U.S. patent application number 09/813635 was filed with the patent office on 2002-09-26 for beverage carton and container for cooling.
Invention is credited to Sinclair, Mark R., Tokarski, John H..
Application Number | 20020134827 09/813635 |
Document ID | / |
Family ID | 25212969 |
Filed Date | 2002-09-26 |
United States Patent
Application |
20020134827 |
Kind Code |
A1 |
Sinclair, Mark R. ; et
al. |
September 26, 2002 |
Beverage carton and container for cooling
Abstract
A carton of laminate material to hold beverage containers with
provision to open a portion of the top of the carton to provide a
receptacle to receive a coolant such as ice to cool the beverage
containers.
Inventors: |
Sinclair, Mark R.; (Arvada,
CO) ; Tokarski, John H.; (Golden, CO) |
Correspondence
Address: |
DORSEY & WHITNEY, LLP
INTELLECTUAL PROPERTY DEPARTMENT
370 SEVENTEENTH STREET
SUITE 4700
DENVER
CO
80202-5647
US
|
Family ID: |
25212969 |
Appl. No.: |
09/813635 |
Filed: |
March 21, 2001 |
Current U.S.
Class: |
229/240 ;
229/103; 229/186; 229/5.82 |
Current CPC
Class: |
B65D 2571/00728
20130101; B65D 2571/0045 20130101; B65D 2571/00141 20130101; B65D
5/5455 20130101; B65D 2571/0066 20130101; B65D 5/6664 20130101;
B65D 5/563 20130101; B65D 5/241 20130101; B65D 2571/00574 20130101;
B65D 71/36 20130101 |
Class at
Publication: |
229/240 ;
229/103; 229/186; 229/5.82 |
International
Class: |
B65D 005/24; B65D
005/56; B65D 017/28 |
Claims
What is claimed is:
1. A carton for packaging and storing a plurality of beverage
containers and selectively cooling said beverage containers therein
comprising: a substantially rectangular in plan carton having a top
and bottom panel interconnected by side and end panels to form a
beverage container receiving space therein; said top panel
including a central area spaced inwardly from the peripheral edge
of said top panel defined by perforations which permit removal of a
portion of the central area of said top panel; a plurality of
perforations extending diagonally inwardly from each corner of said
top panel to the perforations in said central area; whereby when
said central area is removed the remainder of said top panel is
elevated by severing the carton material at said diagonal
perforations to form an open top receptacle to receive a cooling
media to cool said beverage containers.
2. The carton of claim 1 wherein each corner of said carton at the
juncture of each end panel and said bottom panel includes a portion
folded inwardly to form a gusset to provide additional insulation
to prevent leakage of liquid.
3. The carton of claim 1 wherein the carton is formed of a laminate
material.
4. The carton of claim 3 wherein the laminate material comprises an
outer plastic layer bonded to a layer of metalized film bonded to a
metallic layer and bonded to a paper board base by a laminating
resin.
5. The carton of claim 4 wherein said outer plastic layer is
selected from the group consisting of polyethylene terpthalate,
polyethylene, polyvinylchloride, polypropylene or cellophane.
6. The carton of claim 1 wherein at least one of said side panels
includes a central area partially perforated to provide a handhold
opening when the partial perforated portion is separated along said
perforations.
7. A planar blank to form a carton for beverage containers with
provision to hold cooling media in contact with said beverage
containers comprising: a first panel member for forming a portion
of a side of said carton integral with a second panel member to
form the top of said carton along a fold line; said first panel
member including a pair of flaps at each end integral with said
first panel member along a fold line; said second panel member
integrally connected to a third panel member forming a side of said
carton at a fold line; said second panel member further including a
pair of end flaps integrally connected to said second panel at
respective fold lines; said fold lines in said second panel forming
a rectangle; said second panel including a central area spaced
inwardly from the rectangle formed by said fold lines defined by
perforations which permit removal of the central area; perforations
extending inwardly from the corners of said rectangle to said
perforations in said central area; said third panel member
integrally connected to a fourth panel member at a fold line, said
fourth penal member forming a bottom of said carton; said fourth
panel member integrally connected to a fifth panel at a fold line;
said first and fifth panel members having less of a lateral extent
than said third panel member wherein when said panel members are
folded at said respective fold lines to be perpendicular to each
other a carton is formed from said blank.
8. The blank of claim 7 wherein said third and fifth panel members
include end flaps integrally connected at a respective fold line to
each said panel member and wherein a fold line is formed extending
from the juncture of the fold lines of said flaps and said fourth
panel member at an angle to form a gusseted corner when said blank
is folded into a carton.
9. The blank of claim 7 wherein the blank is formed of a laminate
material.
10. The blank of claim 9 wherein the laminate material comprises an
outer plastic layer bonded to a layer of metalized film bonded to a
metallic layer and bonded to a paper board base by a laminating
resin.
11. The blank of claim 10 wherein said outer plastic layer is
selected from the group consisting of polyethylene terpthalate,
polyethylene, polyvinylchloride, polypropylene or cellophane.
Description
FIELD OF THE INVENTION
[0001] The present invention is related to beverage cartons or
cases and in particular to beverage cartons for beverage cans or
bottles with provision to retain ice to cool the beverage
containers.
BACKGROUND OF THE INVENTION
[0002] Beverages such as soda and beer are typically sold in
cartons or containers either as six-packs or in cartons of twelve
or twenty-four beverage containers. It is often desirable for the
consumer to buy beverages in case carton sizes of twelve or
twenty-four beverage containers and take the containers to an
outing where the beverage is consumed. It is often desirable to
drink the beverages cooled so that a container housing the
beverages with provision to provide the addition of a coolant such
as ice is also desirable.
[0003] Attempts have been made in the past to provide such a
beverage container which holds the containers in a carton size for
point of purchase sale and provide the ability to add a coolant
material to chill the beverage containers.
[0004] An example of such a prior device is found in U.S. Pat. No.
5,303,863 to Arasim. This patent discloses a carton to hold twelve
or twenty-four beverage cans and includes a cut-out top panel
member under which is provided a foldable paperboard blank which is
then folded to form an elevated chamber above the beverage
containers to hold ice to chill the beverage containers. The
foldable blank is not unitary with the beverage containing carton
and requires manipulation to assemble.
[0005] Another similar structure is shown in U.S. Pat. No.
5,582,343 to Dalvey which also shows a carton to hold beverage
containers with a pop-up fold-out top to retain ice to cool the
beverage cans.
[0006] Another expandable carton to retain ice is shown in U.S.
Pat. No. 5,495,727 to Strong et al. The Strong et al. expandable
container is openable at one end to allow expansion of a side
portion to retain ice for cooling the beverages.
[0007] Other examples of expandable cartons for beverages which are
cooled are shown in U.S. Pat. No. 5,307,982 to Swindel and U.S.
Pat. No. 5,094,359 to Demars et al. Further examples of foldable
containers which are disposable and are adapted to retain beverage
cans or bottles in a cool state are shown in U.S. Pat. Nos.
5,284,294 to Floyd 5,170,934 to Lemoine, 5,263,339 to Evans, and
4,328,923 to Graser. A further example of an expandable container
is U.S. Pat. No. 5,307,986 to Schuster.
[0008] A still further example of a carton to retain beverages with
the provision of ice is shown in U.S. Pat. No. 3,346,167 to
Schmidt. The Schmidt patent discloses a two-part carton container
with an interior section slidably housed within an exterior member
and when the interior section is slid out a lid is removably opened
to allow ice to be placed in the carton.
SUMMARY OF THE INVENTION
[0009] In the preferred embodiment of the present invention a
beverage holding carton is made from a flat sheet of a laminate
material which helps to prevent water leakage and is folded from
the flat sheet to a rectangular box-like carton shape suitable to
retain twelve or twenty-four beverage cans or bottles. In the
folded shape, a severable cut-out member is provided in the upper
panel surface of the carton which may be severed from the carton
material to form an opening with side flaps to allow the addition
of ice to the beverage container to cool the beverage cans or
bottles. Another cut-out portion is provided on a side panel of the
container which is easily severable to provide a hand hold opening
so that the beverage carton can be readily carried.
BRIEF DESCRIPTION OF THE DRAWING
[0010] FIG. 1 is a plan view, before assembly, of the laminate
sheet used to form the carton of the present invention;
[0011] FIG. 2 is a sectional view taken on line 2-2 of FIG. 1 which
is expanded to show the laminate layers of the carton of the
present invention;
[0012] FIG. 3 is an isometric view similar to FIG. 1, showing the
laminate sheet in a flat state;
[0013] FIG. 4 is an isometric view showing an initial folding step
to form the carton of the present invention;
[0014] FIG. 5 is an isometric view showing a further step of
folding the laminate of the present invention to form the beverage
carton;
[0015] FIG. 6 is a cross-sectional view taken on line 6-6 of FIG.
5;
[0016] FIG. 7 is a cross-sectional view taken on line 7-7 of FIG.
6;
[0017] FIGS. 8 and 9 are isometric views showing further folding
steps to form the carton of the present invention;
[0018] FIG. 10 is an isometric view showing the carton of the
present invention in the folded state;
[0019] FIG. 11 is a partially exploded isometric view showing a
further step in use of the carton of the present invention;
[0020] FIG. 12 is an isometric view the carton of the present
invention ready for use; and
[0021] FIG. 13 is a sectional view taken along line 13-13 of FIG.
12.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0022] As shown in the drawings, the carton 10 of the present
invention (see FIG. 10) is fabricated from a unitary sheet 12
formed of a multi-layer composite material. The composite material
may be fabricated according to U.S. Pat. No. 4,254,173, which
disclosure is incorporated herein by reference, and comprises an
outer polymer film 14 bonded to an intermediate metalized film 16
which is in turn bonded to a metallic layer 18 which is in turn
bonded by a laminating resin layer 20 to secure the laminate to a
paper board material 22. The resultant composite material provides
tear resistance to the composite and prevents leakage of water when
the ice used with the carton melts.
[0023] As set forth in U.S. Pat. No. 4,254,173, the plastic film
may be formed of polyethylene terapthalate, polyethylene, polyvinyl
chloride, polypropylene or cellophane. The outer plastic layer 14
is clear to permit view of printing on the metalized film which
will become visible from exterior of the carton.
[0024] With reference to FIG. 1, the carton blank is provided with
a plurality of predisposed fold lines to facilitate folding the
blank into the desired shape. The fold lines may be formed in any
suitable manner by perforations, scoring or other marking or
indentation to predispose the composite material to bend readily at
the fold line. The carton blank 12 includes a first side panel 24,
a top panel 26, a second side panel 28, a bottom panel 30, and a
side panel 32. Side panels 24 and 32 are of a lesser height than
the opposite side panel 28 as side panel 24 folds partially over
the extent of side panel 32 so that when in the folded condition
the height of the side panel 28 and the combination of side panels
24 and 32 are of the same height.
[0025] Side panel 24 includes end flaps 34 and 36 integrally
connected to side flap 24 by fold lines 38 and 40. Flap 24, also
includes a portion 42 which is partially scored or perforated so
that when the carton is fully assembled and portion 42 is severed a
convenient handhold opening is provided to carry the carton filled
with beverage cans or bottles.
[0026] Side panel 24 is integrally connected to top panel 26 at a
fold line 44. Top panel 26 includes end flaps 46 and 48,
respectively, integrally connected to the top panel by fold lines
50 and 52, respectively. In addition, top panel 26 includes a
central oval-shaped portion, which can be of any desired shape,
circumscribed by perforations 54 which permit the central area 56
defined by the perforations to be removed in use for the insertion
of ice as a coolant. A punch tab 58 is provided in one portion of
the cental cut-out which is punched out to permit grasping of the
central panel 56 and its removal along the perforations 54. End
flaps 46 and 48 are also inwardly tapered as at 60 for ease of
construction of the carton when it is folded into its final
shape.
[0027] Top panel 26 is integrally connected to end panel 28 at fold
line 62. Side panel 28 includes end flaps 64 and 66 which are
inwardly angled at one edge as at 68 and 69. The other end of end
flaps 64 and 66 include a pair of fold lines 70 and 72,
respectively, which fold inwardly upon the respective fold lines to
form a gusseted end corner when the carton is fully assembled. The
fold lines 70 and 72 form a triangle shape extending outwardly from
the marginal corners of side panel 28. As best seen in FIG. 4,
these fold inwardly on assembly of the carton to form the gusseted
corners in the carton bottom.
[0028] Side panel 28 is integral with bottom panel 30 at fold line
74. Bottom panel 30 includes end flaps 76 and 78, respectively,
which are integrally connected with panel 30 at fold lines 80 and
82, respectively. Bottom panel 30 is integral with partial side
panel 32 at fold line 84 and similar to end panel 28 side panel 32
includes end flaps 86 and 88, respectively, integrally connected
with panel 32 at fold lines 90 and 92, respectively. Similar to
side panel 28, side panel 32 is provided with triangular fold lines
94 and 96, respectively, which also fold inwardly upon themselves
to form a gusseted corner.
[0029] Thus, the bottom of the carton, when fully assembled,
includes at its four lower corners gusseted corners which provide
an additional layer of material to prevent leakage of water from
melted ice while the container is in use.
[0030] In assembling the container to its closed shape, a first
step, as seen in FIG. 4, is to fold side panel 32 and side panel 28
along the respective fold lines to partially form the container.
The triangular interior portion defined by fold lines 94, 96 and 70
and 72, are inwardly bent to permit end flaps 76 and 78 to be
folded upwardly towards a perpendicular relationship with bottom
panel 30.
[0031] As best seen in FIG. 5, when this procedure has been
accomplished and end flaps 76 and 78 are suitably sealed by an
adhesive to the flaps 64, 66 and 86, 88. At this juncture, beverage
containers may be placed in the bottom of the carton 10. Top panel
26 is now folded over along its fold line 62. Finally, partial end
panel 24 which includes the handhold opening 42 is folded
downwardly on its fold line 44 and end flaps 34 and 36 are folded
inwardly along fold lines 38 and 40 and suitably sealed by adhesive
or the like. As a last step, end flaps 46 and 48 are folded
downwardly along their fold lines 50 and 52 and suitably sealed by
an adhesive to secure the top panel of the carton to complete
formation of the carton.
[0032] As best seen in FIG. 10, the end panel formed by end panels
24 and 32 are designed so that handhold opening 42 is above the top
edge 98 of end panel 32 so that there is no interference in the
handhold opening area.
[0033] As best seen in FIGS. 11 and 12, when it is desired to
provide ice for cooling the beverages in carton 10 central panel 56
is removed along the perforated score lines 54 and the top panel
which is provided with partial diagonal perforated lines 100,
extending inwardly from each corner to the central opening, is
pulled upwardly to separate the top panel into four flaps 102, 104,
106 and 108 to provide a partial housing to confine ice added to
the container.
[0034] When the now severed flaps 102, 104, 106 and 108, are pulled
upwardly, a housing is formed which allows retention of ice on top
of the beverage containers within carton 10 to cool the containers
prior to consumption of the beverages.
[0035] The present invention has the added advantage of being
disposable after consumption of the beverages therefore a separate
container for cooling beverages on an outing is not necessary.
* * * * *