U.S. patent application number 10/315529 was filed with the patent office on 2003-05-01 for subterranean fluid cavity and methods and systems comprising same.
Invention is credited to Scott, Christopher Paine.
Application Number | 20030082359 10/315529 |
Document ID | / |
Family ID | 26959503 |
Filed Date | 2003-05-01 |
United States Patent
Application |
20030082359 |
Kind Code |
A1 |
Scott, Christopher Paine |
May 1, 2003 |
Subterranean fluid cavity and methods and systems comprising
same
Abstract
The present invention is directed to, in part, modules that
allow for the exchange of a fluid such as a liquid or gas to and/or
from a medium or surface and systems and methods comprising same.
In one embodiment, there is provided an apparatus for directing the
flow of a fluid passing through a medium, the apparatus comprising
a top having a plurality of perforations and a base that is
positioned adjacent and substantially parallel to the top, thereby
defining a cavity for passage of fluid therein. The top comprises a
plurality of integrated supports extending from the bottom surface
of the top, the integrated supports maintaining the height of the
cavity and being sufficient in number, size, and physical
properties as to permit the top to support the weight of the medium
and activity above the medium. A sealing strip can be installed
within the cavities of the modules to contain or direct fluid
within the system.
Inventors: |
Scott, Christopher Paine;
(Richmond, VA) |
Correspondence
Address: |
WOODCOCK WASHBURN LLP
ONE LIBERTY PLACE, 46TH FLOOR
1650 MARKET STREET
PHILADELPHIA
PA
19103
US
|
Family ID: |
26959503 |
Appl. No.: |
10/315529 |
Filed: |
December 9, 2002 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10315529 |
Dec 9, 2002 |
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10279174 |
Oct 24, 2002 |
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60339792 |
Oct 26, 2001 |
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Current U.S.
Class: |
428/221 ; 405/36;
405/39; 405/46 |
Current CPC
Class: |
E01C 13/083 20130101;
E01C 2013/006 20130101; E01C 13/02 20130101; Y10T 428/249921
20150401; A01G 20/20 20180201 |
Class at
Publication: |
428/221 ; 405/36;
405/39; 405/46 |
International
Class: |
E03F 001/00; E02B
011/00 |
Claims
What is claimed is:
1. An apparatus for forming a subterranean fluid cavity under a
medium comprising: a top comprising a top surface, a bottom
surface, a plurality of perforations, and a plurality of integrated
supports extending from said bottom surface, said integrated
supports being sufficient in number, size, and physical properties
to permit said top to support said medium and activity above said
medium; and a base positioned substantially parallel to said top
and below said integrated supports, thereby defining a cavity for
passage of fluid therein.
2. The apparatus of claim 1, wherein said integrated supports
further comprise a medium cavity, said medium cavity having an
opening at said top surface.
3. The apparatus of claim 2, wherein said medium cavity further
comprises an opening on said bottom surface.
4. The apparatus of claim 2, wherein said integrated supports
further comprise a drainage port.
5. The apparatus of claim 1, wherein said integrated supports are
configured equidistant from one another on said top.
6. The apparatus of claim 1, wherein said top further comprises a
plurality of retaining ribs on said top surface.
7. The apparatus of claim 6, wherein said retaining ribs are
located near the perimeter of said top and between adjacent
integrated supports.
8. The apparatus of claim 1, wherein said top further comprises a
plurality of structural ribs on said bottom surface.
9. The system of claim 1, wherein said medium comprises a plant
growth medium.
10. The apparatus of claim 1,wherein said medium comprises an
artificial turf.
11. The apparatus of claim 1, wherein said top further comprises an
edge with top-to-top interlocks.
12. The apparatus of claim 1, wherein said base further comprises
an edge with base-to-base interlocks.
13. The apparatus of claim 1, further comprising a seal strip
disposed between said top and said base.
14. The apparatus of claim 1, wherein the length and width
dimensions of said top are approximately equal to the length and
width dimensions of said base.
15. An integrated system comprising a medium and a plurality of
modules located below said medium, said modules comprising: a top
comprising a top surface, a bottom surface, a plurality of
perforations, and a plurality of integrated supports extending from
said bottom surface, said integrated supports being sufficient in
number, size, and physical properties to permit said top to support
said medium and activity above said medium; and a base positioned
substantially parallel to said top and below said integrated
supports, thereby defining a cavity for passage of fluid
therein.
16. The system of claim 15, wherein said medium is a growing medium
comprising sand and soil.
17. The system of claim 15, wherein a perching substrate is
disposed within said integrated supports.
18. The system of claim 15, wherein the length and width dimensions
of said tops are approximately equal to the length and width
dimension of said bases.
19. The system of claim 15, wherein said tops are oriented in a
staggered position relative to said bottom such that each said top
overlies at least two of said bases.
20. A method comprising the steps of: placing a plurality of bases
adjacent to one another on a surface; placing a plurality of tops
above said bases, said tops comprising a top surface, a bottom
surface, a plurality of perforations, and a plurality of integrated
supports extending from said bottom surface, said integrated
supports being sufficient in number, size, and physical properties
to permit said top to support a medium and activity above said
medium; and placing said medium on said plurality of tops.
21. The method of claim 20, wherein said medium is a growing medium
comprising sand and soil.
22. The method of claim 20, wherein a perching substrate is
disposed within said integrated supports.
23. The method of claim 20, further comprising the step of placing
sealing strips between said tops and said bases.
Description
[0001] This application is a continuation-in-part of U.S.
application Ser. No. 10/279,174 filed Oct. 24, 2002, which claims
the benefit of U.S. Provisional Application No. 60/339,792, filed
Oct. 26, 2001.
FIELD OF THE INVENTION
[0002] The invention relates to an integrated system of modules
that control the intake and outtake of fluids, such as water or
air, through a medium such soil. The apparatus of the present
invention, and methods and systems comprising same, involve
providing interconnected modules that reside underneath the
majority of and preferably, substantially all of the medium. The
modules form a subterranean cavity for fluid passage. In preferred
embodiments, fluid flow can be contained and directed within the
cavity.
BACKGROUND OF THE INVENTION
[0003] The present invention is directed to apparatuses, and
systems and methods involving same, that control the subterranean
environment of a variety of media, including but not limited to,
artificial and natural turf surfaces in sports stadiums, gardens,
botanical displays, roof-top gardens, and lawns.
[0004] Turfing systems for stadiums are known wherein turf plants
are grown and maintained in turf units at a location remote from
the stadium and, when necessary, transported to the stadium for
configuration into a desired playing field. In accordance with such
systems, an artificial surface can be transfigured into a natural
grass-playing surface within a short time period. After use, the
turf units may be disassembled and transported back to the growing
locations such that the artificial surface of the stadium can be
used for other events where a natural grass surface is
unnecessary.
[0005] Exemplary turf systems are disclosed, for instance, in the
commonly assigned U.S. Pat. Nos. 5,187,894, 5,467,555, and
5,595,021, which are incorporated herein by reference in their
entirety and collectively referred to herein as Ripley. In the turf
units disclosed in Ripley, a growing medium is disposed in growing
pans, or trays, wherein substantially entire turf plants are grown
and maintained within the growing trays. The level of the top
surface of the growing medium, and thus, the level of the turf
plants, is maintained at a significant height above the level of
the sidewalls of the growing pans. Accordingly, when a plurality of
turf units are placed adjacent each other to construct a playing
field, a continuous natural grass playing surface is created at a
significant height above the level of the growing trays. The turf
units are designed to withstand tremendous forces exerted upon them
during use.
[0006] Environmental events, such as heavy rain fall or snow fall,
or man-made events, such as over-watering or fertilization, may
cause damage due to the accumulation of water, fluids, and/or other
waste products on the natural grass playing surface or growing
surface of a lawn, turf, or garden. These may lead to soft spots or
erosion of the surface of the growing medium. In this connection,
these are safety concerns due to potential for slip and fall
accidents as well as microbe or mold growth resulting from pooling
water. Additionally, excess accumulation of fluids on the growing
medium may also lead to drowning of the plant(s) contained therein.
Thus, it is desirable to provide a means to allow excess fluids to
be removed from, and redirected away, from the surface of the
growing medium.
[0007] Known systems to redirect excess fluids from the surface of
the soil or other medium may involve grading of the surface or the
installation of underground drainage piping. These systems,
however, are not without their drawbacks. Grading systems may not
be practical for installations where a level surface is needed.
Underground drainage pipe systems are oftentimes accompanied by
mechanical means, such as vacuum pumps, to extract excess fluids,
such as storm water, away from the soil in a unitary direction.
These systems, due to their many juncture points, may be prone to
leakage of the pipe joints or failure of the pump to remove or
redirect the fluid from the surface of the soil. In addition,
underground drainage pipe systems are limited in the amount of the
fluid and flow rate that they may remove from the surface. Pipe
systems are also limited in the amount of fluid that they can
transport into and out of the medium. Furthermore, the efficiency
of fluid transport within the medium varies because some regions
within the medium are more proximate to the piping system than
others. For example, at points in the medium between two pipes, the
fluid will need to flow both laterally and vertically to reach the
pipe while the fluid in the medium directly above a pipe, will
travel only vertically. The varying efficiencies of fluid transport
results in non-uniform fluid movement within the medium.
[0008] Accordingly, a need in the art exists for apparatuses,
methods, and systems for removing excess fluid from a medium
without reliance upon grading, piping, or mechanical means, wherein
the apparatuses, methods, and systems are adaptable to differing
environments, locations, and uses or applications. Further, there
is a need in the art for methods and systems that also allow for
the exchange of fluid with the medium such as aeration and the
removal of toxic gases out of the root zone of a medium such as
soil. There is also a need to provide a tailored system for storm
and wastewater management of a medium. Moreover, there is a need in
the art for improved control of the surface temperature of the
medium.
SUMMARY OF THE INVENTION
[0009] These and other needs in the art are met by the present
invention. The present invention provides convenient, simple
apparatuses, systems, and methods for the removal and exchange of
fluids with a medium. In certain embodiments, the medium may
support microenvironments, such as, but not limited to,
microenvironments with plants or botanical gardens. The medium may
also support natural or artificial turf systems. The methods and
systems of the present invention comprise a module that is at a
level below the surface of the medium. In accordance with preferred
embodiments, the modules comprise a top having a plurality of
perforations and a base that is adjacent and substantially parallel
to the top to form an interior volume or cavity for the passage of
a fluid therein. A plurality of supports is interposed between the
top and the base such that the height of the cavity is maintained.
The supports are sufficient in number, size, and physical
properties as to permit the top to support the weight of an
overlying. In certain preferred embodiments, the top further
comprises retaining ribs to provide additional strength to the top
and provide lateral support to the overlying.
[0010] In some embodiments, there is provided a system for
directing the flow of a fluid underneath a medium wherein the
system comprises a plurality of modules. These systems preferably
comprise modules with a top having a plurality of perforations and
a base that is adjacent and substantially parallel to the top to
form an interior volume or cavity for the passage of a fluid
therein. A plurality of supports is interposed between the top and
the base such that the height of the cavity is maintained. The
supports are sufficient in number, size, and physical properties as
to permit the top to support the weight of an overlying. In certain
preferred embodiments, a sealing strip is installed within the
cavities of the modules to contain or direct fluid within the
system. The sealing strips allow fluids to be injected into or
extracted out of the cavity using pressure, vacuum, or gravity.
[0011] In a further embodiment, there is provided a method for
directing the flow of a fluid within a medium comprising the steps
of: providing a system of interconnected modules defining a pathway
for the flow of the fluid wherein each module is comprised of a top
with perforations, a base that is adjacent and substantially
parallel to the top thereby defining an cavity for passage of fluid
therein, and a plurality of supports interposed between the top and
the base that maintain the height of the cavity; retaining the
fluid within the plurality of modules via the perforations on the
top of the modules; and directing the fluid through the pathway
formed by the interconnected modules. The supports are sufficient
in number, size, and physical properties as to permit the top to
support the weight of the medium.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The foregoing and other features and advantages of the
present invention will be more clearly understood from the
following drawings that represent non-limiting examples of the
invention and wherein the different figures represent:
[0013] FIG. 1 is a perspective view with cut-away that depicts an
integrated system with three modules and a perimeter seal
strip;
[0014] FIG. 2 is an exploded view of an exemplary module suitable
for use in systems and methods of the present invention;
[0015] FIG. 3A is a cross-sectional view of an exemplary support on
the base of the module;
[0016] FIG. 3B is a cross-sectional view of another exemplary
support on the base of the module that corresponds with a support
on the top of the module;
[0017] FIG. 3C is a cross-sectional view of a spacer ring
encircling the top and base supports of a module;
[0018] FIG. 4 provides a cross-sectional view of an exemplary
integrated system of the present invention;
[0019] FIG. 5 is a cross-sectional view of another exemplary
integrated system of the present invention;
[0020] FIG. 6A is a perspective top view of another exemplary top
of the present invention;
[0021] FIG. 6B is a perspective bottom view of the exemplary top
shown in FIG. 6A;
[0022] FIG. 7 is a perspective top view of an exemplary base of the
present invention that corresponds with the top shown in FIGS. 6A
and 6B;
[0023] FIG. 8 is a perspective view that depicts an integrated
system with three exemplary tops as shown in FIGS. 6A and 6B, and
four exemplary bases as shown in FIG. 7;
[0024] FIG. 9 provides a cross-sectional view of an exemplary
integrated system of the present invention using tops as shown in
FIGS. 6A and 6B, and bases as shown in FIG. 7; and
[0025] FIG. 10 is a perspective view that depicts an integrated
system with one exemplary top placed in an offset position over
four exemplary bases.
DETAILED DESCRIPTION OF THE INVENTION
[0026] As used herein, "medium" may include of variety of
substances, such as but not limited to, any naturally occurring or
blended soil together with engineered plant growth materials. It
may comprise sand, clay, humus, silt, individually or in
combinations and may include polystyrene particles or shapes,
vermiculite, and, in short, anything capable of sustaining or
facilitating plant growth. The medium may also, wholly or in part,
be non-plant containing. Thus, it may be or support artificial
turf, e.g., Astroturf.RTM., rubberized material such as track
surfaces or any other surface, especially porous or drainable
surfaces. Medium may also include nutrients and minerals. Medium
may further include sand or other granular substances that allow,
for example, the control of storm surges and avoid taxing local
storm drain systems. The medium can also be used as a filter for
treating wastewater. In certain embodiments, the medium is used as
a growing medium to support plants. In this connection, the medium
is desirably adapted to provide a thriving environment for the
specific plants that grow above the modules. U.S. Pat. Nos. Re.
35,006 and 6,134,834, which are incorporated herein by reference in
their entirety, describe certain media that are particularly
amenable to some embodiments of the present invention.
[0027] The term "plants" includes a multitude of plant and fungal
species. For example, plants include but are not limited to
flowers, bushes, trees, vegetables, mushrooms, and grasses.
[0028] The term "microenvironments" means a small-scale environment
that mimics or represents a naturally occurring environment on
Earth. For example, such microenvironments can contain biotic and
edaphic factors, which are present in the naturally occurring
environment, which the microenvironment either mimics or
represents. The term "edaphic factors" means those factors that
relate to the soil and include, for example, salinity, pH, and
drainage.
[0029] The term "fluid" includes both gases and liquids such as
liquid or gaseous water, nitrogen, oxygen, or mixtures of water or
other solvents incorporating additives that are conducive to
fostering growth of a plant. Fluid may also include chemicals such
as pesticides, nutrients, minerals, etc. in liquid or gaseous form.
In addition, fluids may also include environmental or man-made
wastewater, which may contain the presence of undesirable
contaminants. Fluids may also include gases such as carbon dioxide
that are released from plants contained herein. The term
"contaminant" is not specific to any particular contaminant and
includes any impurity in the waste stream in any form, including
dissolved or suspended form.
[0030] The term "perching substrate" relates to a substrate that
allows a fluid, such as water, to enhance or eliminate fluid
perching from the surrounding medium. One example of a perching
substrate is gravel.
[0031] Preferably, the module of the present invention, and systems
comprising same, reside underneath the medium at a depth that may
vary depending upon a variety of factors such as climate, weight of
overlying medium, plants that may reside within the medium,
location (i.e., roof-top versus natural environment), and the like.
For example, the module of the present invention preferably resides
at least one inch, preferably from 4 to 12 inches, and more
preferably from 12 to 18 inches below the surface of the medium. In
certain embodiments, the top of the module further comprises one or
more retaining ribs to provide additional strength to the top and
lateral support to the overlying. To further strengthen the top,
ribs can be added to both the top and bottom surfaces of the
top.
[0032] The modules of the present invention are preferably
interconnected to form a subterranean network underneath at least a
portion of the medium. Depending upon the application, it is
envisioned that the modules of the present invention may be either
temporarily or permanently installed underneath the medium. In this
fashion, the systems and methods employing the modules creates an
underground cavity area that corresponds to the surface area of the
medium above. In certain embodiments, the module further comprises
seal strips to contain or direct fluid flow. Thus, the present
system may be used to control fluid flow within a cavity beneath a
grass surface, an Astroturf.RTM. surface, or a temporary soiled
surface, among many other embodiments.
[0033] FIG. 1 shows a perspective view with cut-away that depicts
an integrated system of three modules 10 with medium 110 and plants
130. The modules 10 have a top 20 and a base 40.Each module 10
comprises a cavity 15 for controlling fluid beneath the medium
110.
[0034] Module 10 may be formed from a variety of materials,
including but not limited to, metals, rubbers, preserved woods,
concrete, plastic, and the like. In preferred embodiments, modules
10 may be constructed of plastic or other materials that are inert
to plant growth chemistry and to the effects of the contaminants
within the fluid stream such as but not limited to fertilizers,
chemicals, and the like present within the medium or plants. A wide
variety of plastics may be employed such as reinforced polyalkenes,
including polyethylenes, polypropylenes, ABS, and the like.
Preferably, the materials are extremely tough and durable to
support the weight of the medium as well as plants and other
materials that reside above it. In embodiments where the modules
are temporarily installed or where weight is important, the
materials may be lightweight to allow for ease of transportation,
removal, and installation.
[0035] The modules employed in the present invention can have a
variety of shapes and dimensions. The dimensions of the module may
range, for example, from about one foot to about ten feet in
length, from about one foot to about ten feet in width, and from
about one inch to about ten feet in depth. However, these
dimensions are merely suggestive and the user can design modules
with dimensions that are deemed appropriate for the user's needs.
Further, the top and base of the modules can be of different shapes
and sizes relative to each other. For example, the top can be
approximately one-half the size of the base such that two tops are
used with each base. Other forms of modules may be employed in
accordance with this invention having different geometries and the
like.
[0036] FIG. 2 provides an exemplary module 10 of one embodiment of
the present invention. Module 10 comprises a top 20 and a base 40.
Top 20 and base 40 form a cavity 15 when top 20 is positioned
adjacent and substantially parallel to base 40. Top 20 further
comprises a plurality of perforations 30. The size and shape of
perforations 30 should be sufficient to allow fluid to pass through
without losing the medium residing above top 20. Fluid may pass
through the medium into the cavity 15 of module 10 via
gravitational or mechanical means. Perforations 30 are capable of
transferring fluid into and out of the module 10. For example, a
fluid such as wastewater may pass through the medium 120 and
through perforations 30 into cavity 15 of module 10. Alternatively,
heating or cooling air may be passed into cavity 15 of module 10
and then through perforations 30 and into the medium. This allows
for aeration and temperature control of the medium and plants
contained therein as well as the removal of excess fluid from the
medium. Still other purposes of perforations 30 include drainage,
gas exchange, wastewater management, irrigation uses, etc. Yet a
further purpose of perforations 30 is to foster oxidation to allow
for the decomposition of organic materials from within the
medium.
[0037] As shown in FIGS. 1 and 2, a plurality of supports 60 are
located between the top 20 and base 40. Supports 60 aid in
maintaining the height of cavity 15 within module 10. The supports
60 provide structural support and added strength to module 10.
Preferably, supports 60 are arranged to not interfere with the flow
of fluid into and out of perforations 30. The number of supports 60
may vary depending upon how deep the modules are installed beneath
the surface and the weight of the overlying medium 120. For
example, deeper installations may require more supports 60 due to
the increased weight above the module 10 whereas shallower
installations may require fewer supports 60. Also, more supports 60
may be needed when the surface of the overlying medium is used for
activities that place additional loads on the surface, such as
football, soccer, tennis, etc. In addition to increasing the
numbers of supports, the dimensions, design, and materials used for
the supports 60 can be altered to accommodate various uses.
[0038] FIGS. 3A-3C show alternative methods for supporting the top
20. The supports 60 may be affixed, in whole or in part, to the top
20 or base 40. As shown in FIGS. 2 and 3A, the supports 60 may be
protrusions that extend up from the base 40. In certain
embodiments, such as that shown in FIG. 3B, top support 60' may
extend down from the top 20 to adjoin with support 60.
Alternatively, top supports 60' could extend to base 40 (not
shown). Furthermore, the supports 60 may be designed to assist in
the alignment of the top 20 with the base 40. For example, as shown
in FIG. 3B, the support 60 extending from the base 40 can form an
interlock with the supports 60' extending from the top 20. A
similar interlock can be formed in either the top 20 or base 40 if
the supports 60 or 60' only extend from one surface.
[0039] FIGS. 2 and 3C show a method of using a spacer ring 70 to
support the top 20. The spacer ring 70 fits over the support 60 on
the base 40. Similarly, the support 60' on the top 20 fits into the
spacer ring 70. The spacer ring 70 assists in aligning the top 20
with the base 40. The spacer ring's 70 dimensions may be varied.
Thus, the use of a spacer ring 70 increases the number of
applications for which a particular module 10 design may be used.
For example, an application requiring a larger cavity may use the
same top 20 and base 40 as an application requiring a smaller
cavity simply by increasing the height of the spacer rings 70 used
in the module 10. Alternatively, the diameter and quantity of
spacer rings 70 can be varied within a module 10 to account for
differences in weight of the overlying medium 120.
[0040] The top 20 and base 40 can be adapted to interlock, either
directly or via spacer ring, to insure proper alignment and
integrity. A variety of configurations may be adapted to join top
20 and base 40 together, such as but not limited to, press fit or
snap fit of base support 60 with top support 60', press fit or snap
of base support 60 with top 20, press fit or snap fit of top
support 60' with base 40, press fit or snap fit of spacer ring 70
with base support 60 and top support 60'. Alternatively, top 20 and
base 40 can be fastened together with fastening means such as a
bracket that mounts over one or more sides of the corresponding
edges of top 20 and base 40 (not shown). Preferably, the fastening
means are not permanent. Alternatively, top 20 and base 40 are not
adapted to interlock, but include alignment protrusions or recesses
to maintain proper alignment.
[0041] FIG. 4 provides a cross-sectional view of an exemplary
integrated system of the present invention with seal strips 80. As
FIGS. 1 and 4 illustrate, seal strip 80 can be disposed within
corresponding grooves 50 on top 20 and base 40. Seal strip 80 can
be used to contain or direct fluids within the cavity 15 of a
module 10. Seal strip 80 can be included on one or more sides of a
module 10. In some embodiments, seal strip 80 can be comprised of a
deformable material to form a pressure or airtight seal on one or
more sides.
[0042] As shown in FIGS. 1 and 4, the modules of the present
invention can be integrated with one another to form a large
surface area or system. In certain preferred embodiments, seal
strip 80 allows the modules to be interconnected with respect to
each other yet still allows for the passage of the fluid within the
network of modules. In an integrated system, seal strip 80 can be
installed along the perimeter edges of an integrated system of
modules 10 to contain fluids within the cavities 15 of the modules
10. Seal strip 80 can also be installed in interior modules of an
integrated system to direct fluid within the cavities 15 of the
integrated system of modules.
[0043] FIG. 5 provides a cross-sectional view of an alternate
embodiment of the present invention. As shown in FIG. 5, the module
10 of the system is preferably adapted to interlock with another
module 10 at one or more sides to insure alignment and integrity.
The modules can be fastened together with the fastening means
described in U.S. Pat. No. 6,134,834, which is incorporated herein
by, reference in its entirety, or other means such as the means
disclosed herein. As shown in FIG. 5, the interconnected modules
can be joined together with one or more interlocking edges, such as
the male module connectors 140 and 150 and the female module
connectors 160 and 170. The male module connectors 140 on the base
40 and 150 on the top 20 interlock with the female connectors 170
on the base 40 and 160 on the top 20. The interlock between modules
is preferably designed to maintain a seal to prevent fluid escape.
The interlock is also preferably designed to maintain a continuous
surface on base 40, as shown in FIG. 5. Aside from the intermittent
supports 60, maintaining a relatively continuous surface on base 40
reduces the likelihood of liquid flow interferences within cavity
15. The modules do not have to placed in level position to create a
subterranean network. Further, the base 40 and top 20 can be made
from flexible materials that conform to shaped surfaces. For
example, modules made from flexible materials can be used to form
subterranean networks under sloped and contoured golf greens. The
use of flexible materials eliminates the need to vary depths of the
overlying medium. Preferably, the flexibility of the base and top
is such that upon installation and placement of an overlying on the
module, the assembled module does not flex.
[0044] FIG. 5 also shows an optional perching substrate 110, medium
120, and plants 130. Optional perching substrate 110 may be used to
perch the fluid within medium 120, provide drainage, and/or to
prevent medium 120 from flowing through perforations 30 into the
interior of module 10. Medium 120 may comprise soil, sand, clay,
decomposed organic matter, nutrients, minerals, fertilizers,
herbicides, pesticides, and the like, alone or combinations
thereof. The composition of medium 120 may be adjusted depending
upon the plant(s) selected and the environment in which the
modules, or systems comprising same, resides. Further examples of
media suitable for sustaining plants may be found, for example, the
media disclosed in U.S. Pat. No. 6,134,834, which is incorporated
herein by reference in its entirety. In alternative embodiments of
the present invention, medium 120 may comprise an artificial medium
being relatively lightweight when compared to natural soils. In
this regard, the modules of the present invention can optionally
comprise custom mixtures of soil to facilitate growth of any
desired plant. It will be appreciated that soil for the growth of
plants is predominately sand or soil with varying amounts of sand,
clay, decomposed organic matter, nutrients, minerals, fertilizers,
herbicides, pesticides, and the like. Likewise, the soils can vary
in their water content, sand content, and other soil composition
depending on the requirements of the plant(s).
[0045] As shown in FIG. 5, in certain preferred embodiments, the
top further comprises a retaining rib 100 to provide additional
strength to the top and provide lateral support to the overlying.
The retaining rib 100 can be on one or more sides of the top 20 or
can extend across any portion of the top. Top 20 can also have a
ridged surface such as that shown in FIG. 5 to provide additional
support for the weight resting upon it. Likewise, base 40 can have
a flat surface or a ridged surface.
[0046] According to one embodiment, such as the embodiment depicted
in FIG. 2, the module 10 can be designed to be highly
transportable. Easy transportation of the module accommodates the
rotation of plants or artificial material on the surface of the
module 10. Alternatively, the modules can be designed for permanent
installation.
[0047] FIGS. 6A-10, show certain preferred embodiments that can be
used for a more permanent installation. FIGS. 6A and 6B show the
top surface 380 and bottom surface 390, respectively, of top 220.
FIG. 7 shows a base 240 that corresponds with top 220 shown in
FIGS. 6A and 6B.
[0048] As shown in FIGS. 6A and 6B, top 220 has perforations 230
and integrated supports 260. The integrated supports 260 are
incorporated in top 220 and are not removable. The number of
integrated supports 260 may vary depending upon how deep the
modules are installed beneath the surface and the weight of the
overlying medium. For example, deeper installations may require
more integrated supports 260 due to the increased weight above the
module whereas shallower installations may require fewer integrated
supports 260. Also, more integrated supports 260 may be needed when
the surface of the overlying medium is used for activities that
place additional loads on the surface, such as football, soccer,
tennis, etc. In addition to increasing the numbers of integrated
supports, the dimensions, including wall thickness, design, and
material used for the integrated supports 260 can be altered to
accommodate various uses.
[0049] As shown in FIGS. 6A and 6B, the integrated supports 260 can
include a medium cavity 270. The medium cavity 270 is formed inside
the integrated supports 260 and is open at the top surface 380 such
that the overlying medium will fill the cavity 270. In preferred
embodiments, the integrated supports have drainage ports 290 to
allow fluid to flow into and out of the medium cavity 270.
[0050] The medium cavity 270 can be used to improve the strength of
the module 200 and improve drainage. For example, in a preferred
embodiment, sand is used as a perching substrate in a similar
manner to that described and shown in FIG. 5, except that the sand
extends to the base 240 at the location of the integrated supports
260. The sand fills in the cavity 270 of the integrated supports
260 and helps support the overlying medium. The use of a perching
substrate in the cavities 270 to provide strength for supporting an
overlying medium provides an economical alternative to constructing
heavy-duty supports within the module.
[0051] Additionally, drainage can be improved when a cavity 270 is
formed in the integrated supports 260 and filled with a perching
substrate. The perching substrate in the cavity 270 provides a
drain port for the overlying perching substrate and medium.
Further, the depth of the perching substrate is increased at the
integrated supports 260 relative to the depth of the perching
substrate on the top surface 380 resulting in increased hydraulic
head near the integrated supports 260. The additional hydraulic
head increases the rate at which fluids can be removed from the
overlying medium. Intermittently increasing the depth of the
perching substrate provides an economical alternative to uniformly
increasing the depth of the perching substrate. For example, when
an application requires a perching substrate of approximately 12"
to achieve desired drainage, an equivalent level of drainage can be
achieved by a perching substrate that is less than 12" on average,
but has uniformly distributed intermittent areas that are 12" in
depth. The intermittent design is more economical because it
requires less perching substrate.
[0052] In a preferred embodiment, top 220 further comprises an
array of retaining ribs 310 on the top surface 380. The retaining
ribs 310 provide additional strength to the top 220 and provide
lateral support to the overlying. The retaining ribs 310 can be on
one or more sides of the top 220 or can extend across any portion
of the top 220. In preferred embodiments, the retaining ribs 310
are on each side of the top 220 and extend between the integrated
supports 260. The retaining ribs 310 can further extend onto the
sidewalls 280 of the integrated supports 260. For further
strengthening of the top 220, an array of structural ribs 320 can
be placed on the bottom surface 390 of the top 220.
[0053] When adding a medium to the module 200, the retaining ribs
310 can be designed to function as a leveling guide for a layer of
medium. For example, if the system requires one inch of sand over
the top surface 380, the retaining ribs 310 can be designed to be
one inch high. Sand can be introduced onto to the top surface 380
and leveled off using a flat surfaced tool such as a board. The
board uses the retaining ribs 310 as a guide for striking down the
high spots and achieving the desired depth of sand. The process is
similar to using a screed with a concrete form to level the surface
of freshly poured concrete. After leveling-off the sand at a depth
of one inch, additional medium can be placed over the sand.
[0054] As shown in FIG. 7, base 240 includes alignment protrusions
330 to maintain proper alignment of the top 220 with the base 240.
As discussed above, other methods can also be used to align the top
220 with the base 240, including interlocks and recesses formed in
either the top 220 or the base 240 that conform to the exterior
surface of the other. Also shown in FIG. 7, are means for
connecting one base to another. The male connectors 340 on two
sides of base 240 mate with the female connectors 360 of an
adjoining base. The connection between bases is preferably designed
to maintain a seal to prevent fluid escape. The connection is also
preferably intermittent and designed with a low profile to reduce
the likelihood of liquid flow interferences within the cavity.
Similarly, as shown in FIGS. 6A, 6B, and 9, the tops 220 can be
connected together using female connectors 370 and male connectors
350.
[0055] FIG. 8 shows a perspective view that depicts an integrated
system with three exemplary tops 220 as shown in FIGS. 6A and 6B,
and four exemplary bases 240 as shown in FIG. 7. As shown in FIG.
8, in a preferred embodiment, the length and width dimensions of
the tops 220 are approximately equal to the length and width
dimension of the bases 240. Further, tops 220 are oriented relative
to the bottoms such that each top 220 overlies one base 240.
[0056] FIG. 9 shows a cross-sectional view of an exemplary
integrated system with two modules 200 each using tops 220 as shown
in FIGS. 6A and 6B, and bases 240 as shown in FIG. 7. As shown in
FIG. 9, a seal strip 300 can be disposed between the top 220 and
the base 240. The seal strip 300 can be inserted in the module 200
by lifting the seal strip 300 into a slot in the bottom surface 390
of the top 220 until the seal strip retainers 400 in the base 240
are cleared. After clearing the seal strip retainer 400, the seal
strip is lowered to contact the top surface of the base 240.
Installing the seal strip 300 in this manner does not require a
groove in the base 240. Seal strip 300 can be used to contain or
direct fluids within the cavity 210 of a module 300 or system of
modules. Seal strip 300 can be included on one or more sides of a
module 200. In some embodiments, seal strip 300 can be comprised of
a deformable material to form a pressure or airtight seal on one or
more sides.
[0057] FIG. 10 shows a perspective view of an integrated system
with one exemplary top placed in an offset position over four
exemplary bases. As shown in FIG. 10, the length and width
dimensions of the top 220 is approximately equal to the length and
width dimensions of the bases 240. Further, top 220 is oriented in
a staggered position relative to the bases 240 such that the top
220 overlies four of the bases 240. The modules of the present
invention can be installed in various ways.
[0058] The modules can be assembled prior to installation and
installed module by module. Further, the modules can be installed
with or without an overlying medium affixed prior to installation.
Alternatively, the modules can be assembled during installation.
For example, all the bases for a system can be assembled prior to
installing all of the tops. Top 220 can be configured to allow easy
access for a forklift to pick-up and move the top 220. For example,
the integrated supports 260 can be configured to allow the forks of
a forklift to pass between the integrated supports 260 and lift the
top 220 by contacting the bottom surface 390. The top 220 can be
lifted by a forklift or similar device with or without a medium
overlying the top 220.
[0059] The modules of the present invention can be used alone or in
conjunction with other means, such as mechanical techniques, to aid
in the removal or injection of fluid through the module 10 into the
medium 120. The modules of the present invention are most effective
for removing fluid via gravitational means through the perforations
30 into the cavity 15 of the module 10. After passing through the
medium 120, the fluid can be directed through a pathway created by
seal strips 80 in the interconnected modules. The pathway can
direct the fluid into an effluent container to be discarded or
recycled. The ability to direct and collect the fluid passing
through the medium 120 can reduce undesirable discharges of
fertilizers, pesticides, and other contaminants into the
environment. This method can also be used for treating wastewater
by having the medium 120 function as a filter without allowing the
filtrate to contaminate the ground below.
[0060] In another embodiment, the present invention provides that
the plants 130 within the medium 120 can be irrigated such that
water reaches the plants 130 from below the medium 120. In this
embodiment, water can be injected back through the cavity 15 of the
module 10 through the perforations 30 on the top 20 of the module
10 and into the medium 120. This method allows the medium 120 to be
flood irrigated from below to conserve water, i.e., reduce
evaporation, wet foliage and fungus attacks. The modules prevent
additional consumption or contamination of water by the ground
below. This system can be particularly useful in arid climates
where water is in short supply.
[0061] In another embodiment, the present invention provides
systems and methods such that the medium 120 and plants 130
contained therein can be heated or cooled from beneath the medium
120. Modifying the temperature of the medium 120 facilitates the
growth and maintenance of the plants 130. In this embodiment, a
heating or cooling unit can be used in conjunction with a
circulator to force air through the cavity 15 of the modules with
or without the means of flexible tubing. The heating or cooling
unit and the circulator can be one unit or separate units. The
tubing need not run the entire length of the system but rather be
connected to one or more modules through an inlet or manifold.
[0062] The effect of forcing heated or cooled air within the cavity
15 of the modules may be to modify the temperature of medium 120
such that the growth or maintenance of the plants 130 will be
affected. For example, forcing heated air under the modules will
prevent or reduce medium 120 freezing. Heated or cooled air may
also be used to melt snow or cool the surface during extremes in
temperature. In addition to heating and cooling natural mediums,
the heated or cooled air can be used to control the temperature of
artificial mediums and artificial turfs. Further, cooling the
medium 120 promotes heat tolerance, which can be beneficial in warm
climates.
[0063] In yet a further embodiment of the present invention, the
system of interconnected modules would further comprise an inlet
and/or outlet at one or more modules that may connect to a vacuum
or an air generator or system to create a pressurized system. The
inlet or outlet within one or more modules may connect to a
manifold prior to the vacuum or air generator to regulate the flow
of air or vacuum to the system. The system may be closed,
contained, or open. The method of injecting a fluid or pulling a
vacuum may occur at one or many modules within the system depending
on the size of the system or its end use.
[0064] The present invention further comprises a method for
directing the flow of a fluid underneath a medium 120. The method
comprises the steps of providing a system of interconnected modules
10 with seal strips 80 defining a pathway for the flow of the
fluid, retaining the fluid within the cavity of the plurality of
modules via the perforations 30 on the top 20 of the modules; and
directing the fluid through the pathway formed by the seal strips
80 in the interconnected modules. The method of the present
invention may further comprise collecting the fluid in a fluid
collector for disposal or to be reused for other purposes such as
irrigation.
[0065] Those skilled in the art will appreciate that numerous
changes and modifications may be made to the embodiments of the
present invention and that such changes and modifications may be
made without departing from the spirit of the invention. It is
therefore intended that the appended claims cover all such
equivalent variations as fall within the true spirit and scope of
the invention.
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