U.S. patent application number 10/608131 was filed with the patent office on 2004-04-01 for excavator teeth, apparatus and methods.
This patent application is currently assigned to PENNSYLVANIA CRUSHER CORPORATION. Invention is credited to Wagner, Wayne A..
Application Number | 20040060208 10/608131 |
Document ID | / |
Family ID | 32912488 |
Filed Date | 2004-04-01 |
United States Patent
Application |
20040060208 |
Kind Code |
A1 |
Wagner, Wayne A. |
April 1, 2004 |
Excavator teeth, apparatus and methods
Abstract
Fabricated excavator teeth comprising projections cut from hard,
highly abrasion steel plate or bar stock, for example having a
Brinell Hardness exceeding 225, and as high as 400 or higher,
welded to cores through which the teeth may be connected with
excavator apparatus, including any kind of digging implement, such
as buckets and ripping arms, and any kind of excavating machine,
such as power shovels, backhoes and dredges.
Inventors: |
Wagner, Wayne A.; (Akron,
OH) |
Correspondence
Address: |
Attn: Attorney Matthew Pequignot
Hall, Priddy, Myers & Vande Sande
Suite 200
10220 River Road
Potomac
MD
20854
US
|
Assignee: |
PENNSYLVANIA CRUSHER
CORPORATION
BROOMALL
PA
|
Family ID: |
32912488 |
Appl. No.: |
10/608131 |
Filed: |
June 30, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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60392369 |
Jul 1, 2002 |
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Current U.S.
Class: |
37/452 |
Current CPC
Class: |
E02F 9/285 20130101;
E02F 9/2858 20130101 |
Class at
Publication: |
037/452 |
International
Class: |
E02F 009/28 |
Claims
What is claimed is:
1. An excavator tooth useful for fracturing rock strata,
comprising: A. a metallic core having front and rear ends and at
least one longitudinal surface extending between said ends; B. at
least one projection formed from metallic stock and having a tip;
said projection being secured to the core at least in part by
welding with the tip and at least a portion of the length of the
projection(s) extending beyond the front end of the core; and C. in
or on the core, at least one tooth connector portion, including at
least one concave or convex connector surface, of circular or other
configuration, positioned and adapted to engage with and
non-destructively disengage from at least one mating surface of an
excavator apparatus.
2. An excavator tooth according to claim 1 wherein the core is of
circular cross-section and has a single longitudinal surface in the
form of a cylinder.
3. An excavator tooth according to claim 1 wherein the core is of
non-circular cross-section and has plural longitudinal
surfaces.
4. An excavator tooth according to claim 1 wherein the at least one
projection preferably includes at least one cut edge.
5. An excavator tooth according to claim 1 wherein the projection
metallic stock thickness is about 1/2 to about 3, or about 3/4 to
about 2 and 1/4 or about 1 to about 1 and 1/2, inches.
6. An excavator tooth according to claim 1 wherein the tooth
includes at least one projection which has on opposite sides
thereof, as viewed in transverse cross-section, at least two
approximately planar surfaces which are approximately parallel to
one another.
7. An excavator tooth according to claim 1 having at least two of
said projections thereon.
8. An excavator tooth according to claim 4 wherein two projections
are secured to substantially opposite sides of the core.
9. An excavator tooth according to claim 4 wherein at least two of
said projections have inner major surfaces, portions of which
surfaces generally face one another and extend forwardly from the
core, said portions, as they progress toward their tips, having an
angle of divergence between them of about 0 to about 30 degrees,
preferably about 2 to about 30 degrees, more preferably about 12 to
about 24 degrees, still more preferably about 16 to about 20
degrees and most preferably about 18 degrees.
10. An excavator tooth according to claim 1 wherein the metallic
stock is of abrasion resistant steel having a surface BHN (Brinell
Hardness Number) of at least about 225, preferably at least about
300, more preferably at least about 350, more preferably at least
about 375 and still more preferably at least about 400.
11. An excavator tooth according to claim 7 which comprises iron,
carbon, manganese and silicon, and optionally but preferably at
least one additional alloying element selected from the group
consisting of chromium, nickel, boron, molybdenum, vanadium,
titanium, copper, aluminum, niobium and nitrogen.
12. An excavator tooth according to claim 8 wherein the sulfur and
phosphorous contents of the plate are respectively less than about
0.05, preferably less than about 0.04 and still more preferably
less than about 0.030 percent by weight of the entire plate
stock.
13. An excavator tooth according to claim 1 wherein there is a
narrowing of at least one projection, between its generally
longitudinal edges, in the direction of the tip.
14. An excavator tooth according to claim 1 wherein first and
second longitudinal edges of at least one projection, or more
preferably first and second edges of a plurality of projections,
converge with one another, along at least a portion of their
respective lengths, in the direction of their tip or tips.
15. An excavator tooth according to claim 14 wherein such
narrowing, or such convergence, exists at least closely adjacent to
the tip or tips.
16. An excavator tooth according to claim 14 wherein the projection
edges converge, as the edges approach the tips, preferably at an
angle of about 10 to about 35 degrees, more preferably about 15 to
about 30 degrees, still more preferably about 17 to about 25
degrees and even more preferably about 21.+-.2 degrees.
17. An excavator tooth according to claim 14 comprising convergence
of at least portions of projection longitudinal edges along
substantially straight lines, preferably closely adjacent to their
tip or tips.
18. An excavator tooth according to claim 14 wherein convergence
occurs over at least about 25% and more preferably up to at least
about 100% of the length of the projection longitudinal edges
19. An excavator tooth according to claim 14 wherein the angles of
convergence between edges as the edges approach the tips is
generally about 10 to about 35 degrees, preferably about 15 to
about 30 degrees, more preferably about 17 to about 25 degrees and
still more preferably about 21.+-.2 degrees.
20. An excavator tooth according to claim 1 or 19 including a
projection with two convergent edges that are cut edges.
21. An excavator tooth according to claim 1 wherein at least one
projection is secured to the core through at least one longitudinal
surface of the core.
22. An excavator tooth according to claim 1, 7 or 21 wherein the
projection or projections is/are secured to the core entirely by
welds.
23. An excavator tooth according to claim 1 comprising a plurality
of said projections that respectively extend along at least a
portion of a given longitudinal surface and are secured to the core
at least in part by welds between the given surface and adjacent
portions of the projections.
24. An excavator tooth according to claim 1 wherein the tooth
connector portion is located at the rear end of the core.
25. An excavator tooth according to claim 1 wherein the tooth
connector portion is located in or on a rearmost surface of the
core.
26. An excavator tooth according to claim 1 wherein the tooth
connector portion is securely connected with a mating surface of an
excavator apparatus.
27. An excavator tooth according to claim 26 wherein the tooth
connector portion is a female member extending into the rear end of
the core and the mating surface is a male member on an excavator
apparatus.
28. An excavator tooth according to claim 26 wherein the tooth
connector portion is a male member extending rearwardly from the
rear end of the core and the mating surface is a female member on
an excavator apparatus.
29. An excavator tooth according to claim 26 wherein a locking
member engaging the tooth and a portion of the excavator apparatus
provides security for the connection between the tooth connector
portion and the mating surface.
30. An excavator tooth according to claim 29 wherein the locking
member is a resilient insert or metallic pin.
31. An excavator tooth according to claim 26 wherein the excavator
apparatus is an excavating machine adapted to carry, in working
position, one or more teeth constructed according to the
invention.
32. An excavator tooth according to claim 26 wherein the excavator
apparatus is an excavating machine selected from the group
consisting of power shovels, backhoes, draglines, dredges, graders
and bulldozers.
33. An excavator tooth according to claim 26 wherein the excavator
apparatus is a digging attachment or combination of attachments
adapted to be mounted on an excavating machine and to carry, in
working position, one or more of said teeth.
34. An excavator tooth according to claim 1 connected with a bucket
having a mounting pin for connecting the bucket to an excavating
machine, the tooth having a projection with a major surface which
is held in approximately perpendicular relationship with the
longitudinal axis of the mounting pin.
35. An excavator tooth according to claim 1 connected with a rock
ripping tool having a mounting pin for connecting the tool to an
excavating machine, the tooth having a projection with a major
surface which is held in approximately perpendicular relationship
with the longitudinal axis of the mounting pin.
36. An excavator tooth according to claim 1 connected with a bucket
or blade at a substantially rectilinear cutting edge of the bucket
or blade, said edge defining a digging axis, a major surface of the
tooth being held in approximately perpendicular relationship with
that axis.
37. An excavator tooth according to claim 1 connected with a bucket
or blade having an at least partly non-rectilinear cutting edge
having ends at sides of the bucket or blade, said bucket or blade
having a digging axis defined by an imaginary line connecting said
ends, a major surface of the tooth being held in approximately
perpendicular relationship with that axis.
38. An excavator tooth according to claim 1 connected with a
digging end of a pivotable ripping arm for an excavating machine,
said arm having a pivoting axis about which the arm swings in
operation, a major surface of the tooth being held in approximately
perpendicular relationship with the axis.
39. A method of excavation with an excavating machine having an arm
with a pivot affording angular movement of an end of the arm about
a central axis of the pivot, said arm supporting and delivering
digging force and motion to a digging implement having projections,
said method comprising applying such force through projections that
are formed of cut plate stock and have major surfaces that are
approximately perpendicular to said axis.
40. A method of fracturing rock or frozen earth with an excavating
machine having an arm with a pivot affording angular movement of an
end of the arm about a central axis of the pivot, said arm
supporting and delivering digging force and motion to a digging
implement able to apply sufficient force through the tips of
projections on said implement to break up the strata, said method
comprising applying such force through projections that are formed
of cut plate stock and have major surfaces that are approximately
perpendicular to said axis.
41. A method according to claim 39 or 40 comprising applying such
force through one or more teeth having edges that converge at
angles of convergence between edges as the edges approach the tips
of generally about 10 to about 35 degrees, preferably about 15 to
about 30 degrees, more preferably about 17 to about 25 degrees and
still more preferably about 21.+-.2 degrees.
42. A method according to claim 39 or 40 comprising applying such
force through one or more teeth respectively having at least two of
said projections with tips and inner major surfaces, portions of
which surfaces generally face one another and extend forwardly from
the core, said portions, as they progress toward their tips, having
an angle of divergence between them of about 0 to about 30 degrees,
about 2 to about 30 degrees, or about 12 to about 24 degrees, or
about 16 to about 20 degrees or about 18 degrees.
43. A method according to claim 39 or 40 comprising applying such
force through teeth wherein the plate stock is abrasion resistant
steel plate having a surface BHN (Brinell Hardness Number) of at
least about 225, more preferably at least about 300, more
preferably at least about 350, more preferably at least about 375
and more preferably at least about 400.
44. A method according to claim 39 or 40 comprising applying such
force through teeth which comprise iron, carbon, manganese and
silicon, and optionally but preferably at least one additional
alloying element selected from the group consisting of chromium,
nickel, boron, molybdenum, vanadium, titanium, copper, aluminum,
niobium and nitrogen.
Description
RELATED APPLICATION DATA
[0001] This application depends for priority on U.S. Provisional
Patent Application No. 60/392,369, filed Jul. 1, 2002.
TECHNICAL FIELD
[0002] The invention relates to teeth useful in connection with
excavating machines, and to digging implements and excavating
machines comprising such teeth.
BACKGROUND
[0003] The teeth commonly employed on digging implements for
excavation machines, such as for bucket leading-edges, ripping arms
and dredge-heads, have a limited service life, depending in part
upon the severity of the abrasion to which they are subjected.
Severe applications include rock fracturing and removal, and
excavation of frozen earth. In a rock trenching operation in Ohio,
U.S.A. sandstone with a very powerful excavating machine having a
digging implement equipped with cast high abrasion resistance alloy
teeth, service lives as low as less than an hour were experienced.
This invention seeks to fulfill a need for improved excavator teeth
and excavation methods.
SUMMARY OF THE INVENTION
[0004] In one aspect, the invention relates to an excavator tooth
useful for fracturing rock strata. It comprises a metallic core
having front and rear ends and at least one longitudinal surface
extending between said ends. There is also at least one projection
formed from metallic stock, which may for example be bar stock of
round, square or rectangular cross-section, or more preferably may
be plate stock. A projection according to the invention has a tip,
which is an end of the projection, of whatever shape, that is
intended to act on the rock or other material on which the tooth
may be used. Such projection is secured to the core, at least in
part by welding, with the tip and at least portions of the length
of the projection(s) extending beyond the front end of the core. In
or on the core there is at least one tooth connector portion,
including at least one concave or convex connector surface, of
circular or other configuration, positioned and adapted to engage
with and non-destructively disengage from at least one mating
surface of an excavator apparatus.
[0005] The invention has a variety of additional aspects, among
which are preferred and highly preferred embodiments. For example,
the core may be of circular or non-circular cross-section, and may
have a single longitudinal surface in the form of a cylinder or
plural longitudinal surfaces.
[0006] The at least one projection preferably includes at least one
cut edge, an edge formed at least in part in cutting the projection
from the metallic stock, and this edge may for example be an end of
the projection when it is cut to length from bar stock. More
preferably, the cut edge is a longitudinal edge, for example an
edge resulting from cutting the projection from a plate.
[0007] It is preferred that the projection metallic stock thickness
be about 1/2 to about 3, or about 3/4 to about 2 and 1/4 or about 1
to about 1 and 1/2, inches. This dimension will correspond, for
example, to the diameter of round bar stock or the thickness of
plate stock.
[0008] In a particularly preferred embodiment, the tooth includes
at least one projection which has on opposite sides thereof, as
viewed in transverse cross-section, at least two approximately
planar surfaces which are approximately parallel to one another.
Preferably, these surfaces of the projections are approximately
parallel to the digging direction of the tooth. More preferably,
when viewed in transverse cross-section and when positioned
vertically in the view, these surfaces are at least about as tall
as the distance between them.
[0009] Preferably, there are at least two projections on the
excavator tooth. More preferably, these are secured to
substantially opposite sides of the core.
[0010] In a particularly preferred embodiment, there are at least
two projections that have inner surfaces, portions of which
surfaces generally face one another and extend forwardly from the
core. These portions, as they progress toward their tips, have an
angle of divergence between them of about 0 (i.e., no divergence or
a small convergence) to about 30 degrees, preferably about 2 to
about 30 degrees, more preferably about 12 to about 24 degrees,
still more preferably about 16 to about 20 degrees and most
preferably about 18 degrees.
[0011] In another aspect, the projection metallic stock is
preferably of abrasion resistant steel having a surface BHN
(Brinell Hardness Number) of at least about 225, more preferably at
least about 300, more preferably at least about 350, more
preferably at least about 375 and more preferably at least about
400, at least prior to its fabrication into teeth according to the
invention, and more preferably after such fabrication.
[0012] Preferred embodiments of the projection metallic stock
comprise iron, carbon, manganese and silicon, and optionally but
preferably at least one additional alloying element selected from
the group consisting of chromium, nickel, boron, molybdenum,
vanadium, titanium, copper, aluminum, niobium and nitrogen. More
preferably, the sulfur and phosphorous contents of the metallic
stock are respectively less than about 0.05, preferably less than
about 0.04 and still more preferably less than about 0.030 percent
by weight of the entire stock.
[0013] In a preferred embodiment, there is a narrowing of at least
one projection, between its generally longitudinal edges, in the
direction of the tip, which may for example occur along a single
edge.
[0014] However, in still more preferred embodiments, first and
second longitudinal edges of at least one projection, or more
preferably first and second edges of a plurality of projections,
converge with one another, along at least a portion of their
respective lengths, in the direction of their tip or tips.
[0015] In a particularly preferred embodiment, such narrowing, or
such convergence, exists at least closely adjacent to the tip or
tips.
[0016] Most preferably, the projection edges converge, as the edges
approach the tips, preferably at an angle of about 10 to about 35
degrees, more preferably about 15 to about 30 degrees, still more
preferably about 17 to about 25 degrees and even more preferably
about 21.+-.2 degrees.
[0017] A particularly preferred form of the invention comprises
convergence of at least portions of projection longitudinal edges
along substantially straight lines, preferably closely adjacent to
their tip or tips.
[0018] Preferably, convergence occurs over at least about 25% and
more preferably up to at least about 100% of the length of the
projection longitudinal edges
[0019] Preferably, the projection or projections respectively
include two convergent edges that are cut edges.
[0020] It is preferred that at least one projection be secured to
the core through at least one longitudinal surface of the core.
Advantageously, the projection or projections is/are secured to the
core preferably entirely, by welds. In a particularly preferred
embodiment, said at least one longitudinal surface has a plurality
of projections secured thereto at least in part by welds between
the at least one surface and adjacent portions of the projections.
The tooth connector portion may be located at the rear end of the
core, preferably in or on a rearmost surface of the core.
[0021] Wherever located on the core, the tooth connector portion
may be securely connected with a mating surface of an excavator
apparatus. In a preferred embodiment, the tooth connector portion
is a female member extending into the rear end of the core and the
mating surface is a male member on an excavator apparatus, or vice
versa.
[0022] A locking member may be present, e.g., a resilient insert or
metallic pin, to engage the tooth and a portion of the excavator
apparatus, thus providing security for the connection between the
tooth connector portion and the mating surface.
[0023] According to the invention, the excavator apparatus may be
any excavating machine adapted to carry, in working position, one
or more teeth constructed according to the invention. Such
excavator apparatus may for example be an excavating machine
selected from the group consisting of power shovels, backhoes,
draglines, dredges, graders and bulldozers, or may be a digging
attachment or combination of attachments adapted to be mounted on
an excavating machine and to carry, in working position, one or
more of said teeth.
[0024] In one particular embodiment, the excavator tooth is
connected with a bucket having a mounting pin for connecting the
bucket to an excavating machine. The tooth has a projection with a
major surface which is held in approximately perpendicular
relationship with the longitudinal axis of the mounting pin.
[0025] Another embodiment includes an excavator tooth connected
with a rock ripping tool having a mounting pin for connecting the
tool to an excavating machine. Here, the tooth has a projection
with a major surface which is held in approximately perpendicular
relationship with the longitudinal axis of the mounting pin.
[0026] Still another embodiment comprises an excavator tooth
connected with a bucket or blade at a substantially rectilinear
cutting edge of the bucket or blade. That edge is or has a digging
axis, and a major surface of the tooth is held in approximately
perpendicular relationship with that axis. On the other hand, the
bucket or blade may have an at least partly non-rectilinear cutting
edge having ends at sides of the bucket or blade. In which case, an
imaginary line connecting those ends defines the axis.
[0027] In yet another embodiment, an excavator tooth is connected
with digging end of a pivotable ripping arm for an excavating
machine. This arm has a pivoting axis about which the arm swings in
operation. A major surface of the tooth is held in approximately
perpendicular relationship with the axis.
[0028] Other aspects of the invention includes methods of
excavation. Among these are a method of excavation with an
excavating machine having an arm with a pivot affording angular
movement of an end of the arm about a central axis of the pivot,
said arm supporting and delivering digging force and motion to a
digging implement having projections. This method comprises
applying such force through projections that are formed of cut
plate stock and have major surfaces that are approximately
perpendicular to said axis.
[0029] The invention also includes a method of fracturing rock or
frozen earth with an excavating machine having an arm with a pivot
affording angular movement of an end of the arm about a central
axis of the pivot, said arm supporting and delivering digging force
and motion to a digging implement able to apply sufficient force
through the tips of projections on said implement to break up the
strata. This method comprises applying such force through
projections that are formed of cut plate stock and have major
surfaces that are approximately perpendicular to said axis.
[0030] Optional but preferred embodiments of each of the foregoing
methods include applying such force through teeth having edges that
converge at angles as above described, and/or applying such force
through teeth respectively having two projections with inner major
surfaces generally facing one another and having an angle of
divergence between them as above described. Still other optional
but preferred embodiments of each of the foregoing methods comprise
applying such force through teeth wherein the plate stock is
abrasion resistant steel plate having a surface BHN as above
described and/or having a composition as above described.
[0031] Other embodiments of the invention are described below, and
additional embodiments of the present invention, not disclosed
herein, can be constructed by persons skilled in the art without
departing from the spirit of the invention.
Advantages
[0032] This invention makes available improvements in excavator
teeth. Most embodiments of the invention will include one or more
of the following advantages. Certain preferred embodiments will
include all of these advantages. As compared to common, cast,
replaceable steel teeth used in the past, it is possible for
persons skilled in the art of steel fabrication to fabricate
excavator teeth according to the invention which exhibit excellent
cutting properties, long life in rock excavation and other
applications, reduced cost for teeth per hour of operation and ease
of fabrication. One can fabricate embodiments that afford a
strategic balance between service life and ease of penetration of
rocky strata. Moreover, the invention offers the possibility of
providing a range of satisfactory products which offer a degree of
flexibility with respect to this balance. Where the projections
have approximately parallel sides, then, for a given cutting edge
width, the invention provides improved bending resistance in the
projections, as compared with teeth having projections formed from
round bar stock. The methods of the invention offer the operational
advantages set forth above. Other advantages of these excavator
teeth and methods will become apparent to those skilled in the art
upon using the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] FIG. 1 is a side view of an excavator tooth according to the
invention.
[0034] FIG. 2 is a top view of the excavator tooth of FIG. 1.
[0035] FIG. 3 is a view, in perspective, of another embodiment of
the invention having a core which is the remnant of a cast
excavator tooth from which the original teeth have been worn
away.
[0036] FIG. 4 is a side view, partially in section, of yet another
embodiment of the invention having two projections, a portion of a
projection in the foreground being broken out to reveal a
projection in the background and parts between them.
[0037] FIG. 5 is a perspective view of still another embodiment of
the invention.
[0038] FIG. 6 is a side view, partially in section, of the
embodiment of FIG. 5, but with the addition, in phantom outline, of
a portion of an excavator apparatus.
[0039] FIG. 7 is a perspective view of a digging implement, i.e., a
ripping arm, having mounted on its end an excavator tooth as a
shown in FIGS. 1 and 2.
[0040] FIG. 8 is a perspective view of a digging implement having
thereon a ripping arm and excavator tooth as shown in FIG. 7.
[0041] FIG. 9 is a perspective view of a digging implement having
thereon two ripping arms, respectively having excavator teeth as
shown in FIG. 7.
[0042] FIG. 10 is an end view, with portions broken out, of a
dredge cutter-head.
[0043] FIG. 11 is a perspective view of a digging implement, i.e.,
a bucket, having a rectilinear front edge provided with a row of
excavator teeth according to the invention.
[0044] FIG. 12 is a perspective view of a digging implement, i.e.,
a bucket, having a non-rectilinear front edge provided with
adapters and with excavator teeth according to the invention, two
of five teeth being left off of their adapters to simplify the
view.
[0045] FIG. 13 is a side view of a backhoe unit including a ripping
arm equipped with one or more excavator teeth according to the
invention.
[0046] FIG. 14 is a side view of a power shovel including a ripping
arm equipped with at least one excavator tooth according to the
invention.
[0047] FIG. 15 is a side view of a dragline unit including a bucket
having excavator teeth according to the invention.
[0048] FIG. 16 is an enlarged portion of FIG. 15 providing greater
detail with respect to the bucket.
VARIOUS AND PREFERRED EMBODIMENTS
[0049] Cores may be formed of any suitable metal. Preferably, the
metal of the core should be readily weldable, economical and of
adequate durability, for example, crack resistant, ductile,
reasonably hard, strong and tough. In general, such metal will be
chosen from among one or more alloys including one or more alloying
elements to promote one or more of the properties of wear
resistance and fracture resistance, more preferably alloys that
contain iron as a major component (more than 50%) by weight. The
cores may have and preferably do have less wear resistance than the
projection(s). Wear resistence should be sufficient to maintain, in
rock excavating service, the structural integrity required to
securely support the excavating projection(s) and perform their
connecting function over the useful life of the projection(s).
[0050] Fracture resistance should be sufficient to resist breakage
of the core under the loads imposed in rock excavating service.
Rock excavating service includes, for example, one or to more of
the following: use on buckets or other digging implements attached
to the arms of backhoes engaged in digging rocky soil or gravel;
more preferably, use on drag-line buckets engaged in the stripping
of frozen earth and/or rocky overburden; and, most preferably,
service on buckets or other digging implements attached to the arms
of large and very powerful hydraulic shovels, for example,
Caterpillar model 385, engaged in the fracturing and subsequent
removal, e.g., digging, of rock strata. The fracture resistance
requirement depends on loads which are sustained in operation,
which to some degree depend on force exerted by excavating machine,
the hardness of the rock to be penetrated by the tooth and leverage
imposed on the core by the design of the tooth, for example
leverage imposed by the lengths of the core and the
projection(s).
[0051] Temper resistance can also be a beneficial property, such as
when it assists in warding off to some extent loss in hardness
arising out of heating of the core during welding of the
projections to the core or during frictional engagement with rock
when the tooth is in use.
[0052] One example of suitable metals for the core is carbon steel
conforming to ASTM Standard A-27, preferably grade 70-36. Because
of their low cost and ease of welding, these are considered best
for applications in which the core will not be subjected to heavy
abrasion, such as where only softer rock is to be fractured and or
the projections extend far beyond the fronts of the cores. Where
greater abrasion resistance is needed, it is considered best to use
cast steels conforming to AISI 8630 or ASTM A148, preferably grade
90-60, either of which type of material has been quenched and
tempered to any suitable hardness level, for example a BHN of about
300 to about 400. Other suitable core metals include, for example,
the remnants of worn, cast rock fracturing teeth, such as those
manufactured by Hensley and others.
[0053] Approximate compositions of a number of these core metals,
by weight, the balance being iron, appear below:
1 Metal C Mn P S Si Cr Ni Mo Cu V Al 90-60 .32 1.5 .05 .05 .45 .4
8630 .3 .8 .03 .03 .23 .5 .55 .2 Hensley .28 .64 .02 .01 1.2 1.7 .2
.4 .04 .02 .03 Other .31 1 .02 .01 1.2 2 .05 .45 .02 .01 .01
[0054] The specific examples of metals set forth above appear
sufficient in fracture resistance and temper resistance and the
other properties enumerated herein for purposes of making cores.
However, it is believed that there is a wide variety of other
suitable metals and that persons skilled in the metallurgical arts
are able to adust metals composition and heat treatments applied to
such other metals to achieve desired levels of weldability and
durability to produce acceptable cores. For further guidance on
effecting desired levels of hardness, fracture resistance, temper
resitance and other beneficial properties, see U.S. Pat. Nos.
5,525,167 and 5,595,614 and other patents identified therein, the
disclosures of all such patents being incorporated herein by
reference in their entireties.
[0055] Cores may be formed as one or more castings (single casting
preferred) or as a fabricated assembly of segments of plate or
non-plate components or in any other suitable way from any suitable
new (virgin or used metal not previously employed as a tooth core)
or used (previously used as a portion of a tooth) material.
Examples of used materials include the remaining shanks of tooth
from which the projections have been worn away. Used cores are not
preferred, due to expectation of undependable supply. However, used
cores, where available, can be made into teeth better than the
originals.
[0056] Preferred embodiments of cores have front ends that include
front surfaces of any workable shape, rear ends with any shape
consistent with the connector function, described below and a
longitudinal axis. The longitudinal surface(s) of the core may have
a surface or surfaces of any number or shape, including one (e.g.,
cylindrical) and plural (e.g., three or more) (four preferred). As
viewed in transverse cross-section, the core's exterior surface may
be of any shape, symmetric or asymmetric, for example, may be at
least partly circular, oval, triangular, square, rectangular,
diamond, polygonal, parallelogram, trapezoidal, modifications of
any of the foregoing, composite shapes (combinations of the above),
e.g. generally square but with rounded corners. Such cross-section
may be uniform or variable along its length, but is preferably
flattened on two sides where two projections are welded to it. The
longitudinal cross-section of the core's exterior surface may have
any suitable shape, may be uniform or variable along its length,
may be tapered, at least in part (preferred), may have divergent
"land(s)" on which to weld divergent projection(s), when divergent
projections are used and may be non-tapered.
[0057] Teeth fabricated according to the invention have one or more
projection(s) which may for example be fabricated from metallic
stock, such as bar stock, but preferably from plate stock. The
metallic stock has a composition and/or treatment history
contributing to the presence, in the stock, of properties of wear
resistance, fracture resistance and temper resistance sufficient
for satisfactory fabrication of and service in excavating
teeth.
[0058] Preferably the metallic stock is abrasion resistant steel,
having a composition and treatment history being sufficient to
provide in the stock a surface BHN (Brinell Hardness Number) of at
least about 225. Still more preferably, the metallic stock is an
abrasion resistant quenched and tempered steel alloy which
comprises iron, carbon, manganese and silicon, and optionally but
preferably at least one additional alloying element selected from
the group consisting of chromium, nickel, boron, molybdenum,
vanadium, titanium, copper, aluminum, niobium and nitrogen, the
amounts of the aforementioned constituents and the treatment
history of the stock being sufficient to provide in the stock a
surface BHN of at least about 300, more preferably at least about
350, still more preferably at least about 375 and most preferably
at least about 400. Most preferably, the sulfur and phosphorous
contents of the stock are respectively less than about 0.05,
preferably less than about 0.04 and still more preferably less than
about 0.030 percent by weight of the entire metallic stock.
[0059] Preferably, the wear resistence, fracture resistance and
temper resistance of the projection metallic stock and resultant
projections are sufficient for the projections to remain useful for
fracturing rock, while avoiding major breakage of the projections
and retaining at least about 50, at least about 70 or at least
about 85% of their as-manufactured hardness, in rock excavating
service, over a period of at least about 4, more preferably at
least about 8, and still more preferably at least about 16 and most
preferably at least about 40, hours of operation. In some
instances, where a particular projection of very hard metal tends
to be quite brittle, a workable tooth may be manufactured by using
metallic stock having less hardness.
[0060] Suitable metals are available, including for example USS
(United States Steel) AR 225, AR 350, AR 400 and AR 500, USS T-1
and USS T-1, types A, B and C, and USS Ni--Cr--Mo; Lukens Hardwear
(tm) 235, 400, 425 and 500; Bethlehem AR 235, RQC, RQAR, RQA, RQB
and RQ; Astralloy-V; and Oliver Formable 400 and Ultra-Tuff plate.
Particularly preferred are plates identified as Hardox 400 and
especially Hardox 500, respectively having the following reported
properties:
2 Hardox 400 Hardox 500 (about) (about) BHN hardness 360-440
450-560 yield strength 145 ksi 190 ksi tensile strength 180 ksi 225
ksi elongation (A5) 10% 8% impact properties 18 ft. lbs. (at -40
F.) 18 ft. lbs. (at +14 F.) (Charpy V, longi- tudinal specimen)
[0061] Materials of higher hardness levels may be used.
[0062] The above illustrative metals are believed sufficient in
fracture resistance, temper resistance and other properties
enumerated above to be useful in making projections for use in the
present invention. However, it is believed that a wide variety of
other suitable metals is available and that persons skilled in
metallurgy can adust metals composition and heat treatments applied
to such other metals to achieve desired levels of weldability and
durability to produce acceptable projections. For further guidance
on effecting desired levels of hardness, fracture resistance,
temper resitance and other beneficial properties in projections,
see U.S. Pat. Nos. 5,525,167 and 5,595,614 and other patents
identified therein, the disclosures of all such patents being
incorporated herein by reference in their entireties. Projections
of any acceptable thickness can be employed, for example about 1/2
to about 3 inches, frequently about 3/4 to about 2 and {fraction
(1/4)} inches, and in many instances about 1 to about 1 and
{fraction (1/2)} inches, most preferably about 1 and {fraction
(1/4)} inches for the applications with which the most experience
has been acquired.
[0063] As the tips of projections are brought to bear on rock,
sufficient force must be applied in order to penetrate the rock.
Otherwise, the tips will only rub across the surface and no
fracturing or "digging" will occur. More powerful equipment is able
to supply more force per unit of tip area, which of course, all
other things remaining equal, is a function of thickness. Thus, in
teeth for use on more powerful equipment, thicker metallic stock
may be used in making the projections, and longer wear would be
expected from thicker projections. However, the tips of narrower
projections made from thinner metallic stock would be expected to
enable a given piece of equipment to exert more force per unit area
on the rock strata, and thus penetrate the strata more easily.
Accordingly, it is beneficial to select projection thickness with
the goal of effecting a balance between service life and ease of
penetration. For applications in which ripping arms bearing one or
two teeth comprising a total of two to four projections made from
plate stock are employed on a large power shovel, such as a
Caterpillar 385, a plate thickness of about 1.25 inches is
presently considered optimum. It should be noted that it can be
necessary or desirable to adjust characteristics other than
projection thickness when preparing teeth for more and less
powerful excavating machines.
[0064] Monolithic projections are preferred. A monolithic
projection is composed substantially of a single thickness of a
given portion of metallic stock.
[0065] The projections have "major surfaces". In the case of
projections formed from plate stock, the major surfaces are those
portions of the projections that, if not surface-modified after
cutting from the plate, were originally part of the largest
surfaces of the plate stock, i.e., the top and bottom surfaces as
distinguished from the edges; and it is for this reason that they
are referred to as "major" surfaces. In the projections, these
major surfaces are usually and preferably, but not necessarily, of
larger area than any of the other surfaces, i.e., than the
peripheral edges, of the projections. In the case of projections
cut from bar stock that has approximately planar surfaces on
opposite sides thereof that are approximately parallel, and
preferably also in the case of projections cut from plate, the
major surfaces are preferably those that are approximately parallel
to the digging direction of the tooth. Approximately planar, as
applied to bar stock, means at least nearly flat (i.e. essentially
flat or, if its surface is arcuate, having a radius of at least 10,
preferably at least 15 and more preferably at least 20 times its
width) throughout at least 80, preferably at least 90 and more
preferably at least 95 percent of its width. Approximately
parallel, as applied to opposed surfaces of a bar, means nearly
parallel, i.e., with an angle of up to 20, more preferably less
than 10, still more preferably less than 5 and most preferably zero
degrees between those surfaces. Approximately parallel, as applied
to the relationship between a digging direction and a surface of a
projection, means that surface is more nearly parallel than
perpendicular to that direction, more preferably at an angle to one
another that is up to about 35 degrees, more preferably up to about
25 degrees, still more preferably up to about 15 degrees and most
preferably about 9 degrees or less, including zero degrees.
[0066] Preferably, in the finished tooth, the abrasion resistance
of each projection intermediate its major surfaces is at least a
major fraction of its abrasion resistance at its major surfaces;
preferably, the hardness of the projections intermediate their
major surfaces is at least about 60, about 70, about 80, or above
90, percent of its major surface hardness.
[0067] One or more cut edges are present on projections cut from
plate. Two or more edges may be cut from plate stock. However, one
or more edges may correspond to the edge of a plate and thus will
not be cut from the plate. Plate stock is preferably cut by an
automatically guided gas jet cutter. For many of the available
types of plates, their manufacturers recommend pre-heating prior to
cutting and give specific recommendations as to temperature limits.
These should be considered.
[0068] Projection edges may be of straight, curved, saw-tooth,
stepped or other configuration(s), and the corners of the
projections may be rounded, chamfered, or not. Preferably, there
will be at least two edges having portions that converge to a tip.
Convergence may be along straight, curved or other forms of axes to
provide dagger shape, "hook" shape or any other suitable shape.
Moreover, the convergence may be symmetrical or non-symmetrical, of
uniform or non-uniform slope relative to the axis/axes and
continuous or non-continuous. Where a projection is formed from bar
stock, e.g. square bar stock, all of the convergence may be in
portions of the edges closely adjacent the tip. Ranges of exemplary
included angles of convergence between edges, e.g., throughout
their length or only as the edges approach the tip, include about
10 to about 35 degrees, preferably about 15 to about 30 degrees,
more preferably about 17 to about 25 degrees, and still more
preferably about 21.+-.2 degrees. It is currently considered
optimum/best for fracturing hard rock under heavy force to have the
edges converge at about 211/4.+-.1 degrees. One or both of the
convergent edges may be chamfered, but these are preferably not
chamfered.
[0069] As to the nature of the tip, it may be a sharp point if
desired, but this is not necessary. While the tip may be squared
off, a rounded tip is preferred. The tip may be cut as a segment of
a circle with a radius of, e.g., about 0.1 to about 1 inch,
preferably about 0.2 to about 0.7 inch, more preferably about 0.2
to about 0.4 inch and most preferably about 0.3 inch.
[0070] For an excavating machine capable of exerting a given force,
larger and smaller tip radii respectively, all other factors
remaining equal, result in the application of less and more
fracturing force per unit area to rock strata.
[0071] Thus, in selecting tip radii when designing teeth according
to the invention, persons skilled in the art may wish to consider
short radii for less powerful equipment and vice versa. While
having a proper tip radius can be important when a tooth is first
placed in service, it should be understood that such radius is
likely to change or wear to a different shape as the tooth
wears.
[0072] The shape of other edges and corners of the projections may
be varied widely as desired, e.g., may be straight, curved and/or
of other suitable shapes.
[0073] Tooth length may also vary widely as appropriate for digging
and for providing enough overlap of projection and core to allow
formation of welds of the requisite strength between them.
[0074] While the number of projections may be at least one per
tooth, preferably two projections per tooth are preferred. There
may be more than two projections per tooth. Where there are plural
projections, it is preferred that there be divergence of one or
more of these projections, for example divergence of the outer
surface of a projection from a central axis of the tooth or
divergence of the outer surface of a projection from the outer
surface of another projection.
[0075] When divergence is present, for example, in at least one
projection of a tooth employed in trenching, moderate divergence
assists the operator, when desired, in keeping the side of the
trench vertical and in squaring off an intersection between a side
and the bottom of the trench. Where vertical side walls and
squared-off side-wall to bottom-wall intersections are not required
or may be achieved in another way, at least one, e.g., all, of
plural projection(s) in a tooth may be mounted with one or both of
its/their major face(s) parallel to or convergent with the tooth
axis. Where there is divergence, it may for example be about 1 to
about 15, preferably about 6 to about 12, more preferably about 8
to about 10 and most preferably about 9, degrees from the tooth
axis. Where the angle of divergence is expressed as the angle
between major surfaces of two projections, the above maxima and
minima of the above ranges are doubled. There can be an advantage
in limiting the amount of divergence to no more than is needed to
facilitate "squaring off"; in some tooth designs, careful control
over the divergence angle will contribute to the strength of the
tooth.
[0076] Providing divergence of one or more projections from the
core axis, when such is provided, can be facilitated by securing a
projection to a core side which, overall, is generally divergent
from the core axis at the projection angle of divergence.
Alternatively, one may secure a projection to a "land" representing
a portion of the side of a core, the land being angled from the
core central axis at the projection angle of divergence. Where a
projection is not secured in the above manner, e.g., where the core
has parallel sides, one or more shims may be placed between the
inner surface of the projection and the adjacent surface of the
core to orient the projection at the desired angle during
fabrication, e.g., during welding.
[0077] In securing projections to cores, portions of projections
may be secured in slots or grooves formed in cores or to
longitudinal surface(s) of cores, which is preferred, or in any
other way. A pair of projections is preferably secured to opposite
sides of a core. However, one may also secure a first projection in
a central groove at the front end of core, and secure second and
third projections to opposite sides of core. When at least one
projection is secured to at least one longitudinal surface of the
core, which is preferred, such projection(s) may and preferably do
extend along at least a portion of the at least one longitudinal
surface and a portion of said at least one projection extends past
the front end of the core with the tip and at least a portion of
the converging edges projecting beyond the front end of the
core.
[0078] Although other securing methods may be employed, welding is
preferred. One may employ any suitable welding techniques, which
may include cleaning, e.g., by wire wheel or other means, and
preheating the core and/or projection for any suitable time and
temperature by any suitable heating method under any suitable
atmosphere, e.g., to 150-200 degrees F. in air with a gas torch.
One may employ any suitable welding process, flux, atmosphere,
wire/rod type, temperature during welding, and any other details
that might be considered useful. SMAW and GMAW are examples of
suitable welding methods. In general, for welding excavator tooth
projections to cores, it is considered good practice to form welds
between the parts everywhere possible. Among the post-welding
operations/steps to be considered are cool-down processing (time,
temperature, atmosphere), quenching, wrapping the hot welded part
in a welding blanket to inhibit cracking of welds. Plate
manufacturers' recommendations should be considered.
[0079] A preferred welding procedure which has provided good
results includes cleaning the surfaces to be welded by wire wheel,
locating the projection(s) properly located on the core and tack
welding them in place. The location of the plates is then checked.
Now, {fraction (3/32)}" diameter T75 flux-core wire is applied to
the joint where projection meets core. A preferred cover gas of
100% CO.sub.2 is used with the T-75 wire. It is best to apply
multiple passes in filling the joint. In addition, the temperature
of the work-piece is held at 600 degrees F. or less. After the
welding operation, the finished part is immediately wrapped in an
insulating blanket for several hours to allow for slow cooling to
ambient temperature, thus avoiding formation of cracks in the weld
areas and heat-affected zone of the weld.
[0080] Teeth according to the invention comprise part of a
connector, called the tooth connector portion, which is adapted to
cooperate with another part of a connector, called the excavator
connector portion, located on an excavator apparatus, as further
described below. In this way, the tooth and excavator apparatus may
be connected to one another in working relationship. The tooth
connector portion is located in or on the core, preferably at (in,
on or near) the rear end of the core and more preferably in or on
the rearmost surface of the core. However, the tooth connector
portion may be located in or on other surfaces of the core, e.g.,
its top surface, where such exists, its bottom surface, where such
exists, a lateral surface(s), where such exists, or the front
surface, where such exists.
[0081] The tooth connector portion includes at least one concave or
convex connector surface, which may have circular configuration,
may have any other suitable configuration and may be tapered or not
tapered, but tapered surfaces are preferred for most applications.
Viewed in transverse cross-section, the connector surface may for
example appear at least partly circular, oval, triangular, square,
rectangular, diamond-shaped, polygonal, of parallelogram shape,
trapezoidal, a modification of any of the foregoing or a composite
shape (combinations of any of the above, e.g. generally square but
with rounded corners). The transverse cross-section may appear
uniform or variable along most if not all of its length.
[0082] In longitudinal cross-section, the connector surface may be
of any suitable shape, whether uniform or variable along its
length, including not tapered or tapered, the latter being
preferred.
[0083] The connector surface of the tooth connector portion is
positioned and adapted to engage with and non-destructively
disengage from at least one mating surface of an excavator
apparatus.
[0084] Locking members may be provided to secure teeth to excavator
apparatus. For examples of different locking members, both
metallic, partly metallic and non-metallic, see U.S. Pat. Nos.
6,047,487; 5,937,550; 5,638,621; 5,617,655; 5,579,594; 4,891,893;
5,653,048; 5,526,593; 6,079,132 and 6,247,255, which are
incorporated herein by reference. It is not necessary however that
teeth according to the invention be held in fixed relation to their
adapters; for reciprocation of projections or teeth by air or
hydraulic drives, see U.S. Pat. No. 5,495, 685.
[0085] For purposes of the present invention, an excavator
apparatus is any excavating machine adapted to carry, in working
position, one or more teeth constructed according to the invention,
such as a mechanical or hydraulic power shovel, backhoe, trackhoe,
dragline or shaft drill. In addition to such machines, excavator
apparatus includes any digging attachment or combination of
attachments adapted to be mounted on an excavating machine and to
carry, in working position, one or more teeth constructed according
to the invention, such as a blade, bucket, ripper arm, cutting
chain, dredge cutterhead, quick-tool-connect/disconnect attachment
or any suitable form of tooth adapter used with any of the
foregoing.
[0086] Excavator apparatus usually comprises, as included or
attached elements, one or more excavator connector portions that
have one or more concave or convex surfaces adapted to mate with
and form, in cooperation with one or more tooth connector portions
of the core, at least a portion of a robust connector for securing
a tooth or teeth to the excavator apparatus with sufficient
strength to resist the loads imposed thereon in rock excavating
service. The mating surface(s) on the excavator connector portions
and on the tooth connector portions with which they cooperate
preferably represent a nearly exact match, so that one fits snugly
within the other in order to minimize relative movement of the
surfaces after it/they is/are securely seated against or within one
another. However, these surfaces need not in all circumstances be
an exact match for one another or be in interfacial contact over
their entire confronting areas. They need only abut one another
over sufficient area to provide the required strength and load
resistance.
[0087] In preferred applications of the invention, a major surface
of at least one projection is maintained approximately
perpendicular to an axis of an excavator apparatus. Approximately
perpendicular means more nearly perpendicular to than parallel to
an axis, which may for example be the axis of a pin or pivot, or an
axis around which an identified part such as a ripper arm pivots,
or may be an edge of a part such as a bucket or blade. If one or
more projections have their major surfaces angled vertically and/or
horizontally (e.g., tilted and/or splayed) with respect to a plane
that is perpendicular to such an axis, such angle(s) will be
selected to limit resultant tearing forces on welds and/or other
connections between the projections and their mountings (e.g.,
cores) as necessary to provide commercially acceptable resistance
to breakage of those connections and of the projections themselves
during operation, and more preferably to essentially prevent such
breakage. Preferably, such angle(s) will be in the range of up to
about 35 degrees, yet more preferably up to about 25 degrees, and
most preferably up to about 15 degrees, including zero degrees.
About 9 degrees is considered best. If the major surfaces are not
planar, e.g., are of curved, corrugated or other cross-section, the
angle of those surfaces relative to the axis may be judged on the
basis of a sound approximation, for example, in the case of
corrugation, the angle could possibly be measured in reference to a
plane which includes the peaks of the corrugations; or in the case
of a curved cross-section, the angle could possibly be measured in
reference to a plane which includes the edges of the curved
cross-section.
[0088] Benefits can be realized from preferred embodiments of the
invention involving particular orientation of teeth relative to
digging direction in excavator apparatus. In these embodiments, the
teeth comprise one or more projections having a major
surface/surfaces having a selected orientation relative one or more
planes that is/are transverse to the excavator digging axis (e.g.,
the axis of rotation of an excavator arm relative to the excavator
boom). Preferably, one or more projections is/are respectively in
planes that are approximately perpendicular to the arm-boom axis.
Still more preferably, each tooth comprises at least two
projections that are in planes which diverge from one another at
progressively greater distances in the direction of their tips.
Preferably tooth connector portion and mating portion of the
excavator apparatus are sufficiently symmetrical to permit rotation
of the tooth and projections 180 degrees, so that direction of
digging by the projections can be reversed and the wear on the
projections can be equalized.
DETAILED DESCRIPTION OF DRAWINGS
[0089] FIGS. 1-2
[0090] FIGS. 1 and 2 illustrate a particularly preferred embodiment
of an excavator tooth according to the present invention, having a
metallic core with first and second projections 3 and 4. Were this
core of circular transverse cross-section, which is an optional
embodiment of the invention, the core could have a single,
cylindrical, longitudinal surface. However, in the present figures,
the core has four longitudinal surfaces, including top 5, bottom 6,
first side 7 and opposite side 8. Its ends include front end 9 and
rear end 10.
[0091] A connector portion 13 is located at rear end 10 of the core
and more preferably in the rearmost surface of the core. Connector
portion 13 includes a concave connector surface 14, which may be of
circular or other configuration, positioned and adapted to engage
with and non-destructively disengage from at least one mating
surface (not shown) of an excavator apparatus (not shown).
[0092] In the present disclosure and claims, wherever reference is
made to a concave or convex connector surface, whether in or on a
core, or in or on an excavator apparatus, the singular form of the
word "surface" includes the plural of this term. For example,
connector surface 14, corresponding in shape with a truncated
pyramid, comprises five surfaces, including those of four
convergent inner walls 15 and of end wall 16.
[0093] Core rear end 10 also includes rearwardly projecting ears 17
with apertures 18 in them to receive a locking pin (not shown).
These assist in fixing the excavator tooth to any form of excavator
apparatus, such as an adaptor (not shown).
[0094] First projection 3 includes inner and outer major surfaces
20 and 21 while second projection 4 includes inner and outer major
surfaces 22 and 23. In this preferred embodiment, inner major
surfaces 20 and 22 have an angle of divergence 24 between them.
[0095] Convergent cut edges 25 and 26 of each of these major
surfaces, which terminate in tip 27, define between them an angle
of convergence 28. The projection back edges 29 blend into edges 25
and 26 through short arcs 30.
[0096] Welds 31 join the back edges 29 and portions 33 of the
projections to portions 32 of the core. Portions 34 of the
projections, not welded to the core, face one another and extend
forward away from the core.
[0097] Exemplary dimensions for the embodiment just described,
which has been found suitable for rock excavating service on power
shovels, include an overall length, from the backs of the ears 17
to the tips 27 of projections 3 and 4 measuring 16 inches, a total
projection length from back edges 29 to tips 27 of 9 inches, a
convergence of projection cut edges 25 and 26 of 21.25 degrees, a
radius for tips 27 of 0.3 inches, a radius of 0.5 inches for arcs
30, a maximum vertical spread of the projection cut edges 25 and
26, near their back edges 29 of 3.67 inches, a separation of the
projection outer major surfaces 21 and 23 from one another, at
their tips 27, of 10.75 inches, an angle of divergence of 18
degrees between the inner major surfaces 20 and 22 of the
projections and a projection thickness of 1.25 inches where the
projections have been cut from commercially available Hardox 500
plate stock.
[0098] FIG. 3
[0099] This figure illustrates an excavator to 38 having a metallic
core 39 of used material, in this case a used cast tooth from which
the remnants of the worn digging points have been ground away.
There are also first and second projections 40 and 41, similar to
those of the preceding embodiment.
[0100] Core 39 comprises four longitudinal surfaces, including a
top surface 42, a bottom surface (not shown), a first side 43 and
an opposite side (not shown). This core also has front end 44 and
rear end 45. Rear end 45 comprises tooth connector portion 48
including a concave connector surface at 46, similar to that of the
preceding embodiment, as well as ears 50 and locking pin apertures
51.
[0101] FIG. 4
[0102] In this embodiment, excavator tooth 55 has a first
projection 56, in the foreground of the view, and a second
projection 57 in the background. While the inner major surface of
first projection 56 is not shown, its outer major surface 58 is in
the foreground of the view. A portion of the inner major surface 59
of the second projection may be seen where a portion of the first
projection has been broken out in the view. The outer major surface
of the second projection is at the back of the part and thus it is
not shown in this view.
[0103] The inner major surfaces of the projections may be parallel,
convergent or preferably divergent, as viewed from above. Each
projection has a lower convergent edge 60, upper convergent edge
61, tip 62 and back edge 63.
[0104] Unlike the previous embodiments, the core and tooth
connector portions of the present embodiment are fabricated rather
than cast. They include an upper inclined plate 67 and lower
inclined plate 68 which are welded to and extend laterally between
the inner major surfaces of projections 56 and 57.
[0105] Plates 67 and 68 are removed by a substantial distance 69
from projection tips 62. These two plates comprise convergent inner
surfaces 70 and 71, representing a concave or female connector
surface, e.g., pocket 72. Apertures 73, positioned in plates 67 and
68 intermediate the projection inner surfaces, are provided for
insertion of a locking pin, as discussed below.
[0106] In this figure, an excavator apparatus is represented by a
portion of an adaptor 74. It may for example be located on a
digging implement or on any earth-working portion of an excavating
machine. Here adaptor 74 includes a body 75 comprising a convex
mating surface compatible with pocket 72. Body 75 also includes a
bore 77 which is in registry with apertures 73 when the tooth is
installed on excavator apparatus 74 and held in place with the aid
of locking pin 78.
[0107] FIGS. 5-6
[0108] While former embodiments disclose fixing projections to
outer surfaces of cores, one can construct useful excavator teeth
in which one or more projections are mounted within one or more
portions of a core. FIGS. 5 and 6 illustrate this.
[0109] This embodiment includes forked core 82 comprising main body
83 with forwardly projecting first and second arms 84 and 85,
defining between them a cavity 86. Here, a single projection 87
having cut edges 88, tip 89 and back edge 90, the latter being
defined by two angled portions 91 and 92, is secured in cavity 86.
Such securing is accomplished by welds 93 between the back 94 of
the cavity and the angled portions 91 and 92 of projection back
edge.
[0110] Here, the tooth connector portion is, for example, a male
member 99, preferably of truncated pyramidal shape. It extends
rearwardly from the end 100 of core main body 83. The mating
surface is a female member, for example a cavity 101 in an
excavator apparatus 102, shown in phantom outline in FIG. 6.
[0111] A locking member, for example bolt 103, passes through
matching holes 104 and 105 in tooth connector portion 99 and
excavator apparatus 102. By engaging the tooth and a portion of the
excavator apparatus, this bolt provides security for the connection
between the tooth connector portion and its mating surface in the
excavator apparatus.
[0112] FIGS. 7-9
[0113] Excavator teeth according to the invention can be used in
virtually any kind of digging implement, for example above ripping
arms illustrated in FIGS. 7-9. In FIG. 7, an excavator tooth 107
having projections 108 is affixed to a ripping arm 106 with the aid
of locking pin 109.
[0114] As shown in FIG. 8, a ripping arm, such as arm 106 of FIG.
7, may be secured to a base plate 110. Webs 111 projecting from the
rear of base plate 110 may be equipped with mounting pins 112 to
engage with a quick-connect-disconnect appliance, by means of which
this digging implement may be installed on an excavating machine,
such as a power shovel or backhoe.
[0115] FIG. 9 includes a base plate 110, webs 111 and mounting pins
112, similar to those of FIG. 8. However, here, two ripping arms
106 are secured to the base plate.
[0116] In FIGS. 8 and 9, mounting pins 112 have axes 113. Major
surfaces 114 of the projections 108 are approximately perpendicular
to these axes.
[0117] FIG. 10
[0118] This figure illustrates another type of digging implement on
which excavator teeth of the present invention may be used. Here,
the digging implement is a dredge cutter-head 117. It comprises
central rotary shaft 118 having an axis of rotation 119 which is
perpendicular to the plane in which this view is drawn. Spiral
vanes 120, extending from shaft 118 have inner ends 121 and outer
ends 122, support ring 123 being secured to the latter. A plurality
of adapters 124 may be installed on ring 123 for mounting excavator
teeth 125 with projections 126 whose major surfaces 127 are
approximately perpendicular to axis 119.
[0119] FIGS. 11-12
[0120] Yet another type of digging implement in which the present
invention is useful is excavator buckets. As will be shown, such
buckets may have rectilinear or non-rectilinear cutting edges.
[0121] Bucket 131 of FIG. 11 includes sides 132, a back 133 and a
bottom 134, having a substantially rectilinear cutting edge 135.
Edge 135 defines a digging axis 136. Along this edge is distributed
a series of adapters 137 on which excavator teeth 138 according to
the invention is mounted. Major surfaces 139 of protrusions 140 in
these teeth have their major surfaces positioned approximately
perpendicular to digging axis 136.
[0122] The bucket 143 in FIG. 12 comprises sides 144, a back 145
and a bottom 146, having across its front an at least partly
non-rectilinear cutting edge 147. Reference line 149, drawn through
points at which the ends 148 of edge 147 intersect with sides 144,
represents the digging axis of the bucket. Adapters 150,
distributed across cutting edge 147, are provided for mounting a
series of excavator teeth 151 on the bucket. To reduce clutter in
the drawing, the teeth have been omitted from two of the five
adapters. Each excavator tooth includes projections 152 having
major surfaces 153 that are approximately perpendicular to digging
axis 149.
[0123] FIG. 13
[0124] Teeth fabricated according to the present invention can be
utilized in a wide variety of excavating machines, one example of
which is the rubber-tired backhoe machine illustrated schematically
in FIG. 13. It includes body 157, and, at the front of the machine,
a bucket 158, bucket arms 159 and bucket pivot 160. Rotational axis
161 of this bucket is perpendicular to the plane in which the
figure is drawn and therefore is represented by a dot at the center
of the pivot. A series of excavator teeth 162, only one being shown
in this view, is distributed across the front edge of the bucket,
for example in a manner similar to that shown in FIG. 11 or 12.
These teeth have projections 163 with major surfaces 164
approximately perpendicular to axis 161.
[0125] Towards the rear of the machine is a boom 168 having a base
pivot 169 upon which the boom may be raised and lowered. Upper
pivot 170, having pivot axis 177, is a pivot point for excavator
arm 171, which is mounted at the upper end of the boom. At the
lower end of the arm is an end pivot 172 on which a digging
implement, for example pivoting rock ripping implement 173, is
mounted. Hydraulic boom lift cylinder 174, arm pivoting cylinder
175 and implement pivoting cylinder 176 are provided to raise and
lower the boom, and move the arm and ripping implement back and
forth. Excavator teeth according to the invention can also be used
with backhoe units equipped with means to allow the boom to swivel
from side to side around a vertical axis, but that feature has been
omitted from the present drawings to simplify them.
[0126] At the center of end pivot 172 is a pivoting axis 181 about
which ripping implement 173 pivots when digging through rocky
strata. Excavator teeth 178, made according to the present
invention, have projections 179. Their major surfaces 180 are
approximately perpendicular to axes 177 and 181.
[0127] FIG. 14
[0128] Excavator teeth according to the invention have demonstrated
their durability in service on the buckets of large power shovels,
such as that shown schematically in FIG. 14. Typical machines of
this type move on crawler tracks 185 and include a body 186, boom
187, boom base pivot 188, boom lift cylinder 189, arm 190, boom-arm
pivot 191, arm pivoting cylinder 192, implement 193, in this case a
rock ripping arm, implement pivot 194 and implement pivoting
cylinder 195. Pivots 188, 191 and 194 include, respectively,
pivoting axis 200 about which the boom swings up and down, pivoting
axis 201 about which the arm swings in and out and pivoting axis
202 about which the implement swings back and forth.
[0129] Implement 193 is equipped with excavator teeth 203 according
to the invention. They include projections 204, the major surfaces
205 of which are approximately perpendicular to axes 200, 201 and
202.
[0130] FIGS. 15-16
[0131] Another example of many types of excavating machines on
which the excavator teeth of the present invention may be used is
draglines, an example of which is shown schematically in FIGS.
15-16. As is usual in such equipment, this embodiment includes main
boom 210 having base pivot 211, overhead cable system 212 to
support--and winch cable system 213 to draw--bucket 214, all as
shown in FIG. 15.
[0132] Base pivot 211 has a pivoting axis 215. As shown in greater
detail in FIG. 16, bucket 214 has excavator teeth according to the
present invention with projections 217. These projections have
major surfaces at least some and preferably all of which that are
approximately perpendicular to axis 215.
[0133] The present disclosure has discussed and illustrated a
number, but certainly not all, of the different ways in which the
present invention may be practiced. Accordingly, the following
claims are intended to cover all the embodiments falling within
their literal scope, whether specifically disclose herein or not,
and all equivalents thereof.
Definitions
[0134] Excavate, excavating, excavation, excavator, digging,
ripping and related terms employed herein are intended to be
construed broadly to include all forms of earth moving whether they
result in formation of a cavity in the earth or not. For example,
these terms include not only trenching, dredging and formation of
other types of open cavities in the earth or in the earthen,
including rocky, sub-soil of a body of water, but also ripping,
scraping, stripping, grading, leveling and other forms of earth
moving that disturb earth, as distinguished from merely carrying it
from one place to another. In this context, earth includes not only
soil, but also frozen soil, gravel and layers at or below the
earth's surface comprising mostly mineral matter and which may be
essentially all rock, and may include solid rock strata, which
represents a particularly useful application of the invention.
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