U.S. patent application number 09/996833 was filed with the patent office on 2002-03-28 for timing controller and packaging machine incorporating same.
This patent application is currently assigned to Ishida Co., Ltd.. Invention is credited to Kondo, Masashi, Nakagawa, Yukio.
Application Number | 20020035822 09/996833 |
Document ID | / |
Family ID | 15159688 |
Filed Date | 2002-03-28 |
United States Patent
Application |
20020035822 |
Kind Code |
A1 |
Nakagawa, Yukio ; et
al. |
March 28, 2002 |
Timing controller and packaging machine incorporating same
Abstract
A vertical pillow type form-fill-seal packaging machine with
transverse sealers incorporates a timing controller for adjusting
the timing for clamping a tubularly formed film with the sealers
such that articles being dropping in to be packaged will not be
caught in between. A display device displays a time axis or
parallel axes along which markers indicate the times of arrival of
the falling articles to be packaged and the sealers at the clamping
position for the sealers. As the user moves the marker for
indicating the arrival time of the sealers, the timing controller
adjusts the operating mode of the sealers such that the sealers
will clamp the film at the time specified by the user according to
the displayed time of arrival of the articles.
Inventors: |
Nakagawa, Yukio; (Shiga,
JP) ; Kondo, Masashi; (Shiga, JP) |
Correspondence
Address: |
BEYER WEAVER & THOMAS LLP
P.O. BOX 778
BERKELEY
CA
94704-0778
US
|
Assignee: |
Ishida Co., Ltd.
|
Family ID: |
15159688 |
Appl. No.: |
09/996833 |
Filed: |
November 29, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
09996833 |
Nov 29, 2001 |
|
|
|
09306483 |
May 6, 1999 |
|
|
|
Current U.S.
Class: |
53/493 ; 53/551;
53/75 |
Current CPC
Class: |
G05B 19/409 20130101;
B65B 57/00 20130101; B65B 51/306 20130101; G05B 19/0426 20130101;
B65B 9/20 20130101; G05B 2219/23122 20130101; G05B 2219/25482
20130101 |
Class at
Publication: |
53/493 ; 53/75;
53/551 |
International
Class: |
B67B 003/26; B65B
009/20; B65B 057/10 |
Foreign Application Data
Date |
Code |
Application Number |
May 18, 1998 |
JP |
10-135780 |
Claims
What is claimed is:
1. A timing controller for controlling a controllably mobile
machine part according to the motion of a moving object, said
timing controller comprising: a display device for displaying
thereon at least one time axis, a first marker indicative of object
arrival time at which the moving object arrives at a specified
position and a second marker indicative of machine part arrival
time at which the mobile machine part arrives at said specified
position; and means for allowing a user to move said second marker
on said display device to a selected position, said timing
controller serving to control the mobile machine part according to
said selected position such that said mobile machine part will
arrive at said specified position at an arrival time indicated by
said selected position of said second marker on said display
device.
2. The timing controller of claim 1 wherein said display device
displays a first time axis and a second time axis parallel to each
other, said first marker being displayed on said first time axis,
and said second marker being displayed on said second time
axis.
3. A packaging machine comprising: article dropping means for
dropping articles to be packaged into a tubularly formed film;
sealing means for clamping and sealing said tubularly formed film
to produce a closed bag containing said articles; controlling means
for controlling motion of said sealing means; and a display device
displaying markers indicative of a sealer arrival time at which
said sealing means controlled by said controlling means will arrive
at a specified position and an object arrival time immediately
before articles dropped by said article dropping means will arrive
at said specified position.
4. The packaging machine of claim 3 wherein said specified position
is where said tubularly formed film is clamped by said sealing
means.
5. The packaging machine of claim 3 wherein motion of said sealing
means is controlled by said controlling means such that the
articles dropped by said article dropping means arrive at said
specified position immediately before said sealing means clamp and
seal said tubularly formed film.
6. The packaging machine of claim 3 wherein said display device
also displays a first time axis and a second time axis which are
mutually parallel, said sealer arrival time being indicated by one
of said markers along said first time axis and said object arrival
time being indicated by another one of said markers along said
second time axis.
7. A packaging machine disposed below article dropping means for
intermittently dropping a batch of articles to be packaged, said
packaging machine comprising: film transporting means for bending
an elongated film into a tubular form and transporting said
tubularly formed film in a longitudinal direction; a longitudinal
sealer for sealing side edges of said tubularly formed film
together in said longitudinal direction; a pair of transverse
sealers for clamping said longitudinally sealed film therebetween
transversely to said longitudinal direction at a clamping position
to produce a bag; start-indicating means for indicating a starting
time; delay time setting means for setting a delay time between
said starting time and a clamping time when said transverse sealers
clamp said longitudinally sealed film; sealer controlling means for
causing said transverse sealers to move from specified initial
positions so as to reach said clamping position in said delay time;
and memory means for storing a falling time taken by articles
dropped by said article dropping means to reach said clamping
position from a specified starting position; wherein said delay
time is set shorter than said falling time such that said
transverse sealers clamp said film before said dropped articles
reach said clamping position.
8. The packaging machine of claim 7 wherein said start-indicating
means comprises a sensor, said starting time is when said sensor
detects articles dropped by said article dropping means, and said
starting position is where said sensor detects said articles at
said starting time.
9. The packaging machine of claim 7 wherein said article dropping
means serves as said start-indicating means, said starting time is
when a batch of articles is dropped by said article dropping means,
and said starting position is where said articles are dropped by
said article dropping means at said starting time.
10. The packaging machine of claim 8 further comprising a display
device for displaying thereon markers indicative of said delay time
set through said delay time setting means and said falling time
stored in said memory means, said display device further displaying
a first time axis and a second time axis which are mutually
parallel, said delay time being indicated by one of said markers
along said first time axis, and said falling time being indicated
by another of said markers along said second time axis.
11. The packaging machine of claim 9 further comprising a display
device for displaying thereon markers indicative of said delay time
set through said delay time setting means and said falling time
stored in said memory means, said display device further displaying
a first time axis and a second time axis which are mutually
parallel, said delay time being indicated by one of said markers
along said first time axis, and said falling time being indicated
by another of said markers along said second time axis.
12. The packaging machine of claim 7 wherein said memory means
stores falling times taken by articles of different kinds, said
packaging machine further comprising means for allowing a user to
specify one of said different kinds and retrieving means for
retrieving the falling time of said specified kind of articles from
said memory means and causing said retrieved falling time to be
displayed.
13. The packaging machine of claim 10 wherein said memory means
stores falling times taken by articles of different kinds, said
packaging machine further comprising means for allowing a user to
specify one of said different kinds and retrieving means for
retrieving the falling time of said specified kind of articles from
said memory means and causing said retrieved falling time to be
displayed on said display device.
14. The packaging machine of claim 11 wherein said memory means
stores falling times taken by articles of different kinds, said
packaging machine further comprising means for allowing a user to
specify one of said different kinds and retrieving means for
retrieving the falling time of said specified kind of articles from
said memory means and causing said retrieved falling time to be
displayed on said display device.
15. The packaging machine of claim 10 wherein said display device
further displays a third time axis, still another of said markers
being displayed along said third time axis and indicating a passing
time at which said sensor detects the articles dropped by said
article dropping means.
16. The packaging machine of claim 11 wherein said display device
further displays a third time axis, still another of said markers
being displayed along said third time axis and indicating a
discharge time at which said batch of article are dropped from said
article dropping means.
17. The packaging machine of claim 7 further comprising gates
disposed between said longitudinal sealer and said transverse
sealers for opening and closing, said gates serving to temporarily
clamp said tubularly formed film before said transverse sealers
clamp said film, said delay time setting means also serving to set
another delay time between said starting time and a closing time
when said gates close to clamp said film.
Description
BACKGROUND OF THE INVENTION
[0001] This invention relates to a timing controller for
controlling the timing for operating a mechanically controllable
machine part according to the motion of an object or a batch of
articles which may be freely falling in space. The invention
relates also to an improved form-fill-seal type packaging machine
which incorporates such a timing controller.
[0002] Among the devices requiring such a timing controller is not
only a vertical pillow type form-fill-seal packaging machine but
also a sorter of the type using an air jet to selectably remove or
not remove objects which are being transported at a high speed or
falling freely in air. A vertical pillow type form-fill-seal
packaging machine is generally controlled such that a tubularly
formed elongated bag-making material (herein referred to as "the
film") is transversely sealed thermally between a pair of seal
jaws, while the film is being transported vertically downward and
articles to be packaged are intermittently dropped from above, so
as to thereby simultaneously close the bag into which articles have
already been dropped and to form the bottom of the next bag into
which a new article batch is to be dropped. Thus, if the timing of
closing the seal jaws to seal the tubularly formed film is
incorrectly set, some of the articles being dropped from above may
be caught in between, thereby producing imperfectly sealed
products. In order to prevent the occurrence of such events, it is
customary to adjust the timing of moving the seal jaws by using a
transparent film in a test run. It now goes without saying that the
sorter of the kind described above also requires a test run for
adjusting the timing for releasing air jets.
[0003] Adjustments by such test runs are not a simple process. In
the case of packaging relatively light articles without a definite
shape such as potato chips, for example, it is extremely difficult
to determine whether they are being caught near the front end or
near the rear end. As a result, it take an extra effort to adjust
the timing of the operation.
SUMMARY OF THE INVENTION
[0004] It is therefore an object of this invention to provide an
improved timing controller adapted to display the timing of
encounter between a moving object and a mechanically controllable
mobile machine part in a static manner on a time axis or parallel
axes such that the adjustment of the timing for operating the
machine part can be carried out easily and dependably on the basis
of such a visual representation even if the actual encounter
between the object and the machine part takes place
instantaneously.
[0005] It is another object of this invention to provide a
form-fill-seal packaging machine incorporating such a timing
controller.
[0006] A timing controller embodying this invention, with which the
above and other objects can be accomplished, may be characterized
not only as serving to control the motion of a mobile machine part
according to the motion of a specified moving object but also as
comprising a display device for displaying markers on a time axis
or axes and control means for moving a marker on the display device
and to thereby control the motion of the mobile machine part. Both
a marker indicative of the time at which the moving object of
interest will arrive at a specified position and another marker
indicative of the time at which the mobile machine part will arrive
at the same specified position will be displayed. With such a
timing controller, the user can visualize the times of arrival at
the specified position by the mobile machine part and the moving
object of interest, and a change in the timing of arrival of the
mobile machine part to the specified position can be easily
effected merely by operating this control means to move a marker on
the corresponding time axis.
[0007] A packaging machine, embodying this invention, of the type
having transverse sealers for sealing to close a bag-forming film
after articles to be packaged are dropped in may be broadly
characterized as having a similar display device, as well as means
for controlling the motion of these transverse sealers. The display
device displays the times of arrival of the transverse sealers and
the articles dropping into the bag at the clamping position where
the film is clamped by the transverse sealers.
[0008] For adjusting the motion of the transverse sealers, the user
specifies what is herein referred to as the "delay time" which is
defined as the time period between a pre-defined starting time and
the time when the transverse sealers clamp the film therebetween.
If a sensor is provided at a suitable position for detecting the
articles being dropped, this "starting time" may be taken as the
time when the articles being dropped are detected by this sensor.
Alternatively, the "starting time" may be defined as the time when
these articles are dropped, say, from a weigher disposed above the
packaging machine. The time (referred to as the "falling time"),
taken by the dropping articles to reach the clamping position from
the "starting time", no matter how defined as above, is
determinable experimentally for each of different kinds of articles
and is stored in a memory. When making packages of a particular
kind of articles, the user may specify the kind of articles through
a retrieving means which serves to retrieve from the memory the
"falling time" of the specified kind of articles and this retrieved
information is caused to be displayed on the display device for the
user to see. The user sets the delay time according to the
displayed falling time.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The accompanying drawings, which are incorporated in and
form a part of this specification, illustrate embodiments of the
invention and, together with the description, serve to explain the
principles of the invention. In the drawings:
[0010] FIG. 1 is a schematic representation of a display by a
timing controller embodying this invention;
[0011] FIG. 2 is a schematic representation of a display by another
timing controller embodying this invention;
[0012] FIG. 3 is a schematic representation of another mode of
display by the timing controller of this invention;
[0013] FIG. 4 is a schematic drawing including a block diagram of a
packaging machine embodying this invention;
[0014] FIG. 5 is a time chart for the operation of the packaging
machine of FIG. 4;
[0015] FIG. 6 is a time chart for the operation of the packaging
machine of FIG. 4 in coordination with a combinational weigher;
[0016] FIG. 7 is a schematic representation of still another mode
of display on the display device of the packaging machine shown in
FIG. 4;
[0017] FIG. 8 is a schematic drawing including a block diagram of
another packaging machine embodying this invention; and
[0018] FIG. 9 is a time chart for the operation of the packaging
machine of FIG. 8 in coordination with a combinational weigher.
[0019] Throughout herein, like or equivalent components are
indicated by the same numerals and may not necessarily be described
repetitiously.
DETAILED DESCRIPTION OF THE INVENTION
[0020] As defined above, a timing controller is a device for
controlling the timing for operating a mechanically controllable
mobile machine part according to the motion of an object or
objects, and a timing controller according to this invention is
characterized as having a display device, such as one shown at 81
in FIG. 1 adapted to display a single time axis 90 on its display
screen 85 or another shown at 82 in FIG. 2 adapted to display two
time axes 91 and 92. Markers are also displayed for indicating the
time ta at which the moving object of interest arrives at a
specified position (herein referred to as "the object arrival time"
and the time tb at which a specified mechanically controllable
mobile machine part will arrive at the same position (herein
referred to as "the machine arrival time". In the case of the
display device 81 of FIG. 1 with only one time axis 90, both
markers for indicating the object arrival time ta and the machine
arrival time tb are displayed on the same time axis 90. In the case
of the display device 82 of FIG. 2 with two mutually parallel time
axes 91 and 92, the two markers may be adapted to be displayed on
different axes. It is to be noted that the marker for indicating
the object arrival time is shown both in FIGS. 1 and 2 with a
finite width. This is because when articles are dropped as a batch,
say, into a tubularly formed film being made into a bag by a
packaging machine, the articles of the batch arrive at a specified
position at different times, tm and tn therefore representing the
earliest arrival time and the latest arrival time, respectively. If
the markers for ta and tb overlap each other, or are at a same
horizontal position, this means that the object and the machine
part "encounter".
[0021] The machine arrival time tb can be adjusted by adjusting the
mode of operation of the mobile machine part. In FIGS. 1 and 2,
numerals 96 and 97 respectively indicate an up key and a down key
for changing the mode of operation in such a way that the arrival
of the mobile machine part at the specified position will be
delayed or accelerated, and the machine arrival time tb displayed
on the screen 85 will be shifted to the right or to the left.
[0022] If the controllably mobile machine part, as referred to
above, is a pair of seal jaws of a form-fill-seal packaging
machine, to be described below more in detail, the purpose of the
timing control will be to prevent the jaws from closing too early
and catching any of the articles being dropped into a tubularly
formed film. For an application like this, the marker for the
object arrival time may be displayed so as to indicate the earliest
arrival time tm of the dropped articles and a target time interval
of a specified finite duration within which the seal jaws are to
clamp the film in between.
[0023] FIG. 4 shows a vertical pillow type form-fill-seal packaging
machine 10 of a generally known kind, comprising a former 11 for
bending an elongated film 20 into a tubular form, a pair of
pull-down belts 30 (only one of the pair being visible in FIG. 4)
disposed below the former 11 for supporting the tubularly formed
film 20 by adsorption from its sides to pull it downward, a
longitudinal sealer 32 for longitudinally sealing the mutually
overlapping side edges of the tubularly formed film 20, and a pair
of transverse sealers 40 for thermally sealing and cutting in a
horizontal direction the longitudinally sealed tubular film 20 so
as to produce a bag 22 of a specified size. Each transverse sealer
40 comprises an elongated rotary member ("arm") 41 adapted to
rotate in the direction of motion of the film 20 and a seal jaw 42
attached to the free end of the arm 41 such that the pair of seal
jaws 42 will clamp the film 20 in between for thermally sealing it.
As the arms 41 are controllably rotated by a servo motor ("the
arm-rotating motor") 43, horizontally slidable axes of rotation 44
of the arms 41 are moved reciprocatingly back and forth
horizontally towards and away from each other by means of another
servo motor ("axis-shifting motor") 45 such that the pair of the
seal jaws 42 will travel in D-shaped trajectories in a
plane-symmetric relationship with respect to each other, as shown
in part by broken lines in FIG. 4.
[0024] Shutter plates 47 are attached to the upper surfaces of the
seal jaws 42 so as to be horizontally pushed towards each other by
means of springs (not shown) such that they close on the film 20
before the seal jaws 42 engage each other to thereby prevent
articles being dropped from invading the seal surface at the top of
the bag 22 across which it is sealed. Stripping bars 48 are
similarly attached to the lower surfaces of the seal jaws 42 so as
to be horizontally extendable by means of springs (not shown).
These stripping bars 48 are adapted to be closed immediately before
the film 20 is sealed while the seal jaws 42 travel on the
straight-line portions of their D-shaped trajectories such that
articles being dropped are prevented from invading the seal
surface.
[0025] FIG. 4 also shows a chute 12, which may be a part of a
combinational weigher and through which articles 25 of a batch
weighed thereby to be packaged are dropped into a receiving hopper
13 disposed above the former 11. A sensor 15 is disposed on the
path of the articles dropped through the chute 12. Since the
purpose of this sensor 15 is to detect the articles being dropped
but since the dropped articles 25 individually travel on varied
trajectories, it comprises a light emitter and a light receiver
capable of covering an entire plane through which the articles 25
must pass. Although FIG. 4 shows the sensor 15 between the hopper
13 and the chute 12, it may be positioned somewhat lower if the
film 20 is made of a transparent material.
[0026] The packaging machine 10, as schematically shown in FIG. 4,
includes a control system which incorporates a timing controller 50
for setting a delay time td from when the sensor 15 detects a
falling article until the transverse sealers 40 clamp the film 20
in between, a sealer controlling means 51 for controlling the
motion of the arm-rotating and axis-shifting motors 43 and 45 so
that the film 20 will be clamped between the transverse sealers 40
with the timing determined by the delay time td set by the timing
controller 50, and a memory 52 for storing the time of fall ("the
falling time") tf from when the dropping articles 25 are detected
by the sensor 15 until they pass the position at which the film 20
is clamped ("the clamping position" where the transverse sealers 40
are shown by solid lines in FIG. 4). The delay time td is set to be
shorter than the falling time tf, as shown in the time chart of
FIG. 5, such that the transverse sealers 40 will clamp the film 20
before the articles 25 falling inside the tubular film 20 reach the
clamping position. The travel time tj of the seal jaws 42 from when
they start their motion from their specified initial positions is
known for each mode of motion. The starting time of the motion of
the seal jaws 42 is therefore determined from the delay time td as
shown in FIG. 5.
[0027] As also shown schematically in FIG. 4, the timing controller
50 of the control unit for the packaging machine 10 includes a
display device 54 on which the delay time td and the falling time
tf are displayed (either on one time axis or on two time axes, as
described above with reference to FIGS. 1 and 2). The timing
controller 50 may be operated either manually or automatically. In
the case of a manually operated type, the input of the delay time
td may be effected by means of an up key and a down key, as
explained above with reference to FIGS. 1 and 2. In the case of an
automatically operated type, the falling time tf may be
experimentally measured and stored in the memory 52, and this
stored value may be used to calculate the delay time td, for
example, as a specified fraction of the falling time. The manual
and automatic operation modes may be made switchable such that the
delay time td can be automatically set although, if articles with a
different shape are to be packaged, the corresponding falling time
tf may be different. The delay time td can be manually corrected
accordingly, say, by a key input through an input means 55.
[0028] The falling time tf of articles changes somewhat, depending
on the shape of the articles but can be measured accurately by
using a transparent film, and a measured value thus obtained is
stored in the memory 52. For safety, the shortest of the measured
falling times should preferably be stored. If the falling time tf
changes significantly, depending on the kind of articles to be
packaged, the falling time tf for each kind of articles may be
stored in the memory 52. At the time of an actual operation, the
type of the articles to be packaged may be specified through the
input means 55 to cause a retrieving means 56 to retrieve the
falling time tf of the specified kind of articles from the memory
52 and to have it displayed on the display device 54.
[0029] Although FIG. 4 shows transverse sealers 40 of a rotary type
with the arms 41 undergoing a continuous rotary motion, the
invention may be equally well incorporated in a packaging machine
with transverse sealers of a type which undergo a so-called "box
motion" whereby seal jaws are caused to move along box-shaped
trajectories with horizontal and vertical parts. The time chart
shown in FIG. 5 is applicable to transverse sealers of whichever
type. Since the delay time td from the start until the transverse
sealers 40 engage each other is determined as soon as the speed of
operating the packaging machine 10 is set, the starting time for
the transverse sealers 40 is automatically determined once the
delay time td is set. The sealer controlling means 51 then serves
to start the motion of the seal jaws 42 at the start time thus
calculated from the delay time td and to thereafter operate the
arm-rotating and axis-shifting motors 43 and 45 in known manners
such that the transverse sealers 40 will engage together at the
clamping position at the set delay time td.
[0030] Operation of the packaging machine 10 shown in FIG. 4, in
coordination with the operation of a combinational weigher disposed
thereabove, will be described next with reference to the time chart
shown in FIG. 6.
[0031] Initially, the seal jaws 42 are set at their specified
initial positions and a ready signal is outputted to the weigher.
Upon receiving this ready signal from the packaging machine 10, the
weigher carries out a combinational calculation, discharges
articles 25 having a total weight within a specified range in a
manner well known in the art of combinational weighing and outputs
a discharge-end signal to the packaging machine 10, indicating that
a batch of articles has been discharged. If the combinational
calculation was unsuccessful, a failure signal may be caused to be
outputted instead of a discharge-end signal.
[0032] Upon receiving the discharge-end signal from the weigher,
the packaging machine 10 starts a timer Tx (not shown). After a
specified time period tx, the sealer controlling means 51 controls
the arm-rotating and axis-shifting motors 43 and 45 so as to cause
the seal jaws 42 to undergo a specified rotary motion such that
they reach the clamping position after a travel time tj and the
shutter plates 47 engage together. Immediately thereafter, the
fastest dropping ones of the articles 25 being dropped will reach
the clamping position but since the shutter plates 47 are already
closed, the articles 25 are not caught between the seal jaws 42.
Next, the seal jaws 42 move straight downward, stripping the bag
22. When they reach the seal-start positions indicated by numeral
46 where the arms 41 are horizontal (not shown), they begin to
thermally seal the bag 22 while moving vertically downward. After
the bag 22 is thus sealed and is cut by means of a cutter (not
shown) imbedded in one of the seal jaws 42, the seal jaws 42 move
in circular arcs (not completely shown) to return to their initial
positions (from the seal-end positions indicated by broken lines in
FIG. 4).
[0033] In the meantime, the pull-down belts 30 serve to advance the
film 20 by the length of one bag in synchronism with one cycle of
the rotary motions of the seal jaws 42. When this is done, the
packaging machine 10 outputs a ready signal again to the weigher
thereabove to start the next cycle of operations. If no
discharge-end signal is outputted thereupon from the weigher, the
packaging machine 10 simply waits until the beginning of the next
cycle and then outputs another ready signal. The process described
above is for the first cycle. From the second cycle onward, the
sealer controlling means 51 does not use the start timer Tx but
controls the motion of the seal jaws 42 according to the specified
mode of steady operation described above.
[0034] The display on the display device 54 may be as shown in
FIGS. 1, 2 or 3. Alternatively, as shown in FIG. 7, three time axes
91, 92 and 93 may be displayed, one of them (93) displaying the
"passing time" tc at which the dropped articles 25 pass the
position of the sensor 15, another axis (92) displaying the delay
time td from the moment (also referred to as the "starting time"
below) when the sensor 15 detects the articles 25 until the shutter
plates 47 are closed, and the third axis (91) displaying the
falling time tf of the articles 25 between the position of the
sensor 15 and that of the shutter plates 47. The falling time tf is
stored in the memory 52. If the user specifies through the input
means 55 (say, by a code which may be a number) the kind of
articles to be dropped, the retrieving means 56 retrieves from the
memory 52 the falling time tf for the specified kind of articles
and the retrieved falling time tf is caused to be displayed on the
display device 54 together with a target range with a finite width,
as explained above with reference to FIG. 3. The width of this
target range is selected according to the period of the cyclic
operation of the packaging machine 10, or the number of bags to be
made per unit time. The shorter this period of the cycle, or the
faster the packages are to be made, the smaller will be the width.
The delay time td is adjusted by the up key 96 and the down key 97,
as described above. The time thus set is displayed on the display
device 54. This mode of display is advantageous in that the length
of the articles and the discharge timing can be visualized. If this
axis 93 is used additionally to display the passing time tc, the
user can see the length of the "tails" trailing the falling
articles and hence can predict the shift in the timing more
reliably.
[0035] In order to adjust the timing of the machine operation by
using such a screen display, the user operates the up key 96 and
the down key 97 to move the marker for the delay time td such that
it will come to a center position of the allowable range with a
finite width displayed on the display device 54, as explained
above. As the marker is thus moved, the starting time of the seal
jaws 42 also changes. Since the travel time tj of the seal jaws 42
from their initial positions until the shutter plates 47 are closed
is uniquely set according to the packaging speed, or the number of
bags to be made per unit time, the starting time for the motion of
the seal jaws 42 changes accordingly as the marker is moved, that
is, as the delay time td is changed. As a result, the specified
time period tx to be counted by the timer Tx is also
determined.
[0036] Although the travel time tj is obtained in this example
according to the position at which the shutter plates 47 close,
this position may change if the bag size or the stripping distance
is changed. In such a situation, the travel time tj is corrected
and, if necessary, the falling time tf is also changed and
displayed on the display device 54. Thus, the displayed position of
the marker will be shifted, and the user operates the up key 96 and
the down key 97 again to bring the marker for the delay time td to
the center of the target range. Similarly as above, the specified
time tx to be counted by the start timer Tx is accordingly
determined, and the starting time of the seal jaws 42 is thereby
also determined.
[0037] The motion of the seal jaws 42 need not be started according
to the time of detection by a sensor. The timing control may be
effected instead on the basis of the discharge of articles from the
weigher. FIG. 8 shows another packaging machine 10' controlling the
timing of its operation in this manner. Since this packaging
machine 10' is structured nearly identically to the packaging
machine 10 shown in and described with reference to FIG. 4 above
except that the sensor 15 of FIG. 4 is absent, the same or
substantially equivalent components are indicated by the same
numerals and are not described repetitiously.
[0038] In FIG. 8, numeral 19 indicates a timing hopper at the
bottom of the weigher disposed above the packaging machine 10'. The
timing hopper 19 is for temporarily holding an article batch to be
discharged together. Unlike the timing controller of FIG. 4, that
of FIG. 8 serves to set a delay time td between when the hopper 19
discharges a batch of weighed articles and when the transverse
sealers 40 clamp the film 20. The memory 52 of FIG. 8 stores the
falling times tf of articles of different kinds as measured from
the moment when they are discharged from the timing hopper 19 above
the packaging machine 10' until they reach the clamping position of
the transverse sealers 40. As explained above with reference to
FIG. 4, the delay time td is set shorter than the falling time tf
such that the transverse sealers 40 will be closed before the
falling articles reach the clamping position, as shown in the
timing chart of FIG. 9.
[0039] As shown in FIG. 9, the timing hopper 19 of the weigher
opens or closes in response to a ready signal transmitted from the
packaging machine 10'. Since the time to start moving the seal jaws
42 is automatically determined by calculating backward from the
travel time tj, the sealer controlling means 51 can start the
motion of the transverse sealers 40 once the travel time tj is
determined. The functions of the display device 54, the input means
55 and the retrieving means 56 are substantially the same as
described above with reference to FIG. 4.
[0040] The operation of the packaging machine 10' of FIG. 8 will be
explained more systematically next with reference to the timing
chart of FIG. 9. As in the operation of the packaging machine 10 of
FIG. 4, the seal jaws 42 are initially at their specified initial
positions. When a ready signal is outputted from the packaging
machine 10', the weigher immediately causes the articles then in
the timing hopper 19 to be discharged and outputs a discharge-end
signal back to the packaging machine 10'. The weigher then carries
out a combinational calculation, selects a combination of articles
in a manner known in the art of combinational weighing, discharges
them into the timing hopper 19, which is now empty, and waits for
the next ready signal from the packaging machine 10'. If the
combinational calculation was unsuccessful, a failure signal may be
outputted instead of a discharge-end signal. If a discharge-end
signal is received, the packaging machine 10' starts the timer Tx.
The subsequent operations by the timing controller 50 are the same
as explained above with reference to FIGS. 4 and 6.
[0041] With the packaging machine 10' of FIG. 8, the delay time td
and the falling time tf are measured from the moment when the
timing hopper 19 discharges the articles but the display on the
time axis or axes on the screen of the display device 54 is
substantially the same as described above. Similarly, since the
delay time td, the falling time tf, the travel time tj of the seal
jaws 42 from their initial positions until the transverse sealers
40 clamp together and the time tx to be counted by the timer Tx are
related as shown in FIG. 9, the time tx to be counted is
automatically determined as the marker is set within the range for
the target region, as explained above, and the sealer controlling
means 51 serves to start the motion of the transverse sealers 40
when the timer Tx counts up the time tx thus set.
[0042] The invention has been described above with reference to
only a limited number of examples, but these examples are not
intended to limit the scope of the invention. Many modifications
and variations are possible within the scope of the invention. For
example, the packaging machines 10 and 10' may be provided also
with a pair of gates 60, although their presence was ignored for
convenience when the operations of the packaging machines 10 and
10' were described above. When the articles to be dropped for
packaging are sugar-coated or salt-coated and/or easily breakable
like potato chips, powders or small pieces separated from main
bodies of the articles tend to keep dropping into the bag
constantly in a continuous motion. In such a case, even if the
tubularly formed film 20 is stripped in a conventional manner by
means of the stripping bars 48, these powders and small pieces are
easily caught in the sealing surface. The gates 60 are provided
between the pull-down belts 30 and the transverse sealers 40 and
are temporarily closed before the seal jaws 42 are closed so as to
create an empty space containing no articles between the closed
position of the gates 60 and the clamping position of the seal jaws
42. According to the example shown in FIG. 4, the gates 60 comprise
L-shaped members 62 attached to the axes of rotation of rotary
cylinders 61 and are adapted to swing instantaneously by 90 degrees
from vertical positions (shown by solid lines) to horizontal
positions (shown by broken lines) so as to sandwich the tubular
film 20 therebetween. Such a gate mechanism is well known and hence
its detailed structure will not be illustrated. It now goes without
saying that these gates 60 may comprise a pair of plates adapted to
move horizontally towards or away from each to open or close. In
all situations, the opening and closing of the gates 60 must be
effected quickly so as not to cause any jamming in the film 20
which is moving downward therebetween continuously.
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