U.S. patent application number 10/462380 was filed with the patent office on 2003-12-11 for optical switching device.
Invention is credited to Janner, Anna-Maria, Mercier, Virginie Marie Marguerite, Ouwerkerk, Martin, Van Der Sluis, Paul.
Application Number | 20030227667 10/462380 |
Document ID | / |
Family ID | 26072872 |
Filed Date | 2003-12-11 |
United States Patent
Application |
20030227667 |
Kind Code |
A1 |
Ouwerkerk, Martin ; et
al. |
December 11, 2003 |
Optical switching device
Abstract
A description is given of a switching device (1) comprising a
transparent substrate (3), a switching film (5) comprising a
hydride of scandium and magnesium, covered with a palladium layer
(7). By exchange of hydrogen, the switching film can be reversibly
switched from a transparent state to a mirror-like state with zero
transmission via an intermediate black absorbing state. The
conversion between both states is reversible, and this phenomenon
can be used, for example, in an optical switching element or sun
roof.
Inventors: |
Ouwerkerk, Martin;
(Eindhoven, NL) ; Janner, Anna-Maria; (Eindhoven,
NL) ; Van Der Sluis, Paul; (Eindhoven, NL) ;
Mercier, Virginie Marie Marguerite; (Eindhoven, NL) |
Correspondence
Address: |
PHILIPS INTELLECTUAL PROPERTY & STANDARDS
P.O. BOX 3001
BRIARCLIFF MANOR
NY
10510
US
|
Family ID: |
26072872 |
Appl. No.: |
10/462380 |
Filed: |
June 16, 2003 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10462380 |
Jun 16, 2003 |
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09994360 |
Nov 26, 2001 |
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6608713 |
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Current U.S.
Class: |
359/321 |
Current CPC
Class: |
G02F 1/19 20130101; G02F
2202/34 20130101; G02F 1/1523 20130101 |
Class at
Publication: |
359/321 |
International
Class: |
G02F 001/00 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 27, 2000 |
EP |
00204212.5 |
Dec 22, 2000 |
EP |
00204782.7 |
Claims
1. An optical switching device comprising a substrate and a
switching film which comprises a hydride of a trivalent metal and
magnesium, which hydrides can be reversibly switched from a
low-hydrogen, mirror-like composition to a high-hydrogen,
transparent composition by an exchange of hydrogen, characterized
in that the trivalent metal comprises scandium.
2. A device as claimed in claim 1, characterized in that the
switching film comprises 5 to 95 at. % magnesium with respect to
the total metal content.
3. A device according to claim 1 or 2, characterized in that the
switching film comprises 1-50 at. % scandium and 50-99 at. %
magnesium.
4. A device according to claims 1-3, characterized in that the
switching film comprises 15-40 at. % scandium and 60-85 at. %
magnesium.
5. A device according to claims 1-4, characterized in that the
switching film comprises 35 at. % scandium and 65 at. %
magnesium.
6. A device according to claim 1, characterized in that the
scandium-magnesium switching film additionally comprises another
trivalent metal.
7. A device as claimed in claim 1, characterized in that the
scandium-magnesium switching film additionally comprises an element
selected from the group of nickel, aluminum, chromium, silicon,
iron, cobalt, silver, zirconium, niobium, tantalum and hafnium.
8. A device as claimed in claim 1, characterized in that the
switching film is provided with a catalytically active layer
comprising at least one metal selected from the group consisting of
palladium, platinum, cobalt and nickel.
9. A device as claimed in claim 1, characterized in that the
catalytically active layer comprises at least one metal selected
from the group consisting of palladium and platinum.
10. A device as claimed in claim 8 or 9, characterized in that the
catalytically active layer comprises a layer of Ag(x)Pd(1-x), where
x is about 0.25.
11. A device as claimed in claim 1, characterized in that a
protective layer is placed between the catalytically active layer
and the switching film.
12. A device as claimed in claim 11, characterized in that the
protective layer comprises a NiZr or a ZrOH compound.
13. A device as claimed in claim 11 or 12, characterized in that
the thickness of the protective layer is 10 to 100 nm.
14. A device as claimed in claim 1, characterized in that the
switching film has a thickness in the range from 20 to 1,000
nm.
15. A device as claimed in claim 1, characterized in that the
switching film comprises a hydride of an alloy of the trivalent
metal and magnesium, or a multilayer of these elements.
16. A device as claimed in one or more of the preceding claims,
characterized in that the hydrides can be reversibly switched via
an intermediate opaque composition.
17. Switching film, applicable in an optical switching device
according to claim 1.
18. An electrochemical switching device comprising a first and a
second electrode separated by an ion-conducting electrolyte, the
first electrode comprising a switching film of a hydride of a
trivalent metal and magnesium, which switching film is provided
with an electrocatalytic metal layer in contact with the
electrolyte, so that by applying a potential or current between the
electrodes a change in optical transmission of the switching layer
is detectable when the hydride is electrochemically converted from
a low-hydrogen, mirror-like state to a high-hydrogen transparent
state by an exchange of hydrogen, and vice versa, characterized in
that the hydride of a trivalent metal and magnesium comprises a
hydride of scandium and magnesium.
19. The use of a switching device as claimed in any one of the
preceding claims as a display, optical switching element, mirror
with variable transmission, or in architectural glass or sun roofs.
Description
[0001] The invention relates to an optical switching device
comprising a substrate and a switching film which comprises a
hydride of a trivalent metal and magnesium, which hydride can be
reversibly switched from a low-hydrogen, mirror-like composition to
a high-hydrogen, transparent composition by an exchange of
hydrogen. The invention further relates to a switching film,
applicable in an optical switching device. The invention also
relates to an electrochemical switching device comprising such a
switching film. The invention additionally relates to applications
of such a switching device.
[0002] In the relevant switching devices, the optical properties
are governed by external influences, such as gas pressure, an
electric potential or current.
[0003] A switching device according to the preamble is known from
the European patent application EP-A-0 871 926 filed by the
applicant. The switching film which is disclosed in said
application comprises hydrides of a trivalent metal, such as
gadolinium, lutetium, yttrium and lanthanum, and magnesium,
preferably covered with a palladium layer. Said switching films
provide excellent results in terms of the large contrasts between
their low-hydrogen and high-hydrogen state. To this end reference
is made to "Contrast enhancement of rare-earth switchable mirrors
through microscopic shutter effect", by Nagengast et al., Applied
physics letters, volume 75, nr. 14. However, the phase separation
into magnesium and rare-earth hydride as discussed in the latter
publication, after repetitive cycling also results in a relatively
short life-time of the switchable mirror.
[0004] It is an object of the present invention to provide an
optical switching device with an improved life-time.
[0005] In accordance with the invention, this object is achieved by
an optical switching device according to the preamble, which
switching device is characterized in that the trivalent metal
comprises scandium.
[0006] It has been found that alloys of scandium and magnesium are
very good hydrogen storage materials. As the scandium and magnesium
atoms are of about the same size, a so called solid solution is
formed. Phase separation into magnesium and scandium hydride
induced by repetitive cycling of the materials between mirror-like
and transparent or black states does substantially not occur, or at
least to a far lesser extent than with magnesium-rare earth alloys.
Accordingly, life-time problems due to the formation of large
magnesium particles in the switching layer can be avoided or at
least substantially delayed.
[0007] The scandium magnesium switching film according to the
present invention has a very high transmission in the transparent
state and a very low transmission in the nontransparent state to
almost zero. This means a high contrast, which is the ratio between
both transmission values. The scandium magnesium switching film can
provide for three stable states which are governed by the hydrogen
content of the switching film, namely, as the hydrogen content
increases: a mirror-like state, a black absorbing state, and a
transparent state.
[0008] Advantageously, the switching film comprises 1-50 at. %
scandium and 50-99 at. % magnesium, more advantageously 15-40 at. %
scandium and 60-85 at. % magnesium and preferably 35 at. % scandium
and 65 at. % magnesium.
[0009] The specific amounts of the different components in the
alloy are determined by weighting the kinetics and the hydrogen
uptake against each other.
[0010] Instead of an alloy of scandium and magnesium, a stack of
alternating thin layers of scandium and Mg may be used, e.g. a
multilayer stack of 50 Mg.linevert split.Sc pairs. Such a
multilayer has the additional advantage of increasing the switching
speed between the optical states.
[0011] In a particular embodiment, the scandium-magnesium switching
film additionally comprises another trivalent metal.
[0012] The switching film may, for example, comprise a hydride of
more than one trivalent metal and magnesium, such as
scandium-gadolinium-magne- sium hydride, ScGdMgH.sub.x. Of course,
combinations of scandium with another trivalent metal may also be
used.
[0013] In an advantageous embodiment the scandium-magnesium
switching film additionally comprises an element selected from the
group of nickel, aluminum, chromium, silicon, iron, cobalt, silver,
zirconium, niobium, tantalum and hafnium.
[0014] The addition of 1% Ni in Sc.sub.30Mg.sub.70 prolongs the
life by a factor 4, while the addition of 2% Ni results in a life
prolonging by a factor 11.
[0015] Switching of the switching film takes place with hydrogen.
The transmission of the switching film is governed by the hydrogen
content: the transmission increases as the hydrogen content
increases. If molecular hydrogen gas is supplied to the switching
film, the transmission increases as the hydrogen pressure
increases. The hydrogen must be dissociated to atomic H. The rate
of dissociation can be increased by providing the surface of the
switching film with a catalytically active layer, such as a thin
layer of palladium having a thickness, for example, of 5 nm. At
said thickness, the palladium layer is discontinuous. The layer
thickness is not critical and is chosen to be in the range between
2 and 25 nm. Thin layers of 2 to 10 .mu.m are preferred, however,
because the thickness of the palladium layer determines the maximum
transmission of the switching device. In addition, the palladium
layer protects the underlying switching film against oxidation.
[0016] Apart from palladium, other catalytically active metals
which promote hydrogen dissociation, such as platinum, nickel and
cobalt, or alloys with these metals, can be provided on the
switching film.
[0017] In an advantageous embodiment the catalytically active layer
comprises a layer of Ag(x)Pd(1-x), where x is about 0.25.
[0018] Such catalyst layer shows a significant improved behaviour
in terms of cycling durability.
[0019] In order to improve the cycling durability in an alternative
manner a protective layer is placed between the catalytically
active layer and the switching film.
[0020] Said protective layer preferably comprises a NiZr or a ZrOH
compound and has a thickness of 10 to 100 nm.
[0021] The molecular hydrogen can be passed from a gas cylinder
filled with H.sub.2 to the switching film at room temperature in a
simple manner. A low-hydrogen-content mirror-like switching film
then changes to a transparent hydrogen-rich state. This conversion
is reversible: the transparent film is converted to a mirror-like
state by heating and/or evacuation of hydrogen. Said reversible
conversion can take place around room temperature, or higher
temperatures.
[0022] Atomic hydrogen can also be obtained in other ways, such as
by electrolytic reduction of water at the switching film in
accordance with the following reaction:
H.sub.2O+e.sup.-.fwdarw.H+OH.sup.-
[0023] Atomic hydrogen can additionally be generated from a
hydrogen plasma. In this case, a catalytically active layer, for
example, of palladium is not necessary. Atomic hydrogen can also
originate from another metal hydride, such as metal alloys for
hydrogen storage, which are known per se.
[0024] The switching film in accordance with the invention is thin,
i.e. its film thickness is less than 2 .mu.m. The film thickness of
the switching film preferably ranges between 100 and 1,000 nm. As
hydrogen must diffuse in the switching film, the film thickness
determines the rate of full conversion from the mirror-like to the
transparent state, and conversely.
[0025] The object of the invention, i.e. to provide an optical
device which can be switched electrochemically, is achieved by a
device comprising a first and a second electrode separated by an
ion-conducting electrolyte, the first electrode comprising a
switching film of hydrides of scandium and magnesium, which
switching film is provided with an electrocatalytic metal layer in
contact with the electrolyte, so that by applying a potential or
current between the electrodes a change in optical transmission of
the switching layer is detectable when the hydride is
electrochemically converted from a low-hydrogen-content mirror-like
state to a hydrogen-rich transparent state by an exchange of
hydrogen, and vice versa.
[0026] The optical switching device according to this embodiment of
the invention is an electrochemical cell, in which one of the
electrodes comprises a switching film of hydrides of scandium and
magnesium, which film is in contact with a ion-conducting
electrolyte via a thin catalytic metal layer. The switching film is
loaded with hydrogen by electrolytic reduction of protons, or a
hydrogen-containing species, such as water, or by oxidation of
H.sup.--ions, by applying a potential between the electrodes. At
this electrode/electrolyte interface e.g. water is reduced to
atomic hydrogen. The generated atomic hydrogen (H) will cause a
conversion from the mirror-like state to the transparent state.
Changing the potential leads to oxidation of the transparent state
into the mirror-like state. In this way a reversible
electro-optical switch is obtained.
[0027] In order to increase the rate of hydriding and dehydriding,
and thus the switching speed, the metal-hydride-containing
switching film is provided with a thin layer of an electrocatalytic
metal or alloy, such as palladium, platinum or nickel. These metals
catalyze inter alia the reduction of protons to hydrogen. Other
suitable catalytic metals are the alloys of the so called AB.sub.2
and AB.sub.5 types, such as TiNi.sub.2 and LaNi.sub.5. In addition,
this metal layer protects the underlying switching film against
corrosion by the electrolyte. As explained herein above, this layer
has a thickness in the range between 2 and 25 nm. Thin layers of 2
to 10 nm are preferred, however, because the thickness of the film
determines the maximum transmission of the switching device.
[0028] The electrolyte must be a good ion conductor, but it must be
an isolator for electrons in order to prevent self-discharge of the
device. As an electrolyte liquid, use can be made of electrolytes,
such as an aqueous solution of KOH. Such a solution is a good ion
conductor, and the metal hydrides are stable in it. The electrolyte
may also be present in the gel or solid state.
[0029] Use is most preferably made of transparent solid-state
electrolytes, because of the simplicity of the device; they prevent
sealing problems, and the device is easier to handle. Both solid
inorganic and organic compounds can be used. Examples of inorganic
electrolytes, which are good proton (H.sup.+) conductors, are
hydrated oxides such as Ta.sub.2O.sub.5.nH.sub.2O,
Nb.sub.2O.sub.5.nH.sub.2O, CeO.sub.2.nH.sub.2O,
Sb.sub.2O.sub.5.nH.sub.2O, Zr(HPO.sub.4).sub.2.nH.su- b.2O,
ZrO.sub.(2+x)H.sub.y and V.sub.2O.sub.5nH.sub.2O,
H.sub.3PO.sub.4(WO.sub.3).sub.12.29H.sub.2O,
H.sub.3PO.sub.4(MoO.sub.3).s- ub.12.29H.sub.2O,
[Mg.sub.2Gd(OH).sub.6]OH.2H.sub.2O and anhydrous compounds such as
KH.sub.2PO.sub.4, KH.sub.2AsO.sub.4, CeHSO.sub.4, CeHSeO.sub.4,
Mg(OH).sub.2 and compounds of the type MCeO.sub.3 (M=Mg, BA, Ca,
Sr), in which a part of CE has been substituted by Yb, Gd or Nb.
Also glasses may be used, such as alkali-free zirconium phosphate
glass. Examples of good ion (H.sub.3O.sup.+) conductors are
HUO.sub.2PO.sub.4.4H.sub.2O and oxonium .beta.-alumina. Examples of
good H.sup.--ion conductors are CaCl.sub.2/CaH.sub.2, Ba.sub.2NH
and SrLiH.sub.3. An example of a solid organic electrolyte is
poly(2-acrylamido-2-methyl-propane-sulphonic acid).
[0030] Various transparent materials can be used for the counter or
second electrode. Examples are hydrogenated oxidic materials such
as TiO.sub.2, WO.sub.3, NiO.sub.z, Rh.sub.2O.sub.3 and
V.sub.2O.sub.5. Said materials can be loaded with hydrogen, by
sputtering in a hydrogen atmosphere, or electrochemically in a
separate step. Also thin layers of hydride-forming intermetallic
AB.sub.2 and AB.sub.5 compounds, such as TiNi.sub.2 and LaNi.sub.5,
can be used. Another possibility is the use of the same material as
that used for the switching film, which results in the formation of
a symmetrical switching device. Said materials are provided in the
form of a layer with a thickness comparable to that of the
switching film. The thickness is chosen in such a way that the
hydrogen capacity in the second electrode is sufficient to convert
the switching film from the mirror-like state to the transparent
state, and vice versa.
[0031] Substrates onto which the layers of the switching device may
be provided are transparent materials, such as glass, quartz,
diamond, aluminium oxide or (flexible) synthetic resin. The
substrate may be plane or curved.
[0032] The switching film is applied as a thin layer onto the
substrate by means of conventional methods such as vacuum
evaporation, sputtering, laser ablation, chemical vapor deposition
or electroplating. In this respect, it is important that during and
after application of the switching layer, the metal of the
switching film is not subject to oxidation. In a vacuum-evaporation
process, this is achieved by maintaining the pressure, in
particular, of the residual gases water and oxygen, at a low level
below 10.sup.-6 to 10.sup.-7 mbar. By subjecting the trivalent
metal and magnesium to hydrogen at a pressure of 10.sup.-2 mbar,
the metals in the switching film can be converted to the hydride
state with a low hydrogen content, which film has a mirror-like
appearance and is non-transparent.
[0033] The catalytically active layer, for example, of Pd, and the
layer of the second electrode, can likewise be applied by means of
one of the above-mentioned methods.
[0034] The inorganic solid-state electrolyte can also be applied as
a thin layer by one of the above-mentioned methods. Inorganic
oxidic electrolytes may also be manufactured by a sol-gel process,
starting from a suitable alkoxy compound. Organic electrolytes may
be applied e.g. by spin coating.
[0035] As thin films of metal hydrides have a sufficient electrical
conductance, a thin transparent layer of indium-tin oxide (ITO)
between the substrate and the switching layer, which is usual in
conventional electrochromic devices, may be omitted. In this way,
the switching device according to the invention is simpler than a
conventional electrochromic display.
[0036] An example of a possible layer sequence in an
electrochemical optical switching device according to the invention
is:
substrate.vertline.ScMgH.sub.x.vertline.Pd.vertline.KOH.vertline.TiOOH.sub-
.y.vertline.ITO
[0037] In this configuration, ScMgH.sub.x is initially in the
low-hydrogen, mirror-like state, whereas the tungsten oxide is
loaded with hydrogen: TiOOH.sub.y. The TiOOH.sub.y layer, which
serves as the second electrode, is transparent. When a negative
potential is applied to the ScMgH.sub.x film, OH.sup.- ions and
H.sub.2O are transferred through the electrolyte, and H.sub.2O is
reduced at the ScMg.sub.x film. By this electrochemical reaction
ScMgH.sub.x is converted to ScMgH.sub.x+.delta., which is
transparent and neutral grey, whereas TiOOH.sub.y-.delta. remains
transparent: the device has become transparent in this state, or is
switched from the mirror-like state to the transparent state,
provided the Pd layer is transparent. The switching process is
reversible. When a positive potential is applied to the
ScMgH.sub.x+.delta. film, this film loses hydrogen and the device
becomes mirror-like and non-transparent again. This switching
process can be repeated many times and takes place at a low voltage
below 10 V.
[0038] Another example of a possible layer sequence is the
following layer sequence of a solid state device in which zirconium
oxide is used as a proton conductor:
substrate.vertline.ScMgHw.vertline.Pd.vertline.ZrO(x+2)Hy.vertline.WO3Hz.v-
ertline.ITO
[0039] By virtue of switching from a mirror-like, non-transparent
state to a transparent state, optionally via an absorbing black
state, and conversely, the switching device in accordance with the
invention can be used in many applications. By virtue of this
optical effect, the switching device can be used as an optical
switching element, for example as a variable beam splitter, optical
shutter, and for controlling the illuminance or the shape of light
beams in luminaires. Dependent upon the film thickness of the
switching film, this film can exhibit almost zero transmission in
the mirror-like state. This enables a switching device having a
great contrast to be manufactured. The switching device can also be
used for data storage and in optical computing, and in applications
such as architectural glass, vision control glass, sun roofs and
rear-view mirrors. In the mirror-like state not only visible light
is reflected, but also radiant heat or infrared light, so that such
a switching device can also be used for climate control.
[0040] The switching device in accordance with the invention can
also be used as a variable transmission filter on or in front of a
display screen to improve the contrast of the picture.
[0041] By making a pattern in the metal-hydride layer, a thin
display can be manufactured. The construction of such a display is
much simpler than that of an LCD (liquid crystal display) due to
the absence of an LC layer, orientation layer, retardation layer
and polarization filter. By using three different trivalent metals,
a three-color dot pattern can be obtained.
[0042] These and other aspects of the invention will be apparent
from and elucidated with reference to the embodiments described
hereinafter.
[0043] In the drawings:
[0044] FIG. 1 is a schematic cross-sectional view of an optical
switching device in accordance with the invention, and
[0045] FIG. 2 shows an electro-optical solid-state device according
to the invention.
EXEMPLARY EMBODIMENT 1
[0046] FIG. 1 is a schematic, cross-sectional view of a switching
device I in accordance with the invention. The layer thicknesses
are not drawn to scale. A switching film 5 in the form of a 200 nm
thick film of a ScMg-alloy containing 35 at. % Sc and 65 at. % Mg
(SC.sub.0.35Mg.sub.0.65- ) is provided on a polished, quartz
substrate 3 by means of electron-beam evaporation. The residual
pressure in the evaporation apparatus is less than 1 mbar. The
deposition rate is 1.0 nm/s. In the same apparatus, a 10 nm thick
palladium layer 7 is evaporated onto the switching film 5 by means
of resistance heating at a deposition rate of 0.2 nm/s. Said
switching film 5 has a metallic appearance and is
non-transparent.
[0047] Exemplary Embodiment 2.
[0048] FIG. 2 schematically shows a cross-section of a solid-state
electro-optical switching device 1 according to the invention. The
layer thicknesses are not drawn to scale.
[0049] The device comprises a glass plate 3, a first electrode 5 Of
Sc.sub.0.3Mg.sub.0.7H.sub.x as a switching film with a thickness of
200 nm, a palladium layer 7 with a thickness of 5 nm, a 50 .mu.m
thick layer 9 of an ion-conducting electrolyte containing KOH, a
second electrode 11 of transparent TiOOH with a thickness of 350
nm, and an electroconductive ITO layer 13. All layers are
transparent, except film 5 in the mirror-like low-hydrogen state,
so that in this state the device 1 acts as a mirror.
[0050] The device can operate at room temperature. Layers 5 and 13
are connected to an external current source. By applying a cathodic
DC current to the first electrode 5, the low-hydrogen, mirror-like
composition is converted to a high-hydrogen composition, which is
transparent and neutral grey. TiOOH of the second electrode 111 is
converted into TiO.sub.2, which is also transparent. The device 1
now acts as a transparent window. When reversing the current, the
first electrode 5 returns to the low-hydrogen state which is
mirror-like and non-transparent, and the second TiO.sub.2 electrode
11 is converted to TiOOH. The device 1 has been switched to a
mirror. The switching time is comparable to that of conventional
electrochromic devices.
* * * * *