U.S. patent application number 09/769663 was filed with the patent office on 2001-11-15 for roll package with die-cut edge protection.
Invention is credited to Pienta, Daniel J..
Application Number | 20010040112 09/769663 |
Document ID | / |
Family ID | 27391590 |
Filed Date | 2001-11-15 |
United States Patent
Application |
20010040112 |
Kind Code |
A1 |
Pienta, Daniel J. |
November 15, 2001 |
Roll package with die-cut edge protection
Abstract
A roll package with die-cut edge protection having a Kraft paper
layer surrounding the outer roll surface. A header is positioned
adjacent the roll end and the Kraft paper layer has a die-cut edge
folded radially inwardly adjacent the header without crimping. An
outer plastic wrap layer is positioned adjacent the Kraft paper
layer and the die-cut edge.
Inventors: |
Pienta, Daniel J.;
(Lambertville, MI) |
Correspondence
Address: |
EMCH, SCHAFFER, SCHAUB & PORCELLO CO
P O BOX 916
ONE SEAGATE SUITE 1980
TOLEDO
OH
43697
|
Family ID: |
27391590 |
Appl. No.: |
09/769663 |
Filed: |
January 25, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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60182804 |
Feb 16, 2000 |
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60188103 |
Mar 9, 2000 |
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Current U.S.
Class: |
206/413 ;
206/410 |
Current CPC
Class: |
B65D 85/66 20130101 |
Class at
Publication: |
206/413 ;
206/410 |
International
Class: |
B65D 085/66 |
Claims
I claim:
1. A package for a roll, the roll having an outer cylindrical roll
surface and opposed roll ends, said package including a header
positioned adjacent a roll end, a Kraft paper layer surrounding the
outer cylindrical roll surface adjacent the roll end, said Kraft
paper layer including a die-cut edge extending radially inwardly at
said roll end and an outer plastic wrap layer positioned adjacent
said Kraft paper layer and said die-cut edge.
2. A package for a roll according to claim 1, wherein a die-cut
edge is positioned over a header at each end of the roll.
3. A package for a roll according to claim 1, including a flexible
edge band positioned adjacent the intersection of the outer
cylindrical roll surface and the roll edge.
4. A package for a roll according to claim 3, including a flexible
edge band positioned adjacent each end of the roll.
5. A package for a roll, according to claim 1, wherein said outer
plastic wrap layer is radially wrapped over the outer cylindrical
roll surface and over said Kraft paper layer.
6. A package for a roll, according to claim 1, wherein said Kraft
paper layer is continuous and extends throughout the length of the
roll.
7. A package for a roll, according to claim 1, wherein said Kraft
paper layer is composed of multiple portions positioned along the
cylindrical outer surface of the roll.
8. A package, according to claim 5, wherein said die-cut edge
comprises a plurality of die-cut tabs folded inwardly adjacent said
header.
Description
RELATED APPLICATIONS
[0001] The present application is related to U.S. Provisional
Patent Application Serial No. 60/182,804 filed Feb. 16, 2000; and
U.S. Provisional Patent Application Serial No. 60/188,103 filed
Mar. 9, 2000.
BACKGROUND OF THE INVENTION
[0002] The present invention relates to a package which includes
edge protection.
[0003] Packages for rolls are well known in the art. U.S. Pat. Nos.
5,850,918 and 5,890,591 disclose roll packages. These patents
disclose packages which utilize axial wraps and radial wraps. For
the purposes of this patent application, a radial wrap is a film
layer which is wrapped in a direction perpendicular or generally
perpendicular to the core or the longitudinal centerline of the
roll being wrapped. In some embodiments, the radial wrap is in a
direction generally perpendicular to the longitudinal centerline,
but not directly perpendicular. A spiral wrap is an example of this
type of a radial wrap.
[0004] The prior art patents also disclose the use of a header or
disc positioned adjacent the ends of a roll. Often the header is
manufactured from protective cardboard materials.
SUMMARY OF THE INVENTION
[0005] The present invention is directed to a package having
die-cut edge protection for use with a variety of rolls. The
package includes a header positioned adjacent at least one of the
roll ends. A Kraft paper layer surrounds the outer cylindrical
surface of the roll adjacent the roll end. An important feature of
the present invention is a die-cut edge on the Kraft paper layer
which extends radially inwardly adjacent the header without
crimping. An outer plastic wrap layer is positioned over the Kraft
paper layer and over the die-cut edge.
[0006] In other embodiments, the package also includes a flexible,
solid edge band positioned adjacent the Kraft paper layer at the
edge of the roll.
[0007] Other objects and advantages of the present invention will
become apparent to those skilled in the art upon review of the
following description of the preferred embodiments and the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] FIG. 1 is a perspective view of a roll package with die-cut
edge protection according to the present invention;
[0009] FIG. 2 is a fragmentary enlarged, cross-sectional view taken
along the line 2-2 of FIG. 1;
[0010] FIG. 3 is a perspective view, showing another embodiment of
a roll package, according to the present invention, having a
flexible edge band in addition to the die-cut edge protection;
[0011] FIG. 4 is a fragmentary enlarged cross-sectional view taken
along the line 4-4 of FIG. 3;
[0012] FIG. 5 is a perspective view, similar to FIG. 3, having a
flexible edge band at both ends of the package;
[0013] FIG. 6 is a fragmentary, enlarged cross-sectional view taken
along the line 6-6 of FIG. 5;
[0014] FIG. 7 is a perspective view, similar to FIG. 1 showing
another embodiment of a roll package, according to the present
invention and having a continuous Kraft paper layer surrounding the
outer cylindrical surface of the roll throughout the length of the
roll; and
[0015] FIG. 8 is a perspective view of another embodiment of a roll
package according to the present invention, having multiple Kraft
paper layers surrounding the outer cylindrical roll surface.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] The preferred embodiments and the best mode of the present
invention will now be described in detail with reference being made
to the accompanying drawings.
[0017] Referring to FIG. 1, a package according to the present
invention is generally indicated by the reference number 10. The
package 10 is used to cover or enclose a roll 11. In most
situations, the roll 11 is a cylindrical paper roll. However, the
roll 11 can be a variety of roll products including, for examples,
paper rolls, metal rolls, plastic rolls, fibrous material rolls or
rolls of non-woven materials. The roll 11 can also comprise
cable-like products, for examples, fiber optic cables, cooper
wires, aluminum wires and similarly wound products.
[0018] The roll 11 is a cylindrical roll having an outer
cylindrical surface 12 and opposed roll ends 13.
[0019] The package 10 includes a header 15 which is normally
constructed of a cardboard or expanded plastic material. Headers
are well known in the art. The header 15 is positioned adjacent the
roll end 13. A Kraft paper layer 17 is position over the outer
cylindrical surface 12 of the roll 11. The Kraft paper layer may be
constructed of various types of Kraft paper. A preferred Kraft
paper is a plain, 40 lb. Kraft wrapper stock. An important feature
of the present invention is that the Kraft paper layer includes a
die-cut edge 18 comprised of a plurality of die-cut tabs 19 which
extend radially inwardly and are positioned directly adjacent the
header 15. This eliminates crimp damage or edge damage, which was
sometimes found in prior art Kraft paper wraps. The roll package 10
also includes an outer plastic wrap layer 20 positioned over the
Kraft paper layer 17 and the die-cut edge 18. The outer plastic
wrap 20 may consist of multiple wraps of a plastic, normally a
polyethylene material. The outer plastic wrap layer 20 is
recyclable and helps prevent moisture damage.
[0020] Referring to FIGS. 3 and 4, another embodiment of a package
with die-cut edge protection, according to the present invention,
is generally indicated by the reference number 25. The package 25
is similar to the package 10 illustrated in FIGS. 1 and 2 with the
exception that a flexible edge band 26 is mounted adjacent the
header 15a. The flexible edge band 26 includes a cylindrical wall
27 and an integral end wall 28. The flexible plastic edge band 26
is normally constructed of a polyolefin material such as a
polyethylene. The flexible edge band material may have a thickness
ranging between 5 mil to about 100 mil. The flexible edge band 26
may be positioned over the Kraft paper layer 17a and over the outer
plastic wrap layer 20a. In the alternative, the outer plastic wrap
layer 20a is positioned over the flexible edge band 26.
[0021] Another roll package with die-cut edge protection, according
to the present invention, is generally indicted in FIGS. 5 and 6 by
the reference number 30. The roll package 30 is similar to the roll
package 25 illustrated in FIGS. 3 and 4 with the exception that a
flexible edge band 26b is mounted adjacent each end of the roll
package 30. The outer plastic wrap layer 20b is spirally wrapped
over the outer cylindrical surface 12b of the roll 11b. The Kraft
paper layer 17b includes die-cut edges 18a, having die-cut tabs 19
which are folded inwardly adjacent the headers 15b. This allows the
overlapped die-cut tabs 19 to neatly extend inwardly adjacent the
headers 15b thereby minimizing or eliminating crimp damage.
Preferably, the headers 15b are made of recycled board having an
exterior layer of polyethylene for moisture protection. The outer
wrap layer 20b of the roll package 30 provides further moisture
resistance.
[0022] Referring to FIG. 7, still another embodiment of a roll
package with die-cut edge protection, according to the present
invention, is generally indicated by the reference number 35. The
roll package 35 is similar in construction to the roll package 10,
illustrated in FIGS. 1 and 2. However, the roll package 35 includes
a Kraft paper layer 17c which extends throughout the entire length
of the roll package 35. Rather than having multiple adjacent
layers, the Kraft paper layer 17c is wrapped over the outer
cylindrical surface 12c of the roll package 10c throughout its
length. Again, the roll package 35 includes die-cut edges 18c
adjacent the headers 15c.
[0023] An outer plastic wrap layer 20c is positioned over the Kraft
paper layer 17c throughout its length and also over the die-cut
edges 18c, as indicated in FIG. 7.
[0024] A still further embodiment of a roll package with die-cut
edge protection is indicated by the reference number 40 in FIG. 8.
The roll package 40 is similar to the roll package 35 illustrated
in FIG. 7 with the exception that the Kraft paper layer 41
comprises three separate layer portions 42, 43 and 44. The Kraft
paper layer portions 42, 43 and 44 are positioned over the outer
cylindrical roll surface 12e of the roll 11e. The Kraft paper layer
portions 42 and 44 include die-cut edges 18e which are folded over
the headers 15e in the normal manner. Similarly, an outer plastic
wrap layer 20e extends over both the portions 42-44 of the Kraft
paper layer 41 and over the opposed die-cut edges 18e.
[0025] Numerous modifications may be made to the preferred
embodiments of the roll package described above without departing
from the scope of the present invention or from the following
claims.
* * * * *