U.S. patent application number 09/824956 was filed with the patent office on 2002-01-17 for heated food storage and display cabinet.
Invention is credited to Nuttall, Alan David, Steel, Michael James.
Application Number | 20020005686 09/824956 |
Document ID | / |
Family ID | 9895639 |
Filed Date | 2002-01-17 |
United States Patent
Application |
20020005686 |
Kind Code |
A1 |
Nuttall, Alan David ; et
al. |
January 17, 2002 |
Heated food storage and display cabinet
Abstract
A heated food storage and display cabinet comprises an open
fronted chamber in which packs of food can be stored, an upwardly
extending enclosed air duct having a plurality of outlets over a
substantial length of the duct leading from the duct to the
chamber, a first flow inducing means for directing air upwardly
through the duct and a second flow inducing means for producing a
curtain of air which is directed across the open front of the
chamber and heater means, the first flow inducing means causing the
air to pass over the heater means, through the duct, through the
outlets and into the chamber, the cabinet having a glazed, openable
door in which at least part of the said duct is defined, the
openable door enabling food packs to be placed in the cabinet other
than through the open front.
Inventors: |
Nuttall, Alan David;
(Copston Magna, GB) ; Steel, Michael James;
(Sapcote, GB) |
Correspondence
Address: |
Roger T. Frost
KILPATRICK STOCKTON LLP
2400 Monarch Tower
3424 Peachtree Road, N.E.
Atlanta
GA
30326
US
|
Family ID: |
9895639 |
Appl. No.: |
09/824956 |
Filed: |
April 3, 2001 |
Current U.S.
Class: |
312/236 |
Current CPC
Class: |
A47F 3/001 20130101 |
Class at
Publication: |
312/236 |
International
Class: |
A47B 077/08 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 13, 2000 |
GB |
GB 0017278.3 |
Claims
1. A heated food storage and display cabinet comprising an open
fronted chamber in which packs of food can be stored, an upwardly
extending enclosed air duct having a plurality of outlets over a
substantial length of the duct leading from the duct to the
chamber, a first flow inducing means for directing air upwardly
through the duct and a second flow inducing means for producing a
curtain of air which is directed across the open front of the
chamber and heater means, the first flow inducing means causing the
air to pass over the heater means, through the duct, through the
outlets and into the chamber, the cabinet having a glazed, openable
door in which at least part of the said duct is defined, the
openable door enabling packs of food to be placed in the cabinet
other than through the open front.
2. A cabinet as claimed in claim 1 wherein the openable door is
arranged in a rear wall of the cabinet.
3. A cabinet as claimed in claim 1 wherein the openable door is
double glazed so as to prevent heat loss and condensation.
4. A cabinet as claimed in claim 1 wherein the door has an inner
surface which faces the chamber and a plurality of louvres is
provided on the inner surface, the openable door and louvres
defining said at least part of the duct.
5. A cabinet as claimed in claim 4 wherein the louvres are formed
in a panel attached to or incorporated in the openable door.
6. A cabinet as claimed in claim 5 wherein individual louvre
members are supported on the openable door by appropriate support
means.
7. A cabinet as claimed in claim 6 wherein the support means may
comprise opposed channel members having slots adapted to receive
said individual louvre members.
8. A cabinet as claimed in claim 7 wherein the channel members and
openable door are formed from a similar material.
9. A cabinet as claimed in claim 8 wherein the channel members and
openable door are formed from stainless steel.
10. A cabinet as claimed in claim 4 wherein the louvre members are
formed from a plastics material.
11. A cabinet as claimed in claim 10 wherein the plastics material
is a substantially transparent plastics material.
12. A cabinet as claimed in claim 11 wherein the plastics material
is Lexan.
13. A cabinet as claimed in claim 1 wherein the cabinet is further
provided with an additional heater means operable to supplement the
heater means to maintain a desired temperature within the
chamber.
14. A cabinet as claimed in claim 13 wherein the additional heater
means is operable in response to a change in a sensed operating
condition of the cabinet.
15. A cabinet as claimed in claim 14 wherein the additional heater
means is operable in response to a reduction in chamber
temperature.
16. A heated food storage and display cabinet comprising an open
fronted chamber in which packs of food can be stored, an upwardly
extending enclosed air duct having a plurality of outlets over a
substantial length of the duct leading from the duct to the
chamber, a first flow inducing means for directing air upwardly
through the duct and a second flow inducing means for producing a
curtain of air which is directed across the open front of the
chamber, and heater means, the first flow inducing means causing
the air to pass over the heater means, through the duct, through
the outlets and into the chamber, and the second flow inducing
means being arranged to draw air from an upper end of the chamber
and use it in the formation of the air curtain, wherein the cabinet
is further provided with an additional heater means operable to
supplement the heater means to maintain a desired temperature
within the chamber.
17. A cabinet as claimed in claim 16 wherein the additional heater
means is operable in response to a change in a sensed operating
condition of the cabinet.
18. A cabinet as claimed in claim 17 wherein the additional heater
means is operable in response to a reduction in chamber
temperature.
Description
[0001] The invention relates to a heated food storage and display
cabinet and is primarily concerned with a heated food storage and
display cabinet for use in supermarkets. In particular the
invention relates to an improvement in a heated food storage and
display cabinet described in our International patent application
no. PCT/GB99/04379.
[0002] Changes in working patterns have led to changes in eating
habits particularly with respect to what might be called the
traditional evening meal where a family sits around a table and
eats home-cooked food. It is now becoming increasingly commonplace
for convenience meals to be eaten in the evening while watching
television from an easy chair. That has, in turn, led to an
increase in take-away food outlets where a person can collect a hot
ready-cooked meal to eat at home. For some time, supermarkets have
offered a range of prepared food which can be taken home, heated or
cooked, and then eaten. However, there is now increasing
competition from take-away food outlets which supermarkets would
like to address by supplying hot ready-cooked meals themselves. One
of the problems faced by supermarkets is how to keep such food hot
whilst making it readily accessible to customers and an object of
the present invention is to provide a cabinet which will be
suitable for such a purpose.
[0003] In U.S. Pat. No. 3,942,426 there is described a heated
sandwich bin with air curtains. The bin is not intended for display
of packaged heated food which customers select and take away but is
intended for use by fast food outlets where sandwiches need to be
kept hot without spoiling so that those who are serving food to a
customer can do so quickly. The bin has heated air curtains at
front and rear. Whilst some of the air diffuses inwardly of the
bin, the air does not actually flow over the sandwiches themselves
to avoid drying them out. One object of the present invention is to
provided a heated food storage cabinet which enables air to flow
over packs of food.
[0004] Attempts have been made to provide open fronted refrigerated
food display cabinets which use an air curtains to help prevent
cooled air escaping through the open front. Whilst the present
invention is not concerned with food refrigeration, examples of
refrigerated cabinets can be seen in U.S. Pat. No. 2,993,349 and
U.S. Pat. No. 5,755,108. In U.S. Pat. No. 2,993,349, an open
fronted refrigerated display cabinet has an upwardly open-fronted
flue at its rear and a blower for moving air over a refrigerating
unit and upwardly through the flue. A second blower is provided at
the upper end of the cabinet which draws air upwards through the
flue and directs it downwards as a curtain across the open front of
the cabinet and towards an air inlet at the bottom of the cabinet
for recirculation. The open front of the flue does not, however,
guarantee that a sufficient amount of cooled air will reach the
food stored at the top of the cabinet or that the flow of air will
be reasonably even throughout. Moreover, any food overhanging the
back of the shelves so as to project into the cabinet will
interfere with upset the flow of air along the flue. Moreover, a
flow path to the second blower does not encourage air to flow over
food at the upper end of the cabinet.
[0005] U.S. Pat. No. 5,755,108 similarly provides an upward flow of
cooled air at the rear of the cabinet and a curtain of air across
an open front. Whilst in this case the problem of an open fronted
flue does not exist, the construction is rather complex. For
example, the upward flow of cooled air for circulation within the
cabinet relies either upon the way in which air from a single
outlet in the base of the cabinet can flow through a gap behind the
lowest shelf or it is necessary to provide two completely separate
air flow channels at the rear of the cabinet, one exclusively for
air to be used as the air curtain and the other exclusively for
supplying air for cooling food in the cabinet. In the former case,
any food projecting across the gap behind the shelf will upset air
flow to the remainder of the cabinet and, in the latter case, the
need to provide two air flow channels takes up space thereby
decreasing the amount of space available for food storage and makes
manufacturing more complex. Moreover, as in U.S. Pat. No.
2,993,349, the flow path to a blower at the upper end of the
cabinet used to produce the air curtain does not encourage air to
flow over food at the upper end of the cabinet.
[0006] According to an aspect of the invention there is provided a
heated food storage and display cabinet comprising an open fronted
chamber in which packs of food can be stored, an upwardly extending
enclosed air duct having a plurality of outlets over a substantial
length of the duct leading from the duct to the chamber, a first
flow inducing means for directing air upwardly through the duct and
a second flow inducing means for producing a curtain of air which
is directed across the open front of the chamber and heater means,
the first flow inducing means causing the air to pass over the
heater means, through the duct, through the outlets and into the
chamber, the cabinet having a glazed, openable door in which at
least part of the said duct is defined, the openable door enabling
packs of food to be placed in the cabinet other than through the
open front.
[0007] The flow of air from the outlets provided over a substantial
length of the duct provides an even distribution of heated air over
food packs which will normally be placed on shelving in the
chamber. As the duct is enclosed, there is no likelihood of food
packs projecting into the duct and blocking air flow in the duct.
Also, as the second flow inducing means draws air at least partly
from the upper end of the cabinet, the air moving towards the
second flow inducing means will tend to flow over food packs at the
upper end which leads to efficient use of the heated air.
[0008] Such a cabinet is particularly good for storing hot
take-away food as a customer can simply reach through the air
curtain directed across the open front, pick up the food, and then
remove the food from the cabinet. The effective use of an air
curtain avoids the need to provide a door on the cabinet which
needs to be opened and closed and is advantageous in that respect.
Also, the use of air to keep the food heated is much better than
supporting the food on shelves in the form of hot plates as the
heat is more evenly distributed over the food. Also, hot plates
require the use of heating elements to keep them hot making them
difficult to relocate in a cabinet.
[0009] The openable door enables food to be placed in the cabinet
initially and to enable staff to refill the cabinet. The openable
door may be arranged in a rear wall of the cabinet. The glazing
enables staff to see when the cabinet needs to be re-filled.
[0010] Preferably the openable door is double glazed so as to
prevent heat loss and condensation. In a preferred embodiment the
openable door has an inner surface which faces the chamber and a
plurality of louvres is provided on the inner surface thereof, the
door and louvres defining said at least part of the duct. The
louvres may be formed in a panel attached to or incorporated in the
openable door. Alternatively, individual louvre members may be
supported on the openable door by appropriate support means. In
such an embodiment the support means may comprise opposed channel
members having slots adapted to receive said individual louvre
members. The channel members may be formed from a similar material
as the openable door, for example stainless steel. The louvre
members may be formed from a plastics material and preferably a
substantially transparent plastics material such as, for example
Lexan.
[0011] According to a second aspect of the present invention there
is provided a heated food storage and display cabinet comprising an
open fronted chamber in which packs of food can be stored, an
upwardly extending enclosed air duct having a plurality of outlets
over a substantial length of the duct leading from the duct to the
chamber, a first flow inducing means for directing air upwardly
through the duct and a second flow inducing means for producing a
curtain of air which is directed across the open front of the
chamber, and heater means, the first flow inducing means causing
the air to pass over the heater means, through the duct, through
the outlets and into the chamber, and the second flow inducing
means being arranged to draw air from an upper end of the chamber
and use it in the formation of the air curtain, wherein the cabinet
is further provided with an additional heater means operable to
supplement the heater means to maintain a desired temperature
within the chamber.
[0012] The additional heater means is preferably operable in
response to a sensed operating condition of the cabinet, for
example chamber temperature. The provision of such an additional
heater means is desirable in circumstances where the voltage of
electricity supplied to the cabinet is variable. Taking the example
of the United Kingdom, mains electricity is supplied at a nominal
voltage of 240 volts. However depending upon such factors as
location and time of day, the actual voltage of electricity
supplied may drop as low as 230 volts. In such circumstances the
heater means may be unable to maintain a desired temperature. A
drop in the chamber temperature is sensed and, via appropriate
control means, the additional heater means activated.
[0013] A heated food storage and display cabinet in accordance with
the invention will now be described by way of example with
reference to the accompanying drawings in which:
[0014] FIG. 1 is a perspective front view of one form of heated
food storage and display cabinet as described in
PCT/GB99/04379;
[0015] FIG. 2 is a vertical cross-section through the cabinet shown
in FIG. 1 on line II-II in FIG. 1;
[0016] FIG. 3 is a vertical cross section similar to FIG. 2 showing
another form of heated food storage and display cabinet as
described in PCT/GB99/04379 and having an openable door;
[0017] FIG. 4 is a diagrammatic cross-section showing part of the
door in a modified version of FIG. 3 and showing a duct cover in an
open position when the door is closed;
[0018] FIG. 5 is a diagrammatic perspective view of the duct cover
of FIG. 4 showing the way in which it covers the duct when the door
is an open position;
[0019] Fig. 6 is a perspective view of a glazed and louvered
door;
[0020] FIG. 7 is a side view of the door of FIG. 6;
[0021] FIG. 8 is a plan view of the door of FIG. 6; and
[0022] FIG. 9 is a cross-sectional side view of a heated food
storage and display cabinet in accordance with the present
invention having a glazed and louvered door.
[0023] A cabinet 10 comprises a bottom wall 12, side walls 14, a
rear wall 16 and a top wall 18. The bottom wall 12 supports an
upwardly extending front wall 19 and lower front and side panels
20, 22 respectively which carry a rubber bumper 24 to protect
against damage by supermarket trolleys. The front wall 19 has a
double glazed see-through panel 26 mounted at its upper end. The
panel 26 and extends upwardly towards a downwardly extending front
canopy panel 28 carried by the top wall 18. The cabinet 10 is
mounted on a base 30 having castors 32 for ease of manoeuvring the
cabinet into position on the floor, say, of a supermarket.
[0024] The cabinet 10 defines a food storage chamber 34 between the
walls 12, 14, 16, 18, 19, 20, 22 having an open front 35. A metal
skin 36 formed with a multiplicity of perforations 38 is spaced
inwardly of the rear wall 16, the rear wall 16 being imperforate.
The skin 36 closes the rear of the chamber 34 and extends width
wise for the full width of the chamber and downwards to the bottom
wall 12. The space between the skin 36 and the rear wall 16 forms
an air duct 41, the sides of which are closed by the side walls 14.
The skin 36 carries vertically spaced baffles 42, the baffles being
inclined downwardly, with respect to the skin 36 at a suitable
angle, for example 45 degrees. The baffles 42 extend for
substantially the full width of the skin 36.
[0025] The cabinet has slotted uprights 44 (one only of which is
shown in FIG. 1) at rear corners of the chamber 34 which support
shelving, three shelves 46 being illustrated in the present
example. Each shelf 46 has two wire end supports 48. Each wire
support 48 is triangular and has spaced apart upper and lower left
hand ends 50, 52. The upper end 50 hooks into a selected slot in
one of the uprights 44 and the lower end 52 locates in a slot
beneath. In that way, each wire support 48 is rigidly located on
the uprights 44. A mesh shelf surface 54 is then mounted on the end
supports 48. Each mesh shelf surface 54 is provided with an
upstanding projection 56 at its front end as shown clearly in FIG.
2 to help retain packs 57 of food on the shelves 46 as shown in
broken lines. The mesh shelf surfaces 54 are inclined downwardly
for ease of access.
[0026] The chamber 34 has a inclined floor 58 spaced from the
bottom wall 12 of the cabinet. The floor 58 extends between the
skin 36 and a position spaced from the top of the front wall 19. A
perforated metal sheet 62 extends across the space between the
front wall 19 and the floor 58. A shelf 63 having feet 63a stands
on the floor 58. The front of the shelf 63 is bent to form an
upstanding shield 64 which projects across the perforated metal
sheet 62 as is apparent from FIG. 2. Suitably mounted in the
cabinet 10 beneath the floor 58 is a blower in the form a suitable
air pump 66 having an inlet 68 and an outlet 70. The inlet 68 is
positioned in front of a divider 72 extending between the side
walls 14 and between the bottom wall 12 and floor 58. The outlet 70
directs air into a heating zone 74 to the rear of the divider 72.
Electrical heating elements 76 are carried on a mounting 77
suitably supported in the heating zone 74.
[0027] Looking at the upper end of the cabinet 10, the duct 41 has
a closure 78 at its upper end and a perforated metal sheet 80
extends from one side wall 14 to the other and from the cross
member skin 36 adjacent the closure 78 to a front cross member 82.
The front cross member 82 extends between the side walls 14 and may
be constructed from an insulating material. An area between the
perforated sheet 80 and the wall 18 is divided into two
compartments 86, 88 by a sheet metal mounting 90 which carries a
blower in the form of a suitable fan 92. A baffle 94 extends
between the cross member 82 and wall 18 at an angle of
approximately 45 degrees and is intended to direct air towards an
outlet 96 extending for the full width of the chamber 34 and formed
by one or more apertures such as slots in the metal sheet 80. A
guide fin 97 projects downwardly from the sheet 80 adjacent the
outlet 96. A further guide fin 98 of translucent material extends
downwardly from panel 82 adjacent the outlet 96. The guide fins 97
extend for the full width of the chamber 34 and it will be noted
that they are inclined to the vertical and are substantially
parallel. A strip light fitting 100 is mounted between the canopy
panel 28 and the front cross-member 82 adjacent the guide fin 98.
The translucence of the guide fin 98 ensures that the guide fin 98
will not cast a shadow from the light 100 onto food in the
chamber.
[0028] The operation of the cabinet 10 will now be described.
[0029] With electric power switched on to the pump 66, the heating
elements 76 and the fan 92, the pump 68 draws air through the front
perforated sheet 62 and into the inlet 68. The air is then blown by
the pump 66 through the outlet 70, over the heating elements 76,
through the perforations 38 in the adjacent part of the perforated
skin 36 and into the air duct 41. The heated air is driven upwards
through the duct 41 and as the upper end of the duct has the
closure 78, the heated air is forced through the perforations 38 in
the front skin 36 of the door 26 and into the chamber 34 as
indicated by the arrows A in FIG. 2. The baffles 42 help to deflect
the heated air downwardly and encourage flow of air around the food
packs 57 on the shelves 46, 63. The operation of the fan 92 draws
some of the air near the top of the chamber 34 upwards (thereby
encouraging air flow at the top of the chamber beneficial for
maintaining the temperature of food packs 57 on the top shelf) and
through perforations in the sheet 80 which are immediately beneath
the fan. The fan 92 forces that air into the compartment 88 and
through the outlet 96. The air driven through the outlet 96 and
past the fins 97, 98 is forced downwards and slightly inwards by
virtue of the inclination of the fins 97, 98. The air entering the
compartment 34 through the perforations 38 in the skin 36 has a
component of outward movement towards the open front of the chamber
34. The inward direction of flow of the air from outlet 96 and the
outward movement of the air from the perforations 38 results in a
resultant substantially vertical downwardly moving air curtain 104
across the open front 35 of the chamber 34. Persons requiring a
pack 57 of hot food can simply reach through the air curtain 104,
pick up a pack of food and then remove the pack from the cabinet
10.
[0030] The air forming the air curtain 104 flows downwards towards
a collection zone 106 adjacent the perforated front metal sheet 62
where it is joined by air which has flowed over the food packs 57
in the chamber 34. The continued operation of the pump 66 draws the
air from the collection zone 106 through the front perforated sheet
62 and into the inlet 68 for recirculation. The shield 64 on the
shelf 63 ensures that food packs 57 on the shelf 63 cannot slip
forward and cover the perforated sheet 62.
[0031] The use of the air curtain 104 helps to retain in the
chamber 34 the heated air which passes over the food packs 57 from
the duct 41. In that way, heated air is retained in the chamber 34.
Also, when a customer reaches through the air curtain, the flowing
air 104 forms a seal around the wrist of the customer minimising
the escape of air from the chamber 34 as a food pack is being
removed.
[0032] It will be noted that the perforations 38 in the skin 36
extend for substantially the full length and width of the duct 41.
In that way, a good supply of heated air over all the shelves 46,
63 of the cabinet 10 can be achieved keeping the food packs 57
evenly heated throughout the cabinet.
[0033] The compartment 86 above the perforated sheet 80 at the top
of the compartment 34 serves as a collection zone for heated air
which enters the compartment by convection through the perforated
sheet 80. Air in the collection zone tends to trickle out back
through the perforations and is drawn through the fan 92 with other
air from the upper end of the chamber 34. The air which accumulates
in the chamber 88 serves to provide a source of heated air for the
curtain for a brief period if, for some reason, there is a short
interruption of heated air from the duct 41. For example, in order
to effect an efficient heat exchange between the air and the
heating elements 76, the pump may be programmed to operate so that
air is delivered to the heating zone 74 in pulses of, say, 10
seconds duration at intervals of say 3 seconds.
[0034] The heating elements 76 can be arranged to heat the air to
the desired temperature and a thermostat arrangement may be
provided for heat control. The air may be heated to temperatures in
the range of 80 to 120 degrees Centigrade.
[0035] A display may be provided on or adjacent the top of the
front panel 20 if desired.
[0036] Reference is now made to FIG. 3. In many respects the
cabinet shown in FIG. 3 is similar to the cabinet described with
reference to FIGS. 1 and 2 and only the differences will be
described. In FIG. 3, parts corresponding to parts in FIGS. 1 and 2
carry the same reference numerals.
[0037] In FIG. 3, the rear wall 16 is formed with an opening 110
which gives access to the rear of the shelves 46 in the chamber. A
door 111 is mounted on upper and lower side hinges 112 carried by
the rear wall 16 and can be opened and closed to open and close the
opening 110.
[0038] The door 111 is double skinned. A front skin of the door 111
is formed by a perforated panel 116 and a rear skin is imperforate.
A space between the perforated panel 116 and the rear skin defines
part 117 of the duct 41 which is open at the top and bottom. The
front skin carries baffles which incline downwardly as in FIG. 2
but the angle of inclination increases the nearer the baffles are
to the top of the perforated panel 116.
[0039] A floor 58 extends between an upstanding perforated rear
metal sheet 118 and a perforated front metal sheet 120 extending
over a collection zone 106. The rear metal sheet 118 extends from
one side wall 14 to the other upwardly from the bottom wall 12 and
is spaced from the rear wall 16 so as to define an open-topped
further part 122 of the duct 41 in alignment with the part 117 of
the duct 41 in the door 111. Suitably mounted in the cabinet 10
beneath the floor 58 is an air pump 66 having an inlet 68 and an
outlet 70. The inlet 68 is positioned in front of a divider 72
extending between the side walls 14 and between the bottom wall 12
and floor 58. The outlet 70 directs air into a heating zone 74 to
the rear of the divider 72. Electrical heating elements 76 are
suitable mounted in the heating zone 74.
[0040] Looking at the upper end of the cabinet 10, a short double
skinned section 124 is mounted on a cross member 126 extending
between the side walls 14, the cross member 126 closing the section
124 at its upper end. A perforated metal sheet 127 extends from one
side wall 14 to the other and from the cross member 126 to a front
cross member 82. A panel 129 of insulating material is also mounted
on the underside of the top wall 18. An area between the perforated
metal sheet 127 and the plate 129 is divided into two compartments
128, 128a by a metal sheet 130 which carries a fan 92. A baffle 94
extends between the cross member 82 and panel 129 at an angle of
approximately 45 degrees and is intended to direct air towards an
outlet 96 formed by one or more slots in the metal sheet 80. A
guide fin 97 projects downwardly from the sheet 127 adjacent the
outlet 96. A portion 132 of the metal sheet 127 between the cross
member 78 and the divider sheet 90 is perforated.
[0041] A strip light fitting 100 is mounted between the canopy wall
22 and the front cross-member 82 and a front guide fin 134 is
provided at the back of the light fitting 100 which is inclined to
the vertical to impart an inward movement to the air which passes
through the outlet 96 similar to that described with respect to
FIGS. 1 and 2.
[0042] The operation of the cabinet shown in FIG. 3 will now be
described.
[0043] With electric power switched on to the pump 66, the heating
elements 76 and the fan 92, the pump 68 draws air through the front
perforated sheet 120 and into the inlet 68. The air is then blown
by the pump 66 through the outlet 70, over the heating elements 76,
through the perforated sheet 118 and into the part 122 of duct 41.
The heated air is driven upwards through the duct part and into the
part 117 of the duct 41 defined in the closed door 111. The heated
air is forced through the perforations 38 in the perforated panel
116 forming the front skin of the door 111 and into the chamber 34
as indicated by the arrows A. The baffles 42 help to deflect the
heated air downwardly and encourage flow of air around the food
packs 57 on the shelves 46. The operation of the fan 92 draws some
of the air at the top of the chamber 34 through the perforations in
portion 132 of the sheet 128 and into the compartment 127. The fan
92 forces that air into the compartment 128 and through the outlet
96. The air driven through the outlet 96 and past the fin 98 is
forced downwards and slightly inwards similar to the cabinet shown
in FIGS. 1 and 2 and as shown by arrows to form an air curtain 104
across the open front 35 of the chamber 34. Persons requiring a
pack 57 of hot food can simply reach through the air curtain 104,
pick up a pack of food and then remove the pack from the cabinet
10.
[0044] The front wall 20 does not carry a see through panel as in
FIGS. 1 and 2 but carries a display panel 108 at its upper end. The
operation of the cabinet 10 will now be described.
[0045] In order to fill the shelves 46 with food packs 57 and to
replenish the shelves without having to do so from the front of the
cabinet, the door 111 can be swung open rearwardly about the hinges
112 and closed again afterwards. An audible and/or visible alarm
may be provided to indicate to an operative that the door has been
opened. The use of the alarm acts as a reminder to the operative to
close the door 111 again.
[0046] On opening the door 111 as the door 111 is opened, a switch
or switches (not shown) may be operated automatically so as to
switch off the supply of electricity to the heating elements 76 and
to the pump 66. The parts 117 and 122 of the duct 41 will no longer
be in alignment and air pumped in to the part 122 of duct 41 as the
pump 66 slows down and the heating elements cool could escape
through its open upper end and blow on to an operative. To prevent
that a cover 136 may be provided which can be used to cover the
upper end of the duct 64 when the door 26 is swung open. Such a
cover 136 is shown in FIGS. 4 and 5. In FIG. 5 the cover 136 is
shown broken away. The cabinet 10 of FIG. 3 is modified by
repositioning the hinges 112 on the inside of the cabinet as shown
in FIG. 5. The cover 136 comprises a rectangular metal sheet fixed
to a shaft 137 which is rotatably mounted on spaced apart brackets
138 (one only of which is shown) on the inside of the cabinet 10.
The metal sheet forming the cover 136 has a sealing strip 136a
along its free edge. An end of the shaft 137 adjacent the lower
hinge 112 is drivably connected to a bevel gear 139. The bevel gear
139 which meshes with a bevel gear 140 fixed to a hinge shaft 112a
which is drivably connected to the door 111.
[0047] As the door is moved towards its open position as shown in
FIG. 5, the bevel gear 140 moves with the door and transmits drive
to the shaft 137 so as to move the cover 136 downwardly from the
FIG. 4 position to the FIG. 5 position in which it covers the
complete upper end of part 122 of the duct 41. Once the door 111 is
closed again, the supply of electricity is switched on again to
drive the pump 66 and heat the elements 76. Preferably, the bevel
gears 139, 140 will be suitably encased to render them inaccessible
to persons taking food packs 57 via the open front of the cabinet
10. The use of the cover 136 also prevents objects accidentally
being dropped into the part 122 of the duct 41 when the cabinet 10
is being refilled.
[0048] Although a single door 111 is shown, a double door
arrangement may be provided so that each door is substantially half
the width of the door 111. In such a case, a bevel gear arrangement
can be provided adjacent the lower hinge 112 for each door 111.
[0049] It should be appreciated that the cabinet shown in FIGS. 1
and 2 can be modified so as to have an open rear door or doors 112
similar to that shown in FIGS. 3 or FIGS. 4 and 5.
[0050] As shown in FIG. 3, the cabinet 10 may be arranged
back-to-back with a refrigeration unit 150 indicated
diagrammatically in broken lines and shown partly broken away. As
is well known, a refrigeration unit 150 gives off heat extracted
from within the refrigerator itself. In the present case, the heat
given off is transferred to air in a heat exchanger 152 or other
suitable means and ducting 154 is provided to enable to heated air
to enter the cabinet 10 upstream of the pump 66. The air from the
refrigeration unit 150 supplements or provides the air which is
circulated through the cabinet 10. The flow of air from the
refrigeration unit 150 can be controlled by a flow controller
156.
[0051] Referring now to FIGS. 6 to 9 there is shown an alternative
embodiment of a door, generally designated 160, for use with a
cabinet 168 according to the present invention. The door comprises
a frame 162 defining an aperture 164, the aperture being fitted
with a double glazed panel 166. The provision of such a panel 166
enables staff stationed behind the cabinet and charged with
ensuring that it is adequately stocked with produce at all times to
monitor the contents of the cabinet 168 without the need to either
open the door 160 or walk round to the front of the cabinet 168.
The provision of double glazing reduces heat loss and prevents
condensation.
[0052] The door is further provided with louvres 170 instead of the
perforated panel 116 described above. The rear face 172 of the door
160 is provided with opposed channels 174 which are slotted to
receive individual louvres 170. The channels 174 are formed from
the same material as the door frame 162, for example stainless
steel, while the louvres 170 are manufactured from a plastics
material, for example Lexan having a thickness of around 5 mm. As
in the previously described embodiment, the door 160, channels 174
and louvres 170 define a portion of the duct 41 and, in use, heated
air is forced between the louvres 170 and into the chamber 34.
[0053] In FIG. 9, a heating element 180 is provided in addition to
the heating element 76. The provision of the additional heating
element 180 is desirable in circumstances where the voltage of
electricity supplied to the cabinet is variable. In the United
Kingdom, mains electricity is supplied at a nominal voltage of 240
volts. However depending upon such factors as location and time of
day, the actual voltage of electricity supplied may drop as low as
230 volts. In such circumstances the existing heating elements 76
may be unable to maintain a desired temperature in the cabinet 168.
Any such drop in the chamber temperature is sensed and, via an
appropriate control, the additional heating element 180 is
activated to bring the temperature to the desired level. Additional
heating elements 180 may also be used in the cabinets described
with reference to FIGS. 1 to 5.
* * * * *