U.S. patent application number 09/747500 was filed with the patent office on 2001-10-18 for film conversion device with heating element.
Invention is credited to Spence, Stuart T., Tarnoff, Harry L..
Application Number | 20010030736 09/747500 |
Document ID | / |
Family ID | 26867761 |
Filed Date | 2001-10-18 |
United States Patent
Application |
20010030736 |
Kind Code |
A1 |
Spence, Stuart T. ; et
al. |
October 18, 2001 |
Film conversion device with heating element
Abstract
A lamp, a film guide wide enough to support film moving
thereover, and at least one optical sensor are combined to form an
optical system for a film conversion device, which projects an
image recorded on film onto the optical sensor. The film guide has
an aperture that permits passage of light from the lamp through the
film. The optical sensor is situated so as to receive the light
passing through the aperture and the film. The film conversion
device additionally comprises a heating element near to the lamp
but not in its optical path. The power dissipated in the heating
element is reduced when the lamp is turned on and is increased when
the lamp is turned off so as to maintain substantially constant
total power dissipation in both situations. In this manner, a
standby mode of operation for the film conversion device is
provided in which the lifetime of the illuminating lamp may be
extended by turning it off when not scanning film, but that does
not require a long delay after powering the lamp for the optical
system to thermally stabilize.
Inventors: |
Spence, Stuart T.; (Sunland,
CA) ; Tarnoff, Harry L.; (Sherman Oaks, CA) |
Correspondence
Address: |
KNOBBE MARTENS OLSON & BEAR LLP
620 NEWPORT CENTER DRIVE
SIXTEENTH FLOOR
NEWPORT BEACH
CA
92660
US
|
Family ID: |
26867761 |
Appl. No.: |
09/747500 |
Filed: |
December 21, 2000 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60172111 |
Dec 23, 1999 |
|
|
|
60180318 |
Feb 4, 2000 |
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Current U.S.
Class: |
352/44 ;
348/E3.002; 348/E3.003; 348/E5.049; G9B/27.008; G9B/27.012;
G9B/27.017 |
Current CPC
Class: |
H04N 2201/0408 20130101;
G11B 27/028 20130101; G11B 27/10 20130101; H04N 3/36 20130101; G11B
27/034 20130101; H04N 7/0112 20130101; H04N 3/38 20130101; G11B
2220/2562 20130101; H04N 5/253 20130101; G11B 2220/2545 20130101;
G11B 2220/218 20130101; H04N 1/12 20130101 |
Class at
Publication: |
352/44 |
International
Class: |
G03B 019/18 |
Claims
What is claimed is:
1. A thermal, standby stabilization system for a device converting
images recorded on motion picture film to an electronic format
comprising: a film aperture; a lamp for illuminating the film
passing said aperture; an electrical heater proximate to said lamp
and regulated so that the total heat produced by said lamp and said
heater are maintained relatively constant.
2. A system for projecting an image of film on a photosensitive
detector that has an electrical output, said device comprising: a
lamp; a track wide enough to support film moving thereover, said
track having an aperture that permits passage of light from said
lamp through said film; one or more optical sensors situated so as
to receive light passing through said aperture; and a heating
element adjacent to said lamp.
3. The system of claim 2, further comprising a power supply
electrically connected to both said lamp and said heating
element.
4. The system of claim 2, further comprising one or more optical
components inserted between said lamp, said aperture, and said
array such that light from said lamp is transferred through said
aperture and to said optical sensors.
5. The system of claim 4, wherein said heating element is located
sufficiently close to said lamp such that some energy radiated from
said second heating element passes through at least one optical
component in a manner similar to said light from said lamp.
6. The system of claim 4, further comprising a temperature sensor
located near said optics and electrically connected to a source of
electrical power that is electrically connected to said heater
element.
7. A system for converting images recorded on film to an electronic
format: an illumination subassembly including a first lamp; a film
guide subassembly including a guide having an aperture over which
said film passes, said aperture being illuminated by said
illumination subassembly; an imaging subassembly including at least
one photosensitive detector that receives light that passes through
said aperture and said film and outputs an electrical signal;
optics inserted between said first lamp, said aperture, and said
photosensitive detector such that light from said first lamp is
transferred along a path through said aperture and to said
photosensitive detector; and a second long-life lamp proximal said
first lamp having a substantially longer lifetime than said first
lamp.
8. The system of claim 7, further comprising a power supply
electrically connected to both said first and second lamps.
9. The system of claim 7, wherein said heating element is
sufficiently close to said lamp such that some light radiated from
said second lamp passes through at least some of said optics along
a path similar to said light from said lamp.
10. The system of claim 7, further comprising a temperature sensor
proximal to said optics and electrically connected to a power
controller which is electrically connected to said standby heater
element, said temperature sensor providing feedback to the power
controller which regulates the amount of electrical power delivered
to said standby heater element.
11. The system of claim 7, wherein said second long-lifetime lamp
has an average operating lifetime in excess of two years.
12. A device for projecting an image of film on a photosensitive
detector that has an electrical output, said device being portable
and able to operate under different environmental conditions, said
device comprising: a lamp; a track wide enough to support film
moving thereover, said track having an aperture that permits
passage of light from said lamp through said film; one or more
optical sensors situated so as to receive light passing through
said aperture; and a heating element adjacent to said lamp to
provide thermal stabilization in response to said different
environmental conditions.
13. The device of claim 12, further comprising a parallel processor
electrically connected to said one or more optical sensors.
14. The device of claim 12, further comprising an optical detector
positioned so as to receive light from said lamp that does not pass
through said aperture.
15. The device of claim 12, further comprising: a parallel
processor electrically connected to said one or more optical
sensors; and an optical detector positioned so as to receive light
from said lamp that does not pass through said aperture.
16. A method for reducing thermal fluctuations in a device
comprising a lamp that is powered when an image contained on a film
is projected on a photosensitive detector, said method comprising:
generating more heat at a location separate from said lamp as said
power to said lamp is reduced.
17. The method of claim 16, wherein sufficient heat is generated to
compensate for reduction in heat dissipated by the lamp as the
power to the lamp is reduced.
18. The method of claim 16, wherein said heat is generated near
said lamp.
19. The method of claim 18, wherein said heat is transfer
radiatively along a path through at least one optical element in
said device that couples light from said lamp to said
photodetectors.
20. The method of claim 16, wherein said heat is generated by
passing a current through a resistive element.
Description
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/172111, filed Dec. 23, 1999 and U.S. Provisional
Application No. 60/180318 filed Feb. 4, 2000.
FIELD OF THE INVENTION
[0002] This invention relates to film conversion devices which
transfer information on film to other media.
BACKGROUND OF THE INVENTION
[0003] The term "telecine" refers to the process of generating a
television signal or at least a video signal from cinematographic
film, i.e., generally speaking film to video conversion. A telecine
machine converts images, and possibly sound and/or other
cinemetographic information, that are recorded on film into a video
format. This video signal may be subsequently recorded on another
medium such as on videotape by using for example a video tape
recorder film. The resultant video signal, however, may contain
ancillary information not recorded on film. For example, in the
case where audio is not recorded on the film, an audio signal may
be received into an auxiliary input on the telecine machine and
incorporated into the video signal produced by the telecine
machine. The images are converted into video and supplemented with
audio to produce a video signal that includes both images and the
sounds. Other information not recorded on film but possibly
incorporated into the resultant video signal include e.g., close
captioning.
[0004] When television first became popular, the state of
technology was such that a device to convert images recorded on
film into video was quite large and heavy. Since the video tape
recorder for storing video electronically was not available until
after a number of years of commercial TV broadcasting, the telecine
device was designed to be used in a broadcast studio connected to
the TV broadcast transmission system. Subsequent designs of
full-featured telecine devices have followed the original concept
of a large system that is permanently installed.
[0005] To transfer film onto video, the telecine device is
typically loaded with a spool of film which uses its transport
mechanism to move the film across a beam of light. Light that
passes through the film is directed through lenses, filters and
other optical elements towards a series of sensors that convert
optical images of consecutive portions of the film into video
signals. Outputs from the sensors are processed in a number of ways
to improve or modify the video image, such processors being used,
for example, to enhance, color correct, filter, anti-alias, pan and
scan, crop and compress the new version of the image. The telecine
device provides its data in a particular analog or digital format
suitable for storage or further processing or display or conversion
into a video signal on an output port and continues to do so until
the entire spool of film has been processed or until the telecine
operator terminates the process. Some telecine devices are equipped
with local memory storage that can hold data corresponding to
scanned film frames for reference or for additional processing.
[0006] Telecine devices typically operate at a real-time (e.g., 24
frames-per-second) or slower rate. It is common to use 24 frames of
film to record one second of motion. The operating rate of the
telecine device is typically at or less than the real-time rate,
even for films that are recorded at a faster rate than the
real-time rate. Devices (i.e., video recorders) coupled to the
output of the telecine device expect the telecine device to provide
video signals conforming to a particular video standard.
[0007] Popular video standards include the National Television
System Committee (NTSC) standard in America and Asia, the Phase
Alternating Line (PAL) standard in most European countries, and the
Sequential Couleur Avec Memoire (SECAM) standard in France. Each
video standard defines a particular resolution (i.e., number of
lines per frame) and a particular number of frames per second. Each
video standard is incompatible with the other. For example, a
European video conforming to the PAL standard cannot be played on
an American videocassette player or shown on American television
that expects the video to conform to the NTSC standard. The timing
specifications are different for different video standards. To
maintain the proper timing for a desired video standard, the
telecine device typically operates at the real-time or slower rate.
When the telecine device is operating at the slower than real-time
rate, the outputs can be buffered until there is a reasonable
collection of video information to start or resume a video
recording conforming to the desired video standard. In order to
match 24 frames-per-second to NTSC, extra frames are added.
[0008] Ancillary information, such as audio and metadata
information, is synchronized with the video images. Ancillary
information can be provided by the film, a digital file or a
peripheral device connected to the telecine device. Pitch
converters can adjust the audio speed to match the conversion rate
of the telecine device. Film rates and video rates differ. Pitch
converters resynchronize the audio with the video so that sound
appears to coincide with motion. For example, when 24
frames-per-second film is converted to 29.97 NTSC video, the audio
speed must be changed to match the motion in the eventual playback
of the resulting video. Some pitch converters can adjust the audio
speed in the -25% to +33% range.
SUMMARY OF THE INVENTION
[0009] The preferred embodiment of the present invention is a high
performance film conversion device having a plurality of advantages
over conventional telecine devices. The film conversion device has
an optical system which is smaller, lighter and also lower in cost
to manufacture than prior art telecine devices. A particular
feature of the preferred embodiment of this invention is that a
subsystem of the film conversion device, namely the optics and
film-to-video sensors, is enclosed in a separate module. This
feature has a number of significant advantages. The smaller size of
the optical system makes it easier than with systems presently
available to enclose the main components of the optical system in a
dust-free enclosure that also protects the components from external
illumination. The small size additionally makes it easier to
enclose these components in an electrically isolated environment.
The compact size of the scanning subassembly of the preferred
embodiment also makes it easier than in the prior art telecine
devices to maintain a stable thermal environment for the optical
system. One advantage stemming from the removability of the
optic/sensor module is improved serviceability of the components of
the optical system. The preferred embodiment of the present
invention also reduces the interference of the components of the
optical system with the path of the film transport.
[0010] In the preferred embodiment of the present invention, the
optical path of the main subsystems of the optical system is folded
substantially into the shape of a "U". This folded arrangement is
achieved by placing optical beam bending elements in the optical
path of the film conversion device between the illumination
subsystem and the film guide subsystem, and between the film guide
subsystem and the imaging subsystem. This folded arrangement of the
components of the optical system permits the components of the
illumination subsystem and the imaging subsystem to be mounted
back-to-back on the same support structure within the film-to-video
module. Consequently, the optical system requires less space than
is required without the folding of the optical path. The reduced
size of the optical system and its support structure allows
construction of the optical system of a film conversion device that
is smaller, lighter, lower in cost, easier to enclose in a
contamination-free environment, easier to enclose in an
electrically shielded environment, and easier to make thermally
stable than the conventional arrangement. An additional advantage
of the present invention is that by having the illumination
subsystem, the imaging subsystem, and the film guide subsystem
arranged on separate segments of the "U" shape described above,
interference between the optical system and the film handling path
of the film conversion device is minimized. The preferred
embodiment of the present invention also provides improved
serviceability of the optical system by using replaceable windows
between the accessible area of the film path and the protected
areas of the remainder of the optical components.
[0011] Another feature of the present invention is to provide a
stand-by mode of operation for a film conversion device in which
the lifetime of the illuminating lamp may be extended by turning it
off when not scanning film, but that does not require a long delay
after powering the lamp for the optical system to stabilize. An
additional advantage of the invention permits a film conversion
device with an optical system which has improved thermal stability.
In the preferred embodiment, this is achieved by placing a heating
element near to the illuminating lamp of a film conversion device
but not in its optical path. The power dissipated in the heating
element is reduced when the lamp is turned on and is increased when
the lamp is turned off so as to maintain substantially constant
total power dissipation in both situations.
[0012] This invention includes a digital parallel-processing core
to reduce the time and the cost of a film conversion session. In
recent years, digital technology has extended the choices for
processing, storing and retrieving information. Video and audio
information is stored digitally in computer files, Digital
Versatile Discs (DVDs) or Non-Linear Editor (NLE) files. NLE files
are manipulated by television and motion picture personnel on
computer-based editing workstations in preparation for a
distribution or release of a show or motion picture. Digital files
reliably maintain their quality and fidelity after many uses. The
digital storage methods provide viable commercial alternatives to
real-time video processing for the storage, retrieval and
transmission of video information.
[0013] The film conversion device can operate faster than the
real-time rate by processing and assembling an output in a digital
format. In the simplest form, a digital file is a sequence of
binary data (i.e., ones and zeros). The speed at which the binary
data is created does not affect the playback speed. If the binary
data is in the proper digital format upon completion of the film
conversion session, the information represented by the binary data
plays properly on the intended equipment. Therefore, the film
conversion device with a digital output can operate at increased
rates. By running the film conversion session at faster than
real-time, less time is taken to process a spool of film. The total
time to convert an entire motion picture is significantly reduced,
resulting in cost savings. Furthermore, the output in the digital
format can be converter to an analog format by a digital-to-analog
converter.
[0014] Because of the parallel processing architecture, the film
conversion device can simultaneously provide outputs in a variety
of analog and digital formats. More time and cost savings are
realized as separate film conversion sessions or further processing
of outputs are unnecessary to convert film into two or more
formats.
[0015] In the preferred embodiment, configurable electronics in the
digital parallel-processing core provide efficiency and
flexibility. Field Programmable Gate Array (FPGA) elements can
handle specific repeating operations efficiently while general
purpose Digital Signal Processor (DSP) elements provide
flexibility. The electronics of the processing core can be chosen
to match a particular application, budget or performance. For
example, amateurs, students or low budget filmmakers can choose a
downscaled version of the film conversion device that provides
minimum processing. An upscaled version of the film conversion
device can provide increased processing power and throughput
suitable for delivering high definition video or transferring at
rates faster than real-time. The difference between the upscaled
version and the downscaled version lies in the number of FPGA or
DSP elements and the functions they are designed to perform. In one
embodiment, different versions of film conversion devices are
produced in a factory to meet the needs of different operators. In
an alternate embodiment, the operator can add, replace or remove
components on the digital parallel-processing core to achieve the
desired level of performance.
[0016] Digital components generally consume less power and occupy
less space than their analog counterparts. FPGA and DSP elements
are high-speed devices that can readily adapt to evolving file
standards.
[0017] As apparent from the foregoing, the present invention
includes many and varied aspects. One specific aspect of the
invention disclosed comprises a thermal, standby stabilization
system for a device for converting images recorded on motion
picture film to an electronic format. This thermal standby
stabilization system comprises a film aperture, a lamp for
illuminating the film passing the aperture, and an electrical
heater proximate to the lamp. The electrical heater is regulated so
that the total heat produced by the lamp and the heater are
maintained relatively constant.
[0018] Another specific aspect of the invention comprises a system
for converting images recorded on film to an electronic format that
includes an illumination subassembly, a film guide subassembly, and
an imaging subassembly. The illumination subassembly comprises a
first lamp while the film guide subassembly includes a guide having
an aperture over which the film passes. This aperture is
illuminated by the illumination subassembly. At least one
photosensitive detector that receives light that passes through the
aperture and the film and outputs an electrical signal is included
in the imaging subassembly. Optics inserted between the first lamp,
the aperture, and the photosensitive detector transfers light from
the first lamp along a path through the aperture and to the
photosensitive detector. This system for converting images recorded
on film further comprises a second long-life lamp proximal the
first lamp having a substantially longer lifetime than the first
lamp.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG. 1 is a general view of a preferred embodiment of a film
conversion device constructed in accordance with this invention
including a scanning subassembly constructed in accordance with the
present invention;
[0020] FIG. 2 is a drawing of the components of a folded scanning
subassembly of the preferred embodiment;
[0021] FIG. 3 is a perspective view of the preferred embodiment of
the scanning subassembly of this invention shown in a cut-away
view; and
[0022] FIG. 4 is a block diagram of the electrical and electronic
components located within the scanning subassembly of the preferred
embodiment of this invention.
[0023] FIG. 5 is a functional block diagram for processing of
images in one embodiment of a film conversion device.
[0024] FIG. 6 is a block diagram of electronics in a
parallel-processing core of a film conversion device.
[0025] FIG. 7 is a functional block diagram for processing of
ancillary information in a film conversion device.
[0026] FIGS. 8A and 8B list throughput rates for various video
formats using one embodiment of a film conversion device.
OVERALL DESCRIPTION OF THE FILM TRANSFER DEVICE SYSTEM
[0027] FIG. 1 shows a general view of a film conversion device
constructed in accordance with the preferred embodiment of this
invention. As used herein, the term "film conversion" refers to the
process of generating of a television or video signal or a digital
signal from cinematographic film. A film conversion device, as used
herein, converts images, audio, metadata, and/or other ancillary
information recorded on film into video or digital data formats,
recorded in any number of ways including but not limited to,
electronically, magnetically and/or optically. The resultant video
or digital data signal also may contain ancillary information not
recorded on film. For example, in the case where audio is not
recorded on the film, an audio signal may be received into an
auxiliary input on the film conversion device and incorporated into
the video or digital data signal produced by the film conversion
device. The images are converted into video or digital data and
supplemented with audio to produce a video or digital data signal
that includes both images and the sounds. Other information not
recorded on film but possibly incorporated into the resultant video
or digital data signal include e.g., metadata information directed
to close captioning features. The term "film conversion" therefore
includes telecine, which comprises the conversion of images, audio,
metadata and/or other ancillary information recorded on film into
video as well as the conversion of images, audio, metadata and/or
other ancillary information recorded on film into digital data. Any
device that converts information such as, but not limited to,
picture, sound, metadata, and other ancillary information, into
electronic analog or digital signals, is defined herein as a film
conversion device. The video or digital data signals produced by
the film conversion device may further be converted into optical or
magnetic signals and be transmitted optically such as, for example,
down an optical fiber line or may be recorded optically on an
optical disc such as a CD or DVD, or may be recorded magnetically
using magnetic storage media.
[0028] As shown in FIG. 1, to accomplish film conversion, motion
picture film 4 is placed on the supply spool 3 of a film conversion
device 1 housed in a housing 100 such that the film 4 travels
through a scanning subsystem 6 and onto take-up spool 9. As
described more fully below, scanning subsystem 6 is advantageously
contained in a separate module including film guide plate 8. Idler
rollers 5 and tensioning rollers 7 mounted on film transport plate
2 control the path of film 4 past scanning subsystem 6. Motors (not
shown) are located within the interior of the film conversion
device 1 and drive the film spools 3, 9 to propel the film 4
through the scanning subsystem 6. As described below, a portion of
film 4 is illuminated as it passes through the scanning subsystem
6, and an image of that portion of film 4 is formed on photosensing
elements which provide electrical signals corresponding to the film
image. These signals are processed by electronic circuitry 10, and
the resulting data is provided as output on data ports 13 or on
removable media 14. The cover 19 serves to protect film 4 and other
components on film transport plate 2 from accidental damage or
contamination, and removable panel 11 similarly protects electronic
circuitry 10. Cover 19 is advantageously formed of a translucent
plastic to allow the operator to watch the movement of film 4. The
interior of the film conversion device 1 contains other components
which are not shown, but are well known to those skilled in the art
such as, for example, a power supply and fan.
[0029] Appropriate devices enable the operator to observe and
control the operation of the film conversion device 1. These
devices may include, among others, a control computer monitor 17,
control device or mouse 15 and keyboard 16 connected to the film
device 1 through control ports 12. Other specific controls include
a jog-shuttle and split screen levers (both not shown). A display
device such as a monitor 18 allows the operator to monitor the
images being produced by the film conversion process.
Scanning Subsystem 6
[0030] A significant feature of the preferred embodiment of this
invention is its modular construction wherein the optical to video
elements are housed in their own casing 97 (shown in FIG. 3) of
which only the film guide plate 8 is shown in FIG. 1. Casing 97 is
thus contained within the film conversion device housing 100.
[0031] As described below, this modular construction enables the
optical and electronic imaging components to be advantageously
contained within a separate enclosure within the film conversion
device. In one embodiment, this enclosure is sealed to provide a
dust-free environment for the precision optical and electronic
elements. Preferably this enclosure is resealable.
[0032] The overall design of this preferred embodiment of the
scanning subassembly 6 utilizes a folded optics assembly to achieve
the compact modular scanning subsystem within its own separate
housing. The primary components of this folded optics assembly are
separately illustrated in FIG. 2 for ease of understanding.
[0033] With reference to FIG. 2, an illumination subassembly 81 is
located within a compartment of subsystem 6 and includes spherical
mirror 20, lamp 22, first condenser lens 24 and second condenser
lens 27. The light from lamp 22 is concentrated by the pair of
condenser lenses 24 and 27 onto the film 4 as it passes across a
film aperture 33 in the film guide 34. Optical filter 26 is
advantageously included to reduce the energy of illumination
emitted by lamp 22 which are not useful to the imaging process,
i.e., rays of light which are not of the desired orientation or
wavelength. Filter 26 thus serves to protect the film 4 from
unwanted exposure to radiation such as infrared radiation. Shield
28 also limits the illumination falling on film 4 to exclude
incident rays of light which are not useful to the imaging process.
Likewise, shutter 29 is useful for blocking light radiating from
lamp 22 when such illumination is not necessary to the film
conversion process, for example when the movement of film 4 is
stopped. Additionally, baffles (not shown) may be included as is
well known in the art to reduce stray light.
[0034] An alternative illumination subassembly (not shown), can
include a light-integrating chamber having a hollow container whose
interior surface is diffusely reflecting. A source of illumination
such as a lamp is placed inside the chamber, and light is emitted
through an aperture in the chamber which does not give a direct
view of the source of illumination. When the lamp and the aperture
are small with respect to the reflecting surface, and the
reflectivity is high, light emitted from the aperture will be
substantially uniformly distributed across the aperture.
[0035] In the embodiment shown, a vertical illumination optical
path 21 is bent through an angle of approximately ninety degrees by
mirror 30 to become a substantially horizontal optical path 31
passing through glass window 32, and then through aperture 33 in
film guide 34 where it illuminates film 4. The optical path 37 of
light which has passed through film 4 passes through glass window
36 and then is bent through an angle of approximately ninety
degrees by mirror 38 into vertical optical path 39 parallel to path
21. Front-silvered mirrors are advantageously used as 45.degree.
reflection mirrors 30 and 38 that are oriented 45.degree. with
respect to the vertical and horizontal optical paths 21, 37, 39.
These mirrors 30, 38 eliminate the light dispersion otherwise
caused if the light rays pass through an extra thickness of glass
as in, for example, a right angle mirrored prism.
[0036] The light traveling along path 39 results from the light
passing through the narrow film aperture 33 in film guide 34. Light
in light path 39 is directed through a prism 42 for splitting the
image into different wavelength components for recreating
electronically the color of the film image. This light in path 39
is focused by imaging lens 40 to form a precise projected image of
the film 4 on optical sensors 54, 64, 74.
[0037] The visible light in optical path 41 is separated into
primarily long wavelength (e.g. Red) optical path 50, mid-range
visible wavelength (e.g., Green) optical path 60, and primarily
short wavelength (e.g. Blue) optical path 70. Imaging lens 40 forms
a real image of a portion of film 4 on linear photosensor arrays
54, 64, 74. The Red image is focused on linear photosensor array
54, the Green image is focused on linear photosensor array 64, and
the Blue image is focused on linear photosensor array 74. As shown,
optical paths 50, 60 and 70 pass through one or more optional
optical filters 51, 52, 53, 61, 62, 63, and 71, 72, 73. Such
optical filters, for example, may be selected to provide a spectral
response in each optical path 50, 60, and 70, respectively, to
match the spectral characteristics of the particular type of film 4
being scanned through the film conversion device 1. In another
embodiment, birefringent crystal filters provide a controlled
amount of spreading of the image spatially across the linear arrays
54, 64, 74 in order to reduce aliasing in the corresponding sampled
image.
[0038] The preferred embodiment of the invention utilizes for prism
42 the Optec Three-Channel Prism (part number 2696102) sold by
Richter Enterprises, 20 Lake Shore Drive, Wayland, Mass. 01778, and
for each of the linear photosensor arrays 54, 64, 74, the Line Scan
Camera RS 644 (part number TH78CD 14) sold by Thomson Components
and Tubes Corporation, TCS Division, 40 G Commerce Way, Tohoma,
N.J. 07511-1154.
[0039] An alternative arrangement for obtaining electronically
information corresponding to the red, green, and blue spectral
region eliminates the prism 42 and substitutes a different sensor
(not shown) for the three linear sensor array 54, 64, 74 shown in
FIG. 2. This different sensor has three separate lines of sensing
elements close together on the same semiconducting substrate.
Separate color filters are located over each line of sensing
elements to give separate electronic signals corresponding to the
red, green and blue spectral regions of the image projected onto
them. By way of specific example, this type of sensor is available
as part number ILX528K from Sony Electronics, Inc., Semiconductor
Business Device, 3300 Zanker Road, San Jose, Calif. 95134.
[0040] The optical system has specific performance requirements
which influence the dimensions of the system. In the present
preferred version of a film transfer device, imaging lens 40 forms
an image of a strip of 35-mm film on the three linear photosensor
arrays 54, 64, 74. Both the film width and the preferred linear
photosensor arrays 54, 64, 74 are approximately 20 mm long. In the
design of lenses, it is progressively harder to maintain good image
quality as the angle of view of object or image becomes greater
than a few degrees. To have a high quality image over the whole
length of the linear photosensor array and at a reasonable cost,
the lens should have a focal length significantly longer than the
dimensions of object or image, so that the angle of view is
minimized. However, the diameter or aperture of the lens relative
to its focal length is also an important design characteristic.
This ratio of diameter or aperture to focal length must be made
large enough to be able to have adequate light-gathering ability,
and also to minimize necessary diffraction effects. In particular,
for a given application, a minimum ratio of diameter to focal
length will be required based on the specific image resolution
desired. However, if the focal length is made too long, then to
maintain this ratio the lens must be large and, therefore,
expensive. Based on these and other considerations, the optical
system of the preferred embodiment uses a lens 40 of focal length
approximately 80 mm and diameter or aperture of approximately 20
millimeters but the focal length may otherwise range from about 25
to 200 millimeters and have a f-number ranging from about 2 to 8,
respectively. Note that a large aperture lens also reduces the
effect of blemishes on the film surface.
[0041] The lens design is optimized for approximately unity
magnification given that the film width and linear photosensor
array length are similar in size. To provide unity magnification,
the object and image are located at the conjugate points, in this
case, each approximately 160 mm from the lens. This then determines
that the minimum distance from film 4 to linear photosensor arrays
54, 64, 74 will be about 320 mm. The conjugate points and the
minimum optical path distance from the film 4 to the linear
photosensor arrays 54, 64, 74, may otherwise range from between
about 50 to 400 millimeters and from about 100 to 800 millimeters,
respectively.
[0042] Certain components are also shown in FIG. 2, which while not
essential to the illumination and imaging described above, are
advantageous for improving the performance of the system.
Photosensor 47 is located in the path of light from lamp 22 in such
a location that it does not obstruct the light passing through
shield 28 for illuminating film 4, but still samples the
characteristic illumination provided by the lamp 22 through the
first and second condenser lenses 24 and 27 and optical filter 26.
Measurements of the intensity of illumination falling on
photosensor 47 over the first few minutes or hours after turning on
the lamp 22 provides information to the operator (or controls an
automatic process based on the measured intensity) as to when the
illumination has stabilized sufficiently for optimum system
performance. Other examples of use for sensor 47 are (i) monitoring
changes over a much longer time to determine the useful lifetime of
the lamp 22, and (ii) directing feedback from this measurement of
the illumination to the power supply driving the lamp 22, so that
the illumination of the lamp 22 is stabilized.
[0043] Although the photosensor 47 is shown in FIGS. 2 and 3 as
being situated between the lamp 22 and the aperture 33 in the film
guide 34, the location of the photosensor is not so limited. This
photosensor 47 may be on either side of the aperture 33 and the
film 4, and may be located on the film guide itself, however,
preferably the photosensor is positioned so as to receive light
that does not pass through the aperture and/or the film.
Alternatively, one or more of the photosensors 54, 64, 74, may be
employed to determine the output intensity of the lamp 22 without
the aid of photosensor 47.
[0044] Preferably, however, photosensor 47 has an electrical output
that is electrically connected to circuitry in the film conversion
device 1 suitable for processing the signal generated by the
photosensor 47. The circuitry, for example, may monitor the
electric signal output from the photosensor 47 to determine when
the lamp 22 output has stabilized and may be directed to a user
interface in the form of an indicator lamp or light emitting diode
(LED) on the console of the device 1 or to a computer interface and
a monitor like monitor 17. Alternatively, the circuitry may control
the flow of electrical power to the lamp 22. This circuitry may be
incorporated in a power supply the powers the lamp 22 or may
comprise other control electronics, herein designated as a power
regulator, that acts as a valve that controls the amount of
electrical power delivered to the lamp. An example of a power
regulator would be a variable gain amplifier comprising high power
op-amps.
[0045] Having a photosensor 47 that monitors the output of the lamp
22 is especially useful for applications that exploit the portable
nature of preferred embodiments of the film conversion device 1. As
this portable device 1 is moved about, it will be exposed to
different environments with differing environmental conditions such
as, for example, temperature. Having a sensor 47 that monitors the
lamps 22 light output, which may vary with ambient temperature, is
useful as the environmental conditions such as temperature change.
This photosensor 47 will be especially advantageous when the film
conversion device 1 is placed in a room where environmental
conditions like temperature are not controlled.
[0046] Feedback from the photosensor 47 can also be employed to
inform the operator as to when optimum recording conditions are or
will be reached. The operator can then activate the film conversion
process for example by rolling the film 4 across the film guide 34
and/or record images on the photosensitive detector arrays 54, 64,
74. Feedback can be directed to the operator through a display such
as described above or to electronics that activate the film
conversion process automatically.
[0047] Another feature of the invention described below is standby
heating element 45 placed near to lamp 22 in such a position that
it does not obstruct the illumination from lamp 22 delivered to
film 4, but still delivers heat in substantially the same location
as lamp 22.
Housing the Scanning Subassembly 6 Within A Casing 97
[0048] The structural placement of the subassembly elements of FIG.
2 into a casing 97 is illustrated in FIG. 3. As noted above, the
preferred embodiment of the invention locates the precision optics
and film guide 34 in a compact, removable and substantially
dust-free environment. These features are advantageously provided
by locating the light source, the film guide 34, and the group of
film-to-video sensors 54, 64, 74 in three separate locations not
arranged on a single line.
The Illumination Subassembly 81
[0049] The first location, formed by component mounting frame 85,
film guide plate 8, and the outer walls of casing 97, houses the
illumination subassembly 81. Within the subassembly 81 and mounted
to component mounting frame 85 are the bases for lamp 22 and
heating element 45. Lamp mount 95 for lamp 22 preferably allows
adjustment of position of lamp 22 for optimization of the
illumination in a manner well known to those skilled in the art.
Frame 85 also supports condensers 24, 27, filter 26 and shield 28.
Shield 28 and optical filter 26 within the subassembly 81
eliminates or reduces rays of light that are not of the desired
orientation or wavelength from the optical path 21 to film 4.
Aperture 84 in film guide plate 8 allows the optical path 21 from
the illumination subassembly 81 to pass through film guide plate 8
to beam bending mirror 30.
[0050] A resealable access port 96 provides access for changing
lamps 22 and heating element 45 and adjusting lamp mount 95.
The Film-Guide Subassembly 82
[0051] A significant feature of this invention is that the
components providing the critical film path through the film guide
34 are mounted to a rigid film guide plate 8 independent of the
film transport plate 2 of the film drive mechanism described above
and shown in FIG. 1. As shown in FIG. 3, film guide 34 and guide
rollers 93 are precisely mounted on film guide plate 8 so that
together they are in position to guide the film 4 precisely past
illuminated slit 33.
[0052] In order to obtain repeatable images from the film being
scanned, it is very important that the film be held in a precisely
controlled position past slit 33. As shown, the film guide rollers
93 are on separate film guide plate 8. The precision required in
placement of these guide rollers 93 is much higher than the
precision required for placement of the film transport components
shown in FIG. 1, such as supply spool 3, take-up spool 9, idler
rollers 5 or tensioning rollers 7 which are shown mounted on film
transport plate 2. Having this smaller film guide plate 8 separate
and removable from film transport plate 2 allows the two plates to
be manufactured to different tolerances.
[0053] A film position detector, whether an encoder attached to one
of guide rollers 93, or other detection system, is also
advantageously attached to film guide plate 8. In this way, all the
highest precision optical and mechanical components are mounted
together on precision film guide plate 8. Alternately, if the
motion of film 4 is controlled by a capstan driven by a motor, then
the location of the capstan would advantageously be substituted for
one of guide rollers 93, and the capstan driver motor mounted under
film guide plate 8.
[0054] Another feature of the preferred embodiment is that folding
of the optical path allows most of the components of the
illumination subassembly 81 and the imaging subassembly 83 to be
placed on the under side of film guide plate 8, the film guide 34
and film 4. This results in an uncluttered film transport plate 2
by reducing the number of components on the working surface of film
transport plate 2 and film guide plate 8. This reduction makes it
easier to handle film 4 with accidental damage to the film 4 being
less likely. Safe handling of film is extremely important in the
film conversion process, especially when irreplaceable negatives
are being scanned.
Maintaining a Dust-Free Environment
[0055] Scanning film inherently creates dust and residue which will
degrade the performance of an optical system if allowed to collect
on the optical surfaces. In addition, the film path preferably is
readily accessible to an operator so that the film can be easily
changed.
[0056] In addition, the components of the optical system and the
electronic optical-to-video components are preferably mounted in a
sealed enclosure to keep the optical components clean. This
enclosure is preferably resealable.
[0057] Referring to FIG. 3, housings 91 and 92 are attached to film
guide plate 8 on the same side of film guide plate 8 as film 4.
Housing 91 is sealed with removable window 32 which allows passage
of optical path 31 to film 4 while preventing access for
contamination to mirror 30 and aperture 84. Similarly, housing 92
is sealed with removable window 36 which allows passage of optical
path 37 while preventing access for contamination to mirror 38 and
aperture 86. Also shown is film guide cover 98 which is made opaque
to minimize the light entering imaging subassembly 83 from
extraneous sources other than by the controlled illumination of
film 4 at slit 33 by illumination subassembly 81.
[0058] As shown in this preferred embodiment, the windows 32 and 36
are located on either side of film guide 34, and between film guide
34 and bending mirrors 30 and 38, so that all other components of
the optical system are enclosed and protected from dust or other
deposits. The windows 32, 36 are mounted in the housings 91, 92
which are attached to film guide plate 8. Housings 91, 92 are each
constructed in such a way as to enclose all the other optical
components, such as bending mirrors 30 and 38, which are on the
same side of film guide plate 8 without interfering with the
optical paths 21, 31, 37, 39. Housings 91, 92 and casing 97 are
preferably made of opaque material to minimize stray light which
might interfere with the controlled light in the optical system.
Another feature of this preferred embodiment is that the windows
32, 36 are easy to clean, and easy to replace if damaged, as may
happen in the process of cleaning or in other ways. In an
alternative embodiment, the appropriate surface of an optical
component such as a lens or a prism could serve as a window, and
this minimizes the number of components and also the number of
optical surfaces at which losses of image quality may occur.
However, it is expensive to replace a damaged component such as a
lens or prism, and replacement may require realignment of the
optical system. Glass windows 32 and 36 advantageously made from a
low dispersion glass such as Schott low dispersion glass BK-7
available from Melles Griot, 1770 Kettering Street, Irvine, Calif.
92714-5670, with optical coatings to reduce surface reflections in
a manner well known in the art are employed. Windows 32, 36 thus
have minimal effect on the optical path of a system as described
herein, and may be replaced with like windows without need for
realignment or recalibration of the system.
[0059] Casing 97 is attached to film guide plate 8 so that it
encloses all the components of illumination subassembly 81 and
imaging subassembly 83. Electrical signals may be brought into and
out of the space substantially enclosed by casing 97 and film guide
plate 8 through electrical connectors 99. Access for changing lamp
22 or adjusting lamp mount 95 may be made through resealable access
port 96. Similar resealable access ports (not shown) may be
provided for adjusting the positions of movable sensor plate 89 or
lens mount 87, or for any other mechanical adjustment which may be
desired during operation of the device. Rotating or sliding
linkages of a kind well known to those skilled in the art may be
provided at such access ports through sealed bearings so that their
activation does not risk introduction of contamination to the
optical components.
The Imaging Subassembly 83
[0060] Components of imaging subassembly 83 are mounted on the
other side of component mounting frame 85 from illumination
subassembly 81. Imaging lens 40 is mounted on movable lens mount
87. Beam splitter prism 42 and linear photosensor arrays 54, 64, 74
and intervening optional optical filters, are also advantageously
mounted on movable sensor plate 89. In turn lens mount 87 and
sensor plate 89 are attached to component mounting frame 85 in a
manner which allows adjustment of their position to provide
focusing and to change the magnification of imaging subassembly 83.
Optical path 39 from mirror 38 is directed through aperture 86 in
film guide plate 8 to lens 40.
[0061] This embodiment of the imaging subassembly 83 in the present
invention comprises imaging lens 40 which produces an image of an
illuminated strip of film 4 on linear photosensor arrays 54, 64,
74. The optical path 41 from imaging lens 40 to linear photosensor
arrays 54, 64, 74 is split into three optical paths 50, 60, 70 by
beam splitting prism 42. Beam splitting prism 42 preferentially
reflects or transmits different bands of wavelength of the light
incident on the prism into each of the three optical paths 50, 60,
70. A separate linear photosensor array 54, 64, 74 is placed at the
imaging plane of each of the three optical paths 50, 60, 70
respectively. The wavelength response of each path may be refined
by placing additional optional optical filters 51, 52, 53, and 61,
62, 63, and 71, 72, 73 in each of the three optical paths 50, 60,
70 respectively. Imaging lens 40 is mounted on movable lens mount
87 which may be adjusted to optimize the focus of the image, for
example when changing from one film to another having a different
thickness. Beam splitting prism 42 and linear photosensor arrays
54, 64, 74 are mounted on movable sensor plate 89, as are any
optical filters as described above or other components interposed
between beam splitting prism 42 and linear photosensor arrays 54,
64, 74. Movement of this sensor plate 89 in combination with
movement of lens mount 87 may be used to produce a change in the
magnification of the images focused on the linear photosensor
arrays 54, 64, 74. The dimensions of these components make it
highly desirable that the optical path to the imaging subassembly
83 be folded so that these components can be separated from the
surface of film transport plate 2.
The Standby Heating Element 45
[0062] Standby heating element 45 is placed near to lamp 22 in such
a position that it does not obstruct or otherwise interfere with
the illumination from lamp 22 delivered to film 4, but still
delivers heat in substantially the same location as lamp 22. Lamps
suitable for providing illumination in, for example, a telecine
device have limited lifetime, and it often is desirable to turn off
the lamp 22 when film 4 is not being scanned. However, when the
power dissipation of the lamp is removed, the system will tend to
cool down or change its temperature distribution, which must be
re-stabilized when scanning is resumed. The standby heating element
45 is selected to have a very long lifetime, and to dissipate a
similar amount of power to the lamp 22. Control circuitry (not
shown) within cabinet 100 (FIG. 1) advantageously turns on the
standby heating element 45 when the lamp 22 is turned off to
maintain a standby condition with constant total power dissipation,
so that the temperature and temperature distributions will change
less when lamp 22 is turned off. Similarly, heating element 45 is
turned off when lamp 22 is turned on. In this way, the total
dissipation of power is kept substantially constant. Preferably,
the standby heating element 45 will be powered by the same supply
as lamp 22, so that the power supply also will experience minimum
changes of operating conditions when entering standby mode. A
desirable form of the standby heating element 45 is a lamp with
lifetime of operation of several years, so that it will emit some
radiation which will pass through the optical system in a pattern
somewhat similar to the radiation from lamp 22 and, thus, avoid
substantial temperature variations in the optics elements.
[0063] An alternative control of the standby heating element 45 is
to dissipate a certain power when lamp 22 is operating, and to
deliver a greater power when lamp 22 is turned off. For example,
standby heating element 45 may dissipate a certain excess power Ws
when lamp 22 is operating at a power of Wi, and then standby
heating element 45 is set to dissipate a power approximately Ws+Wi
when lamp 22 is turned off. Again, the total dissipation of power
is kept substantially constant. In this case, a further improvement
to the system may be realized. One or more temperature sensors 43
may be positioned near the optical system. Information from these
temperature sensors 43 may be used to control the excess power Ws
delivered to the standby heating element 45, in such a manner that
variations in this excess power dissipation can stabilize the
temperature of the entire optical system against some variations in
external conditions.
[0064] Having a standby heating element 45 placed near to lamp 22
is useful for applications that exploit the portable nature of the
film conversion device 1. As discussed above, as this device 1 is
moved about, the environmental conditions such as temperature
change. For example, the film conversion device 1 may be placed in
a room where the environmental conditions like temperature are not
controlled. The standby heater element 45 is also particularly
useful when the film conversion device 1 is located in a hot
location.
Other Advantages
[0065] When the optical path is bent or folded as described in the
preferred embodiment, a number of advantages are attained. Because
folding reduces the maximum extension of the optical system, the
optical system can be made more compact. In turn, the entire film
conversion device 1 is made lighter and lower in cost. In the
preferred embodiment of the folded optical system in the film
conversion device 1, as shown in FIGS. 2 and 3, scanning subsystem
6 is mounted on film guide plate 8 which is seen in FIG. 1 to be
flush with but removable from film transport plate 2. Component
mounting frame 85 is attached to film guide plate 8 on the other
side of film guide plate 8 from film guide 34. Illumination
subassembly 81 and the imaging subassembly 83 are mounted on
opposite sides of component mounting frame 85. The optical path
between these two assemblies and the film guide subassembly 82 is
directed by bending mirrors 30, 38 in such a way as to pass through
apertures 84, 86 in film guide plate 8.
[0066] In order to obtain satisfactory image information from a
film conversion device, such as a telecine machine, it is necessary
to have a precision optical system. A precision optical system is a
system in which precision optical components are used and in which
these components can be aligned precisely and will remain in
alignment under varying conditions, particularly under variations
of temperature. The folding of the optical path makes it possible
to reduce the dimensions of the structure on which the optical
components are mounted. Reduced dimensions of supporting structures
such as film guide plate 8 and component mounting frame 85 give an
advantage of performance and cost. This is a particular advantage
in establishing stability against variations in temperature as
material having low thermal expansion can be employed in forming
the film guide plate 8 and mounting frame 85.
[0067] During operation of the film conversion device, the
longitudinal movement of the film is preferably monitored very
closely so that the scanned image from one frame of the film will
match that from the next frame. The speed of the film 4 can be
measured by means of an encoder or other measuring component which
is moved by the film 4, and this encoder information can be used by
a servomechanism to control the movement of the film 4 at a desired
speed. However, the low voltage analog electrical signals such as
those from an encoder are well known to be susceptible to noise and
interference. The electrical signals from linear photosensor arrays
also have this type of susceptibility to noise and interference.
Accordingly, it is desirable to shield such analog signals from
nearby electrical noise sources with a barrier of electrically
conducting material. Housings 91, 92 and casing 97 described above,
which protect illumination subassembly 81 and imaging subassembly
83 from dust and contamination, are advantageously constructed from
electrically conducting materials to provide electrical shielding
for the small analog signals from linear photosensor arrays 54, 64,
74 of imaging subassembly 83.
[0068] Components for measuring the position and/or speed of the
film 4 include an optical sensor array for detecting sprocket holes
in the film or a rotary encoder on a capstan driving the film or on
a guide roller driven by the film. The preferred embodiment of the
invention shown enables locating these components on film guide
plate 8 and electrically shielding the output of these components
by the same electrically conducting casing 97 which protects the
illumination subassembly 81 and imaging subassembly 83. An
additional advantage is gained by making casing 97 of a material
such as aluminum which is also a good thermal conductor, so that it
will help to distribute heat around the optical system and so make
it easier to stabilize the temperature profile of the optical
elements. It is advantageous for the same reason also to make the
housings 91, 92 and film guide plate 8 to be electrically
conducting and good thermal conductors. Yet another benefit of the
stabilization of thermal environment made possible in this way is
the stabilization of analog electrical circuits such as those
described above which are sensitive to variations in the thermal
environment.
Power Control and Data Circuitry within Subassembly Casing 97
[0069] Module 6 of the preferred embodiment further includes the
circuitry and conductors shown in the block diagram of FIG. 4.
Although the major portion of the timing, control and data handling
electronics coupled to the linear photosensor arrays 54, 64, 74 are
included as part of the circuitry 10 of film conversion device 1
shown in FIG. 1, it is advantageous to provide a portion of the
timing and control circuitry 110 closely proximate to each of the
linear photosensor arrays 54, 64, 74. This timing and control
electronics 110 is connected by respective conductors 115, 116, and
117 to the arrays 54, 64 and 74 and the electronics 110 receives
signals from circuitry 10 via a suitable conductor 109 connected to
a suitable electrical connector at panel 99. Additional conductors
(not shown) that are suitable and are well known in the art, couple
the timing and control electronics 110 to each of the amplifier and
analog-to-digital-circuits 55, 65, 75 described below. However, the
use of such conductors is not so limited.
[0070] The analog signals from each of the linear photosensors
arrays 54, 64, and 74 are coupled by respective suitable conductors
120, 121, and 122 to respective amplifier and analog-to-digital
circuits 55, 65, 75. These circuits are also advantageously located
closely physically proximate to the arrays so as to make the length
of the conductors 120, 121 and 122 carrying the analog signals as
short as possible. The output digital signals on conductors 125,
126, 127 are substantially less susceptible to noise than the
analog signals output by the arrays. As shown, these output digital
signals from circuits 55, 65, and 75 are connected via suitable
signal conductors 125, 126, 127 to a suitable connector at the
electrical connector panel 99.
[0071] Power for the timing and control electronics 110, sensors
54, 64, 74, amplifier and A-D circuits 55, 65, and 75 is also
provided over suitable power leads (not shown) from a connector or
connectors on panel 99.
[0072] Power for the lamp 22 and standby heating element 45 are
provided by respective suitable conductors 130 and 131 connected to
one or more connectors on panel 99. The output signals from
temperature sensor 43 and photosensor 47 are connected to
connectors in panel 99 by suitable conductors 135, 136.
Connections between Subassembly Casing 97 And Film Transfer Cabinet
100
[0073] Once the subassembly 6 is installed with the film conversion
device 1 of FIG. 1, leads (not shown) within this cabinet 100
connect the connectors on panel 99 to either the circuitry 10 of
FIG. 1 or to the data ports 13 shown in FIG. 1.
Digital Processing Core
[0074] FIG. 5 shows a functional block diagram for processing
images in one embodiment of a film conversion device 1. Mechanical
and optical devices 521 provide images from a sequence of film
frames simultaneously to two or more linear photosensor arrays 54,
64, 74. In one embodiment, three linear photosensor arrays 54, 64,
74 are used to detect a full range of color information. For
example, the first linear photosensor array 54 detects red, the
second linear photosensor array 64 detects green, and the third
linear photosensor array 74 detects blue. The mechanical and
optical devices 521 provide information to a position detection
logic 522 that further provides information to a film transport
control 523. The information from the position detection logic 522
helps the film transport control 523 with synchronizing film motion
with film imaging. The film transport control 523 and the
mechanical and optical devices 521 communicate with each other to
control the speed at which images are provided to the linear
photosensor arrays 54, 64, 74. The film transport control 523 also
controls the operation of the linear photosensor arrays 54, 64, 74.
In one embodiment, the film transport control 523 is a
microprocessor that also controls the exposure time, clocking,
latching and output of data for the linear photosensor arrays 54,
64, 74.
[0075] The outputs of the linear photosensor arrays 54, 64, 74 are
analog signals with amplitudes proportional to the amount of light
seen by each respective photosensor array 54, 64, 74. The analog
signals correspond to scanned film pixels and are organized by scan
lines. The analog signals are provided to respective amplifier and
analog-to-digital circuits 55, 65, 75 for filtering, ranging and
converting each scanned film pixel into digital bits. In one
embodiment, the linear photosensor array 54, 64, 74 is a 2048-pixel
linear array (i.e., Line Scan Camera RS 644) with two output
channels that each output at 30 Mega-Hertz (MHz) but can be
combined for an effective bandwidth of 60 MHz. In one embodiment,
the Analog-to-Digital Converter (ADC) of the amplifier and
analog-to-digital circuit 55, 65, 75 is a commercially available
12-bit ADC. With three linear photosensor arrays 54, 64, 74 and a
12-bit ADC, 36 bits of raw color data are provided per scanned film
pixel. The film pixel resolution can be increased as commercial
ADCs improve. 36 bits are sufficient to support a 24-bit or a
30-bit color equivalent film conversion output.
[0076] The digital bits from the output of the amplifier and
analog-to-digital circuits 55, 65, 75 are provided to a processing
core 500 where the digital bits are processed digitally. The
processing core 500 performs film conversion functions, including
illumination and detection normalization 530, digital filtering
531, color conversion 532, pan and scan adjustment 533, and split
screen 534. Color conversion 532 is also known as color correction.
A frame controller 538 accepts inputs from an operator 537, a
key-code reader 536 and the position detection logic 522 to control
the pan and scan adjustment 533. The frame controller 538 also
controls a color lookup table generator 539 that provides input to
the process of color conversion 532. In one embodiment, the
operator 537 also provides input to control the split screen
534.
[0077] Generally, it is common to perform one or more effects
(e.g., pan and scan adjustment and color conversion) on a
particular frame or sequence of frames in film conversion
operations. The operator 537 defines the desired effects during the
film conversion session. In one embodiment, the key-code reader 536
reads synchronizing information directly off the side of the film
and helps the frame controller 538 to monitor the frame number of
the film as the film's images are being read and processed. The
frame controller 538 ensures that the color lookup table generator
539 provides the proper color conversion 532 for the current film
frame as defined by the operator 537. The color lookup table
generator 539 can be a list of values, a mathematical formula, or a
combination of both.
[0078] The output of the processing core 500 can be displayed on a
monitor 18, such as a video monitor or a digital monitor, or
provided to a formatter 535. The formatter 535 manipulates the
digital output from the processing core 500 into one or more
desired formats. In one embodiment, one of the outputs of the
formatter 535 is the video output of the film conversion device 1
in a digital format. In an alternate embodiment, a
digital-to-analog converter converts one of the outputs into an
analog signal. The outputs can be provided to the data port 13 or
the removable media 14 for recording onto storage elements such as
a disk drive or DVD. In one embodiment, the output if the formatter
535 is stored in local memory 599. Digital video formats include
Quick Time Movie File, Audio/Video Interleaved, Digital Video,
Cineon and Moving Picture Experts Group (MPEG). The digital video
formats can be configured to display the digitally stored
information in conformance with video standards such as NTSC, PAL,
SECAM or one of the digital video standards.
Parallel Processing Core
[0079] FIG. 6 is a block diagram of electronics in a
parallel-processing core 500 of one embodiment of a film conversion
device 1. The parallel-processing core 500 includes FPGA elements
503, 504, 505 and frame-buffer memory banks 501. Frame-buffer
memory banks 501 can be Random Access Memory (RAM) electronic chips
which are capable of storing information from one or more film
cells. In one embodiment, the frame-buffer memory banks 501 are
organized in a convenient data structure such as a circular queue.
Film information is stored linearly (i.e., in the order it is
processed by the amplifier and analog-to-digital circuits 55, 65,
75). DSP elements are alternatives for FPGA elements 503, 504, 505.
A combination of DSP elements and FPGA elements can be used as
well. In this application, the FPGA element represents a set of
necessary hardware to perform a complete function. The set of
necessary hardware can be a FPGA, a portion of a FPGA or multiple
FPGAs. For example, illumination and detection normalization 530 is
a relatively simple function so the FPGA element configured to
perform that function requires a portion of the FPGA.
Alternatively, color conversion 532 and formatter 535 are complex
functions where multiple FPGAs make up the FPGA element.
[0080] The FPGA elements 503, 504, 505 are configured to perform
the film conversion functions described above. In one embodiment,
the film conversion functions are divided into three groups. The
first group of N FPGA elements 503 receives inputs corresponding to
scanned film image pixels from the amplifier and analog-to-digital
circuits 55, 65, 75 and performs input processing. Input processing
includes illumination and detection normalization 530 and digital
filtering 531. The outputs from the first group of N FPGA elements
503 are temporarily stored in Q frame-buffer memory banks 501.
[0081] The second group of P FPGA elements 505 can concurrently
read and process pixel data previously stored in the Q frame-buffer
memory banks 501 by the first group of N FPGA elements 503. The
second group of FPGA elements 505 perform intermediate film
conversion functions (e.g., color conversion) not directly related
to the input or the output of information from the parallel
processing core 500. The outputs from the second group of P FPGA
elements are stored back to the Q frame-buffer memory banks
501.
[0082] The third group of M FPGA elements 504 receives inputs from
the frame-buffer memory banks 501 and completes processing the
pixels. The final sequence of film conversion operation includes
the pan and scan adjustment 533 and the split screen 534. Outputs
of the completely processed pixels from the third group of M FPGA
elements 504 are provided to the monitor 18 or provided to the
formatter 535. The number of pixels in the film conversion output
can be different than the number of scanned film pixels due to the
grouping, filtering and encoding functions in the film conversion
device 1. For example, the number of pixels can change after the
digital filtering 531 or the pan and scan adjustment 533.
Information from two or more scanned film pixels can be combined to
achieve the desired resolution, data encoding or data
compression.
[0083] In one embodiment, a supervisory control circuit 502 is
responsible for the initialization and shutdown of the
parallel-processing core 500. The supervisory control circuit 502
accepts inputs from the operator 537, the frame controller 538, and
the color lookup table generator 539 to also control functions in
the parallel-processing core 500 during the film conversion
session. The supervisory control circuit 502 can communicate with
each group of FPGA elements 503, 504, 505. The supervisory control
circuit 503 updates instructions to respective group of FPGA
elements 503, 504, 505 in such a way so as not to interfere with
the film conversion device 1 while pixel data is read from or
written to the frame-buffer memory banks 501. For example, the
supervisory control circuit 503 makes updates to respective group
of FPGA elements 503, 504, 505 in between frames. The supervisory
control circuit 502 can also access data stored in the frame-buffer
memory banks 501 via one of the group of FPGA elements 503, 504,
505. The supervisory control circuit 502 indirectly dictates how
each film image pixel is processed.
[0084] In the preferred embodiment, each group of FPGA elements
503, 504, 505 includes two or more FPGA elements to facilitate
parallel processing. For example, two or more scanned film pixels
can be processed simultaneously by two or more sets of FPGA
elements in a group. In addition, each group of FPGA elements 503,
504, 505 can simultaneously process a different set of scanned film
pixels. This two-dimensional parallel processing structure
facilitates faster than real-time film conversion sessions. The
supervisory control circuit 502 has concurrent control over the
FPGA elements. The frame-buffer memory banks 501 used to store
partially processed pixels can be accessed in parallel by multiple
FPGA elements for further processing. The numbers of FPGA elements
in respective groups of FPGA elements 503, 504, 505 and the number
of frame-buffer memory banks 501 can be varied independently to
achieve a desired configuration.
Configurable Electronics
[0085] FPGA elements and DSP elements are compact, configurable
electronic elements that can perform a variety of functions. The
electronic circuitry 10 for full film conversion can be placed on a
single circuit board. The configurability of the FPGA elements and
the DSP elements provides flexibility and non-obsolescence. Various
combinations of film conversion functions can be implemented from
the same set of electronics in the parallel-processing
configuration described above. The physical structure of the film
conversion device 1 can remain the same as the functions of the
film conversion device 1 are redesigned to suit desired needs.
Customized programming of FPGA elements and DSP elements is a
cost-efficient method to build individual film conversion devices
1. Moreover, FPGA and DSP functions can be altered during the film
conversion session, or at any other time, via software codes.
[0086] In one embodiment, a low-cost film conversion device 1
designed for consumer or a standard television market can have
fewer FPGA elements while a high-end film conversion device 1
designed for faster than real-time operation or a high-definition
television market requires more FPGA elements. However, the number
of FPGA elements in each group of FPGA elements 503, 504, 505 can
be selected for cost efficiency. In one embodiment, the film
conversion device 1 utilizes three linear array sensors 54, 64, 74,
each with two outputs. The film conversion device 1 advantageously
includes six (N=6) FPGA elements in the first group of FPGA
elements 503 to process respective outputs from the linear array
sensors 54, 64, 74 in parallel. A lower number of FPGA elements can
be used with two or more outputs from the linear array sensors 54,
64, 74 buffered for serial processing by a shared FPGA element,
thereby reducing the throughput of the film conversion device 1. A
higher number of FPGA elements can be used to improve the
throughput of the film conversion device 1, if cost so permits. For
example, two or more FPGA elements can interleave the processing of
adjacent film image pixels from one linear array sensor 54, 64, 74.
At the same time, more linear array sensors 54, 64, 74 can used to
increase the throughput of scanned film pixels. Two or more sets of
linear array sensors 54, 64, 74, with appropriate adjustments to
the mechanical and optical devices 521, can be used to boost the
scanning throughput to facilitate faster film conversion
operation.
[0087] In the embodiment with three linear array sensors 54, 64,
74, the film conversion device 1 also includes six (P=6) FPGA
elements in the second group of FPGA elements 505 to maintain the
throughput. More FPGA elements can be used in the second group of
FPGA elements 505 to ease timing requirements of the frame-buffer
memory banks 501. Moreover, FPGA elements can be tiered within each
group to increase the throughput of complex functions such as
digital filtering 531 or color conversion 532. For example, digital
filtering 531, which takes T seconds to perform, can be divided
into a two step even-time process. The first step, which takes T/2
seconds to perform, is implemented by a FPGA element in tier 1 and
the second step, which also takes T/2 seconds to perform, is
implemented by a FPGA element in tier 2. A first set of pixels is
processed in tier 1 followed by processing in tier 2. While the
first set of pixels is being processed in tier 2, a second set of
pixels can be processing in tier 1. In this manner, completely
processed pixels are outputted every T/2 seconds, thereby doubling
the throughput in comparison to a non-tiered approach.
[0088] The third group of FPGA elements 504 includes nine (M=9)
FPGA elements plus any necessary digital-to-analog converters (not
shown) to maintain the throughput and to simultaneously provide two
or more outputs. For example, three FPGA elements are used to
generate a NTSC video signal which is processed by a
digital-to-analog converter and displayed on the monitor 18 for
monitoring purposes during the film conversion process. The other
six FPGA elements are used to simultaneously generate two or more
outputs that can include analog video standards such as NTSC, PAL
or SECAM and digital multimedia standards which are converted to a
specified format in the formatter 535. This configuration of
twenty-one FPGA elements can be represented as "6-6-9" (N-P-M).
[0089] Using FPGAs from Xilinx (part number XC4044XL), the 6-6-9
parallel processing configuration can perform real-time film
conversion for high-definition television and related file formats
or faster than real-time film conversion for standard-definition
television and related file formats. FIGS. 8A and 8B contain tables
to illustrate the throughput rates for various video formats using
the 6-6-9 parallel processing configuration. Table A lists common
film image formats. Table B shows faster than real-time film
conversion throughput for standard-definition television. Table C
shows faster than real-time film conversion throughput for
720.times.1280 high-definition television and near real-time film
conversion throughput for some 1080.times.1920 high-definition
television.
[0090] The structure of the digital parallel-processing core 500
advantageously allows for flexible configurations. In one
embodiment, a 3-0-6 parallel processing configuration is an
economical downscaled film conversion device 1 that provides a
single video output for standard-definition television without
advanced stages of color conversion 532. In an alternative
embodiment, two sets of three linear sensor arrays 54, 64, 74 and a
12-12-12 parallel processing configuration make up a high
performance upscale film conversion device 1 that provides faster
than real-time film conversion for high-definition television and
simultaneous outputs in multiple formats. The throughput rates
listed in FIGS. 8A and 8B are doubled using the 12-12-12 parallel
processing configuration. The structure of the digital parallel
processing core 500 adapts easily to faster or increasing numbers
of linear sensor arrays 54, 64, 74.
Faster Than Real-Time Audio and Metadata
[0091] Ancillary information (e.g., audio and metadata information)
is processed and synchronized with film images in the film
conversion process. In a preferred embodiment, a film conversion
device 1 includes means to process the ancillary information to
match the faster than real-time throughput of the film images. FIG.
7 is a functional block diagram for processing ancillary
information in one embodiment of the film conversion device 1. An
ancillary processor 701 in the film conversion device 1 accepts
inputs from one or more of the following external analog and
digital sources: a variable-speed audio source 751, a real-time
audio source 752, a digital audio source 753 and a digital data
source 754. The ancillary processor 701 includes a rate
synchronizer 755, an analog-to-digital converter 756, a digital
data buffer 757, a pitch adjuster 758, a digital audio rate
adjuster 759, a digital data rate adjuster 760, and the formatter
535.
[0092] Information from the variable-speed audio source 751 is
processed by the rate synchronizer 755 to match the film conversion
rate of the film images. The output of the rate synchronizer 755 is
provided to the formatter 535. Information from the real-time audio
source 752 is converted to digital values by the analog-to-digital
converter 756. The digital values are buffered by a digital data
buffer 757 as they wait for processing by the pitch adjuster 758.
The pitch adjuster 758 frequency shifts the information represented
by the digital values to match the film conversion rate of the film
images. The output of the pitch adjuster 758 is provided to the
formatter 535.
[0093] Information from the digital audio source 753 is processed
by the digital audio rate adjuster 759 to match the film conversion
rate of the film images. Digital audio sources 753 include musical
compact discs, Avid files or QuickTime files. The audio signals
from the digital audio sources 753 can be recorded at the same rate
as the eventual playback rate, and the output of the digital audio
rate adjuster 759 is provided to the formatter 535. If the audio
signals from the digital audio sources 753 are recorded at a
different rate than the eventual playback rate, the output of the
digital audio rate adjuster 759 is provided to the digital data
buffer 757 to wait for processing by the pitch adjuster 758. The
pitch adjuster 758 frequency shifts the digital audio signals to
match the playback rate. The output of the pitch adjuster 758 is
provided to the formatter. Information from the digital data source
754 is processed by the digital data rate adjuster 760 to match the
film conversion rate of the film images. The output of the digital
data rate adjuster 760 is provided to the formatter 535.
[0094] In one embodiment, the digital audio source 753 provides
encoded data. For example, sound is encoded as frequency and
amplitude in MP3. The digital audio rate adjuster 759 decodes the
encoded data and reencodes the data for the desired playback
rate.
[0095] The formatter 535 processes both film images and ancillary
information. The formatter 535 accepts ancillary information that
is in a digital form with a data rate that matches the film
conversion rate of film images. The formatter 535 manipulates the
ancillary information into a selected format. The formatter 535
combines the ancillary information with the film images in the
video output provided to the data port 13 or the removable media
14. The data stream containing ancillary information, such as
selected metadata information, is inserted in appropriate places in
the data stream containing film images.
[0096] Although described above in connection with particular
embodiments of the present invention, it should be understood the
descriptions of the embodiments are illustrative of the invention
and are not intended to be limiting. Various modifications and
applications may occur to those skilled in the art without
departing from the true spirit and scope of the invention as
defined in the appended claims.
* * * * *