U.S. patent application number 10/010972 was filed with the patent office on 2003-06-05 for acoustic assessment of fluids in a plurality of reservoirs.
Invention is credited to Ellson, Richard N., Foote, James K., Mutz, Mitchell W..
Application Number | 20030101819 10/010972 |
Document ID | / |
Family ID | 21748296 |
Filed Date | 2003-06-05 |
United States Patent
Application |
20030101819 |
Kind Code |
A1 |
Mutz, Mitchell W. ; et
al. |
June 5, 2003 |
Acoustic assessment of fluids in a plurality of reservoirs
Abstract
The invention provides devices and methods for acoustically
assessing the contents in a plurality of reservoirs. Each reservoir
has a portion adapted to contain a fluid, and an acoustic radiation
generator is positioned in acoustic coupling relationship to each
of the reservoirs. Acoustic radiation generated by the acoustic
radiation generator is transmitted through at least the portion of
each reservoir to an analyzer. The analyzer is capable of analyzing
a characteristic of the transmitted acoustic radiation and
optionally correlating the characteristic to a property of the
reservoirs' contents. The invention is particularly suited for
assessing the contents of a plurality of reservoirs to allow for
accuracy and control over the dispensing of fluids therefrom.
Inventors: |
Mutz, Mitchell W.; (Palo
Alto, CA) ; Ellson, Richard N.; (Palo Alto, CA)
; Foote, James K.; (Cupertino, CA) |
Correspondence
Address: |
REED & EBERLE LLP
800 MENLO AVENUE, SUITE 210
MENLO PARK
CA
94025
US
|
Family ID: |
21748296 |
Appl. No.: |
10/010972 |
Filed: |
December 4, 2001 |
Current U.S.
Class: |
506/12 ; 506/13;
73/597; 73/599; 73/602 |
Current CPC
Class: |
G01F 23/2968 20130101;
G01N 2291/02836 20130101; G01N 2035/00158 20130101; G01N 29/02
20130101; G01N 29/222 20130101; B01L 2400/0436 20130101; G01F
23/296 20130101; G01N 29/28 20130101; B01J 2219/00702 20130101;
G01N 2291/02818 20130101; G01N 2291/02881 20130101; G01N 2291/2695
20130101; B01L 2400/0439 20130101; G01N 29/22 20130101; B01L
2200/143 20130101; C40B 60/14 20130101; B01J 2219/00362 20130101;
G01N 35/1016 20130101; B01L 2300/0819 20130101; B01L 3/0268
20130101 |
Class at
Publication: |
73/602 ; 73/597;
73/599 |
International
Class: |
G01N 029/02 |
Claims
We claim:
1. A device for acoustically assessing the contents of a plurality
of fluid reservoirs, comprising: a plurality of reservoirs each
comprising a solid surface, wherein a portion of each reservoir is
adapted to contain a fluid; an acoustic radiation generator for
generating acoustic radiation; a means for positioning the acoustic
radiation generator in acoustic coupling relationship to each
reservoir such that acoustic radiation generated by the acoustic
radiation generator is transmitted through the solid surface and
the portion of each reservoir adapted to contain a fluid; and an
analyzer for analyzing a characteristic of the transmitted acoustic
radiation, wherein the analyzer is positioned to receive the
transmitted acoustic radiation.
2. The device of claim 1, comprised of a single acoustic radiation
generator.
3. The device of claim 1, wherein the reservoirs are removable from
the device.
4. The device of claim 1, wherein the reservoirs represent
individual wells in a well plate.
5. The device of claim 1, wherein the reservoirs are substantially
acoustically indistinguishable.
6. The device of claim 1, wherein the reservoirs are optically
opaque.
7. The device of claim 1, wherein the reservoirs are sealed.
8. The device of claim 1, wherein the device comprises 96
reservoirs.
9. The device of claim 8, wherein the device comprises 384
reservoirs.
10. The device of claim 9, wherein the device comprises 1536
reservoirs.
11. The device of claim 10, wherein the device comprises 3456
reservoirs.
12. The device of claim 11, wherein the device comprises 10,000
reservoirs.
13. The device of claim 12, wherein the device comprises 100,000
reservoirs.
14. The device of claim 13, wherein the device comprises more than
500,000 reservoirs.
15. The device of claim 1, wherein at least one reservoir is
constructed to contain no more than about 1 mL of fluid.
16. The device of claim 15, wherein at least one reservoir is
constructed to contain no more than about 1 .mu.L of fluid.
17. The device of claim 16, wherein at least one reservoir is
constructed to contain no more than about 1 nL of fluid.
18. The device of claim 1, wherein at least one reservoir contains
a fluid.
19. The device of claim 18, wherein the at least one of the
reservoirs contains an aqueous fluid.
20. The device of claim 18, wherein the at least one of the
reservoirs contains a nonaqueous fluid.
21. The device of claim 20, wherein the nonaqueous fluid comprises
an organic solvent.
22. The device of claim 18, wherein the fluid contains a
biomolecule.
23. The device of claim 18, wherein the fluid is at least partially
frozen.
24. The device of claim 1, wherein at least one reservoir contains
a substance capable of existing as a fluid at a temperature of
about 0.degree. C. to about 100.degree. C.
25. The device of claim 1, further comprising a means for altering
the relative position of the analyzer with respect to the
reservoirs.
26. The device of claim 1, wherein the analyzer is positioned in
fixed alignment with respect to the acoustic radiation
generator.
27. The device of claim 1, wherein the analyzer is positioned to
receive acoustic radiation reflected from a free surface of a fluid
contained in a reservoir.
28. The device of claim 1, wherein the acoustic radiation generator
comprises a component common to the analyzer.
29. The device of claim 28, wherein the component common to the
acoustic radiation generator and the analyzer is a piezoelectric
element.
30. The device of claim 1, wherein the analyzer is adapted to
analyze a characteristic of acoustic radiation to determine the
volume of fluid in each reservoir.
31. The device of claim 1, wherein the analyzer is adapted to
analyze a characteristic of acoustic radiation to determine a
property of the fluid in each reservoir.
32. The device of claim 31, wherein the property is viscosity.
33. The device of claim 31, wherein the property is surface
tension.
34. The device of claim 31, wherein the property is acoustic
impedance.
35. The device of claim 31, wherein the property is acoustic
attenuation.
36. The device of claim 31, wherein the property is solid
content.
37. The device of claim 31, wherein the property is impurity
content.
38. The device of claim 1, wherein the characteristic is the
intensity of the acoustic radiation.
39. The device of claim 1, wherein the characteristic is the
wavelength of the acoustic radiation.
40. The device of claim 1, wherein the acoustic generator
represents a component of an acoustic ejector for ejecting droplets
from the reservoirs.
41. The device of claim 40, further comprising a focusing means for
focusing the acoustic radiation generated by the acoustic
generator.
42. The device of claim 41, wherein the focusing means is adapted
to focus the acoustic radiation according to the results of
acoustic analysis performed by the analyzer.
43. The device of claim 1, further comprising a storage means for
storing the results of acoustic analysis performed by the
analyzer.
44. The device of claim 43, wherein the storage means comprises
rewritable data storage media.
45. The device of claim 43, wherein the storage means comprises
permanent data storage media.
46. The device of claim 43, further comprising the results of
acoustic analysis performed by the analyzer stored in the storage
means.
47. The device of claim 1, further comprising a temperature control
means for controlling the temperature of the reservoirs.
48. A method for acoustically assessing the contents of one or more
reservoir, comprising the steps of: (a) selecting a reservoir from
a plurality of reservoirs each comprising a solid surface, wherein
a portion of each reservoir is adapted to contain a fluid; (b)
positioning an acoustic radiation generator in acoustic coupling
relationship to the selected reservoir; (c) actuating the acoustic
radiation generator to generate acoustic radiation so that the
generated acoustic radiation is then transmitted through the solid
surface and through the portion of the selected reservoir adapted
to contain a fluid to an analyzer capable of analyzing a
characteristic of the transmitted radiation, the characteristic
corresponding to a property of the of the contents of the selected
reservoir; and (d) operating the analyzer to analyze the
characteristic of the transmitted acoustic radiation.
49. The method of claim 48, further comprising repeating steps (b),
(c), and (d) for the remaining reservoirs.
50. The method of claim 49, wherein the contents of the reservoirs
are analyzed at a rate of at least about 96 reservoirs per
minute.
51. The method of claim 50, wherein the contents of the reservoirs
are analyzed at a rate of at least about 384 reservoirs per
minute.
52. The method of claim 51, wherein the contents of the reservoirs
are analyzed at a rate of at least about 1536 reservoirs per
minute.
53. The method of claim 52, wherein the contents of the reservoirs
are analyzed at a rate of at least about 3456 reservoirs per
minute.
54. The method of claim 53, wherein the contents of the reservoirs
are analyzed at a rate of at least 10,000 reservoirs per
minute.
55. The method of claim 48, further comprising, after step (a),
step (a') dispensing a quantity of fluid from the reservoir.
56. The method of claim 55, wherein step (a') is carried out before
step (d).
57. The method of claim 56, further comprising, during or after
step (d), step (e) determining the quantity of fluid dispensed from
the reservoir using the analyzed characteristic of step (d).
58. The method of claim 55, wherein step (a') is carried out after
step (d).
59. The method of claim 55, wherein steps (a') and (d) are carried
out simultaneously.
60. The method of claim 55, wherein step (a') is carried out
through acoustic ejection.
61. The method of claim 55, wherein step (a') is carried out after
sufficient time has passed to allow for the contents of the
reservoir to melt.
62. The method of claim 48, wherein step (b) comprises positioning
the acoustic radiation generator such that acoustic radiation
generated by the acoustic generator is directed toward a free
surface of a fluid within the reservoir.
63. The method of claim 48, further comprising, after step (d),
step (e) correlating the characteristic to the volume of the
contents in the reservoir.
64. The method of claim 48, further comprising, after step (d),
step (e) correlating the characteristic to a property of the
contents in the reservoir.
65. The method of claim 64, wherein the property is viscosity.
66. The method of claim 64, wherein the property is surface
tension.
67. The method of claim 64, wherein the property is acoustic
impedance.
68. The method of claim 64, wherein the property is solid
content.
69. The method of claim 64, wherein the property is impurity
content.
70. The method of claim 48, where step (d) comprises measuring the
travel time of the acoustic radiation transmission through the
reservoir.
71. The method of claim 48, wherein step (d) comprises determining
the difference between the generated and transmitted acoustic
radiation.
72. The method of claim 71, wherein step (d) comprises analyzing
the difference in the intensity between the generated and
transmitted acoustic radiation.
73. The method of claim 71, wherein step (d) comprises analyzing
the difference in the intensity between the generated and
transmitted acoustic radiation.
74. The method of claim 48, further comprising (e) storing the
results of the acoustic analysis performed by the acoustic
analyzer.
75. The method of claim 48, further comprising, during any of steps
(a), (b), (c), and (d), ensuring that the contents of the
reservoirs are not exposed to optical radiation.
76. The method of claim 48, wherein each of steps (a) (b), (c), and
(d) are carried out while the reservoirs are in a sealed state.
77. A method for accurately dispensing fluid from a reservoir,
comprising the steps of: (a) positioning an acoustic radiation
generator in acoustic coupling relationship to a reservoir selected
from a plurality of reservoirs, wherein a portion of each reservoir
is adapted to contain a fluid; (b) transmitting acoustic radiation
generated by the acoustic radiation generator through at least the
portion of the selected reservoir adapted to contain a fluid; (c)
analyzing a characteristic of the transmitted acoustic radiation;
and (d) dispensing fluid from the selected reservoir according to
the analysis of the characteristic of the transmitted acoustic
radiation.
78. The method of claim 77, wherein step (d) is carried out through
acoustic ejection.
79. The method of claim 77, wherein steps (a), (b), (c), and (d)
are repeated for another reservoir selected from the plurality of
reservoirs.
80. In a device for dispensing one or more fluids from a plurality
of reservoirs each having a portion adapted to contain a fluid, the
improvement comprises providing: an acoustic radiation generator
for generating acoustic radiation; a means for positioning the
acoustic radiation generator in acoustic coupling relationship to
each reservoir such that acoustic radiation generated by the
acoustic radiation generator is transmitted through at least the
portion of each reservoir adapted to contain a fluid; and an
analyzer for analyzing a characteristic of acoustic radiation,
wherein the analyzer is positioned to receive the transmitted
acoustic radiation.
81. The device of claim 80, wherein the acoustic radiation
generator represents a component of an acoustic ejector.
82. The device of claim 81, wherein the acoustic radiation
generator comprises a component common to the acoustic
analyzer.
83. The device of claim 82, wherein the component common to the
acoustic radiation generator and the acoustic analyzer is a
piezoelectric element.
Description
TECHNICAL FIELD
[0001] The invention relates generally to the use of acoustic
energy to assess the contents of a plurality of reservoirs. In
particular, the invention relates to devices and methods for
acoustically assessing the contents of a plurality of reservoirs in
order to enhance accuracy and precision in dispensing fluids from
the reservoirs. The invention is particularly suited for use in
conjunction with combinatorial synthetic and analytical systems
that employ biomolecular libraries containing a large number of
different fluid reservoirs.
BACKGROUND
[0002] The discovery of novel and useful materials depends largely
on the capacity to make and characterize new compositions of
matter. As a result, recent research relating to novel materials
having useful biological, chemical, and/or physical properties has
focused on the development and implementation of new methods and
systems for synthesizing and evaluating potentially useful chemical
compounds. In particular, high-speed combinatorial methods have
been developed to address the general need in the art for
systematic, efficient, and economical material synthesis techniques
as well as methods to analyze and to screen novel materials for
useful properties.
[0003] Generally, it is important to control the quality of the
starting materials in any chemical synthesis process. Otherwise,
the integrity of the process and the quality of the resulting
product is compromised. Quality control of the starting materials
is a particularly important issue in combinatorial synthesis
procedures. In such procedures, for example, those employed in
peptide drug discovery applications, a large number of starting
compounds may be dispensed in a predetermined sequence from a
compound library to synthesize a batch of a drug containing a
specific peptide sequence. Should any of the starting compounds
contain an unacceptable level of a contaminant or exhibit an
unacceptable degree of degradation, the resulting compound may be
rendered useless. In effect, all starting compounds employed for
the batch synthesis would be wasted. This is particularly
problematic when the one or more of the starting compounds are rare
or expensive.
[0004] Similarly, combinatorial testing techniques may be employed
in analytical and testing procedures. For example, a plurality of
pharmacologically active candidate compounds may be delivered to a
test sample in combination in order to assess whether synergistic
effects are achieved. If any one of the candidate compounds is
compromised in quality, however, the accuracy and reliability of
the assessment may be reduced. Thus, further testing may be
necessary, adding significantly to the overall time and cost
associated with the combinatorial testing process.
[0005] High-speed combinatorial methods often involve the use of
array technologies that require accurate dispensing of fluids each
having a precisely known chemical composition, concentration,
stoichiometry, ratio of reagents, and/or volume. Such array
technologies may be employed to carry out various synthetic
processes and evaluations. Array technologies may employ large
numbers of different fluids to form a plurality of reservoirs that,
when arranged appropriately, create combinatorial libraries. In
order to carry out combinatorial techniques, a number of fluid
dispensing techniques have been explored, such as pin spotting,
pipetting, inkjet printing, and acoustic ejection. Many of these
techniques possess inherent drawbacks that must be addressed,
however, before the fluid dispensing accuracy required for the
combinatorial methods can be achieved. For instance, a number of
fluid dispensing systems are constructed using networks of tubing
or other fluid-transporting vessels. Tubing, in particular, can
entrap air bubbles, and nozzles may become clogged by lodged
particulates. As a result, system failure may occur and cause
spurious results. Furthermore, cross-contamination between the
reservoirs of compound libraries may occur due to inadequate
flushing of tubing and pipette tips between fluid transfer events.
Cross-contamination can easily lead to inaccurate and misleading
results.
[0006] Acoustic ejection provides a number of advantages over other
fluid dispensing technologies. In contrast to inkjet devices,
nozzleless fluid ejection devices are not subject to clogging and
their associated disadvantages, e.g., misdirected fluid or
improperly sized droplets. Furthermore, acoustic technology does
not require the use of tubing or involve invasive mechanical
actions, for example, those associated with the introduction of a
pipette tip into a reservoir of fluid.
[0007] Acoustic ejection has been described in a number of patents.
For example, U.S. Pat. No. 4,308,547 to Lovelady et al. describes a
liquid drop emitter that utilizes acoustic principles to eject
droplets from a body of liquid onto a moving document to result in
the formation of characters or barcodes thereon. A nozzleless
inkjet printing apparatus is used such that controlled drops of ink
are propelled by an acoustical force produced by a curved
transducer at or below the surface of the ink. Similarly, U.S. Ser.
No. 09/964,212 describes a device for acoustically ejecting a
plurality of fluid droplets toward discrete sites on a substrate
surface for deposition thereon. The device includes an acoustic
radiation generator that may be used to eject fluid droplets from a
reservoir, as well as to produce a detection acoustic wave that is
transmitted to the fluid surface of the reservoir to become a
reflected acoustic wave. Characteristics of the reflected acoustic
radiation may then be analyzed in order to assess the spatial
relationship between the acoustic radiation generator and the fluid
surface. Thus, acoustic ejection may provide an added advantage in
that the proper use of acoustic radiation provides feedback
relating to the process of acoustic ejection itself.
[0008] Regardless of the dispensing technique used, however,
inventory and materials handling limitations generally dictate the
capacity of combinatorial methods to synthesize and analyze
increasing numbers of sample materials. For instance, during the
formatting and dispensing processes, microtiter plates that contain
a plurality of fluids in individual wells may be thawed, and the
contents of selected wells can then be extracted for use in a
combinatorial method. When a pipetting system is employed during
extraction, a minimum loading volume may be required for the system
to function properly. Similarly, other fluid dispensing systems may
also require a certain minimum reservoir volume to function
properly. Thus, for any fluid dispensing system, it is important to
monitor the reservoir contents to ensure that at least a minimum
amount of fluid is provided. Such content monitoring generally
serves to indicate the overall performance of a fluid dispensing
system, as well as to maintain the integrity of the combinatorial
methods.
[0009] In addition, during combinatorial synthesis or analysis
processes, environmental effects may play a role in altering the
reservoir contents. For example, dimethylsulfoxide (DMSO) is a
common organic solvent employed to dissolve or suspend compounds
commonly found in drug libraries. DMSO is highly hygroscopic and
tends to absorb any ambient water with which it comes into contact.
In turn, the absorption of water dilutes the concentration the
compounds as well as alters the ability of the DMSO to suspend the
compounds. Furthermore, the absorption of water may promote the
decomposition of water-sensitive compounds.
[0010] A number of patents describe the use of acoustic energy to
assess the contents of a container. U.S. Pat. No. 5,507,178 to Dam,
for example, describes a sensor for determining the presence of a
liquid and for identifying the type of liquid in a container. The
ultrasonic sensor determines the presence of the liquid through an
ultrasonics liquid presence sensing means and identifies the type
of liquid through a liquid type identification means that include a
pair of electrodes and an electrical pulse generating means. This
device suffers from the disadvantage that the sensor must be placed
in contact with the liquid.
[0011] U.S. Pat. No. 5,880,364 to Dam, on the other hand, describes
a non-contact ultrasonic system for measuring the volume of liquid
in a plurality of containers. An ultrasonic sensor is disposed
opposite the top of the containers. A narrow beam of ultrasonic
radiation is transmitted from the sensor to the open top of an
opposing container to be reflected from the air-liquid interface of
the container back to the sensor. By using the round trip transit
time of the radiation and the dimensions of the containers being
measured, the volume of liquid in the container can be calculated.
This device cannot be used to assess the contents of sealed
containers. In addition, the device lacks precision because air is
a poor conductor of acoustic energy. Thus, while this device may
provide rough estimate of the volume of liquid in relatively large
containers, it is unsuitable for use in providing a detailed
assessment of the contents of reservoirs typically used in
combinatorial techniques. In particular, this device cannot
determine the position of the bottom of containers since
substantially all of the emitted acoustic energy is reflected from
the liquid surface and does not penetrate to the detect the bottom.
Small volume reservoirs such as microtiter plates are regular
arrays of fluid containers, and the location of the bottoms of the
containers can vary by a significant fraction of the nominal height
of a container due to bow in the plate. Thus, detection of only the
position of the liquid surface leads to significant errors in
height and thus volume estimation in common containers.
[0012] Thus, there is a need in the art for improved methods and
devices that are capable of monitoring the contents of a plurality
of reservoirs, a capability that is particularly useful in
synthetic and analytical processes to increase the robustness,
efficiency, and effectiveness of the combinatorial techniques
employed therein.
SUMMARY OF THE INVENTION
[0013] In a first embodiment, the invention provides a device for
acoustically assessing the contents of a plurality of fluid
reservoirs each comprising a solid surface, wherein a portion of
each reservoir is adapted to contain a fluid. The device also
includes an acoustic radiation generator with a means for
positioning the generator in an acoustically coupled relationship
to each reservoir, such that the acoustic radiation generated is
transmitted through the solid surface and the portion of each
reservoir adapted to contain a fluid. An analyzer positioned to
receive the acoustic radiation is provided for analyzing a
characteristic of the transmitted acoustic radiation.
[0014] Typically, the inventive device includes a single acoustic
radiation generator and a plurality of removable reservoirs. In
addition, the acoustic radiation generator may comprise a component
common to the analyzer, such as a piezoelectric element.
Optionally, the acoustic generator may represent a component of an
acoustic ejector, which ejects droplets from the reservoirs. In
such a case, the device may further comprise a means to focus the
acoustic radiation.
[0015] The analyzer may be adapted to analyze acoustic radiation,
thereby permitting determination of the fluid volume contained in
each reservoir. In addition or in the alternative, the analyzer may
also be adapted to analyze acoustic radiation to determine a
specific property of the fluid contained in each reservoir. The
specific fluid property may be, for example, viscosity, surface
tension, acoustic impedance, acoustic attenuation, solid content,
or impurity content.
[0016] In another embodiment, the invention relates to a method for
acoustically assessing the contents of one or more fluid
reservoirs. The method involves selecting a reservoir from a
plurality of reservoirs each comprising a solid surface, wherein a
portion of each reservoir is adapted to contain a fluid, and
positioning an acoustic radiation generator in an acoustically
coupled relationship to the selected reservoir. Once positioned,
the acoustic radiation generator is actuated so that generated
acoustic radiation is transmitted through the solid surface and
through the portion of the selected reservoir adapted to contain a
fluid and to an analyzer capable of analyzing a characteristic of
the transmitted radiation. The analyzer is then operated to analyze
the characteristic of the transmitted radiation in order to assess
the contents of the selected reservoir. Optionally, the acoustic
radiation generator could be repositioned to permit assessment of
the contents of the remaining reservoirs.
[0017] Typically, the contents of the selected reservoir are
assessed by determining the difference in the acoustic radiation
before and after transmission through the reservoir. The results of
the acoustic analysis may be stored electronically for later
use.
[0018] In a further embodiment, the invention relates to a method
for accurately dispensing fluid from one or more reservoirs. The
method involves positioning an acoustic radiation generator in an
acoustically coupled relationship to a reservoir selected from a
plurality of reservoirs, in order to transmit acoustic radiation
through at least a portion of the selected reservoir adapted to
contain a fluid. A characteristic of the transmitted acoustic
radiation is then analyzed in order to assess the reservoir's
contents. Once the acoustic radiation characteristic has been
assessed by the acoustic radiation analysis, fluid is dispensed
accordingly from the selected reservoir, preferably by acoustic
means.
[0019] In yet a further embodiment, the invention relates to a
device for dispensing a fluid from a plurality of reservoirs each
having a portion adapted to contain a fluid. Improvement in the
device is accomplished by providing an acoustic radiation
generator, a means for positioning the acoustic radiation generator
in an acoustically coupled relationship to each reservoir such that
acoustic radiation is transmitted through at least the portion of
each reservoir, and an analyzer for analyzing the acoustic
radiation. The analyzer is positioned to receive the transmitted
acoustic radiation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] FIGS. 1A and 1B, collectively referred to as FIG. 1,
schematically illustrate in simplified cross-sectional view a
preferred embodiment of the inventive device that allows both the
acoustic assessment in reflective mode of the contents of a
plurality of reservoirs and the ejection of fluid droplets
therefrom. As depicted, the device comprises first and second
reservoirs, a combined acoustic analyzer and ejector, and an
ejector positioning means. FIG. 1A shows the acoustic ejector
acoustically coupled to the first reservoir; the ejector is
activated in order to eject a droplet of fluid from within the
first reservoir toward a site on a substrate surface to form an
array. FIG. 1B shows the acoustic ejector acoustically coupled to a
second reservoir.
[0021] FIG. 2 schematically illustrates in simplified
cross-sectional view an embodiment of the inventive device designed
to permit acoustical assessment of the contents of a plurality of
reservoirs in transmissive mode.
DETAILED DESCRIPTION OF THE INVENTION
[0022] Before describing the present invention in detail, it is to
be understood that this invention is not limited to specific
fluids, biomolecules, or device structures, as such may vary. It is
also to be understood that the terminology used herein is for the
purpose of describing particular embodiments only, and is not
intended to be limiting.
[0023] It must be noted that, as used in this specification and the
appended claims, the singular forms "a," "an," and "the" include
plural referents unless the context clearly dictates otherwise.
Thus, for example, reference to "a reservoir" includes a plurality
of reservoirs, reference to "a fluid" includes a plurality of
fluids, reference to "a biomolecule" includes a combination of
biomolecules, and the like.
[0024] In describing and claiming the present invention, the
following terminology will be used in accordance with the
definitions set forth below.
[0025] The terms "acoustic coupling" and "acoustically coupled" as
used herein refer to a state wherein an object is placed in direct
or indirect contact with another object so as to allow acoustic
radiation to be transferred between the objects without substantial
loss of acoustic energy. When two entities are indirectly
acoustically coupled, an "acoustic coupling medium" is needed to
provide an intermediary through which acoustic radiation may be
transmitted. Thus, an ejector may be acoustically coupled to a
fluid, such as by immersing the ejector in the fluid, or by
interposing an acoustic coupling medium between the ejector and the
fluid, in order to transfer acoustic radiation generated by the
ejector through the acoustic coupling medium and into the
fluid.
[0026] The term "attached," as in, for example, a substrate surface
having a moiety "attached" thereto, includes covalent and
noncovalent binding, adsorption, and physical immobilization. The
terms "binding" and "bound" are identical in meaning to the term
"attached."
[0027] The term "array" as used herein refers to a two-dimensional
arrangement of features, such as an arrangement of reservoirs
(e.g., wells in a well plate) or an arrangement of different
moieties, including ionic, metallic, or covalent crystalline, e.g.,
molecular crystalline, composite or ceramic, glassine, amorphous,
fluidic or molecular materials on a substrate surface (as in an
oligonucleotide or peptidic array). Arrays are generally comprised
of regular, ordered features, as in, for example, a rectilinear
grid, parallel stripes, spirals, and the like, but non-ordered
arrays may be advantageously used as well. An array is
distinguished from the more general term "pattern" in that patterns
do not necessarily contain regular and ordered features. The terms
"biomolecule" and "biological molecule" are used interchangeably
herein to refer to any organic molecule that is, was, or can be a
part of a living organism, regardless of whether the molecule is
naturally occurring, recombinantly produced, or chemically
synthesized in whole or in part. The terms encompass, for example,
nucleotides, amino acids, and monosaccharides, as well as
oligomeric and polymeric species, such as oligonucleotides and
polynucleotides, peptidic molecules, such as oligopeptides,
polypeptides and proteins, saccharides such as disaccharides,
oligosaccharides, polysaccharides, mucopolysaccharides or
peptidoglycans (peptidopolysaccharides) and the like. The terms
also encompass ribosomes, enzyme cofactors, pharmacologically
active agents, and the like. Additional information relating to the
term "biomolecule" can be found in U.S. Ser. No. 09/964,212.
[0028] The term "fluid" as used herein refers to matter that is
nonsolid, or at least partially gaseous and/or liquid, but not
entirely gaseous. A fluid may contain a solid that is minimally,
partially, or fully solvated, dispersed, or suspended. Examples of
fluids include, without limitation, aqueous liquids (including
water per se and salt water) and nonaqueous liquids such as organic
solvents and the like. As used herein, the term "fluid" is not
synonymous with the term "ink" in that an ink must contain a
colorant and may not be gaseous.
[0029] The terms "focusing means" and "acoustic focusing means"
refer to a means for causing acoustic waves to converge at a focal
point, either by a device separate from the acoustic energy source
that acts like an optical lens, or by the spatial arrangement of
acoustic energy sources to effect convergence of acoustic energy at
a focal point by constructive and destructive interference. A
focusing means may be as simple as a solid member having a curved
surface, or it may include complex structures such as those found
in Fresnel lenses, which employ diffraction in order to direct
acoustic radiation. Suitable focusing means also include phased
array methods as are known in the art and described, for example,
in U.S. Pat. No. 5,798,779 to Nakayasu et al. and Amemiya et al.
(1997) Proceedings of the 1997 IS&TNIP13 International
Conference on Digital Printing Technologies, pp. 698-702.
[0030] The terms "library" and "combinatorial library" are used
interchangeably herein to refer to a plurality of chemical or
biological moieties arranged in a pattern or an array such that the
moieties are individually addressable. In some instances, the
plurality of chemical or biological moieties is present on the
surface of a substrate, and in other instances, the plurality of
moieties represents the contents of a plurality of reservoirs.
Preferably, but not necessarily, each moiety is different from each
of the other moieties. The moieties may be, for example, peptidic
molecules and/or oligonucleotides.
[0031] The term "moiety" refers to any particular composition of
matter, e.g., a molecular fragment, an intact molecule (including a
monomeric molecule, an oligomeric molecule, and a polymer), or a
mixture of materials (for example, an alloy or a laminate).
[0032] "Optional" or "optionally" means that the subsequently
described circumstance may or may not occur, so that the
description includes instances where the circumstance occurs and
instances where it does not.
[0033] The term "reservoir" as used herein refers to a receptacle
or chamber for containing a fluid. In some instances, a fluid
contained in a reservoir necessarily will have a free surface,
e.g., a surface that allows acoustic radiation to be reflected
therefrom or a surface from which a droplet may be acoustically
ejected. A reservoir may also be a locus on a substrate surface
within which a fluid is constrained.
[0034] The term "substrate" as used herein refers to any material
having a surface onto which one or more fluids may be deposited.
The substrate may be constructed in any of a number of forms
including, for example, wafers, slides, well plates, or membranes.
In addition, the substrate may be porous or nonporous as required
for deposition of a particular fluid. Suitable substrate materials
include, but are not limited to, supports that are typically used
for solid phase chemical synthesis, such as polymeric materials
(e.g., polystyrene, polyvinyl acetate, polyvinyl chloride,
polyvinyl pyrrolidone, polyacrylonitrile, polyacrylamide,
polymethyl methacrylate, polytetrafluoroethylene, polyethylene,
polypropylene, polyvinylidene fluoride, polycarbonate, and
divinylbenzene styrene-based polymers), agarose (e.g., Sepharoseg),
dextran (e.g., SephadexO), cellulosic polymers and other
polysaccharides, silica and silica-based materials, glass
(particularly controlled pore glass, or "CPG") and functionalized
glasses, ceramics, such substrates treated with surface coatings,
e.g., with microporous polymers (particularly cellulosic polymers
such as nitrocellulose), microporous metallic compounds
(particularly microporous aluminum) antibody-binding proteins
(available from Pierce Chemical Co., Rockford Ill.), bisphenol A
polycarbonate, or the like. Additional information relating to the
term "substrate" can be found in U.S. Ser. No. 09/964,212.
[0035] The invention accordingly relates to devices and methods for
acoustically assessing the contents of a plurality of fluid
reservoirs. The inventive device includes a plurality of
reservoirs, each adapted to contain a fluid, and an acoustic
radiation generator for generating acoustic radiation. The
inventive device also includes a means for positioning the acoustic
radiation generator in an acoustically coupled relationship to each
reservoir such that the acoustic radiation generated by the
acoustic radiation generator is transmitted through at least a
portion of each reservoir. An analyzer for analyzing a
characteristic of acoustic radiation is positioned to receive the
transmitted acoustic radiation.
[0036] The device may be constructed to include the reservoirs as
an integrated or permanently attached component of the device.
However, to provide modularity and interchangeability of
components, it is preferred that device be constructed with
removable reservoirs. Generally, the reservoirs are arranged in a
pattern or an array to provide each reservoir with individual
systematic addressability. In addition, while each of the
reservoirs may be provided as a discrete or stand-alone item, in
circumstances that require a large number of reservoirs, it is
preferred that the reservoirs be attached to each other or
represent integrated portions of a single reservoir unit. For
example, the reservoirs may represent individual wells in a well
plate. Many well plates suitable for use with the device are
commercially available and may contain, for example, 96, 384, 1536,
or 3456 wells per well plate. Manufactures of suitable well plates
for use in the employed device include Corning, Inc. (Corning,
N.Y.) and Greiner America, Inc. (Lake Mary, Fla.). However, the
availability of such commercially available well plates does not
preclude the manufacture and use of custom-made well plates
containing at least about 10,000 wells, or as many as 100,000 to
500,000 wells, or more.
[0037] Furthermore, the material used in the construction of
reservoirs must be compatible with the fluids contained therein.
Thus, if it is intended that the reservoirs or wells contain an
organic solvent such as acetonitrile, polymers that dissolve or
swell in acetonitrile would be unsuitable for use in forming the
reservoirs or well plates. Similarly, reservoirs or wells intended
to contain DMSO must be compatible with DMSO. For water-based
fluids, a number of materials are suitable for the construction of
reservoirs and include, but are not limited to, ceramics such as
silicon oxide and aluminum oxide, metals such as stainless steel
and platinum, and polymers such as polyester and
polytetrafluoroethylene. For fluids that are photosensitive, the
reservoirs may be constructed from an optically opaque material
that has sufficient acoustic transparency for substantially
unimpaired functioning of the device.
[0038] In addition, to reduce the amount of movement and time
needed to align the acoustic radiation generator with each
reservoir or reservoir well during operation, discussed infra, it
is preferable that the center of each reservoir be located not more
than about 1 centimeter, preferably not more than about 1
millimeter, and optimally not more than about 0.5 millimeter, from
a neighboring reservoir center. These dimensions tend to limit the
size of the reservoirs to a maximum volume. The reservoirs are
constructed to contain typically no more than about 1 mL,
preferably no more than about 1 .mu.L, and optimally no more than
about 1 nL, of fluid. To facilitate handling of multiple
reservoirs, it is also preferred that the reservoirs be
substantially acoustically indistinguishable.
[0039] Generally, a single acoustic radiation generator is
employed, though a plurality of acoustic radiation generators may
be employed as well. All acoustic radiation generators employ a
vibrational element or transducer to generate acoustic radiation.
Often, a piezoelectric element is employed to convert electrical
energy into mechanical energy associated with acoustic radiation.
When a single acoustic radiation generator is employed, the
positioning means should allow for the acoustic radiation generator
to move from one reservoir to another quickly and in a controlled
manner, thereby allowing fast and controlled scanning of the
contents of the reservoirs. In order to ensure optimal performance,
it is important to keep in mind that there are two basic kinds of
motion: pulse and continuous. Pulse motion involves the discrete
steps of moving an acoustic radiation generator into position,
keeping it stationary while it emits acoustic energy, and moving
the generator to the next position; again, using a high performance
positioning means with such a method allows repeatable and
controlled acoustic coupling at each reservoir in less than 0.1
second. Typically, the pulse width is very short and may enable
over 10 Hz reservoir transitions, and even over 1000 Hz reservoir
transitions. A continuous motion design, on the other hand, moves
the acoustic radiation generator and the reservoirs continuously,
although not at the same speed.
[0040] In some instances, the analyzer is positioned in fixed
alignment with respect to the acoustic radiation generator. In
other instances, however, a means similar to that described above
is provided for altering the relative positions of the analyzer
with respect to the reservoirs. The relative position of the
analyzer and the acoustic radiation generator depends on the
particular configuration of the device. In some instances, the
device may be configured to operate in transmissive mode, such that
the generated radiation is transmitted through the entirety of the
reservoir whose contents are assessed. In such a case, the
reservoir may be interposed between the acoustic radiation
generator and an acoustic analyzer. As another option, the device
may be configured to operate in a reflective mode, such that the
acoustic radiation is transmitted only through a portion the
reservoir whose contents are being assessed. In such a case, the
analyzer may be positioned in a manner appropriate for this
configuration, e.g., in order to receive reflected acoustic
radiation. In any case, the acoustic radiation generator should be
positioned such that generated acoustic radiation is transmitted
through the portion of each reservoir most likely to contain a
fluid for optimal performance. This reduces the chance that the
analyzer will erroneously determine that a reservoir is empty. For
example, as fluids ordinarily flow to the bottom of containers or
are driven there by centrifugation, the acoustic radiation
generator should be positioned such that generated acoustic
radiation is transmitted through the bottom a reservoir.
[0041] In a preferred configuration, as discussed in detail below,
the analyzer is positioned to receive acoustic radiation reflected
from a free surface of a fluid contained in each reservoir. In such
a configuration, the acoustic radiation generator may comprise a
component common to the analyzer. The component common to the
acoustic radiation generator and the analyzer may be a vibrational
element that converts one form of energy into another, e.g., a
piezoelectric element that converts acoustic/mechanical energy to
electrical energy.
[0042] The analyzer may be constructed to perform a number of
functions. For example, the analyzer may be adapted to analyze
acoustic radiation to determine the volume of fluid in each
reservoir. In addition, or in the alterative, the analyzer may be
adapted to analyze acoustic radiation to determine a property of
fluid in each reservoir. Fluid properties that can be determined in
this manner include, but are not limited to, viscosity, surface
tension, acoustic impedance, acoustic attenuation, solid content,
and impurity content.
[0043] Thus, the invention also provides a method for acoustically
assessing the contents of one or more reservoirs. The method
involves providing a plurality of reservoirs, each reservoir
adapted to contain a fluid, and positioning an acoustic radiation
generator in acoustic coupling relationship to a selected
reservoir. Once positioned, the acoustic radiation generator is
actuated to generate acoustic radiation that is transmitted through
at least a portion of the selected reservoir to an analyzer. The
analyzer is then used to analyze acoustic radiation that has been
transmitted through at least a portion of the selected reservoir,
thereby assessing the contents of the selected reservoir.
Optionally, the acoustic radiation generator may be repositioned to
allow for the assessment of the contents of the remaining
reservoirs as well.
[0044] As discussed above, the reservoirs may be constructed to
reduce the amount of movement and time needed to align the acoustic
radiation generator with each reservoir or reservoir well during
operation. As a general matter of convenience and efficiency, it is
desirable to analyze an entire library of different moieties in a
relatively short amount of time, e.g., about one minute. Thus, the
inventive method typically allows for the analysis of the contents
of the reservoirs at a rate of at least about 96 reservoirs per
minute. Faster analysis rates of at least about 384, 1536, and 3456
reservoirs per minute are achievable with present day technology as
well. Thus, the invention can be operated to analyze the contents
of each well of most (if not all) well plates that are currently
commercially available. Proper implementation of the inventive
method should yield a reservoir analysis rate of at least about
10,000 reservoirs per minute. Current commercially available
positioning technology allows the acoustic radiation generator to
be moved from one reservoir to another, with repeatable and
controlled acoustic coupling at each reservoir, in less than about
0.1 second for high performance positioning means and in less than
about 1 second for ordinary positioning means. A custom designed
system will allow the acoustic radiation generator to be moved from
one reservoir to another with repeatable and controlled acoustic
coupling in less than about 0.001 second.
[0045] By analyzing acoustic radiation that has been transmitted
through at least a portion of a selected reservoir, one may
accurately determine the contents of the selected reservoir. For
example, the assessment may involve determining the volume of fluid
in the reservoir or determining a property of fluid in the
reservoir. As discussed above, fluid properties that may be
determined include, but are not limited to, viscosity, surface
tension, acoustic impedance, solid content, and impurity content.
In some instances, the assessment may involve measuring the travel
time of acoustic radiation through the reservoir. In addition, or
in the alternative, the assessment may involve determining the
difference of acoustic radiation before and after transmission
through the reservoir. For temperature-dependent properties, a
temperature measurement means known in art, such as thermocouples,
may be used in conjunction with such analyses. Optionally, the
results of acoustic analysis performed by the acoustic analyzer may
be stored. Thus, the inventive device may include, for example, a
storage means comprising rewritable and/or permanent data storage
media for storing the results of acoustic analysis performed by the
analyzer.
[0046] Acoustic assessment as described above may be employed to
improve fluid dispensing from each of a plurality of reservoirs
adapted to contain a fluid. Thus, another embodiment of the
invention relates to a device for dispensing fluid from each of a
plurality of reservoirs adapted to contain a fluid. This device may
include any of a number of known techniques for dispensing fluids
involving contact-based fluid dispensing, e.g., pin spotting,
pipetting, and inkjet printing, or non-contact based fluid
dispensing, e.g., acoustic ejection. However, the inventive device
represents a novel and nonobvious improvement over the fluid
dispensing devices known in the art since it provides for enhanced
accuracy and precision in fluid dispensing through the use of a
means for acoustically assessing the contents of the reservoirs.
The means for acoustically assessing the contents of the reservoirs
is similar to the previously described device for assessing the
contents of a plurality of fluid reservoirs in that it also
comprises an acoustic radiation generator for generating acoustic
radiation and an analyzer for analyzing a characteristic of
acoustic radiation. A means for positioning the acoustic radiation
generator in acoustic coupling relationship to each reservoir is
used to ensure that acoustic radiation generated by the acoustic
radiation generator is transmitted through at least a portion of
each reservoir. Furthermore, the analyzer is positioned to receive
the transmitted acoustic radiation.
[0047] As discussed above, acoustic ejection provides a number of
advantages over other fluid dispensing technologies. In addition,
compatible acoustic ejection technology described in U.S. Ser. No.
09/964,212 involves an ejector comprising an acoustic radiation
generator for generating acoustic radiation and a focusing means
for focusing the acoustic radiation generated at a focal point
within and sufficiently near the fluid surface in each of a
plurality of reservoirs to result in the ejection of droplets
therefrom. Thus, the invention also provides a device that can
carry out both acoustic ejection and assessment. In such a case,
the acoustic radiation generator may serve as a component of both
an acoustic ejector and an acoustic assessing means.
[0048] Optionally, a focusing means is typically provided for
focusing the acoustic radiation generated by the acoustic
generator. In the present invention, any of a variety of focusing
means may be employed in conjunction with the acoustic generator in
order to eject droplets from a reservoir through the use of focused
acoustic radiation. For example, one or more curved surfaces may be
used to direct acoustic radiation to a focal point near a fluid
surface. One such technique is described in U.S. Pat. No. 4,308,547
to Lovelady et al. Focusing means with a curved surface have been
incorporated into the construction of commercially available
acoustic transducers such as those manufactured by Panametrics Inc.
(Waltham, Mass.). In addition, Fresnel lenses are known in the art
for directing acoustic energy at a predetermined focal distance
from an object plane. See, e.g., U.S. Pat. No. 5,041,849 to Quate
et al. Fresnel lenses may have a radial phase profile that
diffracts a substantial portion of acoustic energy into a
predetermined diffraction order at diffraction angles that vary
radially with respect to the lens. The diffraction angles should be
selected to focus the acoustic energy within the diffraction order
on a desired object plane. Optimally, the device is adapted to
eject fluid from a reservoir according to the results of acoustic
analysis performed by the analyzer.
[0049] The device may also provide certain performance-enhancing
functionalities. For example, the device may include a means for
controlling the temperature of one or more of the reservoirs. Such
temperature controlling means may be employed in the inventive
device to improve the accuracy of measurement and may be employed
regardless of whether the device includes a fluid dispensing
functionality. In the case of aqueous fluids, the temperature
controlling means should have the capacity to maintain the
reservoirs at a temperature above about 0.degree. C. In addition;
the temperature controlling means may be adapted to lower the
temperature in the reservoirs. Such temperature lowering may be
required because repeated application of acoustic energy to a
reservoir of fluid may result in heating of the fluid. Such heating
can result in unwanted changes in fluid properties such as
viscosity, surface tension and density. Design and construction of
such temperature controlling means are known to one of ordinary
skill in the art and may comprise, e.g., components such a heating
element, a cooling element, or a combination thereof. For many
biomolecular applications, reservoirs of fluids are stored frozen
and thawed for use. During use, it is generally desired that the
fluid containing the biomolecule be kept at a constant temperature,
with deviations of no more than about 1.degree. C. or 2.degree. C.
therefrom. In addition, for a biomolecular fluid that is
particularly heat sensitive, it is preferred that the fluid be kept
at a temperature that does not exceed about 10.degree. C. above the
melting point of the fluid, preferably at a temperature that does
not exceed about 5.degree. C. above the melting point of the fluid.
Thus, for example, when the biomolecule-containing fluid is
aqueous, it may be optimal to keep the fluid at about 4.degree. C.
during ejection.
[0050] Moreover, the device may be adapted to assess and/or
dispense fluids of virtually any type and amount desired. The fluid
may be aqueous and/or nonaqueous. Examples of fluids include, but
are not limited to, aqueous fluids including water per se and
water-solvated ionic and non-ionic solutions, organic solvents,
lipidic liquids, suspensions of immiscible fluids, and suspensions
or slurries of solids in liquids. Because the invention is readily
adapted for use with high temperatures, fluids such as liquid
metals, ceramic materials, and glasses may be used; see, e.g.,
co-pending patent application U.S. Ser. No. 09/669/194 ("Method and
Apparatus for Generating Droplets of Immiscible Fluids"), inventors
Ellson and Mutz, filed on Sep. 25, 2000, and assigned to Picoliter,
Inc. (Mountain View, Calif.). Furthermore, because of the precision
that is possible using the inventive technology, the device may be
used to eject droplets from a reservoir adapted to contain no more
than about 100 nanoliters of fluid, preferably no more than 10
nanoliters of fluid. In certain cases, the ejector may be adapted
to eject a droplet from a reservoir adapted to contain about 1 to
about 100 nanoliters of fluid. This is particularly useful when the
fluid to be ejected contains rare or expensive biomolecules,
wherein it may be desirable to eject droplets having a volume of
about 1 picoliter or less, e.g., having a volume in the range of
about 0.025 pL to about 1 pL.
[0051] Thus, another embodiment of the invention relates to a
method for dispensing fluid from one or more reservoirs. Once an
acoustic radiation generator is positioned, in acoustic coupling
relation to a reservoir selected from a plurality of reservoirs,
acoustic radiation generated by the acoustic radiation generator
may be transmitted through at least a portion of the selected
reservoir. The acoustic radiation is then analyzed in order to
assess the contents of the reservoir, and fluid is dispensed from
the selected reservoir according to the assessment. Typically, the
fluid is dispensed through acoustic ejection, though the inventive
method may employ contact-based fluid dispensing either as an
alternative to or as a supplement to noncontact-based fluid
dispensing. Optionally, the above process may be repeated for
additional reservoirs.
[0052] It should be noted that there are a number of different ways
to combine acoustic assessment with fluid dispensing, depending on
the intended purpose of the combination. As discussed above, fluid
may be dispensed from a reservoir after the contents of the
reservoir are acoustically assessed. This allows an operator to
fine tune the dispensing according to the condition of the contents
of the reservoir. In addition, fluid may be dispensed from a
reservoir before the contents of the reservoir are acoustically
assessed. In such a case, acoustic assessment may serve to confirm
the quality of fluid dispensation as well as to ensure that the
dispensing process does not unexpectedly alter the contents of the
reservoir. For example, by assessing the volume of fluid remaining
in a reservoir after a fluid has been dispensed from the reservoir,
an operator may determine the quantity of fluid actually removed
from the reservoir. In some instances, acoustic assessment and
fluid dispensation may occur simultaneously.
[0053] FIG. 1 illustrates a preferred embodiment of the inventive
device in simplified cross-sectional view. In this embodiment, the
inventive device allows for acoustic assessment of the contents of
a plurality of reservoirs as well as acoustic ejection of fluid
droplets from the reservoirs. The inventive device is shown in
operation to form a biomolecular array bound to a substrate. As
with all figures referenced herein, in which like parts are
referenced by like numerals, FIG. 1 is not to scale, and certain
dimensions may be exaggerated for clarity of presentation. The
device 11 includes a plurality of reservoirs, i.e., at least two
reservoirs, with a first reservoir indicated at 13 and a second
reservoir indicated at 15. Each is adapted to contain a fluid
having a fluid surface. As shown, the first reservoir 13 contains a
first fluid 14 and the second reservoir 15 contains a second fluid
16. Fluids 14 and 16 each have a fluid surface respectively
indicated at 17 and 19. Fluids 14 and 16 may the same or different.
As shown, the reservoirs are of substantially identical
construction so as to be substantially acoustically
indistinguishable, but identical construction is not a requirement.
The reservoirs are shown as separate removable components but may,
as discussed above, be fixed within a plate or other substrate. For
example, the plurality of reservoirs may comprise individual wells
in a well plate, optimally although not necessarily arranged in an
array. Each of the reservoirs 13 and 15 is preferably axially
symmetric as shown, having vertical walls 21 and 23 extending
upward from circular reservoir bases 25 and 27 and terminating at
openings 29 and 31, respectively, although other reservoir shapes
may be used. The material and thickness of each reservoir base
should be such that acoustic radiation may be transmitted
therethrough and into the fluid contained within the
reservoirs.
[0054] The device also includes an acoustic ejector 33 comprised of
an acoustic radiation generator 35 for generating acoustic
radiation and a focusing means 37 for focusing the acoustic
radiation at a focal point within the fluid from which a droplet is
to be ejected, near the fluid surface. The acoustic radiation
generator contains a transducer 36, e.g., a piezoelectric element,
commonly shared by an analyzer. As shown, a combination unit 38 is
provided that both serves as a controller and a component of an
analyzer. Operating as a controller, the combination unit 38
provides the piezoelectric element 36 with electrical energy that
is converted into mechanical and acoustic energy. Operating as a
component of an analyzer, the combination unit receives and
analyzes electrical signals from the transducer. The electrical
signals are produced as a result of the absorption and conversion
of mechanical and acoustic energy by the transducer.
[0055] As shown in FIG. 1, the focusing means 37 may comprise a
single solid piece having a concave surface 39 for focusing
acoustic radiation, but the focusing means may be constructed in
other ways as discussed below. The acoustic ejector 33 is thus
adapted to generate and focus acoustic radiation so as to eject a
droplet of fluid from each of the fluid surfaces 17 and 19 when
acoustically coupled to reservoirs 13 and 15, and thus to fluids 14
and 16, respectively. The acoustic radiation generator 35 and the
focusing means 37 may function as a single unit controlled by a
single controller, or they may be independently controlled,
depending on the desired performance of the device. Typically,
single ejector designs are preferred over multiple ejector designs
because accuracy of droplet placement and consistency in droplet
size and velocity are more easily achieved with a single
ejector.
[0056] There are also a number of ways to acoustically couple the
ejector 33 to each individual reservoir and thus to the fluid
therein. One such approach is through direct contact as is
described, for example, in U.S. Pat. No. 4,308,547 to Lovelady et
al., wherein a focusing means constructed from a hemispherical
crystal having segmented electrodes is submerged in a liquid to be
ejected. The aforementioned patent further discloses that the
focusing means may be positioned at or below the surface of the
liquid. However, this approach for acoustically coupling the
focusing means to a fluid is undesirable when the ejector is used
to eject different fluids in a plurality of containers or
reservoirs, as repeated cleaning of the focusing means would be
required in order to avoid cross-contamination. The cleaning
process would necessarily lengthen the transition time between each
droplet ejection event. In addition, in such a method, fluid would
adhere to the ejector as it is removed from each container, wasting
material that may be costly or rare.
[0057] Thus, a preferred approach would be to acoustically couple
the ejector to the reservoirs and reservoir fluids without
contacting any portion of the ejector, e.g., the focusing means,
with any of the fluids to be ejected. To this end, the present
invention provides an ejector positioning means for positioning the
ejector in controlled and repeatable acoustic coupling with each of
the fluids in the reservoirs to eject droplets therefrom without
submerging the ejector therein. This typically involves direct or
indirect contact between the ejector and the external surface of
each reservoir. When direct contact is used in order to
acoustically couple the ejector to each reservoir, it is preferred
that the direct contact is wholly conformal to ensure efficient
acoustic energy transfer. That is, the ejector and the reservoir
should have corresponding surfaces adapted for mating contact.
Thus, if acoustic coupling is achieved between the ejector and
reservoir through the focusing means, it is desirable for the
reservoir to have an outside surface that corresponds to the
surface profile of the focusing means. Without conformal contact,
efficiency and accuracy of acoustic energy transfer may be
compromised. In addition, since many focusing means have a curved
surface, the direct contact approach may necessitate the use of
reservoirs having a specially formed inverse surface.
[0058] Optimally, acoustic coupling is achieved between the ejector
and each of the reservoirs through indirect contact, as illustrated
in FIG. 1A. In this figure, an acoustic coupling medium 41 is
placed between the ejector 33 and the base 25 of reservoir 13, with
the ejector and reservoir located at a predetermined distance from
each other. The acoustic coupling medium may be an acoustic
coupling fluid, preferably an acoustically homogeneous material in
conformal contact with both the acoustic focusing means 37 and each
reservoir. In addition, it is important to ensure that the fluid
medium is substantially free of material having different acoustic
properties than the fluid medium itself. Furthermore, it is
preferred that the acoustic coupling medium is comprised of a
material having acoustic properties that facilitate the
transmission of acoustic radiation without significant attenuation
in acoustic pressure and intensity. Also, the acoustic impedance of
the coupling medium should facilitate the transfer of energy from
the coupling medium into the container. As shown, the first
reservoir 13 is acoustically coupled to the acoustic focusing means
37, such that an acoustic wave is generated by the acoustic
radiation generator and directed by the focusing means 37 into the
acoustic coupling medium 41, which then transmits the acoustic
radiation into the reservoir 13.
[0059] In operation, reservoirs 13 and 15 are each filled with
first and second fluids 14 and 16, respectively, as shown in FIG.
1. The acoustic ejector 33 is positionable by means of ejector
positioning means 43, shown below reservoir 13, in order to achieve
acoustic coupling between the ejector and the reservoir through
acoustic coupling medium 41. Once the ejector, the reservoir, and
the substrate are in proper alignment, the acoustic radiation
generator 35 is activated to produce acoustic radiation that is
directed toward a free fluid surface 17 of the first reservoir. The
acoustic radiation will then travel in a generally upward direction
toward the free fluid surface 17. The acoustic radiation will be
reflected under different circumstances. Typically, reflection will
occur when there is a change in the acoustic property of the medium
through which the acoustic radiation is transmitted. It has been
observed that a portion of the acoustic radiation traveling upward
will be reflected from by the reservoir bases 25 and 27 as well as
the free surfaces 17 and 19 of the fluids contained in the
reservoirs 13 and 15.
[0060] As discussed above, acoustic radiation may be employed for
use as an analytical tool as well as to eject droplets from a
reservoir. In an analytical mode, the acoustic radiation generator
is typically activated so as to generate low energy acoustic
radiation that is insufficiently energetic to eject a droplet from
the fluid surface. This is typically done by using an extremely
short pulse (on the order of tens of nanoseconds) relative to that
required for droplet ejection (on the order of microseconds). By
determining the time it takes for the acoustic radiation to be
reflected by the fluid surface back to the acoustic radiation
generator, and then correlating that time with the speed of sound
in the fluid, the distance--and thus the fluid height--may be
calculated. Of course, care must be taken in order to ensure that
acoustic radiation reflected by the interface between the reservoir
base and the fluid is discounted.
[0061] Thus, the present invention represents a significant
improvement over known technologies relating to the acoustic
assessment of the contents of a plurality of reservoirs. As
discussed above, acoustic assessment of the contents liquid
reservoirs typically involves placing a sensor in direct contact
with the liquid. This means that the sensor must be cleaned between
each use to avoid cross-contamination of the contents of the
reservoirs. In contrast, the invention allows for assessment of the
contents of a plurality of containers without direct contact with
the contents of the containers.
[0062] While other non-contact acoustic systems are known in the
art, such systems provide only an indirect and approximate
assessment of the contents of a reservoir. For example, the
acoustic system described in U.S. Pat. No. 5,880,364 to Dam employs
a technique in which the acoustic radiation is transmitted from a
sensor through an air-containing portion of the container and then
reflected from the air-liquid interface of the container back to
the sensor. The round trip transit time is used to determine the
volume of the air-containing portion of the container. The volume
of liquid in the container is determined by subtracting the volume
of the container not occupied by the liquid from the volume of the
entire container. One drawback of this technique is that it cannot
provide an accurate assessment of the liquid volume in a container
when the volume of the container is not precisely known. This is
particularly problematic when small reservoirs such as those
typically used in combinatorial techniques are employed. The
dimensional variability for such containers is relatively large
when considered in view of the small volume of the reservoirs.
Furthermore, the technique cannot be employed when the volume of
the container is completely unknown or alterable. Finally, since
acoustic radiation never penetrates the liquid, the reflected
radiation can at best only provide information relating to the
surface of the liquid, not information relating to the bulk of the
liquid.
[0063] In contrast, because the invention involves the transmission
of acoustic radiation through the portion of each reservoir adapted
to contain a fluid, the transmitted acoustic radiation may provide
information relating to the volume as well as the properties of the
fluids in the reservoir. For example, the invention provides a
plurality of reservoirs, wherein a portion of each reservoir is
adapted to contain a fluid. A fluid contained in a reservoir must
ordinarily contact a solid surface of the reservoir. When the
invention is employed in a reflective mode, some of the generated
acoustic radiation may be reflected by interface between the fluid
and the solid surface, while the remainder is transmitted through a
fluid contained in the reservoir. The transmitted radiation is then
reflected by another surface, e.g., a free surface, of the fluid
contained in the reservoir. By determining the difference in
round-trip transit time between the two portions, the volume of the
fluid in the reservoir may be accurately determined. In addition,
transmission of acoustic radiation through the fluid allows
characteristics of the acoustic radiation to be altered by fluid.
Thus, information relating to a property of the fluid may be
deduced by analyzing a characteristic of the transmitted acoustic
radiation.
[0064] In addition, air, like other gases, exhibits low acoustic
impedance, and acoustic radiation tends to attenuate more in
gaseous materials than in liquid or solid materials. For example,
the attenuation at 1 MHz for air is approximately 10 dB/cm while
that of water is 0.002 dB/cm. Since the acoustic system described
in U.S. Pat. No. 5,880,364 to Dam requires acoustic radiation to
travel through air, this system requires much more energy to
operate. Thus, the present invention represents a more energy
efficient technology that may be employed to provide more accurate
and detailed assessment of the contents of a plurality of fluid
reservoirs. Some of this additional accuracy can be achieved by
using higher frequency acoustic waves (and hence shorter
wavelengths) as these acoustic waves can be transmitted effectively
through liquids yet would be very rapidly attenuated in air.
[0065] It will be appreciated by those of ordinary skill in the art
that conventional or modified sonar techniques may be employed.
Thus, the acoustic radiation will be reflected back at the
piezoelectric element 36, where the acoustic energy will be
converted into electrical energy for analysis. The analysis may be
used, for example, to reveal whether the reservoir contains any
fluid at all. If fluid is present in the reservoir, the location
and the orientation of the free fluid surface within the reservoir
may be determined, as well as the overall volume of the fluid.
Characteristics of the reflected acoustic radiation may be analyzed
in order to assess the spatial relationship between the acoustic
radiation generator and the fluid surface, the spatial relationship
between a solid surface of the reservoir and the fluid surface, as
well as to determine a property of the fluid in each reservoir,
e.g., viscosity, surface tension, acoustic impedance, acoustic
attenuation, solid content, and impurity content. Once the analysis
has been performed, a decision may be made as to whether and/or how
to dispense fluid from the reservoir.
[0066] Depending on the type of assessment to be carried out,
various techniques known in the art may be adapted for use in the
present invention. Generally, interfacial energy measurements are
routinely carried out using contact-angle measurement. The present
invention may be adapted to perform such contact-angle
measurements. In addition, a number of other acoustic assessment
techniques are known in the art. For example, U.S. Pat. No.
4,391,129 to Trinh described a system for monitoring the physical
characteristics of fluids. The physical characteristic may be
determined from acoustic assessment of the interfacial tension of
fluids to a high degree of accuracy. U.S. Pat. No., 4,558,589 to
Hemmes describes an ultrasonic blood-coagulation monitor. U.S. Pat.
No. 5,056,357 to Dymling et al. described acoustic methods for
measuring properties in fluids through Doppler shifts. Other
acoustic assessment techniques that may be adapted for use in the
present invention are described, for example, in U.S. Pat. Nos.
4,901,245; 5,255,564; 5,410,518; 5,471,872; 5,533,402; 5,594,165;
5,623,095; 5,739,432; 5,767,407; 5,793,705; 5,804,698; 6,119,510;
6,227,040; and 6,298,726.
[0067] In order to form a biomolecular array on a substrate using
the inventive device, substrate 45 is positioned above and in
proximity to the first reservoir 13 such that one surface of the
substrate, shown in FIG. 1 as underside surface 51, faces the
reservoir and is substantially parallel to the surface 17 of the
fluid 14 therein. Once the ejector, the reservoir, and the
substrate are in proper alignment, the acoustic radiation generator
35 is activated to produce acoustic radiation that is directed by
the focusing means 37 to a focal point 47 near the fluid surface 17
of the first reservoir. That is, an ejection acoustic wave having a
focal point near the fluid surface is generated in order to eject
at least one droplet of the fluid, wherein the optimum intensity
and directionality of the ejection acoustic wave is determined
using the aforementioned analysis, optionally in combination with
additional data. The "optimum" intensity and directionality are
generally selected to produce droplets of consistent size and
velocity. For example, the desired intensity and directionality of
the ejection acoustic wave may be determined by using the data from
the above-described assessment relating to reservoir volume or
fluid property data, as well as geometric data associated with the
reservoir. In addition, the data may show the need to reposition
the ejector so as to reposition the acoustic radiation generator
with respect to the fluid surface, in order to ensure that the
focal point of the ejection acoustic wave is near the fluid
surface, where desired. For example, if analysis reveals that the
acoustic radiation generator is positioned such that the ejection
acoustic wave cannot be focused near the fluid surface, the
acoustic radiation generator is repositioned using vertical,
horizontal, and/or rotational movement to allow appropriate
focusing of the ejection acoustic wave.
[0068] As a result, droplet 49 is ejected from the fluid surface 17
onto a designated site on the underside surface 51 of the
substrate. The ejected droplet may be retained on the substrate
surface by solidifying thereon after contact; in such an
embodiment, it may be necessary to maintain the substrate at a low
temperature, i.e., a temperature that results in droplet
solidification after contact. Alternatively, or in addition, a
molecular moiety within the droplet attaches to the substrate
surface after contract, through adsorption, physical
immobilization, or covalent binding.
[0069] Then, as shown in FIG. 1B, a substrate positioning means 50
repositions the substrate 45 over reservoir 15 in order to receive
a droplet therefrom at a second designated site. FIG. 1B also shows
that the ejector 33 has been repositioned by the ejector
positioning means 43 below reservoir 15 and in acoustically coupled
relationship thereto by virtue of acoustic coupling medium 41. Once
properly aligned, the acoustic radiation generator 35 of ejector 33
is activated to produce low energy acoustic radiation to assess the
contents of the reservoir 15 and to determine whether and/or how to
eject fluid from the reservoir. Historical droplet ejection data
associated with the ejection sequence may be employed as well.
Again, there may be a need to reposition the ejector so as to
reposition the acoustic radiation generator with respect to the
fluid surface, in order to ensure that the focal point of the
ejection acoustic wave is near the fluid surface, where desired.
Should the results of the assessment indicate that fluid may be
dispensed from the reservoir, focusing means 37 is employed to
direct higher energy acoustic radiation to a focal point 48 within
fluid 16 near the fluid surface 19, thereby ejecting droplet 53
onto the substrate 45.
[0070] It will be appreciated that various components of the device
may require individual control or synchronization to form an array
on a substrate. For example, the ejector positioning means may be
adapted to eject droplets from each reservoir in a predetermined
sequence associated with an array to be prepared on a substrate
surface. Similarly, the substrate positioning means for positioning
the substrate surface with respect to the ejector may be adapted to
position the substrate surface to receive droplets in a pattern or
array thereon. Either or both positioning means, i.e., the ejector
positioning means and the substrate positioning means, may be
constructed from, for example, motors, levers, pulleys, gears, a
combination thereof, or other electromechanical or mechanical means
known to one of ordinary skill in the art. It is preferable to
ensure that there is a correspondence between the movement of the
substrate, the movement of the ejector, and the activation of the
ejector to ensure proper array formation.
[0071] Accordingly, the invention relates to the assessment of the
contents of a plurality of reservoirs as well as to dispensing a
plurality of fluids from reservoirs, e.g., in order to form a
pattern or an array, on the substrate surface 51. However, there
are a number of different ways in which content assessment and
fluid dispensing may relate to each other. That is, a number of
different sequences may be employed for assessing the contents of
the reservoirs and for dispensing fluids thereform. In some
instances, the contents of a plurality of reservoirs may be
assessed before fluid is dispensed from any of the reservoirs. In
other instances, the contents of each reservoir may be assessed
immediately before fluid is dispensed therefrom. The sequence used
typically depends on the particular fluid-dispensing technique
employed as well as the intended purpose of the sequence.
[0072] FIG. 2 illustrates an example of the inventive device that
provides for assessment of the contents of a plurality of
reservoirs in transmissive mode rather than in reflective mode.
Considerations for the design and construction of this device are
similar to those discussed above. Thus, the device 11 includes a
first reservoir 13 and a second reservoir 15, each adapted to
contain a fluid indicated at 14 and 16, respectively, and each of
substantially identical construction. The first reservoir 13 is
depicted in an open state, while the second reservoir is depicted
in a sealed state. An acoustic radiation generator 35 is positioned
below the reservoirs, and analyzer 38 is positioned in opposing
relationship with the acoustic radiation generator 35 above the
reservoirs.
[0073] In operation, the contents of each of the reservoirs are
acoustically evaluated before pipette 60 is employed to dispense
fluid therefrom. As shown, the contents 14 of the first reservoir
13 have already been acoustically assessed. As the assessment has
revealed that the first reservoir 13 contains at least a minimum
acceptable level of fluid 14, the first reservoir 13 is open and
ready for fluid to be dispensed therefrom via pipette 60. The
contents 16 of the second reservoir 15 are undergoing acoustic
assessment, as depicted by FIG. 2, as the second reservoir 15 is
interposed between the acoustic radiation generator 35 and the
analyzer 38. The acoustic radiation generator 35 and the analyzer
38 are acoustically coupled to the second reservoir via coupling
media 41 and 42, respectively. Once the acoustic radiation
generator 35, the second reservoir 15, and the analyzer 38 are in
proper alignment, the acoustic radiation generator 35 is activated
to produce acoustic radiation that is transmitted through the
reservoir 15 and its contents 16 toward the analyzer 38. The
received acoustic radiation is analyzed by an analyzer 38 as
described above
[0074] It should be evident, then, that the invention provides a
number of previously unrealized advantages for assessing the
contents of a plurality of reservoirs. First, acoustic assessment
is a generally noninvasive technique that may be carried out
regardless of whether the reservoirs are sealed or open. That is,
acoustic assessment does not require extracting a sample for
analysis or other mechanical contact that may result in sample
cross-contamination. In addition, unlike optical detection
techniques, optically translucent or transparent reservoirs are not
required. This, of course, provides a wider range of choices for
material that may be employed for reservoir construction. In
addition, the use of opaque material would be particularly
advantageous in instances wherein the reservoirs are constructed to
contain photosensitive fluids.
[0075] Thus, variations of the present invention will be apparent
to those of ordinary skill in the art. For example, while FIG. 1
depicts the inventive device in operation to form a biomolecular
array bound to a substrate, the device may be operated in a similar
manner to format a plurality of fluids, e.g., to transfer fluids
from odd-sized bulk containers to wells of a standardized well
plate. Similarly, while FIG. 2 illustrates that the acoustic
radiation generator and the detector are in vertical opposing
relationship, other spatial and/or geometric arrangements may be
employed so long as acoustic radiation generated is transmitted
through at least a portion of the reservoir to the detector.
[0076] As another example, the invention may be employed to detect
whether the contents of a sealed reservoir are at least partially
frozen without opening the reservoir. This would be useful when it
is known that a reservoir contains a substance that is capable of
existing as a fluid over a temperature range, but it is unclear as
to the temperature history of the reservoir, e.g., whether freeze
thaw cycles existed. For example, water is capable of existing as a
fluid at a temperature of about 0.degree. C. to about 100.degree.
C. If it is unclear whether the exterior temperature of a reservoir
is indicative of the reservoir's interior temperature, but the
reservoir is known to contain liquid water, the inventive device is
well suited to determine whether any or all of the contents of the
reservoir is a fluid.
[0077] In addition, the invention may be constructed as to be
highly compatible with existing infrastructure of materials
discovery and with existing automation systems for materials
handling. For example, the invention may be adapted for use as an
alternative or a supplement to content assessment means that are
based on optical detection. In some instances, sonic markers may be
provided in the reservoirs to identify the contents of the
reservoir. Thus, the invention may be employed as a means for
inventory identification and control in a number of contexts,
including, but not limited, to biological, biochemical, and
chemical discovery and analysis.
[0078] It is to be understood that while the invention has been
described in conjunction with the preferred specific embodiments
thereof, the foregoing description is intended to illustrate and
not limit the scope of the invention. Other aspects, advantages,
and modifications will be apparent to those skilled in the art to
which the invention pertains.
[0079] All patents, patent applications, journal articles, and
other references cited herein are incorporated by reference in
their entireties.
* * * * *