U.S. patent application number 09/953400 was filed with the patent office on 2002-08-15 for orthodontic brackets that include an arch wire bearing spring extending from the ligation cover.
Invention is credited to Abels, Norbert, Backes, Claus H..
Application Number | 20020110778 09/953400 |
Document ID | / |
Family ID | 25132697 |
Filed Date | 2002-08-15 |
United States Patent
Application |
20020110778 |
Kind Code |
A1 |
Abels, Norbert ; et
al. |
August 15, 2002 |
Orthodontic brackets that include an arch wire bearing spring
extending from the ligation cover
Abstract
Self ligating orthodontic brackets include a bracket base and a
ligation cover which interacts with the base in order to provide
ligation of at least one arch wire associated with the base. The
orthodontic brackets may include one or more of the following
improved features: (1) a film hinge about which a ligation cover
may rotate; (2) a bearing spring or other flexible feature
associated with the ligation cover to provide active ligation; (3)
a ligation cover that has sufficient flexibility and resilience to
facilitate locking and unlocking relative to the base; (4) a spring
or spring-like feature that provides resistance to rotation of the
ligation cover relative to the base; (5) a bracket base and
ligation cover formed from different types of plastic materials;
(6) two or more initially open arch wire slots that can be ligated
by a single ligation cover; or (7) a safety locking feature that
holds the ligation cover more tightly to the bracket in response to
increased arch wire pressure. The orthodontic brackets may comprise
one or more different materials, such as plastic, metal or ceramic
and may be manufactured as a single piece or in multiple pieces
that are later joined together.
Inventors: |
Abels, Norbert; (Homburg,
DE) ; Backes, Claus H.; (Saarbruken, DE) |
Correspondence
Address: |
WORKMAN NYDEGGER & SEELEY
1000 EAGLE GATE TOWER
60 EAST SOUTH TEMPLE
SALT LAKE CITY
UT
84111
US
|
Family ID: |
25132697 |
Appl. No.: |
09/953400 |
Filed: |
September 12, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
09953400 |
Sep 12, 2001 |
|
|
|
09784525 |
Feb 15, 2001 |
|
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Current U.S.
Class: |
433/11 ;
433/10 |
Current CPC
Class: |
A61C 7/285 20130101;
A61C 7/125 20130101; A61C 7/28 20130101 |
Class at
Publication: |
433/11 ;
433/10 |
International
Class: |
A61C 003/00 |
Claims
1. An orthodontic bracket comprising: a bracket base adapted to
receive an arch wire; a ligation cover configured to extend over at
least a portion of the base so as to ligate the arch wire when the
ligation cover is in a ligating position relative to the base; and
a bearing spring extending from an under side of the cover and
configured so as to exert an active ligation force onto the arch
wire when the ligation cover is in said ligation position.
2. An orthodontic bracket as defined in claim 1, wherein the
bearing spring comprises at least of a leaf spring, a serpentine
spring, a zig-zag spring, or a coiled spring.
3. An orthodontic bracket as defined in claim 1, wherein the
bearing spring is configured and position so as to extend partially
into an arch wire slot within the bracket base for receiving an
arch wire therein when the ligation cover is in said ligating
position.
4. An orthodontic bracket as defined in claim 1, wherein an end of
the ligation cover is non-removably attached to a surface for of
the bracket base and wherein an opposite end of the ligation cover
is selectively movable relative to the bracket base between a
non-ligating position and the ligating position.
5. An orthodontic bracket as defined in claim 4, further including
a latch mechanism that selectively locks and unlocks the opposite
end of the ligation cover to the bracket base in the ligating
position.
6. An orthodontic bracket as defined in claim 4, wherein the
bracket base and ligation cover are integrally formed as a single
piece.
7. An orthodontic bracket as defined in claim 6, wherein the
bracket base and ligation cover are formed from a single plastic
material.
8. An orthodontic bracket as defined in claim 6, wherein the
bracket base comprises a rigid plastic material and the ligation
cover comprises a flexible plastic material.
9. An orthodontic bracket as defined in claim 4, wherein the
ligation cover is hingedly attached to the bracket base such that
the ligation cover is selectively rotatable about a hinge between
an open, non-ligating position and a closed, ligating position.
10. An orthodontic bracket as defined in claim 9, wherein the hinge
comprises a film hinge.
11. An orthodontic bracket as defined in claim 10, wherein the
ligation cover and bracket base are integrally molded as a single
piece from at least one plastic material.
12. An orthodontic bracket as defined in claim 9, wherein the hinge
comprises a pin hinge.
13. An orthodontic bracket as defined in claim 9, wherein the hinge
comprises at least one of a fiber hinge or an elastomeric
hinge.
14. An orthodontic bracket as defined in claim 9, wherein the
bracket base comprises at least one of metal, plastic or ceramic,
and wherein the ligation cover comprises at least one of metal or
plastic.
15. An orthodontic bracket as defined in claim 1, wherein the
ligation cover is separate and completely detachable from the
bracket base.
16. An orthodontic bracket as defined in claim 15, further
including a leash member loosely interconnecting the bracket base
and the ligation cover to prevent inadvertent loss of the ligation
cover.
17. An orthodontic bracket as defined in claim 1, wherein the
bearing spring absorbs mechanical energy from the arch wire if not
entirely seated relative to the bracket base and then releases such
energy over time during tooth realignment.
18. An orthodontic bracket as defined in claim 1, wherein the
ligation cover is flexible such that it deflects away from the
bracket base while in the ligating position in response to upward
pressure exerted by the arch wire is not entirely seated relative
to the bracket base.
19. An orthodontic bracket comprising: a bracket base adapted to
receive an arch wire; a ligation cover hingedly attached to the
bracket base such that the ligation cover is selectively rotatable
about a hinge between an open, non-ligating position and a closed,
ligating position relative to the base; and a bearing spring
extending from an under side of the cover and configured so as to
exert an active ligation force onto the arch wire when the ligation
cover is in the closed, ligating position.
20. An orthodontic bracket comprising: a bracket base adapted to
receive an arch wire; a ligation cover that is separate from, and
selectively attachable and detachable to, the bracket base, the
ligation cover being configured so as to ligate the arch wire when
the ligation cover is attached to the bracket base; and a bearing
spring extending from an under side of the ligation cover and
configured so as to exert an active ligation force onto the arch
wire when the ligation cover is attached to the bracket base.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Related Applications
[0002] This application is a continuation-in-part of U.S.
application Ser. No. ______ filed Aug. 29, 2001, in the names of
Norbert Abels and Claus H. Backes, and entitled "ORTHODONTIC
BRACKET", which is a national phase application filed under 35
U.S.C. .sctn. 371 of PCT application No. PCT/EP01/08489, filed Jul.
23, 2001. This application is also a continuation-in-part of U.S.
application Ser. No. 09/784,525, filed Feb. 15, 2001, in the names
of Norbert Abels and Claus H. Backes, and entitled "AN ORTHODONTIC
BRACKET". For purposes of disclosure, the foregoing applications
are incorporated herein by reference.
[0003] 2. The Field of the Invention
[0004] The present invention relates to orthodontic brackets, more
particularly to self-ligating orthodontic brackets that include a
bracket base, at least one slot or other feature for receiving an
arch wire, and a ligation cover.
[0005] 3. The Relevant Technology
[0006] Orthodontics is a specialized field of dentistry that
involves the application of mechanical forces to urge poorly
positioned, or crooked, teeth into correct alignment and
orientation. Orthodontic procedures can be used for cosmetic
enhancement of teeth, as well as medically necessary movement of
teeth to correct underbites or overbites ("buck teeth").
Orthodontic treatment can improve the patient's occlusion, or
enhanced spatial matching of corresponding teeth.
[0007] The most common form of orthodontic treatment involves the
use of orthodontic brackets and wires, which together are commonly
referred to as "braces". Orthodontic brackets, more particularly
the bracket bases, are small slotted bodies configured for direct
attachment to the front (or "labial") surfaces of the patient's
anterior, cuspid, and bicuspid teeth or, alternatively, for
attachment to bands which are, in turn, cemented or otherwise
secured around the teeth. Once the brackets are affixed to the
patient's teeth, such as by means of glue or cement, a curved arch
wire is inserted into the slot of each bracket. The arch wire acts
as a template or track to guide movement of the teeth into proper
alignment. End sections of the arch wire are typically captured
within tiny appliances known as "buccal tubes" affixed to the
patient's molars.
[0008] There are two distinct classes of orthodontic brackets:
those that require the use of ligatures to fasten the arch wire to
the bracket, and those that are self-ligating. Before the emergence
of self-ligating brackets, small ligature wires or elastomeric
bands were necessary to hold the arch wire in a securely seated
position in the brackets. Ligatures or some other form of fastening
means are essential to ensure that the tensioned arch wire is
properly positioned around the dental arch, and to prevent the wire
from being dislodged from the bracket slots during chewing of food,
brushing of teeth, or application of other forces. One type of
commercially available ligature is a small, elastomeric O-ring,
which is installed by stretching the O-ring around small wings
known as "tie wings" that are connected to the bracket body. Metal
ligatures may also be used to retain arch wires within the bracket
slots.
[0009] In an effort to simplify the process of installing braces,
various self-ligating brackets have been developed. The term
"self-ligating bracket" refers to a class of orthodontic brackets
that include some sort of ligation cover or clasp which encloses or
otherwise retains the arch wire within the slot of the base. There
are both "passive" and "active" self-ligating orthodontic brackets.
The term "passive" bracket refers to brackets that only loosely
retain the arch wire therein, such that considerable movement
between the arch wire and bracket base is possible. The term
"active" bracket refers to brackets in which the self-ligating arch
wire cover exerts force onto the arch wire, resulting in more
precise and controlled tooth movement.
[0010] The first self-ligating bracket, known as the Russell
bracket, was developed by Dr. Jacob Stolzenberg in the early 1930s.
This bracket, which uses a set screw to ligate the arch wire within
a slot of a threaded base, was revolutionary but perhaps ahead of
its time because the concept of self-ligating brackets fell more or
less into obscurity until the early 1970s.
[0011] In 1971, Dr. Jim Wildman of Eugene, Oreg. developed the
EDGELOK bracket, which has a round body with a rigid labial sliding
cap. A special opening tool is used to move the slide occlusally
for arch wire insertion. When the cap is closed over the arch wire
with finger pressure, the bracket slot is converted to a tube. The
EDGELOK bracket was the first "passive" self-ligating bracket. That
is, the bracket, while retaining the arch wire therein, does not
exert pressure onto the wire. Instead, the arch wire is free to
slide relative to the bracket. The EDGELOK bracket is describe in
U.S. Pat. Nos. 3,748,740 and 3,854,207 to Wildman. Other patents to
Dr. Wildman include U.S. Pat. Nos. 5,094,614, 5,474,446 and
5,863,199. In 1998, Dr. Wildman introduced the TWIN-LOCK bracket,
which includes a flat, rectangular slide, housed between the tie
wings of an edgewise twin bracket.
[0012] A similar bracket to the EDGELOK bracket, called the
MOBIL-LOCK bracket, was developed by Dr. Franz Sander of Ulm,
Germany, which requires a special tool to rotate the semicircular
labial disk into the open or closed position.
[0013] Between 1976 and 1980, Dr. Herbert Hanson of Hamilton,
Ontario, Canada developed the SPEED bracket, which features a
curved spring clip that wraps occlusogingivally around a
miniaturized bracket body. The clip is moved occlusally using
special tools to permit arch wire placement, then seated gingivally
using finger pressure. The clip constrains and interacts with the
arch wire to some degree such that the SPEED bracket was the first
"active" bracket system.
[0014] In 1986, Dr. Erwin Pletcher developed the ACTIVA bracket,
which has an inflexible, curved arm that rotates occluso-gingivally
around a cylindrical bracket body (see U.S. Pat. Nos. 4,077,126,
4,371,337, 4,419,078, 4,522,490, 4,559,012 and 5,322,435 to
Pletcher). The arm can be opened and closed using finger
pressure.
[0015] In 1995, Dr. Wolfgang Heiser of Innsbruck, Austria developed
the TIME bracket, which is similar in appearance to the SPEED
bracket, and which features a rigid, curved arm that wraps
occluso-gingivally around the labial aspect of the bracket body. A
special instrument is used to pivot the arm either gingivally into
the slot-open position, or occlusally into the slot-closed
position. The stiffness of the bracket arm prevents any substantial
interaction with the arch wire, thereby making the TIME bracket a
passive bracket.
[0016] Dr. Dwight Damon of Spokane, Wash. developed the Damon SL I
and the Damon SL II brackets in 1996 and 1999, respectively (see
U.S. Pat. No. 6,071,118 to Damon). Both are edgewise twin brackets.
The difference between the two is that the first features a labial
cover that straddled the tie wings, while the second incorporates a
flat, rectangular slide between the tie wings. In both versions,
the slide moves incisally on the maxillary brackets and gingivally
on the mandibular brackets. Special opening and closing pliers are
required to move the slide.
[0017] There are many other variations and adaptations of the
foregoing self-ligating brackets that have been developed by
others. See, e.g., U.S. Pat. No. 4,786,252 to Fujita, U.S. Pat. No.
4,712,999 to Rosenberg, U.S. Pat. No. 4,492,573 to Hanson, U.S.
Pat. No. 4,103,423 to Kessel, and U.S. Pat. No. 6,071,119 to
Christoffet al.
[0018] In general, conventional self-ligating brackets are
complicated in design, complex to assemble, and difficult to use in
practice. Conventional orthodontic brackets often require many
trips to the orthodontist for periodic readjustment and
maintenance. Therefore, there has been a long-felt need to find new
designs and materials that can simplify the manufacture of
orthodontic brackets, as well as the installation and subsequent
maintenance of such brackets. In particular, there is a need for
orthodontic brackets that are easy to open and close, that provide
active ligation without the need for special tools to open and
close the arch wire restraining means, which are easily
manufactured and installed by the orthodontist, which provide
greater versatility together, and which are of simplified
design.
[0019] For example, it would be an improvement in the art to
provide one-piece, self-ligating orthodontic brackets that can be
manufactured in a single molding step. It would be a further
improvement to provide self-ligating brackets that include a
plurality of plastic materials from which the base and cover can be
made so as to maximize the beneficial properties of each plastic
material. It would be an additional improvement to provide
orthodontic brackets with special hinge and locking features
between the ligation cover and bracket base or increased safety and
ease of use. It would be an improvement to provide orthodontic
brackets capable of dynamic active ligation of an arch wire as the
tooth is realigned so as to reduce or eliminate the need for
subsequent adjustments. It would yet be an improvement to provide
orthodontic brackets having two or more initially open arch wire
slots that can be ligated by a single ligation cover. It would also
be an improvement to provide a ligation cover that was biased so as
to preferentially remain in an open and/or closed position.
[0020] Orthodontic brackets that incorporate one or more of the
these and other improvements are disclosed and claimed herein.
SUMMARY OF THE INVENTION
[0021] The orthodontic brackets according to the present invention
encompass one or more of the improvements and features disclosed
herein, which result in a generally low-cost bracket that is simple
to manufacture, compact in construction, and easy to install and
adjust. In general, the orthodontic brackets according to the
invention will include at least one of the following improved
features:
[0022] 1. a ligation cover that includes a film hinge, which is a
localized area of reduced cross-sectional thickness, about which at
least a portion of the ligation cover can rotate so as to open and
close relative to the bracket base;
[0023] 2. a spring element extending from an underside of the
ligation cover and that is able to absorb mechanical energy from an
arch wire and then release such energy over time to provide
continuous active ligation of the arch wire;
[0024] 3. a general spring feature associated with, or incorporated
into, the ligation cover that is able to absorb mechanical energy
from the arch wire and then release such energy over time in order
to provide dynamic active ligation of an arch wire associated with
a bracket base;
[0025] 4. an orthodontic bracket that includes a deformable or
flexible ligation cover that facilitates locking and unlocking of
the cover relative to a bracket base that includes a lip, overhang
or other structure within which the ligation cover can be slideably
inserted or withdrawn;
[0026] 5. a spring element interconnecting the ligation cover and
bracket base that urges the ligation cover to remain open while in
an open position and/or to remain closed while in a closed position
relative to the bracket base;
[0027] 6. a ligation cover that is biased toward remaining open
when in an open position and toward remaining closed while in a
closed position, such that positive pressure or force is required
to selectively open and close the cover each time, and such that
the cover is optionally able to apply a ligation force onto an arch
wire associated with the bracket even when the ligation cover is
not securely locked to the bracket base;
[0028] 7. an orthodontic bracket that is manufactured using
two-color molding of different types of plastic materials, such as
a harder, more durable plastic for the bracket base and a more
flexible and resilient plastic for the ligation cover;
[0029] 8. an orthodontic bracket that includes at least two
initially open arch wire slots configured to accept or receive two
or more separate arch wires that can be at least partially occluded
by a single ligation cover in a single action of locking or closing
the ligation cover relative to the bracket base so as to ligate the
arch wires; or
[0030] 9. an orthodontic bracket having a safety locking feature
that provides enhanced locking of the ligation cover to the bracket
in response to increased pressure by an arch wire bearing upwardly
against a ligation cover.
[0031] In general, depending on which of the foregoing features are
incorporated into a particular orthodontic bracket, the orthodontic
bracket may provide either passive or active ligation of an arch
wire associated with the bracket base. The bracket may include a
bracket base and ligation cover may be molded as a single, unitary
piece, or else formed separately and then joined together. The
ligation cover may or may not include specific hinge structures or
regions, but may instead bend or flex along a substantial length of
the ligation cover. An orthodontic bracket may be manufactured from
a single plastic or metal material, or from multiple materials,
such as metal and plastic or two or more plastics. The ligation
cover may be flexible or rigid. The bracket base may include a
single arch wire slot or it may include multiple arch wire slots.
In some cases, the ligation cover will be designed to cover a
single arch wire slot and in others, it may ligate two or more open
slots. In some cases, one or more slots may be provided that are
not ligated by the ligation cover such that conventional ligatures
may be required to ligate additional arch wires disposed therein.
Unless otherwise specified or restricted, any feature known in the
art of orthodontic brackets, bases and ligation covers may be used
in conjunction with a particular orthodontic bracket that
encompasses at least one of the improved features summarized above
and disclosed more fully hereinafter.
[0032] These and other features of the present invention will
become more fully apparent from the following description and
appended claims, or may be learned by the practice of the invention
as set forth hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order that the manner in which the above-recited and
other advantages and objects of the invention are obtained, a more
particular description of the invention briefly described above
will be rendered by reference to specific embodiments thereof which
are illustrated in the appended drawings. Understanding that these
drawings depict only exemplary embodiments of the invention and are
not therefore to be considered to be limiting of its scope, the
invention will be described and explained with additional
specificity and detail through the use of the accompanying
drawings, in which:
[0034] FIG. 1A is a cross-section view of a hinged, one-piece
orthodontic bracket that includes a bracket base, a ligation cover,
and a spring element interconnecting the ligation cover and bracket
base, with the cover being "open" relative to the arch wire slot of
the base;
[0035] FIG. 1B shows the orthodontic bracket of FIG. 1A with the
ligation cover being "closed" or "locked" relative to the arch wire
slot;
[0036] FIG. 2 is a cross-section view of a two-piece orthodontic
bracket in which the ligation cover is separate from the bracket
base;
[0037] FIGS. 3A and 3B depict a variation of the orthodontic
bracket of FIG. 2 in which the ligation cover is loosely connected
to the bracket base by a leash;
[0038] FIG. 4A is a perspective view of a hinged orthodontic
bracket that includes a ligation cover configured so as to
substantially encase or surround the bracket base when in a closed
or locked position;
[0039] FIG. 4B shows the orthodontic bracket of FIG. 4A with the
ligation cover being "closed" or "locked" relative to the arch wire
slot;
[0040] FIG. 5A is a perspective view of a hinged, one-piece
orthodontic bracket that includes a leaf spring extending from an
under side of the ligation cover and configured to engage an arch
wire associated with the bracket base;
[0041] FIGS. 5B and 5C are cross-section views of the orthodontic
bracket of FIG. 5A showing the kinematics of a spring element
interconnecting the ligation cover and bracket base;
[0042] FIGS. 6A and 6B are cross-section, close-up views of
different locking notches for locking a ligation cover to a bracket
base;
[0043] FIGS. 7A-7C is a cross-section view of a hinged orthodontic
bracket that includes a ligation cover, a bracket base, a spring
element interconnecting the cover and base, a bearing spring for
engaging an arch wire, and channels or under cuts for enhanced
adhesion to a tooth;
[0044] FIG. 8 depicts a variation of the orthodontic bracket of
FIGS. 7A-7C, except that the ligation cover is separate and
detachable from the bracket base;
[0045] FIG. 9A is close-up view of a serpentine bearing spring
extending partially into an arch wire slot;
[0046] FIG. 9B is close-up view of a zig-zag bearing spring
extending partially into an arch wire slot;
[0047] FIG. 9C is close-up view of a coiled bearing spring
extending partially into an arch wire slot;
[0048] FIG. 9D is close-up view of a dual leaf spring extending
partially into an arch wire slot;
[0049] FIG. 10A depicts the orthodontic bracket of FIGS. 7A-7C
being opened by a person's fingernail;
[0050] FIG. 10B depicts the orthodontic bracket of FIGS. 7A-7C
being opened by a common dental tool;
[0051] FIGS. 11A-11B depict different numbers of trapezoidal under
cuts used in promoting better adhesion between an orthodontic
bracket and a tooth,
[0052] FIGS. 12A-12B depict an orthodontic bracket having a
serpentine bearing spring in varying stages of compression due to
the orientation of the arch wire relative to the bracket base;
[0053] FIG. 13A is a perspective view of an orthodontic bracket
that includes a special locking feature that locks the ligation
cover more tightly to the bracket base in response to increased
upward pressure from an arch wire to the ligation cover;
[0054] FIG. 13B is a perspective view of the orthodontic bracket of
FIG. 13A with the ligation cover in a locked position.
[0055] FIG. 13C is a perspective view of the underside of the
orthodontic bracket of FIG. 13A.
[0056] FIGS. 14A and 14B are side views of the orthodontic bracket
as depicted in FIGS. 13A and 13B, respectively.
[0057] FIGS. 15A and 15B are cross-section views of the orthodontic
bracket of FIGS. 13 and 14 showing how a ligation cover arching
upwards in response to pressure by an arch wire causes a locking
tongue of the ligation cover to be withdrawn more tightly into an
angled key way of the bracket base;
[0058] FIG. 16A is a cross-section view of a two-piece orthodontic
bracket that includes special locking features on both sides, with
the ligation cover removed;
[0059] FIG. 16B is a cross-section view of the orthodontic bracket
of FIG. 16A with the ligation cover attached;
[0060] FIGS. 17A and 17B show an alternative embodiment of a
hinged, one-piece orthodontic bracket having the special locking
feature of the orthodontic bracket of FIGS. 13-15;
[0061] FIGS. 18A and 18B show an alternative embodiment of a
hinged, two-piece orthodontic bracket having the special locking
feature of the orthodontic bracket of FIGS. 13-15;
[0062] FIGS. 18C shows an alternative embodiment of a hinged,
two-piece orthodontic bracket having the special locking feature of
the orthodontic bracket of FIGS. 13-15 and a separate hinge
material interconnecting the ligation cover and bracket base;
[0063] FIGS. 19A and 19B depict an orthodontic bracket having an
angled arch wire slot;
[0064] FIGS. 20A and 20B depict a hinged, two-piece orthodontic
bracket having a spring element and special locking feature similar
to the bracket of FIGS. 13-15;
[0065] FIG. 21A is a perspective view of an orthodontic bracket in
which the ligation cover and bracket base are formed from different
types of plastic materials that are fused or otherwise bonded
together to form an integral orthodontic bracket of essentially one
piece;
[0066] FIG. 21B is a cross-section view of the orthodontic bracket
of FIG. 21A showing how the ligation cover hingedly rotates about
an integral hinge element interconnecting the ligation cover and
bracket base;
[0067] FIG. 21C is a cross-section view of the orthodontic bracket
of FIGS. 21A and 21B showing how the ligation cover is able to
absorb mechanical energy from an arch wire bearing upwardly against
the cover;
[0068] FIG. 22 is a perspective view of an orthodontic bracket that
is similar to the bracket depicted in FIGS. 21A-21C, except that
the ligation cover is shorter and extends over only a portion of
the bracket base;
[0069] FIGS. 23A-23C depict an orthodontic bracket having a
flexible ligation cover that is able to be locked and unlocked
relative to the bracket base primarily due to the flexibility of
the cover and its ability to be slidably inserted into and
withdrawn from a lip or overhang in the bracket base;
[0070] FIGS. 24A and 24B show a two-piece orthodontic bracket in
which the ligation cover and bracket base have been separately
formed and mechanically joined and affixed together;
[0071] FIGS. 25A and 25B depict a two-piece orthodontic bracket in
which the ligation cover is hingedly attached to the bracket base
by means of a mechanical hinge and which is capable of enclosing
two initially open arch wire slots;
[0072] FIG. 25C is a cross-section view of a two-piece orthodontic
bracket in which the ligation cover is completely detachable from
the bracket base and which is capable of enclosing three initially
open arch wire slots; and
[0073] FIGS. 26A and 26B show a two-piece orthodontic bracket
having a film hinge in a location other than where the ligation
cover is attached to the bracket base.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0074] I. Introduction and Definitions.
[0075] The present invention encompasses a number of separate but
interrelated inventive concepts and embodiments that greatly
improve the ease, simplicity and efficiency with which a dental
practitioner can attach and adjust orthodontic appliances known as
orthodontic brackets, commonly referred to as "braces". They also
increase the effectiveness of treatment and reduce discomfort by
the patient. In many cases, the inventive orthodontic brackets are
less expensive to manufacture, since they are amenable to being
injection molded from plastic in a single step.
[0076] By greatly reducing the time, cost and effort in
manufacturing and installing orthodontic brackets, the present
invention makes it possible for orthodontic brackets and procedures
to be more widely available to the less affluent. Their increased
comfort compared to conventional brackets also makes them more
attractive to all users of orthodontic brackets.
[0077] The orthodontic brackets according to the invention include
a bracket base and a ligation cover or clasp. The ligation cover
can be selectively opened in order to permit the insertion of an
arch wire into an arch wire slot or other feature within the base
and then closed or locked in order to retain the arch wire within
the slot or other feature.
[0078] The orthodontic brackets according to the invention include
both passive and active ligating brackets (i. e. those in which the
ligation cover exerts pressure onto the arch wire and covers that
do not), brackets in which the bracket base and ligation cover are
manufactured as one unitary piece and those in which the base and
cover are formed separately and then joined together, covers that
have specifically formed hinge structures or regions (e.g., film
hinges or pivot pins) and those with no specific hinge structure or
region, brackets made of a single material (e.g., plastic or metal)
and those comprising multiple materials (e.g., plastic and metal
and/or two or more different plastics), covers that are flexible
and those that are rigid, bases that include a single arch wire
slot and those that include two or more slots, bases in which
ligation of the arch wire is only possible by closing or locking
the ligation cover and those that also include structures that
permit optional ligation using conventional ligatures.
[0079] The orthodontic brackets may optionally include one or more
special features, such as leaf springs and the like, that extend
from the cover toward the arch wire slot in order to provide
dynamic active ligation as the arch wire is more fully seated
within the arch wire slot over time. They may alternatively include
a more rigid protrusion extending from a flexible ligation cover
that is able to absorb mechanical energy from the arch wire and
then transfer such energy over time to the tooth in order to
provide dynamic active ligation in a different manner. The brackets
may optionally include a special safety locking feature between the
base and cover that results in a tightening of the cover to the
base in response to increasing upward pressure from the arch wire
to the cover. The brackets may optionally include a spring feature
that urges a closed cover to remain closed and/or an open cover to
remain open, such that positive force is required to move the cover
from an open position to a closed position and/or from a closed
position to an open position.
[0080] The terms "orthodontic bracket" and "bracket", for purposes
of this disclosure and the appended claims, and unless otherwise
specified or limited, shall be broadly understood as referring to
an orthodontic appliance that can be attached to, and used to
straighten, a tooth. Unless otherwise specified or limited, such
"orthodontic brackets" will, at a minimum, include a bracket base
and a ligation cover. Unless otherwise specified or limited, the
terms "orthodontic bracket" and "bracket" shall not be understood
as implying the use of any particular type of material, the
inclusion of any particular design feature, the ability to provide
any particular function, or any constraint as to its mode of
use.
[0081] The terms "bracket base" and "base", for purposes of this
disclosure and the appended claims, and unless otherwise specified
or limited, shall be understood as referring to that portion of an
orthodontic bracket that is attached to a tooth and that includes
at least one slot or other structural feature for receiving or
holding an arch wire therein. The term "bracket base" shall be
understood as encompassing any of the exemplary bases disclosed
herein, as well as any bracket bases known in the art of
orthodontics, unless otherwise specified or limited. Unless
otherwise specified or limited, the term "base" shall not be
understood as implying the use of any particular type of material,
the inclusion of any particular design feature, the ability to
provide any particular function, or any constraint as to its mode
of use.
[0082] The term "arch wire slot", for purposes of this disclosure
and the appended claims, and unless otherwise specified or limited,
shall be understood as referring to any depression, groove,
enclosure, region, or space adjacent one or more protrusions or
raised portions within the base of an orthodontic bracket that is
designed so as to at least partially receive an arch wire therein
or thereat. The "arch wire slots" according to the invention are
not limited to any particular size, shape or arrangement. The term
"arch wire slot" shall be understood as encompassing any of the
exemplary arch wire slots disclosed herein, as well as any arch
wire slots known in the art of orthodontics, unless otherwise
specified or limited.
[0083] The term "arch wire", for purposes of this disclosure and
the appended claims, and unless otherwise specified or limited,
shall be understood as referring to any initially straight or
curved wire or elongated structure that is used to interconnect at
least one orthodontic bracket with another orthodontic bracket or
structure for the purpose of realigning one or more misaligned
teeth. The term "arch wire" shall be understood as encompassing any
of the exemplary arch wires disclosed herein, as well as any arch
wires known in the art of orthodontics, unless otherwise specified
or limited. Unless otherwise specified or limited, the term "arch
wire" shall not be understood as implying the use of any particular
type of material, the inclusion of any particular design feature
such as size or cross-sectional shape, or the ability to provide
any particular function other than the application of straitening
forces onto one or more misaligned teeth.
[0084] The term "ligation cover", for purposes of this disclosure
and the appended claims, and unless otherwise specified or limited,
shall be understood as referring to that portion of an orthodontic
bracket that is used to hold, lock, affix or otherwise retain an
arch wire within at least a portion of the slot, structural feature
or region within the base for receiving or holding arch wires,
e.g., by at least partially occluding one or more arch wire slots.
Unless otherwise specified or limited, such "ligation covers" may
be designed so as to cover all or any portion of the arch wire
slot, and all or any portion of the base, so long as ligation of
the arch wire occurs while the ligation cover is in a closed or
locked position relative to the base. The term "ligation cover"
shall be understood as encompassing any of the exemplary ligation
covers disclosed herein, as well as any ligation cover known in the
art of orthodontics, unless otherwise specified or limited. Unless
otherwise specified or limited, the term "ligation cover" shall not
be understood as implying the use of any particular type of
material, the inclusion of any particular design feature, the
ability to provide any particular function other than to
selectively ligate and release at least one arch wire, or any
constraint as to the manner in which it is attached to the
base.
[0085] The term "hinge", for purposes of this disclosure and the
appended claims, and unless otherwise specified or limited, shall
be understood as referring to any of one or more structural
features or regions within a ligation cover, or between a ligation
cover and base, that permits the ligation cover to pivot or rotate
relative to the bracket base to which it is attached. Thus, a
"hinge" may define a region where one end of a ligation cover is
hingedly attached to a bracket base, and/or a center point or line
about which the ligation cover may rotate. Hinges may also
interconnect a spring with a ligation cover and/or a bracket base.
The term "hinge" shall be understood as encompassing any of the
exemplary hinges disclosed herein, as well as any hinge known in
the orthodontic or general mechanical arts, unless otherwise
specified or limited. Unless otherwise specified or limited, the
term "hinge" shall not be understood as implying the use of any
particular type of material, the inclusion of any particular design
feature, or the ability to provide any particular functions other
than those commonly provided by hinges in general.
[0086] The term "latch for locking the ligation cover to the base"
(or for brevity, "latch member" or "cover locking clasp"), for
purposes of this disclosure and the appended claims, and unless
otherwise specified or limited, shall be understood as comprising
any locking device, mechanism, slot, recess, flange or protrusion,
or any set of interlocking, overlapping or interacting mechanical
features that serve to secure an initially free, rotatable or
flexible end of a ligation cover to the bracket base, such as to
achieve ligation of an arch wire located at least partially within
an arch wire slot. Such "latch members" or "cover locking clasps"
may advantageously permit selective locking and unlocking of the
ligation cover to the base, although permanent or irreversibly
locking "latches" or "clasps" may be used within the scope of the
invention. Even though the terms "latch" or "clasp" may, in some
cases, refer to specific mechanical features that are integrally
part of the ligation cover and base, they are not so limited and
may include additional mechanical structures or features that are
separate from the ligation cover and base. Thus, the terms
"latches" or "clasps" shall be understood as encompassing any of
the exemplary locking clasps or latches disclosed herein, as well
as any locking latch or clasp known in the orthodontic or general
mechanical arts, unless otherwise specified or limited. Unless
otherwise specified or limited, the terms "latch" and "clasp" shall
not be understood as implying the use of any particular type of
material, the inclusion of any particular design feature, or the
ability to provide any particular functions other than those
commonly provided by locking clasps in general.
[0087] The term "spring", for purposes of this disclosure and the
appended claims, and unless otherwise specified or limited, shall
be understood as comprising any device or material that generally
tends to assume a particular conformation when relaxed, and which
requires the application of an external force in order for the
spring to assume a different conformation, such as being compressed
or elongated. The term "spring" includes any device or material
that, when compressed, elongated or otherwise manipulated by a
force so that it is no longer in a relaxed conformation,
continuously exerts an opposing force until it reassumes the
relaxed conformation such that it is capable of storing mechanical
energy. Hence, unless otherwise specified or limited, the term
"spring" shall be broadly understood as encompassing any "energy
storing springs" disclosed herein and also any such springs known
in the orthodontic and general mechanical arts.
[0088] Nevertheless, the term "spring" may, in some cases where
specified, also include those devices and materials that are said
to have "elastic memory" such that they can become at least
partially "relaxed" when forced to assume a particular conformation
over a time sufficient for any initially opposing forces to at
least partially subside. In other words, there are polymers and
other materials that, when assuming an original relaxed
conformation, initially resist and exert a force opposite to a
conformation-changing force but which, over time, can become
substantially relaxed in a new conformation such that they may
actually resist a conformation-changing force that seeks to return
the material to the original conformation. Hence, the term "spring"
may, in some cases, also refer to materials that possess such
"elastic memory".
[0089] For the sake of simplicity, directional terms such as "top",
"bottom", "up", "down", "upper", "lower", and "under side", for
purposes of this disclosure and the appended claims, shall be
understood in reference to a tooth surface upon which an
orthodontic bracket is attached or is intended to be attached, with
the tooth surface lying "beneath" the bracket, and the bracket
sitting "above" the tooth surface. Thus, unless otherwise
specified, it shall be assumed that any direction moving away from
the tooth surface is "up" and any direction moving toward the tooth
surface is "down". In general, the ligation cover extends over at
least a portion of an "upper" surface or region of the bracket base
when in a locked position. The surface or region of the bracket
base that most closely approaches or is adjacent the tooth surface
is the "bottom" or "under side" of the base. The region or side of
the ligation cover that is adjacent to the bracket base while in a
locked position is the "under side" of the cover.
[0090] II. Orthodontic Brackets.
[0091] The orthodontic brackets according to the invention
generally include a bracket base and a ligation cover. The base is
the portion of the orthodontic bracket that is attached or adhered
to a tooth. The exemplary bases depicted in the drawings and
described more fully below include one or more arch wire slots that
are able to receive or generally hold or retain an arch wire in an
initially unligated fashion. The ligation cover is the mechanism or
means by which an arch wire is ligated or held in place within the
arch wire slot. Alignment forces exerted by one or more arch wires
to the base and/or cover are transferred to the tooth in order to
urge the tooth into proper alignment. The present invention
contemplates the use of a wide variety of different bracket bases
and ligation covers having varying mechanical and functional
features. The following discussing is intended to merely exemplify
specific embodiments or species of the larger genus of bracket
bases and ligation covers that can be used in making the
orthodontic brackets according to the invention. It should be
understood that virtually any base and ligation cover known in the
art, in view of the teachings disclosed herein, can be used or
modified so as to function in a manner contemplated by the present
invention.
[0092] A. Materials.
[0093] The bracket bases and ligation covers according to the
invention can be made from any suitable material, or groups of
materials, having desired properties, such as strength, of
materials that are widely used in making bases and ligation covers
include metals and plastics. Ceramics or other rigid materials may
alternatively be used in manufacturing bases for use in the
invention. In the case of plastics or ceramics, strengthening
fibers may be added to increase the strength, toughness and
resiliency of the finished base and/or ligation cover.
[0094] A suitable metal that may be used to manufacture bases and
ligation covers includes, for example, stainless steel. The metals
selected for use in making the base should be safe when employed in
the oral cavity. In other words, metals that are dangerous when
ingested should generally be avoided unless they are somehow
encapsulated or otherwise prevented from diffusing in significant
quantity into the person's saliva.
[0095] Suitable plastics for making bases and ligation covers
include, but are not limited to, polyoxymethylene, PEEK,
polycarbonates, PET, other polyesters, polyamides, polyaramides,
and the like. For the sake of brevity, the term "plastic" shall
broadly include thermoplastic and thermoset materials. The term
"plastic" may be used to describe virtually any organic polymer or
copolymer having suitable properties of moldability and
hardenability. In general, harder plastics are generally preferred
in order to provide a rigid, stable bracket base. Of course,
virtually any plastic that can safely be employed in a person's
mouth, and that has sufficient strength, toughness and rigidity for
use as a base, is within the scope of the invention. Whereas
softer, more flexible plastics such as polyethylene and
polypropylene are generally less suitable for use in making the
bracket base, since it is typically desirable for the base to have
high hardness and durability, they may be advantageously employed
in the manufacture of ligation covers, particularly where it is
desired for a ligation cover to be more flexible than the bracket
base.
[0096] As will be discussed more fully below, the bracket base and
ligation cover can be made from the same material. In some cases it
may be more cost effective from the standpoint of manufacturing
costs, as well as providing greater ease of use, to mold the base
and cover as a single piece. In the case where a more rigid plastic
is used in making the base, and a more flexible plastic is used in
making the cover, it will typically be advantageous to separately
mold the bracket base and ligation cover and then thermally fuse
them together to form a single, integrally connected bracket. This
procedure is sometimes referred to in the art of molding as
"two-color molding", which refers to the fact that two different
plastic materials are molded or fused together to form a single
integral, or one-piece, article of manufacture.
[0097] As will be discussed more fully below, the ligation cover
and base may be joined together using bridging fibers or a fabric
to form a flexible joint. In such a case, the fibers or fabric may
advantageously be partially embedded within the material used to
form the base and ligation cover (e.g., plastic) while in a plastic
or molten state.
[0098] It is within the scope of the invention to employ a
combination of two or more materials when making an orthodontic
bracket, such as a metal base and plastic ligation cover or,
alternatively, a plastic base and metal ligation cover. Two or more
materials such as plastic and metal may be used in making the base,
or in making the ligation cover, with each material performing a
function that is unique and specific to that material. Separately
formed metal materials may be joined together, for example, by
means of one or more mechanical fasteners (e.g., hinges, rivets,
pins, screws, interlocking pieces, etc.), welds, adhesives or
cements. As more fully discussed below, a plastic base may be
reinforced with metal attachments or inserts to provide greater
durability and wear life, particularly where a metal implement
(e.g., an arch wire) makes forceful contact with the base. The
ligation cover may likewise incorporate a metal feature that comes
into direct contact with the arch wire to provide greater
durability. A material that more readily accepts adhesives may be
used on the bottom of the base next to the tooth.
[0099] B. Exemplary Orthodontic Brackets.
[0100] FIGS. 1-26 depict exemplary orthodontic brackets that
incorporate one or more of the inventive concepts disclosed herein.
Based on the specific descriptions of the exemplary brackets,
together with the general principles set forth herein, one of
ordinary skill in the art will be readily able to modify any of the
exemplary brackets to include any other features described or
suggested herein, either generally or in the context of a different
embodiment. Moreover, one of ordinary skill will readily appreciate
that existing orthodontic brackets may also be readily modified, in
light of the advantages that will become apparent when reading the
present description, so as to incorporate one or more of the
inventive concepts or features disclosed herein.
[0101] A first exemplary orthodontic bracket is shown in FIGS.
1A-1B. Orthodontic bracket 10 includes a generally anvil-shaped
bracket base 12 and a ligation cover 14 connected thereto. The
bracket base 12 includes an arch wire slot 16 for receiving an arch
wire 18 therein. Although shown as having a square cross section,
the arch wire 18 can have any desired cross section, such as
rectangular, circular, oval, and combinations thereof (e.g., part
angular and part curved). The arch wire slot 16 can have any
desired configuration. Because arch wires are typically made of
metal, and in the case where the bracket base 12 is made of
plastic, as depicted in FIGS. 1A and 1B, it may be advantageous to
include a reinforcement insert 20 that is made of metal, ceramic,
or a more durable plastic in order for the bracket base to have
greater durability and resistance to wear where it comes into
contact with an arch wire. In an exemplary molding process, the
plastic base 12 may be molded around a metallic or ceramic
reinforcement insert, such as insert 20. Bracket base 12 further
includes auxiliary recesses 38 on either side, which can be used to
optionally secure the arch wire 18 within the slot 16 using
conventional wire or elastomeric ligatures, such as where the
ligation cover 14 has been permanently removed or separated from
the bracket base 12 (e.g., by severing or tearing). Thus, when the
ligation cover 14 is removed, the base 12 may at least
approximately resemble a conventional bracket.
[0102] The ligation cover 14 is shown as being generally L-shaped
so as to hingedly connect to the bracket base 12 at one end of the
"L" (by hinge element 22 discussed below), and overlap and lock
around the base 12 at the other end. A plurality of locking notches
32 within a latch member 31 assist in locking the ligation cover 14
over a protrusion 34 within the bracket base 12. The notches 32
provide a plurality of locking positions, or degrees of closure, of
the ligation cover 14 in order to provide the orthodontic
practitioner with the ability to apply varying levels of force onto
the arch wire 18. A bearing or holding cam 36 extends downwardly
from the ligation cover 14 and partially into the arch wire slot 16
when the cover 14 is in a closed or locked position (FIG. 1B) in
order to apply direct pressure to the arch wire 18 and thereby
provide active ligation.
[0103] In the case where the plastic ligation cover 14 depicted in
FIGS. 1A and 1B has sufficient flexibility and resiliency, the
ligation cover 14 will be able to flex upwardly and thereby absorb
mechanical energy within an arch wire 18 that is not entirely
seated within the arch wire slot 16, such as where the tooth (not
shown) to which the orthodontic bracket 10 is attached is
misaligned in a lingual direction. In this manner, the ligation
cover 14 is able to provide continuous active ligation even as an
arch wire that is initially not seated within the slot 16 becomes
seated as the base 12 moves outward during realignment of the
tooth. Moreover, the arch wire energy absorbed by the ligation
cover 18 is continuously released and transferred through the base
12 to the tooth as the tooth moves into proper alignment. Thus, the
flexation and subsequent release of mechanical energy by the
ligation cover 18, coupled with continuous active ligation of the
arch wire 18 by the bracket 10, advantageously results in dynamic
active ligation of the arch wire over a wide range of tooth
positions during realignment of the tooth. This, in turn,
eliminates the need for, or at least reduces the frequency of,
adjustments to the orthodontic bracket 10 over the course of tooth
realignment.
[0104] The orthodontic bracket 10 as shown in FIGS. 1A and 1B
includes a hinge element 22 that integrally connects the ligation
cover 14 to the bracket base 12 and comprises the same material. In
this way, the ligation cover 14 and bracket base 12 can be molded,
such as by injection molding, in a single molding step to yield an
integral, one-piece orthodontic bracket 10. In a preferred
embodiment, the integral hinge 22 comprises an area or region of
locally reduced cross-sectional thickness in order to provide
increased flexibility in the hinge region. Such a hinge may be
referred to as a "film hinge". In this way, the film hinge 22
provides a center point or line of rotation about which the
ligation cover 14 can be rotated back and forth between an open
position, in which the arch wire slot 16 is completely open (FIG.
1A), and a closed or locked position, in which the arch wire slot
16 is completely enclosed in order to provide ligation of an arch
wire disposed therein (FIG. 1B).
[0105] Interconnecting the ligation cover 14 and the base 12 is a
spring element 24. The spring element 24 is also depicted as
comprising the same material as ligation cover 14 and bracket base
12 such that the entire bracket 10 can be molded as a single piece.
The spring element 24 is connected to the base by hinge element 26
and to the ligation cover 14 by hinge element 28. Hinge elements 26
and 28 are also depicted as comprising film hinges of reduced
cross-sectional thickness. Nevertheless, as will be shown in later
embodiments, the spring element 24 may be attached to the cover 14
and base 12 using any desired hinge or other connection means known
in the art. In order for the spring 24 to lay substantially flush
with the ligation cover 14 when the cover is in a closed and locked
position, the cover 14 may include a region 30 of reduced cross
section into which the spring 24 can insert itself during closure
of the ligation cover 14. In this way, the ligation cover 14 and
spring 24 yield a smooth, continuous and uniform upper surface when
closed. This, in turn, reduces the tendency of food, plaque or
other debris to become lodged in the orthodontic bracket 10 while
in use. It also yield a bracket having a minimum of uncomfortable
jagged edges compared to conventional brackets.
[0106] Spring element 24 acts to urge the ligation cover 14 to
remain open while in the open position depicted in FIG. 1A, and to
remain closed while in the closed position depicted in FIG. 1B. The
dynamics of how spring element 24 accomplishes this is more
particularly illustrated in FIG. 1A. As shown therein, the point
where the spring 24 interconnects with the ligation cover 14 (i. e.
at hinge element 28) moves along a circular arc A.sub.1, which is
defined by a radius R.sub.1 having its origin at hinge element 22,
as the cover 14 is selectively moved between an open and closed
position. On the other hand, were it not for the connection at
hinge element 28 between the spring element 24 and the ligation
cover 14, a hypothetical free end of spring element 24 would
instead move along theoretical arc A.sub.2, which is defined by a
radius R.sub.2 having its origin at hinge element 26
interconnecting the spring 24 and the bracket base 12. Thus, due to
the connection between spring 24 and cover 14 at hinge 28, the end
of the spring 24 distal to hinge 26 is forced to travel beyond arc
A.sub.2 and along arc Al, thereby elastically deforming the spring
24 as the cover 14 is moved between the open and closed
position.
[0107] The maximum extension of spring element 24 is shown as
distance X, which is the maximum distance between arcs A.sub.1 and
A.sub.2. Hence, force is required to move the cover 14 in either
direction toward the location of distance X. Conversely, the spring
24 will contract and thereby urge the cover 14 away in either
direction from the location of distance X. Accordingly, whether the
spring 24 will urge the cover 14 either into an open position or a
closed position depends on where hinge 28 is located relative to
the location of distance X. Although distance X is depicted as
being located approximately midway between the open and closed
positions of ligation cover 14, one of ordinary skill in the art
will appreciate that the orthodontic bracket can be designed so as
to position distance X at any desired location depending on how one
wishes the spring 24 to behave.
[0108] FIG. 2 depicts an orthodontic bracket 10' that is similar to
the one depicted in FIGS. 1A and 1B, except that it is a two-piece
bracket, i.e., the ligation cover 14' is not integrally connected
to the base 12. The ligation cover 14' is similar to cover 14,
except that it includes a mirror image of the latch member 31 at
the opposite end (i.e., latch member 31') rather than the hinge and
spring arrangement found in cover 14 opposite latch member 31. The
additional locking notches 32' within second latch member 31' are
able to lock over a second protrusion 34' within bracket base 12 in
the same way notches 32 lock over protrusion 34. In most other
respects, ligation cover 14' is virtually identical to ligation
cover 14. The orthodontic bracket 10' may simply be provided as a
two-piece assembly, or it may result by first removing the integral
ligation cover 14 depicted in FIGS. 1A and 1B, such as by using a
scalpel, and then replacing it with the removable ligation cover
14' depicted in FIG. 2. Such a procedure may be necessary in cases
where it is difficult for the ligation cover 14 to flip open, in
order to adequately expose the arch wire slot 16 such as due to a
cramped tooth position. A kit may be provided comprising the
integral, one-piece orthodontic bracket 10 and an auxiliary
ligation cover 14' that may be optionally used to ligate an arch
wire in the event it becomes necessary to remove ligation cover
14.
[0109] FIGS. 3A-3B depict a variation of the orthodontic bracket
10' depicted in FIG. 2, with the main difference being that the
orthodontic bracket 10" depicted in FIGS. 3A and 3B includes a
flexible leash member 39 interconnecting the bracket base 12 and
ligation cover 14'. The main purpose of the leash member 39 is to
prevent a practitioner from inadvertently misplacing the ligation
cover 14', or worse, accidentally dropping it down the patient's
throat during ligation or adjustment. For example, the assembled
bracket 10" can be first attached to a tooth (not shown), followed
by detachment of the ligation cover 14', placement of an arch wire
18 within the arch wire slot 16, and reattachment of cover 14',
while reducing or eliminating the threat of a detached ligation
cover 14' being misplaced, dropped or allowed to fall down the
patient's throat.
[0110] An alternative embodiment of a hinged orthodontic bracket is
depicted in FIGS. 4 and 5. Orthodontic bracket 40 includes a
bracket base 42 and a ligation cover 44 attached to the base by a
joint element 50. The base 42 includes an arch wire slot 46 and an
auxiliary slot 48 oriented transversely to slot 46. Auxiliary slot
48 may be used in the conventional manner to assist in fixing an
arch wire within the arch wire slot 46, such as by means of wire or
elastomeric ligatures. The ligation cover 44 is formed in a
hood-like manner and is integrally connected to the joint element
50 by means of an integral hinge 52, which is advantageously a film
hinge. The joint element 50 is similar in design to the spring
element 24 of the embodiment in accordance with FIGS. 1A and 1B,
except that joint element 50 does not act as a spring, but merely
as a connection between cover 44 and base 42. This is because the
ligation cover 44 is not separately attached to the base 42 by any
means other than the joint element 50. A recess 54 is
advantageously provided in the outside of the cover 44 so that the
joint element 50 and the cover 44 can nest together and form a
single, smooth outer surface upon closing or locking the cover 44
with the base 42.
[0111] The base 42, ligation cover 44, and joint part 50 can either
be integrally molded in a single step, so as to yield an integral,
one-piece orthodontic bracket, or else an end of the joint part 50
opposite the integral hinge 52 may initially be detached from the
base 42 and thereafter attached to the base 42, e.g., by pushing
the end of joint part 50 into a corresponding groove within the
base 42 in a form-locking manner. In this way, the ligation cover
44 and joint part 50 are insertably affixed to the base 42. In
either embodiment, a further integral hinge 53, such as a film
hinge, may be provided in the region of attachment between the
joint part 50 and the base 42 so that the joint part 50, and thus
also the ligation cover 44, can be pivoted about the hinge 53 in
order to facilitate rotation of the cover 44 over and onto the base
42 during ligation.
[0112] Peripheral locking notches (not shown) may be provided on an
inner surface of the ligation cover 44 to assist in locking or
clipping the cover 44 onto the base 42. An exit aperture 56 (FIGS.
4B) is provided on each side of the ligation cover 44 to allow
complete closure of the ligation cover 44 around an arch wire (not
shown) placed within the arch wire slot 46. An insertion slot 58
extending from the exit aperture 56 to a lower edge of the ligation
cover 44 permits the passage of the arch wire into and out of each
exit aperture 56 during opening and closing of the cover 44.
[0113] FIGS. 5-8 depict orthodontic brackets that are similar to
the brackets depicted in FIGS. 1-2, except that the brackets of
FIGS. 5-8 further include a bearing spring extending from the
ligation cover and partially into the arch wire slot when the
ligation cover is in a locked position so as to provide an
alternative, or additional, means for providing dynamic active
ligation of the arch wire as the tooth moves over time into proper
alignment. Some embodiments further include under cuts or recesses
within an underside of the base to assist in adhering the bracket
to a tooth. One of ordinary skill will readily appreciate, however,
that the underside of the bracket base could alternatively be
textured or roughened to promote better adhesion to the tooth.
[0114] FIGS. 5A-5C depict an orthodontic bracket 60 manufactured as
a single piece from, e.g., a plastic material (e.g., by injection
molding). Orthodontic bracket 60 includes a bracket base 62 shaped
approximately like an anvil in cross section and a ligation cover
74 integrally attached to the base 62 in an articulated manner. The
bracket base 62 includes a main arch wire slot 64 that opens upward
for receipt of an arch wire (not shown) therein. As in the
embodiment depicted in FIGS. 1-2, the bracket base 62 may
optionally include a reinforcement insert (not shown) to provide
greater durability and wear resistance. Any appropriate arch wire
may be inserted into slot 64 and ligated using the cover 74.
[0115] The bracket base 62 further includes an upper end 66 next to
the arch wire slot 64, with a locking protrusion or edge 68 formed
in a side of the upper end 66 distal to the arch wire slot 64. The
locking protrusion 68 is used to engage locking notches 78 formed
with a curved latch element 76 within ligation cover 74. Below edge
68 is an auxiliary arch wire slot 70 that may be used to hold
therein an auxiliary arch wire (not shown). The arch wires within
both of slots 64 and 70 can by ligated at the same time by the
single action of simply closing or locking the ligation cover 74
over the bracket base 62. Further down, the bracket base 62
includes a secondary recess 72, and a corresponding recess 72' on
the other side, which can be used, if desired, to secure
conventional ligatures to the base 62.
[0116] The ligation cover 74 forms a protective hood so as to
substantially cover the upper surface of the bracket base 62 and
arch wire slot 64 when in a locked position. The ligation cover 74
is approximately kidney-shaped in cross section and is connected in
one piece to the base 62 by means of a first integral hinge 82,
e.g., a film hinge. A spring element 84, similar to the spring
element 24 depicted in FIGS. 1-2, but curved approximately like an
arc in cross section, is integrally attached at one end to the
bracket base 62 in an articulated manner by means of a first joint
86 and at another end to the ligation cover 74 by means of a second
joint 88, both of which can be film hinges, i.e., areas of locally
reduced cross-sectional thickness.
[0117] As more particularly shown in FIG. 5C, the spring element 84
is designed and oriented so as to interact with the ligation cover
74 to yield a substantially smooth and uniform outer surface when
the cover 74 is in a locked position relative to the bracket base
62. Together, the cover 74 and spring 84 form a hood-like,
kidney-shaped protective shell over the base 62. To facilitate
nesting of the spring element 84 into the ligation cover 74, a
depression 90 (FIG. 1) is provided in an upper side of the cover
74. The locking notches 78 provide for varying locked positions of
the ligation cover 74 relative to the base 62 in order to apply
varying levels of pressure to the arch wire.
[0118] A leaf spring 80 extends from an inner surface of the cover
74 and is positioned so as to partially extend into the arch wire
slot 64 when the cover 74 is in a locked or closed position
relative to the base 62. The leaf spring 80 is an example of a
bearing spring. The purpose of the leaf spring 80 is to provide
downward pressure onto an arch wire positioned within arch wire
slot 64. Because the leaf spring 80 is able to compress or extend,
depending on how completely the arch wire (not shown) is seated
within the arch wire slot 64, the bearing spring 80 comprises means
for providing dynamic active ligation of an arch wire over time as
the tooth to which the orthodontic bracket 60 is attached is moved
into proper alignment. The bearing spring 80, either alone or in
combination with a flexible ligation cover, is able to absorb
alignment energy from an arch wire initially bearing upward toward
the bearing spring 80 and then incrementally release this energy
over time as the arch wire becomes more completely seated within
the arch wire slot 64, to thereby provide dynamic active ligation
of the arch wire (see FIGS. 12A and 12B). The pressure exerted by
the bearing spring 80 onto the arch wire can be adjusted by raising
or lowering the ligation cover 74 relative to the base 62 by
altering which of the locking notches 78 within the latch 76
engages the locking edge 68.
[0119] The base 62, cover 74, spring element 84, and bearing spring
80 can be integrally molded as a single piece by injection molding
an appropriate plastic material. In the alternative, the various
pieces can be separately molded and then joined together using
heat, cement or other mechanical fixation means known in the art.
The joint 86 between the spring element 84 and base 62 is
preferably located approximately halfway up the base 62, between
its bottom and its upper side, while the joint 88 between the
spring 84 and ligation cover 74 is attached to the cover 74 so as
to sit directly above the arch wire slot 64 when the ligation cover
74 is closed (FIG. 5C). Each of the film hinges 82, 86 and 88
advantageously extend across the entire width of the bracket base
62 for maximum durability. The bearing spring 80 may also extend
across the entire width of the base 62, or any portion thereof,
depending on the desired stiffness.
[0120] As more clearly shown in FIG. 6A, the locking notches 78 may
be shaped so as to form curved depressions therebetween, or they
may be more serrated or sharp-edged as shown in FIG. 6B. The shape
of the locking notches 78 will typically depend on the shape of the
corresponding locking edge 68 within the upper side 66 of the base
62.
[0121] Spring element 84 operates to urge the ligation cover 74 to
remain open while in an open position, and to remain closed while
in a closed position. As more particularly shown in FIGS. 5B and
5C, if the spring 84 were not attached to the ligation cover 74 by
hinge 88, a resulting hypothetical free end of spring 84 would
rotate about the hinge 86 interconnecting the spring 84 and the
bracket base 62 and travel along a hypothetical arc A.sub.2, which
is defined by a radius R.sub.2 having its origin at said hinge 86.
However, because the spring 84 is also affixed to the ligation
cover 74 by hinge 88, the end of the spring 84 attached to the
cover 74 at hinge 88 is instead forced to travel along an arc
A.sub.1, which is defined by a radius R.sub.1 having its origin at
hinge 82 interconnecting the ligation cover 84 and the bracket base
62. In this way, the spring element 84 operates much the same way
as the spring element 24 depicted in FIGS. 1A and 1B, because it is
elastically distorted as the ligation cover 74 is rotated between
the open and closed positions. What is different is that spring
element 84 is able to continue urging the ligation cover 74 to
remain closed with significant downward force even when the
ligation cover 74 is rotated into the closed, or locked, position.
In this way, the ligation cover 74 is able to provide continuous
ligation pressure even when the locking notches 78 are disengaged
from the locking edge 68.
[0122] The spring element 84 is able to exert a significant closing
force upon the ligation cover 74 even when closed because the
spring element 84 remains partially tensioned, or elastically
elongated, even after rotating the cover 74 into the closed
position. As shown in FIG. 5B, the transition between where the
spring 84 urges the cover 74 to move toward either an open or
closed position is in the region of distance X, which is the
maximum offsetting distance between arcs A.sub.1 and A.sub.2. As a
result of the relative locations of the points of origin of radii
R.sub.1 and R.sub.2, the spring 84 does not completely relax as the
ligation cover 74 is rotated into a closed position, but remains
elongated by a distance Y between arcs A.sub.1 and A.sub.2. Due to
the above-mentioned kinematics, the spring force exerted by spring
element 84 does not go to zero when the ligation cover 74 is
closed, but is rather reduced by about 70% relative to the maximum
spring force in the region of distance X. Accordingly, the bearing
spring 80, in combination with the continuous force exerted by the
spring element 84, is able to provide active ligation of an arch
wire disposed within the arch wire slot 64 even when the locking
notches 78 do not engage the locking protrusion 68.
[0123] The ligation cover 74 is also able to provide passive
ligation of a second arch wire disposed within auxiliary arch wire
slot 70, which is parallel to slot 64 but which opens laterally
away from the main arch wire slot 64 and out a side of the bracket
base 62. As a result of the closing force provided by the spring
element 84, the ligation cover 74 provides secure and reliable
passive ligation of an arch wire located within auxiliary arch wire
slot 70, even when the locking notches 78 do not engage the locking
protrusion 68. Moreover, the forces exerted by a second arch wire
within auxiliary slot 70 would not include a force vector of
sufficient force to overcome the force of the spring element 84
that urges the cover 74 to remain closed. In this way, the spring
element 84 is able to provide an important safety feature in the
event that the ligation cover 74 is inadvertently unlocked, such as
by upward pressure by the main arch wire located within the main
arch wire slot 64.
[0124] FIG. 7A-7C depict an embodiment of an orthodontic bracket
100 that is substantially similar to the orthodontic bracket 60
depicted in FIGS. 5A-5C, except that orthodontic bracket 100
further includes under cuts within the bottom surface of the
bracket base to enhance the ability of the orthodontic bracket to
adhere to a tooth. This assists, for example, in those cases where
the plastic used to manufacture the orthodontic bracket 100 is a
non-stick material that resists adhesion by foreign materials.
[0125] As more particularly shown in FIG. 7A, the orthodontic
bracket 100 includes a bracket base 102 into which a pair of
parallel under cuts 104 have been formed. The under cuts 104 are
inwardly enlarged so as to have a wider cross-section within the
interior of base 102 then where they open at the bottom of the base
102. In this way, the cement or adhesive entering under cuts 104
can mechanically interlock with the bracket base 102 upon
hardening. In this way, an adhesive will still be able to secure
the orthodontic bracket 100 to the tooth even if the adhesive is
unable to form a strong chemical or adhesive bond with the plastic
used to form the orthodontic bracket 100. In all other respects,
the orthodontic bracket 100 is substantially similar to the
orthodontic bracket 60 depicted in FIGS. 5A-5C.
[0126] The orthodontic bracket 100 includes a ligation cover 101
that is integrally attached to an upper end 106 of the bracket base
102 by means of an integral hinge 103 (e.g., a film hinge). A
spring element 105 interconnects the ligation cover 101 with the
bracket base 102 in order to urge the ligation cover 101 to remain
open while in an open position, and to remain closed while in a
closed position. The spring element 105 is attached at one end to
the bracket base 102 by a base hinge 107 and at an opposite end to
the ligation cover 101 by a cover hinge 108, both of which may
comprise film hinges. The kinematics of the forces between the
spring element 105 and the ligation cover 101 are substantially
similar to those described above with respect to orthodontic
bracket 60. The ligation cover 101 further includes a curved latch
element 109 that further includes locking notches 110 designed to
interact with a protruding edge 112 of an upper end 114 of the
bracket base 102. A bearing leaf spring 115 extends from an inner
surface of the ligation cover 101 into an arch wire slot 116 within
the bracket base 102 while the ligation cover 101 is in a closed or
locked position. One notable difference between orthodontic bracket
100 and orthodontic bracket 60 is that the space 117 between the
spring element 105 and the ligation cover 101 in orthodontic
bracket 100 is smaller than the corresponding space in orthodontic
bracket 60 such that upon closing the ligation cover 101, the space
117 is almost entirely eliminated as the spring 105 is brought
toward the surface of the ligation cover 101 (FIGS. 7B-7C). In
contrast, a substantial space remains between the spring element
84, base 62 and ligation cover 74 of the orthodontic bracket 60
depicted in FIGS. 5A-5C. As demonstrated in FIGS. 7B and 7C, the
locking notches 110 provide for varying degrees of closure of the
ligation cover 101 relative to the bracket base 102. This allows an
orthodontic practitioner to adjust the level of force exerted by
the leaf spring 115 onto an arch wire (not shown) disposed within
the arch wire slot 116.
[0127] FIG. 8 depicts an alternative orthodontic bracket 100' that
is substantially identical to orthodontic bracket 100, except that
the spring element 105 and the hinge 103 have been eliminated in
favor of a curved latch element 109' corresponding to, and
comprising the mirror image of, the curved latch element 109
located distal to the spring element 105 of orthodontic bracket
100. In this way, the ligation cover 101' is detachable from
bracket base 102' such that a two-piece orthodontic bracket 100' is
provided. A flexible leash element 111 interconnecting the base
102' and ligation cover 101' may be provided to prevent the
ligation cover 101' from being inadvertently misplaced or dropped
down the patient's throat during ligation or adjustment. The curved
latch 109' includes locking notches 110', which are able to provide
variable locking positions relative to a second protrusion 112' in
an upper end 114' opposite to upper end 114.
[0128] FIGS. 9A-9D depict alternative bearing springs that may be
employed to provide dynamic active ligation from the ligation cover
to an arch wire disposed within an arch wire slot. For example,
FIG. 9A depicts a serpentine spring 118 having a plurality (e.g.,
three) transitions of curvature, rather than the single curvature
of the leaf spring 115 shown in FIGS. 7-8. In this way, the
serpentine spring 118 will be able to elastically compress and
elongate over a greater distance so as to provide a greater range
of dynamic active ligation of an arch wire. The zig-zag spring 120
depicted in FIGS. 9B similarly provides a larger range of
compression and elongation compared to a simple leaf spring.
[0129] The coiled spring 122 depicted in FIG. 9C provides another
alternative means for actively ligating an arch wire. The dual leaf
spring arrangement 124 depicted in FIG. 9D provides a two-stage
bearing effect onto a ligated arch wire. In particular, a longer
leaf spring 126 extends more fully into the arch wire slot and will
continuously provide a ligating force to an arch wire disposed
therein. A shorter leaf spring 128 may provide additional ligation
pressure onto an arch wire that is less fully seated within the
arch wire slot, depending on how far the arch wire is from being
fully seated. In this way, greater ligation pressure can be applied
to an arch wire that is less fully seated, such as where the
orthodontic bracket is attached to a tooth that is particularly
misaligned. In this way, the dual leaf spring 124 is able to exert
significantly greater alignment pressure onto a more poorly aligned
tooth, and then relax as the tooth becomes partially realigned.
[0130] FIGS. 10A-10B demonstrate the ease with which the
orthodontic bracket 100 can be opened and closed without the need
for special tools or complicated techniques. As shown in FIG. 10A,
the ligation cover 101 can easily be opened by means of a person's
fingernail 130. FIG. 10B depicts the use of a simple dental tool or
pick 132, which is commonly used by all dentists, to open ligation
cover 101. It is readily apparent that the cover 101 is easily
closed by a person's finger.
[0131] FIGS. 11A-11B depict alternative numbers of under cuts that
may be included within a bracket base 102" to promote adhesion to a
tooth. FIG. 11A depicts a single trapezoidal under cut 104', while
FIG. 11B depicts three parallel trapezoidal under cuts 104". It
will be appreciated that the under cuts within an orthodontic
bracket base may assume any desired shape or orientation. In
general, the greater the number of under cuts, the greater will be
the ability for cement or glue to mechanically adhere to the bottom
of the orthodontic bracket base. Moreover, all things being equal,
under cuts that are tapered such that they become more enlarged
toward the interior of the bracket base (see FIGS. 7-8 and 10-11)
will provide greater mechanical retention than those which do not
have such a taper. Of course, one of ordinary skill will realize
that there are any number of design features that could be used to
promote adhesion of the orthodontic bracket to a tooth, including a
textured or roughened under surface, or any other adhesion
promoting designs known in the art.
[0132] FIGS. 12A-12B demonstrate the concept of dynamic active
ligation by an orthodontic bracket 100". In particular, FIG. 12A
depicts a serpentine bearing spring 118 disposed on ligation cover
101" in a compressed state and bearing down on an arch wire 134
that is not fully seated within the arch wire slot 116. Over time,
as the arch wire 134 becomes more fully seated within the arch wire
slot 116 (more precisely, as the tooth and associated orthodontic
bracket 100" move toward the arch wire 134), the bearing spring 118
elongates and continues to provide active ligation pressure onto
the arch wire 134. In this way, the bearing spring 118 is able to
provide continuous ligation pressure without the need to readjust
the position or tightness of the ligation cover 101" relative to
the base 102. The bearing spring 118 is able to initially absorb
mechanical energy that is transferred from the impartially seated
arch wire 134 depicted in FIGS. 12A. This mechanical energy is
transferred, albeit in a dampened state, to the tooth being
realigned so as to urge the tooth into proper alignment. Over time,
as the tooth moves into proper alignment, the mechanical energy
stored by bearing spring 118 is incrementally released or reduced.
The absorption of arch wire energy by bearing spring 118 also
provides a dampening effect on the amount of force that would
otherwise be exerted by the arch wire 134 onto the tooth being
realigned, thus providing greater comfort and less pain to the
patient.
[0133] Reference is now made to FIGS. 13-15, which depict an
integrally-molded one-piece orthodontic bracket 140 that includes a
hinged ligation cover with a special safety locking device. As more
particularly depicted therein, the orthodontic bracket 140 includes
a bracket base 142 that sits atop a bonding platform 144 and that
includes a main arch wire slot 146 configured to receive an arch
wire 147. An auxiliary arch wire slot 148, parallel to, but opening
in a direction generally perpendicular to, a longitudinal axis of
the arch wire slot 146 is provided for the optional inclusion of an
auxiliary arch wire (not shown).
[0134] The ligation cover 150 is hingedly attached to the bracket
base 142 and configured so as to cover the arch wire slot 146, an
upper side 150 of the bracket base 142, and the auxiliary arch wire
slot 148 in a single closing or locking action. The ligation cover
150 includes a curved latch member 152 having a generally
trapezoidal tongue 154 extending therefrom. The trapezoidal tongue
154 is configured so as to be slideably retained within an angled
key way 156 extending outward from the auxiliary arch wire slot
148. The locking tongue 154 is able to snap over an outer
protrusion 153 of an upper side 151 of the bracket base 142 due to
the flexibility of the ligation cover 150, which allows the latch
152 to flex outwardly and away from the hinge region (discussed
below). Once the locking tongue 154 has flexed outwardly and passed
over and around the protrusion 153 so as to line up with the angled
key way 156, the spring-like resilience of the ligation cover 150
causes the latch member 152 to retract and return to its original
conformation, thereby pulling the locking tongue 154 partially into
the angled key way 156 (FIGS. 14B-15A). The manner in which the
trapezoidal tongue 154 and angled key way 156 serve to provide a
more secure locking mechanism for retaining ligation cover 150 in a
locking arrangement with bracket base 142 will be discussed
hereinafter.
[0135] The ligation cover 150 is hingedly attached to the bracket
base 142 by means of an integral hinge 162 (e.g., a film hinge). A
spring member 160 interconnects the ligation cover 150 and the
bracket base 142 in order to provide a desired resistance to
inadvertent closing and opening of the ligation cover 150. As in
other embodiments, the spring member 160 urges the ligation cover
150 to remain open while in an open position, and to remain closed
while in a closed position. Positive force is required to
selectively rotate the ligation cover 150 from a closed to an open
position and from an open position to a closed position. The spring
160 is generally curved and is integrally connected to the bracket
base 142 by means of an integral hinge 164 and to the ligation
cover 150 by means of integral hinge 166, both of which may
advantageously be film hinges. A bearing protrusion 158 extends
from the ligation cover 150 and partially into or above the arch
wire slot 146 when the ligation cover 150 is closed relative to the
bracket base 142 in order to apply ligation pressure to the arch
wire 147 and thereby provide active ligation.
[0136] The interaction of the locking tongue 154 and the angled key
way 156 serve to provide a more secure locking mechanism that
prevents inadvertent unlocking and opening of the ligation cover
150. In particular, in the event that the arch wire 147 is not
completely seated within the arch wire slot 146, but pushes against
the bearing protrusion 158 of the ligation cover 150 with
sufficient force to cause the cover 150 to bulge upwardly relative
to the bracket base 142, rather than causing the tongue 154 to
withdraw from the angled key way 156, which could possibly result
in undesired disengagement of the latch member 152, the locking
tongue 154 is instead pulled more deeply into the angled key way
156, thereby tightening the locking mechanism (FIGS. 15A and
15B).
[0137] In general, a first side of the locking tongue 154 makes
slidable abutting contact with an upper surface 157 of the locking
key way 156 while the ligation cover 150 is in a locked position
relative to the bracket base 142. An opposite side of the locking
tongue 154 makes slidable abutting contact with an angled bearing
surface 159 of the angled key way 156. In this way, the locking
tongue 154 is angularly restrained so that it is only able to move
along an angled vector V depicted in FIG. 14. The vector V is
parallel to the angle of the trapezoid that defines the locking
tongue 154 and the angle of incline of angled key way 156. The
locking tongue 154 is thereby prevented from flexing outward when
the ligation cover 150 bulges away from the bracket base 142. Thus,
when upward pressure is exerted by the arch wire 147 to the
ligation cover 150, the ligation cover 150 effectively shortens,
rather than lengthens, relative to the length of the bracket base
142 such that the ligation cover 150 can only pull the locking
tongue 154 more deeply into the angled key way 156. In short, the
restraining action by the key way 156, coupled with an effective
shortening of the ligation cover 150, reliably prevents the locking
tongue 154 from moving downward along vector V so as to
inadvertently slide out from the angled key way 156. Instead,
upward pressure by the arch wire 147 can only have the effect of
tightening, rather than loosening, the locking force between the
locking tongue 154 and the angled key way 156, as shown in FIGS.
15A and 15B.
[0138] When it is desired to open or unlock the ligation cover 150,
an appropriate tool, such as a fingernail or curved dental tool of
the type depicted in FIG. 10B, can be used to engage a protrusion
155 extending from the latch member 152 (FIG. 14B) so as to flex
the latch 152 and associated locking tongue 154 outwardly and out
of the angled key way 156. Thus, the flexibility of the ligation
cover 150 allows the curved latch 152 to either be released out of
the angled key way 156 when pulled outwardly by an appropriate tool
or to be pulled more deeply into the angled key way 156 when an
arch wire pushes upward causing the ligation cover 150 to bulge
outwardly and away from the bracket base 142.
[0139] Finally, as more particularly shown in FIG. 13C, the
underside of platform 144 within the bracket base 142 includes a
recessed area 168 and protrusions 169 disposed within the recessed
area 168. The purpose of the recessed area 168 and protrusions 169
is to provide increased surface area, as well as mechanical
interlocking with an adhesive, which serves to better adhere the
platform 144 to a tooth. The increased surface area provides
greater adhesion between the platform 144 and the tooth so as to
prevent the bracket from pulling away from the tooth in a labial
direction. Moreover, the protrusions 169 provide mechanical
resistance to lateral movement of the orthodontic bracket 140
relative to the tooth surface.
[0140] FIGS. 16A-16B depict a two-piece orthodontic bracket 140'
that is similar to the orthodontic bracket 140 depicted in FIGS.
13-15. The main difference is that orthodontic bracket 140'
includes a ligation cover 150' that is neither hingedly attached
to, nor integrally formed as a single piece with, the bracket base
142'. Instead, the ligation cover 150' is a separate and fully
detachable piece. As in orthodontic bracket 140, the ligation cover
150' includes a trapezoidal locking tongue 154 that fits and locks
within an angled key way 156. Because the ligation cover 150' is
not hinged or otherwise connected at the other end, it also
includes a second trapezoidal locking tongue 154' configured to
lock with, and be received within, an angled key way 156' such that
they interact together in the same way as locking tongue 154 and
angled key way 156. As above, the locking tongue 154 is restrained
by the confines of the angled key way 156 so that it is only
capable of moving along a first vector V.sub.1, which corresponds
to the angle of the trapezoid that defines the locking tongue 154
and the angle of incline of angled key way 156. Similarly, locking
tongue 154' is restrained by the confines of angled key way 156'
such that it can only move along a second vector V.sub.2
corresponding to the angle of the trapezoid of locking tongue 154
and the angle of incline of angled key way 156'. Accordingly, the
ligation cover 150' includes dual safety locking features, one on
either side, that serve to tighten the connection between the
ligation cover 151' and the bracket base 142' in the event that
upward pressure from an arch wire 147 causes the ligation cover
150' to bulge upwardly and away from the bracket base 142'.
[0141] The bracket base 142' also includes a second auxiliary arch
wire slot 148'; which opens up through angled key way 156'. Thus,
the orthodontic bracket 140' includes three initially open arch
wire slots that can be quickly and easily ligated in a single step
by simply attaching the ligation cover 151' over the bracket base
142'. An optional leash member (not shown) may be included to
prevent inadvertent loss of the ligation cover 150'.
[0142] FIGS. 17A-17B depict another alternative embodiment an
orthodontic bracket according to the invention. In particular,
FIGS. 17A and 17B depict an orthodontic bracket 170 that is
substantially similar to the orthodontic bracket 140 of FIGS.
13-15, except that bracket 170 does not include a spring member
160. Instead, a ligation cover 174 is integrally attached to the
bracket base 172 by means of a single integral hinge 176 (e.g., a
film hinge). This allows the ligation cover 174 to rotate more
freely between an open and closed position and with less force than
is required to open and close the ligation cover 150 depicted in
FIGS. 13-15. In most other respects, orthodontic bracket 170 is
similar to orthodontic bracket 140.
[0143] For example, the orthodontic bracket 170 includes the same
safety locking features as orthodontic bracket 140, including a
trapezoidal locking tongue 178 that is configured to slidably fit
within an angled key way 179 within the bracket base 172. In
addition, a bearing protrusion 177 extends downwardly from the
ligation cover 174 and is positioned to extend partially into an
arch wire slot 175 when the ligation cover 174 is in a closed and
locked position relative to the bracket base 172. An auxiliary arch
wire slot 173 is located next to the angled key way 176 for receipt
therein of an auxiliary arch wire (not shown) that can be ligated
in a single step, at the same time as arch wire 147, by closing the
ligation cover 174 so that the locking tongue 178 is inserted into
the angled key way 179. A second auxiliary arch wire slot 171 may
optionally receive a second auxiliary arch wire (not shown) that
can be ligated using convention ligatures (not shown).
[0144] FIGS. 18A-18B depict an orthodontic bracket 180 that is
similar to orthodontic bracket 170 of FIGS. 17A-17B, except that a
bracket base 182 and ligation cover 184 are formed separately and
then hingedly attached together by means of a conventional hinge
186, such as by means of a hinge pin 188 passing through
corresponding recesses within the bracket base 182 and ligation
cover 184. The orthodontic bracket 180 also includes the safety
locking feature described in the preceding embodiments, including a
locking tongue 185 that fits within an angled key way 187 within
the bracket base 182. The bracket base 180 includes auxiliary arch
wire slots (not labeled).
[0145] FIG. 18C depicts an orthodontic bracket 190 that is
substantially similar to the preceding embodiments, except that the
ligation cover 194 and bracket base 192 are separately formed and
then connected together by means of a separate joint or connection
feature 196. The connection feature 196 may comprise, for example,
an elastomeric cement or glue, or fibers or a fabric integrally
embedded within an end of the ligation cover 194 and a
corresponding end of the bracket base 192, both of which would
yield a flexible joint. In the alternative, the connection feature
196 may comprise a rigid cement or glue such that the connection
feature 192 will not comprise a flexible joint. In that case, the
ligation cover 194 will need to be sufficiently flexible such that
it can be opened and closed without the aid of a flexible joint or
hinge area.
[0146] As with previous embodiments, the orthodontic bracket 190
includes the safety locking feature described above, including a
locking tongue 197 and an angled key way 198. The ligation cover
194 is also able to selectively ligate and release a pair of arch
wires 147, 147' by closing and opening the ligation cover 194
relative to the bracket base 192. A third arch wire 147" can be
optionally inserted into a second auxiliary arch wire slot 199 if
desired. Because the ligation cover 194 does not serve to enclose
auxiliary arch wire slot 199, other ligation means, such as
conventional ligatures, would be necessary to ligate the auxiliary
arch wire 147".
[0147] FIGS. 19A-19B depicts an orthodontic bracket 140" that is
similar to the orthodontic bracket 140 depicted in FIGS. 13-15, but
which includes an arch wire slot 146' that is offset at an angle
such that it is not perpendicular to the bottom of the bracket base
platform 144. A corresponding angled bearing protrusion 158'
extends from the ligation cover 150" and is situated so as to be
partially inserted into the arch wire slot 146' when the ligation
cover 150" is closed in order to apply ligation pressure to the
arch wire 147 and thereby provide active ligation. An angled arch
wire slot may be desirable in order to provide different torquing
forces to straighten a particular tooth compared to an arch wire
slot that is not angled. In this particular case, the inclusion of
an angled arch wire slot results in an orthodontic bracket 140"
having a lower profile than orthodontic bracket 140. In most other
respects, orthodontic bracket 140" is substantially similar to
orthodontic bracket 140.
[0148] FIGS. 20A-20B depict an alternative embodiment of an
orthodontic bracket according to the invention. The orthodontic
bracket 200 depicted in 20A-20B differs from orthodontic bracket
140 in the manner in which the ligation cover and spring are
attached to the bracket base. Instead of being connected by
integral hinges, the ligation cover 204 is hingedly attached to the
bracket base 202 by means of a conventional pin hinge 206. A spring
member 208 is integrally molded with, and connected to, the
ligation cover 204 by means of an integral film hinge 210 at one
end, and hingedly attached to the bracket base 202 by means of a
conventional pin hinge 212 at an opposite end. In this way, the
ligation cover 204 and spring 208 can be injection molded as a
single piece in one step and thereafter attached to a separately
molded bracket base 202 by means of the aforementioned conventional
pin hinges 206 and 212. One of ordinary skill in the art will
readily appreciate, however, that the spring member 206 could
alternatively be attached to the ligation cover 204 in any
appropriate manner, such as by means of flexible cement or glue or
a conventional pin hinge. One of ordinary skill in the art will be
able to select whatever attachment means is appropriate for a
particular manufacturing method.
[0149] FIGS. 21A-21C depict an orthodontic bracket 230 according to
the invention that includes a bracket base 232 and ligation cover
234 that are initially molded from different types of plastics and
then joined or fused together, such as by a two-color molding
process. Even though the ligation cover 234 and bracket base 232
are initially molded from different types of plastics, they can be
fused together to form an integral, one piece orthodontic bracket
230 in which the ligation cover 234 is hingedly attached to the
bracket base 232 by means of an integral hinge 236 (e.g., a film
hinge). The bracket base 232 includes a main arch wire slot 233 for
receipt of an arch wire 240 therein. As seen in FIGS. 21B and 21C,
the bracket base 232 further includes under cuts 249 for improved
adhesion to a tooth and two auxiliary arch wire slots 248 and 248'
opening on either side of the bracket base 232.
[0150] The ligation cover 234 further includes a locking clasp 242
that wraps around a nose 244 of an upper side 246 of the bracket
base 232. A bearing protrusion 238 extends from the underside of
the ligation cover 234 so as to partially extend into, or at least
over, the arch wire slot 233 when the ligation cover 234 is in a
closed or locked position relative to the bracket base 232. As
shown in FIG. 21C, the flexibility and resiliency of the ligation
cover 234 permits it to flex upwardly and absorb mechanical energy
from the arch wire 240 when not entirely seated within the arch
wire slot 233. In this way, the flexible ligation cover 234 is able
to provide dynamic active ligation over time as the arch wire 240
becomes more fully seated within the arch wire slot 233.
[0151] It will be readily appreciated that the orthodontic bracket
230 of FIGS. 21A-21C could be injection molded from a single
materials, such as a plastic material, to form a one-piece bracket
that is integrally formed in a single step.
[0152] FIG. 22 depicts an orthodontic bracket 230' that is a
variation of the orthodontic bracket 230 of FIGS. 21A-21C in that
it includes a shorter ligation cover 234' having a curved locking
clasp 242' of reduced size that can be locked to the bracket base
232' by insertion of the locking clasp 242' into a locking slot 231
formed in an upper side 246' of the bracket base 232'. In most
other respects the orthodontic bracket 230' of FIGS. 22 is
substantially similar to the orthodontic bracket 230 shown in FIGS.
21A-21C. Because the ligation cover 234' is of shorter length, it
will tend to have less flexibility than ligation cover 234 of
orthodontic bracket 230, all things being equal.
[0153] As depicted in FIG. 22, the ligation cover 234' and bracket
base 232' comprise different types of plastic materials, which may
be separately formed and then joined together by way of a two-color
molding process. It will be readily appreciated that the
orthodontic bracket 230' of FIG. 22 could also be injection molded
from a single plastic material to form a one-piece bracket that is
integrally formed in a single step.
[0154] FIGS. 23A-23C depict an orthodontic bracket 250 that is
initially formed in two pieces and then joined or fused together,
such as by two-color molding. In particular, the orthodontic
bracket 250 includes a bracket base 252 that may be advantageously
manufactured from a harder, more durable plastic, while the
ligation cover 254 may be advantageously formed from a more
flexible and resilient plastic. Unlike previous embodiments, the
ligation cover 254 includes no locking clasp or latch; instead, it
merely terminates with a generally flat end 256 that slides or
tucks into a locking slot or region underneath a locking lip or
overhang 258 disposed at, or formed within, an upper end of the
bracket base 252. Thus, the ligation cover 254 is able to become
locked and unlocked primarily due to its having flexibility, rather
than having a particular locking feature, such that it can be
flexed outwardly from the bracket base 252 and withdrawn from the
locking slot defined by the overhang or lip 258, such as by means
of a conventional dental pick (not shown). Deflection of the
ligation cover 254 away from the bracket base 252 effectively
shortens the length of the cover 254, thereby facilitating
selective insertion and withdrawal of the end 256 relative to the
locking slot defined by overhang 258. This flexibility also
provides the ability of the ligation cover 254 to absorb mechanical
energy from an arch wire 259 bearing upward toward the cover 254.
Over time, as the arch wire 259 becomes more fully seated within
the arch wire slot, the resiliency of the ligation cover 254 causes
it to release the stored mechanical energy, which is transferred to
the arch wire 254 and/or tooth during realignment.
[0155] It will be readily appreciated that the orthodontic bracket
250 of FIGS. 23A-23C could also be injection molded from a single
plastic material to form a one-piece bracket that is integrally
formed in a single step. In the case where the bracket base 252
and/or the ligation cover 254 are made from metal, one end of the
base and a corresponding end of the ligation cover can be affixed
together by means of welding, one or more screws, rivets, pins, a
mechanical hinge or other attachment means known in the art.
[0156] FIGS. 24A-24B depict a two-piece orthodontic bracket 260
that includes a bracket base 262 and a ligation cover 264 that are
separately formed and then mechanically attached together. The
bracket base 262 includes a slot 268 into which a corresponding
tongue 266 of the ligation cover 264 is able to be inserted. The
tongue 266 is advantageously sized relative the width of the slot
268 such that the tongue 266 will form a tight fit within the slot
268. In this way, the ligation cover 264 may be inhibited or
prevented from becoming detached from, or sliding relative to, the
bracket base 262. In an alternative embodiment, the tongue 266 may
be sized relative to the slot 268 so that the tongue may be
slidably disposed within the slot 268. Glue, welding or other
securing means known in the art may be employed to affix the tongue
266 within the slot 268.
[0157] The ligation cover 264 may be manufactured from any
appropriate material, e.g., metal as depicted in FIGS. 24A and 24B,
so long as it is sufficiently flexible so that the ligation cover
264 is able to flex sufficiently so as to be selectively locked or
unlocked within a locking slot or region beneath a locking lip or
overhang 270 formed within the bracket base 262. As in previous
embodiments, the ligation cover 264 may advantageously include a
bearing protrusion 272 that extends partially into, or at least
above, a main arch wire slot 274 within the bracket base 262 when
the ligation cover 264 is in a closed position relative to the
bracket base 262. The bearing protrusion 272 makes abutting contact
with an arch wire 276 disposed within the main arch wire slot 274
so as to provide active ligation. The flexible ligation cover 264
can absorb and then release mechanical energy over time from the
arch wire 276, as depicted in FIG. 24B and as discussed above with
respect to previous embodiments. The bracket base 262 may
advantageously include recesses 278 within an underside for
improved adhesion to a tooth.
[0158] FIGS. 25A-25B depict a two-piece orthodontic bracket 280 in
which a ligation cover 284 is hingedly attached to a bracket base
282 by means of a conventional pin hinge 286. The ligation cover
284 may be made from any material, such as metal as depicted in
FIG. 25B, or plastic (not shown). The ligation cover 284 is also
shaped so as to function in a manner similar to the special locking
feature described above, which is able to tighten and form a more
secure lock between the ligation cover 284 and the bracket base 282
as the ligation cover 284 is caused to bulge outwardly from the
bracket base 282 as a result of upward pressure from an arch wire
288. The ligation cover is also designed so as to ligate both the
main arch wire 288, as well as an auxiliary arch wire 287. The
bracket base 282 includes recesses 289 for enhanced adhesion.
[0159] FIG. 25C depicts an orthodontic bracket 280' that is a
variation of the orthodontic bracket 280 of FIGS. 25A and 25B,
except that the ligation cover 284' is not hingedly attached to the
bracket base 282', but is rather separate and completely removable.
The ligation cover 284' is shaped so as to include special
trapezoidal locking features 285 and 285', similar to those
described above in previous embodiments, on either side of the
cover 284', which tighten as the ligation cover 284' is flexed
upwardly away from the bracket base 282' by means of an arch wire
that is not completely seated with a main arch wire slot. The
ligation cover 284' is further able to ligate two auxiliary arch
wires 287 and 287' at the same time as the main arch wire 288 in a
single ligation step of attaching the ligation cover 284' to the
bracket base 282'. When the ligation cover 284' is removed from the
bracket base 282', all three of arch wire slots 288, 287 and 287'
are completely open and able to receive an arch wire therein.
[0160] FIGS. 26A and 26B depict an orthodontic bracket 290 that is
manufactured in two or three pieces and then assembled to form an
orthodontic bracket having a hinged ligation cover 294 that is
affixed to a bracket base 292. The ligation cover 294 is
manufactured from either a single material, such as plastic or
metal, or from two separate materials, as depicted in FIG. 26B,
such as a plastic material for a hinged portion 296 that opens and
closes so as to ligate an arch wire 298, and a metal for an
attachment portion 300. One side of the attachment portion 300
slides into a slit 302 formed within the bracket base 292, and
another side is crimped around, or otherwise affixed to, the hinged
portion 296, such as by means of an appropriate glue or cement. The
attachment portion 300 may either be slidably or fixedly attached
to the bracket base 292. The ligation cover 294 further includes a
film hinge 304 within the hinged portion 296. This allows the
hinged portion 296 of the ligation cover 294 to pivot or rotate
about a film hinge located in the ligation cover itself, rather
than at a joint between the ligation cover and bracket base, as in
previous embodiments. The bracket base 292 may advantageously
include recesses 306 for improved adhesion of the bracket base 292
to a tooth. The hinged portion 296 is advantageously flexible to
assist inserting an end of the hinged portion distal to the hinge
304 under a corresponding lip, overhang or other locking feature
associated with the bracket base 292.
[0161] Although the foregoing embodiments are discussed and
depicted as being able to selectively ligate and release an arch
wire by locking and unlocking (or opening and closing) of the
ligation cover relative to the bracket base, it will be appreciated
that the ligation cover can be permanently affixed to the bracket
base, if so desired, at any time through the application of an
appropriate glue or cement material at or near the clasp, latch or
other locking mechanism between the ligation cover and bracket
base.
[0162] C. Summary of Improved Structural and Functional
Features.
[0163] The exemplary orthodontic brackets described in the
preceding section include one or more structural and/or functional
features that are believed to be improvements over conventional
orthodontic brackets. A more focused summary will now be provided
in order to better appreciate the advantages of such
improvements.
[0164] 1. Orthodontic Brackets With Ligation Covers That
Incorporate a Film Hinge.
[0165] A first improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth, a ligation cover, and a film hinge about
which at least a portion of the ligation cover can rotate so as to
permit selective locking and unlocking of the ligation cover in
order to ligate an arch wire received by the bracket base. As set
forth above, the term "film hinge" refers to a local area of
reduced cross-Page sectional thickness that facilitates
preferential localized bending of an article or device at the
region of the film hinge. In the context of the ligation cover of
an orthodontic bracket, a film hinge permits the cover to rotate or
pivot about the film hinge such that the film hinge defines the
origin of the radius of the arc or rotation of the ligation cover.
In this way, the film hinge provides a definite point or line about
which the ligation cover will always rotate, which reduces or
eliminates unwanted bending stresses elsewhere in the cover (or
place of attachment to the bracket if other than at the film hinge
itself).
[0166] Moreover, a reduced cross section within a resilient plastic
material yields a living hinge that can be rotated back and forth a
number of times without becoming fatigued to the point of premature
breakage. Of course, one of ordinary skill will readily appreciate
that the ligation cover of an orthodontic bracket is rarely opened
and closed more than a few times over the lifetime of the bracket,
which includes installing the bracket, ligating an arch wire
therewithin, and subsequent adjustments if needed. Thus, a film
hinge can be employed in ligation covers made of other materials
such as metals and more rigid plastics.
[0167] Orthodontic brackets that incorporate a film hinge may
manufactured as a single integral piece (see FIGS. 1, 4, 5, 7, 10,
12-15 and 17) or initially formed as two pieces that are joined or
fused together using two-color molding of dissimilar plastics (see
FIGS. 20-22). They may comprise two or more distinct pieces and/or
materials that are mechanically attached together (see FIG. 26).
The film hinge may be located at the location where the ligation
cover is attached to the bracket base, or it may be located
elsewhere. The bracket base may comprise any desired material of
acceptable durability, such as metal, ceramic or rigid plastic,
while the cover may comprise any desired material of acceptable
flexibility and resilience, such as plastic or metal. A ligation
cover that includes a film hinge may be locked or attached to the
bracket base using any locking or attachment mechanism described
herein or known in the art. The ligation cover may cover all or
only a portion of the upper surface of the bracket base. An
orthodontic bracket may include one or a plurality of film hinges
as desired.
[0168] 2. Orthodontic Brackets Incorporating an Arch Wire Bearing
Spring Within the Ligation Cover.
[0169] A second improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth, a ligation cover, and a bearing spring
extending downward from the ligation cover that is capable of being
compressed by an arch wire that is not entirely seated within a
slot or other arch wire retention means associated with the base so
as to absorb mechanical energy from the arch wire. Such mechanical
energy is then transferred to the tooth and/or back to the arch
wire over time during realignment of the tooth, during which the
initially compressed spring expands or extends so as to maintain
continuous pressure onto the arch wire, which over time tends to
become better seated relative to the bracket base. In this way, the
bearing spring provides for dynamic active ligation of an arch wire
during tooth realignment. Exemplary arch wire bearing springs are
illustrated in FIGS. 5, 7-10, 12. In this way, the bearing spring
yields an orthodontic bracket that is able to provide dynamic
active ligation of an arch wire over time as the arch wire moves
relative to the ligation cover and becomes better seated within the
arch wire slot during tooth realignment.
[0170] The ligation cover may be integrally connected to the
bracket base, such as by being injection molded as a single piece
or being joined together by two-color molding. Alternatively, the
ligation cover may be completely separate and detachable from the
bracket base. The base can be any rigid or durable material, such
as metal, plastic or ceramic, while the cover can be any flexible
and resilient material such as plastic or metal. The bearing spring
may my integrally formed with the ligation cover, and therefore
comprise the same plastic or metal material, or it may comprise a
different material than the cover, such as a metallic bearing
spring having increased wear resistance when contacted by an arch
wire that is attached to the ligation cover.
[0171] 3. Spring Action from Ligation Cover to Wire for Dynamic
Active Ligation.
[0172] A third improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth and a ligation cover that includes means for
absorbing mechanical energy from an arch wire and then releasing
such energy over time back to the arch wire and/or a tooth during
tooth realignment. The arch wire bearing spring described in the
immediately preceding section constitute an example of means for
absorbing and releasing mechanical energy from the arch wire in
order to provide for dynamic active ligation during tooth
realignment. In is also within the scope of the invention to
provide alternative means for absorbing and releasing mechanical
energy from the arch wire, such as a ligation cover that has
sufficient flexibility and resiliency so that it is able to
temporarily deform or deflect and absorb energy from an arch wire
pressing upwards against the cover. Thereafter, this stored
mechanical energy is released back to the arch wire and/or tooth in
order to urge migration of the tooth into proper alignment and
better seat the arch wire in the slot. Examples of ligation covers
that are explicitly depicted as having absorbed arch wire energy
are include FIGS. 15B, 21C, 23C and 24B, although other embodiments
are described as optionally or explicitly providing this
function.
[0173] In the case where a flexible cover is relied upon to provide
the sole means of providing dynamic active ligation of the arch
wire, it will be preferable for the ligation cover to be attached
to the bracket base in a manner so that the ligation cover does not
slide relative to the bracket base during selective ligation and
release of the arch wire. It is more preferably for the ligation
cover to be hingedly attached at one end by a hinge feature that
permits the ligation cover to rotate about the hinge.
[0174] The orthodontic bracket may comprise any appropriate
materials) and may be a one- or multi-piece bracket.
[0175] 4. Orthodontic Bracket that Includes a Deformable Ligation
Cover to Facilitate locking and Unlocking.
[0176] A fourth improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth, a locking slot, stationary lip, overhang or
other locking clasp associated with the base for slidably receiving
therein an end of a flexible ligation cover, and a ligation cover
fixed to the bracket base at one end and having sufficient
flexibility and resilience so as to be slidably inserted and
removed from the locking clasp associated with the bracket base.
Examples of such brackets are depicted in FIGS. 23, 24 and 26.
[0177] The bracket base and ligation cover may comprise any
appropriate material, such as metal, plastic or ceramic. They may
be formed as an integral, one-piece bracket, or they may be
separately formed and then joined together, such as by mechanical
means, adhesion or being fused together (e.g., two-color molding of
two separately molded plastic parts). The flexible ligation cover
may or may not be hinged relative to the bracket base, such as by a
film or pin hinge.
[0178] 5. Spring For Providing Resistance to the Rotation of a
Ligation Cover About a Hinge.
[0179] A fifth improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth, a ligation cover hingedly attached to the
base, and a spring element that interconnects the bracket base and
ligation cover and urges the ligation cover to remain open while in
an open position and/or to remain closed while in a closed position
relative to the bracket base. Examples of spring devices or
elements that provide the afore-mentioned function are illustrated
in FIGS. 1, 5, 7, 10, 12-15 and 20. It will be appreciated that
other spring designs and arrangements relative to the bracket base
and ligation cover, in addition to those explicitly depicted in the
drawings, are contemplated and within the scope of the
invention.
[0180] The bracket base, ligation cover and spring may comprise any
appropriate material, such as metal, plastic or ceramic. The spring
element may be attached to the bracket base and ligation cover by
any appropriate means, such as by being integrally molded thereto,
through the use of an adhesive (e.g., chemical or light curable),
two-color molding or other methods of fusing the spring between the
cover and base (e.g., by welding plastic or metal pieces together),
or by attachment by mechanical hinges.
[0181] 6. Ligation Cover Biased Toward Remaining in an Open or
Closed Position.
[0182] A sixth improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth, a ligation cover hingedly attached to the
base, and spring means for urging the ligation cover to remain open
while in an open position and/or to remain closed while in a closed
position relative to the bracket base. The spring element
interconnecting the bracket base and ligation cover described in
the immediately preceding section constitutes an example of means
for urging the ligation cover to remain open and/or closed. In is
also within the scope of the invention to provide alternative means
for urging the ligation cover to remain open and/or closed.
Examples include elastomeric hinges and resilient materials that
have elastic memory (see FIG. 18C). For example, one or more
elastomeric spring elements may be disposed between the ligation
cover and bracket base in a manner so as to either bias the
ligation cover toward remaining in a closed position or toward
remaining in an open position. Whether an elastomeric spring
element will tend to bias the ligation cover into remaining in an
open or closed position will depend on its location relative to the
ligation cover and base.
[0183] Materials that have "elastic memory" include materials whose
molecular structure resists stretching, bending or other forms of
deformation in the short term, such as for a few second or minutes,
but which will relax and assume the new, deformed position and
resist being deformed into a new position, even the original
position. One of ordinary skill in the art will be able to select
an appropriate material having said "elastic memory" function.
[0184] The bracket base and ligation cover may comprise any
appropriate material, such as metal, plastic or ceramic. They may
be formed as an integral, one-piece bracket, or they may be
separately formed and then joined together, such as by adhesion
using an elastomeric material or a material having elastic
memory.
[0185] 7. Two-Color Molding of Bracket Base and Ligation Cover
Using Different Types of Plastics.
[0186] A seventh improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth that is molded using one type of plastic and
a ligation cover that is molding using another type of plastic and
which has been fused or otherwise affixed to the bracket base using
a two-color molding process. Employing two-color molding permits
the bracket base to be manufactured from a first plastic material
that is advantageous for use in making bases and the ligation cover
to be make from a second plastic material that is advantageous for
use in making covers.
[0187] For example, it is generally desirable for the bracket base
to be rigid and durable so as to remain affixed to a tooth, while
resisting being deformed or damaged by the forces applied thereto
by one or more arch wires. Flexibility is typically not beneficial
to the operation and function of the bracket base. On the other
hand, it is generally desirable for the ligation cover to be more
flexible and resilient, e.g., to permit the cover to be locked and
unlocked relative to the base and/or to absorb, store and release
mechanical energy from the arch wire, so as to provide dynamic
active ligation of the arch wire. If a spring element is used to
provide additional resistance to opening or closing of the ligation
cover, it may be integrally manufactured from the same plastic used
to make either the bracket base or the ligation cover, or it may
optionally be molded using a third type of plastic material and
then attached to the base and cover using two-color molding.
[0188] Based on the advantages of using two-color molding, which
become readily apparent when reading the present disclosure, one of
ordinary skill in the art will be able to select appropriate
plastic materials for use in manufacturing an orthodontic bracket
using two-color molding. One of ordinary skill in the art will also
know how to incorporate typical two-color molding processes known
in the art for manufacturing articles of manufacture that
incorporate two or more different types of plastic materials.
Orthodontic brackets depicted as including a plurality of different
types of plastic materials are illustrated in FIGS. 21-23.
[0189] 8. Two or More Initially Open Arch Wire Slots that Can be
Ligated by Single Cover.
[0190] An eighth improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth that includes two or more different arch wire
slots and a ligation cover that is able to ligate two or more
different arch wires in a single action of closing or locking the
ligation cover relative to the base. Examples of brackets that
include at least two initially open slots that are ligated by the
single action of locking or attaching a ligation cover to a bracket
base are illustrated in FIGS. 5, 7, 8, 10, 12-20 and 25.
[0191] The bracket base and ligation cover may comprise any
appropriate material, such as metal, plastic or ceramic. They may
be formed as an integral, one-piece unit, or they may be separately
formed and then joined together, such as by mechanical means,
adhesion, or being fused together (e.g., two-color molding of two
separately molded plastic parts). If the ligation cover is made
separately from the bracket base, it is either attached at one end
to the base or it is attached over the base by bringing the cover
toward the base. The ligation cover is preferably not slidably
attached to the bracket base in this embodiment.
[0192] 9. Bracket With Safety Locking Feature to Provide Enhanced
Locking of the Ligation Cover to the Bracket Base.
[0193] A ninth improvement in the art is a self-ligating
orthodontic bracket that, at a minimum, includes a bracket base for
attachment to a tooth, a ligation cover that is able to absorb
mechanical energy from an arch wire, and a special locking feature
that locks the cover to the base with increasing force as more
force is applied from an arch wire against the cover. In this way,
the special locking feature prevents an arch wire bearing outwardly
against the ligation cover from undesirably opening or unlocking
the cover relative to the bracket base. This provides a safety
feature that prevents or inhibits orthodontic brackets attached to
particularly crooked teeth from inadvertently or prematurely
releasing or relaxing its grip on the arch wire, which would
typically require readjustment or replacement of the bracket by the
orthodontist. Example of orthodontic brackets that include a
locking feature that provides this desired function are illustrated
in FIGS. 13-20 and 25.
[0194] The bracket base and ligation cover may comprise any
appropriate material, such as metal, plastic or ceramic. They may
be formed as an integral, one-piece bracket, or they may be
separately formed and then joined together, such as by mechanical
means, adhesion, or being fused together (e.g., two-color molding
of two separately molded plastic parts). The ligation cover may be
hinged at one end and include the locking feature at the free end,
or the cover may be completely removable from the bracket base and
include the locking features at both ends.
[0195] The present invention may be embodied in other specific
forms without departing from its spirit or essential
characteristics. The described embodiments are to be considered in
all respects only as illustrative and not restrictive. The scope of
the invention is, therefore, indicated by the appended claims
rather than by the foregoing description. All changes which come
within the meaning and range of equivalency of the claims are to be
embraced within their scope.
[0196] What is claimed and desired to be secured by U.S. Letters
Patent is:
* * * * *