U.S. patent application number 09/938288 was filed with the patent office on 2002-06-27 for methods of forming a compact disc.
This patent application is currently assigned to DISKXPRESS US, Inc.. Invention is credited to Engelking, Raymond K., Everidge, Benjamin J., Pierson, Gerald A..
Application Number | 20020080714 09/938288 |
Document ID | / |
Family ID | 25324767 |
Filed Date | 2002-06-27 |
United States Patent
Application |
20020080714 |
Kind Code |
A1 |
Pierson, Gerald A. ; et
al. |
June 27, 2002 |
Methods of Forming a Compact Disc
Abstract
A trading card optical compact disc and method of using and
forming the compact disc are provided which are compatible with a
disc reader having a centrally located spindle and a seating ring
for supporting and rotating a compact disc positioned thereon. The
trading card optical compact disc according to an embodiment of the
invention preferably has at least a first plastic rectangular layer
having a width of about 2.5 inches and a length of about 3.5 inches
and having a pattern of digital data encoded thereon. A second
metallic layer if formed on at least portions of the first plastic
layer, and a third protective layer is formed on at least the
second layer for protecting the metallic layer. An indicia bearing
fourth layer is formed on the third layer and has a generally
planar upper surface for displaying indicia therefrom. An opening
extends through the first, second, third, and fourth layers in a
medial portion thereof. A trading card interface seat is preferably
integrally formed in at least the first layer for seating the
trading card onto a loading tray of a disc reader so as to
interface with only portions of the seating ring and not other
portions of the seating ring of the disc reader and to read digital
data stored thereon from the trading card optical compact disc.
Inventors: |
Pierson, Gerald A.;
(Orlando, FL) ; Everidge, Benjamin J.; (Ocoee,
FL) ; Engelking, Raymond K.; (Orlando, FL) |
Correspondence
Address: |
Jeffrey S. Whittle, Esq.
Allen, Dyer, Doppelt, Milbrath & Gilchrist, P.A.
P.O. Box 3791
Orlando
FL
32802-3791
US
|
Assignee: |
DISKXPRESS US, Inc.
|
Family ID: |
25324767 |
Appl. No.: |
09/938288 |
Filed: |
August 23, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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09938288 |
Aug 23, 2001 |
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09464059 |
Dec 15, 1999 |
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6304544 |
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09464059 |
Dec 15, 1999 |
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09292285 |
Apr 15, 1999 |
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6078557 |
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09292285 |
Apr 15, 1999 |
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08856915 |
May 15, 1997 |
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5982736 |
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Current U.S.
Class: |
369/286 ; G9B/23;
G9B/7.004; G9B/7.005; G9B/7.139 |
Current CPC
Class: |
G06K 19/044 20130101;
G11B 23/00 20130101; G11B 7/0033 20130101; G11B 7/0037 20130101;
G06K 19/04 20130101; G06K 7/10 20130101; G11B 7/24 20130101 |
Class at
Publication: |
369/286 |
International
Class: |
G11B 003/70; G11B
005/84; G11B 007/26 |
Claims
That which is claimed is:
1. A trading card optical compact disc compatible with a disc
reader which includes a centrally located spindle and a seating
ring for supporting and rotating a compact disc positioned thereon,
the trading card optical compact disc comprising; at least a first
plastic rectangular layer having a width of about 2.5 inches and a
length of about 3.5 inches and having a pattern of digital data
encoded thereon; a second metallic layer formed on at least
portions of the first plastic layer; a third protective layer
formed on at least the second layer for protecting the metallic
layer; an indicia bearing fourth layer formed on the third layer
and having a generally planar upper surface for displaying indicia
therefrom; an opening extending through the first, second, third,
and fourth layers in a medial portion thereof; and trading card
interface seating means integrally formed in at least the first
layer for seating the trading card onto a loading tray of a disc
reader so as to interface with only portions of the seating ring
and not other portions of the seating ring of the disc reader and
to read digital data stored thereon from the trading card optical
compact disc.
2. A trading card optical compact disc as defined in claim 1,
wherein said trading card seating means comprises at least said
first plastic layer including a major elevational portion having a
first predetermined height and a minor elevational portion having a
second predetermined height, the major elevational portion having
the encoded digital data thereon and the minor elevational portion
being devoid of the encoded digital data.
3. A trading card optical compact disc as defined in claim 2,
wherein the major elevational portion is formed in a medial portion
of the trading card and has first and second pairs of spaced-apart
outer side peripheries defining outer boundaries of the major
elevational portion, each of the first pair of space-apart outer
side peripheries arcuately extending between each of the second
pair of space-apart outer side peripheries, and each of the second
pair of space-apart outer side peripheries extending generally
linearly between each of the first pair of spaced-apart outer
peripheries.
4. A trading card optical compact disc as defined in claim 3,
wherein each of the arcuately-extending first pair of spaced-apart
outer side peripheries of the major elevational portion are
centered about an axis extending through the medial opening and
generally perpendicular to the linearly-extending second pair of
space-apart outer side peripheries, and wherein a radius extending
from a medial portion of said medial opening to each of the
arcuately-extending first pair of spaced-apart outer side
peripheries of the major elevational portion is less than 1.6
inches.
5. A trading card optical compact disc as defined in claim 3,
wherein the encoded digital data of the major portions of said
first layer is formed within a circular data zone and comprises
less than the entire surface area of the major elevational portion
of said first layer.
6. A trading card optical compact disc as defined in claim 5,
wherein the circular data zone has a first inner circular periphery
having a radius of at least 0.6 inches and a second outer circular
periphery having a radius of less than 1.25 inches.
7. A trading card optical compact disc as defined in claim 1,
wherein the plastic of said first layer comprises
polycarbonate.
8. A trading card optical compact disc as defined in claim 1,
further comprising a first non-metallic zone surrounding and
extending outwardly a predetermined distance from the medial
opening and a second non-metallic zone extending inwardly from the
rectangular outer perimeter of the trading card optical compact
disc a predetermined distance.
9. A trading card optical compact disc as defined in claim 8,
wherein the first non-metallic zone includes a stacking ring
surrounding the opening for stacking another optical compact disc
thereon.
10. A trading card optical compact disc compatible with a disc
reader which includes a centrally located spindle and a seating
rings for supporting and rotating a compact disc positioned
thereon, the trading card optical compact disc comprising: at least
a first polycarbonate rectangular layer having a width of about 2.5
inches and a length of about 3.5 inches and having a pattern of
digital data encoded thereon, said first plastic layer including a
major elevational portion having a first predetermined height and a
minor elevational portion having a second predetermined height so
that the major elevational portion interfacingly seats the trading
card onto a loading tray of a disc reader so as to interface with
only portions of the seating ring and not other portions of the
seating ring of the disc reader and to read digital data stored
thereon from the trading card optical compact disc, the major
elevational portion having the encoded digital data thereon and the
minor elevational portion being devoid of the encoded digital data,
the major elevational portion being formed in a medial portion of
the trading card and having first and second pairs of spaced-apart
outer side peripheries defining outer boundaries of the major
elevational portion, each of the first pair of space-apart outer
side peripheries arcuately extending between each of the second
pair of space-apart outer side peripheries, and each of the second
pair of space-apart outer side peripheries extending generally
linearly between each of the first pair of spaced-apart outer
peripheries; a second metallic layer formed on at least portions of
the first polycarbonate layer; at least a third layer formed on at
least the second layer for protecting the metallic layer and for
displaying indicia therefrom; and an opening extending through the
first, second, and third layers in a medial portion thereof.
11. A trading card optical compact disc as defined in claim 10,
wherein each of the arcuately-extending first pair of spaced-apart
outer side peripheries of the major elevational portion are
centered about an axis extending through the medial opening and
generally perpendicular to the linearly-extending second pair of
space-apart outer side peripheries, and wherein a radius extending
from a medial portion of said medial opening to each of the
arcuately-extending first pair of spaced-apart outer side
peripheries of the major elevational portion is less than 1.6
inches.
12. A trading card optical compact disc as defined in claim 11,
wherein the encoded digital data of the major portions of said
first layer is formed within a circular data zone and comprises
less than the entire surface area of the major elevational portion
of said first layer.
13. A trading card optical compact disc as defined in claim 12,
wherein the circular data zone has a first inner circular periphery
having a radius of at least 0.6 inches and a second outer circular
periphery having a radius of less than 1.25 inches.
14. A trading card optical compact disc as defined in claim 13,
further comprising a first non-metallic zone surrounding and
extending outwardly a predetermined distance from the medial
opening and a second non-metallic zone extending inwardly from the
rectangular outer perimeter of the trading card optical compact
disc a predetermined distance.
15. A trading card optical compact disc as defined in claim 14,
wherein the first non-metallic zone includes a stacking ring
surrounding the opening for stacking another optical compact disc
thereon.
16. A trading card optical compact disc comprising: at least a
first polycarbonate rectangular layer having a width of about 2.5
inches and a length of about 3.5 inches and having a pattern of
digital data encoded thereon, said first plastic layer including a
major elevational portion and a minor elevational portion, the
major elevational portion having the encoded digital data thereon
and the minor elevational portion being devoid of the encoded
digital data, the major elevational portion being formed in a
medial portion of the trading card and having first and second
pairs of spaced-apart outer side peripheries defining outer
boundaries of the major elevational portion, each of the first pair
of space-apart outer side peripheries arcuately extending between
each of the second pair of space-apart outer side peripheries, and
each of the second pair of space-apart outer side peripheries
extending generally linearly between each of the first pair of
spaced-apart outer peripheries; a second metallic layer formed on
at least portions of the first polycarbonate layer; at least a
third layer formed on at least the second layer for protecting the
metallic layer and for displaying indicia therefrom; an opening
extending through the first, second, and third layers in a medial
portion thereof; a first non-metallic zone surrounding and
extending outwardly a predetermined distance from the medial
opening; and a second non-metallic zone extending inwardly from the
rectangular outer perimeter of the trading card optical compact
disc a predetermined distance.
17. A trading card optical compact disc as defined in claim 16,
wherein each of the arcuately-extending first pair of spaced-apart
outer side peripheries of the major elevational portion are
centered about an axis extending through the medial opening and
generally perpendicular to the linearly-extending second pair of
space-apart outer side peripheries, and wherein a radius extending
from a medial portion of said medial opening to each of the
arcuately-extending first pair of spaced-apart outer side
peripheries of the major elevational portion is less than 1.6
inches.
18. A trading card optical compact disc as defined in claim 17,
wherein the encoded digital data of the major portions of said
first layer is formed within a circular data zone and comprises
less than the entire surface area of the major elevational portion
of said first layer.
19. A trading card optical compact disc as defined in claim 18,
wherein the circular data zone has a first inner circular periphery
having a radius of at least 0.6 inches and a second outer circular
periphery having a radius of less than 1.25 inches.
20. A trading card optical compact disc as defined in claim 16,
wherein the first non-metallic zone includes a stacking ring
surrounding the opening for stacking another optical compact disc
thereon.
21. A trading card optical compact disc having a width of about 2.5
inches and a length of about 3.5 inches, the trading card optical
compact disc comprising: at least a first plastic layer and having
a pattern of digital data encoded thereon, said first plastic layer
including a major elevational portion having a first predetermined
height and a minor elevational portion having a second
predetermined height, the major elevational portion having the
encoded digital data thereon and the minor elevational portion
being devoid of the encoded digital data, the major elevational
portion being formed in a medial portion of the trading card and
having first and second pairs of spaced-apart outer side
peripheries defining outer boundaries of the major elevational
portion, each of the first pair of space-apart outer side
peripheries arcuately extending between each of the second pair of
space-apart outer side peripheries, and each of the second pair of
space-apart outer side peripheries extending generally linearly
between each of the first pair of spaced-apart outer peripheries; a
second metallic layer formed on at least portions of the first
plastic layer; at least a third layer formed on at least the second
layer for displaying indicia therefrom; an opening extending
through the first, second, and third layers in a medial portion
thereof; a first non-metallic zone surrounding and extending
outwardly a predetermined distance from the medial opening; and a
second non-metallic zone extending inwardly from the rectangular
outer perimeter of the trading card optical compact disc a
predetermined distance.
22. A trading card optical compact disc as defined in claim 21,
wherein each of the arcuately-extending first pair of spaced-apart
outer side peripheries of the major elevational portion are
centered about an axis extending through the medial opening and
generally perpendicular to the linearly-extending second pair of
space-apart outer side peripheries, and wherein a radius extending
from a medial portion of said medial opening to each of the
arcuately-extending first pair of spaced-apart outer side
peripheries of the major elevational portion is less than 1.6
inches.
23. A method of using a trading card optical compact disc to
communicate digitally encoded data to a user of an optical disc
reader, the method comprising the step of positioning a trading
card optical compact disc having an opening extending through a
medial portion thereof onto a loading tray of a disc reader so that
the compact disc interfacingly seats onto only portions of a
seating ring and not other portions of the seating ring of the disc
reader.
24. A method as defined in claim 23, further comprising the step of
rotating the trading card optical compact disc so as to read
digitally encoded data therefrom.
25. A method of forming a trading card optical compact disc, the
method comprising the step of molding at least one plastic
rectangular layer having a width of about 2.5 inches and a length
of about 3.5 inches and having a pattern of digital data encoded
thereon, the at least one plastic layer having a major elevational
portion and a minor elevational portion, the major elevational
portion having the encoded digital data thereon and the minor
elevational portion being devoid of the encoded digital data.
26. A method as defined in claim 25, wherein the major elevational
portion is formed in a medial portion of the trading card optical
compact disc and has first and second pairs of spaced-apart outer
side peripheries defining outer boundaries of the major elevational
portion, each of the first pair of space-apart outer side
peripheries arcuately extending between each of the second pair of
space-apart outer side peripheries, and each of the second pair of
space-apart outer side peripheries extending generally linearly
between each of the first pair of spaced-apart outer
peripheries.
27. A method as defined in claim 26, wherein the encoded digital
data of the major portions of the plastic layer is formed within a
circular data zone and comprises less than the entire surface area
of the major elevational portion of the plastic layer.
28. A method as defined in claim 27, wherein the step of molding
the plastic layer includes molding an opening extending through a
medial portion of the plastic layer.
29. A method as defined in claim 28, further comprising the step of
applying a metallic layer on at least portions of the plastic
layer.
30. A method as defined in claim 29, further comprising the step of
applying a third protective layer on at least the metallic layer
for protecting the metallic layer.
31. A method as defined in claim 30, further comprising the step of
applying an indicia bearing layer on the third layer and having a
generally planar upper surface for displaying indicia
therefrom.
32. A method of forming a trading card optical compact disc, the
method comprising the step of: positioning a compact disc having a
pattern of digital data encoded thereon onto a medial portion of a
surface of a trading card having a width of about 2.5 inches and a
length of about 3.5 inches, the combination of the compact disc and
the trading card having a major elevational portion and a minor
elevational portion so that the major elevational portion
interfacingly seats the combination onto a loading tray of a disc
reader so as to interface with only portions of the seating ring
and not other portions of the seating ring of the disc reader and
to read digital data stored thereon from the trading card optical
compact disc, the major elevational portion having the encoded
digital data thereon and the minor elevational portion being devoid
of the encoded digital data, the major elevational portion having
first and second pairs of spaced-apart outer side peripheries
defining outer boundaries of the major elevational portion, each of
the first pair of space-apart outer side peripheries arcuately
extending between each of the second pair of space-apart outer side
peripheries, and each of the second pair of space-apart outer side
peripheries extending generally linearly between each of the first
pair of spaced-apart outer peripheries.
33. A method as defined in claim 32, wherein the major elevational
portion is formed in a medial portion of the trading card and has
first and second pairs of spaced-apart outer side peripheries
defining outer boundaries of the major elevational portion, each of
the first pair of space-apart outer side peripheries arcuately
extending from each of the second pair of space-apart outer side
peripheries, and each of the second pair of space-apart outer side
peripheries extending generally linearly from each of the first
pair of spaced-apart outer peripheries.
34. A method as defined in claim 33, wherein the combination
includes an opening formed in a medial portion thereof, wherein
each of the arcuately-extending first pair of spaced-apart outer
side peripheries of the major elevational portion are centered
about an axis extending through the medial opening and generally
perpendicular to the linearly-extending second pair of space-apart
outer side peripheries, and wherein a radius extending from a
medial portion of the medial opening to each of the
arcuately-extending first pair of spaced-apart outer side
peripheries of the major elevational portion is less than 1.6
inches.
Description
FIELD OF THE INVENTION
[0001] This invention relates to novelty trading items and, more
particularly, to novelty trading items for storing and
communicating data to enthusiasts, hobbyists, and collectors.
BACKGROUND OF THE INVENTION
[0002] Over the years the trading card industry has developed as
both a novelty item and a collectors item. As time goes by, the
value of many of these trading cards which have printed indicia
thereon has increased so that the trading card industry has grown
significantly over the years and many trading cards have
substantially increased in value. As technology has changed,
however, various types of trading cards and methods of storing and
communicating data have been developed.
[0003] The concept of associating card devices which store and
communicate information to a user with indicia or an image thereon
has been known for many years. Examples of such devices can be seen
in U.S. Pat. No. 3,691,312 by Petersen titled "Tape Recording
Apparatus And System Having A Very Thin Cassette," U.S. Pat. No.
4,904,853 by Yokokawa titled Dual-Function Information-Carrying
Sheet Device," U.S. Pat. No. 5,411,259 by Pearson et al. titled
"Video Sports Game System Using Trading Cards," and U.S. Pat. No.
5,433,035 by Bauer titled "Talking Entertainment Card." These prior
card devices, however, either used older methods of storing and
communicating information such as cassettes or used integrated
circuit technology. Accordingly, these prior methods can be
expensive and complex to manufacture even in large volumes and
neither understood nor appreciated the benefits, capabilities,
design, or construction of optical digital data storage devices,
and more particularly optical compact discs. Only recently has the
technology and concepts related to the use of optical digital data
storage devices really increased and been accepted in the market so
that the relative price of optical digital data storage media has
decreased dramatically.
[0004] Conventional compact discs, for example, are conventionally
fabricated in either 80 millimeter ("mm") or 120 mm sizes and are
formed of generally rigid plastic discs. As understood by those
skilled in the art, the discs are often formed by the use of a
mold-based replication system using injection molding techniques.
Each compact disc includes a series of either circular or spiral
data tracks which are illuminated and read by a source of coherent
light such as a laser. In producing these compact discs, data is
optically mastered from data files and positive copies of the data
are made. Die stampers are produced from electroplated shims, and
discs are molded from the negative images on the die stampers. The
discs are then individually metalized, and a lacquer coating is
applied to each disc. The layer of rigid plastic positioned between
each data track and the source of coherent light provides
structural rigidity, protects the data tracks, and also functions
as a single integral lens element to refract and focus the coherent
light beam onto a selected data track. A disc label is also
printed, and the disc inserted into a clam shell or other package
for shipment to customers.
[0005] Recently, however, other thin film digital data storage
medium and methods of manufacturing digital data storage media have
been developed including for use with trading cards. An example of
this thin film digital data storage medium and related methods can
be seen in U.S. Pat. No. 5,579,296 by Smith et al. titled
"Optically Readable Thin Film Digital Data Storage Medium." These
recently developed trading cards, however, require extensive and
new manufacturing investments, require a special adaptor to make
the trading cards compatible with compact disc playing systems, and
can be inhibited by marketing and manufacturing constraints,
including the additional special adaptor, which can make this
recently developed technology less commercially feasible.
SUMMARY OF THE INVENTION
[0006] With the foregoing in mind, the present invention provides a
trading card optical compact disc and methods of using a compact
disc which are readily compatible with existing disc readers and
relatively inexpensive to manufacture. The present invention also
advantageously provides a trading card optical compact disc and
method of forming a trading card that stores and communicates
trading card information to a user of a disc reader in a manner
that is relatively easy to manufacture in conjunction with known
optical compact disc manufacturing techniques and thereby does not
require extensive additional molding and tooling costs. The present
invention further provides a trading card optical compact disc
which does not require a separate special adapter for compatibility
with existing disc readers.
[0007] More particularly, a trading card optical compact disc and
method of using and forming the compact disc are provided which are
compatible with a disc reader having a centrally located spindle
and a seating ring for supporting and rotating a compact disc
positioned thereon. The trading card optical compact disc according
to a first embodiment of the present invention preferably has at
least a first plastic rectangular layer having a width of about 2.5
inches and a length of about 3.5 inches and having a pattern of
digital data encoded thereon. A second metallic layer if formed on
at least portions of the first plastic layer, and a third
protective layer is formed on at least the second layer for
protecting the metallic layer. An indicia bearing fourth layer is
formed on the third layer and has a generally planar upper surface
for displaying indicia therefrom. An opening extends through the
first, second, third, and fourth layers in a medial portion
thereof. Trading card interface seating means is preferably
integrally formed in at least the first layer for seating the
trading card onto a loading tray of a disc reader so as to
interface with only portions of the seating ring and not other
portions of the seating ring of the disc reader and to read digital
data stored thereon from the trading card optical compact disc.
[0008] According to the present invention, the trading card seating
means is preferably provided by the at least a first plastic layer
which has a major elevational portion having a first predetermined
height and a minor elevational portion having a second
predetermined height. The major elevational portion has the encoded
digital data thereon, and the minor elevational portion is
preferably devoid of the encoded digital data. For alignment,
balancing, and compatibility purposes, the major elevational
portion is advantageously formed in a medial portion of the trading
card and has first and second pairs of spaced-apart outer side
peripheries defining outer boundaries of the major elevational
portion. Each of the first pair of space-apart outer side
peripheries arcuately extend between each of the second pair of
space-apart outer side peripheries. Each of the second pair of
space-apart outer side peripheries extend generally linearly
between each of the first pair of spaced-apart outer peripheries.
Each of the arcuately-extending first pair of spaced-apart outer
side peripheries of the major elevational portion are centered
about an axis extending through the medial opening and generally
perpendicular to the linearly-extending second pair of space-apart
outer side peripheries. The encoded digital data of the major
elevational portion of the first layer is formed within a circular
data zone and preferably does not cover, i.e., less than, the
entire surface area of the major elevational portion of the first
layer. The circular data zone has a first inner circular periphery
having a radius of at least 0.6 inches and a second outer circular
periphery having a radius of less than 1.25 inches. The circular
data zone is preferably capable of storing between 60-70 Megabytes
of information or data therein in some compact disc formats, e.g.,
audio or CD-ROM, or 450-500 Megabytes in other compact disc
formats, e.g., digital video. A first nonmetallic zone surrounds
and extends outwardly a predetermined distance from the medial
opening, and a second non-metallic zone extends inwardly from the
rectangular outer perimeter of the trading card optical compact
disc a predetermined distance.
[0009] By the provision of the trading card interface seating
means, the trading card optical compact disc of the present
invention advantageously allows a user thereof to readily position
the disc into a conventional disc reader with any separate special
attachments, adapters, or fasteners. The positioning of and
construction of the trading card interface seating means also
enables the disc to balance and rotate effectively within a
conventional disc reader. By not requiring a separate adapter, the
trading card optical compact disc advantageously can be easier to
use and, is some embodiments, easier and less expensive to
manufacture.
[0010] A method of using a trading card optical compact disc to
communicate digitally encoded data to a user of an optical disc
reader is also provided according to the present invention. The
method preferably includes positioning a trading card optical
compact disc having an opening extending through a medial portion
thereof onto a loading tray of a disc reader so that the compact
disc interfacingly seats onto only portions of a seating ring and
not other portions of the seating ring of the disc reader.
[0011] Additionally, methods of forming a trading card optical
compact disc are provided according to the present invention. A
method preferably includes molding at least a first plastic
rectangular layer having a width of about 2.5 inches and a length
of about 3.5 inches and having a pattern of digital data encoded
thereon. The at least a first plastic layer preferably includes a
major elevational portion having a first predetermined height and a
minor elevational portion having a second predetermined height. The
major elevational portion has the encoded digital data thereon and
the minor elevational portion is devoid of the encoded digital
data.
[0012] Another method of forming a trading card optical disc
preferably includes positioning a compact disc having a pattern of
digital data encoded thereon onto a medial portion of a surface of
a trading card having a width of about 2.5 inches and a length of
about 3.5 inches, the combination of the compact disc and the
trading card having a major elevational portion and a minor
elevational portion so that the major elevational portion
interfacingly seats the combination onto a loading tray of a disc
reader so as to interface with only portions of the seating ring
and not other portions of the seating ring of the disc reader and
to read digital data stored thereon from the trading card optical
compact disc. The major elevational portion has the encoded digital
data thereon, and the minor elevational portion is preferably
devoid of the encoded digital data. The major elevational portion
has first and second pairs of spaced-apart outer side peripheries
defining outer boundaries of the major elevational portion. Each of
the first pair of space-apart outer side peripheries arcuately
extends between each of the second pair of space-apart outer side
peripheries. Each of the second pair of space-apart outer side
peripheries extends generally linearly between each of the first
pair of spaced-apart outer peripheries.
[0013] Because the trading card optical compact disc and associated
methods were conceived and developed while keeping in mind the
commercial viability and ease of manufacturing, the trading card
optical compact disc is preferably formed using conventional
compact disc manufacturing techniques. This, for example,
advantageously allows training, tooling, and other associated
manufacturing costs to be reduced and advantageously provides
incentives for manufacturers to more readily accept the technology
for manufacturing purposes. In contrast to other known concepts, by
providing incentives to make this technology readily manufacturable
by existing compact disc manufacturers, the present invention
achieves a significant goal in reducing the overall price of the
end product to ultimate purchasers.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Some of the features, advantages, and benefits of the
present invention having been stated, others will become apparent
as the description proceeds when taken in conjunction with the
accompanying drawings in which:
[0015] FIG. 1 is a perspective view of trading card optical compact
disc according to the present invention;
[0016] FIG. 2A is a bottom plan view of a trading card optical
compact disc according to a first embodiment of the present
invention;
[0017] FIG. 2B is a bottom plan view of a trading card optical
compact disc according to a second embodiment of the present
invention;
[0018] FIG. 3 is a side elevational view of a trading card optical
compact disc according to a first embodiment of the present
invention;
[0019] FIG. 4 is a vertical sectional view of a trading card
optical compact disc according to taking a long line for FIG. 2A
according to a first embodiment of the present invention;
[0020] FIG. 5 is a vertical sectional view of a trading card
optical compact disc taking a long line of FIG. 2B according to a
second embodiment of the present invention;
[0021] FIG. 6 is a perspective view of a trading card optical
compact disc according to the third embodiment of the present
invention;
[0022] FIG. 7 is a bottom plan view of a trading card optical
compact disc according to the third embodiment of the present
invention;
[0023] FIG. 8 is a vertical sectional view of a trading card
optical compact disc taking along the line 8-8 of FIG. 7 according
to the third embodiment of the invention;
[0024] FIG. 9 is a perspective view of a trading card optical
compact disc being positioned into a disc reader according to a
first embodiment of the present invention; and
[0025] FIG. 10 is a fragmentary perspective view of a trading card
optical disc positioned in a disc reader and being rotated for
reading digital data therefrom.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0026] The present invention will now be described more fully
hereinafter with reference to the accompanying drawings, in which
preferred embodiments of the invention are shown. This invention
may, however, be embodied in many different forms and should not be
construed as limited to the embodiments set forth herein. Rather,
these embodiments are provided so that this disclosure will be
thorough and complete, and will fully convey the scope of the
invention to those skilled in the art. Like numbers refer to like
elements throughout, and prime and double prime notation are used
to indicate similar elements in alternative embodiments.
[0027] FIG. 1 illustrates a perspective view of a trading card
optical compact disc 20 according to an embodiment of the present
invention. The trading card optical compact disc 20 is preferably
compatible with a disc reader 15 (see FIGS. 9-10) which includes a
centrally located spindle S and a seating ring R of a loading tray
T for supporting and rotating a compact disc ("CD") positioned
thereon. The trading card optical compact disc 20 has at least a
first plastic rectangular layer 21 having a width of about 2.5
inches and a length of about 3.5 inches and having a pattern of
digital data encoded thereon, i.e., pits and tracks as understood
by those skilled in the art. The plastic of the first layer 21 is
preferably a polycarbonate material or other optically transparent
embossable plastic material as understood by those skilled in the
art.
[0028] Various formats or data categories, including compact disc
audio data, digital video disc ("DVD"), and/or compact disc
read-only-memory ("ROM") data can be embossed into and stored on
the first layer 21 by techniques known to those skilled in the art.
For trading card applications (see FIG. 1), for example, digital
data including visual information of photographs, video, textual
information such as a person's or team's statistics and
biographies, historical information, music, narration, and other
data can be stored and recalled at will be a user of a disc reader
15. As understood by those skilled in the art, these trading card
applications, for example, can include sports, music,
entertainment, publishing, book, magazine, topical information, or
various other types and formats of trading cards.
[0029] A conventional compact disc reader 15, for example, can
include a loading tray T having a centrally located spindle S and a
seating ring R for supporting and rotating a compact disc having
planar upper and lower surfaces and embedded data tracks consisting
of the encoded digital data. A compact disc reader 15 also has a
digital data reading system which includes a source of light
positioned for generating a light beam to illuminate the data
tracks. A light beam is reflected from the data tracks and is
modulated by the encoded digital data. A digital reading system of
the compact disc reader 15 receives and converts a corresponding
electrical signal for processing the read data, e.g., by a
microprocessor-based decoding system.
[0030] Preferably, as illustrated in FIGS. 2A-2B, 3-5 and 8, a
second metallic layer 24 is formed on at least portions of the
first plastic layer 21, e.g., portions of or the entire major
elevational portion 22 of the first plastic layer (see FIGS. 2A and
4). The metallic layer 24 preferably includes an aluminum material,
such as conventionally used with forming optical compact discs,
silver material, gold material, or other reflective metal material.
The second layer 24 preferably provides a reflective surface for
the light beam after it passes through the first optically
transparent plastic layer 21 when attempting to read the digitally
encoded data from the disc 20. As illustrated in FIGS. 2B and 5,
for ease of manufacturing and aesthetic purposes, the second layer
24' can also extend substantially the full length and width of the
trading card optical compact disc 20'. In either the first or
second embodiments of the trading card optical compact disc 20,
20', however, a non-metallic zone is preferably formed around the
entire peripheries of the trading card optical compact disc 20,
20'.
[0031] Additionally, a third protective layer 26 is preferably
formed on at least the second layer 24 for protecting the metallic
layer 24 such as from chipping, flaking, or other damage. The third
layer 26 is preferably a lacquer material or other thin hard coat
material which is formed on the first and second layers 21, 24 to
enhance the scratch resistance and provide other protection for
these layers 21, 24. A fourth indicia bearing layer 28 is
preferably formed on the third layer 26 and has a generally planar
upper surface for displaying indicia 29 therefrom. The indicia 29
is preferably a photograph, sketch, textual information, or other
images formed by ink or other material formed or positioned onto
either the lacquer layer or formed by another material, e.g., paper
or plastic, formed on or adhered to the lacquer layer 26. Also, for
example, if the indicia bearing layer is a paper material adhered
to the lacquer layer 26, then an adhesive is preferably positioned
therebetween. The thickness of the combination of the first,
second, third, and fourth layers 21, 24, 26, 28 of the first and
second embodiments is preferably less than about 0.06 inches or 1.5
mm.
[0032] As best shown in FIGS. 6-8, the thickness of the combination
of the first, second, third, and fourth layers 21", 24", 26", 28"
of the third embodiment of a trading card optical compact disc 20",
e.g., a DVD format, which preferably uses a digital video data
format is also preferably less than about 0.06 inches or 1.5 mm.
This embodiment, as understood by those skilled in the art,
preferably has at least two plastic layers 21a", 21b" each which
are less than 0.03 inches or 0.75 inches or which form a composite
layer as illustrated in the other embodiments. These two plastic
layers 21a", 21b", however, are also preferably positioned prior to
the metallic layer or second layer 24". These plastic layers 21a",
21b" are preferably used for data encoding, focusing, and image
enhancement, especially in the DVD format as understood by those
skilled in the art, have smaller pits, and form two levels of
digitally encoded data.
[0033] An opening 32 preferably extends through the first, second,
third, and fourth layers 21, 24, 26, 28 in a medial portion thereof
(see FIGS. 1-2B and 6-7). The trading card optical compact disc 20
preferably has a perforated opening cover 33 which preferably
attaches along perforation lines to either the third or fourth
layers 26, 28. The opening cover 33 is preferably packaged and
shipped with the trading card optical compact disc 20 so that the
purchaser or user of the card can detach or remove the opening
cover 33 from the card 20 for positioning the card 20 onto the
spindle S of a disc reader 15. The opening 32 preferably has a
diameter of about 0.6 inches, i.e., about 15 mm, and is primarily
used to mount the card 20 onto the spindle S of a disc reader
15.
[0034] As illustrated in FIGS. 2A-2B, 3-5, and 7-8, a trading card
optical compact disc 20 of the present invention also preferably
has trading card interface seating means 40, e.g., preferably
provided by a trading card interface seat, integrally formed in at
least the first layer 21 for seating the trading card 20 onto a
loading tray T of a disc reader 15 so as to interface with only
portions of the seating ring R and not other portions of the
seating ring R of the disc reader 15 and to read digital data
stored thereon from the trading card optical compact disc 20. The
trading card seating means 40 preferably includes at least the
first plastic layer having a major elevational portion 22 having a
first predetermined height and a minor elevational portion 23
having a second predetermined height. The first predetermined
height preferably is about 0.05 inches. The major elevational
portion 22 has the encoded digital data thereon, and the minor
elevational portion 23 is preferably devoid of the encoded digital
data. By the provision of the trading card interface seating means
40, the trading card optical compact disc 20 therefore
advantageously does not require a separate special adapter for
compatibility with existing disc readers. The positioning of and
construction of the trading card interface seating means 40 also
enables the disc 20 to balance and rotate effectively within a
conventional disc reader 15.
[0035] The major elevational portion 22 is formed in a medial
portion of the trading card 20 and has first and second pairs of
spaced-apart outer side peripheries defining outer boundaries of
the major elevational portion 22. Each of the first pair of
space-apart outer side peripheries arcuately extend between each of
the second pair of space-apart outer side peripheries. Each of the
second pair of space-apart outer side peripheries extend generally
linearly between each of the first pair of spaced-apart outer
peripheries. Each of the arcuately-extending first pair of
spaced-apart outer side peripheries of the major elevational
portion 22 are centered about an axis A extending through the
medial opening 32 and generally perpendicular to the
linearly-extending second pair of space-apart outer side
peripheries. A radius extending from a medial portion of the medial
opening 32 to each of the arcuately-extending first pair of
spaced-apart outer side peripheries of the major elevational
portion 22 is less than 1.6 inches.
[0036] As perhaps best illustrated in FIG. 2A, the encoded digital
data of the major elevational portion 22 of the first layer 21 is
formed within a circular data zone 34 and preferably does not
cover, i.e., is less than, the entire surface area of the major
elevational portion 22 of the first layer 21. The circular data
zone 34 has a first inner circular periphery having a radius of at
least 0.6 inches and a second outer circular periphery having a
radius of less than 1.25 inches. The circular data zone 34 is
preferably capable of storing between 60-70 Megabytes of digital
information or digital data therein in some formats, e.g., audio or
CD-ROM and capable of storing between 450-500 Megabytes of digital
information in other formats, e.g., DVD. A first nonmetallic zone
36 surrounds and extends outwardly a predetermined distance from
the medial opening 32. A second non-metallic zone 38 extends
inwardly from the rectangular outer perimeter of the trading card
optical compact disc 20 a predetermined distance. The first
non-metallic zone 36 preferably includes a stacking ring 37
surrounding the opening 32 for stacking another optical compact
disc thereon such as used during mass production. It will be
understood by those skilled in the art, however, that the stacking
ring 37 is not necessary in the construction of the trading card
optical compact disc 20 according to the present invention.
[0037] As illustrated in FIGS. 1-10, the present invention also
advantageously provides methods of using and methods of forming a
trading card optical compact disc 20 according to the present
invention. As perhaps best illustrated in FIG. 9, a method of using
a trading card optical compact disc 20 to communicate digitally
encoded data to a user of a disc reader 15 preferably includes
positioning a trading card optical compact disc 20 having an
opening 32 extending through a medial portion thereof onto a
spindle S of a disc reader 15. The compact disc 20 preferably
interfacingly seats onto only portions of a seating ring R and not
other portions of the seating ring R of the disc reader 15. The
trading card optical compact disc 20 can also be rotated so-as to
read digitally encoded data therefrom (see, e.g., FIG. 10).
[0038] A method of forming a trading card optical compact disc 20
according to the present invention preferably includes molding at
least one plastic rectangular layer 21 having a width of about 2.5
inches and a length of about 3.5 inches and having a pattern of
digital data encoded thereon. Prior to this molding step, however,
and as understood by those skilled in the art, data for the disc 20
is optically, e.g., preferably by laser techniques, mastered from
data files or other software programs. The master is then
electroplated with a metal material, e.g., silver, and prepped for
replicating positive mold copies or shims. Die stampers are
produced from the electroplated shims. The plastic layer 21 is then
formed by injection molding from a negative image on a die stamper.
Alternatively, as understood by those skilled in the art, two
plastic layers 21a", 21b" can be formed as illustrated in FIG. 8
for DVD formats. The plastic layer 21 preferably includes a major
elevational portion 22 having a first predetermined height and a
minor elevational portion 23 having a second predetermined height.
The major elevational portion 22 preferably has the encoded digital
data thereon, and the minor elevational portion 23 is preferably
devoid of the encoded digital data. These major and minor
elevational portions 21, 24 and the digitally encoded data are
preferably formatted and implemented in the optical mastering
step.
[0039] The major elevational portion 22 is preferably formed in a
medial portion of the trading card optical compact disc 20 and has
first and second pairs of spaced-apart outer side peripheries
defining outer boundaries of the major elevational portion 22. Each
of the first pair of space-apart outer side peripheries arcuately
extend between each of the second pair of space-apart outer side
peripheries. Each of the second pair of space-apart outer side
peripheries extending generally linearly between each of the first
pair of spaced-apart outer peripheries. The encoded digital data of
the major elevational portion 22 of the plastic layer 21 is
preferably formed within a circular data zone 34 and comprises less
than the entire surface area of the major elevational portion 22 of
the plastic layer 21. The molding of the plastic layer 21
preferably includes molding an opening 34 extending through a
medial portion of the plastic layer 21.
[0040] The method can also include applying a metallic layer 24 on
at least portions of the plastic layer 21 and applying a third
protective layer 26 on at least the metallic layer 24 for
particularly protecting the metal material of the metallic layer
24. The metallic layer 24, for example, can be applied by
metalizing the plastic layer 21 through a high speed spinning
process or other metalizing processes known to those skilled in the
art. The third layer 26 is preferably applied by pouring or
spraying a curable liquid onto the second layer 24 in a controlled
manner. The method can further include applying an indicia bearing
layer 28 on the third layer 26. The indicia bearing layer 28
preferably has a generally planar upper surface for displaying
indicia 29 therefrom. The formed disc 20 can then be packaged in a
clam shell package, a custom package, or other compact disc package
as understood by those skilled in the art. The present invention
thereby advantageously provides a trading card optical compact disc
20 and method of forming a trading card that stores and
communicates trading card information to a user of a disc reader 15
in a manner that is relatively easy to manufacture in conjunction
with known optical compact disc manufacturing techniques, e.g., an
in-line production process, and thereby does not require extensive
additional molding and tooling costs.
[0041] A method of forming a trading card optical compact disc 20
according to another embodiment of the present invention includes
positioning a compact disc having a pattern of digital data encoded
thereon onto a medial portion of a surface of a trading card having
a width of about 2.5 inches and a length of about 3.5 inches. The
combination of the compact disc and the trading card preferably
have a major elevational portion and a minor elevational portion so
that the major elevational portion interfacingly seats the
combination onto a loading tray T of a disc reader 15 so as to
interface with only portions of the seating ring R and not other
portions of the seating ring R of the disc reader 15 and to read
digital data stored thereon from the trading card optical compact
disc 20. The major elevational portion 22 has the encoded digital
data thereon and the minor elevational portion 23 is preferably
devoid of the encoded digital data. The major elevational portion
22 has first and second pairs of spaced-apart outer side
peripheries defining outer boundaries of the major elevational
portion 22. Each of the first pair of space-apart outer side
peripheries arcuately extends between each of the second pair of
space-apart outer side peripheries. Each of the second pair of
space-apart outer side peripheries extends generally linearly
between each of the first pair of spaced-apart outer peripheries.
The major elevational portion 22 is formed in a medial portion of
the trading card 20 and has first and second pairs of spaced-apart
outer side peripheries defining outer boundaries of the major
elevational portion 20. Each of the first pair of space-apart outer
side peripheries arcuately extending from each of the second pair
of space-apart outer side peripheries. Also, each of the second
pair of space-apart outer side peripheries extending generally
linearly from each of the first pair of spaced-apart outer
peripheries. The combination preferably includes an opening 32
formed in a medial portion thereof. Each of the arcuately-extending
first pair of spaced-apart outer side peripheries of the major
elevational portion are centered about an axis extending through
the medial opening 32 and generally perpendicular to the
linearly-extending second pair of space-apart outer side
peripheries. A radius extending from a medial portion of the medial
opening to each of the arcuately-extending first pair of
spaced-apart outer side peripheries of the major elevational
portion is less than 1.6 inches.
[0042] Many modifications and other embodiments of the invention
will come to the mind of one skilled in the art having the benefit
of the teachings presented in the foregoing descriptions and the
associated drawings. Therefore, it is to be understood that the
invention is not to be limited to the specific embodiments
disclosed, and that modifications and embodiments are intended to
be included within the scope of the appended claims.
* * * * *