For example, in one embodiment, the present invention
provides a method for treating a patient suffering from
anaphylaxis, comprising: (a) administering an effective amount of a
first mass of substantially dry particles to the respiratory system
of the patient, the particles comprising epinephrine, or a salt
thereof; and (b) subsequently, administering an effective amount of
a second mass of substantially dry particles to the respiratory
system of the patient, the particles comprising epinephrine, or a
salt thereof; wherein the first and second masses of substantially
dry particles comprise (a) about 11 to about 21 weight percent
epinephrine biiartrate; (b) about 62 to about 82 weight percent
leucine; and (c) about 7 to about 17 weight percent sodium
tartrate. Alternatively, only one of the first and second masses of
substantially dry particles comprises (a) about 11 to about 21
weight percent epinephrine bitartrate; (b) about 62 to about 82
weight percent leucine; and (c) about 7 to about 17 weight percent
sodium tartrate.
[0191] In one embodiment, the effective amount of the first mass of
substantially dry particles comprises about 250 to about 750 about
350 to about 650, about 450 to about 550, or about 500 micrograms
of epinephrine. In another embodiment, the effective amount of the
second mass of substantially dry particles comprises about 250 to
about 750 about 350 to about 650, about 450 to about 550, or about
500 micrograms of epinephrine. In yet another embodiment, both the
first and second mass of substantially dry particles comprises
about 250 to about 750 about 350 to about 650, about 450 to about
550, or about 500 micrograms of epinephrine. For example, in one
embodiment, the effective amount of the first mass of substantially
dry particles comprises about 500 micrograms of epinephrine, the
effective amount of the second mass of substantially dry particles
comprises about 500 micrograms of epinephrine, and the effective
amount of the second mass of substantially dry particles is
administered about 10 to about 20 minutes after administration of
the effective amount of the first mass of substantially dry
particles.
[0192] In some embodiments, either the first or second mass of
substantially dry particles further comprises a pharmaceutically
acceptable excipient. Alternatively, both the first and second
masses of substantially dry particles further comprise a
pharmaceutically acceptable excipient. In other embodiments, either
or both of the first and second mass of substantially dry particles
comprise epinephrine, or a salt thereof, and leucine. In another
aspect, either or both of the first and second masses of
substantially dry particles further comprise a carboxylic acid, or
a salt thereof such as, for example, tartrate, or a salt thereof.
For example, either of both of the the first or second masses of
substantially dry particles comprises (a) about 11 to about 21
weight percent epinephrine bitartrate; (b) about 62 to about 82
weight percent leucine; and (c) about 7 to about 17 weight percent
sodium tartrate.
[0193] As described herein, administration of particles to the
respiratory system are by means such as those known in the art. For
example, either or both of the first and second masses of
substantially dry particles are delivered via a breath activated
inhaler. The invention further comprises delivery of either or both
the first and second masses of substantially dry particles in
single breath activated steps. In one embodiment, an effective
amount of a first mass of substantially dry particles and
subsequent effective amounts of substantially dry particles are
delivered via separate inhalation devices. For example, the
effective amount of the first mass of substantially dry particles
and an effective amount of a second mass of substantially dry
particles are delivered via separate inhalation devices.
Alternatively, the effective amount of the first mass of
substantially dry particles and subsequent effective amounts of
substantially dry particles are delivered via a single inhalation
device. In another embodiment, the mass(es) of substantially dry
particles are delivered via a multi-dose inhalation device, such as
when either or both of the first and second masses of substantially
dry particles are delivered via a multi-dose inhalation device. For
example, the effective amount of the first mass of substantially
dry particles and the effective amount of the second mass of
substantially dry particles are delivered via a multi-dose
inhalation device.
[0194] In preferred embodiments, administration of the particles of
the present invention result in therapeutic effectiveness that
approximates or exceeds the duration and/or magnitude of that
observed upon administration of other epinephrine formulations such
as, for example, formulations for intravenous injection (IV),
intramuscular injection (IM), subcutaneous injection,
auto-injection (e.g., EpiPen.RTM.), or liquid aerosol inhalation.
In one embodiment, dry powder epinephrine is at least as effective
for the delivery of epinephrine (e.g., delivery for the treatment
of anaphylaxis) as are epinephrine formulations for intravenous
injection (IV), intramuscular injection (IM), subcutaneous
injection, auto-injection (e.g., EpiPen.RTM.), or liquid aerosol
inhalation.
[0195] The particles can be fabricated to reduce particle
agglomeration and improve flowability of the powder. The
spray-dried particles have improved aerosolization properties.
Spray-dried particles can be fabricated with features which enhance
aerosolization via dry powder inhaler devices and lead to decreased
deposition in the mouth, throat and inhaler device. Alternatively,
spray-dried particles can be fabricated with features which enhance
aerosolization via dry powder inhaler devices and lead to
deposition at sites of obstruction or congestion as well as
deposition in the alveoli region of the lungs.
[0196] The term "effective amount," as used herein, refers to the
amount of agent needed to achieve the desired effect or efficacy.
The actual effective amounts of drug can vary according to the
particular composition formulated, the mode of administration, and
the age, weight, condition of the patient, and severity of the
symptoms or condition being treated. Dosages for a particular
patient can be determined by one of ordinary skill in the art using
conventional considerations, for example, by means of an
appropriate pharmacological protocol.
[0197] The particles of the invention can be employed in
compositions suitable for drug delivery via the respiratory system.
For example, such compositions can include the particles and a
pharmaceutically acceptable carrier for administration to a
patient, preferably for administration via inhalation. The
particles can be co-delivered with larger carrier particles, not
including a therapeutic agent, the latter possessing mass median
diameters for example in the range between about 50 and about 100
microns. The particles can be administered alone or in any
appropriate pharmaceutically acceptable carrier, for example, a
powder, for administration to the respiratory system.
[0198] Particles comprising epinephrine are administered to the
respiratory system of a patient in need of epinephrine, for
example, a patient suffering from anaphylaxis. Administration of
particles to the respiratory system can be by means such as those
known in the art. For example, particles can be delivered from an
inhalation device. In a preferred embodiment, particles are
administered as a dry powder via a dry powder inhaler (DPI).
Metered-dose-inhalers (MDI), nebulizers or instillation techniques
also can be employed.
[0199] The methods of the invention also relate to administering to
the respiratory system of a subject, particles and/or compositions
comprising the particles of the invention, which can be enclosed in
a receptacle. As described herein, in certain embodiments, the
invention is drawn to methods of delivering the particles of the
invention, while in other embodiments, the invention is drawn to
methods of delivering respirable compositions comprising the
particles of the invention. As used herein, the term "receptacle"
includes but is not limited to, for example, a capsule, blister,
film covered container well, chamber and other suitable means of
storing particles, a powder or a respirable composition in an
inhalation device known to those skilled in the art.
[0200] In a preferred embodiment, the receptacle is used in a dry
powder inhaler. Examples of dry powder inhalers that can be
employed in the methods of the invention include but are not
limited to, the inhalers disclosed is U.S. Pat. Nos. 4,995,385 and
4,069,819, Spinhaler.RTM. (Fisons, Loughborough, U.K.),
Rotahaler.RTM. (GlaxoSmithKline, Research Triangle Technology Park,
N.C.), FlowCaps.RTM. (Hovione, Loures, Portugal), Inhalator.RTM.
(Boehringer-Ingelheim, Germany), Aerolizer.RTM. (Novartis,
Switzerland), Diskhaler.RTM. (GlaxoSmithKline, RTP, NC),
Diskus.RTM. (GlaxoSmithKline, RTP, N.C.) and others known to those
skilled in the art. In one embodiment, the inhaler employed is
described in U.S. patent application Ser. No. 09/835,302, entitled
"Inhalation Device and Method," filed on Apr. 16, 2001. The entire
contents of this application are incorporated herein by
reference.
[0201] The invention is also drawn to receptacles which are
capsules, for example, capsules designated with a particular
capsule size, such as size 2. Suitable capsules can be obtained,
for example, from Shionogi (Rockville, Md.). The invention is also
drawn to receptacles which are blisters. Blisters can be obtained,
for example, from Hueck Foils, (Wall, N.J.). Other receptacles and
other volumes thereof suitable for use in the present invention are
known to those skilled in the art.
[0202] The receptacle encloses or stores particles and/or
respirable compositions comprising particles. In one embodiment,
the particles and/or respirable compositions comprising particles
are in the form of a powder. The receptacle is filled with
particles and/or compositions comprising particles. For example,
vacuum filling or tamping technologies may be used. Generally,
filling the receptacle with powder can be carried out by methods
known in the art. In one embodiment of the invention, the
particles, powder or respirable composition which is enclosed or
stored in a receptacle has a mass of at least about 1.0 mg.
Preferably, the mass of the particles or respirable compositions
stored or enclosed in the receptacle is at least about 5.0
milligrams or, alternatively, the mass of the particles or
respirable compositions stored or enclosed in the receptacle is up
to about 10, 20, 25, 30, or 50 milligrams. Generally, the
receptacle and the inhalers are used in a temperature range of
about 5 to about 35.degree. C. and at about 15 to about 85%
relative humidity.
[0203] In one embodiment of the invention, the receptacle encloses
a mass of particles, especially a mass of highly dispersible
particles as described herein. The mass of particles comprises a
nominal dose of an epinephrine. As used herein, the phrase "nominal
dose" means the total mass of epinephrine which is present in the
mass of particles in the receptacle and represents the maximum
amount of epinephrine available for administration in a single
breath. In some embodiments, the dry powder particles administered
to a patient in a single inhalation comprise at least about 50,
100, 150, 200, or 250 micrograms of epinephrine. In other
embodiments, the dry powder particles administered to a patient in
a single inhalation comprise about 50 micrograms to about 5
milligrams or about 250 micrograms to about 5 milligrams of
epinephrine. Preferably, the dry powder particles administered to a
patient in a single inhalation comprise about 200 micrograms to
about 3 milligrams or about 250 micrograms to about 1 milligram of
epinephrine.
[0204] Particles and/or respirable compositions comprising
particles are stored or enclosed in the receptacles and are
administered to the respiratory system of a subject. As used
herein, the terms "administration" or "administering" of particles
and/or respirable compositions refer to introducing particles to
the respiratory system of a subject.
[0205] As described herein, in one embodiment, the invention is
drawn to a respirable composition comprising carrier particles and
epinephrine. Alternatively, the invention is drawn to a method of
administering a respirable composition comprising carrier particles
and epinephrine. As used herein, the term "carrier particle" refers
to particles which may or may not comprise an agent and which aid
in the delivery of epinephrine to a subject's respiratory system,
for example, by increasing the stability, dispersibility,
aerosolization, consistency and/or bulking characteristics of the
epinephrine.
[0206] It is understood that the particles and/or respirable
compositions comprising the particles of the invention which can be
administered to the respiratory system of a subject can also
optionally include pharmaceutically-acceptable carriers, as are
well known in the art. The term "pharmaceutically-acceptable
carrier" as used herein, refers to a carrier which can be
administered to a patient's respiratory system without any
significant adverse toxicological effects. Appropriate
pharmaceutically-acceptable carriers, include those typically used
for inhalation therapy (e.g., lactose) and include
pharmaceutically-acceptabl- e carriers in the form of a liquid
(e.g., saline) or a powder (e.g., a particulate powder). In one
embodiment, the pharmaceutically-acceptable carrier comprises
particles which have a mean diameter ranging from about 50 to about
100 microns, and in particular lactose particles in this size
range. It is understood that those of skill in the art can readily
determine appropriate pharmaceutically-acceptable carriers for use
in administering, accompanying and or co-delivering the particles
of the invention.
[0207] The particles and/or respirable compositions comprising
particles, are preferably administered in a single,
breath-activated step. As used herein, the phrases
"breath-activated" and "breath-actuated" are used interchangeably.
As used herein, "a single, breath-activated step" means that
particles are dispersed and inhaled in one step. For example, in
single, breath-activated inhalation devices, the energy of the
subject's inhalation both disperses particles and draws them into
the oral or nasopharyngeal cavity. Suitable inhalers which are
single, breath-actuated inhalers that can be employed in the
methods of the invention include but are not limited to simple, dry
powder inhalers disclosed in U.S. Pat. Nos. 4,995,385 and
4,069,819, Spinhaler.RTM. (Fisons, Loughborough, U.K.),
Rotahaler.RTM. (GlaxoSmithKline, Research Triangle Technology Park,
N.C.), FlowCaps.RTM. (Hovione, Loures, Portugal), Inhalator.RTM.
(Boehringer-Ingelheim, Germany), Aerolizer.RTM. (Novartis,
Switzerland), Diskhaler.RTM. (GlaxoSmithKline, RTP, N.C.),
Diskus.RTM. (GlaxoSmithKline, RTP, N.C.) and others, such as known
to those skilled in the art. In one embodiment, the inhaler
employed is described in U.S. patent application Ser. No.
09/835,302, entitled "Inhalation Device and Method," filed on Apr.
16, 2001. The entire contents of this application are incorporated
by reference herein. In another embodiment, a dose of epinephrine
is contained in a one-time use (e.g., a disposable) inhaler.
[0208] "Single breath" administration can include single,
breath-activated administration, but also administration during
which the particles, respirable compositions or powders are first
dispersed, followed by the inhalation or inspiration of the
dispersed particles, respirable compositions or powders. In the
latter mode of administration, additionial energy other than the
energy supplied by the subject's inhalation disperses the
particles. An example of a single breath inhaler which employs
energy other than the energy generated by the patient's inhalation
is the device described in U.S. Pat. No. 5,997,848 issued to
Patton, et al., on Dec. 7, 1999, the entire teachings of which are
incorporated herein by reference.
[0209] In a preferred embodiment, the receptacle enclosing the
particles, respirable compositions comprising particles or powder
is emptied in a single, breath-activated step. In another preferred
embodiment, the receptacle enclosing the particles is emptied in a
single inhalation. As used herein, the term "emptied" means that at
least about 50% of the particle mass enclosed in the receptacle is
emitted from the inhaler during administration of the particles to
a subject's respiratory system. This is also called an "emitted
dose." In one embodiment, the mass of particles emitted is greater
than about 60% of the particle mass enclosed in the receptacle.
Alternatively, greater than about 70 or about 80% of the particle
mass enclosed in the receptacle is emitted. In another embodiment,
about 50 to about 90% of the particle mass enclosed in the
receptacle is emitted, such as for example, about 80 to about 90%
of the particle mass enclosed in the receptacle.
[0210] Delivery to the pulmonary system of particles in a single,
breath-actuated step is enhanced by employing particles which are
dispersed at relatively low energies such as, for example, at
energies typically supplied by a subject's inhalation. Such
energies are referred to herein as "low." As used herein, "low
energy administration" refers to administration wherein the energy
applied to disperse and inhale the particles is in the range
typically supplied by a subject during inhaling.
[0211] The particles of the instant invention are preferably highly
dispersible. As used herein, the phrase "highly dispersible"
particles or powders refers to particles or powders which can be
dispersed by a RODOS dry powder disperser (or equivalent technique)
such that at about 1 bar, particles of the dry powder emit from the
RODOS orifice with geometric diameters, as measured by a HELOS or
other laser diffraction system, that are less than about 1.5 times
the geometric particle size as measured at 4 bar. Highly
dispersible powders have a low tendency to agglomerate, aggregate
or clump together and/or, if agglomerated, aggregated or clumped
together, are easily dispersed or de-agglomerated as they emit from
an inhaler and are breathed in by the subject. Typically, the
highly dispersible particles suitable in the methods of the
invention display very low aggregation compared to standard
micronized powders which have similar aerodynamic diameters and
which are suitable for delivery to the pulmonary system. Properties
that enhance dispersibility include, for example, particle charge,
surface roughness, surface chemistry and relatively large geometric
diameters. In one embodiment, because the attractive forces between
particles of a powder varies (for constant powder mass) inversely
with the square of the geometric diameter and the shear force seen
by a particle increases with the square of the geometric diameter,
the ease of dispersibility of a powder is on the order of the
inverse of the geometric diameter raised to the fourth power. The
increased particle size diminishes interparticle adhesion forces.
(Visser, J., Powder Technology, 58:1-10 (1989)). Thus, large
particle size, all other things equivalent, increases efficiency of
aerosolization to the lungs for particles of low envelope mass
density. Increased surface irregularities, and roughness also can
enhance particle dispersibility. Surface roughness can be
expressed, for example, by rugosity.
[0212] Particles suitable for use in the methods of the invention
can travel through the upper airways (i.e., the oropharynx and
larynx), the lower airways, which include the trachea followed by
bifurcations into the bronchi and bronchioli, and through the
terminal bronchioli which in turn divide into respiratory
bronchioli leading then to the ultimate respiratory zone, the
alveoli or the deep lung. In one embodiment of the invention, most
of the mass of particles deposit in the deep lung. In another
embodiment of the invention, delivery is primarily to the central
airways. In another embodiment, delivery is to the upper
airways.
[0213] The term "dose" of agent refers to that amount that provides
therapeutic, prophylactic or diagnostic effect in an administration
regimen. A dose may consist of more than one actuation of an
inhaler device. In one embodiment, a dose of epinephrine is
contained in a one-time use (e.g., a disposable) inhaler. The
number of actuations of an inhaler device by a patient are not
critical to the invention and may be varied by the physician
supervising the administration.
[0214] A preferred dosing regimen will elicit an adrenergic
response that is similar in magnitude to that observed with
injected epinephrine but has a similar or more rapid onset of
action and lower variability (e.g., a lower coefficient of
variation). Intramuscular epinephrine (300 micrograms) is
preferably selected as a reference as it is 1) the most commonly
used dose for outpatient treatment for emergency anaphylaxis
treatment in Europe and the United States, 2) supported by empiric
data, and 3) within current anaphylaxis treatment guidelines.
[0215] Models describing the relationship between dose and response
provide clinically useful information regarding drug effect and the
change of this effect with time. Mathematical models can be
constructed to describe the dose-response relationship for key
pharmacodynamic (PD) parameters (e.g., blood pressure, serum
potassium, pulmonary function, heart rate) following inhaled and
injected epinephrine. Modeling approaches include direct (e.g.,
linear, sigmoid E.sub.MAX) and indirect response models. For some
parameters, the model may be expanded to include
concentration-response relationships depending on the level of
information available.
[0216] Aerosol dosage, formulations and delivery systems may be
selected for a particular therapeutic application, as described,
for example, in Gonda, I. "Aerosols for delivery of therapeutic and
diagnostic agents to the respiratory tract," in Critical Reviews in
Therapeutic Drug Carrier Systems, 6:273-313 (1990); and in Moren,
"Aerosol Dosage Forms and Formulations," in Aerosols in Medicine,
Principles, Diagnosis and Therapy, Moren, et al., Eds., Esevier,
Amsterdam (1985).
Exemplification
[0217] Materials used in the following Exemplification and their
sources are listed below. Epinephrine Bitartrate, Epinephrine
Hydrochloride and Epinephrine Free Base (each USP grade) were
obtained from Boehringer Ingelheim (Petersburg, Va.). Leucine,
sodium citrate dihydrate, calcium chloride dihydrate, and sodium
tartrate dihydrate were acquired from Spectrum Quality Products,
Inc. (Gardena, Calif.). 1,2-Dipalmitoyl-sn-glycero-3-phosphocholine
(DPPC) (dipalmitoyl phosphatidylcholine) was obtained from Avanti
Polar Lipids, Inc. (Alabaster, Ala.).
[0218] Methods used in the following Examples are outlined below
under appropriate titles.
[0219] Aerodynamic Diameter. Mass median aerodynamic diameter
(MMAD) was determined using an API AeroDisperser, Model 3230, and
Aerosizer, Model 3225 (TSI, Inc., St. Paul, Minn.) using the
following procedures. Approximately 0.5 milligrams of sample powder
was introduced and dispersed in the AeroDisperser at a shear force
of 0.5 psi and then accelerated through a nozzle in the Aerosizer.
A direct time-of-flight measurement was made for each particle in
the Aerosizer, which was dependent on the inertia of each particle.
A time-of-flight distribution was obtained and then translated into
a mass-based aerodynamic particle size distribution using a force
balance based on Stokes law.
[0220] Geometric Diameter. Volumetric median geometric diameter
(VMGD) was determined using a laser diffraction technique. The
equipment consisted of a HELOS diffractometer and a RODOS disperser
(Sympatec, Inc., Princeton, N.J.). The RODOS disperser applies a
shear force to a sample of particles, controlled by the regulator
pressure (set at 1.0 bar with orifice ring pressure set at 7 mbar)
of the incoming compressed dry powder. Powder sample is dispensed
from a microspatule into the RODOS funnel. The dispersed particles
travel through a laser beam where the resulting diffracted light
pattern produced is collected by a series of detectors. The
ensemble diffraction pattern is then translated into a volume-based
particle size distribution using the Fraunhofer diffraction model,
on the basis that smaller particles diffract light at larger
angles.
[0221] Fine Particle Fraction. The aerodynamic properties of the
powders dispersed from an inhaler device were assessed with a
2-stage MkII Andersen Cascade Impactor (Andersen Instruments, Inc.,
Smyrna, Ga.). The instrument was run in controlled environmental
conditions of 18 to 25.degree. C. and relative humidity (RH)
between 20 and 40%. The instrument consists of two stages that
separate aerosol particles based on aerodynamic diameter. At each
stage, the aerosol stream passes through a set of nozzles and
impinges on a corresponding impaction plate. Particles having small
enough inertia will continue with the aerosol stream to the next
stage, while the remaining particles will impact upon the plate. At
each successive stage, the aerosol passes through nozzles at a
higher velocity and aerodynamically smaller particles are collected
on the plate. After the aerosol passes through the final stage, a
filter collects the smallest particles that remain.
[0222] This impaction technique allowed for the collection of two
separate powder fractions. The capsules were filled with 10 mg of
powder and placed inside an inhaler device. The flowrate of dry
powder was set to 60 L/min, at which the calibrated cut-off
diameters for the two stages are 5.6 microns and 3.4 microns. The
instrument was run for 2 seconds. The fractions were collected by
placing two filters in the apparatus and determining the amount of
powder that impinged on them by gravimetric measurements. Results
are reported as the fine particle fraction of less than 5.6 microns
(FPF <5.6 microns) and the fine particle fraction of less than
3.4 microns (FPF <3.4 microns).
[0223] Alternatively, a 3-stage Andersen Cascade Impactor (ACI)
(Andersen Instruments, Inc., Smyrna, Ga.) with screens was
assembled and used to determine fine particle fraction. ACI stages
0, 2 and 3 with effective cutoff diameters of 9.0, 4.7, and 3.3
microns (at a flow rate of 28.3.+-.2 L/min) were used in the
apparatus. Each stage comprised an impaction plate, a screen, and a
jet plate. The screens used were stainless steel 150 micron pore,
5-layer sintered Dynapore laminate (Martin Kurz & Co, Inc.,
Mineola, N.Y.). Screens were rinsed with methanol, allowed to dry,
and then immersed in HPLC grade water and immediately placed on the
solid impaction plates of the instrument. A pre-weighted 81 mm
glass fiber filter (Anderson Instruments, Inc., Symyrna, Ga.) was
used as the instrument's filter medium.
[0224] Three-stage Andersen Cascade Impactor experiments were
conducted at 18 to 25.degree. C. and 20 to 40% RH. The air flow
rate through the instrument was calibrated to 28.3.+-.2 L/min. A
capsule was filled with powder and placed inside an inhaler device.
The capsule was then punctured using the inhaler and placed in a
mouthpiece adaptor on the ACI. An air pump was activated for about
4.2 seconds to draw the powder from the capsule. The ACI was
dissembled and the glass fiber filter was weighed. Fine particle
fraction (FPF) of less than 3.3 microns was determined by dividing
the mass of powder deposited on the filter by the total mass of
powder loaded into the capsule.
[0225] Table A describes the composition and weight percentages of
dry powder epinephrine formulations described herein.
1TABLE A Particle Composition Formulation Composition Weight Ratio
I DPPC:Sodium citrate:Calcium 60:20:10:10 chloride:Epinephrine
freebase II DPPC:Sodium citrate:Calcium 65:20:10:5
chloride:Epinephrine free base III DPPC:Sodium citrate:Calcium
61:20:10:9 chloride:Epinephrine bitartrate IV DPPC:Sodium
citrate:Calcium 58:20:10:12 chloride:Epinephrine hydrochloride V
Leucine:Sucrose:Epinephrine free base 84:15:1 VI
Leucine:Sucrose:Epinephrine bitartrate 76:15:9 VII DPPC:Sodium
Citrate:Calcium 69:20:10:1 chloride:Epinephrine freebase IX
Leucine:Epinephrine bitartate 82:18 X Leucine:Epinephrine
bitartrate 91:9 XI Leucine:Epinephrine bitartrate:Sodium 72:16:12
tartrate
EXAMPLE 1
[0226] This example describes the preparation of particles having
the composition of Formulation I, 60 weight percent DPPC, 20 weight
percent sodium citrate, 10 weight percent calcium chloride, and 10
weight percent epinephrine freebase.
[0227] An aqueous phase was prepared by adding 0.23g sodium citrate
dihydrate, 0.13 g calcium chloride dihydrate, and 0.1 g of
epinephrine freebase to 300 mL of water. An organic phase was
prepared by adding 0.6 g DPPC to 700 mL of ethanol. The aqueous and
organic phases were combined to produce a pre-spray drying solution
of 1 liter total volume of 70/30 (v/v) ethanol solution/aqueous
solution with a 1 g/L solute concentration. The batch mixed
solution was then spray dried. The process gas, heated nitrogen,
was introduced at a controlled rate of 38 mm of water
(approximately equal to 98 kg/hr) into the top of a Niro Model
PSD-1 spray dryer. The spray dryer inlet temperature was
115.degree. C. and the outlet temperature was 45.degree. C. The dew
point was controlled and set to -25.degree. C. The solution was
atomized with a V24 rotary atomizer spinning at a rate of 20,000
rpm. The particles exited the drying chamber with the process gas
and entered a cyclone downstream. The process gas exited from the
top of the cyclone and was directed to the exhaust system. The
porous particles were recovered from a powder collection vessel at
the bottom of the cyclone as dry powder particles.
EXAMPLE 2
[0228] This example describes the characterization of two separate
batches of Formulation I dry powders, prepared as described in
Example 1.
[0229] The physical properties of the particles obtained in two
separate batches (Formulation I-A and I-B) are summarized in Table
B. The fine particle fraction (FPF) as measured by a 2-stage
Andersen Cascade Impactor, an in vitro aerodynamic sizing
technique, was on average 56.3% for FPF less than 5.6 microns and
27.1% for FPF less than 3.4 microns. The aerodynamic size was also
measured with an Aerosizer. The average value for the mass median
aerodynamic diameter (MMAD) was 2.408 microns. The geometric size
was determined by laser diffraction and the average value for the
volume median geometric diameter (VMGD) at a pressure of 1 bar was
10.2 microns. In addition, the powder displayed relatively flowrate
independent behavior as can be seen in FIG. 2 and from the ratio of
VMGD measured at 0.5 bar to VMGD measured at 4.0 bar as shown in
Table B.
2TABLE B Summary of physical properties of two batches of particles
Formulation: I-A I-B FPF less than 5.6 microns 55.3 57.3 FPF less
than 3.4 microns 24.4 31.7 VMGD at 1 bar (microns) 9.7 10.7 VMGD
ratio at 0.5 bar/4 bar 1.34 1.57 MMAD (microns) 2.594 2.222
[0230] Chemical Properties. Reverse phase high performance liquid
chromatography (RP-HPLC) was utilized to obtain epinephrine content
of the powder and an impurity profile. In addition, water content
was measured by coulometric Karl-Fischer. Measurements for the two
batches of particles are summarized in Table C.
3TABLE C Summary of chemical properties of two batches of particles
Formulation % load % water content Impurities I-A 8.3 7.0 None I-B
6.2 5.6 None All percentages by weight
[0231] HPLC Method. The internal standard stock solution was
prepared by weighing 200 mg of 3,4-dihydroxybenzylamine and
dissolving it in 100 mL of the HPLC mobile phase (2.5% methanol and
97.5% aqueous solution of 10.5 g/L citric acid, 20 mg/L EDTA and 20
mg/L 1-octanesulfonic acid sodium salt monohydrate). The
epinephrine stock standard was prepared by weighing 100 mg of
epinephrine and dissolving it in 100 mL of the HPLC mobile phase.
The epinephrine stock standard was then diluted in methanol to
obtain eight dilutions ranging from 1 to 100 mg/mL. Each diluted
standard was spiked with equal volume of the stock internal
standard.
[0232] The samples were prepared by dissolving 5 mg of the dry
powder epinephrine samples in 2 mL of methanol. 1 mL of the
internal standard stock solution was added and the volume was
brought up to 10 mL with methanol.
[0233] Alternatively, the epinephrine stock standard was prepared
by weighing 100 mg of epinephrine and dissolving it in 100 mL of
acidified methanol. The epinephrine stock standard was then diluted
in methanol to obtain dilutions ranging from 1 to 100 mg/mL.
[0234] Samples were prepared by dissolving 10-20 mg of the dry
powder epinephrine samples in 900 mL of methanol and 10 mL of
concentrated HCl. The volume was brought up to 1 mL with methanol.
A blank was prepared by mixing 990 mL of methanol with 10 mL of
concentrated HCl.
[0235] The samples were assayed by reverse-phase high performance
liquid chromatography (RP-HPLC) using a Waters Symmetry C18 5-mm
column (150-mm.times.4.6-mm ID). The column was kept at 30.degree.
C. while the samples were kept at 25.degree. C. in the autosampler.
Injection volume was 10 microliters and the samples were passed
through the column at a flowrate of 1 mL/min. The mobile phase was
stirred continuously during the run and degassed through a Waters
in-line degassing system. Detection was performed using an
ultraviolet detector set at a wavelength of 254 nm. The
concentration of the epinephrine was quantitated against an
eight-point standard curve.
[0236] Results. The expected load of the powders was 8.6 weight
percent epinephrine (based on starting material that was 86% pure,
as determined by the RPHPLC protocol). The actual load was
relatively close to this number for powder I-A, but 25% lower for
powder I-B (See Table C). This discrepancy may have arisen from the
use of the alternative dissolution protocol used to solubilize the
powders (see above). The change was made in order to improve the
solubility, but it wasn't determined whether 100% recovery was
achieved after this change.
[0237] In terms of purity, no impurities were seen in either of the
two powders. The chromatograms were undistinguishable from the
starting material. The HPLC method was developed to distinguish
between catecholamines. This was achieved successfully as can be
seen in FIG. 3A, which shows clear separation between epinephrine,
norepinephrine and the internal standard 3,4-dihydroxybenzylamine.
Furthermore, FIGS. 3B and 3C demonstrate that even at high
concentrations of epinephrine, no additional peaks appear in the
spectrum.
EXAMPLE 3
[0238] This example describes the preparation of particles having
the composition of Formulation VII, 69 weight percent DPPC, 20
weight percent sodium citrate, 10 weight percent calcium chloride,
and 1 weight percent epinephrine freebase.
[0239] 228mg of sodium citrate and 132.5 mg of calcium chloride was
added to 294 mL of water. A stock epinephrine solution was prepared
by adding 68 microliters of 1N HCl to 6mL of water, and then adding
10 mg of epinephrine free base. The stock epinephrine solution was
then added to the sodium citrate and calcium chloride solution to
form an aqueous solution. The pH of the aqueous solution was then
adjusted to 5.0 with 1N HCl. An organic solution was prepared by
adding 690mg DPPC to 700 mL of ethanol.
[0240] The spray-drying feed solution was prepared by in-line
static mixing of the aqueous solution with the organic solution at
room temperature, and resulted in a 70/30 (v/v) organic
solution/water solution with I g/L total solutes. The resulting
combined aqueous/organic feed solution was pumped at a controlled
rate of 70 mL/min into the top of the spray-drying chamber. Upon
entering the spray-drying chamber, the solution was atomized into
small droplets of liquid using a V24 rotary atomizer spinning at
20,000 rpm. The process gas, heated nitrogen, was introduced at a
controlled rate of 100 kg/hr into the top of the drying chamber of
Niro Model PSD-1 spray dryer. The temperature of the inlet was
110.degree. C. and the outlet temp was 47.degree. C. The particles
exited the drying chamber with the process gas and entered a
cyclone downstream. The process gas exited from the top of the
cyclone and was directed to the exhaust system. The porous
particles were recovered from a powder collection vessel at the
bottom of the cyclone as dry powder particles. The resulting
particles had a VMGD of 8.2 microns at 1 bar as determined by RODOS
and FPF(<5.6) of 62.1% and FPF(<3.4) of 32% as determined
using a two stage ACI. Dry powder epinephrine was filled into size
2 hydroxypropylmethyl cellulose (HPMC) capsules and then
packaged.
[0241] Particles having the compositions of Formulation II were
prepared as described above with weight ratios as shown in Table
A.
EXAMPLE 4
[0242] This example describes the production of particles having
the composition of Formulation III, 61 weight percent DPPC, 20
weight percent sodium citrate, 10 weight percent calcium chloride,
and 9 weight percent epinephrine bitartrate.
[0243] 91 mg of epinephrine bitartrate was added to 300 mL of water
to form an aqueous solution. 229 mg of sodium citrate and 132.5 mg
of calcium chloride were then added to the aqueous solution. An
organic solution was prepared by adding 609 mg of DPPC to 700 mL of
ethanol. The aqueous and organic solutions were combined to form a
pre-spray drying solution with 1 L total volume of 70/30 (v/v)
organic solution/aqueous solution with a 1 g/L total solute
concentration. This batch mixed solution was then spray dried. The
solution was fed to the spray drying chamber at a rate of 70
mL/min. The solution was atomized with V24 rotary atomizer spinning
at 20,000 rpm. Process gas (heated nitrogen) at a rate of 100 kg/hr
was introduced to the top of Niro Model PSD-1 spray dryer. The
inlet temperature was 120.degree. C. and the outlet temperature was
50.degree. C. The particles exited the drying chamber with the
process gas and entered a powder product filter downstream. The
product filter separated the porous particles from the process gas
stream, including the evaporated solvents. The process gas then
exited from the top of the collector and was directed to the
exhaust system. The porous particles exited from the bottom of the
product filter and were recovered in a powder collection vessel as
a dry powder.
[0244] The particles were characterized as follows. The VMGD at 1
bar was measured as 12.1 microns. MMAD was measured as 1.6 microns.
FPF(<5.6) was 74.8% and FPF(<3.4) was 57.6% as determined
using a two stage ACI.
EXAMPLE 5
[0245] This example describes the preparation of particles having
the composition of Formulation V, 84 weight percent leucine, 15
weight percent sucrose, and 1 weight percent epinephrine free
base.
[0246] An aqueous solution was prepared by adding 840 mg of leucine
and 150 mg of sucrose to 694 mL of water. A stock epinephrine
solution was prepared by adding 68 microliters of 1N HCl to 6 mL of
water, and then adding 10 mg of epinephrine free base. The
approximately 6 mL of stock epinephrine solution was then added to
the 694 ml of aqueous solution. The spray drying feed solution was
prepared by adding 300 mL of ethanol to the 700 mL of aqueous
solution as prepared above, producing a 30/70 (v/v) ethanol
solution/aqueous solution with a total solutes concentration of 1
g/L.
[0247] The aqueous/organic feed solution was pumped at a controlled
rate of 75 mL/min into the top of the spray-drying chamber. Upon
entering the spray-drying chamber, the solution was atomized into
small droplets of liquid using a V24 rotary atomizer spinning at
24,000 rpm. The process gas, heated nitrogen, was also introduced
at a controlled rate of 95 kg/hr into the top of the drying chamber
of Model PSD-1 Niro spray dryer. The temperature of the inlet was
190.degree. C. and the outlet temperature was 70.degree. C. The
particles exited the drying chamber with the process gas and
entered a powder product filter downstream. The product filter
separated the porous particles from the process gas stream,
including the evaporated solvents. The process gas exited from the
top of the collector and was directed to the exhaust system. The
porous particles exited from the bottom of the product filter and
were recovered in a powder collection vessel as dry powder
particles.
[0248] The resulting particles had a VMGD of 5.9 microns at 1 bar
as determined by RODOS and FPF(<5.6) of 54.5% and FPF(<3.4)
of 30% as determined using a two stage ACI. The dry powder was
filled into size 2 hydroxypropylmethyl cellulose (HPMC) capsules
and then packaged.
[0249] Particles having the composition of Formulation VI, 76
weight percent leucine, 15 weight percent sucrose, and 9 weight
percent epinephrine bitartrate, also were prepared as described
above.
EXAMPLE 6
[0250] This example describes the preparation of particles having
the composition of Formulation IV, 58 weight percent DPPC, 20
weight percent sodium citrate, 10 weight percent calcium chloride,
and 12 weight percent epinephrine hydrochloride.
[0251] 120 mg of epinephrine hydrochloride was added to 300 mL of
water. To this solution, 229 mg of sodium citrate and 132.5 mg of
calcium chloride were added. An organic solution was prepared by
adding 580 mg of DPPC to 700 mL of ethanol. The aqueous and organic
solutions were then combined to produce a pre-spray drying solution
of 1 L total volume with 70/30 (v/v) ethanol solution/aqueous
solution with a 1 g/L total solute concentration.
[0252] This batch mixed pre-spray drying solution was then spray
dried in a Niro spray drying chamber. The mixed solution was fed to
the top of the spray drying chamber at a rate of 70 mL/min were the
solution was atomized with V24 rotary atomizer spinning at 20,000
rpm. The process gas (heated nitrogen) was also introduced to the
top of the spray drying chamber at a rate of 100 kg/hr. The inlet
temperature was 110.degree. C. and the outlet temperature was
50.degree. C. The particles exited the drying chamber with the
process gas and entered a cyclone downstream. The process gas
exited from the top of the cyclone and was directed to the exhaust
system. Porous particles were recovered from a powder collection
vessel at the bottom of the cyclone as dry powder particles.
[0253] The resulting particles had a VMGD of 10.1 microns at 1 bar
as determined by RODOS and a MMAD of 2.6 microns. The FPF(<5.6)
of the particles was 56.2% and the FPF(<3.4) was 25.6%.
EXAMPLE 7
[0254] This example describes the preparation of particles having
the composition of Formulation IX, 82 weight percent leucine and 18
weight percent epinephrine bitartrate.
[0255] 300 mL of an aqueous solution containing 0.9 g epinephrine
bitartrate and 4.1 g leucine in water (Sterile Water for
Irrigation, USP) was prepared. A spray-drying feed solution was
prepared by in-line static mixing the aqueous solution with 700 mL
of ethanol solution (200 proof, USP), while maintaining both
solutions at room temperature. The resulting combined aqueous
solution and ethanol solution was pumped at a controlled rate of 65
mL/min into the top of the spray-drying chamber. Upon entering the
spray-drying chamber, the solution was atomized into small droplets
of liquid using a 2 fluid atomizer at a rate of 23.5 g/min
(CPS,PD), 19.5 g/min (RD). The process gas, heated nitrogen, was
also introduced at a controlled rate of 100 kg/hr into the top of
the drying chamber of Model PSD-1 Niro spray dryer. As the liquid
droplets contacted the heated nitrogen, the liquid evaporated and
porous particles were formed. The inlet temperature was 107.degree.
C. and the outlet temperature was 47.degree. C. The particles
exited the drying chamber with the process gas and entered a powder
product filter downstream. The product filter separated the porous
particles from the process gas stream, including the evaporated
solvents. The process gas exited from the top of the collector and
was directed to the exhaust system. The porous particles exited
from the bottom of the product filter and were recovered in a
powder collection vessel as the dry powder particles.
[0256] The resulting particles had a VMGD of 6.2 microns at 1 bar
as determined by RODOS and an FPF(<5.6) of 54.4% and
FPF(<3.4) of 39.1% as determined using a two stage ACI. The dry
powder particles had an FPF(<3.3) of 25 to 32% as determined by
ACI-3 with wet screens. The dry powder was filled into size 2
hydroxypropylmethyl cellulose (HPMC) capsules and then
packaged.
[0257] Formulation X was also prepared as described above by
adjusting the amounts of leucine and epinephrine to give the
desired weight percentages as shown in Table A.
EXAMPLE 8
[0258] This example describes the preparation of particles having
the composition of Formulation XI, 72 weight percent leucine, 16
weight percent epinephrine bitartrate, and 12 weight percent sodium
tartrate.
[0259] 300 mL of an aqueous solution containing 0.9 g epinephrine
bitartrate and 4.1 g leucine in water (Sterile Water for
Irrigation, USP) was prepared. The pH of the aqueous solution was
adjusted to 4.3 by the addition of sodium tartrate. A spray-drying
feed solution was prepared by in-line static mixing the aqueous
solution with 700 mL of ethanol solution (200 proof, USP), while
maintaining both solutions at room temperature. The resulting
combined aqueous/organic feed solution was pumped at a controlled
rate of 65 mL/min into the top of the spray-drying chamber. Upon
entering the spray-drying chamber, the solution was atomized into
small droplets of liquid using a 2 fluid atomizer at a rate of 23.5
g/min (CPS,PD), 19.5 g/min (RD). The process gas, heated nitrogen,
was also introduced at a controlled rate of 100 kg/hr into the top
of the drying chamber of Niro spray dryer (Model PSD1). As the
liquid droplets contacted the heated nitrogen, the liquid
evaporated and porous particles were formed. The temperature of the
inlet was 107.degree. C. and the outlet temperature was 47.degree.
C. The particles exited the drying chamber with the process gas and
entered a powder product filter downstream. The product filter
separated the porous particles from the process gas stream,
including the evaporated solvents. The process gas exited from the
top of the collector and was directed to the exhaust system. The
porous particles exited from the bottom of the product filter and
were recovered in a powder collection vessel as dry powder
particles. The resulting particles have a VMGD of 5.3 microns at 1
bar as determined by RODOS and an FPF(<3.3) of 25 to 30% using
ACI-3 with wet screens. The dry powder was filled into size 2
hydroxypropylmethyl cellulose (HPMC) capsules and then
packaged.
EXAMPLE 9
[0260] Table D summarizes the physical characteristics of dry
powder particles produced as described in Examples 1 and 3 through
8 above.
4TABLE D Physical Characteristics of Dry Powder Particles VMGD MMAD
FPF(<5.6) FPF(<3.4) Formulation (microns) (microns) (%) (%)
I-A 9.7 2.59 55.3 24.4 I-B 10.7 2.22 57.3 31.7 II 11.0 2.4 65.3
39.7 III 12.1 1.6 74.8 57.6 IV 10.1 2.6 56.2 25.6 V 5.9 2.1 54.4 30
VI 6.2 2.3 62.7 37.4 VII 8.2 2.9 60 30 IX 6.2 ND 54.4 39.1 X 12.8
ND ND ND XI 5.3 1.7 ND ND ND: not determined
EXAMPLE 10
[0261] The following example describes experiments to assess the
stability of epinephrine in dry powders of the present invention as
well as the affect of antioxidants on the stability of epinephrine
in dry powders. The 6 antioxidants studied were the following:
sodium metabisulfite, disodium EDTA, Vitamin C (ascorbic acid),
Vitamin E (alpha tocopherol), cysteamine, and butylated
hydroxytoluene (BHT). For each antioxidant different loading levels
were chosen as shown in Table E.
5TABLE E Summary of Dry Particle Antioxidant Concentrations.
Antioxidant Loading (weight %) Sodium Metabisulfite 0.6 0.9 2.0
Vitamin E 0.1 0.3 0.9 Vitamin C 0.6 0.9 2.0 Cysteamine 0.03 0.1 0.3
EDTA 0.6 0.9 2.0 BHT 0.6 0.9 2.0
[0262] Solution preparation. For this study, the epinephrine
containing particles were spray dried from a solution mixture of
70% organic phase (Pharmco ethyl alcohol) and 30% aqueous phase
(McGaw sterile water). The two phases were prepared separately with
a total solute concentration of 5 g/L. Leucine, epinephrine
bitartrate, and an antioxidant were dissolved consecutively into
the aqueous phase. The epinephrine bitartrate was present at 18% of
the total solids concentration. The leucine and the antioxidant
were present at a combined 82% of the total solids concentration.
The two phases were static-mixed immediately prior to being spray
dried. Particles containing 82 weight percent leucine and 18 weight
percent epinephrine bitartrate (Formulation IX) were prepared as a
control.
[0263] Solutions containing BHT, Vitamin E and Vitamin C were made
using a slightly different procedure as follows. Since BHT and
Vitamin E are only soluble in ethanol, the antioxidant was
dissolved in ethanol first and then added to an aqueous leucine
solution to form a 50/50 (v/v) ethanol/water solution, after which
epinephrine was added. Additional ethanol pure solvent was
static-mixed with the 50/50 ethanol/water solution to form a 70/30
(v/v) ethanol/water solution. The Vitamin E formulation at the 0.3%
and 0.9% loadings were prepared as follows. The Vitamin E at these
levels was dissolved in the complete organic phase and static-mixed
with the aqueous phase which prevented the Vitamin E from
precipitating out of solution. Vitamin C was only dissolved in the
aqueous phase at 0.9% and the three other powders containing
vitamin C at 0.6, 0.9 and 2.0% was prepared with Vitamin C
dissolved in the organic phase. Spray drying of all of the powders
was performed as described for Formulation IX using the procedure
of Example 7.
[0264] Stability conditions and analysis. 50 mg of powder was
placed into a 7 mL scintillation vial. The vial was loosely capped
and placed inside an oven at 40.degree. C. and approximately 15%
relative humidity (RH). Samples were analyzed immediately (T.sub.0)
and after 1, 2, 4 and 8 weeks of such storage. Controls containing
no antioxidants (i.e., Formulation IX) were also placed at
45.degree. C. and 50.degree. C. loosely capped. Chromatographic
conditions used to assess epinephrine content are shown in Table
F.
6TABLE F Summary of Chromatographic Conditions Column: Alltech
Alltima C18, 4.6 .times. 250 mm, 5 um Flow Rate: 1 mL/min Column
Temperature: 30 .+-. 2.degree. C. Detection: UV, 280 nm Run Time:
60 minutes Mobile Phase A: 0.05% TFA in 20 mM Na2SO4 (aq) Mobile
Phase B: Methanol Dissolving Solvent: 90% 0.05 N HCl 10% Methanol
Epinephrine Retention Time: Approximately 6.2 minutes
[0265] Dry powder epinephrine formulations containing either no
antioxidants, or disodium EDTA, sodium metabisulfite, ascorbic
acid, vitamin E, cysteamine and BHT at various concentrations were
analyzed as a function of time and storage condition.
[0266] Table G contains the stability data of epinephrine in
powders stored at 40.degree. C./15% RH immediately following
preparation (i.e., at T.sub.0) and after 1, 2, 4 and 8 weeks.
7TABLE G Summary of the total content of epinephrine in powders
stored at 40.degree. C./15% RH. Epinephrine Content (%) Time 1 2 4
8 Antioxidant Level (%) 0 Week Weeks Weeks Weeks Control 0.00 99.73
99.06 98.74 97.70 95.56 Sodium 0.60 99.76 99.32 98.66 98.18 96.20
Metabisulfite Sodium 0.90 99.74 99.42 98.92 98.58 97.02
Metabisulfite Sodium 2.00 99.76 99.56 99.30 99.27 98.69
Metabisulfite Ascorbic Acid 0.60 99.63 98.83 98.16 97.19 93.94
Ascorbic Acid 0.90 99.74 99.13 98.49 97.93 95.37 Ascorbic Acid 0.9%
to H.sub.2O 99.70 98.86 98.18 97.11 93.65 Ascorbic Acid 2.00 99.73
98.99 98.49 97.78 94.74 EDTA 0.60 99.75 99.17 98.78 98.05 96.21
EDTA 0.90 99.77 99.20 99.04 98.48 96.90 EDTA 2.00 99.77 99.43 99.24
98.92 98.19 Cysteamine 0.03 99.77 98.73 98.33 96.79 93.94
Cysteamine 0.10 99.76 98.67 98.28 96.85 94.19 Cysteamine 0.30 99.74
98.82 98.17 96.74 93.71 BHT 0.60 99.73 98.95 98.56 97.37 94.78 BHT
0.90 99.76 99.08 98.71 97.52 95.15 BHT 2.00 99.73 99.08 98.80 97.80
95.42 Vitamin E 0.10 99.66 99.00 98.58 97.16 94.49 Vitamin E 0.30
99.73 99.04 98.64 97.40 94.84 Vitamin E 0.90 99.74 99.12 98.62
97.46 94.83 Vitamin E 0.30 99.63 99.13 98.76 97.94 96.32
[0267] The data demonstrate good spray drying reproducibility with
epinephrine levels around 99.72% with a very low deviation at
T.sub.0 for all the powders tested.
[0268] Sodium metabisulfite and EDTA provided good protection
against degradation of epinephrine at 40.degree. C. and 15% RH;
they both provided added stability when compared to the control
containing no antioxidants. As the level of sodium metabisulfite
increased, the level of protection at this accelerated condition
increased. The same trend was noticed for EDTA containing powders.
Vitamin E at 0.3% loading, when added to the ethanol phase during
spray drying, also showed favorable results.
[0269] Disodium EDTA had an increased effect on total impurities as
the levels were increased from 0.6% to 2%. Sodium Metabisulfite had
an increased effect on total impurities as the levels are increased
from 0.6% to 2%. Ascorbic acid, BHT, and cysteamine generally were
not effective antioxidants for this epinephrine formulation at this
accelerated condition. Vitamin E provided the favorable protection
when it was added to the ethanol phase at a concentration of
0.3%.
EXAMPLE 11
[0270] Particles containing either sodium metabisulfite, EDTA, or
Vitamin E were spray dried at a variety of levels with the total
antioxidant content of the formulation never exceeding 2%. For this
study, dry powder epinephrine formulations based on Formulation XI,
as is described in Table A, were spray dried from a mixture of 70%
organic phase (Pharmco ethyl alcohol) and 30% aqueous phase (McGaw
sterile water) as described in Example 8. The two phases were
prepared separately with a total solids concentration of 5 g/L
prior to the pH adjustment step. Leucine, the antioxidants, and
epinephrine bitartrate were dissolved consecutively into the
aqueous phase. Since Vitamin E is not soluble in water, it was
dissolved in the organic phase. Sodium tartrate was added to the
aqueous phase to raise the pH of the mixture to 4.30.
[0271] For each antioxidant different loading levels were chosen.
The final composition of each powder is reported in Table H. Two
controls (i.e., ID A and ID N as shown in Table H) were made which
contained no antioxidants. The total content of antioxidants in
each formulation did not exceed 2% by weight.
8TABLE H Composition of Antioxidant Containing Dry Powders (% w/w).
Antioxidants Sodium Epinephrine Sodium ID Metabisulfite EDTA
Vitamin E Bitartrate Leucine Tartrate A 0 0 0 15.7 71.4 12.9 B 2 0
0 15.0 68.4 14.6 C 0 0 2 15.3 69.7 13.0 D 0 1 1 15.3 69.7 13.0 E 2
0 0 15.2 69.4 13.3 F 1 0 1 15.2 69.2 13.7 G 1.33 0.33 0.33 15.1
68.9 14.0 H 0 2 0 15.3 69.7 13.0 I 1 1 0 15.2 69.4 13.3 J 0.67 0.67
0.67 15.2 69.2 13.7 K 0 2 0 15.3 69.7 13.0 L 1 1 0 15.2 69.4 13.3 M
0.33 1.33 0.33 15.2 69.4 13.3 N 0 0 0 15.7 71.7 12.6 O 0 0 2 15.4
70.2 12.3 P 0.33 0.33 1.33 15.4 70.2 12.3
[0272] Twenty milligrams of powder was placed into a 4 mL amber
scintillation vial at 15% RH. The vial was tightly capped with a
teflon cap and placed inside an oven at 40.degree. C. or 50.degree.
C. The powder sample was stored at approximately 15% RH. Samples
were analyzed immediately (T.sub.0) and after 0.5, 1, 1.5, 2, 4
weeks at 50.degree. C. and after 1, 2, 3, 4 and 8 weeks at
40.degree. C. At each timepoint, two individually vialed samples
were removed from the oven and analyzed (i.e., n=2). HPLC analysis
of epinephrine integrity was performed as described above.
[0273] Dry powders containing either no antioxidants, disodium
EDTA, sodium metabisulfite, Vitamin E, or a combination thereof, at
various concentrations as shown in Table H were analyzed as a
function of time and storage condition. Table I contains stability
data for powders stored at 50.degree. C./15% RH immediately
following preparations (T.sub.0) and after 0.5, 1, 1.5, 2, and 4
weeks. Table J contains the stability data for powders stored at
40.degree. C./15% RH immediately following preparations (T.sub.0)
and after 1, 2, 3, 4 and 8 weeks.
9TABLE I Summary of the total content of epinephrine in powders
stored at 50.degree. C./15% RH. Percent Epinephrine Time 0 0.5
Weeks 1 Week 1.5 Weeks 2 Weeks 4 Weeks ID n = 1 n = 2 n = 1 n = 2 n
= 1 n = 2 n = 1 n = 2 n = 1 n = 2 n = 1 n = 2 A 99.72 99.78 99.39
99.48 98.98 99.01 98.99 99.02 98.60 98.64 96.52 97.34 B 99.80 99.78
99.56 99.56 99.35 99.29 99.31 99.46 99.11 99.09 98.85 98.75 C 99.73
99.80 99.59 99.60 99.33 99.35 99.38 99.31 98.91 99.07 97.21 97.34 D
99.78 99.81 99.60 99.55 99.29 99.36 99.28 99.32 99.02 99.09 97.66
97.26 E 99.80 99.77 99.62 99.64 99.44 99.43 99.49 99.46 99.27 99.30
98.45 98.25 F 99.80 99.78 99.43 99.49 98.37 98.9 98.57 98.55 98.90
99.51 94.61 93.98 G 99.80 99.81 99.50 99.55 99.26 99.35 99.09 99.39
99.59 99.60 98.48 98.24 H 99.82 99.80 99.54 99.50 99.03 99.11 99.16
99.23 99.43 99.48 98.07 99.07 I 99.77 99.78 99.59 99.60 99.37 99.28
99.55 99.54 98.97 99.14 99.07 98.85 J 99.78 99.77 99.63 99.65 99.43
99.63 99.46 99.51 99.30 99.54 98.21 98.32 K 99.79 99.81 99.49 99.46
99.22 99.32 99.32 99.28 99.38 99.22 97.82 97.83 L 99.79 99.80 99.49
99.55 99.19 99.28 99.23 99.43 99.58 99.56 97.97 98.59 M 99.79 99.82
99.74 99.77 99.68 99.68 99.70 99.67 99.61 99.64 99.16 99.22 N 99.81
99.80 99.40 99.47 99.09 99.12 99.06 99.13 98.78 99.10 97.16 97.74 O
99.81 99.80 99.64 99.51 99.21 99.22 99.20 99.33 98.85 99.11 96.93
95.74 P 99.77 99.79 99.64 99.61 99.47 99.48 99.56 99.52 99.36 99.28
99.04 98.08
[0274]
10TABLE J Summary of the total content of epinephrine in powders
stored at 40.degree. C./15% RH. Percent Epinephrine Time 0 0.5
Weeks 1 Week 1.5 Weeks 2 Weeks 4 Weeks ID n = 1 n = 2 n = 1 n = 2 n
= 1 n = 2 n = 1 n = 2 n = 1 n = 2 n = 1 n = 2 A 99.72 99.78 99.62
99.58 99.35 99.32 99.12 99.06 98.85 98.88 98.10 98.03 B 99.80 99.78
99.74 99.74 99.60 99.55 99.43 99.62 99.42 99.33 98.95 99.25 C 99.73
99.80 99.81 99.81 99.71 99.74 99.65 99.34 99.15 99.27 98.65 98.65 D
99.78 99.81 99.77 99.74 99.69 99.69 99.33 99.39 99.22 99.17 98.77
98.60 E 99.80 99.77 99.81 99.80 99.73 99.72 99.70 99.68 99.33 99.48
99.02 99.04 F 99.80 99.78 99.52 99.48 99.64 99.37 99.00 99.71 98.41
98.74 97.75 97.79 G 99.80 99.81 99.79 99.75 99.63 99.61 99.34 99.72
99.36 99.18 99.18 99.47 H 99.82 99.80 99.68 99.71 99.52 99.49 99.68
99.42 98.79 99.39 98.91 99.03 I 99.77 99.78 99.75 99.80 99.75 99.72
99.64 99.62 99.21 99.56 99.31 98.77 J 99.78 99.77 99.82 99.79 99.78
99.8 99.73 99.72 99.53 99.51 99.53 99.11 K 99.79 99.81 99.73 99.68
99.62 99.62 99.65 99.29 99.21 99.22 98.91 98.61 L 99.79 99.80 99.70
99.73 99.64 99.7 99.65 99.43 99.07 99.29 98.44 99.33 M 99.79 99.82
99.82 99.82 99.79 99.8 99.73 99.74 99.71 99.69 99.44 99.47 N 99.81
99.80 99.71 99.71 99.56 99.56 99.24 99.21 99 99.18 98.49 98.67 O
99.81 99.80 99.74 99.73 99.47 99.45 99.34 99.42 99.24 99.44 98.56
98.77 P 99.77 99.79 99.73 99.76 99.69 99.76 99.63 99.66 99.53 99.47
99.08 99.10
[0275] The data demonstrates good spray drying reproducibility with
epinephrine levels around 99.79% with a very low deviation from
replicate samples at T.sub.0 for all the powders tested. As seen in
Table I, all antioxidants used in combination provided good
protection against degradation of epinephrine at 50.degree. C. and
15% RH. When used together, sodium metabisulfite, EDTA, and Vitamin
E provided added stability when compared to a control containing no
antioxidants. The combination of 0.34% sodium metabisulfite, 1.34%
EDTA, and 0.34% Vitamin E provided the best overall protection.
This combination showed epinephrine levels of 99.19% after 4 weeks
at 50.degree. C. and 15% RH. The two controls showed epinephrine
levels of 96.93% and 97.45%. Therefore, this combination afforded
about 2% greater stability after 4 weeks at 50.degree. C. and 15%
RH. A strong dependence on EDTA can also be seen from the data at
50.degree. C. and 15% RH; formulations containing no EDTA generally
performed worse than those containing some EDTA in combination.
Particle formulations containing only EDTA as an antioxidant showed
low impurities when stored at 50.degree. C. and 15% RH.
[0276] As seen in Table J, all antioxidants used in combination
provided good protection against degradation of epinephrine at
40.degree. C. and 15% RH. When used together, sodium metabisulfite,
EDTA, and vitamin E provide added stability when compared to a
control containing no antioxidants. An optimum combination of 0.34%
sodium metabisulfite, 1.34% EDTA, and 0.34% Vitamin E provided the
best protection overall. This combination showed epinephrine levels
of 99.45% after 8 weeks at 40.degree. C. and 15% RH. The two
controls showed epinephrine levels of 98.12% and 98.58%. Therefore,
this optimum combination afforded about 1% greater stability at
this condition after 8 weeks at 40.degree. C. and 15% RH. A strong
dependence on EDTA can also be seen from the data at 40.degree. C.
and 15% RH. Formulations containing no EDTA generally performed
worse than those containing some EDTA in combination. Also,
formulations containing only EDTA as an antioxidant showed low
impurities at this condition.
[0277] Using this data it was possible to model the space
surrounding these antioxidant combinations in order to predict the
combination of antioxidants that would provide the best stability.
Using the data from 50.degree. C. and 15% RH at 4 weeks, a
statistically significant model was found. From this model a
combination of 0.65% Na metabisulfite, 0.92% EDTA, and 0.43%
Vitamin E was predicted to have 99.23% purity after 4 weeks at
50.degree. C. and 15% RH.
EXAMPLE 12
[0278] This example describes the pharmacokinetic (PK) and
pharmacodynamic (PD) profile following pulmonary administration of
a dry powder containing epinephrine compared to intramuscularly
injected epinephrine. Rats were single-dosed with a dry powder
having the composition of Formulation I and prepared as in Example
1 (nominal dose=25.8 mg), dosed using an intratracheal insufflation
technique, insufflated with room air as a placebo control, or
injected with a solution of epinephrine given intramuscularly (25.8
mg/ml; nominal dose=12.9 mg). Blood samples were taken from the
rats via jugular catheters at time points 0, 2.5, 5, 10, and 20
minutes following dosing. Measurements of heart rate were also made
at the same time points.
[0279] Animals. Male Sprague Dawley rats were obtained from Taconic
Farms (Germantown, N.Y.). At the time of use, the animals weighed
between 450 and 550 grams. The animals were in good health upon
arrival and remained so until use; no clinical signs of illness
were observed at any time. They were housed two per cage while on
study in accordance to NIH guidelines in standard plastic shoebox
cages. The animals were allowed to acclimate to their surroundings
for at least one-week prior to use. The light/dark cycle was 12/12
hours. The temperature in the animal room was ambient room
temperature of approximately 19.degree. C. (66.degree. F.). The
ambient humidity in the animal rooms was approximately 23% on the
day of the study. The animals were allowed free access to food and
water. The food was Lab Diet-Rodent Chow #5010 (PMI Nutrition
International, Inc., Brentwood, Mo.). The water was from a clean
tap source.
[0280] Dose Administration. The powder was delivered to the lungs
of rats by an insufflation technique. The insufflator device was
from PennCentury (Philadelphia, Pa.). The delivery tube of the
insufflator was inserted intratracheally through the mouth until
the tip of the tube was about a centimeter from the carina (first
bifurcation). The amount of epinephrine delivered to the lungs was
approximately 300 micrograms irrespective of the animal's body
weight. The volume of dry powder used to deliver the powder from
the sample chamber was 3 mL, which was achieved from a charged
syringe. The syringe was recharged and discharged two more times
for a total of three discharges per powder dose in order to
decrease or eliminate powder residues in the sample chamber.
[0281] Study Design. The jugular vein of animals used in
pharmacokinetics studies was catheterized with PE90 on the day
before the dosing and sampling was performed. A total of six
animals were used in this study. For anesthesia (catheter placement
and powder dosing), a mixture of ketamine (25 mg), xylazine (3 mg),
and acepromazine (0.2 mg) was injected intraperitoneally (IP) into
each animal. The rats were placed on a heating pad after catheter
placement to recover. After powder dosing, the rats were placed
back in their respective cages. Identification numbers assigned to
the rats were written on their tails as well as on the cage cards.
Blood was taken and heart rate was measured using a pulse oximeter
attached to the right hind limb of the rats at time 0, 2.5, 5.0,
10.0, and 20.0 minutes. The blood samples were collected by syringe
from the jugular vein catheter. The blood was carefully ejected
into EDTA coated tubes, mixed and then centrifuged for 5 minutes at
14,000 g to separate the plasma from the cells. Plasma was placed
into clean microfuge tubes and stored refrigerated until received
at the laboratory. Samples were stored at 2-8.degree. C. if
analysis was performed within 24 hours, or at -80.degree. C. if
analysis would occur later than 24 hours.
[0282] Plasma Epinephrine Extraction Method. Epinephrine was
extracted from the plasma using the ESA Plasma Catecholamine
Analysis Kit. First, an epinephrine standard solution was prepared
by diluting the provided epinephrine stock solution to the desired
concentration (4, 8, 20, 40, and 100 ng/mL). Second, an internal
standard spiking solution of DHBA was prepared by diluting the
provided DHBA stock solution to a concentration of 10 ng/mL. 50 mL
of the internal standard solution were then added to all the
extraction tubes. 200 mL of the plasma sample or the epinephrine
standard were also added into the extraction tubes. The tubes were
capped, mixed by inversion, and rocked on a mechanical rocker for
10 minutes. The caps were taken off and washed with the provided
Wash Solution in order not to lose any material from the tubes. The
bottom cap was then removed and the tubes were placed on a vacuum
extraction manifold. The vacuum was turned on and all fluid was
sucked out of the tubes. The tubes were filled with the Wash
Solution and the vacuum was turned back on to remove all fluid. The
tubes were filled with the Wash Solution again and the above step
was repeated. The remainder of the fluid was forced out of the
tubes by applying positive pressure to the tops with a modified
extraction bulb. The tubes were capped again at the bottom and 200
mL of the Eluting Solution were added. The tubes were capped at the
top and vortexed for 10 minutes at speed of 3. Both caps were
removed and an eluent was collected by applying positive pressure
to the tops of the tubes with the modified extraction bulb. The
eluent was then injected directly onto the column.
[0283] HPLC Method for Extracted Serum Samples. The samples were
assayed by high performance liquid chromatography (HPLC) using a
Waters Symmetry C18 5-mm column (150-mm.times.4.6-mm ID). The
column and the samples were kept at room temperature during the
run. The mobile phase was prepared from 4% methanol and 96% aqueous
solution (10.5 g/L citric acid, 20 mg/L EDTA, 20 mg/L
1-octanesulfonic acid sodium salt monohydrate). Injection volume
was 50 microliters and the samples were passed through the column
at a flowrate of 1 mL/min. Detection was performed using an
electrochemical detector. The voltage was set to 350 mV across the
conditioning cell, to 50 mV across the first analytical electrode,
and to -300 mV across the second analytical electrode.
[0284] Calculation of Epinephrine Concentration. The epinephrine
standards were used to construct a standard curve. After the
extraction procedure, the concentrations of the standards were 1,
2, 5, 10, and 25 ng/mL (calculated based on the change in volume
during the extraction procedure). An internal standard having the
concentration of 2.5 ng/mL was also present in the solution. The
standards were run on the HPLC column and the areas of the
epinephrine and internal standard peaks were determined. The ratio
of the epinephrine peak area and the internal standard peak area
was calculated and plotted against the known concentration of the
epinephrine standards. A straight line was fitted through the data.
The standard curve was used to calculate the concentration of
epinephrine in the samples based on the ratio of the peak areas of
the epinephrine peak and the internal standard peak. The percent
recovery of the internal standards was also calculated from the
peak area of the internal standard in the sample as compared to the
peak area of the internal standard when injected in buffer.
[0285] Pharmacokinetics. The blood obtained from the animals was
separated into plasma. Epinephrine was extracted from the plasma
using a ESA Plasma Catecholamine Analysis Kit. The concentration of
epinephrine was then determined by high performance liquid
chromatography (HPLC). The method worked very well as can be seen
from the clean sample chromatograms in FIG. 4.
[0286] FIG. 5 shows the plasma epinephrine data from all treatment
groups. Plasma epinephrine concentrations increased rapidly after
pulmonary administration of powder, with a T.sub.MAX of 5.0 minutes
and a C.sub.MAX of 48.01 ng/mL. Epinephrine levels were headed back
to baseline by 20 minutes following dosing. Plasma epinephrine
levels were very low and not significantly different from room air
controls in animals injected intramuscularly (IM) with epinephrine
in solution. In comparison with literature on inhalation of liquid
aerosol epinephrine, the bioavailability of epinephrine is higher
with a dry powder formulation. Humans dosed with 20 puffs of
aerosol adrenaline at 0.15 milligrams/puff (0.06 mg/kg) achieved
peak plasma concentrations of 2.5 ng/mL. Mellem, H., et al.,
"Faster and More Reliable Absorption of Adrenaline by Aerosol
Inhalation then by Subcutaneous Injection," Br. J Clin. Pharmacol.,
6:677-81 (1991). In contrast, insufflation of dry powder
epinephrine (1.0 mg/kg) resulted in peak plasma concentrations of
48 ng/mL. Taking into account the variations in dosing methods (10%
deposition by inhalation, 50% by insufflation), the dry powder
formulation appears to have 4-5 times greater bioavailability than
a liquid aerosol. The lack of significant plasma epinephrine
measurements in intramuscularly injected animals was surprising
based on human data. However, human injection is typically
subcutaneous versus intramuscular injection in the rat. The rat
intramuscular injection may have significantly altered the rate of
uptake so that by twenty minutes, significant intravenous levels of
epinephrine had not yet been achieved. This hypothesis is evidenced
by the late rise in heart rate observed in IM-dosed animals
described below.
[0287] Pharmacodynamics. FIG. 6 shows the change in heart rate
following dosing with epinephrine. Heart rate increased rapidly in
animals administered epinephrine by pulmonary insufflation. At ten
minutes post-insufflation, heart rate reached a maximum of 324
beats per minute (+60 over baseline). Placebo and IM-injected
animals did not exhibit a significant increase in heart rate
compared to baseline. In fact, the heart rate was observed to
decrease over the first 10 minutes. The anesthetic cocktail used
during the insufflation contained xylazine, an
alpha.sub.2-adrenergic agonist. Therefore, the decrease in heart
rate observed in the placebo and IM-injected animals may have been
related to the anesthesia. Changes in heart rate may not have been
observed at up to 20 minutes in animals given epinephrine by
intramuscular injection because biologically effective levels of
epinephrine had not yet been achieved. One animal intramuscularly
injected with epinephrine was observed out to 40 minutes following
dosing. Heart rate in this animal started to rise between 15 and 20
minutes post-dosing but did not significantly increase until 25
minutes following dosing (up to 340 beats/minute). This increase
was still evident at 40 minutes following dosing. Therefore, the
lack of a significant pharmacodynamic response in animals given IM
epinephrine versus insufflated epinephrine was not surprising.
EXAMPLE 13
[0288] This example describes in vivo experiments conducted in rats
to evaluate and compare three different dry powder epinephrine
formulations (i.e., Formulations VII, IX and X). Powders were
prepared using the procedures of Examples 3 and 7. The powders were
delivered to the lungs by an insufflation technique. The
insufflator device used for administration of powders to rat lungs
was from PennCentury (Philadelphia, Pa.). The delivery tube of the
insufflator was inserted intratracheally through the mouth until
the tip of the tube was about a centimeter from the carina (first
bifurcation). The amount of epinephrine weighed out to be delivered
to the lungs was approximately 10 micrograms (i.e., 1.0 mg powder)
irrespective of the animal's body weight. The volume of air used to
deliver the powder from the sample chamber was 3 mL, which was
achieved from a charged syringe. The syringe was recharged and
discharged two more times for a total of three discharges per
powder dose in order to decrease or eliminate powder residues in
the sample chamber.
[0289] The jugular vein of animals used in pharmacokinetics studies
was catheterized with PE90 on the day before the dosing and
sampling was performed. A total of 18 animals were used in this
study, 6 for each treatment group. For anesthesia (catheter
placement and powder dosing), a anesthesia cocktail of ketamine (30
mg) and xylazine (4 mg) was injected intraperitoneally (IP) into
each animal. The rats were placed on a heating pad after catheter
placement to recover. After powder dosing, the rats were placed
back in their respective cages.
[0290] Blood samples were collected by syringe from the jugular
vein catheter. The blood was carefully ejected into EDTA coated
tubes, mixed and then centrifuged for 1 minute at 14,000.times.g to
separate the plasma from the cells. Plasma samples were placed into
clean microfuge tubes and frozen with dry ice within two minutes of
collection and kept frozen until received at the laboratory.
Samples were stored at -20.degree. C. until analysis.
[0291] Quantification of epinephrine was performed by using the
RAT-CAT.RTM.-RIA (Catalog #017-RA616/100) from ALPCO Diagnostics.
Briefly, adrenaline is extracted using a cis-diol-specific affinity
gel and acylated to N-acyladrenaline and then converted
enzymatically during the detection procedure into
N-acylmetanephrine. The assay procedure follows the basic principle
of radioimmunoassays, involving competition between a radioactive
and a non-radioactive antigen for a fixed number of antibody
binding sites. The amount of .sup.125I-labelled antigen bound to
the antibody is inversely proportional to the analyte concentration
of the sample. When the reaction is in equilibrium, the antibody
bound radioactivity is precipitated with a second antibody in the
presence of polyethylene glycol. The precipitate is counted in a
gamma counter. Quantification of unknown samples is achieved by
comparing their activity with a reference curve prepared with known
standards. Controls as supplied with the kit were run along with
the samples.
[0292] Table K summarizes the results of the pharmacokinetics (PK)
analysis including C.sub.MAX, T.sub.MAX, and AUC.sub.LAST (Area
Under the Curve from baseline to the last measurable value). FIG. 7
shows the plasma epinephrine concentrations over time in graphical
form. Plasma concentrations increased rapidly for all formulations
and reached mean C.sub.MAX values of 7-14 ng/mL at a mean T.sub.MAX
of 3-10 minutes.
11TABLE K Summary of PK analysis results (data presented as mean
.+-. SD) Formulation C.sub.MAX (ng/mL) T.sub.MAX (minutes)
AUC.sub.LAST (ng min/mL) VII (n = 6) 9.9 .+-. 6.5 9.6 .+-. 6.0
222.5 .+-. 151.4 IX (n = 6) 7.1 .+-. 1.5 5.0 .+-. 2.7 128.4 .+-.
46.4 X (n = 6) 14.3 .+-. 7.4 3.3 .+-. 1.3 187.9 .+-. 90.7
Example 14
[0293] The following example describes a pharmacokinetic (PK) study
conducted in dogs to evaluate the PK and pharmacodynamic (PD)
effects of dry powder epinephrine Formulation VII. Dry powders were
prepared using the procedure of Example 3.
[0294] Six Beagle dogs were administered a nominal dose of 100 mg
epinephrine dry powder epinephrine Formulation VII. For comparison,
the same six dogs were administered 100 mg of epinephrine solution
taken from a pediatric EpiPen.RTM. and injected IM into the rear
thigh through a 20 gauge needle using a 1 mL syringe. Blood samples
were collected prior to dosing, immediately after dosing, and 2.5,
5, 10, 30, 45, 60 and 120 minutes after dosing. Epinephrine
concentration in the drug plasma was analyzed by Covance Labs, Inc.
(Vienna, Va.). In addition, each dog was implanted with a
radiotelemetry device to continuously monitor cardiac function and
changes in blood pressure.
[0295] Plasma concentrations of epinephrine increased rapidly
following pulmonary delivery of dry powder-Epinephrine with a mean
C.sub.MAX of 2,672 pg/mL. The T.sub.MAX and C.sub.MAX were observed
immediately after inhalation (See Table L and FIG. 8). In contrast,
mean C.sub.MAX after IM dosing was 647 pg/mL, with a longer mean
T.sub.MAX of 38 minutes.
12TABLE L C.sub.MAX and T.sub.MAX for Dry Powder Epinephrine and
Injected Epinephrine in Beagle Dogs Mean Dose C.sub.MAX.sup.1
T.sub.MAX.sup.1 Test Article (mg) (pg/mL) (min) Formulation VII
64.sup.2 2672 (729) IAD.sup.3 (n = 6) IM Injection of EpiPen .RTM.
100 647 (265) 38 (8) Contents (n = 6) .sup.1Data presented as mean
(std dev) .sup.2Inhaled doses of epinephrine were estimated based
on pre-study validation of the dosing system which included
determining the percent of the nominal dose deposited on a filter
at the end of the endotracheal tube. .sup.3IAD = Immediately After
Dosing
[0296] Dry powder epinephrine Formulation VII did not cause an
increase in heart rate after dosing while heart rates were elevated
(i.e., peak rate of 150 beats per minute) in two of the six dogs
following IM administration of the pediatric EpiPen.RTM.
formulation. The absence of an increase in heart rate in most dogs
was probably a consequence of the propofol anesthesia, administered
to dogs for the inhalation procedure and prior to IM administration
of epinephrine. Blood pressure (i.e., systolic, diastolic and mean
arterial pressures) decreased following inhalation of dry powder
epinephrine in all treated dogs. The IM administration of
epinephrine caused a transient decline in blood pressure followed
by variable slight increases in blood pressure. Differences
observed in blood pressure responses between the inhaled and IM
routes of administration were likely related to the amount of
anesthesia the dogs received, with the dogs receiving more propofol
for the inhalation procedure.
[0297] Spontaneously occurring ventricular premature beats (VPB)
recorded prior to each dosing period were observed in two dogs.
Both inhalation of dry powder epinephrine Formulation VII and IM
epinephrine increased the incidence of VPB in these two animals
during the 30-minute period after dosing; no ventricular
arrhythmias were observed in any other dog.
EXAMPLE 15
[0298] The following example describes a clinical study evaluating
inhaled dry powder porous particles containing epinephrine
(Formulation VII, as described in Table A). The study was a Phase
I, randomized, double blind, placebo-controlled, dose escalation
study of the safety, tolerability and pharmacokinetics (PK) of
single doses of dry powder epinephrine in healthy male subjects.
Dry powder epinephrine (i.e, Formulation VII) was administered
across a range of doses to evaluate the PK profile of inhaled dry
powder epinephrine in comparison to injection (i.e., using either a
standard IM injection using a vial and syringe or an EpiPen.RTM.
Autoinjector), and to identify potential dosing regimens of inhaled
dry powder epinephrine for future development. Each subject (n=10)
received single doses approximately one week apart of the
following:
[0299] (a) Dry powder epinephrine (i.e., Formulation VII, prepared
as in Example 2) at an epinephrine dose of 50 micrograms, 100
micrograms, 200 micrograms, and 400 micrograms;
[0300] (b) Placebo dry powder; and
[0301] (c) Epinephrine at a dose of 300 micrograms delivered via an
autoinjector (EpiPen.RTM.) and standard IM injection.
[0302] In addition, 8 of the 10 subjects received dry powder
epinephrine (Formulation VII) at an epinephrine dose of 800
micrograms. Safety and PK information was obtained for at least 2
hours following dosing.
[0303] Initial evaluations indicated that the treatments were well
tolerated, and dose escalation proceeded up to the maximum planned
dose of 800 micrograms epinephrine in dry powder epinephrine form.
There were no serious or severe adverse events. There were three
moderate adverse events, which were regarded by the principle
investigator as definitely not related to study treatment.
[0304] The majority of plasma epinephrine concentrations following
administration of dry powder epinephrine at doses of 50-400
micrograms, were near or below the lower limit of quantitation of
the bioanalytical assay (50 pg/mL), which prevented estimation of
PK parameters. More complete concentration-time profiles were
observed following administration of dry powder epinephrine dosed
at 800 micrograms and injections of 300 micrograms epinephrine. The
mean plasma epinephrine concentration-time profiles from dry powder
epinephrine dosed at 800 micrograms, EpiPen.RTM. dose of 300
micrograms and standard IM injection dose of 300 micrograms are
provided in FIG. 9.
[0305] EpiPen.RTM. and standard IM injection provided greater
systemic epinephrine exposure than dry powder epinephrine, however,
there was significant variability in individual concentration
profiles provided by EpiPen.RTM. and standard IM injection. In the
EpiPen.RTM. treatment, there was evidence of two concentration
peaks in many subjects, and one subject had very slow absorption.
Slow absorption was also evident in several subjects in the
standard IM treatment.
[0306] Although the systemic exposure was lower following dry
powder epinephrine, the PK profile over the first 20 minutes
following dosing appears promising. FIG. 10 shows mean plasma
epinephrine concentrations for 20 minutes post-dose for dry powder
epinephrine and EpiPen.RTM. treatments. For clarity, the standard
IM treatment is not depicted on the graph, however, the variability
observed was similar to that of the EpiPen.RTM..
[0307] With dry powder epinephrine treatment, epinephrine
absorption was rapid and the inter-subject variability was lower
compared to either injectable treatment. This suggests that higher
doses of dry powder epinephrine may deliver a more reproducible
dose than EpiPen.RTM. or standard IM injection. Mean C.sub.MAX and
T.sub.MAX estimates for dry powder epinephrine and injection
treatments are provided in Table M.
13TABLE M C.sub.MAX and T.sub.MAX Estimates Treatment Epinephrine
Dry powder 300 Epinephrine EpiPen .RTM. micrograms (800 micrograms
300 micrograms IM Parameter epinephrine) (n = 8) (n = 10) (n =
7).dagger. C.sub.MAX (pg/mL) Mean (SD) 238 (76) 397 (196) 263 (174)
% CV 32 49 66 T.sub.MAX (min) Median 2 12.5 15 (range) (1-5) (2-90)
(1-60) .dagger.Sufficient concentration data available from only 7
of 10 subjects SD: standard deviation % CV: % coefficient of
variation
[0308] Following administration of dry powder epinephrine,
epinephrine was rapidly absorbed, with a median T.sub.MAX of 2
minutes. The largest T.sub.MAX value (5 minutes) was reported in
one subject; the remaining 7 subjects reported T.sub.MAX values
less than or equal to 2 minutes. In contrast, administration of
epinephrine via EpiPen.RTM. resulted in a median T.sub.MAX of 12.5
minutes, over six times the value observed with dry powder
epinephrine. Half of the subjects had T.sub.MAX values equal to or
greater than 20 minutes. In addition to being longer compared to
dry powder epinephrine, T.sub.MAX values were more variable
following EpiPen.RTM. administration and ranged from 2 to 90
minutes. The T.sub.MAX following standard IM injection was similar
to that observed following EpiPen.RTM. administration. T.sub.MAX
was longer (i.e., median T.sub.MAX of 15 minutes) and more variable
(i.e., a range of 1-60 minutes) than for dry powder epinephrine
treatment.
[0309] The mean C.sub.MAX following dry powder epinephrine dosed at
800 micrograms was comparable to that observed following standard
300 microgram IM injection (238 pg/mL versus 263 pg/mL), however,
the variability was lower (32% CV versus 66% CV). The mean in the
standard IM treatment was likely influenced by 2 subjects, who
reported higher C.sub.MAX values relative to the others in the
group (405 and 595 pg/mL compared to 220 pg/mL or less). The mean
C.sub.MAX following dry powder epinephrine dosed at 800 micrograms
was lower than that observed for the 300 microgram EpiPen.RTM. (238
pg/mL versus 397 pg/mL). Again, reduced variability was observed
compared to EpiPen.RTM. (32% CV versus 49% CV).
[0310] In a preliminary pharmacodynamic (PD) analysis, plots of
parameter changes over time were produced. The shapes of the curves
for the different epinephrine routes of administration suggest the
relationship between epinephrine concentration and effect is not
direct for all PD markers. For example, shown in FIG. 11 are the
potassium mean changes from baseline for the dry powder epinephrine
and IM injections. These data indicate EpiPen.RTM. produced the
maximal mean change from baseline at 10 minutes after dosing,
similar to the time epinephrine C.sub.MAX occurred (i.e., median
T.sub.MAX was 12.5 minutes). In contrast, the maximum potassium
mean change from baseline for dry powder epinephrine dosed at 800
micrograms occurred later than EpiPen.RTM. (i.e., 20 minutes
post-dose), despite having reached the maximum plasma epinephrine
concentration more rapidly after dosing (i.e., median T.sub.MAX was
2 minutes). Potassium concentrations after standard IM treatment
continued to decrease through 60 minutes post-dose, even though
maximum plasma concentration was reached approximately 15 minutes
post-dose.
[0311] Because some pharmacological responses to epinephrine take
time to develop, the observed response at any given time is not
apparently related to the plasma concentration at that same time.
Marked differences in epinephrine concentration-time profiles
between inhaled and injected epinephrine do not directly translate
into marked differences in the effect-time profiles. Therefore,
despite different PK profiles, it may be possible to achieve a PD
profile with dry powder epinephrine similar to that of epinephrine
injection.
[0312] In summary, the results from this human study indicate that
dry powder epinephrine is a promising alternative method of
delivery for epinephrine. No serious safety issues resulted
following the administration of single doses. Epinephrine T.sub.MAX
was noticeably shorter following dry powder epinephrine
administration compared to injection (i.e., both EpiPen.RTM. and
standard IM injection). In addition, variability in C.sub.MAX and
T.sub.MAX was reduced with dry powder epinephrine relative to
injection. That is, the coefficient of variation (CV) of plasma
T.sub.MAX and C.sub.MAX were substantially lower with dry powder
epinephrine than with injected epinephrine.
EXAMPLE 16
[0313] The following example describes a proposed human study of
dry powder Formulation IX as described in Table A. The aims of this
study include: 1) assessment of the safety and tolerability of dry
powder epinephrine Formulation IX, 2) evaluation of the
pharmacokinetic (PK) and pharmacodynamic (PD) profiles across a
range of doses, and 3) identification of potential dosing regimens
of inhaled dry powder epinephrine for subsequent clinical
development. The initial dry powder epinephrine dose is anticipated
to have borderline PD effect (i.e., less than EpiPen.RTM., 300
micrograms). Subsequent dry powder epinephrine dose escalation will
be performed to determine a dose of inhaled epinephrine that
achieves PD effects of a similar magnitude as those observed with
EpiPen.RTM..
[0314] The design will be a eight period, single cohort, double
blind, placebo and active comparator controlled, dose escalation
study in 24 healthy male and female volunteers. Subjects will be
screened to exclude cardiovascular abnormalities. Screening will
require a normal treadmill exercise test and Holter monitor
recording.
[0315] Subjects will be administered EpiPen.RTM. (300 micrograms)
and a 300 microgram subcutaneous injection in Groups 1 and 2,
respectively.
[0316] In Groups 3, 4, and 5, subjects will be administered placebo
and a dose of 500 micrograms and 1000 micrograms epinephrine in dry
powder Formulation IX in a double blind fashion. Subjects will be
randomized to one of three treatment sequences (N=8: placebo, 500
micrograms epinephrine, 1000 micrograms epinephrine; N=8: 500
micrograms, placebo, 1000 micrograms epinephrine; N=8: 500
micrograms epinephrine, 1000 micrograms epinephrine, placebo). The
starting dry powder epinephrine dose was selected on the basis of
the results of human studies described in Example 15. The initial
500 micrograms dose to be used as a starting dose is below the
highest dose used in dry powder epinephrine (800 micrograms
epinephrine) which was administered to humans and was well
tolerated and demonstrated a lower level of epinephrine exposure/PD
response as compared to EpiPen.RTM. (300 micrograms). Dose
escalation should allow elucidation of a dose of dry powder
epinephrine that is both well tolerated and provides the desired PD
response.
[0317] In Groups 6, 7, and 8 subjects will be administered 1500,
2000, and 2500 micrograms epinephrine in dry powder epinephrine,
respectively. Following each administration of study drug, repeat
ECG, rhythm strip, serum chemistry, hematology, urinalysis,
physical exam findings, and spirometry will be obtained. Repeat
plasma samples will be collected for PK analysis. Spontaneously
reported adverse events will be recorded.
[0318] To assess the impact of asthma on the systemic delivery of
epinephrine, a PK evaluation of dry powder epinephrine will be
performed in patients with mild to moderate asthma. Two studies in
asthma patients are planned, including: 1) a pilot investigation;
and 2) a definitive clinical study using dry powder epinephrine and
a clinical dose regimen, including use of a commercial inhaler.
[0319] Several PD parameters exist to gauge the magnitude and
duration of beta agonist activities elicited by epinephrine. As
shown in Table N, several of these parameters, including systolic
blood pressure, correspond directly to therapeutic actions of
epinephrine in the treatment of anaphylaxis. PD measurements will
be included in all PK studies. As detailed in the section below,
comparison of the PD profile of dry powder epinephrine versus IM
epinephrine will be the primary basis for dose selection.
14TABLE N Pharmacodynamic Parameters Pharmacodynamic Key
Physiologic Actions of Epinephrine Parameters in the Treatment of
Anaphylaxis Systolic Blood Pressure Cardiac Output(.beta.1 >
.beta.2) (.beta.1 > .beta.2 Diastolic Blood Pressure Increase
Systemic Vascular Resistance(.alpha.1, .beta.2) (.alpha.1, .beta.2)
Heart Rate(.beta.1 > .beta.2) Decrease Vascular Leakage and
Tissue Edema(.beta.2) QTc(.beta.1 > .beta.2) Decrease
Bronchospasm(.beta.2) Serum K + (.beta.2) Inhibit Mast Cell
Degranulation*(.beta.2) Serum Glucose FEV1(.beta.2) (.beta.2,
.alpha.2, .beta.3) Adapted from Goodman and Gilman's, The
Pharmacologic Basis for Therapeutics, 10th ed. 2001, McGraw Hill,
New York, Chapter 10, p 215. *Recent in vitro studies indicate that
beta agonists inhibit mast cell degranulation. Treatment with
epinephrine may interfere with the inflammatory cascade by blocking
the release of mast cell mediators, although the clinical relevance
of these in vitro findings is uncertain. Barnes, P. J., "Effect of
Beta-Agonists on Inflammatory Cells," J. Allergy Clin. Immunol.
104(2 Pt 2): s10-7 (1999).
[0320] Forced expiratory volume in one second (FEV,) measurements
will be included in studies in normal volunteers and studies in
patients with asthma. The effects of dry powder epinephrine and
injected epinephrine on FEV, and other spirometric parameters will
be compared.
[0321] Because it is unethical and impractical to perform efficacy
studies in a setting of clinical anaphylaxis, dose selection for
dry powder epinephrine will utilize a PK/PD modeling approach. The
goal is to identify a dose/dosing regimen of dry powder epinephrine
that yields a PD profile that compares favorably to that observed
following 300 micrograms of injected epinephrine.
[0322] Mathematical models (e.g., based on PD or PK/PD
dose-response relationship) will be implemented in clinical trial
simulation exercises and used to estimate a dose/dosing regimen of
dry powder epinephrine that is expected to yield similar magnitude
of effects on PD markers as administration of 300 micrograms
injected epinephrine.
[0323] The dose/dosing regimen identified by PK modeling will be
evaluated and compared to injected epinephrine (300 micrograms) in
a clinical study. A primary objective of this study will be to
confirm that the selected dry powder epinephrine dose regimen
yields a PD profile similar in magnitude to that observed with
injected epinephrine using criteria defined by PK/PD modeling.
Assuming that the desired PK/PD profile is observed, the selected
dose/dosing regimen will be propagated throughout subsequent
clinical studies.
[0324] A safety assessment of dry powder epinephrine will consist
of evaluations in normal volunteers, asthma, and anaphylaxis
patients. All studies with dry powder epinephrine will include
comprehensive evaluations of safety including adverse events,
repeat vital signs, physical exams, ECG evaluations (including
specific evaluations of QT interval and cardiac rhythm), serum
chemistry (including glucose and potassium), and hematology. Across
the clinical development program, approximately 150
subjects/patients will receive at least one administration of dry
powder epinephrine. The vast majority of these patients will also
receive an administration of an injected comparator.
[0325] Both the safety and efficacy of epinephrine are
mechanism-based relating to alpha and beta adrenergic agonism. As
noted above, PK/PD modeling will be performed with a variety of
parameters including systolic and diastolic blood pressure, serum
potassium, pulmonary function, and heart rate. The intent of this
analysis is to define a dose/dosing regimen of dry powder
epinephrine that results in systemic adrenergic agonism to a
similar magnitude to that which occurs following 300 micrograms
injected epinephrine. Using this approach, the safety profile of
the final dry powder epinephrine dosing regimen should be similar
to injected administration of epinephrine.
EXAMPLE 17
[0326] The following example describes a human clinical study
evaluating inhaled dry powder porous particles containing
epinephrine (i.e., Formulation XI: 72% Leucine, 16% Epinephrine
bitartrate, and 12% Sodium tartrate (%'s by weight), as described
in Table A). The study was part of a Phase I, single cohort,
blinded, placebo and active controlled, dose escalation study in 23
healthy male and female volunteer subjects.
[0327] Each subject (n=23) received single doses at least two days
apart of the following:
[0328] (a) placebo dry powder;
[0329] (b) epinephrine at a dose of 300 micrograms delivered via an
autoinjector (EpiPen.RTM.); and
[0330] (c) epinephrine at a dose of 300 micrograms delivered via
standard subcutaneous (SC) injection.
[0331] Twelve subjects (i.e., n=12) received 2 doses of dry powder
epinephrine (i.e., Formulation XI, prepared using the same method
described in Example 8) each at a dose of 500 micrograms, separated
by a 15 minute interval. Dry powder epinephrine was administered to
each of the subjects at least two days after the administration of
a placebo or injected epinephrine as described above. The dry
powder epinephrine particles had a VMGD of 6.3 microns at 1 bar as
determined by RODOS and a FPF(<3.3) of 31% measured using ACI-3
with wet screens.
[0332] Pharmacodynamic parameters, including systolic blood
pressure and serum potassium levels, corresponding to therapeutic
actions of epinephrine in the treatment of anaphylaxis were used as
indicators of dry powder epinephrine effectiveness, e.g., to gauge
the magnitude and duration of beta agonist activities elicited by
epinephrine.
[0333] Epinephrine was rapidly absorbed from the dry powder
epinephrine formulation, with maximal plasma concentrations
occurring at about 1 minute following inhalation. In general,
dose-related changes in PD variables with rapid onset were observed
following administration of the dry powder epinephrine formulation.
Adverse events consistent with alpha and beta-adrenergic agonism
(e.g., palpitations, tremor and pallor) appeared to be dose
related. The majority of adverse events reflected mechanism-based
effects due to alpha and beta-adrenergic stimulation.
[0334] FIGS. 12 and 13 show mean changes in human systolic blood
pressure (in mm Hg) and blood serum potassium concentrations (in
mmol/L), respectively, versus time (in minutes) following (1)
administration of an initial dose of dry powder epinephrine (500
micrograms epinephrine) with administration of a subsequent dose of
dry powder epinephrine (500 micrograms epinephrine) at 15 minutes
(n=12), (2) administration of dry powder placebo (n=23), (3) a 300
microgram subcutaneous injection of epinephrine (n=23), and (4)
administration of EpiPen.RTM. at a 300 microgram dose (n=23). FIGS.
14 and 15 show the change from placebo and 95% confidence interval
of human systolic blood pressure (in mm Hg) and blood serum
potassium concentrations (in mmol/L), respectively, versus time (in
minutes) following (1) administration of an initial dose of dry
powder epinephrine (500 micrograms epinephrine) with administration
of a subsequent dose of dry powder epinephrine (500 micrograms
epinephrine) at 15 minutes, (2) a 300 microgram subcutaneous
injection of epinephrine, and (3) administration of EpiPen.RTM. at
a 300 microgram dose.
[0335] FIGS. 12 through 15 demonstrate that administration of a
second dose of dry powder epinephrine (500 micrograms epinephrine)
15 minutes after an initial administration of a 500 microgram
epinephrine dose via dry powder resulted in systolic blood pressure
and serum potassium concentration changes that approximated or
exceeded the duration and magnitude of changes observed with
injectable epinephrine administration.
[0336] While this invention has been particularly shown and
described with references to preferred embodiments thereof, it will
be understood by those skilled in the art that various changes in
form and details may be made therein without departing from the
scope of the invention encompassed by the appended claims.
* * * * *