U.S. patent application number 09/997556 was filed with the patent office on 2003-05-29 for grinding system with coolant subsystem.
Invention is credited to Kopmanis, Michael A..
Application Number | 20030100245 09/997556 |
Document ID | / |
Family ID | 25544154 |
Filed Date | 2003-05-29 |
United States Patent
Application |
20030100245 |
Kind Code |
A1 |
Kopmanis, Michael A. |
May 29, 2003 |
Grinding system with coolant subsystem
Abstract
A grinding system with a coolant subsystem including a grinding
tool having a grinding surface adapted to grind a part, a nozzle
adapted to supply a coolant material, and an arm coupled to the
nozzle and to the grinding tool and adapted to allow placement of
the nozzle in multiple positions. Each of the positions of the
nozzle is preferably substantially tangent to the grinding surface
of the grinding tool, which optimizes the transfer of excess heat
from the grinding tool and the part.
Inventors: |
Kopmanis, Michael A.;
(Carleton, MI) |
Correspondence
Address: |
BRINKS HOFER GILSON & LIONE
P.O. BOX 10395
CHICAGO
IL
60611
US
|
Family ID: |
25544154 |
Appl. No.: |
09/997556 |
Filed: |
November 29, 2001 |
Current U.S.
Class: |
451/53 |
Current CPC
Class: |
B24B 55/02 20130101 |
Class at
Publication: |
451/53 |
International
Class: |
B24B 001/00 |
Claims
I claim:
1. A coolant subsystem for a grinding tool having a spindle and a
grinding surface, comprising: a nozzle adapted to supply a coolant
material; an arm coupled to said nozzle and to said grinding tool
and adapted to allow placement of said nozzle in multiple
positions, each of said positions being substantially tangent to
the grinding surface of the grinding tool; a motor connected to
said arm and adapted to move said nozzle through each of said
postions; and a controller coupled to said motor and adapted to
control the movement of said nozzle to supply the coolant material
based upon a location of a part relative the grinding tool.
2. The coolant subsystem of claim 1, wherein said nozzle is adapted
to supply the coolant material at the substantially same velocity
as the grinding surface of the grinding tool.
3. The coolant subsystem of claim 1, wherein said arm is coupled to
the spindle of the grinding tool.
4. The coolant subsystem of claim 3, wherein said nozzle pivots and
the grinding tool rotates about the same axis.
5. The coolant subsystem of claim 3, further comprising a bearing
collar coupled around the spindle of the grinding tool and to said
arm.
6. The coolant subsystem of claim 1, wherein said arm is adapted to
allow placement of said nozzle along an arcuate path.
7. The coolant subsystem of claim 1, further comprising a belt
coupled to said arm and to said motor and adapted to translate
rotation of said motor into movement of said arm.
8. The coolant subsystem of claim 1, wherein said controller is a
computer numeric control (CNC) device.
9. The coolant subsystem of claim 1, wherein said CNC device is
further adapted to control the location of the part.
10. A grinding system comprising: a grinding tool having a grinding
surface adapted to grind a part; a spindle connected to said
grinding tool; a first motor coupled to said spindle and adapted to
rotate said spindle and said grinding tool; a nozzle adapted to
supply a coolant material; an arm coupled to said nozzle and to
said grinding tool and adapted to allow placement of said nozzle in
multiple positions, each of said positions being substantially
tangent to said grinding surface of said grinding tool; a second
motor connected to said arm and adapted to move said nozzle through
each of said positions; and a controller coupled to said second
motor and adapted to control the movement of said nozzle to supply
the coolant material based upon a location of the part relative
said grinding tool.
11. The grinding system of claim 10, wherein said nozzle is adapted
to supply the coolant material at the substantially same velocity
as the grinding surface of the grinding tool.
12. The grinding system of claim 10, wherein said arm is coupled to
the spindle of the grinding tool.
13. The grinding system of claim 11, wherein said nozzle pivots and
the grinding tool rotates about the same axis.
14. The grinding system of claim 11, further comprising a bearing
collar coupled around the spindle of the grinding tool and to said
arm.
15. The grinding system of claim 10, wherein said arm is adapted to
allow placement of said nozzle along an arcuate path.
16. The grinding system of claim 10, further comprising a belt
coupled to said arm and to said motor and adapted to translate
rotation of said motor into movement of said arm.
17. The grinding system of claim 10, wherein said controller is a
computer numeric control (CNC) device.
18. The grinding system of claim 1, wherein said CNC device is
further adapted to control the location of the part.
19. A method of supplying coolant material for a grinding tool
having a spindle and a grinding surface, comprising: providing a
nozzle adapted to supply a coolant material; and moving the nozzle
through multiple positions, each of the positions being
substantially tangent to the grinding surface of the grinding tool,
based upon a location of a part relative the grinding tool.
20. The method of claim 19, further comprising supplying coolant
material at the substantially same velocity as the grinding surface
of the grinding tool.
21. The method of claim 19, wherein said moving includes moving the
nozzle along an arcuate path.
Description
TECHNICAL FIELD
[0001] This invention relates generally to the machining field, and
more specifically to an improved grinding system with a coolant
subsystem.
BACKGROUND OF THE INVENTION
[0002] The machining of an inner race for a constant-velocity joint
of an automobile is a complex process. In a related application,
U.S. Ser. No. ______ filed ______ and owned by the same assignee
(Attorney Docket No. 10541-543N201-0316), the inventor has
described the method of machining a part using a single clamp on a
chuck and an OD-type grinding tool on the part. One of the
difficulties of using an OD-type grinding tool on an inner race for
a constant-velocity joint is adequately transferring the excess
heat from the grinding system. In conventional systems, the access
heat is typically transferred by a coolant material sprayed at a
fixed point between the grinding surface of the grinding tool and
the outer surface of the part. In the process described in the
related application, however, the grinding tool moves through an
actuate path and the use of a conventional fixed nozzle to supply
the coolant material would result in a less-than-desired transfer
of the excess heat. For this reason, there is a need in the
grinding field for a new and improved coolant subsystem.
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] FIG. 1 is a top view of a finished product machined with the
preferred embodiment of the invention;
[0004] FIG. 2 is a perspective view of the finished product of FIG.
1
[0005] FIG. 3 is a cross-sectional view of the grinding system of
the preferred embodiment of the invention;
[0006] FIG. 4 is a side view of the grinding system of FIG. 3,
shown with the nozzle in a first position; and
[0007] FIG. 5 is a partial side view of the grinding system of FIG.
3, shown with the nozzle in a second position.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE
INVENTION
[0008] The following description of the preferred embodiment of the
invention is not intended to limit the invention to this preferred
embodiment, but rather to enable any person skilled in the grinding
art to use this invention.
[0009] As shown in the FIGURES, the preferred embodiment of the
invention includes a grinding tool 10 having a grinding surface 12
adapted to grind a part 14, a nozzle 16 adapted to supply a coolant
material 18, and an arm 20 coupled to the nozzle 16 and to the
grinding tool 10 and adapted to allow placement of the nozzle 16 in
multiple positions. Each of the positions of the nozzle 16 is
preferably substantially tangent to the grinding surface 12 of the
grinding tool 10, which optimizes the transfer of excess heat from
the grinding tool 10 and the part 14. The preferred embodiment of
the invention has been specifically designed to machine an inner
race for a constant-velocity joint having six ground ball tracks.
The preferred embodiment, however, may be used, with or without
additional machining devices, to machine any suitable part for any
suitable environment having at least one ground surface.
[0010] As shown in FIGS. 1 and 2, the ball track 22 of the part
preferably has a complex curvature including a concave curve along
a plane defined by the X and Y axis and a convex curve along the Z
axis. Although the concave curve is preferably machined by a simple
rotation of the profile of the grinding tool 10, the convex curve
is accomplished by an actuate movement of the part relative the
grinding tool 10.
[0011] As shown in FIG. 3, the grinding tool 10 of the preferred
embodiment is an OD-type grinding tool 10, which spins along an
axis generally perpendicular to the rotational axis of the part.
The grinding tool of a conventional system, in contrast, is an
ID-type grinding tool, which generally spins along an axis parallel
with the rotational axis of a part at a much higher speed than the
OD-type grinding tool 10. In all other aspects, the OD-type
grinding tool 10 is preferably a conventional device. The grinding
tool 10 is preferably securely connected to a spindle 24. The
spindle 24 functions to translate a rotational output from a first
motor 26 to a rotational movement of the grinding tool 10. Both the
spindle 24 and the first motor 26 are conventional devices, but may
alternatively be any suitable device that functions to impart a
rotation and torque on the grinding tool 10.
[0012] As shown in FIGS. 3 and 4, the nozzle 16 of the preferred
embodiment functions to supply the coolant material 18. The coolant
material 18, which functions to transfer the excess heat from the
grinding tool 10 and the part 14, is preferably a conventional
material, but may alternatively be any suitable material that
functions to transfer excess heat. Although not necessary, the
nozzle 16 is preferably shaped and sized to supply the coolant
material 18 at the substantially same velocity as the grinding
surface 12 of the grinding tool 10. This is preferably accomplished
by using a predetermined velocity for the grinding surface 12 and
adjusting the pressure of the coolant material 18 and the size and
shape of the nozzle 16.
[0013] The performance of the coolant material 18 is optimized when
sprayed from the nozzle 16 between the grinding tool 10 and the
part 14 along a substantially tangent line to the grinding surface
12 of the grinding tool 10. Because the part is moved along an
actuate path relative the grinding tool 10, the arm 20 of the
preferred embodiment functions to allow placement of the nozzle 16
in multiple positions. As shown in FIGS. 4 and 5, the positions of
the nozzle 16 are substantially tangent to the grinding surface 12
of the grinding tool 10, while armed to supply coolant material 18
between the grinding tool 10 and the part 14. In the preferred
embodiment, a bearing collar 28, located around the spindle 24 of
the grinding tool 10, functions to couple the spindle 24 and the
arm 20 and to communicate the coolant material 18 from a reservoir
(not shown) to the nozzle 16. This arrangement allows the arm 20 to
pivot about the same rotational axis as the grinding tool 10. In
alternative embodiments, other devices may be used to connect the
arm 20 with the grinding system and to allow communication of the
coolant material 18 to the nozzle 16. Just as the grinding tool 10
preferably moves along an actuate path to grind the ball track into
the part 14, the arm 20 is preferably adapted to allow placement of
the nozzle 16 along an arcuate path. The arm 20 is preferably moved
through a connection with a second motor 30 and a belt 32, which
functions to translate rotation of the second motor 30 into
movement of the arm 20. Both the belt 32 and the second motor 30
are conventional devices, but may alternatively be any suitable
devices to allow placement of the nozzle 16 in multiple
positions.
[0014] The grinding system of the preferred embodiment also
includes a controller 34, which functions to control the movement
of the nozzle 16. The controller 34 is preferably a computer
numeric control ("CNC") device, but may alternatively be any
suitable device that allows precise tracking of multiple devices
within a machining system. The controller 34 is preferably coupled
to a device (not shown) that moves the part relative the grinding
tool 10 and, in this manner, the controller 34 is able to control
the movement of the nozzle 16 based upon the location of the part
relative the grinding tool 10. Other suitable devices or systems,
of course, may alternatively be used to control the movement of the
nozzle 16.
[0015] As any person skilled in the art of grinding systems will
recognize from the previous description and from the figures and
claims, modifications and changes can be made to the preferred
embodiment of the invention without departing from the scope of
this invention defined in the following claims.
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