U.S. patent application number 09/839501 was filed with the patent office on 2002-11-28 for solder-less printed circuit board edge connector having a common ground contact for a plurality of transmission lines.
Invention is credited to Brearley, David JR., Hubbard, George M..
Application Number | 20020177332 09/839501 |
Document ID | / |
Family ID | 25279898 |
Filed Date | 2002-11-28 |
United States Patent
Application |
20020177332 |
Kind Code |
A1 |
Hubbard, George M. ; et
al. |
November 28, 2002 |
SOLDER-LESS PRINTED CIRCUIT BOARD EDGE CONNECTOR HAVING A COMMON
GROUND CONTACT FOR A PLURALITY OF TRANSMISSION LINES
Abstract
A solder-less printed circuit board edge connector (10)
translates construction and impedance characteristics associated
with a coaxial cable (20) to construction and impedance
characteristics associated with a micro-strip transmission line
formed on a printed circuit board (22). The solder-less printed
circuit board edge connector (10) comprises a first edge connector
(16), a second edge connector (16), and a "C-shaped" ground contact
(30). The first edge connector (16) receives a first coaxial cable
(20) having a first signal potential and a first ground potential,
and has a first slot formed therein having the first ground
potential. The second edge connector (16) receives a second coaxial
cable (20) having a second signal potential and a second ground
potential. The second edge connector (16) has a second slot formed
therein having the second ground potential. The "C-shaped" ground
contact (30) is electrically and mechanically coupled to the first
slot having the first ground potential and the second slot having
the second ground potential. The "C-shaped" ground contact (30) has
multiple "V-shaped" spring members (32) for contacting multiple
ground contacts (28) on a printed circuit board (22, 24) when the
printed circuit board (22, 24) is positioned in the first slot and
the second slot. Multiple "C-shaped" ground contacts (30) may be
electrically and mechanically coupled together using an extension
member (52), integrally formed as a unitary unit with the multiple
"C-shaped" ground contacts (30). The extension member (52) has a
notch (54) formed therein to permit the extension member (52) to
bypass a signal contact (38) carrying the second signal
potential.
Inventors: |
Hubbard, George M.;
(Morgantown, IN) ; Brearley, David JR.;
(Naperville, IL) |
Correspondence
Address: |
MOLEX INCORPORATED
2222 WELLINGTON COURT
LISLE
IL
60532
US
|
Family ID: |
25279898 |
Appl. No.: |
09/839501 |
Filed: |
April 20, 2001 |
Current U.S.
Class: |
439/63 |
Current CPC
Class: |
H01R 12/721 20130101;
H01R 24/50 20130101; H01R 2103/00 20130101; H01R 13/658
20130101 |
Class at
Publication: |
439/63 |
International
Class: |
H01R 012/00 |
Claims
What is claimed is:
1. A solder-less printed circuit board edge connector comprising: a
first edge connector adapted to provide a first transmission line
having a first signal potential and a first ground potential,
wherein the first edge connector is adapted to receive a fourth
transmission line having a fourth signal potential and a fourth
ground potential, and adapted to receive a fifth transmission line,
formed on a first printed circuit board, having a fifth signal
potential and a fifth ground potential, and wherein the first edge
connector is adapted to electrically couple the fourth signal
potential to the fifth signal potential via the first signal
potential, and adapted to electrically coupled the fourth ground
potential to the fifth ground potential via the first ground
potential; a second edge connector adapted to provide a second
transmission line having a second signal potential and a second
ground potential, wherein the second edge connector is adapted to
receive a sixth transmission line having a sixth signal potential
and a sixth ground potential, and adapted to receive a seventh
transmission line, formed on a second printed circuit board, having
a seventh signal potential and a seventh ground potential, and
wherein the second edge connector is adapted to electrically couple
the sixth signal potential to the seventh signal potential via the
second signal potential, and adapted to electrically coupled the
sixth ground potential to the seventh ground potential via the
second ground potential; and a first ground contact adapted to
electrically couple the first ground potential to the second ground
potential when the first edge connector and the second edge
connector are not connected to the first printed circuit board and
the second printed circuit board, respectively, and adapted to
electrically couple the first ground potential, the second ground
potential, the fifth ground potential and the seventh ground
potential to each other when the first edge connector and the
second edge connector are connected to the first printed circuit
board and the second printed circuit board, respectively.
2. A solder-less printed circuit board edge connector according to
claim 1 wherein the fourth transmission line and the sixth
transmission line further comprise: a first coaxial cable and a
second coaxial cable, respectively.
3. A solder-less printed circuit board edge connector according to
claim 2 wherein the first coaxial cable and the second coaxial
cable are adapted to be electrically and mechanically coupled to
and removed from the first edge connector and the second edge
connector, respectively.
4. A solder-less printed circuit board edge connector according to
claim 1 wherein the fifth transmission line and the seventh
transmission line further comprise: a first micro-strip
transmission line and a second micro-strip transmission line,
respectively.
5. A solder-less printed circuit board edge connector according to
claim 1 wherein the first edge connector has a first slot formed
therein and having the first ground potential, and wherein the
second edge connector has a second slot formed therein and having
the second ground potential, and wherein the first slot and the
second slot are adapted to receive the first ground contact.
6. A solder-less printed circuit board edge connector according to
claim 1 wherein the first ground contact has a "C-shaped"
pattern.
7. A solder-less printed circuit board edge connector according to
claim 1 wherein the first ground contact further comprises: at
least one spring member.
8. A solder-less printed circuit board edge connector according to
claim 7 wherein the at least one spring member is disposed at an
end of the first ground contact.
9. A solder-less printed circuit board edge connector according to
claim 7 wherein the at least one spring member is disposed between
opposite ends of the first ground contact.
10. A solder-less printed circuit board edge connector according to
claim 1 further comprising: a third edge connector adapted to
provide a third transmission line having a third signal potential
and a third ground potential, wherein the third edge connector is
adapted to receive an eighth transmission line having a eighth
signal potential and a eighth ground potential, and adapted to
receive a ninth transmission line, formed on a third printed
circuit board, having a ninth signal potential and a ninth ground
potential, and wherein the third edge connector is adapted to
electrically couple the eighth signal potential to the ninth signal
potential via the third signal potential, and adapted to
electrically coupled the eighth ground potential to the ninth
ground potential via the third ground potential; a second ground
contact adapted to electrically couple the second ground potential
to third ground potential when the second edge connector and the
third edge connector are not connected to the second printed
circuit board and the third printed circuit board, respectively,
and adapted to electrically couple the second ground potential, the
third ground potential, the seventh ground potential and the ninth
ground potential to each other when the first edge connector and
the second edge connector are connected to the first printed
circuit board and the second printed circuit board, respectively;
and a first extension member adapted to electrically and
mechanically couple the first ground contact to the second ground
contact.
11. A solder-less printed circuit board edge connector according to
claim 10 wherein the first extension member has a notch formed
therein to permit the first extension member to bypass a second
signal contact carrying the second signal potential for the second
edge connector.
12. A solder-less printed circuit board edge connector according to
claim 10 wherein the first extension member is integrally formed as
a unitary unit with the first ground contact and the second ground
contact.
13. A solder-less printed circuit board edge connector comprising:
a first edge connector adapted to provide a first transmission line
having a first signal potential and a first ground potential,
wherein the first edge connector is adapted to receive a fourth
transmission line, formed as a first coaxial cable, having a fourth
signal potential and a fourth ground potential, and adapted to
receive a fifth transmission line, formed on a first printed
circuit board, having a fifth signal potential and a fifth ground
potential, wherein the first edge connector is adapted to
electrically couple the fourth signal potential to the fifth signal
potential via the first signal potential, and adapted to
electrically coupled the fourth ground potential to the fifth
ground potential via the first ground potential, and wherein the
first edge connector has a first slot formed therein and having the
first ground potential; a second edge connector adapted to provide
a second transmission line having a second signal potential and a
second ground potential, wherein the second edge connector is
adapted to receive a sixth transmission line, formed as a second
coaxial cable, having a sixth signal potential and a sixth ground
potential, and adapted to receive a seventh transmission line,
formed on a second printed circuit board, having a seventh signal
potential and a seventh ground potential, wherein the second edge
connector is adapted to electrically couple the sixth signal
potential to the seventh signal potential via the second signal
potential, and adapted to electrically coupled the sixth ground
potential to the seventh ground potential via the second ground
potential, and wherein the second edge connector has a second slot
formed therein and having the second ground potential; and a first
ground contact adapted to be electrically coupled to the first slot
and the second slot to electrically couple the first ground
potential to the second ground potential when the first edge
connector and the second edge connector are not connected to the
first printed circuit board and the second printed circuit board,
respectively, and adapted to electrically couple the first ground
potential, the second ground potential, the fifth ground potential
and the seventh ground potential to each other when the first edge
connector and the second edge connector are connected to the first
printed circuit board and the second printed circuit board,
respectively, wherein the first ground contact further comprises:
at least one spring member adapted to be electrically coupled to at
least one of the fifth ground potential and the seventh ground
potential.
14. A solder-less printed circuit board edge connector according to
claim 13 wherein the first coaxial cable and the second coaxial
cable are adapted to be electrically and mechanically coupled to
and removed from the first edge connector and the second edge
connector, respectively.
15. A solder-less printed circuit board edge connector according to
claim 13 wherein the first ground contact has a "C-shaped"
pattern.
16. A solder-less printed circuit board edge connector according to
claim 13 wherein the at least one spring member is disposed at a
side of the first ground contact.
17. A solder-less printed circuit board edge connector according to
claim 13 further comprising: a third edge connector adapted to
provide a third transmission line having a third signal potential
and a third ground potential, wherein the third edge connector is
adapted to receive an eighth transmission line, formed as a third
coaxial cable, having a eighth signal potential and a eighth ground
potential, and adapted to receive a ninth transmission line, formed
on a third printed circuit board, having a ninth signal potential
and a ninth ground potential, wherein the third edge connector is
adapted to electrically couple the eighth signal potential to the
ninth signal potential via the third signal potential, and adapted
to electrically coupled the eighth ground potential to the ninth
ground potential via the third ground potential, and wherein the
third edge connector has a third slot formed therein and having the
third ground potential; a second ground contact adapted to be
electrically coupled to the second slot and the third slot to
electrically couple the second ground potential to third ground
potential when the second edge connector and the third edge
connector are not connected to the second printed circuit board and
the third printed circuit board, respectively, and adapted to
electrically couple the second ground potential, the third ground
potential, the seventh ground potential and the ninth ground
potential to each other when the first edge connector and the
second edge connector are connected to the first printed circuit
board and the second printed circuit board, respectively, wherein
the second ground contact further comprises: at least one spring
member adapted to be electrically coupled to at least one of the
seventh ground potential and the ninth ground potential; and a
first extension member adapted to electrically and mechanically
couple the first ground contact to the second ground contact.
18. A solder-less printed circuit board edge connector according to
claim 17 wherein the first extension member has a notch formed
therein to permit the first extension member to bypass a second
signal contact carrying the second signal potential for the second
edge connector.
19. A solder-less printed circuit board edge connector according to
claim 17 wherein the first extension member is integrally formed as
a unitary unit with the first ground contact and the second ground
contact.
20. An electronic assembly comprising: a fourth transmission line
having a fourth signal potential and a fourth ground potential; a
sixth transmission line having a sixth signal potential and a sixth
ground potential; a fifth transmission line, formed on a first
printed circuit board, having a fifth signal potential and a fifth
ground potential; a seventh transmission line, formed on a second
printed circuit board, having a seventh signal potential and a
seventh ground potential; and a solder-less printed circuit board
edge connector including: a first edge connector adapted to provide
a first transmission line having a first signal potential and a
first ground potential, wherein the first edge connector is adapted
to electrically couple the fourth signal potential to the fifth
signal potential via the first signal potential, and adapted to
electrically coupled the fourth ground potential to the fifth
ground potential via the first ground potential; a second edge
connector adapted to provide a second transmission line having a
second signal potential and a second ground potential, wherein the
second edge connector is adapted to electrically couple the sixth
signal potential to the seventh signal potential via the second
signal potential, and adapted to electrically coupled the sixth
ground potential to the seventh ground potential via the second
ground potential; and a first ground contact adapted to
electrically couple the first ground potential to the second ground
potential when the first edge connector and the second edge
connector are not connected to the first printed circuit board and
the second printed circuit board, respectively, and adapted to
electrically couple the first ground potential, the second ground
potential, the fifth ground potential and the seventh ground
potential to each other when the first edge connector and the
second edge connector are connected to the first printed circuit
board and the second printed circuit board, respectively.
Description
FIELD OF THE INVENTION
[0001] The present invention relates generally to solder-less
printed circuit board edge connectors, and, more particularly, to a
solder-less printed circuit board edge connector having a common
ground contact for a plurality of transmission lines.
BACKGROUND OF THE INVENTION
[0002] A transmission line, formed as a coaxial cable or on a
printed circuit board, has an unbalanced construction and an
impedance characteristic of the transmission line, as is well known
in the art. The unbalanced construction means that the electrical
charge density per unit area on the outer conductor of the coaxial
cable is less than the electrical charge density per unit area on
the inner conductor of the coaxial cable. The impedance (Z) is
defined as the square root of the result of inductance (L) of the
transmission line divided by the capacitance (C) of the
transmission line.
[0003] A connector that connects one transmission line to another
transmission line needs to efficiently maintain the unbalanced
construction and the impedance characteristics of the transmission
line across the connector and at the interface of the connector to
each transmission line. Inefficiency in the connector itself or at
the interface of the connector to either transmission line causes
an insertion loss or degradation of the construction and impedance
characteristics of the transmission line resulting in a
corresponding loss or degradation of the signal carried by the
transmission line. Insertion loss may be due to reflection of the
signal, resistance in the transmission line, inappropriate leakage
of the signal, or inappropriate dielectric properties in the
transmission line, as are all well known in the art. In turn, such
an insertion loss or degradation of the signal carried by the
transmission line reduces the operating performance of the system
using the signal.
[0004] Two-piece coaxial cable connectors having a male connector
piece connected to a coaxial cable and a female connector piece
connected to a printed circuit board are well known in the art.
Typically, the female connector piece is soldered to the printed
circuit board near an edge of the printed circuit board. When
several or many two-piece coaxial cable connectors are needed in a
local area, a bridge connector, sometimes called a "go between"
connector or a block connector, may be used to couple all of the
coaxial cables to the multiple female connector pieces at the same
time, as is well known in the art. Problems associated with the
bridge connector include: misalignment between multiple male
connector pieces mounted on the bridge connector and the multiple
female connector pieces mounted on the printed circuit board,
excessive insertion force required to mate the multiple male
connector pieces mounted on the bridge connector and the multiple
female connector pieces mounted on the printed circuit board,
excessive cost and weight associated with the two-piece connector,
decreased reliability and electrical performance associated with
the two-piece connector, and potential replacement or rework
problems associated with the multiple female connector pieces
soldered to the printed circuit board.
[0005] Solder-less printed circuit board edge connectors are
typically used for interconnecting printed circuit boards or for
connecting a plurality of wires to a printed circuit board. Signal
contacts and ground contacts on the printed circuit board
electrically couple to signal contacts and ground contacts on the
edge connector when the edge of the printed circuit board is
inserted into the edge connector. Preferably, the edge connector is
secured to a nearby case or a header mounted on the edge of the
printed circuit board.
[0006] A coaxial cable connector employing a solder-less printed
circuit board edge connector needs to translate the construction
and impedance characteristics of a transmission line, formed as a
coaxial cable, to a corresponding construction and impedance
characteristics of a transmission line, formed on a planar printed
circuit board. Hence, a coaxial cable connector employing an edge
connector needs to provide a coaxial-to-planar translation (or
planar-to-coaxial translation) of the construction and impedance
characteristics of a transmission line.
[0007] Generally, connectors also need to be designed to minimize
parts count, decrease cost, increase reliability, increase the
speed of the assembly of the connector, decrease cost, and the
like. The following patents describe various types of connectors
known in the art and a deficiency associated with each of the
described connectors.
[0008] U.S. Pat. No. 4,605,269, issued Aug. 12, 1986 to AMP Inc.,
discloses a coaxial connector soldered to a printed circuit board
for accepting multiple coaxial cables. However, this patent does
not disclose eliminating the coaxial connector.
[0009] U.S. Pat. No. 4,801, 269, issued Jan. 31, 1989 to The
Regents of the University of California, discloses a coaxial cable
connector for use with a printed circuit board edge connector to
connect a single coaxial cable to a micro-strip line at the edge of
a printed circuit board. However, this patent does not disclose:
how to match an impedance between an edge connector and a
micro-strip line, a ground contact integrally formed with a
connector housing, a mechanism integrally formed with the connector
for retaining the coaxial connector directly to a printed circuit
board, a common ground contact electrically coupled to a ground
potential of multiple transmission lines, or a signal contact
having an spring finger integrally formed with a receptacle adapted
to receive a center conductor of a coaxial cable, each for use with
a solder-less printed circuit board edge connector.
[0010] U.S. Pat. No. 5,100,344, issued Mar. 31, 1992 to AMP Inc.,
discloses a BNC connector soldered to a printed circuit board,
wherein the BNC connector is adapted to mate to a receiving
connector attached to a coaxial cable. However, this patent does
not disclose eliminating the BNC connector soldered to the printed
circuit board.
[0011] U.S. Pat. No. 5,123,863, issued Jun. 23, 1992 to TRW Inc.,
discloses a solder-less housing interconnect for a miniature
semi-rigid coaxial cable, wherein the coaxial cable extends
perpendicular to and through a hole in a printed circuit board to
contact a ribbon cable coupled to a micro-strip. However, this
patent does not disclose a connector for attaching a coaxial cable
to an edge of a printed circuit board.
[0012] U.S. Pat. No. 5,169,343, issued Dec. 8, 1992 to E. I. Du
Pont de Nemours and Company, discloses a connector soldered to a
printed circuit board and adapted to receive multiple coaxial
cables. However, this patent does not disclose eliminating the
connector soldered to the printed circuit board.
[0013] U.S. Pat. No. 5,176,538, issued Jan. 5, 1993 to W.L. Gore
and Associates, Inc., discloses a connector for multiple coaxial
cables having a plurality of signal contacts and having a ground
shield integrally formed with spring finger ground contacts,
wherein the connector connects to a mating connector soldered to a
printed circuit board. However, this patent does not disclose that
the connector and spring fingers mate directly to a micro-strip at
an edge of a printed circuit board.
[0014] U.S. Pat. No. 5,190,474, issued Mar. 2, 1993 to Radiall,
Rosny-sous-Bois, France, discloses a first connector attached to a
coaxial cable and a second connector soldered to a printed circuit
board, wherein the first connector and the second connector are
electrically and mechanically designed for coupling and decoupling.
However, this patent does not disclose eliminating the second
connector soldered to the printed circuit board.
[0015] U.S. Pat. No. 5,334,050, issued Aug. 2, 1994 to Derek
Andrews, discloses a surface mounted connector soldered to a
printed circuit board and adapted to receive multiple individual
coaxial cables. However, this patent does not disclose eliminating
the surface mounted connector soldered to the printed circuit
board.
[0016] U.S. Pat. No. 5,478,258, issued Dec. 26, 1995 to Tsan-Chi
Wang, discloses a BNC connector soldered to a printed circuit
board, wherein the BNC connector is adapted to mate to a receiving
connector attached to a coaxial cable. However, this patent does
not disclose eliminating the BNC connector soldered to the printed
circuit board.
[0017] U.S. Pat. No. 5,588,851, issued Dec. 31, 1996 to Framatome
Connectors International, discloses a connector for connecting
multiple coaxial cables with contact pins to a printed circuit
board. The female ground contact members are formed out of and
unitary with a ground plate. However, this patent does not disclose
that the connector or the ground contact members attaches the
coaxial cable to a micro-strip at an edge of the printed circuit
board.
[0018] U.S. Pat. No. 5,613,880, issued Mar. 25, 1997 to Tsan-Chi
Wang, discloses a dual plug BNC connector soldered to a printed
circuit board, wherein the BNC connector is adapted to mate to a
receiving connector attached to a coaxial cable. However, this
patent does not disclose eliminating the BNC connector soldered to
the printed circuit board.
[0019] U.S. Pat. No. 6,007,347, issued Dec. 28, 1999 to Tektronix,
Inc., discloses a BNC connector having a coaxial cable with
insulation stripped back and disposed in a slot in a printed
circuit board such that the stripped back inner conductor rests on
and is soldered to a conductive pad on the printed circuit board.
This patent also discloses selecting a distance between the sides
of the conductive pad and the near edges of elongated holes in the
printed circuit board to provide a predetermined transition
impedance. However, this patent does not disclose eliminating the
BNC connector mounted on the printed circuit board. Further, this
patent does not disclose modifying the BNC connector to provide a
predetermined impedance match.
[0020] U.S. Pat. No. 6,045,402, issued Apr. 4, 2000 to Siemens,
discloses a connector surface mounted with solder to a printed
circuit board and adapted to receive multiple coaxial cables. FIG.
5 shows an integral lead/tubular lead-through, wherein the tube end
accepts the inner conductor of the coaxial cable and the lead end
is surface mounted with solder to the printed circuit board.
However, this patent does not disclose eliminating the connector
surface mounted with solder to the printed circuit board. Further,
this patent does not disclose that an integral spring
finger/tubular lead, wherein the spring finger provides a sliding
connection to a micro-strip at an edge of a printed circuit
board.
[0021] U.S. Pat. No. 6,065,976, issued May 23, 2000 to Tsan-Chi
Wang, discloses a T-shaped BNC connector having slots for accepting
and being soldered to a printed circuit board, wherein the BNC
connector is adapted to mate to a receiving connector attached to a
coaxial cable. However, this patent does not disclose eliminating
the BNC connector soldered to the printed circuit board.
[0022] U.S. Pat. No. 6,149,461, issued Nov. 21, 2000 to ProComm,
Inc., discloses a solder-less coaxial cable termination-mounting
device, wherein a first portion of the device is soldered to a
printed circuit board and other portions are assembled to retain
the inner conductor, the outer conductor and the insulation of the
coaxial cable. However, this patent does not disclose eliminating
the first portion of the device that is soldered to the printed
circuit board as well as the other portions of the assembly.
[0023] The foregoing patents do not teach or suggest, alone or in
combination, a solder-less printed circuit board edge connector
having a common ground contact for a plurality of transmission
lines. Accordingly, there is a need for a solder-less printed
circuit board edge connector having a common ground contact for a
plurality of transmission lines to advantageously minimize parts
count, increase reliability, minimize rework or replacement,
decrease cost, decrease labor for the assembly of the connector,
and the like.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] FIG. 1 illustrates a front, top and right side perspective
view of a first coaxial cable connector including a solder-less
printed circuit board edge connector for a plurality of coaxial
cables, in accordance with a first preferred embodiment of the
present invention.
[0025] FIG. 2 illustrates a front side elevation view of the first
coaxial cable connector, as shown in FIG. 1, in accordance with the
first preferred embodiment of the present invention.
[0026] FIG. 3 illustrates a cross-sectional view of the coaxial
cable connector, as shown in FIGS. 1 and 2, in accordance with the
first preferred embodiment of the present invention.
[0027] FIG. 4 illustrates a top side plan view of a common ground
contact, before being formed, for use with the first coaxial cable
connector shown in FIGS. 1, 2 and 3, in accordance with the first
preferred embodiment of the present invention.
[0028] FIG. 5 illustrates a front side elevation view of the common
ground contact, after being formed, as shown in FIG. 4 and for use
with the first coaxial cable connector shown in FIGS. 1, 2 and 3,
in accordance with the first preferred embodiment of the present
invention.
[0029] FIG. 6 illustrates a left side elevation view of the common
ground contact, after being formed, as shown in FIGS. 4 and 5 and
for use with the first coaxial cable connector shown in FIGS. 1, 2
and 3, in accordance with the first preferred embodiment of the
present invention.
[0030] FIG. 7 illustrates a left side elevation view of a signal
contact, after being formed, for use with the first coaxial cable
connector shown in FIGS. 1, 2 and 3, in accordance with the first
preferred embodiment of the present invention.
[0031] FIG. 8 illustrates a rear side elevation view of the signal
contact, after being formed, as shown in FIG. 7 and for use with
the first coaxial cable connector shown in FIGS. 1, 2 and 3, in
accordance with the first preferred embodiment of the present
invention.
[0032] FIG. 9 illustrates a front side elevation view of the signal
contact, after being formed, as shown in FIGS. 7 and 8 and for use
with the coaxial cable connector shown in FIGS. 1, 2 and 3, in
accordance with the first preferred embodiment of the present
invention.
[0033] FIG. 10 illustrates a front elevation view of a plurality of
interconnected common ground contacts, after being formed, as shown
in FIGS. 4, 5 and 6 and for use with the first coaxial cable
connector shown in FIGS. 1, 2 and 3, in accordance with the first
preferred embodiment of the present invention.
[0034] FIG. 11 illustrates a top, left and front side perspective
view of a second coaxial cable connector including a solder-less
printed circuit board edge connector for a single coaxial cable and
positioned next to an edge of a printed circuit board, in
accordance with a second preferred embodiment of the present
invention.
[0035] FIG. 12 illustrates a top, left and rear side perspective
view of the second coaxial cable connector connected to the edge of
the printed circuit board, as shown in FIG. 11, in accordance with
the second preferred embodiment of the present invention.
[0036] FIG. 13 illustrates a cross-sectional view of the second
coaxial cable connector, as shown in FIG. 11, not connected to the
edge of the printed circuit board, in accordance with the second
preferred embodiment of the present invention.
[0037] FIG. 14 illustrates a cross-sectional view of the second
coaxial cable connector, as shown in FIG. 12, connected to the edge
of the printed circuit board, in accordance with the second
preferred embodiment of the present invention.
[0038] FIG. 15 illustrates a top side plan view of a housing,
before being formed, for use with the second coaxial cable
connector, as shown in FIGS. 11, 12, 13 and 14, in accordance with
the second preferred embodiment of the present invention.
[0039] FIG. 16 illustrates a rear side elevation view of the
housing, after being formed, as shown in FIG. 15, in accordance
with the second preferred embodiment of the present invention.
[0040] FIG. 17 illustrates a left side elevation view of the
housing, after being formed, as shown in FIGS. 16 and 17, in
accordance with the second preferred embodiment of the present
invention.
[0041] FIG. 18 illustrates a top side plan view of the housing,
after being formed, as shown in FIGS. 15, 16 and 17, in accordance
with the second preferred embodiment of the present invention.
[0042] FIG. 19 illustrates a top side plan view of an insulator for
use with the second coaxial cable connector, as shown in FIGS. 1,
12, 13 and 14, in accordance with the second preferred embodiment
of the present invention.
[0043] FIG. 20 illustrates a rear side elevation view of the
insulator, as shown in FIG. 19, in accordance with the second
preferred embodiment of the present invention.
[0044] FIG. 21 illustrates a cross-sectional view of the insulator,
as shown in FIGS. 19 and 20, in accordance with the second
preferred embodiment of the present invention.
[0045] FIG. 22 illustrates a front side elevation view of the
insulator, as shown in FIGS. 19, 20 and 21, in accordance with the
second preferred embodiment of the present invention.
[0046] FIG. 23 illustrates a top side plan view of a signal
contact, before being formed, for use with the second coaxial cable
connector, as shown in FIGS. 11, 12, 13 and 14, in accordance with
the second preferred embodiment of the present invention.
[0047] FIG. 24 illustrates a bottom side plan view of the signal
contact, after being formed, as shown in FIG. 23, in accordance
with the second preferred embodiment of the present invention.
[0048] FIG. 25 illustrates a left side elevation view of the signal
contact, after being formed, as shown in FIGS. 23 and 24, in
accordance with the second preferred embodiment of the present
invention.
[0049] FIG. 26 illustrates a rear side elevation view of the signal
contact, after being formed, as shown in FIGS. 23, 24 and 25, in
accordance with the second preferred embodiment of the present
invention.
[0050] FIG. 27 illustrates a top side plan view of a lid, before
being formed, for use with the second coaxial cable connector, as
shown in FIGS. 11, 12, 13 and 14, in accordance with the second
preferred embodiment of the present invention.
[0051] FIG. 28 illustrates a left side elevation view of the lid,
after being formed, as shown in FIG. 27, in accordance with the
second preferred embodiment of the present invention.
[0052] FIG. 29 illustrates a front, top and right side perspective
view of a third coaxial cable connector including a solder-less
printed circuit board edge connector for a plurality of coaxial
cables, in accordance with a third preferred embodiment of the
present invention.
[0053] FIG. 30 illustrates a cross-sectional view of the third
coaxial cable connector, as shown in FIG. 29, connected to an edge
of a printed circuit board, in accordance with the third preferred
embodiment of the present invention.
[0054] FIG. 31 illustrates a cross-sectional view of a solder-less
printed circuit board edge connector for use with the third coaxial
cable connector, as shown in FIGS. 29 and 30, in accordance with
the third preferred embodiment of the present invention.
[0055] FIG. 32 illustrates a front side elevation view of the
solder-less printed circuit board edge connector, as shown in FIG.
31, in accordance with the third preferred embodiment of the
present invention.
[0056] FIG. 33 illustrates a cross-sectional view of a header mated
to a block for use with the third coaxial cable connector, as shown
in FIGS. 29 and 30, in accordance with the third preferred
embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A. Overview of the Preferred Embodiments
[0057] 1. General Overview Of The First, Second And Third Coaxial
Cable Connectors
[0058] FIGS. 1 through 10 illustrate a first coaxial cable
connector 10 in accordance with a first preferred embodiment of the
present invention. In the first preferred embodiment of the present
invention, the first coaxial cable connector 10 includes a
solder-less printed circuit board (pcb) edge connector 16 for
connecting a plurality of coaxial cables 20 to an edge of one or
more printed circuit boards 22 and 24. Each one of the plurality of
coaxial cables 20 is adapted to be connected to and removed from
the first coaxial cable connector 10 using another coaxial
connector 14 and 18, such as, for example, a bayonet-locking
connector (BNC). FIGS. 11 through 28 illustrate a second coaxial
cable connector 54 in accordance with a second preferred embodiment
of the present invention. In the second preferred embodiment of the
present invention, the second coaxial connector 54 includes a
solder-less printed circuit board edge connector for connecting one
coaxial cable 58 to an edge of a printed circuit board 60. The one
coaxial cable 58 is adapted to be permanently connected to the edge
connector. FIGS. 29 through 33 illustrate a third coaxial cable
connector 112 in accordance with a third preferred embodiment of
the present invention. In the third preferred embodiment of the
present invention, the third coaxial cable connector 112 includes a
solder-less printed circuit board edge connector 116 for connecting
a plurality of coaxial cables 118 to an edge of one or more printed
circuit boards 120. Each one of the plurality of coaxial cables 118
is adapted to be permanently connected to the edge connector.
[0059] Generally, each of the first, second and third coaxial cable
connectors, as shown in FIGS. 1-10, FIGS. 11-28 and FIGS. 29-33,
respectively, translate the construction and impedance
characteristics of a transmission line, formed as a coaxial cable,
to a corresponding construction and impedance characteristics of a
transmission line, formed on a planar printed circuit board. Hence,
each of the first, second and third coaxial connectors generally
provides a coaxial-to-planar translation (or planar-to-coaxial
translation) of the construction and impedance characteristics of a
transmission line.
[0060] 2. Particular Overview Of Features Of The First, Second And
Third Coaxial Cable Connectors
[0061] The following table summarizes five particular features
shown and described herein with reference to each of the first,
second and third coaxial cable connectors. Each of five features
provide a coaxial-to-planar translation (or planar-to-coaxial
translation) of the construction and impedance characteristics of a
transmission line or improved manufacturing and assembly of the
first, second and third coaxial cable connectors. The table is not
meant to limit particular features to particular embodiments of the
coaxial cable connector, but to facilitate clarity and
understanding of the various exemplary combinations of the various
features with respect to the various embodiments of the coaxial
cable connector shown and described herein. The table is not meant
to limit the features relevant or advantageous to the particular
embodiments of the coaxial cable connector. Further, the various
features shown and described for one embodiment may be used on
another embodiment, if permitted or desired. Hence, the multiple
features and multiple embodiments may be combined in various ways
to create many different designs.
1 First Second Third Coaxial Coaxial Coaxial Cable Cable Cable
Connector Connector Connector (FIGS. (FIGS. (FIGS. Feature 1-10)
11-28) 29-33) 1. Edge connector having a Yes No Yes common ground
contact (single (conductive block) coaxial for multiple coaxial
cables. cable) No (non-con- ductive block) 2. Impedance matching
Yes Yes Yes modification provided with the edge connector. 3.
Signal contact having a Yes Yes Yes spring member integrally formed
with a center conductor receptacle. 4. Edge connector having an No
Yes No integral mechanism for (Edge (Edge securing the edge
connector connector connector directly to the pcb. block block
secured to secured to case) pcb header) 5. Edge connector having a
No Yes Yes ground contact integrally (Edge formed with the housing.
connector block uses separate ground contacts)
B. First Coaxial Cable Connector
[0062] 1. Complete Assembly For The First Coaxial Cable
Connector
[0063] FIGS. 1, 2 and 3 illustrate three different views of the
same complete assembly of the first coaxial cable connector 10 of
the first preferred embodiment and are described together. FIG. 1
illustrates a front, top and right side perspective view of the
first coaxial cable connector 10 including a solder-less printed
circuit board edge connector 16 for a plurality of coaxial cables
20, in accordance with a first preferred embodiment of the present
invention. FIG. 2 illustrates a front side elevation view of the
first coaxial cable connector 10, as shown in FIG. 1, in accordance
with the first preferred embodiment of the present invention. FIG.
3 illustrates a cross-sectional view of the coaxial cable connector
10, as shown in FIGS. 1 and 2, in accordance with the first
preferred embodiment of the present invention.
[0064] The coaxial cable connector 10 generally includes a panel
12, a plurality of female BNCs as represented by the female BNC 14,
and a plurality of solder-less printed circuit board edge
connectors as represented by edge connector 16. The female BNC 14
extends from a first side of the panel 12. Preferably, the panel 12
is made from a conductive material, such as, for example, metal.
Alternatively, the panel may be made from a non-conductive
material. The edge connector 16 extends from a second side of the
panel 12 that is opposite to the first side of the panel 12.
Preferably, the female BNC 14 and the edge connector 16 are
integrally formed as a unitary unit from the same conductive
material, such as, for example, metal, as best shown in FIG. 10.
Alternatively, the female BNC 14 and the edge connector 16 each may
be formed separately from a conductive material, such as metal, and
separately electrically and mechanically coupled to the panel 12.
Preferably, the conductive material of the panel 12, the female BNC
and the edge connector 16 are electrically coupled to a ground
potential.
[0065] On the first side of the panel 12, a plurality of male BNCs,
as represented by male BNC 18, are electrically and mechanically
coupled to a plurality of coaxial cables, as represented by coaxial
cable 20, as are well known in the art. Preferably, the female BNC
14 is adapted to be electrically and mechanically coupled to and
decoupled from the male BNC 18, as is well known in the art.
Alternatively, other types of coaxial cable connectors, such as,
without limitation, a threaded screw-type coaxial connector, may be
used, as are well known in the art. Preferably, the panel 12
carries two parallel rows of sixteen female BNCs 14 for each row
for a total of thirty-two female BNCs 14, wherein each of the
thirty-two female BNCs 14 is adapted to be electrically and
mechanically coupled to thirty-two male BNCs 18, respectively. The
two parallel rows of sixteen female BNCs 14 for each row and the
corresponding two parallel rows of edge connectors 16 for each row
are offset from each other along their respective parallel planes
to provide a compact arrangement. Preferably, the panel 12 having
the thirty-two female BNCs 14 is used as a router for video
signals, such as, without limitation, for high definition
television (HDTV) video signal routers. However, the first coaxial
cable connector 10 may be used to connect multiple coaxial cables
to a printed circuit board for other applications besides video
signal routers.
[0066] On the second side of the panel 12, the two parallel rows of
edge connectors 16 are adapted to be electrically and mechanically
coupled to and decoupled from two parallel printed circuit boards
22 and 24, respectively. Mechanically, each of the edge connectors
16 have opposing coplanar slots (not numbered) that are aligned
with each other among the various edge connectors 16 and adapted to
receive the edge of the printed circuit board 22 or 24.
Electrically, each of the printed circuit boards 22 and 24 have a
plurality of signal contacts, as represented by, a signal contact
26, and a plurality of ground contacts, as represented by ground
contact 28. The arrangement of the signal contact 26 relative to
the ground contact 28 forms a transmission line on the printed
circuit board 22 and 24. Preferably, the transmission line includes
a thin strip of metal, forming the signal contact 26, positioned
between two wide strips of metal, forming the ground contact 28, on
the top side of the printed circuit board 22 and 24, and a metal
area on the bottom side of the printed circuit board 22 and 24,
also forming the ground contact 28 in the form of a ground plane.
The length of the thin strip of metal, forming the signal contact
26, is not material, since the impedance of the transmission line
is determined by the width of the thin strip of metal, the
dielectric constant of the printed circuit board 22 and 24 and
thickness of the printed circuit board 22 and 24. A transmission
line formed on a printed circuit board is generally known as a
micro-strip, as is well known in the art. The transmission line may
otherwise be known as a planar micro-strip, a planar strip-line, or
a co-planar transmission line. Generally, the construction of a
transmission line on a printed circuit board is well known in the
art.
[0067] The first coaxial cable connector 10 provides the female
BNCs 14 extending from the first side of the panel 12 and the edge
connectors 16 extending from the second side of the panel 12.
Alternatively, the first coaxial cable connector 10 may be
constructed having the edge connectors 16 extending from both the
first and the second sides of the panel 12. In this case, the first
coaxial cable connector 10 would advantageously provide a
connection between the edges of two printed circuit boards each
having transmission lines formed thereon. Preferably, the two
printed circuit boards are coplanar, but may be located in
different planes, if permitted or desired.
[0068] Preferably, the printed circuit boards 22 and 24 are
positioned at a fixed distance from each other so that the ground
contact 28 forming the ground plane faces towards each other, and,
consequently the thin strips of metal, forming the signal contacts
26, face away from each other. Essentially, bottom printed circuit
board 24 is upside down with respect to the top printed circuit
board 22. Hence, the bottom row of edge connectors 16 is
constructed to be upside down with respect to the top row of edge
connectors 16 to provide appropriate electrical coupling to the
bottom printed circuit board 24 and the top printed circuit board
22, respectively. This upside down construction advantageously
minimizes interference between the transmission lines on each of
the two printed circuit boards 22 and 24.
[0069] The edge connector 16 generally includes a ground contact 30
having spring members 32, a signal contact 38 having a spring
member 34, and an insulator 35. The ground contact 30 is
electrically and mechanically coupled to the ground potential of
the coaxial cable 20, preferably via the opposing coplanar slots on
the edge connector 16 integrally formed with the female BNC 14, as
described above. The ground contact 30 is electrically and
mechanically coupled to the ground potential of the printed circuit
boards 22 and 24, via the spring members 32. During assembly of the
first coaxial cable connector 10 to the printed circuit boards 22
and 24, the ground contact 30 is preferably mechanically coupled to
the printed circuit boards 22 and 24 by fitting the ground contact
30 to the edges of the printed circuit boards 22 and 24, as a first
step, and then press fitting the opposing coplanar slots on the
edge connectors 16 to the ground contact 30, as a second step.
Using this sequence of steps advantageously aligns the ground
contact 30 to the printed circuit boards 22 and 24 without
inadvertently bending one of the spring members 32 the wrong way,
especially when the first coaxial cable connector 10 connects to
the printed circuit boards 22 and 24 in a blind fit assembly.
Further, this sequence of steps also permits the ground contact 30
to be replaced easily if they become damaged. Hence, once the
ground contact 30 with the spring members 32 are properly fit to
the edges of the printed circuit boards 22 and 24, then the
opposing coplanar slots on the edge connectors 16 are easily
aligned to and fit to the ground contact 30 already fit to the
printed circuit boards 22 and 24. Alternatively, the ground contact
30 may be mechanically coupled to the opposing coplanar slots on
the edge connectors 16, using for example and without limitation,
solder or welding. In this case, the first coaxial cable connector
10 assembles to the printed circuit boards 22 and 24 by aligning
and fitting the spring members 32 of ground contact 30, disposed in
the opposing coplanar slots on the edge connectors 16, to the edges
of the printed circuit boards 22 and 24 at the same time.
[0070] Preferably, the edge of the printed circuit board 22 and 24
are tapered to facilitate easy insertion between the spring members
32 of the ground contact 30 and the spring member 34 of the signal
contact 38.
[0071] Preferably, the ground contact 30 is electrically and
mechanically coupled to the ground potential of more than one edge
connector 16, as best shown in FIGS. 1 and 2. The ground contact 30
has a sufficient length to bridge from a slot in one edge connector
16 to an adjacent slot in an adjacent edge connector 16. The length
of the ground contact 30 permits additional spring members 32 on
the ground contact 30 to be formed along the length of the ground
contact 30 between the adjacent edge connectors 16. Preferably, the
additional spring members 32 are positioned only on one side of the
ground contact 30 that electrically couples to the ground contact
28 forming the ground plane on the back side of the printed circuit
boards 22 and 24. A ground contact 30 that is common to more than
one edge connector 16 advantageously increases the assembly
efficiency of the ground contact 30 to the printed circuit boards
22 and 24 or to the edge connectors 16 because fewer separate piece
parts forming the ground contact 30 are needed. Further, a ground
contact 30 that is common to more than one edge connector 16
advantageously permits additional spring members 32 to be used to
increase the effectiveness of the electrical coupling of the ground
contact 30 to the printed circuit boards 22 and 24.
[0072] The signal contact 38 is held by the insulator 35 in a fixed
position that is substantially centered inside a cavity (not
numbered) in the edge connector 16. A first end of the signal
contact 38 has a spring member 34 and a second end of the signal
contact 38 that is opposite to the first end has a receptacle 44.
The spring member 34 is electrically and mechanically coupled to
the signal contact 26 on the printed circuit board 22 and 24. The
receptacle 44 is electrically and mechanically coupled to a center
conductor (not shown) of the coaxial cable 20. Hence, the signal
contact 38 electrically couples a signal from the center conductor
of the coaxial cable 20, through the receptacle 44, through the
spring member 34, then to the signal contact on the printed circuit
board 22 and 24.
[0073] The receptacle 44 forms a cavity, as best shown in FIG. 7,
having a shape, such as, without limitation, cylindrical, square,
rectangular or oval, and adapted to receive the center conductor of
the coaxial cable 20. The receptacle 44 may be electrically and
mechanically coupled to the center conductor of the coaxial cable
20 using a variety of techniques, such as, without limitation,
crimping, soldering, press fitting, and the like. Preferably, the
center conductor of the coaxial cable 20 is press fit into the
receptacle 44 because the receptacle 44 provides the center
conductor hole for the female BNC 14 on the first coaxial cable
connector 10, as best shown in FIG. 2. Hence, the same receptacle
44 that electrically couples the signal to the spring member 34
also advantageously acts as the center conductor hole for the
female BNC 14 which reduces parts count, material cost and assembly
time.
[0074] When the edge connector 16 is fitted to the edge of the
printed circuit board 22 and 24, the edge of the printed circuit
board 22 and 24 comes in close proximity to the signal contact 38.
The spring member 34 electrically couples the signal of the
transmission line to the signal contact 26 on the top of the
printed circuit board 22 and 24 so the close proximity is a
benefit. However, the signal contact 38 also comes in close
proximity to the ground contact 28, forming a ground plane, on the
bottom of the printed circuit board 22 and 24, which may be a
detriment, depending on the particular application of that the
first coaxial cable connector 10. A parasitic capacitance may
appear between the signal contact 38 and the ground contact 28,
forming a ground plane, on the bottom of the printed circuit board
22 and 24 due to the signal on the signal contact 38 being
misdirected to the ground contact 28, forming a ground plane, on
the bottom of the printed circuit board 22 and 24. The parasitic
capacitance alters the impedance characteristic of the transmission
line, formed by the edge connector 16. Techniques for reducing this
parasitic capacitance include one or more of: 1) decreasing the
area of the signal contact 38 and/or the ground contact 28, 2)
increasing the distance between the signal contact 38 and the
ground contact 28, and 3) decreasing the dielectric constant
between the between the signal contact 38 and the ground contact
28. Preferably, the parasitic capacitance is reduced by a
combination of decreasing the area of the signal contact 38 and by
increasing the distance 39 between the signal contact 38 and the
ground contact 28, as best shown in FIG. 3. Both of these
techniques are implemented at the same time by removing some of a
center portion 42 of the signal contact 38 near the spring member
34 on the bottom side closest to the ground contact 28. The removed
portion of the signal contact 38 effectively forms a notch 46 in
the end of the center portion 42 of the signal contact 38 near the
spring member 34. Hence, the implementation of these two techniques
on the first coaxial cable connector 10 by modifying or adjusting
the first coaxial cable connector 10 alone advantageously reduces
the parasitic capacitance, without modifying or adjusting the
printed circuit board 22 and 24.
[0075] Alternatively, an analogous reduction of the parasitic
capacitance may be achieved using the same combination of
techniques by removing a portion of the ground contact 102, forming
the ground plane, at the edge of the printed circuit board 60
closest to the signal contact 98. Still alternatively, an analogous
reduction of the parasitic capacitance may be achieved using the
same combination of techniques by removing some of receptacle 106
of the signal contact 98 near the spring member 96 on the bottom
side closest to the ground contact 102 and by removing a portion of
the ground contact 102, forming the ground plane, at the edge of
the printed circuit board 60 closest to the signal contact 98.
[0076] Note that a corresponding increase in the capacitance may be
achieved, if desired, by performing one or more of: 1) increasing
the area of the signal contact 98 and/or the ground contact 102, 2)
decreasing the distance between the signal contact 98 and the
ground contact 102, and 3) increasing the dielectric constant
between the between the signal contact 98 and the ground contact
102. Hence, a combination of one or more of these three techniques
advantageously permits the impedance characteristic of the
transmission line, formed by the second coaxial cable connector 54,
to be appropriately adjusted.
[0077] Further, when the second coaxial cable connector 54 is
fitted to the edge of the printed circuit board 60, a high
inductance may form between the second coaxial cable connector 54
and the printed circuit board 60 when the construction and
impedance characteristics of the transmission line, formed in the
second coaxial cable connector 54, do not extend far enough along
the transmission line, formed as a micro-strip line, on the printed
circuit board 60. Essentially, the transition from the transmission
line structure of the second coaxial cable connector 54 and the
transmission line structure of the printed circuit board 60 should
not be abrupt and, therefore, should be gradual to permit the
signal to transfer and translate from one structure to the other
structure without significant loss or degradation. To facilitate a
gradual transfer and translation of the signal from the
transmission line structure of the second coaxial cable connector
54 and the transmission line structure of the printed circuit board
60, without significant loss or degradation, the second coaxial
cable connector 54 is made to overhang or extend along the side of
the printed circuit board 60 having the signal contact 94 that
receives the signal contact 98 of the second coaxial cable
connector 54. Each of the spring member 96 of the signal contact
98, the housing 62 and the insulator 66 of the second coaxial cable
connector 54 extend across the printed circuit board 60, as best
shown in FIG. 14. The distance of the extension is preferably
calculated and/or empirically measured to ensure an appropriate
gradual transfer and translation of the signal. Therefore, the
extension of the second coaxial cable connector 54 along the side
of the printed circuit board 60 advantageously provides a gradual
transfer and translation of the signal to reduce the inductance,
and thereby providing a proper impedance match between the second
coaxial cable connector 54 and the printed circuit board 60.
[0078] Preferably, the insulator 66 is made from a suitable
dielectric material, such as, without limitation, Teflon.RTM., and
the like. The insulator 66 provides two primary functions. The
first function of the insulator 66 is to hold the signal contact 98
in a fixed position that is substantially centered inside a cavity
(not numbered) in the housing 62, as best shown in FIGS. 13 and 14.
Preferably, the cavity is formed as a rectangular hole in the
housing 62. As described above, the housing 62 is at the ground
potential. Hence, the signal contact 98, having the signal
potential, is substantially centered inside the housing 62, having
the ground potential, similar to a transmission line formed of the
coaxial cable 58. Further, the signal contact 98, having the signal
potential, is substantially centered among the lid 64, the spring
plate 83 forming the ground contact and the left and right opposing
sides of the housing 62, each having the ground potential, similar
to a transmission line formed of the coaxial cable 58. Hence, the
housing 62, the lid 64, and/or the spring plate 83 forming the
ground contact provide a distributed ground potential around the
signal contact 98. The second function of the insulator 66 is to
provide a predetermined dielectric constant between the ground
potential on the housing 62 and the lid 64, and the signal
potential on the signal contact 98. Each of these two primary
functions advantageously mimic or approximate the unbalanced
construction and impedance characteristics of a transmission line
to provide an efficient coaxial-to-planar (or planar-to-coaxial)
transition between the transmission line, formed by the coaxial
cable 58, and the transmission line, formed by the micro-strip 94
on the printed circuit board 60.
[0079] The second coaxial cable connector 54 is assembled in the
following sequential steps, after each of the required parts are
formed or machined. First the receptacle 106 of the signal contact
98 is mechanically and electrically coupled to the center conductor
of the coaxial cable 58. Second, the signal contact 98 is
positioned in the insulator 66. Third, the insulator 66 is
positioned in the housing 62, and, at the same time, the coaxial
cable 58 is positioned in the slot 78. Fourth, the lid 64 is
positioned on the housing 62.
[0080] 2. Housing For The Second Coaxial Cable Connector
[0081] FIGS. 15, 16, 17 and 18 illustrate four different views of
the same housing 62 for use with the second coaxial cable connector
54 of the second preferred embodiment and are described together.
FIG. 15 illustrates a top side plan view of the housing 62, before
being formed, for use with the second coaxial cable connector 54,
as shown in FIGS. 11, 12, 13 and 14, in accordance with the second
preferred embodiment of the present invention. FIG. 16 illustrates
a rear side elevation view of the housing 62, after being formed,
as shown in FIG. 15, in accordance with the second preferred
embodiment of the present invention. FIG. 17 illustrates a left
side elevation view of the housing 62, after being formed, as shown
in FIGS. 16 and 17, in accordance with the second preferred
embodiment of the present invention. FIG. 18 illustrates a top side
plan view of the housing 62, after being formed, as shown in FIGS.
15, 16 and 17, in accordance with the second preferred embodiment
of the present invention.
[0082] Various features and advantages of the housing 62 are
described above with reference to FIGS. 11 through 14. FIG. 15
indicates three bend lines 104 indicating where the left and right
opposing sides and the bottom side of the housing 62 are folded
from a piece of stock to form the housing 62.
[0083] 3. Insulator For The Second Coaxial Cable Connector
[0084] FIGS. 19, 20, 21 and 22 illustrate four different views of
the same insulator 66 for use with the second coaxial cable
connector 54 of the second preferred embodiment and are described
together. FIG. 19 illustrates a top side plan view of the insulator
66 for use with the second coaxial cable connector 54, as shown in
FIGS. 1, 12, 13 and 14, in accordance with the second preferred
embodiment of the present invention. FIG. 20 illustrates a rear
side elevation view of the insulator 66, as shown in FIG. 19, in
accordance with the second preferred embodiment of the present
invention. FIG. 21 illustrates a cross-sectional view of the
insulator 66, as shown in FIGS. 19 and 20, in accordance with the
second preferred embodiment of the present invention. FIG. 22
illustrates a front side elevation view of the insulator 66, as
shown in FIGS. 19, 20 and 21, in accordance with the second
preferred embodiment of the present invention.
[0085] Various features and advantages of the insulator 66 are
described above with reference to FIGS. 11 through 14. The
insulator 66 further includes a hole 88 for receiving the front end
97 of the spring member 96 of the signal contact 98. The hole 88
helps to hold the signal contact 98 in the insulator 66, and to
protect the front end 97 of the spring member 96 from being stubbed
into the edge of the printed circuit board 60. Other features of
the insulator 66, such as the cavities 110 and 111, also help to
position and to secure the signal contact 98 in the insulator
66.
[0086] 4. Signal Contact For The Second Coaxial Cable Connector
[0087] FIGS. 23, 24, 25 and 26 illustrate four different views of
the same signal contact 98 for use with the second coaxial cable
connector 54 of the second preferred embodiment and are described
together. FIG. 23 illustrates a top side plan view of the signal
contact 98, before being formed, for use with the second coaxial
cable connector 54, as shown in FIGS. 11, 12, 13 and 14, in
accordance with the second preferred embodiment of the present
invention. FIG. 24 illustrates a bottom side plan view of the
signal contact 98, after being formed, as shown in FIG. 23, in
accordance with the second preferred embodiment of the present
invention. FIG. 25 illustrates a left side elevation view of the
signal contact 98, after being formed, as shown in FIGS. 23 and 24,
in accordance with the second preferred embodiment of the present
invention. FIG. 26 illustrates a rear side elevation view of the
signal contact 98, after being formed, as shown in FIGS. 23, 24 and
25, in accordance with the second preferred embodiment of the
present invention.
[0088] Various features and advantages of the signal contact 98,
including the spring member 96, the receptacle 106, the notch 109,
and the signal point 75 are described above with reference to FIGS.
11 through 14.
[0089] The receptacle 106 further includes a slot (not numbered)
formed therein and positioned at an angle to the central axis of
the receptacle 106, as best shown in FIG. 24. The slot permits the
signal contact 98, including the receptacle 106, to be formed from
a blank piece of stock, as best shown in FIG. 23 and permits the
receptacle 106 to be crimped to the center conductor of the coaxial
cable 58.
[0090] Preferably, the spring member 96 at the first end of the
signal contact 98 is formed in sloped step-shaped pattern. The
inside of the sloped step-shaped pattern faces towards the notch
109. The sloped step-shaped pattern provides a resilient spring
force to the spring member 96 when forced against the insulator 66.
The width of the spring member 96 is appropriately sized for making
electrical contact to the signal contact 94 on the printed circuit
board 66.
[0091] The flange portion 108 of the signal contact 98 is adapted
to be disposed in the cavity 110 of the insulator 66 to help
position and secure the signal contact 98 in the insulator 66. The
receptacle 106 of the signal contact 98 is adapted to be disposed
in the cavity 111 of the insulator 66 to help position and secure
the signal contact 98 in the insulator 66.
[0092] Preferably, the signal contact 98 is integrally formed as a
unitary unit, but may include separate parts. Preferably, the
signal contact 98 is formed from a blank piece of metal stock, but
may be machine formed, if permitted or desired. The signal contact
98 is made from an appropriate conductive material, such as,
without limitation, metal, and may be plated with an appropriate
conductive material, such as, without limitation, gold.
[0093] 5. Lid For the Second Coaxial Cable Connector
[0094] FIGS. 27 and 28 illustrate two different views of the same
lid 64 for use with the second coaxial cable connector 54 of the
second preferred embodiment and are described together. FIG. 27
illustrates a top side plan view of a lid 64, before being formed,
for use with the second coaxial cable connector 54, as shown in
FIGS. 11, 12, 13 and 14, in accordance with the second preferred
embodiment of the present invention. FIG. 28 illustrates a left
side elevation view of the lid 64, after being formed, as shown in
FIG. 27, in accordance with the second preferred embodiment of the
present invention.
[0095] Various features and advantages of the lid 64, including the
rear end 86 slightly bent upward, are described above with
reference to FIGS. 11 through 14. The lid 64 also includes two
opposing cutouts 110 disposed at the comers of the rear end 86. The
two opposing cutouts 110 are adapted to be received in the under
the two opposing tabs 80 on the housing 62 to help secure the lid
64 to the housing 62.
[0096] Preferably, the lid 64is integrally formed as a unitary
unit, but may include separate parts. Preferably, the lid 64 is
formed from a blank piece of metal stock, but may be machine
formed, if permitted or desired. The lid 64 is made from an
appropriate conductive material, such as, without limitation,
metal.
[0097] 6. Summary Of The Second Coaxial Cable Connector
[0098] FIGS. 11 through 28 illustrate the second coaxial cable
connector 54 in accordance with the second preferred embodiment of
the present invention. In the second preferred embodiment of the
present invention, the second coaxial cable connector 54 includes a
solder-less printed circuit board (pcb) edge connector for
connecting the single coaxial cable 58 to the edge of the printed
circuit board 60. The coaxial cable 58 is permanently connected to
the second coaxial cable connector 54 by displacing the insulation
on the coaxial cable 58 to contact the outer ground conductor of
the coaxial cable 58 and by crimping the receptacle 106 of the
signal contact 98 to the center signal conductor of the coaxial
cable 58. The second coaxial cable connector 54 advantageously
provides a coaxial-to-planar translation (or planar-to-coaxial
translation) of the construction and impedance characteristics of a
transmission line.
[0099] The second coaxial cable connector 54 has four of the five
features described in the table above. The four features include:
modifications to the second coaxial cable connector 54 and/or the
printed circuit board 60 for impedance matching, the signal contact
98 having the spring member 96 integrally formed with the
receptacle 106, the retention mechanism integrally formed with the
second coaxial cable connector 54 for securing the second coaxial
cable connector 54 directly to the printed circuit board 60, and a
ground contact integrally formed with the housing 62. Note that the
second coaxial cable connector 54 does not have a ground contact 30
common to multiple coaxial cables because the second coaxial cable
connector 54 only has one coaxial cable. Other features and
advantages of the first coaxial cable connector 10 are described
above with reference to FIGS. 11 through 28.
[0100] Therefore, the second coaxial cable connector 54
advantageously eliminates a conventional coaxial cable connector
header that is typically soldered to a printed circuit board by
providing a solder-less edge connector between the coaxial cable 58
and the micro-strip transmission line formed on the printed circuit
board 60. The second coaxial cable connector 54 advantageously
reduces connector cost, eliminates printed circuit board connector
rework, eliminates connector parts on the printed circuit board,
reduces labor for the assembly of the connector, reduces insertion
forces, enhance mating alignment between the connector and the
printed circuit board, and the like.
D. Third Coaxial Cable Connector
[0101] 1. Complete Assembly For The Third Coaxial Cable
Connector
[0102] FIGS. 29 and 30 illustrate two different views of the same
complete assembly of the third coaxial cable connector 112 of the
third preferred embodiment and are described together. FIG. 29
illustrates a front, top and right side perspective view of the
third coaxial cable connector 112 including a solder-less printed
circuit board edge connector 116 for a plurality of coaxial cables
118, in accordance with a third preferred embodiment of the present
invention. FIG. 30 illustrates a cross-sectional view of the third
coaxial cable connector 112, as shown in FIG. 29, connected to an
edge of a printed circuit board 120, in accordance with the third
preferred embodiment of the present invention.
[0103] The third coaxial cable connector 112 generally includes a
block 114 for carrying a plurality of solder-less printed circuit
board edge connectors 116. Each of the edge connectors 116 have a
rear end adapted to receive a transmission line, formed as the
coaxial cable 118, and have a front end adapted to receive a
transmission line, formed as a micro-strip line on the printed
circuit board 120. Alternatively, each of the edge connectors 116
may be adapted to receive a transmission line, formed as a
micro-strip line on a printed circuit board, at each of the front
end and the rear end of the edge connector 116. In this case, the
third coaxial cable connector 112 would provide a connection
between the edges of two printed circuit boards. Preferably the
edge connectors 116 have a rectangular shape, but may have other
shapes, if permitted or desired.
[0104] Preferably, the third coaxial cable connector 112 carries
two coaxial cables 118 along the width of the block 114 and seven
coaxial cables 118 along the length of the block 114 for a total of
fourteen coaxial cables 118. Each pair of two adjacent coaxial
cables 118 along the width of the block 114 connects to the same
printed circuit board 120. Each of the seven coaxial cables 118
along the length of the block 114 connect to seven different,
parallel printed circuit boards 120. Preferably, eighteen separate
third coaxial cable connectors 112 are disposed next to each other
to form an extended array of coaxial cables for a total of
thirty-six coaxial cables disposed adjacent to each other along
each printed circuit board 120. Therefore, the total matrix of
coaxial cables for the application is thirty-six coaxial cables
coupled to each printed circuit board 120 for each of seven printed
circuit boards 120 for a total of two hundred and fifty two coaxial
cables coupled to the seven printed circuit boards. The preferred
application using these two hundred and fifty two coaxial cables is
an internet signal router. Other applications may use a different
array of coaxial cables on a different number of printed circuit
boards, as permitted or desired.
[0105] On the front side of the block 114, the two parallel rows of
edge connectors 116 are adapted to be electrically and mechanically
coupled to and decoupled from two parallel printed circuit boards
120, respectively. Mechanically, each of the edge connectors 116
have opposing coplanar slots 130 that are aligned with each other
among the adjacent edge connectors 116 and adapted to receive the
edge of the printed circuit board 120. Preferably, the edge of the
printed circuit board 120 is tapered to facilitate easy insertion
between the ground contact 126 and the signal contact 124.
Electrically, each of the printed circuit boards 120 have a
plurality of signal contacts, as represented by, a signal contact
136, and a plurality of ground contacts, as represented by ground
contact 138. The arrangement of the signal contact 136 relative to
the ground contact 138 forms a transmission line on the printed
circuit board 120. Preferably, the transmission line includes a
thin strip of metal, forming the signal contact 136, positioned
between two wide strips of metal, forming the ground contact 138,
on the top side of the printed circuit board 120, and a metal area
on the bottom side of the printed circuit board 120, also forming
the ground contact 138 in the form of a ground plane. The length of
the thin strip of metal, forming the signal contact 136, is not
material, since the impedance of the transmission line is
determined by the width of the thin strip of metal, the dielectric
constant of the printed circuit board 120 and thickness of the
printed circuit board 120. A transmission line formed on a printed
circuit board is generally known as a micro-strip, as is well known
in the art. The transmission line may otherwise be known as a
planar micro-strip, a planar strip-line, or a co-planar
transmission line. Generally, the construction of a transmission
line on a printed circuit board is well known in the art.
[0106] The third coaxial cable connector 112 generally includes a
housing 128, an insulator 132, the signal contact 124 and the
ground contact 126. The housing 128, the insulator 132, the signal
contact 124 and the ground contact 126 together provide the
solder-less printed circuit board edge connector 116 for each
coaxial cable 118. Generally, the insulator 132 carries the signal
contact 124 and the housing 128 carries the insulator 132 and the
ground contact 126.
[0107] The primary features of the third coaxial cable connector
112 include: the third coaxial cable connector 112 having a common
ground contact 126 for multiple coaxial cables 118 when the block
114 is conductive, modifications to the third coaxial cable
connector 112 and/or the printed circuit board 120 for impedance
matching, the signal contact 124 having a spring member 125
integrally formed with a receptacle 150 adapted to receive a center
contact 140 of a coaxial cable 118, and a ground contact 126
integrally formed with the housing 128 of the third coaxial cable
connector 112. Note that the third coaxial cable connector 112 does
not have a common ground contact 126 for multiple coaxial cables
118 when the block 114 is not conductive. Further, note that the
third coaxial cable connector 112 does not have an retention
mechanism integrally formed with the third coaxial cable connector
112 for securing the third coaxial cable connector 112 directly to
the printed circuit board 120. Instead, the third coaxial cable
connector 112 is secured against the printed circuit board 120 by
attaching the block 114 to a header 122 that is mounted on the edge
of the printed circuit board 120.
[0108] Each edge connector 116 is disposed within a corresponding
hole 154, formed in the block 114, that is adapted to receive the
edge connector 116. The edge connector 116 is inserted into the
hole 154 from the rear side of the block 114 and pressed through
the block 114. The edge connector 116 has tabs 148 that extend from
the top side and bottom side of the edge connector 116. The tabs
148 have a resilient spring or bias force associated with them.
When the edge connector 116 is pressed through the block 114, the
tabs 148 yield to the inward directed force applied by the top side
and the bottom side of the hole 154 to cause the tabs 148 to
essentially bend inward and flush with the top side and the bottom
side of the edge connector 116. When the tabs clear the top and
bottom edges 156 of the hole 154, the bias force on the tabs cause
the tabs to extend in an outward direction adjacent to the top and
bottom edges 156 of the hole 154 to prevent the edge connector 116
from backing out of the hole 154. Further, the edge connector 116
includes a flange 146 positioned on the top side and the bottom
side of the edge connector 116 that engage stops 158 formed in the
block 114 to prevent the edge connector 116 from extending too far
through the hole 154. Hence, the tabs 148 and the flange 146 on the
edge connector 116 in cooperation with the edges 156 and the stops
158, respectively, in the block 114 retain the edge connector 116
in the block 114.
[0109] Preferably, the block 114 and the header 122 are made from a
non-conductive material, such as, without limitation, plastic, but
may also be made from a conductive material, such as, without
limitation, metal. The material of the block 114 and the header 122
depends on the application requirements including, without
limitation, the frequency of the signal, shielding requirements,
and the like.
[0110] Preferably, the ground contact 126 is integrally formed with
the housing 128 as a unitary unit, but may be made from separate
parts, if permitted or desired. Preferably, the ground contact 126
has a width equal to a width of the signal contact 124, but may
also be made to have a width essentially the same as the width of
the bottom side of the housing 128. Preferably, the housing 128 is
made from a conductive material, such as, without limitation,
metal. The ground contact 126 is electrically and mechanically
coupled to the ground potential 144 of the coaxial cable 118,
preferably via a crimp tube 129 pressing the ground conductor 144
of the coaxial cable against the housing 128. The ground contact
126 is electrically and mechanically coupled to the ground contact
138 on the printed circuit boards 22 and 24, via the spring members
32. Hence, making the ground contact 126 integral to the housing
128 advantageously reduces parts count, reduces cost, increases
reliability, reduces assembly time, and the like.
[0111] The signal contact 124 is held by the insulator 132 in a
fixed position that is substantially centered inside a cavity (not
numbered) in the edge connector 116. A first end of the signal
contact 124 has a spring member 125 and a second end of the signal
contact 124 that is opposite to the first end has a receptacle 150.
The spring member 125 is electrically and mechanically coupled to
the signal contact 136 on the printed circuit board 120. The
receptacle 150 is electrically and mechanically coupled to a center
conductor 140 of the coaxial cable 118. Hence, the signal contact
124 electrically couples a signal from the center conductor 140 of
the coaxial cable 118, through the receptacle 150, through the
spring member 124, then to the signal contact 136 on the printed
circuit board 120.
[0112] The receptacle 150 forms a cavity, as best shown in FIGS. 30
and 31, having a shape, such as, without limitation, cylindrical,
square, rectangular or oval, and adapted to receive the center
conductor of the coaxial cable 118. The receptacle 150 may be
electrically and mechanically coupled to the center conductor 140
of the coaxial cable 118 using a variety of techniques, such as,
without limitation, crimping, soldering, press fitting, and the
like. Preferably, the center conductor 140 of the coaxial cable 118
is crimped onto the receptacle 150 to permanently attach the
receptacle 150 to the center conductor 140 of the coaxial cable
118. Hence, the same receptacle 150 that electrically couples the
signal to the spring member 125 also advantageously acts as the
center conductor attachment mechanism, which reduces parts count,
material cost and assembly time.
[0113] When the edge connector 116 is fitted to the edge of the
printed circuit board 120, the edge of the printed circuit board
120 comes in close proximity to the signal contact 124. The spring
member 125 electrically couples the signal of the transmission line
to the signal contact 136 on the top of the printed circuit board
120 so the close proximity is a benefit. However, the signal
contact 124 also comes in close proximity to the ground contact
138, forming a ground plane, on the bottom of the printed circuit
board 120, which may be a detriment, depending on the particular
application of that the third coaxial cable connector 112. A
parasitic capacitance may appear between the signal contact 124 and
the ground contact 138, forming a ground plane, on the bottom of
the printed circuit board 120 due to the signal on the signal
contact 124 being misdirected to the ground contact 138, forming a
ground plane, on the bottom of the printed circuit board 120. The
parasitic capacitance alters the impedance characteristic of the
transmission line, formed by the edge connector 116. Techniques for
reducing this parasitic capacitance include one or more of: 1)
decreasing the area of the signal contact 124 and/or the ground
contact 138, 2) increasing the distance between the signal contact
124 and the ground contact 138, and 3) decreasing the dielectric
constant between the between the signal contact 124 and the ground
contact 138. Preferably, the parasitic capacitance is reduced by a
combination of decreasing the area of the signal contact 124 and by
increasing the distance 39 between the signal contact 124 and the
ground contact 138, as best shown in FIG. 30. Both of these
techniques are implemented at the same time by removing some of
receptacle 150 of the signal contact 124 near the spring member 125
on the bottom side closest to the ground contact 138. The removed
portion of the receptacle 150 effectively forms a notch in the
signal contact 124 near the spring member 125. Abutting the printed
circuit board 120 against a front end (not numbered) of the left
and right opposing sides of the housing 128 also serves to maintain
a predetermined distance 39 between the signal contact 124 and the
ground contact 138. Hence, the implementation of these two
techniques on the third coaxial cable connector 112 by modifying or
adjusting the third coaxial cable connector 112 alone
advantageously reduces the parasitic capacitance, without modifying
or adjusting the printed circuit board 120.
[0114] Alternatively, an analogous reduction of the parasitic
capacitance may be achieved using the same combination of
techniques by removing a portion of the ground contact 138, forming
the ground plane, at the edge of the printed circuit board 120
closest to the signal contact 124. Still alternatively, an
analogous reduction of the parasitic capacitance may be achieved
using the same combination of techniques by removing some of the
receptacle 150 of the signal contact 124 near the spring member 125
on the bottom side closest to the ground contact 138 and by
removing a portion of the ground contact 138, forming the ground
plane, at the edge of the printed circuit board 120 closest to the
signal contact 124.
[0115] Note that a corresponding increase in the capacitance may be
achieved, if desired, by performing one or more of: 1) increasing
the area of the signal contact 124 and/or the ground contact 138,
2) decreasing the distance between the signal contact 124 and the
ground contact 138, and 3) increasing the dielectric constant
between the between the signal contact 124 and the ground contact
138. Hence, a combination of one or more of these three techniques
advantageously permits the impedance characteristic of the
transmission line, formed by the third coaxial cable connector 112,
to be appropriately adjusted.
[0116] Further, when the third coaxial cable connector 112 is
fitted to the edge of the printed circuit board 120, a high
inductance may form between the third coaxial cable connector 112
and the printed circuit board 120 when the construction and
impedance characteristics of the transmission line, formed in the
third coaxial cable connector 112, do not extend far enough along
the transmission line, formed as a micro-strip line, on the printed
circuit board 120. Essentially, the transition from the
transmission line structure of the third coaxial cable connector
112 and the transmission line structure of the printed circuit
board 120 should not be abrupt and, therefore, should be gradual to
permit the signal to transfer and translate from one structure to
the other structure without significant loss or degradation. To
facilitate a gradual transfer and translation of the signal from
the transmission line structure of the third coaxial cable
connector 112 and the transmission line structure of the printed
circuit board 120, without significant loss or degradation, the
third coaxial cable connector 112 is made to overhang or extend
along the side of the printed circuit board 120 having the signal
contact 136 that receives the signal contact 124 of the third
coaxial cable connector 112. Each of the spring member 125 of the
signal contact 124, the edge connector 116 and the insulator 132 of
the third coaxial cable connector 112 extend across the printed
circuit board 120, as best shown in FIG. 30. The distance of the
extension is preferably calculated and/or empirically measured to
ensure an appropriate gradual transfer and translation of the
signal. Therefore, the extension of the third coaxial cable
connector 112 along the side of the printed circuit board 120
advantageously provides a gradual transfer and translation of the
signal to reduce the inductance, and thereby providing a proper
impedance match between the third coaxial cable connector 112 and
the printed circuit board 120.
[0117] Preferably, the insulator 132 is made from a suitable
dielectric material, such as, without limitation, Teflon.RTM., and
the like. The insulator 132 provides two primary functions. The
first function of the insulator 132 is to hold the signal contact
124 in a fixed position that is substantially centered inside a
cavity (not numbered) in the housing 128, as best shown in FIGS. 29
and 30. Preferably, the cavity is formed as a rectangular hole in
the housing 128. As described above, the housing 128 is at the
ground potential. Hence, the signal contact 124, having the signal
potential, is substantially centered inside the housing 128, having
the ground potential, similar to a transmission line formed of the
coaxial cable 118. Hence, the housing 128 and/or the ground contact
30 provide a distributed ground potential around the signal contact
124. The second function of the insulator 132 is to provide a
predetermined dielectric constant between the ground potential on
the housing 128 and the signal potential on the signal contact 124.
Each of these two primary functions advantageously mimic or
approximate the unbalanced construction and impedance
characteristics of a transmission line to provide an efficient
coaxial-to-planar (or planar-to-coaxial) transition between the
transmission line, formed by the coaxial cable 118, and the
transmission line, formed by the micro-strip 136 on the printed
circuit board 120.
[0118] The third coaxial cable connector 112 is assembled in the
following sequential steps, after each of the required parts are
formed or machined. First, the receptacle 150 of the signal contact
124 is mechanically and electrically coupled to the center
conductor 140 of the coaxial cable 118. Second, the signal contact
124 is positioned in the insulator 132. Third, the insulator 132 is
positioned in the housing 128, and, at the same time the housing
128 is disposed between the insulator 142 of the coaxial cable 118
and the ground conductor 144 of the coaxial cable 118. Fourth, a
crimp sleeve or band 129 is placed over the ground conductor 144 of
the coaxial cable 118 and crimped to cause a secure electrical and
mechanical connection between the housing 128 and the ground
conductor 144 of the coaxial cable 118. Fifth, the edge connector
116 is press fit into the hole 154 in the block 114, as described
above.
[0119] The block 114 also includes one or more holes (not shown).
The holes permits the block 114 to be mechanically secured to the
header 122 mounted on the printed circuit board 120 or other
structure to hold the third coaxial cable connector 112 on the edge
of the printed circuit board 120 and to properly align the third
coaxial cable connector 112 to the edge of the printed circuit
board 120, using fasteners, such as, without limitation, screws,
clips, and the like, as are well known in the art.
[0120] 2. Edge Connector For The Third Coaxial Cable Connector
[0121] FIGS. 31 and 32 illustrate two different views of the
solder-less printed circuit board edge connector 116 for use with
the third coaxial cable connector 112 of the third preferred
embodiment and are described together. FIG. 31 illustrates a
cross-sectional view of the solder-less printed circuit board edge
connector 116 for use with the third coaxial cable connector 112,
as shown in FIGS. 29 and 30, in accordance with the third preferred
embodiment of the present invention. FIG. 32 illustrates a front
side elevation view of the solder-less printed circuit board edge
connector 116, as shown in FIG. 31, in accordance with the third
preferred embodiment of the present invention.
[0122] Various features and advantages of the edge connector 116,
including the housing 128, the signal contact 124, the insulator
132 and the ground contact 126, are described above with reference
to FIGS. 29 and 30. The edge connector 116 is the same as that
shown in FIGS. 29 and 30, but with the coaxial cable 118 removed
there from. FIG. 31 also includes the crimp sleeve or band 129
formed as a separate part and not as an integral part of the
housing 128.
[0123] 3. Header And Block For The Third Coaxial Cable
Connector
[0124] FIG. 33 illustrates a cross-sectional view of the header 122
mated to the block 114 for use with the third coaxial cable
connector 112, as shown in FIGS. 29 and 30, in accordance with the
third preferred embodiment of the present invention. The header 122
and the block 114 are the same as those shown in FIGS. 29 and 30,
but with the edge connector 116 removed there from.
[0125] Various features and advantages of the block 114 and header
122, including the edges 156 and the stops 158 on the block 114,
are described above with reference to FIGS. 29 and 30. The header
122 also includes a slot 152, best shown in FIG. 33, adapted to
receive the printed circuit board 120. The header 122 further
includes a hole 150, best shown in FIG. 33, adapted to receive the
edge connector 116.
[0126] 4. Summary Of The Third Coaxial Cable Connector
[0127] FIGS. 28 through 33 illustrate the third coaxial cable
connector 112 in accordance with the third preferred embodiment of
the present invention. In the third preferred embodiment of the
present invention, the third coaxial cable connector 112 includes a
solder-less printed circuit board edge connector 116 for connecting
multiple coaxial cables 118 to the edge of the printed circuit
board 120. The coaxial cables 120 are adapted to be permanently
connected to the third coaxial cable connector 112 by crimping the
receptacle 150 of the signal contact 124 to the center signal
conductor 140 of the coaxial cable 118 and by crimping the crimp
sleeve 129 to the ground conductor 144 of the coaxial cable 118.
The third coaxial cable connector 112 advantageously provides a
coaxial-to-planar translation (or planar-to-coaxial translation) of
the construction and impedance characteristics of a transmission
line.
[0128] The third coaxial cable connector 112 has four of the five
features described in the table above. The four features include:
the third coaxial cable connector 112 having a common ground
contact 126 for multiple coaxial cables 118 when the block 114 is
conductive, modifications to the third coaxial cable connector 112
and/or the printed circuit board 120 for impedance matching, the
signal contact 124 having a spring member 125 integrally formed
with a receptacle 150 adapted to receive a center contact 140 of a
coaxial cable 118, and a ground contact 126 integrally formed with
the housing 128 of the third coaxial cable connector 112. Other
features and advantages of the third coaxial cable connector 112
are described above with reference to FIGS. 28 through 33.
[0129] Therefore, the third coaxial cable connector 112
advantageously eliminates a conventional coaxial cable connector
header that is typically soldered to a printed circuit board by
providing a solder-less edge connector between the coaxial cable
118 and the micro-strip transmission line formed on the printed
circuit board 120. The third coaxial cable connector 112
advantageously reduces connector cost, eliminates printed circuit
board connector rework, eliminates connector parts on the printed
circuit board, reduces labor for the assembly of the connector,
reduces insertion forces, enhance mating alignment between the
connector and the printed circuit board, and the like.
[0130] Hence, while the present invention has been described with
reference to various illustrative embodiments thereof, the present
invention is not intended that the invention be limited to these
specific embodiments. Those skilled in the art will recognize that
variations, modifications and combinations of the disclosed subject
matter can be made without departing from the spirit and scope of
the invention as set forth in the appended claims.
* * * * *