U.S. patent application number 09/996961 was filed with the patent office on 2002-04-04 for bicycle hub.
Invention is credited to Nakajima, Masao, Ohtsuji, Takashi.
Application Number | 20020038972 09/996961 |
Document ID | / |
Family ID | 24104608 |
Filed Date | 2002-04-04 |
United States Patent
Application |
20020038972 |
Kind Code |
A1 |
Nakajima, Masao ; et
al. |
April 4, 2002 |
Bicycle hub
Abstract
A bicycle hub is provided for use with bicycle spokes with spoke
nipples threadedly coupled to their inner ends. The bicycle hub
includes a hub axle and a hub body. The hub axle has a center axis
extending between a first end and a second end. The hub body has a
tubular center portion defining an interior passageway and a first
mounting portion coupled to a first end of the center portion. The
center portion defines an interior passageway with the hub axle
being rotatably supported in the interior passageway. The first
mounting portion has a plurality of first spoke openings extending
axially to a first free edge and a plurality of first protrusions
extending radially inwardly from the first mounting portion. The
plurality of first protrusions are fixedly coupled to the first
mounting portion. The bicycle hub also includes a second mounting
portion coupled to a second end of the central portion. The second
mounting portion has a plurality of second spoke openings. The
second mounting portion can be different than the first mounting
portion.
Inventors: |
Nakajima, Masao; (Osaka,
JP) ; Ohtsuji, Takashi; (Osaka, JP) |
Correspondence
Address: |
SHINJYU GLOBAL IP COUNSELORS, LLP
1233 20TH STREET, NW, SUITE 700
WASHINGTON
DC
20036-2680
US
|
Family ID: |
24104608 |
Appl. No.: |
09/996961 |
Filed: |
November 30, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
09996961 |
Nov 30, 2001 |
|
|
|
09528190 |
Mar 17, 2000 |
|
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Current U.S.
Class: |
301/110.5 |
Current CPC
Class: |
B60B 1/042 20130101;
B62M 11/00 20130101; B60B 21/068 20130101; B60B 27/0078 20130101;
B60B 21/066 20130101; B60B 21/025 20130101; B60B 21/062 20130101;
B60B 27/026 20130101; B60B 27/0005 20130101; B60B 1/041 20130101;
B60B 21/04 20130101; B62K 25/02 20130101 |
Class at
Publication: |
301/110.5 |
International
Class: |
B60B 027/00 |
Claims
What is claimed is:
1. A bicycle hub for use with bicycle spoke nipples, said bicycle
hub comprising: a hub axle having a center axis extending between a
first end and a second end; and a hub body having a tubular center
portion defining an interior passageway with said hub axle being
rotatably supported therein and a first mounting portion coupled to
a first end of said center portion; said first mounting portion
having a plurality of first spoke openings extending axially to a
first free edge and a plurality of first protrusions fixedly
coupled to said first mounting portion and extending radially
inwardly from said first mounting portion adjacent said first spoke
openings to maintain the spoke nipples in said first spoke
openings.
2. The bicycle hub according to claim 1, wherein said first
mounting portion is tubular and said first spoke openings are
elongated slots extending axially from said first free edge.
3. The bicycle hub according to claim 2, wherein each of said first
protrusions is formed of an internal flange extending radially
toward said center axis.
4. The bicycle hub according to claim 3, wherein each of said first
protrusions extends between a pair of adjacent said first spoke
openings.
5. The bicycle hub according to claim 4, wherein said first
protrusions extend radially inwardly from said first free edge.
6. The bicycle hub according to claim 5, wherein said hub body has
a second mounting portion with a plurality of second spoke openings
formed therein, said second mounting portion being coupled to a
second end of said central portion.
7. The bicycle hub according to claim 6, wherein said second spoke
openings extend axially to a second free edge of said second
mounting portion and a plurality of second protrusions extending
radially inwardly from said second mounting portion adjacent said
second spoke openings to maintain the spokes in said second spoke
openings.
8. The bicycle hub according to claim 7, wherein said second
mounting portion is tubular and said second spoke openings are
elongated slots extending axially from said second free edge.
9. The bicycle hub according to claim 8, wherein each of said
second protrusions is formed of an internal flange extending
radially toward said center axis.
10. The bicycle hub according to claim 9, wherein each of said
second protrusions extends between a pair of adjacent said second
spoke openings.
11. The bicycle hub according to claim 10, wherein said second
protrusions extend radially inwardly from said second free
edge.
12. The bicycle hub according to claim 6, wherein said second
mounting portion is a tubular member with a plurality of radially
extending attachment projections having said second spoke openings
formed therein.
13. The bicycle hub according to claim 1, wherein said first
mounting portion is tubular and each of said first protrusions is
formed of an internal flange extending toward said center axis.
14. The bicycle hub according to claim 1, wherein said first
protrusions extend radially inwardly from said first free edge.
15. The bicycle hub according to claim 1, wherein each of said
first protrusions extends between a pair of adjacent said first
spoke openings.
16. The bicycle hub according to claim 1, wherein said hub body has
a second mounting portion with a plurality of second spoke openings
formed therein, said second mounting portion being coupled to a
second end of said central portion.
17. The bicycle hub according to claim 16, wherein said second
spoke openings extend axially to a second free edge of said second
mounting portion and a plurality of second protrusions extending
radially inwardly from said second mounting portion adjacent said
second spoke openings to maintain the spokes in said second spoke
openings.
18. The bicycle hub according to claim 16, wherein said second
mounting portion is a tubular member with a plurality of radially
extending attachment projections having said second spoke openings
formed therein.
19. The bicycle hub according to claim 1, further comprising a
plurality of elongated outwardly extending spokes coupled to said
hub with each of said spokes having an inner end portion and an
outer end portion, said inner end portions being received in said
first spoke openings.
20. The bicycle hub according to claim 19, wherein said inner end
portions of said spokes have spoke nipples threaded coupled
thereto.
21. The bicycle hub according to claim 19, further comprising an
annular rim coupled to said outer ends of said spokes, said annular
rim being adapted to receive a tire.
22. The bicycle hub according to claim 1, wherein said hub body is
formed as a one-piece unitary member.
23. The bicycle hub according to claim 1, wherein said hub body is
formed of at least two pieces.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] This invention generally relates to a bicycle hub for use
with bicycle spokes. More specifically, the present invention
relates to a bicycle hub that maintains spoke nipples in spoke
openings of the hub.
[0003] 2. Background Information
[0004] Bicycling is becoming an increasingly more popular form of
recreation as well as a means of transportation. Moreover,
bicycling has also become a very popular competitive sport for both
amateurs and professionals. Whether the bicycle is used for
recreation, transportation or competition, the bicycle industry is
constantly improving the various components of the bicycle. One
particular component of bicycles that has been extensively
redesigned over the past years is the bicycle wheel. Bicycle wheels
are constantly being redesigned to be lightweight and more
aerodynamic in design as well as to be simple to manufacture and
assemble.
[0005] There are many different types of bicycle wheels, which are
currently available on the market. The most basic bicycle wheels
have a hub portion, a plurality of spokes and an annular rim. The
hub is attached to a part of the frame of the bicycle for relative
rotation. The spokes extend outwardly from the hub to the annular
rim. The annular rim has a recess for supporting a pneumatic tire
thereon. Typically, the spokes of the bicycle wheel were thin metal
wire spokes. The ends of the hub are provided with a flange that is
used to couple the spoke portions thereto. In particular, holes are
provided in the hub flanges. The wire spokes are usually bent on
their inner end and provided with a flange that is formed in the
shape of a nail head. The inner end is supported in one of the
holes in one of the hub flanges. The outer ends of the spokes
typically are provided with threads for engaging spoke nipples that
secure the outer ends of the wire spokes to the rim. In particular,
the spoke nipples have flanges, which engage the interior surface
of the rim.
[0006] With a spoke constructed in this manner, the nipple is
installed in a nipple hole formed in the rim, the spoke is inserted
through the hole of the hub flange with the flange of the inner end
of the spoke engaging the hole of the hub flange. The male threads
on the outer ends of the spokes are threaded into the female
threads of the spoke nipples installed in the openings of the rim.
It is desirable in the bicycle industry to have as few spokes as
possible. One problem with conventional spokes is the concentrated
stress applied to the rim. Moreover, if fewer spokes are used, the
stress on the rim becomes increasingly larger.
[0007] Recently, some bicycle wheel designs have reversed the spoke
arrangement so that each of the spokes has an outer portion secured
to the rim and a threaded end secured to the hub. The inner end can
be secured to the hub via conventional spoke nipples. The
conventional spoke nipples typically include a head portion and an
internally threaded shaft portion. However, in these bicycle
wheels, it can be difficult to install the spokes in the hub.
Moreover, once installed in the hub, it can be difficult to retain
the spokes in the hub. Furthermore, such bicycle wheels can be
complicated and expensive to assemble and manufacture.
[0008] In view of the above, there exists a need for a bicycle hub
that maintains spoke nipples in spoke openings in the hub which
overcomes the above mentioned problems in the prior art. This
invention addresses this need in the prior art as well as other
needs, which will become apparent to those skilled in the art from
this disclosure.
SUMMARY OF THE INVENTION
[0009] One object of the present invention is to provide a bicycle
hub that allows spokes to be easily installed in spoke openings in
the hub.
[0010] Another object of the present invention is to provide a
bicycle hub that uses spoke nipples to mount spokes in the spoke
openings of the hub.
[0011] Another object of the present invention is to provide a
bicycle hub that maintains spokes in the spoke openings of the hub
using spoke nipples.
[0012] Yet another object of the present invention is to provide a
bicycle hub that is relatively simple and inexpensive.
[0013] The foregoing objects can be obtained by providing a bicycle
hub for use with spoke nipples. The bicycle hub includes a hub axle
and a hub body. The hub axle has a center axis extending between a
first end and a second end. The hub body has a tubular center
portion and a first mounting portion coupled to a first end of the
center portion. The center portion defines an interior passageway
with the hub axle being rotatably supported in the interior
passageway. The first mounting portion has a plurality of first
spoke openings extending axially to a first free edge and a
plurality of first protrusions extending radially inwardly from the
first mounting portion. The plurality of first protrusions are
fixedly coupled to the first mounting portion.
[0014] These and other objects, features, aspects and advantages of
the present invention will become apparent to those skilled in the
art from the following detailed description, which, taken in
conjunction with the annexed drawings, discloses a preferred
embodiment of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Referring now to the attached drawings which form a part of
this original disclosure:
[0016] FIG. 1 is a side elevational view of a bicycle with front
and rear wheels illustrated in accordance with the present
invention;
[0017] FIG. 2 is an enlarged side elevational view of the front
wheel illustrated in FIG. 1;
[0018] FIG. 3 is an enlarged, top plan view a front hub having a
hub body of the bicycle wheel illustrated in FIGS. 1 and 2 with
portions shown in cross-section for the purpose of
illustration;
[0019] FIG. 4 is an enlarged, top plan view of the hub body of the
front hub illustrated in FIG. 3;
[0020] FIG. 5 is a left side elevational view of the hub body
illustrated in FIG. 3;
[0021] FIG. 6 is a cross-sectional view of the hub body illustrated
in FIGS. 4-5, as seen along section line 6-6 of FIG. 5;
[0022] FIG. 7 is a partial, enlarged cross-sectional view of a
portion of the hub body illustrated in FIGS. 4-6 with a spoke
nipple arranged in a spoke hole;
[0023] FIG. 8 is a right side elevational view of the portion of
the hub body and spoke nipple illustrated in FIG. 7;
[0024] FIG. 9 is an enlarged, partial side elevational view of the
rim of the front wheel illustrated in FIGS. 1 and 2 with a pair of
spokes coupled thereto;
[0025] FIG. 10 is a partial, cross-sectional view of the portion of
the rim and pair of spokes illustrated in FIG. 9, as seen along
section line 10-10 of FIG. 9;
[0026] FIG. 11 is a partial, cross-sectional view of the portion of
the rim illustrated in FIG. 9, as seen along section line 11-11 of
FIG. 9 with a spoke shown in elevation;
[0027] FIG. 12 is an enlarged side elevational view of the rear
wheel of the bicycle illustrated in FIG. 1;
[0028] FIG. 13 is an enlarged, top plan view of a rear hub having a
hub body of the rear bicycle wheel illustrated in FIGS. 1 and 12
with portions shown in cross-section for the purpose of
illustration;
[0029] FIG. 14 is an enlarged, top plan view of the hub body of the
rear hub illustrated in FIG. 13;
[0030] FIG. 15 is a left side elevational view of the hub body
illustrated in FIG. 14;
[0031] FIG. 16 is a cross-sectional view of the hub body
illustrated in FIGS. 14-15, as seen along section line 16-16 of
FIG. 15;
[0032] FIG. 17 is an enlarged partial side elevational view of a
rim of the rear wheel illustrated in FIGS. 1 and 12 with a pair of
spokes coupled thereto; and
[0033] FIG. 18 is a partial, cross-sectional view of the portion of
the rim illustrated in FIG. 17 as seen along section lines 18-18 of
FIG. 17 with a pair of spokes shown in elevation.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] Referring initially to FIGS. 1, 2 and 12, a bicycle 10 with
a front wheel 14 and a rear wheel 16 illustrated in accordance with
the present invention. The bicycle 10 basically has a frame 12 with
a front fork 13 movably coupled thereto. Rear wheel 16 is rotatably
coupled to a rear portion of the frame 12, while front wheel 14 is
rotatably coupled to the front fork 13. The frame 12 also has a
seat 18 adjustably coupled to frame 12, a handlebar 19 coupled to
front fork 13 for turning front wheel 14 and a drive train 20 for
propelling bicycle 10.
[0035] Since these parts of bicycle 10 are well known in the art,
these parts will not be discussed or illustrated in detail herein,
except as they are modified in accordance with the present
invention. Moreover, various conventional bicycle parts such as
brakes, derailleurs, additional sprockets, etc., which are not
illustrated and/or discussed in detail herein, can be used in
conjunction with the present invention.
[0036] Front wheel 14 basically includes a central hub or central
mounting portion 22, a plurality of outwardly extending spokes 24
and an annular rim portion 26 with a pneumatic tire 28 coupled
thereto in a conventional manner as best seen in FIG. 2. In the
illustrated embodiment shown herein, front wheel 14 has sixteen
spokes 24 extending radially between central hub 22 and annular rim
portion 26. Of course, it will be apparent to those skilled in the
art from this disclosure that front wheel 14 can have fewer or more
spokes 24 than illustrated if needed and/or desired.
[0037] Rear wheel 16 basically includes a central hub or central
mounting portion 42, a plurality of outwardly extending spokes 24
and an annular rim portion 46 with a pneumatic tire 28 coupled
thereto in a conventional manner as best seen in FIG. 12. In the
illustrated embodiment shown herein, rear wheel 16 has sixteen
spokes 24 extending radially between central hub 42 and annular rim
portion 46. Of course, it will be apparent to those skilled in the
art from this disclosure that rear wheel 16 can have fewer or more
spokes 24 than illustrated if needed and/or desired.
Front Hub
[0038] Referring to FIGS. 3-6, front hub 22 has a tubular hub body
portion 30 a first bearing assembly 33a, a second bearing assembly
33b, a quick release mechanism 25 and a hub axle 32 rotatably
supported in tubular body portion 30. Quick release mechanism 25 is
coupled to hub axle 32 in a conventional manner. Of the parts of
front hub 22, only the hub body portion 30 is a non-conventional
part. The remaining parts of rear hub 42 are relatively
conventional, and thus, the remaining parts of front hub 22 will
not be discussed or illustrated in detail herein.
[0039] Tubular body portion 30 has tubular center portion 34 and a
pair of tubular mounting portions 36a and 36b fixedly coupled to
opposite ends of center portion 34 for mounting spokes 24 thereto.
First and second bearing assemblies 33a and 33b rotatably support
body portion 30 on hub axle 32. Mounting portions 36a and 36b will
be referred to as first mounting portion 36a and second mounting
portion 36b, respectively. Preferably, second mounting portion 36b
is a mirror image of first mounting portion 36a. Each tubular
mounting portion 36a and 36b has a plurality of spoke openings 38a
and 38b for coupling spokes 24 thereto, respectively. Preferably,
each mounting portion 36a and 36b has eight spoke openings 38a and
38b formed therein, respectively. Spoke openings 38a and 38b will
be referred to as first spoke openings 38a and second spoke
openings 38b, respectively.
[0040] Preferably, body portion 30 is formed as a one-piece,
unitary member. It will be apparent to those skilled in the art
that body portion 30 can be constructed of any substantially rigid
material, such as those materials, which are known in the art. For
example, body portion 30 can be constructed of any suitable
metallic material, such as plated steel, stainless steel, aluminum,
magnesium or titanium, as well as other nonmetallic materials, such
as carbon fiber composite, ceramic or plastic. Moreover, center
portion 34, mounting portion 36a and mounting portion 36b could be
constructed of different materials as need and/or desired.
[0041] Tubular center portion 34 defines an interior passageway and
hub axle 32 is rotatably supported therein. Hub axle 32 has a
center axis F extending from a first end 32a to a second end 32b.
First and second ends 32a and 32b of hub axle 32 are threaded to
receive a pair of nuts 27a and 27b. Nuts 27a and 27b hold bearing
assemblies 33a and 33b, body portion 30 and hub axle 32 together
when hub 22 is assembled. First mounting portion 36a is arranged
adjacent first end 32a of hub axle 32 and second mounting portion
36b is arranged adjacent second end 32b of hub axle 32. The pair of
tubular mounting portions 36a and 36b support a plurality of spokes
24 in spoke openings 38a and 38b with spoke nipples 66. More
specifically, spokes 24 have spoke nipples 66 threaded to their
inner ends, and spoke nipples 66 are arranged in spoke openings 38a
and 38b to couple front hub 22 to annular rim portion 26.
[0042] Each tubular mounting portion 36a and 36b has a free edge
37a and 37b, respectively located at opposite ends of body portion
30. Free edges 37a and 37b will be referred to as first free edge
37a and second free edge 37b, respectively. Each mounting portion
36a and 36b preferably has larger inner and outer diameters than
center portion 30 and hub axle 32. Spoke openings 38a and 38b are
formed as elongated slots extending axially from free edges 37a and
37b, respectively. Moreover, spoke openings 38a and 38b are sized
to allow spoke nipples 66 to be slidably received therein.
Therefore, spokes 24 with spoke nipples 66 threadedly coupled
thereto can be axially inserted in spoke openings 38a and 38b from
opposite ends of front hub 22.
[0043] Mounting portions 36a and 36b have a plurality of
protrusions 39a and 39b fixedly coupled thereto and extending
radially inwardly from mounting portions 36a and 36b, respectively.
Protrusions 39a and 39b will be referred to as first protrusions
39a and second protrusions 39b, respectively. Protrusions 39a and
39b are adjacent spoke openings 38a and 38b to maintain the spoke
nipples 66 therein. Specifically, protrusions 39a and 39b are
formed as circumferential internal flanges extending radially
inwardly from free edges 37a and 37b toward center axis F of hub
axle 32. With this arrangement, protrusions 39a and 39b can engage
heads of spoke nipples 66 to prevent spokes 24 from moving axially
out of spoke openings 38a and 38b when front wheel 14 is assembled.
More specifically, each of the protrusions 39a and 39b extends
between a pair of adjacent spoke openings 38a and 38b,
respectively.
[0044] Referring to FIGS. 7 and 8, the retention of spoke nipples
66 in spoke openings 38a and 38b will be discussed in more detail.
Specifically, in assembling front wheel 14, spokes 24 with spoke
nipples 66 coupled thereto are axially moved into spoke openings
38a and 38b prior to tightening spokes 24 between front hub 22 and
annular rim portion 26. Accordingly, each spoke 24 and spoke nipple
66 can be easily inserted in spoke openings 38a and 38b. However,
when spoke nipples 66 are rotated relative to spokes 24, a
tensional force is applied to spokes 24 and spoke nipples 66 move
radially outward toward rim 26.
[0045] More specifically, the heads of spoke nipples 66 are
tightened against the inner surfaces of tubular mounting portions
36a and 36b as best seen in FIG. 7. In this tightened position,
heads of spoke nipples 66 engage protrusions 39a and 39b to prevent
axial movement of spoke nipples 66 and spokes 24 relative to body
portion 30 of front hub 22. Accordingly, spokes 24 and spoke
nipples 66 cannot be accidentally displaced from spoke openings 38a
and 38b, and a reliable wheel construction is attained. Preferably,
a pair of covers 31a and 31b are arranged at first and second free
edges 37a and 37b, respectively when hub 22 of front wheel 14 is
assembled.
[0046] As mentioned above, first and second bearing assemblies 33a
and 33b rotatably support hub body portion 30 on hub axle 32. The
bearing assembly 33a basically includes a plurality of balls 100a
located between an inner race member 102a and an outer race member
104a. Similarly, the bearing assembly 33b basically includes a
plurality of balls 100b located between an inner race member 102b
and an outer race member 104b. Since bearing assemblies 33a and 33b
and are well know in the bicycle art, they will not be discussed or
illustrated in detail herein.
Rear Hub
[0047] Referring to FIGS. 13-16, rear hub 42 has a tubular hub body
portion 50, a bearing support sleeve 51, a first bearing assembly
53a, a second bearing assembly 53b, a freewheel mounting portion
43, a quick release mechanism 45 and a hub axle 52. Hub axle 52 is
rotatably supported in tubular body portion 50 by bearing
assemblies 53a and 53b. Quick release mechanism 43 is coupled to
hub axle 52 in a conventional manner. Freewheel mounting portion 43
is coupled to body portion 50 in a conventional manner and has a
plurality of splines for receiving a freewheel (not shown). Of the
parts of rear hub 42, only the hub body portion 50 and the bearing
support sleeve 51 are non-conventional parts. The remaining parts
of rear hub 42 are relatively conventional, and thus, the remaining
parts of rear hub 42 will not be discussed or illustrated in detail
herein.
[0048] Tubular body portion 50 has tubular center portion 54 and a
pair of tubular mounting portions 56a and 56b fixedly coupled to
opposite ends of center portion 54 for mounting spokes 24 thereto.
First and second bearing assemblies 53a and 53b rotatably support
body portion 50 on hub axle 52. Mounting portions 56a and 56b will
be referred to as first mounting portion 56a and second mounting
portion 56b. Second mounting portion 56b is different from first
mounting portion 56a so that a free wheel (not shown) can be
coupled to rear hub 42. Each tubular mounting portion 56a and 56b
has a plurality of spoke openings 58a and 58b for coupling spokes
24 thereto. Preferably, each mounting portion 56a and 56b has eight
spoke openings 58a and 58b formed therein, respectively. Spoke
openings 58a and 58b will be referred to as first spoke openings
58a and second spoke openings 58b, respectively.
[0049] Preferably, body portion 50 is formed as a one-piece,
unitary member. It will be apparent to those skilled in the art
that body portion 50 can be constructed of any substantially rigid
material, such as those materials, which are known in the art. For
example, body portion 50 can be constructed of any suitable
metallic material, such as plated steel, stainless steel, aluminum,
magnesium or titanium, as well as other nonmetallic materials, such
as carbon fiber composite, ceramic or plastic. Moreover, center
portion 54, first mounting portion 56a and second mounting portion
56b could be constructed of different materials as need and/or
desired.
[0050] Tubular center portion 54 defines an interior passageway and
hub axle 52 is rotatably supported therein. Hub axle 52 has a
center axis R extending from a first end 52a to a second end 52b.
First and second ends 52a and 52b of hub axle 52 are threaded to
receive a pair of nuts 47a and 47b. Nuts 47a and 47b hold bearing
assemblies 53a and 53b, body portion 50 and hub axle 52 together
when hub 42 is assembled. First mounting portion 56a is arranged
adjacent first end 52a of hub axle 52 and second mounting portion
56b is arranged adjacent second end 52b of hub axle 52. The pair of
tubular mounting portions 56a and 56b support a plurality of spokes
24 in spoke openings 58a and 58b with spoke nipples 66. More
specifically, spokes 24 have spoke nipples 66 threaded to their
inner ends, and spoke nipples 66 are arranged in spoke openings 58a
and 58b to couple front hub 22 to annular rim portion 26.
[0051] First mounting portion 56a is substantially similar to first
mounting portion 36a of front hub 22 except that first mounting
portion 56a has larger inner and outer diameters than first
mounting portion 36a. First mounting portion 56a has a first free
edge 57a and has larger inner and outer diameters than center
portion 54 and hub axle 52. Spoke openings 58a are formed as
elongated slots extending axially from free edge 57a. Moreover,
spoke openings 58a are sized to allow spoke nipples 66 to be
slidably received therein. Therefore, spokes 24 with spoke nipples
66 threadedly coupled thereto can be axially inserted in spoke
openings 58a from a first end of rear hub 42.
[0052] Mounting portion 56a has a plurality of first protrusions
59a fixedly coupled thereto and extending radially inwardly from
first mounting portion 56a. Protrusions 59a are adjacent spoke
openings 58a to maintain the spoke nipples 66 therein.
Specifically, protrusions 59a are formed as circumferential
internal flanges extending radially inwardly from first free edge
57a toward center axis R of hub axle 52. With this arrangement,
protrusions 59a can engage heads of spoke nipples 66 to prevent
spokes 24 from moving axially out of spoke openings 58a when rear
wheel 16 is assembled. More specifically, each of the protrusions
59a extends between a pair of adjacent spoke openings 58a.
Preferably, a cover 51' is arranged at first free edge 57a when hub
42 of rear wheel 16 is assembled.
[0053] Basically, second mounting portion 56b is formed of a
plurality of spoke attachment projections 55 and a tapered portion.
Second mounting portion 56b is arranged on an opposite side of
center portion 54 from first mounting portion 56a. The tapered
portion is an annular plate member that extends outwardly from
center portion 54. Preferably, second mounting portion 56b has four
spoke attachment projections 55 with a pair of opposing spoke
openings 58b formed in each spoke attachment projection 55 for
attaching eight spokes 24 thereto. Accordingly, spoke nipples 66
and spokes 24 are maintained in second spoke openings 58b.
[0054] Spoke openings 58b are preferably closed openings with
circular cross-sections to retain spoke nipples 66 therein. Of
course, second tubular mounting portion 56b can have more or fewer
than four spoke attachment projections 55 as needed and/or desired.
The number and shape of the spoke attachment projections 55 will
depend upon the number of spokes, the type of spokes and the type
of wheel. Moreover, each spoke attachment projection 55 can have
more or fewer spoke openings 58b and spoke openings can have
different configurations as needed and/or desired.
[0055] In attaching spokes 24 to second mounting portion 56b, inner
end portions of spokes 24 are inserted through one (external) end
of second spoke openings 58b of body portion 50, and then spoke
nipples 66 are inserted through the other (internal) end of second
spoke openings 58b. Spoke nipples 66 are threadedly coupled to
inner end portions of spokes 24 and engage an internal abutment
surface of second mounting portion 56b to fixedly secure spokes 24
to hub 42.
[0056] Center portion 54 of body portion 50 has a larger outer
diameter than center portion 34 of front hub 22. Center portion 54
has a first maximum internal diameter and a second minimum internal
diameter. A bearing support sleeve 51 is non-rotatably coupled
within center portion 54 (maximum inner diameter section) and forms
a part of hub body 50 when hub 42 is assembled. Bearing support
sleeve 51 is a tubular member with an internal flange 51a for
supporting bearing assembly 53a.
[0057] As mentioned above, first and second bearing assemblies 53a
and 53b rotatably support hub body portion 50 on hub axle 52. The
bearing assembly 53a basically includes a plurality of balls 110a
located between an inner race member 112a and an outer race member
114a. Similarly, the bearing assembly 53b basically includes a
plurality of balls 110b located between an inner race member 112b
and an outer race member 114b. Since bearing assemblies 53a and 53b
and are well know in the bicycle art, they will not be discussed or
illustrated in detail herein.
[0058] Referring to FIGS. 1, 2 and 12, each of the spokes 24 has an
outer end portion 60, a center or middle portion 62 and a threaded
inner end portion 64. Straight center portion 62 of a spoke 24 is
located radially inwardly of outer end portion 60, and inner end
portion 64 located radially inwardly of the center portion 62.
Spokes 24 are coupled to hubs 22 and 42 at inner ends 64 of spokes
24 as discussed above. Preferably, outer end portion 60, center
portion 62 and inner end portion 64 are constructed as a unitary,
one-piece member with spoke nipples 66 theadedly coupled to the
inner end portion 64 of each of the spokes 24 for connection to
hubs 22 and 42.
[0059] As best seen in FIGS. 9, 10, 17 and 18, outer end portions
60 of spokes 24 have a bent section 60a with an enlarged head 60b
at the free end of bent section 60a. Heads 60b are offset from bent
sections 60a. The head 60b has a larger width or diameter than bent
section 60a to secure spoke 24 to rims 26 and 46 via reinforcement
member or washer 68. Center portions 62 and inner end portions 64
each have a circular or elliptical cross section. Of course, it
will be apparent to those skilled in the art that constant cross
section spokes can be utilized or spokes with a varying cross
section can be utilized as needed and/or desired. Moreover, spokes
with other cross-sections could be utilized without departing from
the scope of the present invention.
[0060] Of course, it will also be apparent to those skilled in the
art from this disclosure that outer end portions 60 can be bent or
formed to have a different shape and/or cross section than the
illustrated shapes and cross sections. Moreover, outer end portions
60 of spokes 24 could be designed to be directly coupled to a
different bicycle rim without the use of reinforcement members or
washers 68 as needed and/or desired. In any event, the shapes and
cross sections of outer end portions 60 of each spoke 24 should be
configured to prevent axial movement of the spokes 24 relative to
rims 26 and 46 when the spoke 24 is in the installed position.
[0061] Referring to FIGS. 9-11, rim 26 includes an outer annular
portion 70 adapted to receive tire 28 and an annular spoke
attachment portion 72. The rim 26 is a so-called deep rim in which
the rim's radial height is greater than the rim's axial width. Rim
26 is designed to have a "clincher" type pneumatic tire 28 fastened
thereto in a conventional manner. It will be apparent to those
skilled in the art that the shape of rim 26 could be modified to
accommodate different types of tires as needed and/or desired
without departing from the scope of the present invention. For
example, rim 26 could be modified to accommodate "tubular" or
"sew-up" type tires which are adapted to be cemented to an outer
surface of a rim. In such a rim, outer annular portion 70 is formed
of a curved tubular member and a tire is cemented to the outer
surface of the tubular member.
[0062] Preferably, outer annular portion 70 of rim 26 has a
substantially "U-shaped" cross-section adapted to receive a
"clincher" type pneumatic tire 28. Outer annular portion 70 of rim
26 has a plurality of access apertures 76 for inserting spokes 24
therethrough and into a plurality of spoke openings 78 of annular
spoke attachment portion 72. Annular spoke attachment portion 72
also has a substantially "U-shaped" cross-section and is fixedly
coupled to outer annular portion 70.
[0063] Rim 26 is constructed of a substantially rigid material,
such as those materials, which are well known in the art. For
example, rims 26 can be constructed of any suitable metallic
material, such as plated steel, stainless steel, aluminum,
magnesium or titanium, as well as other non-metallic materials,
such as a carbon fiber composite, which can be utilized for a
bicycle wheel. Rim 26 is relatively conventional. Therefore, rim 26
will not be discussed or illustrated in detail herein.
[0064] Annular spoke attachment portion 72 is located radially
inward of outer annular portion 70. Rim 26 is a tubular member with
a hollow, annular inner area. Spoke openings 78 are
circumferentially spaced and formed in a pair of opposing side
sections 74 of spoke attachment portion 72. Spoke openings 78 are
sized for receiving spokes 24 with reinforcement members or washers
68 therein. Reinforcement members or washers 68 are designed to
disperse the stresses applied to rim 26 by spokes 24. Each spoke
opening 78 is located adjacent one of the access apertures 76 so
that a spoke 24 with a reinforcement member 68 can be inserted
through access aperture 76 and into spoke opening 78. Moreover,
spoke openings 78 formed in one opposing side section 74 are
circumferentially staggered from spoke openings 78 formed in the
opposite opposing side section 74.
[0065] Referring to FIGS. 17 and 18, rim 46 includes an outer
annular portion 90 adapted to receive tire 28 and an annular spoke
attachment portion 92. The rim 46 is a so-called deep rim in which
the rim's radial height is greater than the rim's axial width. Rim
46 is designed to have a "clincher" type pneumatic tire 28 fastened
thereto in a conventional manner. Of course, it will be apparent to
those skilled in the art that the shape of rim 46 could be modified
to accommodate different types of tires as needed and/or desired
without departing from the scope of the present invention. For
example, rim 46 could be modified to accommodate "tubular" or
"sew-up" type tires which are adapted to be cemented to an outer
surface of a rim. In such a rim, outer annular portion 90 is formed
of a curved tubular member and a tire is cemented to the outer
surface of the tubular member.
[0066] Rim 46 of rear wheel 16 is identical to rim 26 of front
wheel 14 except that spoke openings 98 are circumferentially
aligned on opposite side of rim 46, rather than circumferentially
staggered as in rim 26. Therefore rim 46 will not be discussed or
illustrated in detail herein. Specifically, spoke openings 98
formed in one opposing side section 94 of rim 46 are
circumferentially aligned with spoke openings 98 formed in the
opposite opposing side section 94. Such an arrangement is due to
the arrangement of mounting portions 56a and 56b of rear hub
42.
[0067] Referring again to FIGS. 9, 10, 17 and 18, reinforcement
members or washers 68 will now be discussed in more detail.
Reinforcement members or washers 68 are designed to disperse the
stresses applied to rims 26 and 46 by spokes 24. Reinforcement
members or washers 68 are preferably disk shaped members with each
reinforcement member or washer 68 having a first (smaller) circular
stepped portion 80, a second (larger) circular stepped portion 82
and a centrally located spoke hole 84. Preferably, reinforcement
members or washers 68 are constructed as one-piece, unitary
members.
[0068] An example of one suitable material for reinforcement
members or washers 68 is aluminum alloy. Of course, other materials
can be used. It will be readily apparent to those skilled in the
art from this disclosure that reinforcement members or washers 48
do not have to be stepped as illustrated.
[0069] The diameters or widths of stepped portions 80 and 82 should
be as large as reasonably possible to disperse the stresses on rims
26 and 46 from spokes 24. In other words, it is better for the
diameters or widths of stepped portions 80 and 82 to be as large as
reasonably possible. First circular stepped portion 80 of each of
the reinforcement members or washers 68 can be frictionally
retained within one of the spoke openings 78 or 98 of rims 26 and
46, respectively. Since spokes 24 are placed under tension between
hubs 22 or 42 and rims 26 or 46, spokes 24 apply an inward radial
force at circumferentially spaced locations that correspond to
spoke openings 78 and 98. Accordingly, the strength of rims 26 and
46 is increased without adding thickness.
[0070] Spoke holes 84 of reinforcement washers 68 are designed so
that spokes 24 can freely pass therethrough. The center portions 62
of spokes 24 are elliptical in cross-section. Accordingly, spoke
holes 84 have longitudinally extending slots 86 that increase the
effective diameter or width of spoke holes 84 to allow the center
portions 62 of spokes 24 to pass therethrough. A slanted cutout or
notch 88 is formed on the axial face of first step portion 80. This
notch 88 accommodates the bent section 40a of the outer end portion
of spoke 24.
[0071] While only selected embodiments have been chosen to
illustrate the present invention, it will be apparent to those
skilled in the art from this disclosure that various changes and
modifications can be made herein without departing from the scope
of the invention as defined in the appended claims. Furthermore,
the foregoing description of the embodiments according to the
present invention are provided for illustration only, and not for
the purpose of limiting the invention as defined by the appended
claims and their equivalents.
* * * * *