U.S. patent application number 10/211746 was filed with the patent office on 2004-02-05 for adhesive mounted storage rack, method, and kit.
Invention is credited to Brokaw, Paul E..
Application Number | 20040020883 10/211746 |
Document ID | / |
Family ID | 31187643 |
Filed Date | 2004-02-05 |
United States Patent
Application |
20040020883 |
Kind Code |
A1 |
Brokaw, Paul E. |
February 5, 2004 |
Adhesive mounted storage rack, method, and kit
Abstract
A method for attaching an object to a surface using an adhesive.
Prior to applying the adhesive, the surface is prepared by rubbing
the surface with an eraser. After rubbing the surface, the eraser
dust is wiped away, the adhesive is applied to the surface and the
object is placed against the adhesive.
Inventors: |
Brokaw, Paul E.; (Euclid,
OH) |
Correspondence
Address: |
Warren A. Sklar
Renner, Otto, Boisselle & Sklar, LLP
19th Floor
1621 Euclid Avenue
Cleveland
OH
44115-2191
US
|
Family ID: |
31187643 |
Appl. No.: |
10/211746 |
Filed: |
August 2, 2002 |
Current U.S.
Class: |
211/89.01 ;
211/94.01 |
Current CPC
Class: |
A47F 7/0028
20130101 |
Class at
Publication: |
211/89.01 ;
211/94.01 |
International
Class: |
A47F 005/08 |
Claims
We claim:
1. A method of attaching an object to a surface, comprising:
rubbing the surface with a rubber or soap eraser; and using
adhesive material at the rubbed surface to hold the object to the
surface.
2. The method of claim 1, further comprising rubbing the eraser on
a surface of the object.
3. The method of claim 1, said using comprising applying adhesive
material to at least one rubbed surface.
4. The method of claim 1, said using comprising applying double
sided adhesive tape to at least one of the rubbed surface and an
object, and applying pressure to urge the object and surface
together with the double sided adhesive tape therebetween.
5. A kit for mounting an object to a surface, comprising: a rubber
or soap eraser; and an adhesive material to hold an object to a
surface rubbed by the eraser.
6. The kit of claim 5, further comprising an object for mounting to
the surface.
7. The kit of claim 6, wherein the object is a wire organizer.
8. The kit of claim 7, wherein the wire organizer includes: an
elongated housing having a back wall, a front wall and top and
bottom walls; an elongated opening formed in said front wall of
said elongated housing, said elongated opening being defined by
inwardly and rearwardly extending portions of said front wall
forming hooks; a multiplicity of retainer loops formed of a strip
of a tough, resilient, abrasive-resistant resin, each retainer loop
having a bight portion positioned outwardly of said front wall of
said elongated housing and two legs extending through said
elongated opening in said front wall to position the distal ends of
each retainer loop inside said elongated housing; a hook engaging
notch formed in the distal end of each of said legs of said
retainer loops, said hook engaging notches each having an inwardly
extending notch portion and a rearwardly extending notch portion
adapted to receive said hooks to preclude withdrawal of the
retainer loops through said elongated opening; and
9. The kit of claim 8, wherein said rearwardly extending portions
of said front wall extend parallel to said top and bottom walls of
said elongated housing.
10. The kit of claim 9, wherein said inwardly and rearwardly
extending portions of said front wall of said elongated housing are
reversely curved.
Description
TECHNICAL FIELD
[0001] The invention relates, as indicated, to an adhesive mounted
storage rack, method, and kit.
BACKGROUND OF THE INVENTION
[0002] Storage racks for small articles, ranging from pencils and
pens to other items such as paint brushes, cassettes, computer
floppy disks, small containers and electrical cords are available
in many sizes, styles, constructions and configurations. The
storage racks may be mounted to a support surface using an
adhesive, such as a double sided adhesive tape, which is placed
between the storage rack and the support surface. A drawback of
using an adhesive to bond the storage rack to the support surface
is that the bond strength of the adhesive is effected by films,
contaminants, etc. that are present on the support surface.
Conventional cleaning methods may not be effective in removing all
contaminants on the support surface, or convenient to use to remove
such contaminants; thus, bond strength is not optimal. Therefore,
there exists a need for preparing a surface for an adhesive that
provides an enhanced bond between the adhesive and the surface.
SUMMARY OF THE INVENTION
[0003] One aspect of the present invention relates to a method for
mounting an object to a support surface using an adhesive.
[0004] Another aspect of the invention relates to a method of
attaching an object to a surface, including rubbing the surface
with a rubber or soap eraser; and using adhesive material at the
rubbed surface to hold the object to the surface.
[0005] Another aspect of the invention relates to a method of
attaching an object to a surface, including rubbing the surface
with a common pencil eraser; and using adhesive material at the
rubbed surface to hold the object to the surface.
[0006] Another aspect of the invention relates to a kit for
mounting an object to a surface, including a rubber or soap eraser,
wherein the surface is rubbed by the eraser; and an adhesive
material to hold the object to the surface rubbed by the
eraser.
[0007] To the accomplishment of the foregoing and related ends, the
invention, then, comprises the features hereinafter fully described
in the specification and particularly pointed out in the claims,
the following description and the annexed drawings setting forth in
detail certain illustrative embodiments of the invention, these
being indicative, however, of but several of the various ways in
which the principles of the invention may be suitably employed.
[0008] Although the invention is shown and described with respect
to one or more embodiments, it is to be understood that equivalents
and modifications will occur to others skilled in the art upon the
reading and understanding of the specification. The present
invention includes all such equivalents and modifications, and is
limited only by the scope of the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The invention is illustrated more or less diagrammatically
in the following drawings wherein:
[0010] FIG. 1 is a front elevational view of a storage rack for
small articles constructed in accordance with one embodiment of the
present invention with hidden parts shown by dashed lines and
portions of the articles being supported broken away for
compactness of illustration;
[0011] FIG. 2 is a top plan view of the storage rack of FIG. 1 with
hidden parts shown by dashed lines;
[0012] FIG. 3 is a cross sectional view taken along line 3-3 of
FIG. 1;
[0013] FIG. 4 is a cross sectional view similar to FIG. 3 but
showing a second embodiment of the invention;
[0014] FIG. 5 is a plan view of a flattened retainer loop of the
embodiment shown in FIGS. 1, 2 and 3 of the drawings; and
[0015] FIG. 6 is a plan view of a flattened retainer loop of a
modified embodiment of the invention as shown in FIG. 4 of the
drawings.
[0016] FIG. 7 is a kit for mounting a storage rack in accordance
with the invention.
[0017] FIG. 8 is a side view of a storage rack mounted to a support
surface in accordance with the invention.
[0018] FIG. 9 illustrates the method of preparation of a surface in
accordance with the invention.
[0019] FIG. 10 is a cross sectional view of an adhesive tape used
to mount the storage rack in accordance with the invention.
DETAILED DESCRIPTION OF THE INVENTION
[0020] It has been discovered that the bond strength between an
adhesive and a surface can be increased by rubbing an eraser, such
as a rubber or soap eraser, on or against the bonding region of the
surface prior to applying the adhesive. An example of eraser is a
conventional pencil eraser, although other rubber or soap erasers
may be used. The bonding or adhesion of the adhesive to the rubbed
surface or an object that is being attached by the adhesive to the
rubbed surface is noticeably enhanced, e.g., the strength of
adherence is greater, as compared to adherence to an unrubbed
surface.
[0021] The rubbing action of the eraser appears to remove at least
some of the film which may cover the surface, thus providing an
improved bonding region between the adhesive and the surface. The
film may arise on the surface due to various contaminants, such
dirt, dust, oil, air contaminants, smoke, grease, finger prints,
etc. Film is removed from the surface by rubbing the eraser
approximately six to eight times (or more or less, as needed)
across the intended bonding region of the surface. The rubbing
action by the eraser may cause an abrading of the surface. After
rubbing the surface, the eraser dust is wiped away with a clean
cloth or by hand.
[0022] Tests have shown that using the invention, e.g., rubbing the
surface with an eraser six to eight times prior to applying the
adhesive, results in a better bond, e.g., stronger adhesion, than
cleaning the surface with alcohol prior to applying the
adhesive.
[0023] Using the invention, the rubbed surface may be wood, metal,
plastic, glass, etc., and may be painted, stained, varnished, waxed
or not; relatively improved strength of adherence to the surface
appears to apply to all of these materials and conditions.
[0024] Exemplary bonding material is adhesive tape, foam tape,
rubber based foam tape, etc.; usually such tape has adhesive on
both surfaces or sides of the tape. The tape is placed between the
object to be attached to a surface and the surface itself.
Non-limiting examples of tape are Avery 2116 or Kapco 4016. Direct
application of adhesive also may be used between the surface and
the object to be attached to the surface.
[0025] Various tape bases and adhesives may be used, such as rubber
based adhesive or acrylics.
[0026] As one example of practicing the invention, double sided
tape (tape with adhesive available at both sides or surfaces
thereof), e.g., Avery 2016 or Kapco 4016, was applied to the
surface of an object intended to be adhered to a wall of a room. An
eraser was rubbed six or eight times against the area of the wall
surface where attachment was to occur. Eraser dust was wiped away.
The object and tape were pressed against the wall surface to adhere
the object to the surface.
[0027] If desired, the surface of the object to which the tape was
first applied also could be rubbed with an eraser and wiped clean
before applying the tape to the object. Also, if desired, the tape
could be applied first to the wall and then the object could be
pressed against the tape to adhere the object to the wall.
[0028] The method of the invention may be used to attach a storage
rack to a wall of a room, to a surface of furniture, etc. An
example of a storage rack with which the invention may be used is
shown in FIGS. 1-3 and 5 of the drawings, which illustrate one
embodiment of a storage rack 21 for storing small articles. It will
be appreciated that the invention may be used for attaching other
devices to various surfaces.
[0029] As is most clearly shown in FIGS. 1 and 2, the rack 21 may
be used for the storage of a variety of small articles of varying
sizes, shapes and descriptions. Specifically, for purposes of
illustration and not by way of limitation, a pencil 23 and a
computer disk 25 are shown supported on the rack. It should be
understood and appreciated that other articles such as measuring
tapes, chalk, putty knives, erasers, paint brushes, cassettes,
wire, cords, etc., may also be stored in such a rack.
[0030] The rack 21 includes a housing 29 which is elongated and is
formed with a rear wall 31 which is adapted to be positioned
adjacent a supporting surface such as a wall, partition, etc. The
elongated housing 29 is also formed with top and bottom walls 33
and 35, respectively and a front wall 37. End walls 39 join the
rear, top, bottom and front walls to complete the housing 29. The
end walls extend well forwardly of the front wall 37 as can be seen
most clearly in FIGS. 1 and 2 of the drawings to provide lateral
support for the retainer loops which will be hereinafter described.
An elongated opening 43 is formed in the front wall 37 and extends
substantially the length of the housing 29. This opening is defined
by inwardly bent portions 45 of the front wall which extend
parallel to the top and bottom walls 33 and 35 respectively to
effectively form hooks. The storage rack housing 29 may be formed
of any suitable material such as metal or plastic although plastic
is preferred because of its light weight, low cost and ease of
forming.
[0031] The storage rack 21 further includes a multiplicity of
retainer loops 51. Each retainer loop 51 is formed of a strip of a
tough, resilient, abrasive-resistant resin, preferably a polyester
resin or laminate. The preferred construction for each retainer
loop is two layers of oriented polyethylene terephthalate laminated
with a central layer of polyethylene, the same basic construction
as is used in commercial identification cards and similar
articles.
[0032] Each retainer loop 51 is formed with a bight portion 53
joining a pair of legs 55 and 57. A pair of L-shaped notches 61 are
formed near the distal end of each leg 55,57, with the base leg of
each L-shaped notch extending towards the distal end of its leg.
The notches may be formed by stamping, cutting or in any
conventional manner suitable for forming a notch in a laminate
strip of plastic. The notches are complementary in shape to the
inwardly extending portions 45 of the front wall 37 of the housing
29 being only slightly larger so as to be tightly received by the
hook portions of the front wall as can be most clearly seen in FIG.
3 of the drawings.
[0033] The retainer loops 51 may be installed on the elongated
housing 29 before the end walls 39 are installed on the housing.
Additionally, to facilitate the ease of installation of retainer
loops, a retainer loop insertion slot 65 is formed in the front
wall 37 of the housing 29 and extends through the inwardly
extending portions 45 thereof as is most clearly shown in FIGS. 1
and 2 of the drawings.
[0034] Circular passages 67 are formed in the rear wall 31 of the
storage rack housing 29 near opposite ends thereof to receive the
heads 69 of suction cups 71 to support the storage rack on a wall
or other support surface. The circular passages 67 may also be used
to receive nails or screws to fasten the storage rack to a
supporting surface or a double sided adhesive tape may also be
used.
[0035] FIGS. 4 and 6 of the drawings show another embodiment of the
invention incorporated into a storage rack 81 which is similar to
storage rack 21 and includes an elongated housing 83 having a rear
wall 91, top wall 93, bottom wall 95, a front wall 97 and end walls
99. An elongated opening 103 is formed in the front wall 97 and
extends substantially the length of the housing 83. This elongated
opening is defined by inwardly extending portions 105 of the front
wall 97 which are reversely curved as can be seen most clearly in
FIG. 4 of the drawings.
[0036] The storage rack 81 includes a multiplicity of retainer
loops 111 which are formed of the same material as used for
retainer loops 51 which have been previously described. Each
retainer loop has a bight portion 113 joining a pair of legs 115
and 117. A pair of semi-circular notches 121 are formed in each leg
near its distal end as can be most clearly seen in FIG. 6 of the
drawings. These notches may be formed in the same manner as the
notches 61 previously described for the first embodiment of this
invention. The notches 121 are slightly larger than the inwardly
extending reversely curved portions 105 so that they will receive
the inwardly curved portions 105 when the retaining loops 111 are
installed in the elongated housing 83 as shown most clearly in FIG.
4 of the drawings.
[0037] Referring now to FIG. 7, a kit 149 is illustrated which
includes hardware for mounting the storage rack to a support
surface. The kit 149 includes a storage rack 21', adhesive tape 155
and an eraser 159, all conveniently packaged in a container, such
as a carton, blister pack, or the like. It is noted that the
storage rack 21' included with the kit 149 may be identical to the
storage rack 21 described previously except that the storage rack
21' does not include suction cups.
[0038] As is illustrated in FIG. 8, the storage rack 21' is secured
to a support surface 161 by the adhesive tape 155 located between
the support surface 161 and the storage rack 21'. Referring to
FIGS. 9 and 10, before applying the adhesive tape 155 to the
support surface 161, the support surface 161 is prepared by rubbing
the support surface 161 with the eraser 159, for example, six to
eight times. The area prepared should be the intended bonding
region 163 (e.g. the portion of the support surface that will be
making contact with the adhesive) of the support surface 161. After
rubbing the bonding region 163 with the eraser 159, the eraser dust
is wiped away with a clean cloth, by a swipe of the hand or by some
other means. Next, the protective backing 163 of the adhesive tape
155 is removed and the adhesive tape 155 is firmly applied to the
bonding region 163 of the support surface 161. If desired, the rear
wall 31 of the storage rack 21' may be prepared using the method
described above. Next, the remaining protective backing 165 of the
adhesive tape 155 is removed and the storage rack 21' is placed
against the adhesive tape 155. Firm pressure is applied to the
storage rack 21' for example, for 10 to 15 seconds. The amount of
time and pressure may vary with the adhesive material used and/or
the surface materials to which the adhesive adheres. A slight
rocking motion of the storage rack 21' may be used to obtain
complete contact between the adhesive tape 155 and the storage rack
21'. In order to allow the adhesive to properly set, the storage
rack 21' should not be used for at least one hour after application
and possibly longer depending on the particular adhesive used to
bond the storage rack 21' to the support surface 161.
[0039] Referring to FIG. 10, the adhesive tape 155 includes a
backing material 171 and an adhesive layer 173 and 175. The backing
material 171 can be made by any known method of film forming, such
as, for example, extrusion, co-extrusion, solvent casting, foaming,
non-woven technology, and the like. Thinner backings tend to
provide easier removal than do thicker ones. One example of
adhesive tape 155 includes a single layer foam backing material
having a thickness in the range of 1/8" to 1/4".
[0040] The adhesive of the adhesive layer 173 and 175 may comprise
any pressure-sensitive adhesive. An exemplary adhesive is a rubber
based material, and exemplary pressure-sensitive adhesives suitable
for this invention include Avery 2116 adhesive.
[0041] While the invention has been described herein with respect
to a storage rack, the invention is not limited thereto and may be
used to bond any object to any surface or to bond any two surfaces
together. While embodiments of the invention have been described in
detail, it is understood that the invention is not limited
correspondingly in scope, but includes all changes, modifications
and equivalents coming within the spirit and terms of the claims
appended hereto.
* * * * *