U.S. patent application number 10/072151 was filed with the patent office on 2003-08-14 for multiple wall metal bat having independent outer wall and textured inner wall.
Invention is credited to Anderson, Steven L..
Application Number | 20030153416 10/072151 |
Document ID | / |
Family ID | 27659403 |
Filed Date | 2003-08-14 |
United States Patent
Application |
20030153416 |
Kind Code |
A1 |
Anderson, Steven L. |
August 14, 2003 |
MULTIPLE WALL METAL BAT HAVING INDEPENDENT OUTER WALL AND TEXTURED
INNER WALL
Abstract
A multi-wall bat of the type used for playing baseball or
softball. The bat includes a hollow metallic inner wall having a
spiral textured surface and a hollow metallic outer wall
surrounding the inner wall. The outer wall lies against the spiral
textured surface of the inner wall, whereby the area of contact
between the inner and outer walls of the bat is minimized. By
virtue of the precise and constant contact between the outer wall
and the raised peaks of the textured surface of the inner wall, the
inner and outer walls are adapted to flex both independently of and
simultaneously with each other in response to a ball striking the
bat. One of the inner or outer walls is capable of being slidably
displaced relative to the other wall in response to a ball striking
the bat.
Inventors: |
Anderson, Steven L.; (Costa
Mesa, CA) |
Correspondence
Address: |
Morland C. Fischer
Suite 1050
2030 Main Street
Irvine
CA
92614
US
|
Family ID: |
27659403 |
Appl. No.: |
10/072151 |
Filed: |
February 11, 2002 |
Current U.S.
Class: |
473/566 |
Current CPC
Class: |
A63B 2102/182 20151001;
A63B 59/50 20151001; A63B 59/51 20151001; A63B 2102/18 20151001;
A63B 60/0081 20200801 |
Class at
Publication: |
473/566 |
International
Class: |
A63B 059/06 |
Claims
I claim:
1. A bat for playing baseball or softball and comprising: a hollow
metallic outer shell having a relatively wide barrel at which to
strike a ball, a relatively narrow handle at which to grip the bat,
and an intermediate portion running between the barrel and the
handle; and a tubular metallic sleeve insert located inside said
hollow outer shell and lying against the barrel thereof, said
tubular sleeve insert and the barrel adapted to flex independently
of and simultaneously with one another in response to an impact
force that is generated when a ball strikes the bat at the barrel
of said outer shell.
2. The bat recited in claim 1, wherein said tubular sleeve insert
includes a textured exterior surface by which to minimize the area
of contact between said tubular sleeve insert and the barrel of
said hollow outer shell.
3. The bat recited in claim 2, wherein the textured exterior
surface of said tubular sleeve insert is a spiral wrap.
4. The bat recited in claim 3, wherein said spiral wrapped tubular
sleeve insert is manufactured by subjecting a hollow metal tube to
a swaging and pulling process, the length of said metal tube being
longer than the length of the barrel of said hollow outer
shell.
5. The bat recited in claim 1, further comprising an end cap
attached to said hollow outer shell at the barrel thereof, said
tubular sleeve insert adapted to move through said hollow outer
shell and relative to the barrel in a direction towards said end
cap in response to a ball striking the bat.
6. The bat recited in claim 5, further comprising an elastomeric
core attached to said end cap so as to extend across the tubular
sleeve insert, said end cap comprising a ring for surrounding said
elastomeric core and having a recess extending circumferentially
therearound within which said elastomeric core is seated to attach
said elastomeric core to said ring.
7. The bat recited in claim 5, further comprising a buttress
projecting inwardly from said hollow outer shell so as to engage
said tubular sleeve insert and thereby position said tubular sleeve
insert for movement through said hollow outer shell.
8. The bat recited in claim 7, wherein said tubular sleeve insert
has a radially inward projecting lip formed at one end thereof to
be engaged by said inwardly projecting buttress so as to position
said tubular sleeve insert for movement through said hollow outer
shell.
9. The bat recited in claim 5, wherein said end cap includes an
inner wall, an outer wall and a gap located between said inner and
outer walls, said tubular sleeve insert adapted to move through
said hollow outer shell and relative to the barrel thereof, so as
to slide through the gap between said inner and outer walls.
10. The bat recited in claim 5, further comprising at least one
fastener by which to fixedly connect the end cap and the barrel of
said hollow outer shell to one another so that said tubular sleeve
insert is moveable relative thereto.
11. The bat recited in claim 10, wherein said tubular sleeve insert
has a hole formed therein through which said at least one fastener
is received to connect the end cap and the barrel of said hollow
outer shell to one another, said hole being of sufficiently large
size to permit said tubular sleeve insert to move relative to said
fastener and to the connection of the end cap to the barrel of said
hollow outer shell.
12. The bat recited in claim 10, wherein said at least one fastener
is a flexible pin having a spring characteristic.
13. A bat for playing baseball or softball and comprising: a hollow
metallic inner shell having a relatively wide barrel, a relatively
narrow handle at which the bat is gripped and a tapered
intermediate portion running between the barrel and the handle, the
barrel of said inner shell having a textured surface; and a
metallic outer sleeve surrounding said inner shell and lying
against the textured surface of said barrel, the textured surface
minimizing the area of contact between said outer sleeve and said
barrel, such that said outer sleeve and said barrel are adapted to
flex independently of and simultaneously with one another in
response to an impact force that is generated when a ball strikes
the bat at said outer sleeve thereof.
14. The bat recited in claim 13, wherein the textured surface of
the barrel of said hollow inner shell is a spiral wrap.
15. The bat recited in claim 13, further comprising an end cap
attached to said hollow inner shell at the barrel thereof and an
elastomeric core attached to said end cap so as to extend across
the barrel, said end cap comprising a ring for surrounding said
elastomeric core and having a recess extending circumferentially
therearound within which said elastomeric core is seated to attach
said elastomeric core to said ring.
16. The bat recited in claim 15, wherein said end cap includes an
inner wall, an outer wall and a gap located between said inner and
outer walls, the barrel of said hollow inner shell received within
said gap between the inner and outer walls of said end cap.
17. The bat recited in claim 15, further comprising at least one
fastener by which to fixedly connect the end cap, the elastomeric
core and the outer sleeve to one another.
18. The bat recited in claim 17, wherein said hollow inner shell
has a hole formed therein through which said at least one fastener
is received to connect the end cap, the elastomeric core and the
other sleeve to one another, said hole being of sufficiently large
size to permit the connection of said end cap, said elastomeric
core and said outer sleeve to move relative to said hollow inner
shell.
19. The bat recited in claim 17, wherein said at least one fastener
is a flexible pin having a spring characteristic.
20. The bat recited in claim 19, wherein said flexible pin received
through the hole formed in said hollow inner shell enables the
connection of said end cap, said elastomeric core and said outer
sleeve to slide back and forth over the barrel of said hollow inner
shell.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] This invention relates to a metallic multi-wall baseball or
softball bat that is characterized by an increased elasticity and
hitting performance by virtue of a textured inner wall that is
located in minimum but constant face-to-face contact with an outer
wall such that the inner and outer walls of the bat are adapted to
flex both independently of and simultaneously with one another.
[0003] 2. Background Art
[0004] Metal bats have long been used to play baseball and
softball. In order to increase the power that is generated during a
batter's swing for driving a ball a greater distance, some metal
bats have a double walled barrel. That is to say, the barrel area
of the bat is formed by inner and outer metal shells that cooperate
to maximize the impact force between the bat and the ball.
[0005] However, the inner and outer barrel shells of the
conventional multi-wall metal bats are typically fixed to one
another such that one shell cannot move relative to the other.
Consequently, the inner and outer shells do not flex independently
of one another in response to a ball striking the barrel, whereby
to limit the hitting performance of the bat. More particularly, to
generate maximum power using a conventional multi-wall bat, the
ball must strike the heart of the sweet spot, typically at the
center of the barrel. In cases where the ball strikes the barrel at
a location other than the sweet spot, energy will be lost such that
the travel of the ball following impact will be reduced. Therefore,
such conventional multi-wall metal bats having a limited hitting
area have proven to be inefficient whenever the ball is struck
off-center.
[0006] Examples of multi-wall metal bats having a barrel
configuration with inner and outer walls are available by referring
to the following United States patents:
1 5,415,398 Eggiman May 16, 1995 5,722,908 Feeney Mar. 3, 1998
5,899,823 Eggiman May 4, 1999 6,053,828 Pitsenberger Apr. 25, 2000
6,159,116 Pitsenberger Dec. 12, 2000
[0007] However, it may be appreciated that the inner and outer
barrel walls of the conventional multi-wall bats do not flex both
independently and simultaneously relative to one another. As a
result of their confining configurations, the inner and outer
barrel walls of these bats either flex independently (e.g. U.S.
Pat. Nos. 5,415,398 and 5,899,823) because of a continuous gap
between the walls or simultaneously (e.g. U.S. Pat. Nos. 6,053,828
and 6,159,116) because of a uniformly continuous contact between
the walls.
SUMMARY OF THE INVENTION
[0008] A multi-wall, metal bat is disclosed herein which is of the
kind to be used for playing baseball or softball. According to a
first embodiment, the bat includes a hollow metallic outer shell
having a relatively wide barrel at one end thereof, a relatively
narrow handle at the opposite end, and a tapered intermediate
portion running between the barrel and the handle. Located inside
the hollow outer shell in opposing facing alignment with the barrel
is a metallic tubular sleeve insert having a textured exterior
surface. A high density elastomeric center core at the end of the
tubular sleeve insert is surrounded by and mechanically locked to a
ring-like metallic end cap. The textured tubular sleeve insert
includes a set of preformed spirals that are formed by swaging and
pulling an aluminum tube. The tubular sleeve insert maximizes the
strength of the barrel while the set of spirals of the tubular
sleeve insert limit the points of contact between the insert and
the barrel. By virtue of the foregoing, the tubular sleeve insert
and the outer shell are adapted to flex both independently of and
simultaneously with one another in response to an impact force
created when a ball strikes the bat.
[0009] In addition, the tubular sleeve insert will move a limited
distance in a forward direction through the hollow outer shell
relative to the barrel and towards the end cap, whereby the hitting
area of the bat is effectively extended to any location along the
barrel. In this regard, a set of spring-like positioning pins
fixedly connect the barrel, the end cap and the center core to one
another. However, the tubular sleeve insert has a corresponding set
of oversized pin holes that receive respective ones of the
positioning pins so that the tubular sleeve insert is free to slide
through the hollow outer shell relative to the aforementioned
connection of the barrel, the end cap and center core. Accordingly,
the bat of this invention offers improved elasticity and hitting
performance over conventional multi-wall metal bats having inner
and outer walls that either are fixedly connected together or
separated from one another by a continuous gap.
[0010] According to a second embodiment of this invention a
multi-wall metal bat is disclosed including an inner shell having a
wide barrel at one end thereof, a narrow handle at the opposite
end, and a tapered intermediate portion running between the barrel
and the handle. The barrel of the inner shell has a textured (e.g.
preformed spirals) exterior surface that is surrounded by an outer
sleeve. A high density elastomeric center core at the end of the
barrel of the inner shell is surrounded by and mechanically locked
to a ring-like metallic end cap. The opposite facing textured
barrel of the inner shell and the outer sleeve lie in limited
contact with one another, whereby the outer sleeve and the inner
barrel are adapted to flex both independently of and simultaneously
with one another in response to an impact force. The outer sleeve,
end cap and elastomeric center core are all connected together by a
set of spring-like positioning pins that are received through
oversized pin holes in the barrel. Accordingly, the combination of
the outer sleeve, end cap and center core are free to slide a
limited distance in a forward direction relative to the barrel of
the inner shell.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] FIG. 1 shows the multi-wall metal baseball bat which forms a
first embodiment of the present invention having a textured tubular
sleeve insert lying in opposing facing alignment with an outer
shell of the bat;
[0012] FIG. 2 illustrates the textured tubular sleeve insert that
is located in opposing facing alignment with the outer shell of the
bat of FIG. 1;
[0013] FIG. 3 is a cross-section of the multi-wall baseball bat
while at rest taken along lines 3-3 of FIG. 1;
[0014] FIG. 4 shows an enlarged detail of the interface between the
textured tubular sleeve insert and the oppositely facing outer
shell of the baseball bat of FIG. 3;
[0015] FIG. 5 shows an enlarged detail of the baseball bat of FIG.
3;
[0016] FIG. 6 is a cross-section of a multi-wall baseball bat which
forms a second embodiment of the present invention having an outer
sleeve lying in opposing facing alignment with a textured inner
shell of the bat; and
[0017] FIGS. 7a and 7b show the multi-wall baseball bats of FIGS. 1
and 6 with the barrels thereof at rest and at maximum flex in
response to an impact force generated by a baseball or a
softball.
DETAILED DESCRIPTION
[0018] The multi-wall baseball bat 1 which forms a first embodiment
of the present invention is described while initially referring to
FIG. 1 of the drawings. The multi-wall bat 1 has a hollow outer
shell 2 that is preferably manufactured from aluminum or any other
suitable metal. Although the bat 1 will be described herein as a
baseball bat, it is to be understood that the bat can also be used
for playing softball. Like conventional baseball bats, the bat 1
shown FIG. 1 includes a relatively wide tubular barrel 3 at one end
thereof for striking a baseball or a softball, a narrow tubular
handle 5 at the opposite end at which to grip the bat, and a
tapered intermediate portion 7 running between the barrel 3 and the
handle 5. The end of the hollow outer shell 2 of baseball bat 1 at
which the barrel 3 is formed is closed by the receipt of a high
density elastomeric (e.g. polyurethane) center core 8 that is
surrounded by a ring-like end cap 10 to add weight to the barrel.
The center core 8 and the end cap 10 are manufactured as a
sub-assembly that is fitted to the barrel 3 by a light interference
fit. Means by which the center core 8 and the end cap 10
sub-assembly are attached to one another at the end of the barrel 3
will be described in greater detail hereinafter when referring to
FIGS. 3 and 5.
[0019] In accordance with the improvement to the first embodiment
of this invention which enhances the hitting performance of the
baseball bat 1, a hollow tubular sleeve insert 12 is located within
and moveable through the hollow outer shell 2. More particularly,
and turning to FIGS. 2-4 of the drawings, the tubular sleeve insert
12 is of sufficient length to lie in opposing facing alignment with
the barrel 3 of bat 1. At least the exterior surface of the tubular
sleeve insert 12 includes a set of preformed spirals 14 running
longitudinally therealong. The set of preformed spirals 14 may be
formed by any suitable manufacturing process such as, for example,
subjecting an aluminum tube to a swaging and pulling technique.
Because of the swaging and pulling process, spirals 14 can be
formed at opposite faces of the tubular sleeve insert 12, whereby
the opposing arch geometry advantageously strengthens insert 12 and
improves the elastic characteristics thereof.
[0020] The set of spirals 14 provide the tubular sleeve insert 12
with a textured surface. Thus, and as is best shown in FIG. 4, the
spiral wrapped tubular sleeve insert 12 will not lie uniformly
flush against the opposing barrel 3 of baseball bat 1. That is, the
only contact points between the tubular sleeve insert 12 and the
tubular barrel 3 will occur at the peaks of the spirals 14. Hence,
it may be appreciated that the spiral wrapped tubular sleeve insert
12 reinforces the barrel 3 in order to provide maximum strength but
minimum contact with the outer shell 2 of baseball bat 1. What is
even more, and as an important advantage of the improved multi-wall
bat configuration of this invention over conventional multi-walled
bat configurations, the spiral wrapped tubular sleeve insert 12 is
adapted to flex both independently of and simultaneously with the
opposing barrel 3. In this regard, the spiral wrap can be replaced
by other textures (e.g. independent, parallel aligned rings) which
provide minimum contact between the outer barrel 3 and inner sleeve
insert 12 to preserve the ability of the inner sleeve insert 12 to
flex independently of and simultaneously with the outer barrel 3 of
the multi-walled bat 1.
[0021] In other words, the multi-wall bat configuration disclosed
herein provides a controlled breach of contact of the outer barrel
3 and the inner sleeve insert 12 at prescribed intervals (i.e. the
empty valleys located between the peaks of spiral textured insert
12). This allows the inner and outer walls 12 and 3 to flex
independently by providing an area of the inner wall 12 within
which the outer wall will be displaced. At the same time, the inner
and outer walls 12 and 3 are also forced to flex simultaneously as
a result of the precise and unbroken contact at the spaced
interface established between the peaks of the spiral textured
inner wall 12 against the outer wall 3. At no time will the inner
and outer walls 12 and 3 respond sequentially, nor can they
converge to make new contact points during impact with a ball.
[0022] A preformed annular buttress 16 projects radially inward
from the outer shell 2 at the intersection of the barrel 3 with the
intermediate portion 7. As is best shown in FIG. 3, the preformed
annular buttress 16 is a thick wall area that reinforces the outer
shell 2 at the transition of the intermediate portion 7 to the
multi-wall barrel 3. In the assembled bat configuration, the
tubular sleeve insert 12 is seated against the annular buttress 16
to facilitate the assembly of end cap 10 and center core 8.
[0023] To this end, the spiral wrapped tubular sleeve insert 12 is
provided with a preformed rounded or rolled over lip 18. The
rounded lip 18 projects radially inward from the sleeve insert 12
to establish an area of increased structural strength that is
shaped so as to be received against the radially inward projecting
buttress 16 of outer shell 2, whereby the barrel 3 and tubular
sleeve insert 12 will be aligned during manufacture of the baseball
bat 1. However, and as will now be described, the tubular sleeve
insert 12 is able to move a short distance in a forward direction
through the hollow outer shell 2 away from buttress 16 and towards
the end cap 10.
[0024] As previously disclosed, the barrel end of the hollow outer
shell 2 of baseball bat 1 is closed by the receipt therewithin of a
sub-assembly comprising a weighted elastomeric center core 8 that
is surrounded by a ring-like end cap 10. As is best shown in FIGS.
3 and 5 of the drawings, means are provided for attaching the outer
shell 2, the end cap 10 and the center core 8 to one another while
permitting the tubular sleeve insert 12 to be capable of limited
free movement in the forward direction through the outer shell 2
and relative to the barrel 3 of bat 1. To accommodate the
foregoing, the inner tubular sleeve insert 12 is slightly longer
than the barrel portion 3 of outer shell 2.
[0025] More particularly, and referring concurrently to FIGS. 3 and
5, the end cap 10 is preferably a rigid structural ring-like member
that is manufactured from machined aluminum, or the like. End cap
10 has a generally U-shaped cross-section formed by inner and outer
walls 20 and 22 that are spaced from one another by a gap 24
located therebetween. A circumferentially extending seat 23 (best
shown in FIG. 5) is formed in the inner wall 20 of end cap 10. To
complete the sub-assembly, the center core 8 is surrounded by and
mechanically locked in place at the inner wall 20 of the end cap 10
by filling the circumferentially extending seat 23 thereof. The
tubular sleeve insert 12 is initially positioned so as to partially
fill the gap 24 between the inner and outer walls 20 and 22 of the
end cap 10. During assembly of the bat 1, the outer wall 22 of end
cap 10 is positioned against the butt end of the barrel 3 of outer
shell 2.
[0026] A set of (e.g. three) positioning pins (e.g. flexible spring
steel roll pins) 26 are spaced from one another at equal distances
(e.g. at 120 degree intervals) around the outer shell 2 of baseball
1 so as to extend through each of the barrel 3, the spiral wrapped
tubular sleeve insert 12, the inner wall 20 of the end cap 10, and
the center core 8. However, the positioning pins 26 are also
received through respective oversized pin holes 30 that are formed
in the tubular sleeve insert 12. Thus, while the positioning pins
26 fix the positions of the barrel 3, the end cap 10 and the center
core 8 of baseball bat 1 relative to one another, the tubular
sleeve insert 12 is adapted to float within the hollow outer shell
2 so as to move a short distance and thereby completely fill the
gap 24 of end cap 10.
[0027] FIGS. 3 and 5 show the baseball bat 1 in the at-rest
position with no impact force being applied to the barrel 3. In
this case, the spiral wrapped tubular sleeve insert 12 is located
rearwardly within the hollow outer shell 2, whereby the rolled lip
18 of tubular sleeve insert 12 is seated against the radially
inward extending buttress 16. Correspondingly, the spring-like
positioning pins 26 extend through first ends of the pinholes 30 so
that the aforementioned gap 24 between the end of the tubular
sleeve insert 12 and the end cap 10 remains partially empty.
[0028] When an impact force (e.g. a baseball) strikes the barrel 3
of baseball bat 1, the barrel 3 and the spiral wrapped tubular
sleeve insert 12 will flex independently and simultaneously as
previously described. In addition, the spiral wrapped tubular
sleeve insert 12 will move momentarily off the buttress 16 so as to
slide forwardly through the hollow outer shell 2 by approximately
0.002 inches towards end cap 10. The positioning pins 26 are now
located at the opposite ends of the oversized pin holes 30, and the
gap 24 is completely filled (not shown) by the forward moving
tubular sleeve insert 12, whereby to limit the movement of insert
12. When the impact force dissipates, the resilient nature of the
positioning pins 26 causes the tubular sleeve insert 12 to
automatically recover to its at-rest position of FIGS. 3 and 5.
[0029] FIGS. 1-5 show a baseball bat 1 wherein an inner spiral
wound tubular sleeve insert 12 is located inside the hollow outer
shell 2 to form a multi-wall barrel 3. In accordance with a second
embodiment of this invention, and turning to FIG. 6 of the
drawings, a multi-wall baseball bat 31 having improved hitting
characteristics is described wherein an aluminum outer sleeve 42
lies in opposing facing alignment with a hollow inner aluminum
shell 32. A wide tubular barrel 33 is located at one end of the
inner shell 32 so as to lie adjacent the outer sleeve 42, a narrow
tubular handle 35 is located at the opposite end of the shell, and
a tapered intermediate portion 37 runs between the barrel 33 and
the handle 35. The barrel end of the bat 31 is closed by an
elastomeric center core 38 that is surrounded by and mechanically
locked to a ring-like end cap 40. The center core 38 and end cap 40
are manufactured as a sub-assembly that is fitted to the end of the
barrel 33 by a light interference fit.
[0030] The barrel 33 of hollow inner shell 32 is provided with a
textured surface by means of a swaging and pulling process, or any
other suitable technique. Therefore, like the tubular sleeve insert
12 of baseball bat 1, the hollow shell 32 is wrapped by a set of
preformed spirals 44 on opposite faces thereof. As earlier
described, spirals 44 are formed at opposite faces of the hollow
shell 42 following the swaging process to take advantage of the
opposing arch geometry as a result thereof. Moreover, the spirals
44 which wrap the barrel 33 of hollow shell 32 can be replaced by
other textures so long as a uniformly spaced, point-to-point
contact is maintained between raised peaks of the textured surface
of the inner hollow shell 32 and the opposing outer sleeve 42.
[0031] The outer sleeve 42 of baseball bat 1 is a hollow tube that
is manufactured from aluminum, or any other suitable light weight
metal. The outer sleeve 42 has a diameter by which to surround the
spiral wrapped barrel 33 of the hollow shell 32. A protective
elastomeric seal 48 is located around the seam at the interface of
the spiral textured inner shell 32 with one end of the outer sleeve
42. The elastomeric seal 48 also keeps moisture and dirt from
entering the seam between the inner shell 32 and outer sleeve 42.
As will soon be described, the sub-assembly comprising the center
core 38 and the end cap 40 is attached to the other end of the
outer sleeve 42.
[0032] By virtue of the outer sleeve 42 surrounding the spiral
textured barrel 33 of inner shell 32 so as to lie in a precise and
unvarying contact therewith at the peaks of spirals 44, the outer
sleeve 42 and the inner shell 32 are capable of flexing both
independently of one another (as the outer sleeve 42 is forced into
the valleys of the spirals 44 of inner shell 32) and simultaneously
with one another (at the unbroken contact points where the raised
peaks of spirals 44 continuously engage the outer sleeve 42) to
achieve the same advantages that were also achieved by the baseball
bat 1 of FIGS. 1-5.
[0033] Like the end cap 10 of baseball bat 1, the end cap 40 of bat
31 is a rigid metal ring-like member having a U-shaped
cross-section formed by inner and outer walls 50 and 52 that are
spaced from one another by a gap 54. A circumferentially extending
seat 53 is formed in the inner wall 50 of end cap 40. To complete
the end cap sub-assembly, the center core 38 is surrounded by and
mechanically locked in place at the inner wall 50 of end cap 10 by
filling the circumferentially extending seat 53 thereof. In this
second embodiment, the hollow inner shell 32 is positioned relative
to the end cap 40 so as to be slidably received in the gap 54
between the inner and outer walls 50 and 52.
[0034] A set of (e.g. three) flexible, spring steel positioning
pins 56 are equally spaced from one another around the bat 31 so as
to extend through the outer sleeve 42, the inner wall 50 of end cap
40 and the center core 38. The positioning pins 56 are also
received through respective oversized pin holes 60 that are formed
in the spiral textured inner shell 32. Thus, while the positioning
pins 56 fix the position of the outer sleeve 42 and the
sub-assembly comprising the end cap 40 surrounding the center core
38, the aforementioned combination is capable of limited free
movement relative to the inner shell 32.
[0035] More particularly, with the baseball bat 31 at rest, as
shown in FIG. 6, and with no impact forces being applied to the
barrel 33, the end cap 40 initially lies in close surrounding
engagement with the barrel end of the spiral wrapped inner shell 32
such that inner shell 32 completely fills the gap 54 between the
inner and outer walls 50 and 52 of end cap 40. The flexible
positioning pins 56 located at first ends of the oversized pin
holes 60.
[0036] When an impact force (e.g. a baseball) strikes the outer
sleeve 42, the inner shell 32 and the outer sleeve 42 will flex
independently and simultaneously, as previously described. In
addition, the center core 38, end cap 40 and outer sleeve 42 (which
are fastened together by means of positioning pins 56) will
momentarily slide together over the spiral wrapped inner shell 32
for a distance of approximately 0.002 inches in a forward direction
away from the handle 35 of shell 32. The positioning pins 56 will
now be located at opposite ends of the pinholes 30 so as to limit
the forward sliding movement of center core 38, end cap 40 and
outer sleeve 42 over inner shell 32. The gap 54 between the inner
and outer walls 50 and 52 of end cap 40 will be partially empty
(not shown) as the end cap 40 slides forwardly and away from the
barrel 33 of inner shell 32. When the impact force dissipates, the
spring-like nature of the positioning pins 56 causes the
combination of center core 38, end cap 40 and outer sleeve 42 to
automatically recover to their at-rest position shown in FIG.
6.
[0037] By virtue of the outer walls 3 and 42 flexing independently
of and simultaneously with the spiral wrapped inner walls 12 and
32, the baseball bats 1 and 31 of this invention are provided with
a symmetrical flexing characteristic. FIG. 7a shows the inner and
outer barrel walls of the bats 1 and 31 at equilibrium prior to an
impact force (e.g. a ball) striking the outer barrel walls 3 or 42
thereof. As shown in FIG. 7b, once the ball strikes the outer
barrel wall 3 or 42, the barrels of the bats 1 and 31 will fully
respond to the impact force regardless of where the ball strikes
the barrel. Such symmetrical flexing creates a larger hitting area
so as to extend the sweet spot of the bat to effectively encompass
the entire barrel. By providing the inner barrel walls 12 and 32
with a textured surface that maintains a continuous but minimum
contact with the outer barrel walls 3 and 42, the bats 1 and 31 of
this invention are stronger and lighter than conventional multiple
wall metal baseball bats wherein the walls thereof are either
fixedly retained or substantially inflexible relative to one
another. Accordingly the baseball bats 1 and 31 of this invention
advantageously offer improved elasticity and hitting performance
over such conventional bats.
* * * * *