U.S. patent application number 10/462045 was filed with the patent office on 2003-12-18 for large round baler.
This patent application is currently assigned to Deere & Company, a Delaware corporation. Invention is credited to Fournier, Jean-Francois, Viaud, Jean.
Application Number | 20030230046 10/462045 |
Document ID | / |
Family ID | 29557849 |
Filed Date | 2003-12-18 |
United States Patent
Application |
20030230046 |
Kind Code |
A1 |
Viaud, Jean ; et
al. |
December 18, 2003 |
Large round baler
Abstract
A large round baler is equipped with an enveloping arrangement
that moves a run of enveloping material to the circumferential
surface of a bale with a pivot arm including a driver having
projections in the form of teeth that can be caused to penetrate
the enveloping material to cause a positive locking with the run of
enveloping material so that the enveloping material may be
selectively inserted into the baling chamber at the beginning of a
wrapping cycle and engaged with a contact plate to effect
separation of the enveloping material once a predetermined number
of wraps have been applied to the circumference of the bale.
Inventors: |
Viaud, Jean; (Gray, FR)
; Fournier, Jean-Francois; (Gray, FR) |
Correspondence
Address: |
Jimmie R. Oaks
Patent Department
DEERE & COMPANY
One John Deere Place
Moline
IL
61265-8098
US
|
Assignee: |
Deere & Company, a Delaware
corporation
|
Family ID: |
29557849 |
Appl. No.: |
10/462045 |
Filed: |
June 13, 2003 |
Current U.S.
Class: |
53/118 |
Current CPC
Class: |
A01F 15/0715
20130101 |
Class at
Publication: |
53/118 |
International
Class: |
B65B 027/12 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 15, 2002 |
DE |
102 26 797.9 |
Claims
1. In a large round baler including a baling chamber having
opposite ends defined by upright side walls spaced from each other
in a direction transverse to a direction of travel of said baler,
and having a periphery that is defined by baling elements extending
transversely between said side walls and disposed so as to provide
an access opening for receiving enveloping material, said baler
further including an enveloping arrangement located exteriorly of
said baling chamber and adjacent said access opening, and having a
separating arrangement and an enveloping material withdrawal
arrangement for grasping and inserting a run of enveloping
material, in the shape of a broad tape, into said access opening of
said baling chamber, the improvement comprising: said withdrawal
arrangement including a transversely extending, elongate driver
having projections spaced along its length; and said driver being
mounted for movement for causing said projections to penetrate into
the surface of said run of enveloping material.
2. The large round baler, as defined in claim 1, wherein said
separating arrangement includes a contact plate located so as to be
in a path of movement of said withdrawal arrangement; and said
withdrawal arrangement being moveable into contact with said run of
enveloping material for moving it against said contact plate so as
to effect separation of said enveloping material at said contact
plate.
3. The large round baler, as defined in claim 1, wherein said
withdrawal arrangement is mounted such that it can be repositioned
between a position wherein said projections extend away from said
baling chamber to a position wherein said projections extend
approximately towards said periphery of said baling chamber.
4. The large round baler, as defined in claim 2, wherein an
actuator is coupled for effecting simultaneous movement of said
withdrawal arrangement and said contact plate, and for selectively
bringing them into contact with each other once a bale located in
said baling chamber has been enveloped with said enveloping
material.
Description
FIELD OF THE INVENTION
[0001] The invention concerns a large round baler with a baling
chamber that is partially surrounded by baling elements, and with
an enveloping arrangement with a separating arrangement and with a
withdrawal arrangement to grasp and insert a run of enveloping
material in the shape of a broad band into the baling chamber.
BACKGROUND OF THE INVENTION
[0002] U.S. Pat. No. 5,581,973 discloses a large round baler with
an enveloping arrangement that withdraws net from a net roll by
means of a pivot arm and introduces it through a slot between the
baling elements into a baling chamber. The pivot arm is equipped
with a spring loaded jaw in which the net is guided and retained on
the basis of friction.
[0003] The problem underlying the invention is seen in the fact
that the friction force originating in the net varies on the basis
of the condition of the material and is higher or lower with
another enveloping material and hence that the material gripping
device of the prior art is such that a reliable supply of
enveloping material cannot be guaranteed.
SUMMARY OF THE INVENTION
[0004] According to the present invention, there is provided an
improved device for delivering enveloping material to the baling
chamber of a large round baler.
[0005] An object of the invention is to provide an enveloping
arrangement including a device for grasping a run of enveloping
material in a positive safe lock and hence safely, where the run of
enveloping material may be a net or foil and where moisture,
applied adhesive films, unevenness, and the like do not detract
from the reliability of the enveloping arrangement.
[0006] Drivers are particularly effective and are configured as
teeth, points or the like and thereby can easily penetrate into the
run of the enveloping material, or act as a fork in the case where
the enveloping material is a net.
[0007] If the drivers are configured as suction nozzles, the
retaining force as well as the amount of the run of the enveloping
material that is drawn into the suction nozzles and the timing of
the grasping and release can be varied. If necessary, the release
can also be accelerated by compressed air.
[0008] Few process steps are required if the take-up of the run of
the enveloping material is performed at the same point in time and
by the same movement as that which effects its separation from the
supply roll at the end of the enveloping process.
[0009] If the withdrawal arrangement can be repositioned between a
position facing away from the baling chamber and a position facing
towards the baling chamber, there is an assurance that it will not
be loaded in the non-operating position by material to be
baled.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The drawing shows an embodiment of the invention that shall
be described in greater detail in the following.
[0011] FIG. 1 is a left side perspective view of a large round
baler equipped with an enveloping arrangement constructed in
accordance with the principles of the present invention.
[0012] FIG. 2 is an enlarged side view of the enveloping
arrangement shown in FIG. 1.
[0013] FIG. 3 is a view similar to that of FIG. 2, but showing a
second embodiment of the enveloping arrangement.
[0014] FIG. 4 is a perspective view of the withdrawal device of the
enveloping arrangement.
[0015] FIG. 5 is a perspective view of the withdrawal device of
FIG. 4, but showing a different driver construction.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0016] FIG. 1 shows a large round baler 10 with a frame 12, running
gear 14, a towbar 16, a baling chamber 18, baling elements 20, a
harvested crop inlet 22, a take-up arrangement 24, a supply
arrangement 26, and an enveloping arrangement 28.
[0017] Except for the enveloping arrangement 28, the large round
baler 10 is of a conventional configuration in which in a baling
chamber 18 is defined by the baling elements 20 and the side walls
30, and in which a bale 32 of harvested crop, tobacco, industrial
garbage, precious material, etc. is formed and subsequently wrapped
with a run of enveloping material 34 configured of net, foil or the
like.
[0018] The frame 12 holds together the running gear 14, the towbar
16, and the side walls 30, and carries the baling elements 20, the
take-up arrangement 24, the supply arrangement 26, and the
enveloping arrangement 28.
[0019] The baling chamber 18 is covered at its end faces by the
side walls 30, and except for the inlet 22 and an opening 36 in its
upper forward region, is enclosed around its circumference by the
baling elements 20. The opening 36 is provided adjacent to the
enveloping arrangement 28 and provides an access to the baling
chamber 18 for receiving the enveloping material 34. The bailing
chamber 18 can be opened for the delivery of the bale 32, in a
known manner, whereby a rear section of the side walls 30 is
pivoted upward about an upper bearing, not shown, while a forward
section remains rigid. In the embodiment shown, the baling chamber
18 is provided as fixed in its size. Instead, a baling chamber 18
that is variable in its size could also be used, as is also well
known.
[0020] In this embodiment, the baling elements 20 are configured as
steel rolls that can rotate about horizontal axes extending
transverse to the direction of operation and arranged along a
circular arc. The baling elements 20 border very close to each
other, and in the region of the inlet 22 and at the opening 36,
there is a spacing that corresponds approximately to the diameter
of a baling element 20. Nine baling elements 20 are supported in
bearings, free to rotate, in the rear section of the side walls 30
that can be pivoted upward, and seven baling elements 20 are
supported in bearings in the forward rigid section, free to rotate.
This arrangement of the baling elements 20, however, is meant only
as an example. In place of the baling elements 20, belts, bar chain
conveyors or a mixture of these and the like could be used in order
to surround a fixed or a variable baling chamber 18.
[0021] The inlet 22 is used for receiving the supply of the crop to
be baled from the take-up arrangement 24, or if available, from a
conveyor arrangement that glides further into the baling chamber
18.
[0022] The supply arrangement 26 is used only selectively and may
be configured as a conveyor as well as a cutting arrangement.
[0023] In their forward region 92, the side walls 30 are spaced at
a greater distance from each other than in the region of the baling
chamber 18.
[0024] The large round baler 10 described so far is of conventional
configuration.
[0025] The enveloping arrangement 28 is used to support, supply,
and separate the run of the enveloping material 34 that is applied
to its circumferential surface of a formed bale 32, so that the
bale 32 does not fall apart after leaving the baling chamber 18.
For this purpose, the enveloping arrangement 28 contains a support
38, an enveloping material feed roll 40, a guide arrangement 42, a
withdrawal arrangement 44, an actuating arrangement 46, steering
arms 48, a contact pressure arrangement 50, and a covering 52.
[0026] In this embodiment, the support 38 is configured as a simple
sheet metal plate extending in a horizontal plane in the transverse
direction in the forward region 92 of the side walls 30 on which a
supply roll 54 of the run of enveloping material 34 rests. The
support 38 can also be configured in such a way that it can support
several supply rolls 54 that it is provided with steps or
depressions for their retention in position and the like.
[0027] On its circumferential surface, the feed roll 40 is provided
with a coating having a high coefficient of friction and can be
brought into rotation by means of a drive derived from a baling
element 20 or by means of its own drive, for example, by means of
an electric or hydraulic motor. Initially, rotation of the feed
roll 40 helps to withdraw the run of enveloping material 34 from
the supply roll 54 and build up a tension in it during the
enveloping process due to a limited rotational movement. The feed
roll 40 is located between the support 38 and the opening 36 and
rotates about an axis located at a level above the support 38. The
supply roll 54 can be brought into contact in its operating
position with a region of the roll 40 in the 6 to 9 o'clock
position, as seen in FIG. 2, and is held into contact with it by
the contact pressure arrangement 50.
[0028] The guide arrangement 42 is provided with two arms 56 that
are mounted, as by bearings 58 provided in the forward region 92 of
the side walls 30, for pivoting vertically about a horizontal axis
that is parallel to the axis of rotation of the bale 32. Secured to
a lower end region the arms 56 is a contact plate 60 that bridges
the entire distance between the arms 56. The contact plate 60 is
stiff in bending and forms a part of a separating or cut-off
arrangement 94. The spacing between the arms 56 in the sideways
direction is large enough for the roll 40 to be accommodated
between them. A lower end region of the contact plate 60 is bent
towards the baling chamber 18 so as to define a 90.degree. angle,
and with its upper edge, maintains a spacing to the circumferential
surface of the roll 40. At a point approximately in alignment with
a top surface of the roll 40, the arms 56 are bent so that their
lower section, in the non-operating position shown in FIG. 2,
extend generally in the vertical direction, while the upper section
extends at an angle of approximately 30.degree. to the vertical to
the rear and inclined towards the bearing 58. The guide arrangement
42 is located in such a way that, particularly in the non-operating
condition, it is able to accept the run of the enveloping material
34 arriving over the roll 40 between the arms 56 and permit it to
slide over the contact plate 60 to the baling chamber 18.
[0029] The withdrawal arrangement 44 is shown in an enlarged view
as an individual part in FIGS. 4 and 5 and includes two arms 62 and
a sheet metal driver 64.
[0030] The arms 62, located at the sides of the withdrawal
arrangement 44 generally in the same plane as the arms 56, extend
parallel to each other and are provided with two legs extending at
an angle of approximately 90.degree.. This means that the arms 62
move outside of the side walls 30 in the region of the baling
chamber 18. In the sharp bend between the two legs, the arms 62 are
engaged in a bearing 66 at the side walls 30 with a horizontal
bearing axis, so as to pivot vertically. In an end region of the
arms 62 facing the baling chamber 18, a further bearing 68 is
provided, and in the end region facing away from the baling chamber
18, the sheet metal driver 64 is rigidly attached to the arms 62 at
an angle of approximately 75.degree.. In the side view of FIG. 2,
the arms 62 and the sheet metal driver 64 generally follow the
shape of an "S".
[0031] The sheet metal driver 64 extends over the entire region
between the side walls 30, is configured rigidly in itself, and is
at least generally level. The width of the sheet metal driver 64
corresponds to the width of the baling chamber 18. As can best be
seen in FIG. 4, the forward side of the driver 64, that is, the
side facing the contact plate 60, defines an edge 70 provided with
projections 72 having a toothed, a zig-zag or comb-shaped profile.
In FIG. 5, a generally equal sheet metal driver 64 is shown that
differs from that shown in FIG. 4, only in the shape of the
projections 72. Although the sheet metal driver 64 shown in FIG. 5
has two shapes of projections 72, and these may be possible, it is
unlikely that such a construction would be used, since it would be
more efficient to cut out only one shape of driver. The projections
72 are worked into the sheet metal driver 64 by means of a stamping
process, a laser cutting process or other form-giving operating
process. The spacing of the projections 72, their width and shape
are selected in such a way that they can easily penetrate into a
run of enveloping material 34 configured as foil or between the
threads of a run of enveloping material configured as net, and can
free this after it is supplied into the baling chamber 18. The
sheet metal driver 64 forms a second part of the separating
arrangement 94.
[0032] The arrangement of the sheet metal driver 64 is selected in
such a way that the points of the projections 72 come to lie on the
contact plate 60 close to its sharp bend when the enveloping
arrangement 28 is in its non-operating or waiting position shown in
the drawing in solid lines.
[0033] In the embodiment shown, the actuating arrangement 46 is
configured as an electrically or hydraulically operated linear
motor that is supported in bearings at one end on the side walls 30
and that engages with its other end in a bearing 74 on the arms 56
of the guide arrangement 42.
[0034] The steering arms 48 are configured as straight struts or
rods that extend between a bearing 76 in the region of the sharp
bend in the arms 56 and the bearing 68 on the end of the arms 62,
and in each case are connected with these, free to pivot.
[0035] The contact pressure arrangement 50 and the covering 52 are
described in great detail in U.S. patent application Ser. No.
10/377,961, filed 28 Feb. 2003, and are used to retain the supply
roll 54 at all times in contact with the feed roll 40 by means of
the weight of the covering 52 and to protect the enveloping
arrangement 28 against the dirt-laden surroundings.
[0036] A sheet metal covering extends between the side walls 30
over a part of the opening 36 that prevents any of the crop to be
baled from escaping from the baling chamber 18 during the baling
process, but permits the access of the run of enveloping material
34.
[0037] On the basis of the foregoing description, the enveloping
arrangement 28 according to the invention operates as follows.
[0038] Starting with a fully formed bale 32 being located in the
baling chamber 18, as shown in FIG. 1, an enveloping process can
then begin. The enveloping arrangement 28 assumes the solid-line
position shown in FIG. 2, but is not yet operating. The run of
enveloping material 34 is wrapped around a supply roll 54 resting
on the support 38, and a partial section withdrawn from it lies
upon the feed roll 40 and the contact plate 60, and reaches
slightly beyond the contact plate 60. The points of the projections
72 engage the contact plate 60 and penetrate through the run of
enveloping material 34. The actuating arrangement 46 is extended
and the feed roll 40 is not in operation.
[0039] If the enveloping process is to be initiated from this
non-operating condition, the actuating arrangement 46 is retracted,
which has the effect that the guide arrangement 42 pivots downward
in counterclockwise direction about the bearing 58 and thereby
moves the contact plate 60 away from the projections 72. Due to the
connection over the steering arms 48, the withdrawal arrangement 44
will also pivot downward in the clockwise direction about the
bearing 66 and carry along the run of the enveloping material 34 it
was hooked into. Simultaneously, the roll 40 is brought into
rotation and thereby supports the advancing movement of the run of
the enveloping material 34. Following this, the roll 40 is braked
so that it applies a braking force to the run of the enveloping
material 34 in order to apply tension to it during the process.
When the withdrawal arrangement 44 or the points of the projections
72 have reached their end position, the end of the run of
enveloping material 34 is in the region of the circumferential
surface of the bale 32 that is rotating in the baling chamber 18,
by which it is grasped and is carried along. This end position is
made clear by the thin dashed lines in the drawing. As soon as the
run of enveloping material 34 is grasped by the stalks projecting
above the circumferential surface of the bale 32, it is carried
along by it until an adequate covering is attained. This is the
case after approximately two rotations of the bale 32. The wrapping
or enveloping process is ended by extending the actuating
arrangement 46, whereby the withdrawal arrangement 44 moves towards
the contact plate 60 in the counterclockwise direction, which then
pivots in the clockwise direction. Thereby, the edge 70 or the
projections 72 formed in it presses the run of enveloping material
34 against the surface of the contact plate 60, retains it there,
and produces a tension in it that finally leads to its tearing off.
In this situation the contact plate 60 and the sheet metal drivers
64 interact and operate as the separating arrangement 94. The run
of enveloping material 34 will tear along an irregular line and
will hang over the edge of the contact plate 60. In this condition,
the drive of the feed roll 40 is also turned off again.
[0040] FIG. 3 shows an embodiment of the enveloping arrangement 28
that deviates slightly from that shown in FIG. 2, but follows the
same principle. In place of the steering arm 48, a steering arm
system 80 is provided that includes a first steering arm 82 and a
second steering arm 84, and that can be loaded by a driver 86.
[0041] A further difference lies in the fact that the contact plate
60 contains an L-shaped retaining angle 88 that extends parallel to
its lower edge, and that lies upon the lower bent leg of the
contact plate 60 at an angle of approximately 450 so that its
corner touches the contact plate 60.
[0042] The first steering arm 82 engages with one end in the region
of the sheet metal driver 64, free to pivot, with the shortened
arms 62 that furthermore can pivot about the bearing 66. At its
other end, the first steering arm 82 is connected in a joint in a
bearing 90 with an end region of the second steering arm 84. The
other end region of the second steering arm 84 engages the bearing
58, free to pivot, about whose region the guide arrangement 42
pivots.
[0043] The driver 86 is connected, torsionally rigid, with the
guide arrangement 42 and is in contact with the underside of the
second steering arm 86 between its end regions. Accordingly, a
downward pivoting movement of the guide arrangement 42 also brings
about a downward movement of the driver 86, which the second
steering arm 84 can follow about the bearing 58 on the basis of the
force of gravity acting on the withdrawal arrangement 44. On the
other hand, at the end of the enveloping process and during the
separation, there occurs an active effect of the driver 86 upon the
underside of the second steering arm 84 which forces the latter to
pivot upward and thereby to bring the withdrawal arrangement 44
into contact with the contact plate 60.
[0044] Having described the preferred embodiment, it will become
apparent that various modifications can be made without departing
from the scope of the invention as defined in the accompanying
claims.
* * * * *