U.S. patent application number 09/999491 was filed with the patent office on 2003-04-24 for method of stuffing toy and toy with electronic pocket.
Invention is credited to Beige, Marc P..
Application Number | 20030077978 09/999491 |
Document ID | / |
Family ID | 25546394 |
Filed Date | 2003-04-24 |
United States Patent
Application |
20030077978 |
Kind Code |
A1 |
Beige, Marc P. |
April 24, 2003 |
Method of stuffing toy and toy with electronic pocket
Abstract
A method of making a stuffed toy and a stuffed toy are
disclosed. A method of making a stuffed toy requires forming a
fabric skin into a body defining an interior space or cavity and an
exterior surface, separated by a surface opening. A fabric sleeve
or passageway connects to the surface opening on one end and is
provided with a cinchable closure on its other or free end. The
cinchable sleeve or passageway facilitates the
environmentally-sound filling of the cavity with stuffing. After
filling with stuffing, the cinchable end of the sleeve is closed
off to form a pocket. The pocket can be used to hold an electronic
component or sound chip in an isolated manner from the stuffing.
The electronic component and stuffing in the cavity of the toy are
sealed from access by a closure mechanism.
Inventors: |
Beige, Marc P.; (North
Hills, NY) |
Correspondence
Address: |
Andrew S. Langsam, Esq.
Levisohn, Lerner, Berger & Langsam
757 Third Avenue - Suite 2500
New York
NY
10017
US
|
Family ID: |
25546394 |
Appl. No.: |
09/999491 |
Filed: |
October 19, 2001 |
Current U.S.
Class: |
446/369 |
Current CPC
Class: |
A63H 3/005 20130101;
A63H 3/02 20130101 |
Class at
Publication: |
446/369 |
International
Class: |
A63H 003/02 |
Claims
I claim:
1. A skin for a to-be-stuffed toy comprising: one or more pieces of
fabric formed to define an exterior surface of said stuffed toy and
an interior cavity, said skin having a surface opening into said
cavity through said exterior surface; a fabric sleeve attached on
one end to said surface opening, said sleeve having at its other
end a cinchable opening, said sleeve being capable of being moved
from a first position extending outside said cavity and into a
second position within said cavity, said cinchable opening of said
sleeve, when closed, transforming said sleeve into a pocket, and a
closing means for said surface opening.
2. A skin as claimed in claim 1, wherein said cinchable opening is
provided by a draw-string.
3. A skin as claimed in claim 1, wherein said surface opening is
defined by two opposed lip in said exterior surface of said
skin.
4. A skin as claimed in claim 1, wherein said closing means for
said surface opening comprises mating hook and loop strips.
5. A skin as claimed in claim 1, wherein said stuffed toy comprises
a stuffed toy animal.
6. A skin as claimed in claim 1, wherein said sleeve is of
sufficient size to conform to the exterior surface of a stuffing
tube.
7. A skin as claimed in claim 1 further comprising an electronic
component located in said pocket.
8. A toy formed from the skin claimed in claim 1, wherein stuffing
is provided within said skin to provide three dimensional shape to
said toy.
9. A toy as claimed in claim 8 further comprising an electronic
component located in said pocket which is isolated from the
stuffing within said toy.
10. A toy as claimed in claim 9 wherein said electronic component
comprises a noise making device.
11. A method for making a three-dimensional stuffed toy comprising:
a) providing a skin of one or more pieces of fabric, said skin
defining an exterior surface and an interior cavity, said cavity
being separated from said exterior surface by a surface opening; b)
providing a sleeve with two ends, a first end connected to said
surface opening and the second end of said sleeve being cinchable;
c) providing a means for closing said surface opening; d) inserting
stuffing into said cavity by passing a stuffing tube through said
free end of said sleeve; e) removing said stuffing tube from said
sleeve; and f) closing said cinchable end of said sleeve to
transform the same into a pocket.
12. A method as claimed in claim 11 further comprising the step of:
g) closing off said surface opening.
13. A method as claimed in claim 12 further comprising the step of
placing an electronic component in said pocket before closing said
surface opening.
14. A method as claimed in claim 11 wherein said cinchable end of
said sleeve is provided with a drawstring.
15. A method as claimed in claim 11 further including the step of
providing mating strips of hooks and loops for closing said surface
opening.
16. A method as claimed in claim 11 wherein after removing said
stuffing tube from said sleeve, said cinchable end of said sleeve
is closed by pulling a drawstring and tying the same.
17. A method as claimed in claim 11 wherein after closing said
cinchable end of said sleeve to transform the same into a pocket,
an electronic component is placed into said pocket, and said
surface opening is then closed.
18. A method as claimed in claim 11 further including the step of
cinching said sleeve around a stuffing tube prior to said step of
inserting stuffing into said cavity.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to a method of filling the
body or "skin" of a stuffed toy. The present invention also relates
to a stuffed toy that is provided with a pocket for holding an
electronic device, such as a voice chip, to allow sound to be
transmitted from the stuffed toy. The device and method for
providing stuffing into the toy (at the manufacturing facility or
even a retail establishment; hereinafter often collectively
referred to as "the manufacturing facility") also provides a pocket
for holding an electronic device. The method and device ensures
that the electronics are isolated from the stuffing material and,
further, ensures that the stuffing material, during the stuffing
process, does not become air-borne in the manufacturing facility.
The pocket for the electronic device also serves as a passageway
through which a stuffing tube is inserted into the interior space
of the body or "skin" of the to-be-stuffed toy. The passageway is
provided with a closure mechanism which allows the stuffing machine
operator to cinch it tightly around the stuffing tube so that all
stuffing material passing through the tube is delivered into the
skin of the toy. This ensures that the air of the manufacturing
facility remains substantially stuffing-free. Then, after stuffing
is complete, the stuffing tube is removed, the passageway for the
stuffing tube is tied off and the now-formed pocket inserted into
the now-stuffed skin or body of the toy. The isolating pocket or
pouch is useful for holding an electronic device.
BACKGROUND OF THE INVENTION
[0002] Stuffed toys are typically formed in bulk manufacturing
facilities by filling a sewn fabric "skin," comprised of two seamed
layers of fabric or material, with filler or stuffing material to
create a three-dimensional soft representation of an animal,
person, character or other form (hereinafter collectively referred
to as "stuffed toys"). Stuffed toys have been conventionally made
by sewing i.e, seaming the skin together in an inside-out fashion
from pieces of fabric, leaving a small opening through which filler
material may be inserted. After seaming together the two pieces of
material, the skin is turned right-side out. A stuffing or filling
tube is then inserted through the hole. Stuffing is then passed
from a storage container of stuffing through the filling tube
(through the hole) until the inside cavity of the toy expands by
the stuffing material such that it resembles the desired
three-dimensional shape. The tube is then removed and the opening
closed off by a final sewing step. Alternatively, of course, the
toy may be hand stuffed.
[0003] In current vogue is the stuffing of a toy skin at a retail
establishment by a child who has just selected a stuffed toy skin.
The injection tube is inserted through the opening in the toy's
skin and the stuffing material is then injected, propelled or
pumped through the tube into the interior space of the body.
Whether the stuffing is done by bulk manufacturers or by
storekeepers, traditionally, after stuffing and removal of the
stuffing or injection tube, the opening in the seam is sewn closed
from the outside of the skin using a sewing machine, which creates
a ridge apparent on the skin of the finished stuffed toy. Often,
this is unsightly. Recently, an attempt to avoid the ridge has been
achieved by the use of pre-sewing of the opening with untensioned
thread. Then, after stuffing, the tube is removed and the thread
pulled tight thereby closing the lips of the opening in a more
attractive manner.
[0004] During the stuffing process of the prior art, the
high-powered blowing or injection of the stuffing material may
allow stuffing material to become air-borne. This can occur even
though the injection tube is directed into the skin of the toy.
There is, therefore, a need in the art to provide a quick and
simple mechanism which will minimize the health risks associated
with air-borne stuffing material. The present invention provides a
passageway for the stuffing which is cinchable around the injection
tube such that air-borne stuffing is minimized.
[0005] Stuffed toys provided with sound chips are known in the
prior art. However, there is a need to provide a convenient,
inexpensive and easy manner for providing electronics (like a sound
chip) in a stuffed toy. Furthermore, there is a need to provide a
mechanism in stuffed toys which protects electronic components from
becoming fouled with stuffing. The present invention provides a
pocket for the electronic component(s) which serves to isolate the
same from the stuffing. As will be more fully explained, the
present invention provides a sleeve or passageway cinchable around
the stuffing tube, which minimizes air-borne stuffing, which
sleeve, after stuffing of the toy, is then capable of being closed
off, formed into a pocket, and inserted or pushed into the toy, to
thereby serve as an isolating pocket for the electronic components.
Then, after the components, if any, are inserted into the
now-formed pocket, the skin can be closed off, either in the
conventional manner of sewing the seam closed, by a hook and loop
closing mechanism, or by a zipper or one or more buttons.
[0006] U.S. Pat. No. 6,109,196 (the '196 patent) to Silber
describes a method of making a stuffed toy that requires the
initial fastening together of multiple fabric pieces to make the
form or skin of the stuffed toy, while maintaining a small opening
having two opposed lips. The opening provides access into the
interior space or cavity of the stuffed toy. A length of filament
is used to stitch through the opposed lips forming multiple spaced
apart loops along the length of the opening. Each loop extends from
one lip to the other and is not under tension so as to allow the
lips to be separated. A stuffing apparatus with an injection tube
is provided to propel stuffing material through the tube. The tube
is inserted into the opening between adjacent loops of the filament
and stuffing material is injected into the interior space of the
body. The injection tube is then withdrawn and the filament is then
pulled to tension the loops to draw the lips together and the
opening is then tied off. The '196 patent does not describe the use
of a sound component within the stuffed toy. The '196 patent does
not discuss the hazards and risks associated with the possibility
that air-borne stuffing may result when the stuffing is propelled
into the skin and, yet, the lips of the skin are separated for the
stuffing tube. The present invention seeks to reduce the risk and
occurrence of air-borne stuffing material. There is a need to
provide a convenient, easy to use and inexpensive method for
inserting stuffing, to minimize air-borne stuffing material and to
allow for the insertion and isolation from the stuffing material of
an electronic component into a stuffed toy animal. The present
invention accomplishes these goals.
SUMMARY OF THE INVENTION
[0007] It is an object of the present invention to provide an
improved method for making a stuffed toy with an electronic chip or
component, whereby the electronic chip or component is
substantially protected from exposure to stuffing. It is, however,
an object of the invention to provide the isolation pocket in a
convenient manner so that changing of the electronic chip or
component(s), e.g., a battery, can be quickly and easily
accomplished without the possibility of stuffing being removed from
the stuffed toy. It is a further object of the invention to provide
an isolating pocket for an electronic component(s) which separates
the component from stuffing material such that any sound produced
by the component is not immediately muffled by close proximity to
the stuffing material. It is a further object of the invention to
manufacture a stuffed toy in a simple and inexpensive manner which
provides the manufacturer with the capability of selectively
enclosing an electronic component.
[0008] It is a further object of the present invention to provide a
stuffed toy with an internal pocket for holding an electronic chip
or component whereby the internal pocket remains substantially free
of stuffing to ensure longevity to the electronic component.
[0009] It is a further object of the present invention to provide a
convenient, easy to use and inexpensive method for inserting
stuffing into a toy skin made from layers of material, by using a
sleeve or passageway for the guiding the stuffing through a tube,
and after completing the stuffing of the stuffed toy, forming the
sleeve or passageway into a pocket having the capacity to secure,
in an isolated manner, an electronic component inside the toy. It
should be appreciated that the pocket, with electronic toy therein,
and after closing off the same as, by example, by hook and loop
fastening, sewing, buttons, zipper, etc. maintains the electronic
component out of easy access to a young child.
[0010] It is a further object of the present invention to provide a
mechanism for stuffing a toy skin which decreases the risk of
air-borne stuffing materials in the manufacturing facility.
[0011] Further objects and/or advantages of the invention will
become apparent in conjunction with the disclosure herein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] An understanding of the invention can be gained from the
following detailed description of the preferred embodiments when
read in conjunction with the accompanying drawings in which:
[0013] FIG. 1 is a front plan and partial cut-away view of an
embodiment (in the form of a teddy bear) of the stuffed toy of the
present invention;
[0014] FIG. 2 is a rear plan view of the embodiment of the stuffed
toy shown in FIG. 1;
[0015] FIG. 3 is an enlarged perspective view of a portion of an
embodiment of the stuffed toy of the present invention showing the
placement of a stuffing tube into the cinchable opening of the
sleeve or passageway;
[0016] FIG. 4 is a perspective and partial cut-away view of an
embodiment of the partially stuffed toy of the present invention
showing a location of a stuffing passageway as stuffing material is
initially fed therethrough into the cavity of the stuffed toy (the
stuffing tube is not shown for ease of illustration);
[0017] FIG. 5 is another perspective view of of an embodiment of
the stuffed toy of the present invention showing the sleeve or
passageway (elongated for ease of understanding) drawn-out from the
interior space of the skin or body during the stuffing step of the
toy;
[0018] FIG. 6 is a perspective view of a fabric segment of an
embodiment of the present invention wherein the surface opening in
the stuffed toy skin has been closed by velcro (which could also
have been accomplished by a zipper, by buttons, or by sewing) thus
hiding from view the now-internal pocket (transformed from the
sleeve or passageway, after pulling the drawstring tight and tying
off the same) that is contained in the cavity, i.e., below the
surface opening;
[0019] FIG. 7 is a perspective view of a segment of an embodiment
of the present invention where the component-holding pocket
(converted by tying off the end of the passageway) is outside the
stuffed toy, i.e., before it is pushed into the cavity through the
surface opening of the skin (this Figure shows the tying-off of the
cinchable opening of the passageway, after the stuffing tube has
been removed as a consequence of the item becoming fully stuffed,
but before the now-formed pocket has been pushed into the
item);
[0020] FIG. 8 is a perspective view of an exterior segment of an
embodiment of the present invention after the cinchable opening of
the sleeve or passageway has been tied-off to form a pocket and
after the pocket has been pushed inside of the toy (the stapler is
in the picture only to maintain a spread of the lips of the surface
opening for ease of illustration and forms no part of the present
invention);
[0021] FIG. 9 is a perspective view of an interior, fabric segment
of an embodiment of the present invention where the sleeve or
passageway is shown attached to and extending from the lips of the
surface opening and into the interior cavity of a stuffed toy's
skin and before the passageway has been pulled outside of the skin
to facilitate the stuffing process;
[0022] FIG. 10 is a perspective view of a the exterior of a segment
of an embodiment of the present invention showing the spread lips
of the surface opening along with the mating hook and loop
fastening strips on opposed lips, with a portion of the interior of
the pocket also being visible (the human fingers are present to
facilitate viewing of the pocket and form no part of the present
invention);
[0023] FIG. 11 is a perspective and cross-sectional view of a
segment of an embodiment of the present invention showing a portion
of the formed pocket with the draw-string pulled closed and tied
off and extending into the cavity of the stuffed toy (this is the
condition of the pocket after the sleeve has been converted from a
passageway for introducing stuffing by a) closing off the end of
the passageway by pulling tight and tying the drawstring and b) by
pushing thenow-formed pocket and drawstring into the cavity of the
stuffed toy;
[0024] FIG. 12A is an enlarged perspective view of a segment of an
embodiment of the present invention showing the sleeve or
passageway and drawstring, with the free end or cinchable end
having the drawstring and the opposite end of the sleeve or
passageway attached to the lips of the surface opening of the
skin;
[0025] FIG. 12B is a downsized, perspective view of a segment of an
embodiment of the present invention showing the formed pocket and
opened lips of the surface opening, after the pocket has been
pushed into the cavity of the stuffed toy, yet before the surface
opening has been sealed shut (as, for example, by use of mating
hook and loop fastener strips, a zipper, sewing and/or a button(s)
or snaps (this is the condition of the stuffed toy prior to
introduction of an electronic component into the pocket; and
[0026] FIG. 13 is a flow chart showing an embodiment of the method
of the present invention.
DETAILED DESCRIPTION OF THE DRAWINGS AND THE PREFERRED
EMBODIMENTS
[0027] To accomplish the above objects a stuffed toy 10 is
described (preferably in the shape of a teddy bear or other stuffed
animal, character or device). According to conventional
manufacturing techniques (and to appreciate the present invention
by comparison) the prior art stuffed toy was usually made from two
pieces of patterned and then cut fabric. According to conventional
manufacturing techniques, the fabric pieces were patterned and cut
from large bolts of material. Thereafter, the two layers of fabric
were laid exterior surface against exterior surface (sometimes more
than two layers or pieces are cut to form the toy skin) and sewn,
about their edges, to form a skin (inside out) for a
three-dimensional stuffed toy product. The skin is then turned
outside out and stuffed. Thereafter the surface closing is sewn
shut thereby closing off access to the interior cavity of the
product. More specifically, the stuffed toy skin was filled, as
desired, with stuffing, and thereafter the manufacturer would close
off the cavity, with the stuffing therein, by a final closure of
the lips of the surface opening. The present invention
contemplates, as a preferred embodiment, that the closure of the
surface opening be accomplished by conventional mating hook and
loop strips of material but, of course, it should be appreciated by
those of ordinary skill in the art that other closures can be used,
too, as, for example, sewing thread, a zipper, buttons, a snap,
etc.
[0028] The present invention provides, for the purpose of
facilitating an environmentally-sound stuffing of the cavity of the
toy and for use as an electronic holding pocket, a tubular piece of
fabric, a sleeve or passageway, sewn to the lips of the surface
opening. The tubular fabric or sleeve, after use as a passageway
for facilitating the stuffing of the cavity of the toy, converts
into a pocket for an electronic device or component. The pocket is
formed by closing off a cinchable opening or end of the sleeve and
then pushed into the cavity of the toy. Thus, the pocket is fully
contained within the toy. After the pocket is pushed inside the toy
and an electronic component inserted into the pocket (if desired)
the lips of the surface opening of the skin of the stuffed toy are
sealed.
[0029] The sleeve or passageway 20, formed into a tube preferably
from a single piece of fabric, is secured to the lips of the
surface opening of the toy. The free end or cinchable end of the
sleeve or passageway 20 is provided with a drawstring. The
drawstring is held in a fabric-formed channel at the free end of
the sleeve (in a conventional manner). In the preferred embodiment,
the length of the sleeve or passageway 20, from lips of the surface
opening to the cinchable end with drawstring is but a few inches
(dependent upon the size of the toy and the electronics sought to
be held in the to-be-formed pocket) but certainly is long enough to
allow for the sleeve or passageway 20 to be located outside of the
skin, during stuffing, and yet, pushed inside of the cavity, after
stuffing, for the selective receipt of an electrical component, as,
for example, a sound chip and battery. The cinchable or free end of
the sleeve or passageway 20, then, defines an opening which can
vary in diameter, at least when the drawstring is not pulled
tightly and knotted. When the drawstring is pulled tight and
knotted (three times) the sleeve or passageway 20 transforms into a
pocket for the electronic component, after it is pushed inside the
cavity of the skin.
[0030] For stuffing of the skin, the fabric is turned right-side
out. The sleeve or passageway is pulled outside of the cavity. The
stuffing tube of the stuffing machine is placed through the
cinchable or free end of the sleeve. Then, the drawstring is pulled
around the tube. During stuffing, the stuffing will pass into the
cavity of the skin and will not become air-borne. This is
enviornmentally and health friendly. After stuffing is completed,
the tube is withdrawn and the sleeve or passageway closed off by
the tying of the drawstring (after cinching it closed). This forms
the pocket which is then pushed inside of the cavity of the
toy.
[0031] After using the fabric sleeve or passageway 20 for inserting
stuffing into the cavity of the toy, the draw-string 40 may be
pulled tightly and tied off, thus closing the cinchable opening or
free end 28 and forming a pocket. The draw-string 40 may be knotted
to securely maintain the free end or cinchable opening 28 in a
closed position. Indeed, in the preferred embodiment, the
draw-string 40 is knotted three times to prevent untying of the
knots. Then, the draw-string 40 and now-formed pocket 23 are pushed
into the interior cavity 140 of the body 14 of the toy.
Alternatively, instead of using a draw-string 40, other means may
be used to close the inner opening 28 of the passageway to form the
pocket 23.
[0032] After stuffing, the surface opening 100, defined by the
opposed lips, may then be closed by mating hook and loop strips of
material or other closure means. As shown in FIGS. 3 and 12A, a
hook strip may be sewn along a first lip 17 and a mating strip of
loops sewn along second lip 18, of the surface opening. As shown in
FIG. 9, preferably, the hook and loop mating strips are attached to
the first lip 17 and second lip 18 on the interior surface 15 of
the fabric pieces to obscure from view the closing mechanism when
the stuffed toy is completed. Alternatively, other suitable closure
means may be used to open and close the surface opening 100. After
stuffing of the stuffed toy, and before closing the surface opening
100 of the stuffed toy 10, an electronic chip or component 50 may
be placed in the pocket 23. In this way, the pocket 23 provides a
holding container or cavity, physically separating and isolating
the stuffing from the components. The pocket 23, much like the
pocket of a pair of pants, holds the electronic chip or component
50 free from substantial contact with the stuffing in the cavity of
the toy. Here, however, in contrast to an ordinary pant's pocket,
the pocket with its contents, if any, is closed on one side (the
free end or cinchable opening by a drawstring) and closed on the
surface opening end by a sealing or closure mechanism (preferably,
hook and loop strips).
[0033] As shown in FIG. 1, a stuffed toy 10, such as a stuffed bear
may be manufactured according to the method of the present
invention. As shown in FIG. 4, the stuffed toy 10 comprises a skin
or body 14. The body 14 may be formed from a single piece of fabric
11 or other suitable material. The pattern pieces which are sewn
together to form the body are designed and conform to the shape of
the toy. One, two or more fabric pieces can be cut and pieced
together, sewn by thread or otherwise connected together to form a
toy skin for a stuffed toy. The inside cavity is intended to
befilled with stuffing material through a surface opening in the
skin, deliberately left there by the manufacturer until after the
stuffing inflates the skin to its desired three-dimensional shape.
In this manner, the stuffing can be supplied after the skin is
first shipped to the purchaser, whether a wholesaler in the US or
to a retail store. Shipping costs are thus saved and, in addition,
as mentioned, it is currently in vogue to have the skin purchased
by the consumer and the consumer participate in the stuffing
operation. The body 14 thus defines and encloses an interior space
or cavity 104. As shown in FIG. 9, the fabric 11 has an inside
surface 15 and, as shown in FIG. 6, an exterior surface 16.
Conventionally, the inside surface is smooth and unfinished and the
exterior surface is textured and finished although, of course, both
surfaces may be identical. As shown in FIG. 2, the edges of the
surface opening 100 (into the cavity of the skin) may have a first
lip 17 and second opposed lip 18. A first hook-provided strip may
be located along the length of the first lip 17 and a mating and
opposed loop-provided strip is located along the length of the
second lip 18, such that the first strip is matingly engageable and
removable to and from the second strip, thereby closing and
selectively opening the surface opening 100. As shown in FIG. 6,
preferably when the strips are secured to one another, i.e., the
surface opening 100 is closed, a substantially hidden "seam" 8
results that is not generally visible to a person viewing the
stuffed toy. Alternatively, a zipper or other suitable closure
means may be used to close the surface opening 100.
[0034] In FIG. 5 there is shown a sleeve or passageway 20, which
has been pulled out from the interior space or cavity 104 of the
stuffed toy 10. The sleeve or passageway 20 is shown with the
drawstring on the outside of the cavity 104. The sleeve 20 is held
to the inside of the toy by having it sewn or otherwise secured
around the lips of the surface opening. The sleeve with drawstring
on its free end (acting as a cinchable opening) facilitates an
environmentally-sound stuffing of the toy. In this orientation of
the sleeve or passageway 20, a stuffing tube will be inserted into
the sleeve or passageway 20. The drawstring is then drawn around
the stuffing tube to secure, in a relatively tight manner, the
sleeve or passageway around the stuffing tube. If desired a knot
can be made in the drawstring to ensure that the sleeve or
passageway is held on the stuffing tube. Then, the stuffing is
propelled or otherwise blown into the toy. The stuffing material
passes from a storage bin or container (not shown) through the
filler tube and into the cavity 104 of the toy. The sleeve or
passageway, held about the exterior of the filler tube by the
drawstring, serves to substantially prevent the escape of the
stuffing material into the environment. After stuffing is
completed, the thrusting force (if a machine is used) is turned off
and the sleeve or passageway is removed from the filler tube by
untying the drawstring (if it was tied) and removal of the
passageway from the exterior of the filler tube. Of course, some
space in the interior or cavity of the toy should be left unfilled
with stuffing so that the pocket (to be formed) can be inserted
into the cavity with or without the electronic component.
[0035] As shown in FIG. 5, in constructing the stuffed toy 10, the
sleeve or passageway 20 (which transforms into an
electronics-holding pocket by the tightening and tying of the
drawstring and pushing the drawstring and pocket 23 into the cavity
104, may be partially sewn along a wall 19 to a segment 22 of the
body, such that the surface opening 100 is formed and permits entry
into the cavity of the pocket. The pocket 23 may be formed from two
rectangular patches of material (or a single piece of fabric) of
substantially the same size, although the shape of the pocket is
not critical. The two rectangular patches may be sewn together by
formation of seams along two opposed edges. The passageway 20 is
not sewn along wall 21, preferably opposite wall 19, to form the
cinchable opening or free end 28. A seam 42 is provided, yet spaced
from the wall 21 to form the cinchable opening or free end 28. The
seam 42 thus forms a channel 43. The drawstring 40 is threaded
through the channel 43. The two ends of the drawstring 40 extend
beyond the channel 43. The drawstring 40 may be pulled at its ends
to close the cinchable opening or free end 28 of the sleeve or
passageway 20, both for closing the passageway around the stuffing
tube during stuffing and, after stuffing and tying to form the
pocket. Alternatively, in lieu of the channel and drawstring, a
thread extending from edge to edge of the wall 21 can be provided,
much like that used to close off the opening of the skin in the
aforementioned U.S. Pat. No. 6,109,196. After stuffing, the thread
may be tensioned and tied off to close off the sleeve and thereby
form a pocket.
[0036] The size of the pocket 23 is not critical, but should be
sufficient preferably to hold an electronic component 50 to allow
sound to emanate from the stuffed toy 10. Furthermore, the pocket
23 should be sufficiently sized to allow a stuffing tube 200 to be
passed through the free end or cinchable opening 28 in the sleeve
or passageway 20 and to allow the passageway to be pulled tightly
around the stuffing tube.
[0037] A stuffing apparatus or means for stuffing may be provided
in the form of a tube 200. As shown in FIG. 3 and FIG. 9, the
surface opening 100 is open and the sleeve or passageway has been
drawn from the interior space or cavity 104 to the outside (much
like pulling one's pockets out of one's pants). Then the tube 200
is inserted through the cinchable opening or free end 28 of the
passageway 20. The tube 200 (not a part of the present invention)
may or may not extend into the interior space 104 of the body 14.
The drawstring 40 is pulled to tighten and hold the passageway
around the surface of the stuffing filling tube 200. If desired,
the drawstring can be tied with a knot so that the sleeve or
passageway does not slip off of the tube 200, during stuffing. Of
course, as mentioned, this ensures a more environmentally-sound
stuffing. Stuffing or filler material 105 may then be inserted
though the tube 200 into the inner space or cavity 104 of the body
14. After the stuffing has been inserted and the right volume
achieved for the skin and toy, the tube 200 may be pulled out or
removed (with or without the necessity of first untying the
drawstring. The drawstring 40 is then pulled tight, the free end or
cinchable opening fully closed off, and the drawstring knotted to
ensure that the passageway is now a pocket for the electronic
component. The drawstring may be knotted three times to make the
closure even more secure. Then, the pocket is pushed into the
interior of the cavity. If desired, an electronic chip with battery
or other components 50 (that provide for the emission of sound, for
example) may then be placed inside the pocket 23 through the
surface opening 100. Then the surface opening 100 at the outside
edge of the pocket may be closed by mating the closure strips along
the first lip 17 and the second lip 18 or by securing alternative
closing means. In this way, an electronic chip 20 or other
components may be secured within the pocket 23. Any such components
will be free of contact, i.e., isolated, from the stuffing or
filler material 105.
[0038] In use, the stuffed toy may be held by a child or such other
person. The electronic component will emit sound (randomly or in
response to a switching action) or create a motion, according to
the specifications of the particular electronic component inserted
in the pocket of the stuffed toy. The electronic component or its
battery may be replaced easily and conveniently by merely opening
the surface opening and removing the component(s) and substituting
the replacement electronic component(s).
[0039] Having described this invention with regard to specific
embodiments, it is to be understood that the description is not
meant as a limitation since further variations or modifications may
be apparent or may suggest themselves to those skilled in the art.
It is intended that the present application cover such variations
and modifications.
* * * * *