U.S. patent application number 10/274700 was filed with the patent office on 2003-12-11 for high efficiency electric toothbrush.
This patent application is currently assigned to The Procter & Gamble Co.. Invention is credited to Chan, John Geoffrey.
Application Number | 20030226223 10/274700 |
Document ID | / |
Family ID | 29716277 |
Filed Date | 2003-12-11 |
United States Patent
Application |
20030226223 |
Kind Code |
A1 |
Chan, John Geoffrey |
December 11, 2003 |
High efficiency electric toothbrush
Abstract
An electric toothbrush having a particular assembly, bristle
configuration, and drive mechanism is disclosed. The assembly,
bristle configuration, and drive mechanism are such that operation
of the brush is highly efficient and more economical than currently
known toothbrushes. Specifically, an electric toothbrush is
disclosed comprising a body, a head, and a neck extending
therebetween. The head utilizes one of several unique and preferred
arrangements of static and movable bristles. The static bristles at
least partially surround the collection of movable bristles which
are provided on a movable bristle carrier. A motor and drive train
impart motion to the collection of movable bristles. Also disclosed
is a toothbrush having a simplified and improved assembly. The
toothbrush includes a unique assembly utilizing a one-piece housing
in combination with a movable bristle carrier that is engaged on a
brush head of the toothbrush, and a stationary brush head tip which
is secured thereto. The unitary housing reduces the number of
components of the toothbrush and decreases manufacturing costs. The
brush head tip may be replaced with other tips and allows a
consumer to individually tailor the brush to provide a particular
brushing configuration as desired.
Inventors: |
Chan, John Geoffrey;
(Loveland, OH) |
Correspondence
Address: |
Patrick R. Roche, Esq.
Fay, Sharpe, Fagan, Minnich & McKee, LLP
Seventh Floor
1100 Superior Avenue
Cleveland
OH
44114-2579
US
|
Assignee: |
The Procter & Gamble
Co.
|
Family ID: |
29716277 |
Appl. No.: |
10/274700 |
Filed: |
October 21, 2002 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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60387841 |
Jun 11, 2002 |
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60410865 |
Sep 13, 2002 |
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60410556 |
Sep 13, 2002 |
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Current U.S.
Class: |
15/22.2 ;
15/22.1 |
Current CPC
Class: |
A61C 17/3445 20130101;
A61C 17/222 20130101; A61C 17/349 20130101 |
Class at
Publication: |
15/22.2 ;
15/22.1 |
International
Class: |
A61C 017/34 |
Claims
We claim:
1. A low energy consumption electric toothbrush comprising: a
housing assembly including a brush head, a handle, and a neck
extending between said brush head and said handle, said housing
defining a hollow interior cavity; a movable bristle carrier
disposed on said brush head; a motor providing a powered rotating
shaft, a drive gear affixed to said shaft, and a power source in
electrical communication with said motor and disposed in said
hollow interior cavity, a crown gear rotatably supported in said
hollow interior cavity and oriented such that the axis of rotation
of said crown gear is perpendicular to an axis of rotation of said
motor and said drive gear, said crown gear configured and engaged
with said drive gear of said motor such that said crown gear
completes one revolution for a number, from one to three, of
revolutions of said motor, said crown gear including (i) a first
cam member extending from a face of said crown gear, said first cam
having a center offset from said axis of rotation of said crown
gear and (ii) a second cam member extending from a face of said
first cam member, said second cam member having an axis of rotation
co-extensive with said axis of rotation of said crown gear; a drive
shaft having a first end and a second opposite end, said first end
engaged with said first cam member and said second cam member of
said crown gear, and said second end engaged with said movable
bristle carrier; a first plurality of bristles retained on said
movable bristle carrier; a second plurality of stationary bristles
retained on said brush head; wherein upon operation of said motor,
said crown gear is rotated, thereby imparting a reciprocating
motion to said drive shaft and to said movable bristle carrier
disposed on said brush head.
2. The electric toothbrush of claim 1 wherein said crown gear
completes one revolution for every two revolutions of said
motor.
3. The electric toothbrush of claim 1 wherein said power source is
a single AA battery.
4. The electric toothbrush of claim 1 wherein said motor operates
at speed of from about 1500 RPM to about 3500 RPM.
5. The electric toothbrush of claim 4 wherein said motor operates
at a speed of about 2500 RPM.
6. The electric toothbrush of claim 1 wherein said crown gear has
from about 8 to about 40 gear teeth.
7. The electric toothbrush of claim 6 wherein said crown gear has
about 20 gear teeth.
8. The electric toothbrush of claim 1 wherein upon operation of
said motor, said movable bristle carrier exhibits a stroke length
of from about 0.5 mm to about 5 mm.
9. The electric toothbrush of claim 8 wherein said stroke length is
about 1.7 mm.
10. The electric toothbrush of claim 1 wherein said motor exhibits
the following current draw characteristics: (i) about 0.3 amps
without a load, and (ii) from about 0.4 amps to about 0.6 amps
under a typical brushing load.
11. The electric toothbrush of claim 1 wherein said first end of
said drive shaft provides a partially enclosed end defining an
inward facing interior wall that engages said first cam of said
crown gear, and further defines an oval shaped aperture that
engages said second cam of said crown gear.
12. The electric toothbrush of claim 11 wherein said interior wall
of said partially enclosed end defines an oval shaped region.
13. The electric toothbrush of claim 12 wherein said oval shaped
aperture defined in said partially enclosed end of said drive shaft
is oriented such that a major axis of said oval shaped aperture is
parallel to a longitudinal axis of said drive shaft.
14. The electric toothbrush of claim 13 wherein said major axis of
said oval shaped region defined by said interior wall of said
partially enclosed end is perpendicular to said major axis of said
oval-shaped aperture.
15. An electric toothbrush comprising: a housing including a handle
and a brush head, said housing defining a hollow interior region; a
movable bristle carrier disposed on said brush head; a first
plurality of bristles supported and retained on said bristle
carrier; a second plurality of bristles supported and retained on
said brush head; an electric motor providing a rotating shaft and
power source in selectable electrical communication with said
motor, disposed in said hollow interior region defined in said
housing; a first drive gear affixed to said shaft of said motor; a
second gear engaged with said first gear and oriented such that the
axis of rotation of said second gear is perpendicular to the axis
of rotation of said first gear, said second gear including an
offset member disposed radially outward from the center of said
second gear; a drive shaft extending between and coupling said
bristle carrier with said offset member such that upon rotation of
said second gear, a reciprocating motion is imparted to said
bristle carrier; wherein for every stroke cycle completed by said
bristle carrier, said shaft of said motor rotates from one to three
times, and during operation, and said motor operates at a speed of
from about 1500 rpm to about 3500 rpm.
16. The electric toothbrush of claim 15 wherein said bristle
carrier completes one stroke cycle for every two rotations of said
shaft of said motor.
17. The electric toothbrush of claim 15 wherein said power source
is a M battery.
18. The electric toothbrush of claim 15 wherein said motor operates
at a speed of about 2500 rpm.
19. The electric toothbrush of claim 15 wherein said bristle
carrier travels from about 0.5 mm to about 5 mm in a first
direction, and then another 0.5 mm to about 5 mm in an opposite
direction during a stroke cycle.
20. The electric toothbrush of claim 19 wherein said distance is
1.7 mm in each direction.
21. The electric toothbrush of claim 15 wherein said offset member
of said second gear includes: a first cam member disposed on said
second gear and providing a cam surface defined along a periphery
of said first cam member, said first cam member having a center
offset from said axis of rotation of said second gear; and a second
cam member disposed on said first cam member, said second cam
member providing a cam surface defined along a periphery of said
second cam member, said second cam member having a center
co-extensive with said axis of rotation of said second gear.
22. An electric toothbrush comprising: a housing having a handle, a
brush head, and a neck extending between said handle and said brush
head, said housing defining a hollow interior cavity; a bristle
carrier movably disposed on said brush head; a movable drive shaft
coupled to said bristle carrier and movable therewith, said drive
shaft extending within at least a portion of said hollow interior
cavity defined in said housing; a first plurality of bristles
disposed on said carrier and movable therewith; a motor and power
source disposed in said hollow interior cavity defined in said
housing, said motor providing a powered output shaft; a gearing
assembly disposed in said hollow interior cavity and engaged with
said shaft of said motor and said drive shaft such that upon
operation of said motor, a reciprocating motion is imparted to said
drive shaft and said bristle carrier; a second plurality of
stationary bristles disposed on said brush head; wherein said motor
exhibits the following current draw characteristics: (i) about 0.3
amps without a load, and (ii) from about 0.4 amps to about 0.6 amps
under a typical brushing load, said motor operates at a speed of
from about 1500 rpm to about 3500 rpm.
23. The toothbrush of claim 22 wherein said power source consists
of a AA battery.
24. The toothbrush of claim 22 wherein said movable bristle carrier
exhibits a stroke length of from about 0.5 mm to about 5 mm.
25. The toothbrush of claim 22 wherein said motor operates at a
speed of about 2500 rpm.
26. A low energy consumption electric toothbrush comprising: a
housing assembly including a brush head, a handle, and a neck
extending between said brush head and said handle, said housing
defining a hollow interior cavity; a movable bristle carrier
disposed on said brush head; a motor providing a powered rotating
shaft, a drive gear affixed to said shaft, and a power source in
the form of a single (AA) battery, said power source in electrical
communication with said motor and disposed in said hollow interior
cavity, said power source providing a voltage source of from about
0.9 volts to about 2.5 volts; a crown gear rotatably supported in
said hollow interior cavity and engaged with said drive gear of
said motor, said crown gear including an offset member disposed
radially outward from an axis of rotation of said crown gear; a
drive shaft having a first end and a second opposite end, said
first end engaged with said offset member of said crown gear and
said second end engaged with said movable bristle carrier; a first
plurality of bristles retained on said movable bristle carrier; a
second plurality of stationary bristles retained on said brush
head; wherein upon operation of said motor, said crown gear is
rotated, thereby imparting a reciprocating motion to said drive
shaft and to said movable bristle carrier disposed on said brush
head, said toothbrush exhibiting a total run time upon application
of a one (1) pound load to said first and second plurality of
bristles on said brush head, of at least 100 minutes.
27. The toothbrush of claim 26 wherein said total run time is at
least 120 minutes.
28. The toothbrush of claim 26 wherein said total run time is at
least 140 minutes.
29. The toothbrush of claim 26 wherein said total run time is at
least 160 minutes.
30. The toothbrush of claim 26 wherein said total run time is at
least 180 minutes.
31. The toothbrush of claim 26 wherein said power source provides a
voltage source of about 1.5 volts.
32. The toothbrush of claim 26 wherein upon operation, said movable
bristle carrier reciprocates and exhibits a stroke length of from
about 0.5 mm to about 5.0 mm.
33. The toothbrush of claim 26 wherein upon operation, said movable
bristle carrier reciprocates and exhibits a stroke length of from
about 1.0 mm to about 3.5 mm.
34. The toothbrush of claim 26 wherein upon operation, said movable
bristle carrier reciprocates and exhibits a stroke length of from
about 1.25 mm to about 2.5 mm.
35. The toothbrush of claim 26 wherein upon operation, said movable
bristle carrier reciprocates and exhibits a stroke length of from
about 1.5 mm to about 1.7 mm.
36. An electric toothbrush comprising: a housing having a brush
head and a handle, said housing defining an interior hollow cavity;
a movable bristle carrier disposed on said brush head; a power
source in the form of a single (AA) battery disposed in said hollow
cavity, said battery providing a voltage source of from about 0.9
volts to about 2.5 volts; a motor in selective electrical contact
with said power source, said motor disposed in said hollow cavity;
and a drive train disposed in said hollow cavity and engaged with
said motor and said movable bristle carrier such that upon
operation of said motor, said bristle carrier undergoes a
reciprocating motion.
37. The toothbrush of claim 36 wherein said toothbrush exhibits a
total run time upon application of a one (1) pound load, of at
least 100 minutes.
38. The toothbrush of claim 36 wherein said total run time is at
least 120 minutes.
39. The toothbrush of claim 36 wherein said total run time is at
least 140 minutes.
40. The toothbrush of claim 36 wherein said total run time is at
least 160 minutes.
41. The toothbrush of claim 36 wherein said total run time is at
least 180 minutes.
42. The toothbrush of claim 36 wherein said movable bristle carrier
exhibits a stroke length of from about 0.5 mm to about 5.0 mm.
43. The toothbrush of claim 36 wherein said movable bristle carrier
exhibits a stroke length of from about 1.0 mm to about 3.5 mm.
44. The toothbrush of claim 36 wherein said movable bristle carrier
exhibits a stroke length of from about 1.25 mm to about 2.5 mm.
45. The toothbrush of claim 36 wherein said movable bristle carrier
exhibits a stroke length of from about 1.5 mm to about 1.7 mm.
46. The toothbrush of claim 36 wherein said motor operates at a
speed of from about 1500 RPM to about 3500 RPM.
Description
CROSS REFERENCES TO RELATED APPLICATIONS
[0001] This application claims priority from U.S. provisional
applications Serial No. 60/387,841 filed Jun. 11, 2002; Serial No.
60/410,865 filed Sep. 13, 2002; and Serial No. 60/410,556 filed
Sep. 13, 2002.
FIELD OF THE INVENTION
[0002] The present invention relates to electric toothbrushes and
more particularly, high efficiency electric toothbrushes having
reduced power consumption requirements.
BACKGROUND OF THE INVENTION
[0003] Although numerous reviews, investigations, and comparisons
have been conducted concerning the cleaning efficacy of electric
toothbrushes, few studies have been performed concerning the actual
power consumption or energy efficiency of electric
toothbrushes.
[0004] In 1998, Kotomin et al. reported a macromodel approach to
the friction phenomena and work associated with various polymer
brushes, in "Macromodel Approach to Experimental Study of Polymer
Brushes Rubbing," Wear 222 (1998) p. 21-28. Although informative,
much of that paper addressed the theoretical aspects of the
mechanics of brushing and effect of bristle stiffness and frequency
of oscillations upon power or energy requirements.
[0005] In the patent literature, as far as is known, the only
developments that have been reported concerning power demands of
electric toothbrushes are those relating to load sensor monitors
that generate alarms upon excessive loading of the toothbrush. See
for example, U.S. Pat. No. 5,784,742. Moreover, other patents have
described that the effectiveness of cleaning and gum massaging for
sonic toothbrushes varies with torque and power levels utilized by
such brushes. See U.S. Pat. No. 5,934,908 for instance.
[0006] Although satisfactory, none of the published papers or
patents are directed to new approaches for actually reducing power
consumption and increasing energy efficiency of an electric
toothbrush.
[0007] Toothbrushes have traditionally utilized one or more groups
of bristles that are static or otherwise attached to the head or
end of the toothbrush. Toothbrushes are also known that utilize
movable bristle sets that are mechanically or electrically powered.
Typically, an electric motor and a drive mechanism are retained
within the body of the toothbrush and are coupled to the movable
bristle sets. Upon actuation of the motor and drive mechanism, the
bristle sets may undergo a variety of different types of
motion.
[0008] Each type of toothbrush offers certain advantages and
exhibits particular characteristics, some of which the other type
do not provide. Accordingly, it would be desirable to combine
features and aspects of static bristles with those of movable or
powered bristles.
[0009] Although toothbrushes are known in the prior art that
utilize a movable or powered bristle set in combination with a
static bristle set, it is believed that further improvements in
cleaning efficacy and manufacturability are still attainable.
Accordingly, there is a need for a toothbrush having one or more
static bristle sets in conjunction with one or more movable and
powered bristle sets that provides robust cleaning efficacy and
which is economical and well suited for large scale
manufacturing.
[0010] Currently known electric toothbrushes are relatively complex
and require tedious and intricate assembly. As will be appreciated,
these characteristics increase the costs associated with the
toothbrush and are reflected in higher retail prices for the
product. Accordingly, it would be desirable to provide an electric
toothbrush that was relatively inexpensive to assemble and
produce.
[0011] Modular electric toothbrushes are also known in which
certain components of the brush may be interchanged or replaced
with like components from other toothbrushes or components that are
sold separately. For example, toothbrushes having replaceable head
and neck assemblies are known in which the entire head and at least
a portion of the neck may be removed from a toothbrush body or its
housing, and replaced with another head and neck assembly. Although
there are significant advantages to such modular systems, entire
toothbrush head and neck assemblies are relatively expensive.
Additionally, it is often unnecessary to replace an entire head and
neck assembly with a new assembly when only the bristles are worn
from the prior assembly. Accordingly, there is a need for an
alternative modular design for a toothbrush which may be tailored
to a consumer's particular needs.
SUMMARY OF THE INVENTION
[0012] In a first aspect, the present invention provides a low
energy consumption, electric toothbrush comprising a housing
assembly having a brush head, a handle, and a neck extending
between the brush head and the handle. The housing includes a
hollow interior cavity. The low energy consumption, electric
toothbrush also comprises a movable bristle carrier disposed on the
brush head. The toothbrush also includes a motor providing a
powered rotating shaft, a drive gear secured to the shaft, and a
power source electrically connected to the motor and positioned
within the hollow interior cavity of the housing. The toothbrush
additionally includes a crown gear supported within the cavity in
the housing and configured and engaged with the drive gear of the
motor in a particular fashion and at a particular gear ratio. The
crown gear also includes two cam members. The toothbrush further
comprises a drive shaft that is engaged with the cam members of the
crown gear and with the movable bristle carrier. The toothbrush
also includes a first collection of bristles retained on the
movable bristle carrier and a second collection of bristles
retained on the brush head. Upon operation of the motor, the crown
gear is rotated which imparts a reciprocating motion to the drive
shaft and to the movable bristle carrier disposed on the brush
head.
[0013] In another aspect, the present invention provides an
electric toothbrush comprising a housing having a handle and a
brush head in which the housing includes a hollow interior region
defined within it. The toothbrush also includes a movable bristle
carrier positioned on the brush head. The toothbrush additionally
includes a first collection of bristles supported and retained on
the bristle carrier. The toothbrush further includes a second
collection of bristles supported and retained on the brush head,
near the bristle carrier. The toothbrush also comprises an electric
motor providing a rotating shaft and power toothbrush also
comprises an electric motor providing a rotating shaft and power
source in selectable electrical communication with the motor and
positioned within the hollow interior region of the housing. The
toothbrush also includes a first drive gear affixed to the shaft of
the motor. The toothbrush additionally includes a second gear
engaged with the first gear and oriented such that the axis of
rotation of the second gear is perpendicular to the axis of
rotation of the first gear. The second gear includes an offset
member positioned radially outward from the center of the second
gear. The toothbrush also includes a drive shaft extending between
and coupling the bristle carrier with the offset member such that,
upon rotation of the second gear, a reciprocating motion is
imparted to the bristle carrier. For every stroke cycle completed
by the bristle carrier, the shaft of the motor rotates a certain
number of times, such as from 1 to 3 times. During operation, the
motor operates at a speed of from about 1500 rpm to about 3500
rpm.
[0014] In yet another aspect, the present invention provides an
electric toothbrush comprising a housing having a handle, a brush
head, and a neck extending between the handle and the brush head.
The housing defines a hollow interior cavity. The electric
toothbrush also comprises a bristle carrier movably disposed on the
brush head. The toothbrush further includes a movable drive shaft
coupled to the bristle carrier and movable therewith. The drive
shaft extends within at least a portion of the hollow interior
cavity defined in the housing. The toothbrush also comprises a
first set of bristles disposed on the carrier and movable
therewith. The toothbrush further includes a motor and power source
disposed in the hollow interior cavity of the housing in which the
motor provides a powered output shaft. The electric toothbrush
further comprises a gearing assembly disposed in the hollow
interior cavity and engaged with the shaft of the motor and the
drive shaft such that upon operation of the motor, a reciprocating
motion is imparted to the drive shaft and the bristle carrier. The
toothbrush also comprises a second collection of stationary
bristles disposed on the brush head. The motor exhibits the
following current draw characteristics: (i) about 0.3 amps without
a load, and (ii) from about 0.4 amps to about 0.6 amps under a
typical brushing load. The motor operates at a speed of from about
1500 rpm to about 3500 rpm.
[0015] In a further aspect, the present invention provides a low
energy consumption electric toothbrush comprising a housing
assembly including a brush head, a handle, and a neck extending
between the brush head and the handle. The housing defines a hollow
interior cavity. The electric toothbrush further comprises a
movable bristle carrier disposed on the brush head. The toothbrush
also comprises a motor providing a powered rotating shaft, a drive
gear affixed to the shaft, and a power source in the form of a
single (M) battery. The power source is in electrical communication
with the motor and disposed in the hollow interior cavity. The
power source provides a voltage source of from about 0.9 volts to
about 2.5 volts. The toothbrush also comprises a crown gear
rotatably supported in the hollow interior cavity and engaged with
the drive gear of the motor. The crown gear includes an offset
member disposed radially outward from an axis of rotation of the
crown gear. The electric toothbrush further comprises a drive shaft
having a first end and a second opposite end. The first end is
engaged with the offset member of the crown gear, and the second
end is engaged with the movable bristle carrier. The toothbrush
also comprises a first plurality of bristles retained on the
movable bristle carrier, and a second plurality of stationary
bristles retained on the brush head. Upon operation of the motor,
the crown gear is rotated thereby imparting a reciprocating motion
to the drive shaft and to the movable bristle carrier disposed on
the brush head. The toothbrush exhibits a total run time upon
application of a one pound load to the first and second collection
of bristles on the brush head, of at least 100 minutes.
[0016] In yet another aspect, the present invention provides an
electric toothbrush comprising a housing having a brush head and a
handle. The housing defines an interior hollow cavity. The electric
toothbrush also comprises a movable bristle carrier disposed on the
brush head. The electric toothbrush also comprises a power source
in the form of a single (AA) battery disposed in the hollow cavity.
The battery provides a voltage source of from about 0.9 volts to
about 2.5 volts. The toothbrush also comprises a motor in selective
electrical contact with the power source. The motor is disposed in
the hollow interior cavity. The electric toothbrush also comprises
a drive train disposed in the hollow cavity and engaged with the
motor and the movable bristle carrier such that, upon operation of
the motor, the bristle carrier undergoes a reciprocating
motion.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention may take form in various components
and arrangements of components, and in various techniques, methods,
or procedures and arrangements of steps. The referenced drawings
are only for purposes of illustrating preferred embodiments, they
are not necessarily to scale, and are not to be construed as
limiting the present invention.
[0018] It is believed that the present invention will be better
understood from the following description taken in conjunction with
the accompanying drawings in which:
[0019] FIG. 1 is a perspective view of a preferred embodiment
toothbrush in accordance with the present invention.
[0020] FIG. 2 is a detailed view showing a preferred embodiment
arrangement of various bristle types according to the present
invention.
[0021] FIG. 3 is another preferred embodiment of a preferred
configuration of bristle arrangements according to the present
invention.
[0022] FIG. 4 is another preferred embodiment of bristle
arrangements according to the present invention.
[0023] FIG. 5 is yet another preferred embodiment of bristle
arrangements according to the present invention.
[0024] FIG. 6 is a partial cross-sectional view showing a preferred
embodiment brush head according to the present invention.
[0025] FIG. 7 is a partial cross-sectional view showing another
preferred embodiment brush head according to the present
invention.
[0026] FIG. 8 is a partial cross-sectional view of yet another
preferred embodiment brush head according to the present
invention.
[0027] FIG. 9 is a partial cross-sectional view of a further
preferred embodiment brush head according to the present
invention.
[0028] FIG. 10 is a detailed perspective view of a cam assembly
according to a preferred embodiment of the present invention.
[0029] FIG. 11 is a detailed perspective view of another preferred
embodiment cam arrangement according to the present invention.
[0030] FIG. 12 is a perspective view showing a partial assembly of
another preferred embodiment toothbrush in accordance with the
present invention.
[0031] FIG. 13 is a detailed view showing a preferred configuration
of bristle arrangements according to the present invention.
[0032] FIG. 14 is another preferred embodiment of bristle
arrangements and illustrating a manner of designating locations of
certain bristles, according to the present invention.
[0033] FIG. 15 is another preferred embodiment of bristle
arrangements according to the present invention.
[0034] FIG. 16 is a detailed view of a preferred embodiment brush
head according to the present invention.
[0035] FIG. 17 is a side view of the brush head shown in FIG.
16.
[0036] FIG. 18 is a detailed view of another preferred embodiment
brush head according to the present invention.
[0037] FIG. 19 is a side view of the brush head shown in FIG.
18.
[0038] FIG. 20 is a perspective view of another preferred
embodiment toothbrush in accordance with the present invention.
[0039] FIG. 21 is a partial exploded perspective view of the
preferred embodiment toothbrush illustrated in FIG. 20,
illustrating certain components and their assembly to form the
preferred embodiment toothbrush.
[0040] FIG. 22 is a detail view illustrating the assembly of a
preferred embodiment toothbrush head of the preferred embodiment
brush shown in FIGS. 21 and 22.
[0041] FIG. 23 is another detail view of the toothbrush head of
FIG. 22 illustrating further assembly of components therein.
[0042] FIG. 24 is another detail view of the toothbrush head of
FIGS. 22 and 23, again illustrating further assembly of components
therein.
[0043] FIG. 25 is a partial side elevational view of the toothbrush
head of the preferred embodiment brush illustrating one possible
bristle configuration in accordance with the present invention.
[0044] FIG. 26 is an end view of the toothbrush head taken along
line 26-26 in FIG. 25.
[0045] FIG. 27 is a partial side elevational view of a toothbrush
head of another preferred embodiment toothbrush illustrating
another bristle configuration in accordance with the present
invention.
[0046] FIG. 28 is an end view of the toothbrush head shown in FIG.
27 taken along line 28-28.
[0047] FIG. 29 is a partial side elevational view of another
preferred embodiment toothbrush illustrating yet another preferred
bristle configuration in accordance with the present invention.
[0048] FIG. 30 is an end view of the toothbrush head shown in FIG.
29 taken along line 30-30.
[0049] FIG. 31 is an end view of another preferred embodiment
toothbrush head illustrating another bristle configuration in
accordance with the present invention.
[0050] FIG. 32 is an end view of a further preferred embodiment
toothbrush head in accordance with the present invention
illustrating yet another preferred bristle configuration.
[0051] FIG. 33 is an end view of yet another preferred embodiment
toothbrush head in accordance with the present invention
illustrating another bristle configuration.
[0052] FIG. 34 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0053] FIG. 35 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0054] FIG. 36 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0055] FIG. 37 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0056] FIG. 38 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0057] FIG. 39 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0058] FIG. 40 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0059] FIG. 41 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0060] FIG. 42 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0061] FIG. 43 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0062] FIG. 44 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0063] FIG. 45 is a partial side elevational view of another
preferred embodiment toothbrush head in accordance with the present
invention illustrating another preferred bristle configuration.
[0064] FIG. 46 is a planar detail view of a toothbrush head
(without bristles) of another preferred embodiment toothbrush
according to the present invention.
[0065] FIG. 47 is a cross-sectional view of the toothbrush head
illustrated in FIG. 46, taken across line 47-47.
[0066] FIG. 48 is a partial exploded view of another preferred
embodiment toothbrush in accordance with the present invention.
[0067] FIG. 49 is a partial exploded view of another preferred
embodiment toothbrush in accordance with the present invention.
[0068] FIG. 52 is a perspective view of a preferred embodiment
brush head and neck of a toothbrush in accordance with the present
invention.
[0069] FIG. 53 is a planar view of another preferred embodiment
brush head and neck of a toothbrush in accordance with the present
invention.
[0070] FIG. 54 is a planar view of yet another preferred embodiment
brush head and neck of a toothbrush in accordance with the present
invention.
[0071] FIG. 55 is a partially exploded view of a preferred
embodiment engagement assembly for converting rotary motion to
reciprocating motion, preferably utilized in the present invention
toothbrushes.
[0072] FIG. 56 is a top planar view of a gear of the preferred
assembly depicted in FIG. 55.
[0073] FIG. 57 is a side elevational view of the gear shown in FIG.
56.
[0074] FIG. 58 is a partial cross-sectional view of the preferred
assembly of FIG. 55 illustrating the engagement between a drive
shaft and the gear.
[0075] FIG. 59 illustrates the underside of an end of the drive
shaft of the assembly of FIG. 55.
[0076] FIG. 60 is a top, planar view of the assembly of FIG. 55
illustrating the operation of that assembly.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0077] The present invention is based upon a discovery that
significant cleaning efficacy results from a toothbrush that
utilizes a combination of static bristles and movable bristles that
are powered. Preferably, the movable bristles reciprocate when
powered, and most preferably, the movable bristles reciprocate in a
direction generally parallel to the longitudinal axis of the
toothbrush. It is contemplated that the movable bristles may also
reciprocate in a direction generally perpendicular to the
longitudinal axis. Although reciprocation is the preferred type of
movement for the movable bristle holder, the present invention
encompasses other types of movement for the movable bristle holder.
In all of the preferred embodiments described herein, the various
movable bristles are all powered or carried by a single movable
component. This is described in greater detail herein. The present
invention is also based upon a discovery of particular patterns or
configurations for the static bristles, particularly when utilized
in conjunction with the movable and powered bristle set.
Furthermore, the present invention toothbrush, featuring a moveable
bristle holder that reciprocates and which is at least partially
surrounded by an array of static bristles, is particularly well
suited for large scale manufacturing. That is, the various
preferred embodiment brushes described herein are relatively
inexpensive to manufacture as a result of their remarkable
simplicity and novel structure. These and other aspects are
described herein.
[0078] The present invention is also based upon a unique design for
a unitary body or housing for an electric toothbrush that
incorporates an integral neck and brush head assembly. The
one-piece body or housing greatly simplifies assembly of the
toothbrush and reduces manufacturing costs associated with the
brush. The present invention also provides a novel modular design
for the brush head that enables a wide array of bristle sets to be
used in conjunction with the toothbrush.
[0079] Furthermore, as described herein, certain preferred
embodiments include elastomeric tips or flexible, outwardly
extending members that are disposed on the brush head. The static
portion and the moving portion of the brush head also may include
elastomeric tips along with the bristles. The static portion and
the moving portion can each include bristles and elastomeric tips,
which are used for gently massaging the user's gums while brushing.
The elastomeric tips can be located on the perimeter of the static
and moving portions or among the bristles on the static and moving
portions of the brush head.
[0080] Referring to FIG. 1, a preferred embodiment toothbrush 10
according to the present invention is illustrated. The toothbrush
10 comprises a body 30, a head 20 and a neck 40 extending between
the body 30 and the head 20. The head 20 defines a distal-most end
22. The head 20 and the neck 40 generally extend along a
longitudinal axis illustrated in FIG. 1 as axis L. Disposed along
the head 20 are a plurality of static bristles 60 and a collection
of interiorly disposed bristles 50 which are movable as described
herein. The bristles 50 are supported on and retained by a movable
bristle holder. The movable bristle holder may undergo a wide
variety of motions as noted below.
[0081] Before describing the various preferred embodiments, it is
instructive to define the various types of motions that the movable
bristles may undergo. As used herein, the term "angular motion"
refers to any angular displacement. "Linear motion" is movement
along a straight or substantially straight, line or direction.
"Primarily linear motion" is described below. "Curvilinear motion"
is movement that is neither completely linear nor completely
angular but is a combination of the two (e.g., curvilinear). These
motions can be constant or periodic. Constant motion refers to
motion that does not change direction or path (i.e., is
unidirectional). Periodic motion refers to motion that reverses
direction or path. Constant angular motion (i.e., motion that
extends through 360 degrees or more) that is substantially in the
form of a circle is referred to as rotary motion. Periodic angular
motion is motion that extends through less than 360 degrees and is
referred to as oscillating motion. Curvilinear motions can also be
either constant (i.e., unidirectional) or periodic (i.e., reverses
direction). Periodic linear motion is referred to as
"reciprocation". The above-described motions can also occur along
one or more axes of a bristle holder.
[0082] Furthermore, it is useful to define the term "static"
bristles and the term "movable" bristles. The term static bristles
refer to bristles that are secured or static to the brush head or
body of the toothbrush or other component thereof so that the
bristles, and specifically, the base of the bristles, do not move
with regard to the toothbrush. Restated, static bristles refer to
bristles that are fixed to the toothbrush such that their base or
point of attachment does not move with respect to the toothbrush.
It is recognized that the tips or regions distal from the base of a
bristle or group of bristles may move as a result of flexing of the
bristle. However, the base of a static bristle does not move with
respect to the brush. The term movable bristle refers to a bristle
in which the base of the bristle moves with respect to the
toothbrush, and preferably with respect to the longitudinal axis of
the brush. Generally, this configuration is accomplished by
affixing or supporting the base of the bristle to a mounting
component, i.e. a bristle carrier or holder, that is movable with
respect to the brush. Restated, a movable bristle is a bristle that
is movable, and preferably with respect to the longitudinal axis of
the brush.
[0083] FIGS. 2-5 and 13 illustrate various preferred embodiment
configurations for the arrangement of the static bristles and the
movable bristles. FIG. 2 is a detail view of the toothbrush 10
shown in FIG. 1 and its head 20. As can be seen from FIG. 2, the
static bristles 60 generally extend entirely around the collection
of movable bristles 50. The movable bristles 50 are disposed and
situated on a movable bristle holder 52. The bristle holder 52 is
preferably movable between two positions shown in FIG. 2 as
position A and position B. Preferably, the bristle holder 52 may be
moved back and forth between position A, in which the bristle
holder 52 is proximate the distal-most end 22 of the brush head 20,
and position B shown in FIG. 2 by dashed lines. Most preferably,
the direction of movement of the bristle holder 52 as it
reciprocates between positions A and B is generally parallel to the
longitudinal axis of the head 20 and neck (not shown in FIG. 2) as
noted in FIG. 1 as axis L.
[0084] FIG. 3 illustrates another preferred arrangement of bristles
along a brush head 120 of a preferred embodiment toothbrush 100. In
this embodiment, a plurality of static bristles 160 extend
substantially around the periphery or perimeter of a collection of
movable bristles 150. The movable bristles 150 are supported and
retained along a movable bristle holder 152. The bristle holder 152
is movable between two positions A and B shown in FIG. 3. In this
preferred configuration, the region 125 along the brush head 120
does not contain any bristles, either static bristles or movable
bristles. As previously described with respect to FIG. 2, the
bristle holder 152, and thus movable bristles 150, preferably may
reciprocate between positions A and B. As will be noted from FIG.
3, position A is proximate the distal-most end 122 of the brush
head 120.
[0085] FIG. 4 illustrates another preferred embodiment toothbrush
head 220 of a toothbrush 200 according to the present invention. In
this embodiment, a collection of static bristles 260 are located at
opposite regions of the brush head 220 around a collection of
movable bristles 250. The movable bristles 250 are supported and
retained along a movable bristle holder 252. The movable bristle
holder 252 is movable between position A and position B as shown in
FIG. 4. It will be noted that two regions are defined, between the
collection of static bristles 260, which do not contain any
bristles. These regions are designated in FIG. 4 as regions 227,
229. As previously noted with respect to FIG. 2, the bristle holder
252, and thus the movable bristles 250, preferably may reciprocate
between positions A and B. Position A is proximate the distal-most
end 222 of the brush head 220.
[0086] FIG. 5 illustrates yet another preferred embodiment
toothbrush head 320 of a toothbrush 300 in accordance with the
present invention. In this embodiment, a collection of static
bristles 360 extend only partially around a collection of movable
bristles 350 supported and retained on a movable bristle holder
352. The movable bristle holder 352 is movable between two
positions shown in FIG. 5 as positions A and B. It will be noted
that regions 329, 327, 325 are defined around the periphery of the
collection of movable bristles 350. These regions do not contain
any bristles and particularly do not contain any static bristles
360. As previously noted with regard to FIG. 2, the bristle holder
352, and thus the movable bristles 350, preferably may reciprocate
between positions A and B. Position A is proximate the distal-most
end 322 of the brush head 320.
[0087] FIG. 13 illustrates another preferred embodiment toothbrush
head 920 of a toothbrush 900 according to the present invention. In
this embodiment, a collection of static bristles 960 are located at
opposite regions of the brush head 220 around a collection of
movable bristles 950. Specifically, the static bristles 960 are
located along the sides of the brush head 920. Regions 925 and 927
are defined between the groups of static bristles, and preferably
as shown in FIG. 13. The movable bristles 950 are supported and
retained along a movable bristle holder 952. The movable bristle
holder 952 is movable between position A and position B as shown in
FIG. 13. As previously noted with respect to FIG. 2, the bristle
holder 952, and thus the movable bristles 950, preferably may
reciprocate between positions A and B. Position A is proximate the
distal-most end 922 of the brush head 920.
[0088] It will be noted that the preferred bristle configurations
are based upon the movable bristles located generally within a
middle region or interior of the brush head, and static bristles at
least partially surrounding the medially disposed movable bristles.
This is explained in greater detail herein.
[0089] For certain applications, it is preferred that the static
bristles surround 100% of the perimeter or periphery of the
collection of movable bristles. In other applications, it is
preferred that the static bristles surround or extend along about
75% to about 100% of the perimeter of the movable bristles. In
still other applications, it is preferred that the static bristles
extend along about 50% to about 75% of the perimeter of the movable
bristles. In further applications, it is preferred that the static
bristles extend along about 25% to about 50% of the perimeter of
the movable bristles. And in other applications, it may be
preferred that the static bristles extend less than 25% around the
perimeter of the movable bristles. As noted, the static bristles
preferably extend along at least a portion of the outer periphery
of the collection of movable bristles. It is not necessary for
certain embodiments that the static bristles extend continuously
about the periphery of the set of movable bristles. That is, the
present invention encompasses bristle configurations in which the
static bristles extend intermittently along or about the outer
periphery of the collection of movable bristles.
[0090] The terms "completely encircling (or encircle)",
"substantially encircling (or encircle)", "partially encircle (or
encircle)", and "partially surrounding (or surround)" are used
herein to refer to particular configurations of static bristles and
their relative location with respect to the movable bristles. The
term "completely encircling" refers to a configuration in which the
static bristles completely encircle, or are located entirely
around, the perimeter of the movable bristles. It will be
understood that when static bristles are described as encircling or
extending along the perimeter or portion thereof of the movable
bristles, minute or relatively small spaces may exist between
individual bristles or groups of bristles. These spaces are on the
order of only 1 to 10 diameters of a typical bristle. The term
"substantially encircling" refers to a configuration in which the
static bristles extend along at least 80% of the perimeter of the
movable bristles. Specifically, substantially encircle includes
configurations in which the static bristles extend along 80% or
more, 90% or more, or 95% or more of the perimeter of the movable
bristles. The term "partially encircling" refers to a configuration
in which the static bristles extend along a portion of the
perimeter of the movable bristles, and preferably, extend along a
portion that is less than 80% of the distance along that perimeter.
The term "partially surrounding" refers to a configuration in which
the static bristles partially surround, and do not completely or
entirely surround, the movable bristles.
[0091] As noted, the movable bristle holder may undergo a wide
variety of motions. For example, the movable bristle holder may
undergo angular motion, linear motion, or curvilinear motion. The
movement of the bristle holder may be constant or periodic.
Generally, the preferred motion for the movable bristle holder is
periodic linear motion or reciprocation.
[0092] The movable bristle holder may be in a variety of forms and
shapes. The preferred shape for the movable bristle holder is oval,
such as generally shown in the referenced figures, such as in FIGS.
2-5. It is generally preferred that the movable bristle holder is
elongated in shape, more preferably oval, and most preferably, have
proportions according to a certain range of ratios of length to
width dimensions. Most preferably, the movable bristle holder is in
the shape of an oval and has a length (as measured along a major
axis of its oval shape) to width (as measured along a minor axis of
its oval shape) of from about 4:1 to about 1.2:1. The width of the
movable bristle holder (again, as measured along a minor axis of
its oval shape), approaches the width of the brush head, at that
location along the brush head. For those embodiments of the present
invention in which the bristle holder is oval-shaped, and in which
the bristle holder moves in a reciprocating fashion, the holder is
oriented such that movement occurs generally parallel to the major
axis of the oval shape. Preferably, the width of the movable
bristle holder is from about 50% to about 90% of the width of the
brush head, and most preferably from about 60% to about 80%.
[0093] Referring to FIG. 6, another preferred embodiment of a head
420 for a toothbrush 400 will now be described. The head 420
includes an inner bristle holder 452 that is slideably mounted in
slots defined along the head 420. The inner bristle holder 452
supports and retains a plurality of movable bristles 450. The inner
bristle holder 452 is reciprocatingly driven in the same general
longitudinal direction as the longitudinal axis of the head 420.
The inner bristle holder 452 and bristles 450 are preferably at
least partially surrounded by an array of static bristles shown in
FIG. 6 by dashed lines. The toothbrush 400 includes an electric
motor (not shown) and a drive mechanism, the drive shaft of which
is illustrated in FIG. 6 as shaft 460. A cam 470 engaged with the
shaft 460 operatively interconnects the shaft 460 with inner
bristle holder 452. Optionally, the shaft 460 can be supported by
shaft supports 465. The shaft supports 465 may include C or U
shaped portions (not shown) that receive the shaft 460. Other means
for retaining the shaft 460 in a support are known in the art. The
cam 470 can comprise a shaped element or bead, with an appropriate
eccentric configuration, placed or molded over and firmly secured
to the shaft 460. In one arrangement, the cam 470 is cylindrically
shaped with a pair of acutely angled surfaces 472, 473 which are
inclined in the same direction and at the same angle of
inclination, but which are disposed at opposite ends of the cam
470. In other words, the angled surfaces 472, 473 are the surfaces
resulting from a diagonal slice through the cylinder of the cam
470. The direction of inclination and angle of inclination can be
varied as desired to change the frequency and stroke of the inner
bristle holder 452. First and second cam followers 454, 456 are
provided that are secured to or extend from the underside 453 of
the bristle holder 452. The cam followers 454, 456 are offset or
spaced from each other so that cam 470 is disposed between the cam
followers 454, 456 which straddle and/or capture the cam 470. The
angled surfaces 472, 473 of the cam 470 slidingly engage the free
ends of the cam followers 454, 456. As the shaft 460 rotates, the
first acutely angled surface 472 of the cam 470 comes into contact
with a surface of the first cam follower 454 and drives the cam
follower, and therefore, the inner bristle holder 452, away from
the end 422 in a direction generally the same as the direction of
the longitudinal axis of the head 420. The inner bristle holder 452
is guided by the longitudinally extending slots. As the shaft 460
continues to rotate, the cam 470 disengages from the first cam
follower 454. The second acutely angled second surface 473 of the
cam 470 then comes into contact with a surface of the second cam
follower 456 and drives the second cam follower 456, and therefore
the inner bristle holder 452, back toward the end 422 of the head
420.
[0094] Referring to FIGS. 7 and 8, another embodiment of a
toothbrush head 520 suitable for use with an electric toothbrush
500 will now be described. The head 520 includes an inner bristle
holder 552 that is slideably mounted in slots (not shown) defined
in the head 520. The inner bristle holder 552 supports and retains
a plurality of bristles 550. The inner bristle holder 552 is
reciprocatingly driven in the same general longitudinal direction
as the longitudinal axis of the head 520. The toothbrush 500
includes a motor (not shown) and a drive mechanism that includes a
rotating drive shaft 560. The head 520 extends from a neck 540 and
has a distal-most end 522. A cam 570 included on the shaft 560
operatively interconnects the shaft 560 with inner bristle holder
552. Optionally, the shaft 560 can be supported by shaft supports
565. The shaft supports 565 may include C or U shaped portions (not
shown) that receive the shaft 560. Other means for retaining the
shaft 560 in a support are known in the art. The cam 570 is
provided in the form of a plurality of bends 572, 573 in the shaft
560. The bends are sinusoidal or curvilinear in nature in that each
bend has one or more adjacent arcuate portions. The bends each have
an apex and the apexes are disposed on opposite sides of the shaft
560. A hemispherically-shaped cam follower 554 depends from a
bottom surface 553 of the inner bristle holder 552 and is disposed
between the apexes of the cam 570. As the shaft 560 rotates, a
surface 576 of the cam 570 comes into contact with a first surface
555 of the cam follower 554 and drives the cam follower 554, and
therefore the inner bristle holder 552, away from the end 522 in a
longitudinal direction generally the same as the longitudinal axis
of the head 520. As the shaft 560 continues to rotate, the cam
surface 576 disengages from the first cam follower surface 555. As
shown in FIG. 8, the cam surface 576 then comes into contact with a
second surface 556 of the cam follower 554 and drives the cam
follower 554, and therefore the inner bristle holder 552, back
toward the end 522. The motion of the bristle holder 552 can be
varied by changing the spacing between the apexes 572, 573 and/or
the amplitude, shape, or height of the apexes 572, 573, length and
inclination of the cam surface 576, and inclination of the surfaces
555, 556 of the cam follower 554.
[0095] Referring to FIG. 9, another embodiment of a toothbrush head
620 for an electric toothbrush 600 will now be described. The head
620 includes an inner bristle holder 652 that is slideably mounted
in slots (not shown) defined in the head 620. The head 620 includes
a distal end 622. The inner bristle holder 652 supports and retains
a plurality of bristles 650. The inner bristle holder 652 is
reciprocatingly driven in the same general longitudinal direction
as the longitudinal axis of the head 620. The toothbrush 600
includes a motor (not shown) and a drive mechanism that includes a
rotating drive shaft 660. A cam 670 included on the shaft 660
operatively interconnects the shaft 660 with the inner bristle
holder 652. Optionally, the shaft 660 can be supported by shaft
supports 665. The shaft supports 665 may include C or U shaped
portions (not shown) that receive the shaft 660. Other means for
retaining the shaft 660 in a support are known in the art. The cam
670 is provided in the form of a cylindrically-shaped component 674
placed or molded over and firmly secured to the shaft 660.
[0096] As shown in FIG. 10, the cam 670 includes a spiral or
helical groove 672 defined along the outer surface of the
cylindrically shaped component 674. The spiral or helical groove
672 preferably extends around the circumference of the component
674 and spirals about a longitudinal axis of the component 674
which may, for example, coincide with the longitudinal axis of the
shaft 660. The stroke and frequency of the motion imparted to a cam
follower 654 (shown in FIGS. 9 and 10) by the cam 670 can be varied
by changing the shape and dimensions of the groove 672. For
example, the groove 672 defined in the component 674 would provide
one complete stroke of the inner bristle holder 652 (i.e., one
cycle away from and back toward the end of the head 622) for one
revolution of the shaft 660.
[0097] FIG. 11 illustrates an alternate cam 770 having a helical
groove 772 which is provided in the form of a figure eight. This
would only provide one-half a stroke (i.e., only either translation
toward or away from the end of the brush head) for one revolution
of the shaft 760. A cam follower 754 is disposed in the groove 772
and is engaged to a movable bristle holder.
[0098] Returning to FIGS. 9 and 10, a cam follower 654 depends from
a bottom surface 653 of the inner bristle holder 652. The cam
follower 654 is slideably received within the groove 672. As the
shaft 660 rotates, a first surface 675 of the spiral groove 672,
such as a side wall thereof, comes into contact with a first
surface of the cam follower 654 and drives the cam follower 654 and
therefore the inner bristle holder 652, away from the end 622 of
the brush head 620, in a longitudinal direction generally the same
as the longitudinal axis of the head 620. As the shaft 660
continues to rotate, the cam follower 654 reaches an apex of the
spiral groove 672 and the first surface 675 of the spiral groove
672 disengages from the cam follower 654. A second surface 676 of
the groove 672, such as the opposite side wall of the groove 672,
then comes into contact with the cam follower 654 and drives the
cam follower 674, and therefore the inner bristle holder 652, back
toward the end 622 of the brush head 620.
[0099] The various reciprocating bristle holders described herein
may also utilize a drive mechanism that provides a shaft that
rotates. Furthermore, it will be appreciated that other motor and
reciprocating or rotating shaft arrangements can be substituted.
For example, U.S. Pat. Nos. 5,226,206; 5,524,312; 5,383,242;
5,465,444; 5,504,959; 5,836,030; 4,845,795; 5,404,608; 5,359,747;
and 5,617,601, the substances of which are incorporated herein by
reference, disclose other motor and reciprocating shaft
arrangements that might be suitable. In addition, the electric
toothbrush of FIG. 9 might be provided with a replaceable head. A
suitable arrangement which can be adapted to the present invention
is disclosed in U.S. application Ser. No. 09/850,662, filed May 7,
2001, the substance of which is incorporated herein by reference.
Similarly, the drive mechanisms disclosed in U.S. applications Ser.
No. 10/114,780 filed Apr. 3, 2002; and Ser. No. 10/128,018 filed
Apr. 22, 2002, both of which are herein incorporated by reference,
are also contemplated for use in conjunction with the present
invention.
[0100] Another preferred embodiment toothbrush using a
reciprocating drive shaft is illustrated in FIG. 12. FIG. 12
illustrates an electric toothbrush 800 comprising a toothbrush head
820, a body or handle 830, and an elongated neck 840 extending
therebetween. The drive train, which includes various shafts and
gears that transmit motion from a motor to an inner bristle holder
852 is similar to that described in U.S. Pat. No. 6,178,579, the
substance of which is incorporated herein by reference. The handle
830 is hollow and includes a motor 802 and batteries (not shown)
for powering the motor. A rechargeable power source can be
substituted for the batteries. The head 820 has a longitudinal axis
extending therethrough. The longitudinal axis extends in the same
general longitudinal direction as a longitudinal axis of the shaft
860. The inner bristle holder 852 is disposed along the head 820,
wherein the end 822 is at the distal-most point of the head 820.
Although the inner bristle holder 852 is preferably oval in shape,
other shapes can be utilized. Further, while the inner bristle
holder 852 is disposed proximate the end 822 of the head 820, it
will be appreciated that the holder 852 can be disposed away from
the end 822 and other features, such as static bristles, can be
disposed around at least a portion of the perimeter of the inner
bristle holder 852. In this embodiment, the inner bristle holder
852 only reciprocates and does not oscillate, or perform any other
rotational or oscillatory motion.
[0101] A first gear 804 is operatively connected to and powered by
the motor 802. A second gear 806 is operatively connected to the
first gear 804. The rotational axis of the second gear 806 is
approximately normal to the rotational axis of the first gear 804
such that the teeth of the first gear 804 mesh with teeth of the
second gear 806, thus causing second gear 806 to rotate as the
first gear 804 rotates.
[0102] A first arm 808 is eccentrically and pivotably connected to
the second gear 806 via a pin 810 or other fastening device. Due to
the eccentric connection, the rotational motion of the second gear
806 is converted into a reciprocating motion of the first arm 808.
A second arm 812 is pivotably connected to the first arm 808 via a
pin 814 or other fastening device. The shaft 860 is secured, such
as by a press fit, to the second arm 812. The shaft 860 is housed
at least partially within the neck 840. The shaft 860 is also
engaged with a third arm 816. The third arm 816 is connected at its
terminal end to the inner bristle holder 852 via a pin 818 or other
fastening device. The terminal end of the third arm 816 is offset
from the longitudinal axis of the shaft 860 so that it is pinned
adjacent the outer periphery of the inner bristle holder 852. This
offset arrangement converts the reciprocating motion of the third
arm 816 into a reciprocating motion of the inner bristle holder
852, wherein the inner bristle holder 852 reciprocates about an
axis approximately parallel to the longitudinal axis of the shaft
860.
[0103] While various brush head embodiments of the present
invention have been illustrated for simplicity with tufts or groups
of bristles that extend in a direction substantially perpendicular
to the longitudinal axis of the head from which they extend, it is
contemplated that the bristles might be arranged differently to
complement or further enhance the static bristles or the motion of
the movable bristles. Some or all of the bristles might extend in a
direction which forms an acute angle with a top surface of a
bristle holder, and may extend in a forward or rearward direction.
In another embodiment, some of the bristles might extend outwardly
away from the head, in another direction, again forming an acute
angle with respect to the top surface of the bristle holder.
Elastomeric tips or massaging bristles or bristles of varying
height might also be used, such as described in US Patent Nos. Des.
330,286, and Des. 434,563, the substances of which are incorporated
herein by reference. Other preferred bristle arrangements suitable
for use include those arrangements described in whole or part in
U.S. Pat. Nos. 6,006,394; 4,081,876; 5,046,213; 5,335,389;
5,392,483; 5,446,940; 4,894,880; and International Publication No.
WO99/23910; the substances of which are incorporated herein by
reference.
[0104] The electric toothbrushes of the present invention can be
provided with any combination of bristle or elastomeric tip types,
dimensions, combinations, angles and arrangements. Tufts of
bristles may alternate in height. By "tuft", herein, is meant a set
of one or more bristles fastened to the brush at a common point. In
one embodiment a plurality of tall tufts and a plurality of shorter
tufts are disposed along the brush head. The difference in length
between the tall tufts and the shorter tufts is between about 0.5
mm and about 2.5 mm in one embodiment and between about 1 mm and
about 2 mm in other embodiments. The tall and short tufts of
bristles can be provided with different characteristics. For
example, the tall tufts of bristles may be relatively soft for
gently cleaning and massaging gums of a user while shorter tufts of
bristles may be somewhat firmer for interdental cleaning (or vice
versa). This arrangement allows the longer (and typically softer)
bristles to be pressed, bent and deflected against the gums of the
user before the shorter (and typically firmer) bristles contact the
teeth and gums of the user. Therefore, for example, soft bristles
can be applied with more force while stiffer (and perhaps less
comfortable) bristles are applied with less force.
[0105] In a particularly preferred embodiment, the present
invention provides a bristle configuration in which the movable
bristles, i.e. those supported by and secured to the movable
bristle carrier, have a total bristle length that is less than the
length of the static bristles that at least partially encircle or
extend alongside the movable bristle carrier and bristles secured
thereto. A further variation of this preferred bristle
configuration features a movable bristle carrier that is slightly
elevated above the outer surface of the head such that the distal
tips of the movable bristles are approximately at the same height
as the longer static bristles extending from the outer surface of
the head. Generally, by utilizing movable bristles that have a
relatively short length, the distance or stroke of the movable
bristle carrier (when undergoing a reciprocating motion) is less
than if longer bristles were used. A shorter stroke generally leads
to decreased power requirements. This is beneficial since battery
demands are then reduced, which may further promote
manufacturability and commercialability of the resulting
toothbrush. Moreover, by utilizing relatively short length bristles
for the movable bristles, and longer bristles for the static
bristles, a greater proportion of the brushing load is assumed by
the static bristles. This generally further reduces power demands
on the motor and drive mechanism of the toothbrush.
[0106] Bristle stiffness is also a parameter that has been found to
affect brushing efficacy, power requirements of the preferred
toothbrushes described herein, and overall performance of the
toothbrush. This parameter is particularly important to consider
with regard to bristle length or height. For instance, for certain
applications, it is preferable to utilize relatively stiff and
short bristles on the movable brush head component in order to
reduce the amount of travel by the brush head component.
[0107] The bristles, collectively, have a bristle stiffness which
can be characterized numerically by the following equation:
[0108] Bristle Stiffness 1 Bristle Stiffness = D 2 E X 2 * N 1
.times. 10 6
[0109] Where;
[0110] D=bristle diameter, in inches
[0111] E=modulus of elasticity of the bristle material when wet,
e.g. for nylon this is a constant, 460,000 psi
[0112] X=average bristle length across the head of the brush in
inches
[0113] N=total number of bristles on brush head
[0114] The bristle stiffness for brushes of the present invention,
as determined by the above equation, preferably ranges from about
0.2 to about 0.8. However, the present invention electric
toothbrushes may utilize bristles having stiffness values outside
of this preferred range.
[0115] The initial stiffness calculation, 2 D 2 E X 2
[0116] for an individual bristle is a measure of the pressure
produced by the minimum force required to deflect a single bristle
according to The Stiffness of Toothbrushes, D. W. MacFarlane, Brit.
Dent. Jour., Oct. 5, 1945, which is hereby incorporated herein by
reference. Bristle stiffness is obtained by multiplying this single
bristle stiffness value by the total number of bristles on the
brush head. The factor 1.times.10.sup.6 used in the denominator of
the foregoing equation is an arbitrarily selected constant which
reduces the overall bristle stiffness value to reasonably small
numbers for ease of comparison. A detailed discussion of bristle
stiffness is presented in U.S. Pat. No. 5,511,275 herein
incorporated by reference.
[0117] It can be seen from the foregoing noted equation that
generally, stiffness may be increased by increasing the number of
bristles. Applying this equation to an individual tuft of bristles
suggests that the stiffness of an individual tuft of bristles may
be tailored by increasing or decreasing the number of bristles
within that tuft, i.e. the tuft density. This technique can be used
to readily provide a brush head bristle configuration having unique
and selectively tailored brushing characteristics.
[0118] Another aspect of the preferred embodiment toothbrushes
described herein relates to bristle or tuft density, and
particularly, in combination with bristle size and material.
Bristles for use herein can be made of any of the materials well
known in the art. Suitable bristle materials herein include
polyester and nylon, such as Dupont Tynex.RTM. 612 and Stylon.RTM.
612 from STP. Suitable types of nylon include, but are not limited
to Nylon 6/6, Nylon 10/10, and Nylon 12/12. The bristles are
preferably of circular cross-section but can also be of other
cross-sections including, but not limited to, rectangular,
hexagonal and trilocular. Furthermore, the diameter and length of
the bristles can vary within the usual dimensions known by a person
skilled in the art. In preferred embodiments the bristles are of
circular cross-section with a diameter of from 0.1 to 0.25 mm and
length of from 7 to 15 mm, preferably 9 to 12 mm, with each tuft
comprising from about 10 to about 50 bristles. The total number of
bristles in the head portion of brushes of the present invention is
preferably from about 1,200 to about 5,000, and even more
preferably from about 1,600 to about 3,500. In such embodiments,
each tuft is generally circular with a diameter of from about 1 to
about 2 mm. It is also contemplated to utilize bristles and/or
tufts of bristles having different diameters or spans together on a
brush head.
[0119] Fastening of the bristle tufts to the brush head can be done
using any of the methods known in the art, such as fusion, stapling
and injection molding. Preferred processes herein are stapling and
fusion. Each tuft has a base and a free end, the free ends of the
tufts forming the working surface which is used to clean the teeth.
As used herein, the "base" of the tuft is that part of the tuft at
which it meets the face of the brush head or movable bristle
holder. It will be understood that a portion of the tuft extends
below the base into the brush head or holder, for the purpose of
anchoring the tuft into the head or holder. It is preferred for the
head to comprise pre-molded tuft holes for the purpose of
accommodating that portion of the tuft in this way. The tuft holes
can be of any section including square and rectangular but are
preferably circular. Their depth and diameter will be chosen by one
ordinarily skilled in the art to suit the tufts to be inserted
therein. Bristles inserted into a common tuft hole are considered
to be fastened at a common point and to be part of the same
tuft.
[0120] The length of the brush head is measured along the
longitudinal axis of the toothbrush and generally from the distal
end of the brush head to a location on the head just touching the
tuft or row of tufts nearest the handle at the points of their base
closest to the handle. Generally this brush head length is in the
range from about 15 to about 35 mm, and preferably from about 20 to
about 30 mm.
[0121] It is most preferred that the bristle or tuft density on the
movable bristle holder is higher than the bristle density of the
groups or regions of static bristles.
[0122] The present invention also provides several particularly
preferred configurations of static bristles. The preferred
configurations utilize a specific number of rows in designated
regions of the brush head. These preferred configurations have been
found to provide reduced load and wear on bristles that are
disposed within the interior of the brush head, and particularly,
the bristles that are supported on and by a movable bristle holder.
FIG. 14 illustrates a preferred configuration for a group of static
bristles disposed on a brush head 1020 of a toothbrush 1000. In
this particular configuration, at least a single row of bristles
encircle or substantially encircle the interior region of the brush
head, i.e. the location in which the movable brush head is
disposed. Specifically, the various preferred configurations for
the static bristles 1060 may be conveniently described by referring
to various regions of the brush head as sectors, and describing the
preferred arrangements of static bristles in each of those sectors.
FIG. 14 illustrates a brush head 1020 having a centrally located
sector C (within which a movable bristle carrier resides), that is
surrounded by sectors D, E, F, and G. Sectors D and E are defined
along the lateral and opposite sides of the brush head.
Specifically, sector D is located between a first side 1031 of the
brush head and sector C. Sector E is located between a second side
1033 of the brush head and sector C. Sector F is located between
the first and second sides 1031 and 1033 of the brush head 1020,
and a distal-most tip or end 1022 of the brush head 1020 and sector
C. Sector G is defined between the first and second sides 1031 and
1033 of the brush head 1020, and the sector C and a neck 1040. Each
sector in which static bristles may be located, may contain a
certain number of rows of static bristles as follows. Before
addressing the number of rows each sector preferably contains, it
is instructive to define what is meant by a "row" of static
bristles. A row of bristles is defined herein as an array or
grouping of bristles that extends generally along a line or in a
certain direction. Rows in sector D preferably extend in a
direction that is generally parallel with the side 1031. Similarly,
rows in sector E preferably extend in a direction that is generally
parallel with the side 1033. Rows in sector F may extend in several
fashions as follows. Rows in sector F may extend along an arc or
other curved line generally following the curvature of sides 1031
and 1033 as the sides approach the distal end 1022 of the brush
head 1020. Alternatively, rows in sector F may extend in a
direction that is generally perpendicular to the longitudinal axis
of the brush head 1020 and the neck 1040. This latter preferred
configuration of rows is depicted in FIG. 14. Rows in sector G may
extend along an arc or other curved line; such as extending along a
line following the outer periphery of sector C. Alternatively, rows
in sector G may extend in a direction that is generally
perpendicular to the longitudinal axis of the brush head 1020 and
the neck 1040. This latter preferred configuration of rows in
sector G is depicted in FIG. 14, and such rows are preferably
parallel to the rows in sector F.
[0123] The preferred number of rows of static bristles in sectors
D, E, F, and G ranges from 0 to 4 or more. However, certain
preferred combinations of rows are particularly preferred in
accordance with the present invention. These particularly preferred
combinations are set forth in Table 1:
1TABLE 1 Preferred Configurations for Rows of Static Bristles
Bristle Configuration Number of Rows in Sector Identifier D E F G
a. 1 1 1-3 1 b. 1 1 1-3 2 c. 2 2 1-3 1 d. 2 2 1-3 2 e. 0 0 1-3 1 f.
0 0 1-3 2 g. 1 1 0 0 h. 2 2 0 0
[0124] FIG. 13, as previously noted, illustrates a preferred
configuration for the static and movable bristles. In this
configuration, rows of static bristles are located along opposing
sides of the movable bristle holder. Within each row are groups or
tufts of bristles. Preferably, the number of rows of bristles along
each side of the bristle holder ranges from 1 to 6. Most
preferably, the number of rows on each side of the movable bristle
holder is either 1 or 2-6.
[0125] FIG. 15 illustrates one of the preferred static bristle
configurations noted in Table 1 (bristle configuration identifier
a). Specifically, FIG. 15 depicts a brush head 1120 of a toothbrush
1100 having a plurality of static bristles 1160 arranged in a
predetermined number and combination of rows. It will be
appreciated that although the rows depicted in FIG. 15 are shown as
generally straight or linear, particularly in sectors F and G, the
rows may follow the shape or curvature of the outer periphery of
the brush head 1120 such as extending along a portion of the sides
1131 and 1133.
[0126] Within each sector of tufts, the distance between the bases
of neighboring tufts is less than 1.3 mm, preferably from 0.6 to
1.2 mm, and more preferably from 0.8 to 1.1 mm. Distances between
the bases of the tufts, as referred to herein are measured from
tuft edge to tuft edge along a straight line drawn between tuft
centers along the bristle-bearing face. Distances between the free
ends of the tufts, as referred to herein, are measured from tuft
edge to tuft edge along a straight line drawn between tuft centers,
parallel to the bristle-bearing surface, from the free end of the
shorter tuft. Unless specifically defined otherwise, distances
between tufts refer to distances between neighboring tufts. By
"neighboring tuft" is meant the closest nearby tuft.
[0127] The distance between the bases of neighboring tufts in
adjacent groups, that is, measured across the gap between groups,
is in the range from about 1.3 mm to about 5 mm, preferably from
about 1.5 to about 3.5 mm, more preferably from about 1.7 to about
3 mm. There can be some variation across individual pairs of tufts
but all pairs, where the members of each pair are in different
groups will be at least 1.3 mm apart at their bases.
[0128] By having a relatively large distance between tufts in
adjacent groups, the groups of tufts are able to operate
independently of each other. That is, tufts from one group do not
substantially obstruct tufts from an adjacent group. This allows
tufts on the margins of the groups, in particular, to penetrate
better into the interproximal gaps and other crevices.
Nevertheless, a relatively high, overall density of tufts on the
brush head is maintained by the relatively small distance between
tufts within groups. This, in particular, provides for good bristle
coverage on individual tooth surfaces.
[0129] Additional aspects and parameters of bristles and tufts are
described in U.S. Pat. No. 6,314,605 herein incorporated by
reference.
[0130] Another embodiment of the present invention is shown in
FIGS. 16 and 17, which utilizes one or more elastomeric tips. The
head of an electric toothbrush as described herein is illustrated.
The remaining portion of the brush, including the handle, motor,
etc. is the same as described for any of the previously described
embodiments. As shown in FIG. 16, a head 1216 includes a
longitudinal axis L, a circular or moving portion or brush head
1220 and a static portion or region 1222. The head 1216 is located
adjacent a first end 1228 of an elongated body portion. The static
portion or portions 1222 is located on opposite sides of the moving
portion 1220. The moving portion 1220 is located at the center of
the brush head 1216. The circular portion 1220 rotates, swivels,
oscillates or reciprocates about an axis approximately normal to
the longitudinal axis L of the brush head. The circular portion
1220 may rotate 360 degrees or partially rotate or oscillate or
reciprocate in a back and forth manner.
[0131] The moving portion 1220 includes bristles 1224 and
elastomeric tips 1225. The static portion 1222 includes bristles
1226 and elastomeric tips 1227. The elastomeric tips 1225, 1227
massage the gums while the user simultaneously brushes his or her
teeth. The elastomeric tips 1225, 1227 can be made from a rubber,
soft plastic or similar material. The elastomeric tips are
preferably formed from an elastomeric material. The elastomeric
tips 1225, 1227 extend essentially perpendicularly from the head
1216 as measured along the longitudinal axis L. In the preferred
embodiment the elastomeric tips 1225, 1227 are located around the
perimeter of the circular portion 1220 and the static portion 1222,
however it is to be understood that the elastomeric tips can be
located anywhere among the bristles of the moving portion 1220 and
the static portion 1222. The length of the elastomeric tips
1225,1227 is approximately the same length as the bristles 1224,
1226. The elastomeric tips 1225, 1227 may extend slightly above,
slightly below or to the same height as the bristles 1224,1226.
[0132] In a further preferred embodiment of the electric toothbrush
having elastomeric tips as shown in FIGS. 18 and 19, a head 1386
includes a longitudinal axis L, a circular or moving portion or
brush head 1306, a static portion of brush head 1302, a first end
1304 and a second end 1300. The first end 1304 is located adjacent
to the first end 1382 of the elongated body. The second end 1300 is
located opposite the first end 1304. The moving portion 1306 is
preferably located at the second end 1300 of the brush head 1386.
The static portion 1302 is preferably located at the first end 1304
of the brush head 1386 adjacent to the moving portion 1306.
However, it is to be appreciated that the moving portion 1306 and
the static portion 1302 can be arranged in different orientations.
The moving portion 1306 can rotate, swivel, oscillate or
reciprocate about an axis approximately normal to the longitudinal
axis L of the brush head 1386.
[0133] The moving portion 1306 includes bristles 1310 and
elastomeric tips 1311. The static portion 1302 includes bristles
1312 and elastomeric tips 1313.
[0134] The elastomeric tips 1311, 1313 massage the gums while the
user brushes his or her teeth. The elastomeric tips 1311, 1313 can
be made from a rubber, soft plastic or similar material. The
elastomeric tips are preferably formed from an elastomeric
material. The elastomeric tips 1311, 1313 extend essentially
perpendicularly from the head 1386 as measured along the
longitudinal axis L. In the preferred embodiment the elastomeric
tips 1311, 1313 are located around the perimeter of the moving
portion 1306 and the static portion 1302, however it is to be
understood that the elastomeric tips can be located anywhere among
the bristles of the moving portion 1306 and the static portion
1302. The length of the elastomeric tips 1311,1313 is approximately
the same length as the bristles 1310, 1312. The elastomeric tips
1311, 1313 may extend slightly above, slightly below or to the same
height as the bristles 1310, 1312.
[0135] The present invention is also based upon a unique design for
a unitary body or housing for an electric toothbrush that
incorporates an integral neck and brush head assembly. The
one-piece body or housing greatly simplifies assembly of the
toothbrush and reduces manufacturing costs associated with the
brush. The present invention also provides a novel modular design
for the brush head that enables a wide array of bristle sets to be
used in conjunction with the toothbrush.
[0136] Referring to FIG. 20, a preferred embodiment toothbrush 1400
is illustrated. The toothbrush 1400 comprises a body 1480, a head
1420 and an intermediate portion or neck 1440 extending between,
and integrally formed with, the body 1480 and the head 1420.
Movably retained on the head 1420 are a collection of bristles 1450
which are supported on a movable bristle carrier described in
greater detail herein. Also disposed on the brush head 1420 are a
collection of static bristles 1460. Preferably, the static bristles
1460 extend around the periphery of the head 1420. The static
bristles 1460 are supported and retained on either the head 1420,
or a distally located brush head tip, described and illustrated in
greater detail herein.
[0137] FIG. 21 is a partial exploded view of the preferred
embodiment toothbrush 1400 shown in FIG. 20. FIG. 21 illustrates a
preferred assembly and configuration of components utilized in the
toothbrush 1400. Specifically, the toothbrush 1400 further
comprises an end cap or base 1482 which snaps on or is otherwise
releasably secured to the end of the body 1480. The end cap or base
1482 may be provided in a variety of different shapes and
configurations. The body 1480 also includes a region adapted for
retaining a switch or other actuator assembly 1486 for controlling
operation of a motor, battery, and drive train or mechanism (not
shown) preferably disposed in the body 1480 of the toothbrush 1400.
This switch region is illustrated in FIG. 21 as region 1484. The
switch or actuator 1486 is received and retained at region 1484.
The body 1480 provides a hollow interior cavity or chamber in which
is disposed the motor and drive mechanism. Upon operation, the
drive mechanism preferably provides a drive shaft that reciprocates
in a direction generally parallel to the longitudinal axis of the
toothbrush 1400. Referring to the brush head 1420 of the toothbrush
1400 in FIG. 21, it will be noted that the brush head is shown
without any bristles 1450,1460 (as shown in FIG. 20). This is to
more clearly illustrate assembly of the toothbrush 1400. It can be
seen that one face of the brush head 1420 is configured so as to
include a generally flat surface 1422 which defines a plurality of
mounting locations or apertures 1424 for the static bristles 1460.
Preferably this flat region 1422 and its plurality of apertures
1424 extend about the outer periphery of the brush head 1420 as
shown in FIG. 21. Most preferably, this flat region 22 extends in a
U-shape as shown in FIG. 21. Defined along the interior or medial
region of the brush head 1420 is a receiving surface 1425 generally
extending between two inwardly facing surfaces 1426 and 1427. The
channel defined by surfaces 1425, 1426, and 1427 is generally sized
so as to receive components 1452 and 1430 as follows.
[0138] The preferred embodiment toothbrush 1400 also comprises a
movable bristle carrier 1452 which, upon installation and assembly
in the brush, is retained along the brush head 1420 and preferably
within the channel defined by surfaces 1425,1426, and 1427. Movable
bristle carrier 1452 defines a plurality of apertures 1454 as shown
in FIG. 21. The bristle carrier 1452 also defines an aperture 1453
that is sized and adapted to receive a pin or other member for
engagement with the drive mechanism (not shown) disposed in the
body 1480 and neck 1440 of the toothbrush 1400. The present
invention includes other engagements between the movable bristle
carrier 1452 and a drive shaft, such as but not limited to, a snap
type engagement.
[0139] The toothbrush 1400 further comprises a brush head tip 1430
which, after assembly of the movable bristle carrier 1452 on the
head 1420, may also be received and secured along the head 1420.
The stationary brush tip 1430 also defines a plurality of apertures
1434 adapted for retaining a plurality of static bristles 1460 as
shown in FIG. 20.
[0140] FIGS. 22 to 24 illustrate a sequence of assembly of the
movable bristle carrier 1452 and the brush head tip 1430 with the
brush head 1420 of the preferred embodiment toothbrush 1400.
Specifically, FIG. 22 illustrates the brush head 1420 and neck 1440
of the preferred embodiment toothbrush 1400. The brush head 1420 is
oriented to receive the movable bristle carrier 1452. Specifically,
the bristle carrier 1452 is preferably slidingly engaged within the
channel defined by the surfaces 1425, 1426, and 1427 in the brush
head 1420. The brush head 1420 includes a passage 1428 defined
within a portion of the head 1420 and the neck 1440. The passage
1428 provides access between the brush head 1420 and the interior
of the body 1480 and neck 1440. This passage 1428 is adapted to
enclose and retain a shaft or other component of a drive mechanism.
The distal end of the drive shaft (not shown) is preferably secured
to the movable bristle carrier 1452 such as by attachment at
aperture 1453 of the carrier 1452. Accordingly, the bristle carrier
1452 is oriented within the channel defined on the head 1420 such
that the aperture 1453 is proximate the passage 1428. As previously
noted, a snap-fit connection may be utilized between the bristle
carrier 1452 and the distal end of the drive shaft.
[0141] FIG. 23 illustrates the movable bristle carrier 1452
slidingly engaged within the head 1420 of the preferred embodiment
brush 1400. After engagement of the movable bristle carrier 1452 in
the head 1420, the brush head tip 1430 may be secured along the
distal end of the brush head 1420. The brush head tip 1430
preferably is also slidingly engaged within the head 1420, and
specifically within the channel defined by the surfaces 1425, 1426,
and 1427. One or more retaining grooves or channels are preferably
defined along the outer surfaces of either the tip 1430 or the
channel defined by the surfaces 1425, 1426, and 1427 within which
outwardly extending projections defined on an opposing surface,
reside to secure the tip 1430 within the head 1420. A wide array of
channel configurations may be utilized in accordance with the
present invention. Although a channel and corresponding channel
components are used to assist in retaining the movable bristle
carrier to the brush head, it is contemplated that other retaining
assemblies or configurations may be utilized. As previously noted,
the present invention toothbrushes are not limited to a particular
motion or direction of motion for the movable bristle carrier.
[0142] FIG. 24 illustrates final assembly of the tip 1430 along the
distal end of the brush head 1420. It will be appreciated that the
various components noted in these figures, would include the
bristles 1450,1460. The bristles have been omitted from these
figures to more clearly illustrate assembly of the primary
components of the toothbrush 1400 and specifically along the brush
head 1420. It will be further appreciated that the brush head tip
may be formed in a variety of shapes and configurations. It may in
some instances, be preferred to provide a brush head tip having an
arcuate or U shape. Or, the tip may be formed so as to constitute a
relatively large portion of the brush head.
[0143] It will be understood that the present invention includes
assemblies featuring a releasably removable brush head tip, similar
to tip 1430 shown in the noted figures. A removable tip enables a
user to selectively tailor and customize a brush as desired. For
example, a tip containing one or more elastomeric tips, massaging
members, various bristle configurations, or other dental tools
could be attached to the toothbrush of the present invention. For
instance, tips that are specifically designed for applying
whitening agents to the teeth may be used. Other examples include
tips designed for tartar control or removal, and tips designed for
gum massage or other therapeutic treatment. It is also contemplated
that elastomeric tips or "cushioning" tips may be provided and/or
used with the present invention toothbrushes. Such elastomer tips
are formed entirely or partially from thermoplastic elastomers.
Elastomeric tips are particularly preferred for incorporation in
toothbrushes that utilize one or more other regions or components
that are formed from elastomers. For example, the present invention
includes toothbrushes as described herein with elastomeric tips and
which employ one or more elastomers in gripping regions along the
handle, or as "bumpers" or cushioning regions along the brush head.
Such elastomers may be co-injected when forming the brush, or may
be coated thereon.
[0144] The releasable aspect of the brush head tip may be provided
by incorporating a release member along the underside of the brush
head that, when pressed or otherwise engaged, allows the brush head
tip to be removed and another tip positioned in its place. It is
further envisioned that the releasable aspect could be achieved by
use of a tool or other component to selectively release the tip
from the brush head. Such a tool could be sold or otherwise
commercialized with the toothbrush. Alternatively or in addition,
such a tool could be sold or otherwise commercialized with one or
more tips that are sold as a kit for use with the present invention
toothbrushes. More specifically, such kits might include one or
more of the following and thus incorporate a combination of any of
the following components: (i) one or more replaceable brush head
tip(s), (ii) one or more toothbrushes, (iii) a package or other
housing for storing all the components, (iv) one or more tools that
might be useful when replacing or substituting or otherwise
changing tips, and (v) one or more dentifrice or other compositions
for use with the tip(s) and toothbrush. It is further envisioned
that such kits may include batteries for use with the toothbrush,
bases or other "stands" for retaining the toothbrush when not in
use, replaceable handle components that are used to change the
appearance of the toothbrush, and decorative stickers or other
types of labels that may be placed on the toothbrush, its stand,
and/or the kit housing.
[0145] A wide array of bristle configurations may be utilized in
conjunction with the toothbrushes of the present invention, and
particularly those embodiments that utilize a removable or
separately formed brush head tip. For instance, static bristles
having a height or length that is equal to that of the movable
bristles may be utilized. Any of the previously noted
configurations of the static bristles and movable bristles shown in
the referenced figures, described herein, or noted in Table 1 may
be utilized. Specifically, FIGS. 25 and 26 illustrate the brush
head 1420 and the neck 1440 of the preferred embodiment brush 1400
with a collection of static bristles 1460 disposed on a tip 1430 at
the distal end of the brush head 1420 and a collection of movable
bristles 1450 disposed on a movable bristle carrier 1452 (the
carrier 1452 shown in dashed lines). Preferably, the height of the
movable bristles 1450 along the toothbrush head 1420, designated in
FIG. 25 as dimension C, ranges from about 3 mm to about 14 mm, and
preferably from about 7 mm to about 11 mm. Generally, bristle
height is the distance of a bristle as measured from an outwardly
directed surface, i.e. typically the surface of its base or
mounting component, to the end or tip of the bristle. The noted
outwardly directed surface of a bristle mounting component is
generally referred to herein as a brush-facing surface. Although
not shown in FIG. 25, it will be appreciated that a plurality of
static bristles, supported and retained directly on the brush head
1420, are preferably disposed around the movable bristles 1450. It
will be appreciated that such static bristles are not shown in
these figures (nor in FIGS. 27-30) for purposes of clarity. The
preferred height of the static bristles (those disposed around the
movable bristles 1450 and those disposed on the tip 1430) also
ranges from about 3 mm to about 14 mm, and preferably from about 7
mm to about 11 mm.
[0146] It is also contemplated to provide static bristles having a
varying length, and particularly, arranged in a manner so as to
provide an inclined brushing surface. This is shown in FIGS. 27 to
33. The term "brushing surface" as used herein refers to the distal
ends of bristles or elastomeric tips that contact a user's teeth or
gums during brushing.
[0147] Specifically, FIGS. 27 and 28 illustrate a toothbrush head
1520 and a neck 1540 of another preferred embodiment toothbrush
1500 according to the present invention. The brush head 1520
includes a movable bristle carrier 1552 having a plurality of
movable bristles 1550 (the carrier 1552 shown in dashed lines)
supported or retained therein. The brush head 1520 also includes a
tip 1530 having a collection of static or stationary bristles 1560
supported or retained thereon. It will be appreciated that a
plurality of stationary bristles 1560 preferably surround, or at
least partially so, the movable bristles 1550. For clarity, that
portion of bristles supported directly on the brush head 1520 is
not shown in FIG. 27. The tip 1530 preferably includes stationary
bristles 1560 having different lengths and arranged so as to
provide an inclined brushing surface. When providing an inclined
brushing surface, such as specifically shown in FIG. 27, the angle
A, which is the angle of the inclined surface with respect to the
longitudinal axis of the neck 1540 and head 1520, may range from
about 5 degrees to about 85 degrees, and preferably from about 20
degrees to about 70 degrees. Most preferably, the longer bristles
are disposed adjacent the distal end of the head 1520. The height
of the movable bristles 1550, designated in FIG. 27 as dimension D,
ranges from about 3 mm to about 14 mm, and preferably from about 7
mm to about 11 mm. The height of the static bristles 1560 ranges
from about 3 mm to about 18 mm, and preferably from about 7 mm to
about 11 mm. The maximum height of the static bristles 1560 and
particularly those disposed at the distal end of the head 1520 is
about 18 mm. That dimension is shown as dimension E in FIG. 27.
[0148] FIGS. 29 and 30 illustrate yet another preferred
configuration for bristle configurations. These figures illustrate
a preferred embodiment toothbrush 1600 having a neck 1640, a
toothbrush head 1620, a movable bristle carrier 1652 (shown in
dashed lines) having movable bristles 1650, a toothbrush head tip
1630, and a collection of static bristles 1660 located on the end
tip 1630 disposed at the end of the toothbrush head 1620. In this
embodiment, the collection of static bristles 1660 on the tip 1630
are arranged so as to provide an inclined brushing surface. The
height of the movable bristles 1650, designated in FIG. 29 as
dimension F, ranges from about 3 mm to about 14 mm, and preferably
from about 7 mm to about 11 mm. The height of the static bristles
1660, ranges from about 3 mm to about 18 mm, and preferably from
about 7 mm to about 11 mm. The maximum height of the static
bristles 1660 and particularly those disposed at the distal end of
the head 1620 is about 18 mm. That dimension is shown as dimension
G in FIG. 29. The embodiment illustrated in FIGS. 29 and 30 differs
from that depicted in FIGS. 27 and 28 primarily in that the static
bristles 1660 disposed on the brush head tip 1630 do not linearly
vary in height from one end of the tip 230 to the other, as do the
bristles 150 in FIG. 27. Restated, the resulting surface defined by
the distal ends of the bristles 150 in FIG. 27 is generally
straight, whereas the resulting surface defined by the distal ends
of the bristles 1660 in FIG. 29 is generally arcuate.
[0149] It is also contemplated to utilize various bristle
configurations at the toothbrush head tip which provide varying
inclinations and changing bristle height across the width of the
brush head as shown in FIGS. 31 to 33. Specifically, FIG. 31
illustrates a preferred embodiment toothbrush 1700 having a brush
head 1720 and a plurality of static bristles 1760. The bristles
1760 provide an inclined brushing surface that forms an angled
valley, when viewed along a line in the same direction as the
longitudinal axis of the brush head 1720 and neck (not shown in
FIG. 31). Preferably, each side of the valley formed by the distal
ends of the bristles 1760 is symmetrical and extends so as to form
an angle B with respect to a vertical line perpendicular to a
longitudinal axis of the brush head 1720 and neck (not shown).
Angle B may range from about 10.degree. to about 80.degree., and
preferably from about 30.degree. to about 60.degree..
[0150] FIG. 32 illustrates another preferred embodiment toothbrush
1800 having a brush head 1820 with a plurality of static bristles
1860 extending therefrom. The contoured or arcuate brushing surface
provided by the distal ends of the bristles 1860 may be in the form
of a concave region or surface as shown in FIG. 32.
[0151] FIG. 33 illustrates another preferred embodiment toothbrush
1900 having a brush head 1920 and a plurality of static bristles
1960 extending therefrom. The bristles 1960 may provide an
irregular brushing surface as shown.
[0152] FIG. 34 illustrates a portion of another preferred
embodiment toothbrush 2000. This toothbrush comprises a brush head
2020, a neck or intermediate portion 2040, a movable bristle
carrier 2052 (shown in dashed lines), a brush head tip 2030 (shown
in dashed lines), and a plurality of bristles 2050 and a plurality
of elastomeric tips 2060. The bristles 2050 may include movable
bristles, static bristles, or both, as described herein. The
elastomeric tips 2060 massage the gums while the user
simultaneously brushes his or her teeth. The elastomeric tips can
be made from a rubber, soft plastic or similar material. The
elastomeric tips are preferably formed from an elastomeric
material. The elastomeric tips extend essentially perpendicularly
from the toothbrush head 2020 as measured along the longitudinal
axis of the toothbrush 600. In the preferred embodiment toothbrush
2000, the elastomeric tips 2060 are located proximate the distal
end of the toothbrush head 2020, and most preferably along the
brush head tip 2030 as described herein. However, it is to be
understood that the elastomeric tips can be located anywhere among
the moving and static bristles. The height of the elastomeric tips
2060 is approximately the same height as the bristles 2050. The
elastomeric tips 2060 may extend slightly above, slightly below or
to the same height as the bristles 2050.
[0153] FIG. 35 illustrates another preferred embodiment toothbrush
2100 comprising a toothbrush head 2120, a movable bristle carrier
2152 (shown in dashed lines), and a neck or intermediate portion
2140. The toothbrush 700 includes a plurality of bristles 2150 and
a second set of bristles 2160 disposed on a brush head tip 2130
(shown partially in dashed lines). In this preferred embodiment,
the bristles 2150 are arranged in groups of tufts wherein each tuft
contains bristles of various lengths or heights. The bristles of
varying height are arranged within each tuft such that the distal
ends of the bristles form an inclined surface with respect to the
generally flat surface or brush-facing surface of the brush head
2120. Preferably, this inclined surface forms an angle H with
respect to the flat face of the brush head 2120. Angle H is in the
range of from about 10.degree. to about 90.degree. and preferably
from about 20.degree. to about 45.degree..
[0154] The second set of bristles 2160 disposed on the brush head
tip 2130 are preferably also arranged in groups or tufts. The
preferred height of bristles 2160 is approximately equal to the
maximum bristle height of the bristles 2150. FIG. 35 illustrates a
particularly preferred feature of the present invention
toothbrushes, and relating to the configuration of the brush head
tip 2130. The brush head tip 2130 is provided with a region 2132
having a relatively large thickness such that its flat,
brush-facing surface generally extends above the brush-facing
surface of the carrier 2152. This difference in height between the
brush-facing surfaces of the regions of bristles 2150 and bristles
2160 is illustrated in FIG. 35 as dimension P. Preferably, P is
from about 1 to about 5 mm.
[0155] FIG. 36 is another illustration of a preferred embodiment
toothbrush 2200 having a head 2220, a movable bristle carrier 2252
(shown in dashed lines), and a neck 2240. Disposed on the brush
head 2220 are a plurality of upwardly extending bristles 2250. The
toothbrush 2200 also includes a brush head tip 2230 (shown
partially in dashed lines) disposed at the distal end of the brush
and having a region 2232 that extends above the flat, brush-facing
surface of the brush head 2220 and the carrier 2252. The plurality
of bristles 2250 are preferably configured such that their
outermost tips, when viewed in planar fashion as shown in FIG. 36,
define an arcuate brushing surface, preferably having a common
radius as shown in FIG. 36, designated as I. The brush head tip
2230 includes the raised region 2232 that is preferably formed to
define a sloping surface with respect to the flat, brush-facing
surface of the brush head 2220 and the carrier 2252. This angle of
slope is shown in FIG. 36 as angle N. Angle N may range from about
10.degree. to about 80.degree., with 15.degree. to 45.degree. being
preferred. The height of the bristles 2260 may be greater or lesser
than any of the heights of the bristles 2250. The bristle
configuration depicted in FIG. 36 is exemplary.
[0156] FIG. 37 illustrates another preferred embodiment toothbrush
2300 according to the present invention. Toothbrush 2300 comprises
a brush head 2320, a movable bristle carrier 2352 (shown in dashed
lines), and a neck 2340. The toothbrush 2300 includes a plurality
of bristles 2350 and another set of bristles 2360 disposed on a
brush head tip 2330 (partially shown in dashed lines). The brush
head tip includes a raised region 2332 extending above the
brush-facing surface of the brush head 2320 and carrier 2352. The
outermost surface of the raised region 2332 of the brush head tip
2330 is preferably sloped at an angle K as shown in FIG. 37. Angle
K may range from about 10.degree. to about 80.degree., with
15.degree. to 45.degree. being preferred. The bristles 2350 are
also particularly configured such that their outermost or distal
ends define a concave brushing surface, preferably having a common
radius J as shown in FIG. 37. The height of the bristles 2360 may
be greater or lesser than any of the heights of the bristles 950.
However, it may in some applications be preferred to arrange the
bristles 2360 such that their distal ends generally extend within a
plane that is parallel with the sloping surface of the raised
region 2332 of the brush head tip 2330. This angle M preferably
corresponds to angle K, and so may range from about 10.degree. to
about 80.degree. with 15.degree. to 45.degree. being preferred.
[0157] FIG. 38 is another preferred embodiment toothbrush 2400
having a brush head 2420, a movable bristle carrier 2452 (shown in
dashed lines), a brush head tip 2430 (also shown in dashed lines),
and a neck 2440. The toothbrush 2400 includes a plurality of
bristles 2450, a second set of bristles 2460 disposed on the brush
head tip 2430, and a plurality of elastomeric tips 2454. The
arrangement, height, and configuration of the bristles 2450, 2460,
and elastomeric tips 2454 may be as described herein with regard to
any of the other preferred embodiments.
[0158] FIG. 39 illustrates another preferred embodiment toothbrush
2500 having a brush head 2520, a movable bristle carrier 2552
(shown in dashed lines), and a neck 2540. The toothbrush 2500
includes a plurality of bristles 2550 and a plurality of
elastomeric tips 2554 preferably disposed at opposing angles from
each other. That is, the elastomeric tips 2554 preferably extend at
an angle O as shown in FIG. 39. The collection of bristles 2550
preferably extend in the opposite direction but at a similar angle.
The toothbrush 2500 also includes a plurality of bristles 2560
extending from a brush head tip 2530 (shown partially in dashed
lines). The brush head tip may also include a region 2532 extending
above the flat, brush-facing surface of the brush head 2520. This
raised region 2532 may further provide an arcuate outer surface
that may be defined by a common radius such as radius Q shown in
FIG. 39. The arrangement, height, and configuration of the bristles
2550, 2560 and elastomeric tips 2554 may be as described herein
with regard to any of the other preferred embodiments.
[0159] FIG. 40 illustrates yet another preferred embodiment
toothbrush 2600 having a brush head 2620, a movable bristle carrier
2652 (shown in dashed lines), and a neck 2640. The toothbrush 2600
includes a brush head tip 2630 (also shown in dashed lines) having
a plurality of bristles 2660 extending therefrom. Another set of
bristles 2650 are provided on the brush head 2620, and specifically
on the movable bristle carrier 2652. In this preferred embodiment,
the height of the bristles 2660 is significantly greater than the
height of the bristles 2650. As previously described herein, the
bristles 2650, 2660 may be arranged in groups or tufts wherein the
bristles within a particular tuft may have different lengths.
[0160] FIG. 41 illustrates yet another preferred embodiment
toothbrush 2700 having a brush head 2720, a neck 2740, a movable
bristle carrier 2752 (shown partially in dashed lines), a plurality
of bristles 2750 extending from the bristle carrier 2752, and
another set of bristles 2760 extending from a brush head tip 2730
(shown in dashed lines). In this preferred embodiment, the bristle
carrier 2752 has a relatively large thickness such that its flat,
brush-facing surface is generally elevated above or disposed closer
to the user during brushing, than the brush-facing surface of the
brush head tip 2730 and other portions of the brush head 2720. The
elevated portion of the bristle carrier 2752 that extends past the
adjacent regions of the brush head 2720 and the brush head tip 2730
is designated in FIG. 41 as 2745. For bristle configurations in
which the distal ends or brushing surfaces of the bristles 2750 and
2760 generally extend along a common plane, the resulting shorter
length of bristles 2750 imparts an increased stiffness to those
bristles. The extent of elevation of the region 2745 of increased
thickness is shown in FIG. 41 as dimension R. R may range from
about 1 mm to about 5 mm.
[0161] FIG. 42 illustrates another preferred embodiment toothbrush
2800 having a brush head 2820 and a neck 2840. A plurality of
bristles 2850 are provided on the brush head and extend from a
bristle holder 2852 (partially shown in dashed lines) which is
preferably movable with respect to the head 2820. The toothbrush
2800 also comprises another plurality of bristles 2860 that extend
from a brush head tip 2830 (partially shown in dashed lines). In
this preferred embodiment, the brush-facing surface of the bristle
carrier 2852 is preferably sloping, more preferably arcuate, and
most preferably convex as shown in FIG. 42. In the event this
surface is convex, it is further defined by a radius S as shown in
FIG. 42. The upwardly directed brush-facing surface of the bristle
carrier 2852 is also preferably elevated above the relatively flat,
brush-facing surface of the brush head 2820, preferably by
dimension T shown in FIG. 42. Dimension T may range from about 1 mm
to about 5 mm. The elevated portion of the bristle carrier 2852
that extends past the adjacent regions of the brush head 2820 is
designated as 2845. The brush-facing surface of the brush head tip
2830 is preferably arcuate and more preferably concave. The
elevated portion of the bristle carrier 2830 that extends past the
adjacent regions of the brush head 2820 is designated as 2832. The
arrangement, height, and configuration of the bristles 2850 and
2860 may be as described herein with regard to any of the other
preferred embodiments.
[0162] FIG. 43 illustrates another preferred embodiment toothbrush
2900 having a brush head 2920, a movable bristle carrier 2952
(shown partially by dashed lines), a brush head tip 2930 (shown by
dashed lines), and a neck 2940. A collection of bristles 2950
extend from the bristle carrier 2952. And, another collection of
bristles 2960 extend from the brush head tip 2930. The bristles
2950 are preferably disposed and retained on the movable bristle
carrier 2952. The bristle carrier 2952 provides an upwardly
directed, brush-facing surface which is depicted in FIG. 43 as
concave. Preferably, this concave surface is defined by a common
radius U. The elevated portion of the bristle carrier 2952 that
extends past the adjacent regions of the brush head 2920 is shown
as region 2945. The arrangement, height, and configuration of the
bristles 2950 and 2960 may be as described herein with regard to
any of the other preferred embodiments.
[0163] FIG. 44 illustrates yet another preferred embodiment
toothbrush 3000 according to the present invention. The toothbrush
3000 comprises a brush head 3020 and a neck 3040. The toothbrush
3000 includes a plurality of bristles 3050 extending from a bristle
carrier 3052 (shown partially in dashed lines) that is movably
disposed on the brush head 3020. And, the toothbrush 3000 includes
another set of bristles 3060 extending from a brush head tip 3030
(shown partially in dashed lines). The outermost surface of the
bristle carrier 3052 may be provided such that it has one or more
sloping surfaces defined along a raised region 3045 as shown in
FIG. 44. These slopes may be carried through such that the
distal-most ends of the bristles 3050 mirror this same slope or,
another or different slope. Similarly, the outermost end of the
bristles 3060 may also reflect the sloping surface of a raised
region 3032 of the brush head end 3030. Preferably, the bristle
carrier 3052 provides at least a region having a sloping
brush-facing surface. That slope preferably extends along an angle
V as shown in FIG. 44. Angle V preferably is from about 10.degree.
to about 60.degree., and more preferably from about 20.degree. to
about 30.degree.. Similarly, the brush head tip 3030 preferably
provides a sloping brush-facing surface that extends along an angle
W. Angle W preferably ranges from about 10.degree. to about
45.degree..
[0164] FIG. 45 is another preferred embodiment toothbrush 3100
having a brush head 3120 and a neck 3140. The toothbrush 3100
includes a plurality of elastomeric tips 3162 extending from a
brush head tip 3130 (shown partially in dashed lines). The
toothbrush 3100 also comprises a plurality of bristles 3150
extending from a movable bristle carrier 3152. The bristle carrier
3152 contains a region 3145 that is raised relative to the adjacent
regions of the brush head 3120. Similarly, the brush head tip 3130
contains a region 3132 that is raised relative to the adjacent
regions of the brush head 3120. Either or both of the outwardly
directed, brush-facing surfaces of the bristle carrier 3152 and the
brush head tip 3130, may be flat, sloping, arcuate, convex or
concave. Furthermore, the arrangement, height, and configuration of
the bristles 3150 and elastomeric tips 3162 may be as described
herein with regard to any of the other preferred embodiments.
[0165] Another preferred bristle configuration is similar to the
configurations shown in FIGS. 36 and 45, i.e. having an interior
group of bristles that extend "above" or have a greater height than
adjacent bristles, however features a stepped or plateau
configuration. In this configuration, the change in bristle height
is not gradual or varying as shown in FIGS. 36 and 45, but instead
is stepped.
[0166] That is, the change in height from shorter bristles disposed
around the taller medially disposed bristles is rather abrupt. The
difference in height between these two groups of bristles is about
0.5 mm to about 3 mm, and more preferably from about 0.75 mm to
about 1.5 mm.
[0167] Referring to the various bristle carriers illustrated and
described herein, it can be seen that the profile or configuration
of the outwardly facing surface of the carrier, generally referred
to herein as a brush-facing surface, may be in a variety of forms
and shapes. One particularly preferred shape is a concave shape
(when viewing the bristle carrier from its side, and its side that
generally extends along the same direction as the longitudinal axis
of the toothbrush). A concave shape promotes the retention of
dentifrice or polishing material that may be used during brushing.
Likewise, a convex surface promotes the dissipation of dentifrice
in the region of the bristles along the brush head.
[0168] Most preferably, bristle carriers in accordance with the
present invention utilize a non-flat brush-facing surface.
[0169] Another aspect of interest in the design of a brush head is
the selection, placement, and configuration of bristles along the
bristle carrier, brush head tip, and brush head. Generally, the
stiffness of a bristle or tuft of bristles increases as the length
of the bristle(s) decreases. Thus, changes in bristle stiffness may
be achieved by altering the length of the subject bristles. This
characteristic is important to consider when providing a bristle
carrier having a brush-facing surface that is non-planar. It will
be appreciated that bristle stiffness will vary at different
locations along the bristle carrier since the length or height of
the bristles extending therefrom varies. Alternatively, the
stiffness of bristles having equal heights will be generally the
same. The present invention includes a wide array of different
combinations of bristle carrier shapes and configurations; and
bristle length, materials, and configuration. Many of these
preferred configurations have been exemplified in the referenced
figures. Additionally, in some embodiments, it is preferred to
utilize diameters of bristles and/or diameters of tufts of bristles
on the movable bristle carrier that are larger than corresponding
diameters of bristles or tufts of bristles that are disposed on the
brush head tip. In yet other embodiments, it may be desirable to
utilize diameters of bristles/tufts on the carrier that are smaller
than corresponding bristles/tufts on the tip.
[0170] FIGS. 46 and 47 illustrate in greater detail a preferred
brush head 3220 of a preferred embodiment toothbrush 3200 according
to the present invention. The toothbrush 3200 comprises a brush
head 3220 and a neck 3240 integrally formed with and extending
therefrom. The toothbrush 3200 further comprises a movable bristle
carrier 3245 defining a plurality of holes or apertures 3254
adapted for receiving and retaining bristles or bristle tufts (not
shown). The bristle carrier 3245 provides an outwardly directed
brush-facing surface 3252. Defined along an oppositely directed
face is an under-surface 3253. A receiving aperture 3254 is also
defined along the under-surface 3253 and is sized and adapted to
receive and engage a distal end 3206 of a movable drive shaft 3205.
As will be appreciated, the drive shaft 3205 reciprocates within
the neck 3240 and imparts a similar reciprocating type motion to
the bristle carrier 3245. The toothbrush 3200 also comprises a
brush head tip 3230 defining an outwardly directed brush-face
surface 3232 and one or more apertures 3234 adapted to receive and
retain bristles or bristle tufts (not shown). The brush head 3220
may also define one or more apertures located along the brushing
face of the head 3220, such as apertures 3224 defined in the region
3222 of the head 3220.
[0171] Although the assembly shown in FIG. 47 for engaging the
bristle carrier 3245 with the shaft 3205 is generally preferred,
i.e. use of a notched distal end 3206 that is received in aperture
3254, other assemblies for engaging a movable bristle carrier with
a drive shaft may be utilized. For example, the present invention
includes engagement assemblies using pins or other fasteners that
affix the drive shaft to the carrier. Alternatively, other
assemblies may be used such as snap-fit connections, releasable
engagement assemblies, and nonreleasable assemblies. The materials
employed for the components of the engagement assemblies can be
polymeric, metal, or any other material having suitable strength
and durability properties.
[0172] FIG. 48 is a partial exploded view of a preferred embodiment
toothbrush 3300 according to the present invention. The preferred
embodiment toothbrush 3300 comprises a body or housing 3312 and an
end cap 3320. The body 3312 is essentially a one-piece body having
a major portion including a neck 3316 and an end 3318, and a brush
head 3314 extending from the neck 3316.
[0173] Preferably, the brush head 3314, neck 3316, and body 3312
are generally continuous and integrally formed with one another.
The body 3312 and portions of the neck 3316 and head 3314, define a
hollow interior region, which house a drive mechanism. The major
portion of the body 3312 also defines a recessed region or one or
more apertures along its outer surface which receives an electrical
switch (not shown) for operating the drive mechanism of the
electric toothbrush described in greater detail herein. A
protective cover 3313 preferably fits within this recessed region.
The end cap 3320 includes a closed end 3322 and an opposite open
end 3324. The open end 3324 is sized to engage and generally seal
the end 3318 of the housing 3312. An O-ring or other sealing member
3319 may be used at the interface of the ends 3318 and 3324 of the
housing components.
[0174] The preferred embodiment toothbrush further comprises a
drive motor 3350 having a drive shaft 3352. The motor 3350 is a DC
motor similar to motors known to those skilled in the art and
includes various switching circuits and a battery or other power
source (not shown). These components are housed and retained within
the hollow interior region defined in the body 3312 and optionally
within the end cap 3320. A drive gear 3354 is engaged to the drive
shaft 3352. A lower motor mount 3330 is provided. An upper motor
mount 3340 is also provided which, together with the lower motor
mount 3330, generally cradle, retain, and secure the motor 3350
within the interior of the housing 3312 and cap 3320. The lower
motor mount 3330 includes inner and outer drive shaft supports 3332
and 3334, respectively. The lower motor mount 3330 also includes a
base or aperture 3336 for receiving a mount or axle 3358 for a
drive gear described in greater detail herein. The upper motor
mount 3340 includes an inner drive shaft support 3342 and a drive
shaft housing 3344 which preferably engages the inner mount 3342
and optionally the outer mount 3334 of the lower motor mount 3330.
The upper motor mount 3340 additionally includes a plurality of
engagement legs 3346 that preferably engage the lower motor mount
3330 for retaining motor 3350 disposed between the two assemblies.
It will be appreciated that instead of utilizing an upper and lower
motor mount, a single one-piece mount or retaining structure could
be employed.
[0175] The drive gear 3354 is engaged with a crown gear 3356. Crown
gear 3356 is rotatably supported at its center 3357 by the axle or
pivot member 3358. The crown gear 3356 includes an offset
engagement member 3355 to which is attached a pinion end 3362 of a
drive shaft 3360. The drive shaft 3360 includes the noted pinion
end 3362 that includes a receiving aperture or other engagement
member for engagement with the offset member 3355. The drive shaft
3360 further includes a distal end 3364 which is used to engage and
thus drive a movable bristle holder described in greater detail
herein. The drive shaft 3360 extends within the interior hollow
cavity of the housing 3312 and preferably through at least a
portion of the neck 3316. The distal end 3364 of the drive shaft
3360 is engaged with a bristle carrier 3370, described below. The
end 3364 is accessible through an aperture in the brush head
3314.
[0176] The preferred embodiment toothbrush 3300 further includes a
movable bristle carrier 3370 which, upon assembly in the preferred
embodiment toothbrush 3300, reciprocates along the brush head 3314.
Preferably, the movable bristle carrier 3370 reciprocates within a
channel 3311 defined along the brush head 3314, and most preferably
in a direction parallel with the longitudinal axis of the
toothbrush 3300. Disposed along the underside of the bristle
carrier 3370 is a ridged member 3372. This ridged member 3372 is
configured to move within, yet be retained by, the channel 3311.
The bristle carrier 3370 defines a plurality of apertures 3374
within which are disposed a plurality of bristles or bristle tufts
(not shown). The bristle holder 3370 includes a first end 3375
which, upon assembly with the brush head 3314, is preferably
disposed adjacent a region or edge 3315 defined between the neck
3316 and the brush head 3314 of the body or housing 3312. The
opposite end of the movable bristle carrier 3370 is end 3376 and is
preferably curvilinear as shown in FIG. 48.
[0177] The preferred embodiment toothbrush 3300 further comprises a
stationary bristle carrier tip 3380 which defines a plurality of
apertures 3384 for retaining bristles or bristle tufts (not shown),
a first end 3385 which engages or is disposed adjacent to the end
3376 of the movable bristle carrier 3370, and a ridged member 3382
disposed along the underside of the tip 3380. By "stationary" it is
meant that the carrier tip 3380, once assembled and engaged with
the brush head 3314, is generally secured to the brush head 3314
and does not move with the bristle carrier 3370. Preferably, the
ridged member 3382 is sized in a similar fashion and configuration
as the ridged member 3372 of the bristle carrier 3370. Both of the
ridged members 3372 and 3382 are preferably retained within channel
3311 defined in the brush head 3314.
[0178] One or more threaded fasteners 3390 and 3392 may be utilized
to affix the body 3312 to the end cap 3320. It will be understood
that other techniques or components may be utilized to assemble the
housing together.
[0179] Upon operation of the preferred embodiment toothbrush 3300,
an electrical circuit is completed between a power source such as a
battery and the motor 3350. Details as to the power source and
electrical operating characteristics of the motor are provided
herein. Rotation of the drive gear 3354 causes rotation of the
crown gear 3356. Preferably, the axis of rotation of the crown gear
3356 is perpendicular or transverse to the axis of rotation of the
drive gear 3354. Rotation of crown gear 3356 imparts a
reciprocating motion to the drive shaft 3360 extending within the
hollow interior region defined within the body 3312, neck 3316, and
optionally the head 3314. The distal end 3364 of the drive shaft is
engaged with the movable bristle carrier 3370, and so, imparts a
corresponding reciprocating motion to the carrier 3370.
[0180] FIG. 49 illustrates another preferred embodiment toothbrush
3400 in accordance with the present invention. The toothbrush 3400
includes a body portion 3412, a neck portion 3416, and an end cap
3420. The body portion 3412 defines a first end 3418 and an
opposite end 3404 which preferably includes a screw member or
threaded region. The end cap 3420 defines a closed end 3422 and an
opposite open end 3424. The open end 3424 is sized and configured
to releasably engage the end 3418 of the body portion 3412. An
O-ring or other sealing member 3419 is preferably used at the
interface between the ends 3424 and 3418. The neck 3416 includes an
end 3417 and a brush head 3414 preferably integrally formed at the
end of the neck 3416 opposite the end 3417. The end 3417 preferably
includes provisions for releasably engaging a screw member defined
at the end 3404 of the body member 3412. The brush head 3414
preferably includes a first channel member 3411 and an aperture
3403 which provides access to a hollow region extending within the
brush head 3414 and neck region 3416. An optional second channel
3402 may be defined along the brush head 3414 which further
provides guidance for a movable bristle carrier described in
greater detail herein. A guide wall 3415 is preferably defined
along the brush head 3414 and may extend around a portion of the
periphery of the surface of the brush head.
[0181] The preferred embodiment toothbrush 3400 further includes a
motor 3450 providing a powered drive shaft 3452. An electrical
switching circuit and a power source, although not shown, are
preferably retained within the hollow region defined within the
body 3412 and end cap 3420. A lower motor mount 3430 and an upper
motor mount 3440 preferably cradle and retain the motor 3450 within
the interior hollow region defined within the body 3412 and end cap
3420. The interior hollow region extends within the neck 3416 and
optionally within a portion of the brush head 3414. The lower motor
mount 3430 includes a base or aperture 3436 for receiving a pivot
or axle member 3458 for a drive gear described in greater detail
herein. The lower motor mount 3430 includes an inner drive support
3432 and an outer drive support 3434 as shown. The upper motor
mount 3440 includes a drive support 3442 which preferably engages
with the inner and/or outer drive supports 3432 and 3434 of the
lower motor mount 3430. A drive housing 3444 is also provided which
preferably engages the motor mount 3440. A plurality of engagement
legs 3446 are preferably formed from the upper motor mount 3440
which engage the lower mount 3430. As previously noted with regard
to FIG. 48, it will be appreciated that a one-piece motor mount
component may be utilized.
[0182] A drive gear 3454 which is secured to the drive shaft 3452
of the motor 3450 is preferably in engagement with a crown gear
3456. The crown gear is rotatably supported by the axle or pivot
member 3458 which in turn is received in the base 3436 of lower
motor mount 3430. The crown gear 3456 includes a centrally located
guide member 3457 and an offset member 3455. The offset member 3455
is engaged with a pinion end 3462 of a drive shaft component 3461.
The drive shaft component 3461 includes an end 3463 defined
oppositely from the pinion member 3462. Also provided is another
drive shaft member 3466 which includes an end 3465 and an opposite
end 3464. The end 3465 preferably engages the end 3463 of the drive
shaft component 3461. The opposite end 3464 of the drive shaft
component 3466 preferably engages a movable bristle carrier
described in greater detail herein. The drive shaft components 3466
and 3461 preferably reside within the interior hollow region of the
body 3412 and neck 3416. A releasable and protective cover 3413
preferably is attached along a recessed region or one or more
apertures defined within the body 3412. The cover 3413 serves as a
protective housing or cover for a switch, the position of which may
be changed through the cover 3413.
[0183] The preferred embodiment toothbrush 3400 also comprises a
movable bristle carrier 3470 and a stationary bristle carrier tip
or end 3480. The movable bristle carrier 3470 defines a plurality
of apertures 3474 for receiving and retaining a plurality of
bristles and bristle tufts (not shown). The bristle carrier 3470
includes a first end 3475 and an opposite second end 3472. The end
3475 is preferably shaped and sized to fit within the channel 3411
defined along the brush head 3414 and preferably having a similar
configuration as the guide wall 3415. The movable bristle carrier
3470 also includes a ridged member 3476 along its underside, sized
to engage the channel 3411 defined along the brush head 3414. The
distal end 3464 of the drive shaft component 3466 is engaged with
the bristle carrier 3470. Preferably, the end 3464 is accessible
through aperture 3403 defined in the brush head 3414.
[0184] The bristle carrier tip 3480 includes a plurality of
apertures 3484 adapted for receiving and retaining bristles or
bristle tufts (not shown). The bristle carrier tip 3480 also
includes a first end 3485 adapted to face the end 3472 of the
movable bristle carrier 3470 and portions of the guide wall 3415 of
brush head 3414. The bristle carrier tip 3480 also includes an
opposite end 3482 and may further include a ridged member 183 along
its underside, to engage and reside within the channel 3411 defined
within the brush head 3414. The ridged member 3483 is preferably
configured in a similar fashion as the ridged member 3476 of the
bristle carrier 3470. Upon assembly, the bristle carrier tip 3480
is secured to the distal end of the brush head 3414.
[0185] The preferred embodiment toothbrush 3400 operates in a
similar fashion as the previously described preferred embodiment
toothbrush 3300. Upon completion or closure of an electrical
circuit between the motor 3450 and a power source, the drive shaft
3452 and drive gear 3454 rotate. Such rotation causes rotation of
the crown gear 3456 and imparts a reciprocating motion to the drive
shaft members or components 3461 and 3466. Engagement between the
drive shaft component 3466 and the bristle carrier 3470 imparts a
translating or reciprocating movement to the carrier 3470.
[0186] The present invention toothbrushes, and particularly the
preferred embodiment toothbrushes 3300 and 3400, have been found to
operate utilizing remarkably minor amounts of power. And
surprisingly, these electric toothbrushes provide comparable
brushing efficacy and performance as other commercially available
toothbrushes. These dramatic gains are believed to result from a
combination of one or more of the following factors: (1) the use of
translating or reciprocating motion for the movable bristle carrier
during operation of the present invention toothbrushes; (2) the
selection of the degree or extent of motion of the bristle carrier,
i.e. its "stroke"; (3) the particular type of motor utilized in the
toothbrushes; (4) the operating speed employed by the motor; (5)
the gear ratio between a motor drive gear and a crown gear used in
the drive mechanism of the present invention toothbrushes; (6) the
particular assembly of components used in the drive mechanism and
the relatively few number of components; (7) the use of static
bristles in conjunction with movable bristles; and (8) the
particular bristle configuration employed along the brush head.
[0187] The present invention approach of using a translating plate
to impart motion to a plurality of bristles has been found to
provide significant improvement in reducing energy consumption and
operating current and voltage requirements as compared to currently
known electric toothbrush assemblies. For example, comparative
tests between (i) Assignee's relatively energy efficient and hugely
popular Crest.RTM. Spin Brush.RTM. using an oscillating spin head
and (ii) a translating or reciprocating bristle carrier according
to the present invention, reveals the following:
2 TABLE 2 Head Translating Spin Plate Voltage to Initiate Movement
>1.8 V >1.28 V (Under 1 lb. Loading) Current Draw at 3.0 V
0.8 A 0.5 A (under 1 lb. Loading
[0188] The data presented in Table 2 illustrates that a preferred
embodiment toothbrush according to the present invention and
utilizing a translating plate or bristle carrier requires
significantly less voltage (approximately 28%) and less amperage
(approximately 37%) than a leading commercially successful
toothbrush utilizing an oscillating or spin head configuration.
[0189] Another aspect of the high efficiency drive mechanisms
according to the present invention relates to the stroke length of
the movable bristle carrier, such as bristle carriers 3370 and
3470. The preferred parameters of the movement of the reciprocating
bristle carrier are as follows. Preferably, the reciprocating
carrier has a stroke length at least about 0.5 mm, more preferably
at least about 1.0 mm, more preferably at least about 1.25 mm, and
most preferably at least about 1.5 mm; and less than about 5 mm,
more preferably less than 3.5 mm, more preferably less than 2.5 mm,
and most preferably less than 1.7 mm. It will be appreciated that
the present invention drive mechanisms may utilize stroke lengths
greater or lesser than these various preferred values. Although not
wishing to be bound to any particular theory, it is believed that
excessive amounts of power, i.e. battery power, are consumed when
stroke length is excessively long. And, if stroke length is too
short, brushing efficacy is greatly reduced. As previously noted,
the direction of movement of the bristle carrier is parallel with
the longitudinal axis of the toothbrush.
[0190] The motor used in the preferred embodiment toothbrushes
described herein is preferably particularly adapted to provide a
high efficiency power source for the drive mechanism. A standard
motor may be modified by using less windings and reducing the
voltage requirements to about 1.5 volts. Typical standard motors
exhibit general current draw characteristics as follows: Without
loading, a draw of about 1.06 amps is required, and with loading, a
draw of at least 1.0 amp is required. The preferred embodiment
motors used in the electric toothbrush embodiments described herein
draw less than 0.3 amps without a load, and approximately 0.4 to
about 0.6 amps under a load. The "loads" referred to are typical
operating loads placed upon the motor when operating the preferred
embodiment toothbrushes described herein during routine
brushing.
[0191] The preferred operating speed for the motors used in the
preferred embodiment toothbrushes described herein ranges from
about 1500 rpm to about 3500 rpm, and is most preferably about 2500
rpm. An rpm of 2500 provides about 1250 stroke cycles per minute as
measured at the reciprocating bristle carrier when utilizing the
preferred embodiment drive mechanisms described herein. These
operating speeds are given with respect to the motor engaging the
drive mechanism, however, no brushing load being placed upon the
bristle carrier. It will be appreciated that upon application of a
load to the motor, the operating speed of the motor may be reduced
by about 30% to about 35%. These values are estimates and the
extent of reduction in operating speed will depend upon a host of
factors.
[0192] This relationship of motor operating speed and bristle
carrier stroke speed is an indication of the preferred gear ratio
between the drive gear engaged to the drive shaft of the motor
(such as drive gear 3354 in FIG. 48 or drive gear 3454 in FIG. 49)
and the crown gear (such as crown gear 3356 in FIG. 48 or crown
gear 3456 in FIG. 49) to which the drive shaft is engaged at the
offset member. The preferred ratio is from about 1:1 to about 3:1,
and most preferably about 2:1. Therefore, at this most preferred
ratio, for every two revolutions of the motor drive shaft, the
crown gear rotates once. The noted preferred gear ratio of 2:1 has
been found to provide a desirable combination of range of motion
and speed as measured at the bristle carrier to provide excellent
brushing characteristics in conjunction with an acceptable level of
power consumption.
[0193] The use of the noted crown gear in the preferred embodiment
drive mechanisms described herein is particularly desirable since
that type of drive component, and its orientation shown in the
referenced figures, requires relatively few components and enables
a relatively small housing to be utilized since the resulting
overall volume of the drive mechanism is small. The preferred crown
gear used in the drive mechanism described herein utilizes from
about 8 or 10 to about 40 gear teeth. Most preferably, the crown
gear has about 20 gear teeth. This is a relatively small number of
teeth for the given size and application of the crown gear. This
results in a relatively tall profile for the gear teeth of the
brown gear. Accordingly, the preferred crown gears of the present
invention utilize an offset member that must extend above the
height of the gear teeth. This is necessary so that sufficient
clearance is provided for the gear teeth of the crown gear. The
crown gear is rotatably supported by an axle having a height such
that the drive shaft engaged with the offset member is aligned with
the bristle carrier.
[0194] This particular arrangement and combination of components
provides a drive mechanism utilizing a remarkably few number of
components. The fewer the number of components, the more efficient
is the transfer of motion and greater ease in assembly and
production.
[0195] Referring to FIG. 50, a portion of a preferred embodiment
drive mechanism is shown. A motor 3550 providing a powered drive
shaft 3552 and a drive gear 3554 secured to the shaft 3552 is
engaged with a crown gear 3556. The crown gear 3556 is rotatably
supported at its center 3557 by an axle 3558. An outwardly
extending offset member 3555 is provided along an outer face 3551
of the crown gear 3556. The member 3555 is disposed radially
outward from the center 3557 of the crown gear 3556. A drive shaft
3560 is engaged at its end 3562 with the offset member 3555. Upon
rotation of the drive shaft 3552 and gear 3554, the crown gear 3556
rotates about axle 3558. That movement in turn imparts a
reciprocating motion to the drive shaft 3560.
[0196] FIG. 51 is a side elevational view of the portion of the
preferred embodiment drive mechanism depicted in FIG. 50. FIG. 51
illustrates a feature of the preferred embodiment drive mechanisms,
that of the elevated orientation of the reciprocating drive shaft
with respect to the crown gear. Specifically, it can be seen that
the gear teeth of the crown gear 3556 have a profile or overall
height shown as height G. The offset member 3555 is engaged with
the drive shaft 3560 such that a distance S is maintained between
the shaft 3560 and the gear teeth. Most preferably, the distance S
is also the distance necessary to maintain alignment between the
offset member 3555 and the bristle carrier disposed on the brush
head. Most preferably, the drive shaft 3560 is the only drive
component extending between and engaging those components.
[0197] As previously noted, another aspect of the preferred
embodiment toothbrushes, and particularly, of the drive mechanisms
described herein, is that a relatively few number of drive
components are utilized. This is readily apparent from the exploded
views in FIGS. 48 and 49. This design strategy reduces the number
of interconnections and engagements between drive components and so
a more direct assembly of drive components is achieved. This
approach greatly simplifies assembly, reduces overall costs of
production, and leads to a more commercially viable consumer
product.
[0198] Additionally, the use of static bristles in combination with
a plurality of movable bristles, assists in reducing the overall
load on the reciprocating bristle carrier. FIGS. 52-54 illustrate
this feature in greater detail. FIG. 52 illustrates a portion of a
preferred embodiment toothbrush 3600 comprising a brush head 3614,
a neck 3616, a movable bristle carrier 3670, and an end component
3680. The movable bristle carrier 3670 supports and retains a
plurality of bristles 3650, designated herein as movable bristles.
These are shown in dashed lines for clarity. The end component 3680
supports and retains a plurality of bristles 3662, designated
herein as stationary bristles. Additionally, the brush head 3614
supports and retains a plurality of bristles 3660, also designated
herein as stationary bristles, that preferably, are disposed along
the periphery of the movable bristle carrier 3670 and the bristles
3650 disposed thereon. The stationary bristles 3662 and 3660 are
also shown in dashed lines.
[0199] The bristle configuration shown in FIG. 52 is significant in
that the plurality of bristles that are stationary, i.e. bristles
3660 and 3662, essentially surround or partly so, the movable
bristles 3650 retained on the movable bristle carrier 3670. This
configuration has been found to reduce the load otherwise applied
to the bristles 3650 and movable bristle carrier 3670 during
brushing and operation of the toothbrush 3600. This characteristic
is believed to result from the stationary bristles 3660 and 3662
accommodating a portion of the brushing load, otherwise placed upon
the bristles 3650 and carrier 3670. The distribution of the
brushing load between the stationary bristles 3660 and 3662, and
the movable bristles 3650, is determined by a number of factors
including, but not limited to: (i) the relative heights of the
stationary and movable bristles, (ii) the materials forming the
stationary and movable bristles, (iii) the profile of the brushing
surface resulting from the distal ends of the stationary and
movable bristles, (iv) the respective densities (or bristles per
unit area) of the stationary and movable bristles, and (v) the
arrangement of the stationary bristles and movable bristles. By
adjusting one or more of these factors, the load applied to the
movable bristle carrier during brushing may be reduced by, for
example, increasing the relative height of the stationary bristles
or decreasing the height of the movable bristles. The load applied
to the movable bristle carrier may also be reduced by increasing
the density of the stationary bristles disposed around the movable
carrier. The load may also be reduced by selecting particular
materials that exhibit a high degree of stiffness for the
stationary bristles as compared to the movable bristles.
[0200] FIG. 53 illustrates another preferred embodiment toothbrush
3700 comprising a brush head 3714, a neck 3716, a movable bristle
carrier 3770, a plurality of movable bristles 3750 supported and
retained on the carrier 3770, a first plurality of stationary
bristles 3760 disposed on the brush head 3714, and a second
plurality of stationary bristles 3762 disposed on the end of the
brush head 3714. This toothbrush embodiment 3700 utilizes a bristle
configuration in which a large number of stationary bristles, such
as 3760 and 3762, are disposed around the movable bristles 3750, or
substantially so. It will be noted that the group of stationary
bristles 3762 are primarily disposed along the end of the brush
head 3714. And, the other group of stationary bristles 3760
generally extend around the remaining periphery of the movable
bristle carrier 3770. This arrangement has been found to offer good
brushing efficacy and significant reductions in brushing loads
otherwise applied to the bristles 3750 and thus, the bristle
carrier 3770.
[0201] FIG. 54 illustrates another preferred embodiment toothbrush
3800 comprising a brush head 3814, a neck 3816, a movable bristle
carrier 3870, a plurality of movable bristles 3850 supported and
retained thereon, and a plurality of stationary bristles 3860
extending generally around the periphery of the bristle carrier
3870. In this embodiment, the stationary bristles 3860 extend
around at least a majority of the outer periphery of the bristle
carrier 3870. Preferably, the bristles 3860 extend continuously, or
substantially so, around the movable bristle carrier 3870 and the
movable bristles 3850 disposed thereon. It is not necessary that
the stationary bristles 3860 be disposed in a region adjacent the
movable bristle carrier that is opposite the distal end of the
brush head 3814. This region is shown in FIG. 54 as region 3864.
This particular bristle arrangement has been found to offer good
brushing performance and significant reductions in brushing loads
otherwise applied to the bristles 3850 and thus, the bristle
carrier 3870.
[0202] FIGS. 53 and 54 also illustrate brush heads utilizing
different bristle densities along their distal ends, such as in the
region of a bristle carrier tip, such as tip 3380 in FIG. 48. These
regions are shown in dashed lines. The dashed region of FIG. 53
contains six bristle tufts per unit area whereas FIG. 52 contains
five bristle tufts per unit area.
[0203] Another significant aspect that the present invention
provides is a unique engagement assembly comprising a gear that is
driven by the electric toothbrush motor and a drive shaft that
powers one or more movable bristle carriers. This engagement
assembly efficiently converts rotary motion of the gear to
reciprocating motion of the drive shaft. The assembly operates and
performs the noted conversion in a remarkably quiet and smooth
manner.
[0204] This preferred engagement assembly is illustrated in FIGS.
55-60. FIG. 55 illustrates a preferred embodiment assembly 4000
comprising a drive shaft 4100 and a gear 4200. The drive shaft 4100
includes a shaft portion 4110 and a distal end having a partially
enclosed elongated end 4120 that, as described below, provides a
unique set of surfaces for engagement with cam surfaces of the gear
4200. More specifically, FIG. 55 illustrates an oval-shaped
aperture 4125 defined within a central region of the partially
enclosed elongated end 4120. The partially enclosed end 4120
includes an end cover 4122 which defines the aperture 4125.
Disposed about the periphery of the end cover 4122 is an end wall
4126. Together, the cover 4122 and the wall 4126 provide a partial
enclosure (not shown in FIG. 55) that receives certain components
of the drive gear 4200.
[0205] FIG. 55 also illustrates the preferred gear 4200 of the
assembly 4000. The gear 4200 is similar to the gear 806 shown in
FIG. 12, gear 3356 shown in FIG. 48, gear 3456 shown in FIG. 49,
and gear 3556 shown in FIGS. 50 and 51. That is, the mounting and
function of the gear 4200 is similar to the mounting and function
of those noted gears. However, the gear 4200 utilizes a unique
collection of camming surfaces. Specifically, gear 4200 includes a
plurality of gear teeth 4210 disposed about its periphery. A drive
gear such as affixed to an electric motor is preferably engaged or
otherwise coupled to the gear 4200, and specifically to the gear
teeth 4210. A circular medial base 4220 extends along an outward
face of the gear 4200 and between opposite regions of the gear
teeth 4210. Disposed on the base 4220 and extending outward
therefrom is a first cam 4230 providing a circular cam surface 4232
extending about the periphery of the cam 4230. Extending from the
first cam 4230 is a second cam 4240. The second cam 4240 provides a
circular cam surface 4242 extending about the periphery of the
second cam 4240. It will be appreciated that the center of the
second cam 4240 coincides with the center of the base 4220, and the
center of the gear 4200. Thus, upon rotation of the gear 4200, such
as about the axis of rotation A shown in FIG. 55, the second cam
4240 and the base 4220, rotate about the same axis, i.e. axis A.
The center of the first cam 4230 is shown in FIG. 55 as axis B, is
spaced from, yet preferably parallel to, axis A.
[0206] FIG. 56 is a top planar view of the gear 4200. FIG. 56
illustrates the arrangement of the first cam 4230 and the second
cam 4240 with respect to each other, and the center of rotation A
of the gear 4200. Again, it will be noted that the center of the
circular first cam designated as center B in FIG. 56 is spaced
apart from the center (or axis of rotation) A.
[0207] FIG. 57 is a side elevational view of the gear 4200. FIG. 57
further illustrates the configuration and arrangement of the gear
teeth 4210, base 4220, the first cam 4230 and its cam surface 4232,
the second cam 4240 and its cam surface 4242.
[0208] FIG. 58 is a partial cross-sectional side view of the
assembly 4000 illustrating the elongated end 4120 of the drive
shaft 4100 engaged with the gear 4200. Specifically, it can be seen
that the second cam 4240 is disposed within the aperture 4125
defined in the end 4120. And, the first cam 4230 is enclosed by and
received within the end 4120. Preferably, the cam surface 4242 of
the second cam 4240 engages and contacts portions of the surface of
the elongated end 4120 that defines the aperture 4125. And,
preferably, the cam surface 4232 of the first cam 4230 engages and
contacts portions of the interior and specifically, portions of an
interior wall 4122 defined along the interior of the elongated end
4120.
[0209] FIG. 59 illustrates the underside, i.e. the side of the
elongated end 4120 of the drive shaft 4100 that faces the base 4220
of the gear 4200. FIG. 59 further illustrates the interior wall
4122 which the cam surface 4232 of the first cam 4230 engages when
the gear 4200 and drive shaft 4100 are engaged to form the assembly
4000. FIG. 59 also illustrates the orientation of the aperture
4125. FIG. 59 additionally illustrates two dimensions S and T as
follows.
[0210] Dimension S is the minimum span or entrance dimension of the
aperture 4125. Since the second cam 4240 is received within the
aperture 4125, the diameter of the cam 4240 should be slightly less
than dimension S. Alternatively, dimension S should be slightly
greater than the diameter of the cam 4240.
[0211] Dimension T is the minimum span or entrance dimension of the
oval shaped interior wall 4122. Since the first cam 4230 is
received within the region generally bounded by the interior wall
4122, the diameter of the cam 4230 should be slightly less than
dimension T. Alternatively, dimension T should be slightly greater
than the diameter of the cam 4230.
[0212] FIG. 59 also illustrates a preferred orientation of the
aperture 4125 within the end 4120. As can be seen, the major axis
of the oval shaped aperture 4125 depicted as axis D, is preferably
parallel and most preferably co-extensive with, the longitudinal
axis of the shaft portion 4110 of the drive shaft 4100, depicted as
axis C.
[0213] FIG. 59 additionally illustrates that the aperture 4125 is
preferably oval-shaped and oriented at right angles to the
oval-shaped interior region defined by the interior wall 4122. That
is, the major axis of the oval shaped aperture 4125 is preferably
perpendicular to the major axis of the oval shaped interior region
defined by the wall 4122.
[0214] FIG. 60 is a top, planar view of the assembly 4000 further
illustrating the arrangement, orientation, and configuration of the
drive shaft 4100 and the gear 4200. Upon rotation of the gear 4200
about axis A, such as in the direction of arrow E, the center of
the first cam 4230 is rotated about axis A generally along the
circular path G. Circular path G results from the first cam 4230
being displaced about the axis A as gear 4200 rotates. It will be
appreciated that the radius of the circular path G corresponds to
the amount of offset or spacing between the center points A and B
shown in FIG. 55.
[0215] As gear 4200 rotates, thus causing the first cam 4230 to be
displaced about axis A, along the circular path G, a portion of the
cam surface 4232 of the first cam 4230 engages various regions of
the interior wall 4122. This results in the end 4120 being linearly
translated back and forth with respect to the center point of gear
4200 and axis A. Restated, this has the effect of causing the
second cam 4240 to be linearly translated back and forth within the
aperture 4125. However, it will be appreciated that since the gear
4200 is essentially fixed at its point of rotation, i.e. axis A, it
is the end 4120 and thus the drive shaft 4100 that is translated
back and forth. The rotation of gear 4200 in the direction of arrow
E causes reciprocation of the drive shaft 4100 in the direction of
arrows F shown in FIG. 60.
[0216] The preferred embodiment assembly 4000 efficiently converts
rotary motion of the gear 4200 into 100% or substantially so,
reciprocal motion of the drive shaft 4100. That is, there is none
or only an exceedingly minor degree of motion in a direction other
than along the longitudinal axis C of the drive shaft 4100. This
characteristic is beneficial in that upon high operating speeds,
vibration of the assembly is minimal, or at least maintained to
acceptable levels.
[0217] In addition to its high operating efficiency
characteristics, the preferred embodiment toothbrushes described
herein also provide relatively high brushing forces. An indication
of this is that the preferred embodiment toothbrushes described
herein provide a powered and relatively constant reciprocating
stroke motion at their brush head even upon application of heavy
loads. For instance, toothbrushes according to the present
invention may operate under loads as high as 30 lbs applied to
their brush heads and reciprocating bristle carriers.
[0218] An example of the relative high efficiency and low power
consumption of the preferred embodiment drive mechanisms described
herein, relates to battery usage. Nearly all comparable currently
available electric toothbrushes require two (2) AA batteries for
their operation. The preferred electric toothbrushes described
herein require only one (1) AA battery. It is remarkable and
surprising that the present invention toothbrushes provide the
same, or substantially the same, force and power characteristics at
their brush heads, i.e. measured at the bristle ends, as comparable
commercially available brushes; and yet only require approximately
one-half of the power or battery requirements as those same
brushes. It will be appreciated that in no way are the present
invention toothbrushes limited to utilizing only a single (AA)
battery. The present invention toothbrushes may utilize a wide
variety of batteries, battery configurations, and power sources.
The references to (AA) batteries are provided for ease in
understanding and further describing the present invention
toothbrushes and their low energy consumption characteristics.
Generally, the present invention toothbrushes preferably operate
from a voltage source of from about 0.5 volts to about 2.5 volts.
More preferably, the present invention toothbrushes operate from a
power source providing 1.5 volts. Most preferably, such a power
source is rechargeable. Of course, the present invention
toothbrushes may utilize disposable batteries. This "low energy
consumption" feature is an aspect of the present invention
toothbrushes that is particularly appealing from a commerciability
standpoint.
[0219] An indication of this low energy consumption feature of the
present invention toothbrushes is illustrated in the total run time
of the toothbrushes. A testing apparatus was assembled in which a
fixture and a one (1) pound weight were enclosed in a housing. A
toothbrush that is to be tested is secured in the fixture, with its
bristles directed upwards. The one pound weight is then placed on
the brushing surface of the brush, i.e. the upwardly directed
distal ends of the bristles. The surface of the weight corresponds
to that of a typical dental surface.
[0220] The toothbrush is then activated and the total elapsed time
is measured until the toothbrush stops operating. Preferably,
toothbrushes according to the present invention generally operate
at least about 100 minutes, more preferably at least 120 minutes,
more preferably at least 140 minutes, more preferably at least 160
minutes, and more preferably at least 180 minutes. It is
contemplated that the present invention toothbrushes may operate
under the described conditions up to as long as 210 to 220 minutes,
and even longer. The foregoing noted testing conditions utilize a
single (AA) battery. Generally, these total run times are measured
using a voltage source of at least about 0.9 volts to about 2.5
volts, and employing a reciprocating bristle carrier having the
noted stroke lengths and speeds.
[0221] As previously noted, an additional benefit of the preferred
embodiment toothbrushes described herein is their relative simple
assembly. This results in reduced manufacturing costs. Furthermore,
it is contemplated that the preferred embodiment drive assemblies
described herein will provide increased reliability due to their
simple and straightforward design. And, the relatively few number
of components employed in these drive assemblies further reduces
the potential for failures at their interconnections.
[0222] In the event a pinned engagement assembly is utilized, it is
most preferred that the movable bristle carrier define an aperture
accessible from its underside, similar to aperture 3254 illustrated
in FIG. 47. Such aperture may extend only partially through the
thickness of the bristle carrier (as shown in FIG. 47), or may
extend entirely through that thickness to the other, top side of
the carrier. The drive shaft, and specifically, the distal end,
such as end 3206 shown in FIG. 47, is formed to either have a pin
or pin-like extension from its distal end, or be adapted to engage
a separate pin component. The pin (either a separate component or
formed as part of the shaft) is fitted within the aperture defined
in the bristle carrier. Other engagement assemblies are
contemplated for use in conjunction with the present invention
including, but not limited to, multiple pin engagement assemblies,
latching mechanisms, threaded fasteners, and assemblies which are
affixed together with adhesive or sonic welding.
[0223] It is contemplated that the various brush head tips
described herein may be readily replaceable, and preferably,
interchangeable with other brush head tips. Thus, a user could
select a particular brush head tip from an assortment of different
types and configurations. Upon selection, the user could readily
attach that tip to a desired toothbrush. Furthermore, it is
envisioned that so-called variety packs or sample packs, each
containing various types of brush head tips could be provided
separately or in conjunction with an electric toothbrush.
Similarly, if the movable bristle carriers described herein utilize
a readily releasable engagement mechanism for connection to the
drive mechanism, similar collections or assortments of bristle
carriers could be promoted separately or in conjunction with the
electric toothbrush.
[0224] It will be appreciated that any of the features and aspects
of any of the preferred embodiment toothbrushes described herein
may be combined with one or more of the features and aspects of
other preferred embodiments described herein.
[0225] The present invention may utilize features, aspects,
components, materials, and characteristics from one or more of the
following published patent applications or issued patents: WO
01/29128; U.S. Pat. No. 6,000,083; U.S. Des. Pat. No. 432,312; U.S.
Des. Pat. No. 433,814; U.S. Pat. No. 6,178,579; U.S. Pat. No.
6,189,693; U.S. Pat. No. 6,311,837; U.S. published patent
application 2002/0032941; U.S. Pat. No. 6,360,395; and U.S. Pat.
No. 6,371,294; all of which are hereby incorporated by
reference.
[0226] Other than the particular materials noted or described
herein, the various preferred embodiment toothbrushes and their
components may be formed from conventional materials typically
utilized for producing electric toothbrushes. Generally, the
handle, neck, brush head, and other structural parts or components
are formed from polypropylene. Polymeric blends for these parts or
components may be used such as for example blends of ABS and one or
more of Celcon.TM., Acetal.TM., and/or Delrin.TM.. A wide array of
self-lubricating materials are particularly preferred for forming
drive train components.
[0227] The present invention has been described with reference to
particular preferred embodiments. Modifications and alterations
will occur to others upon reading and understanding this
specification. Although certain arrangements for the static and
movable bristles have been shown and described, the present
invention includes a variety of other configurations. It is
intended that all such modifications and alterations are included
insofar as they come within the scope of the appended claims or
equivalents thereof.
* * * * *