U.S. patent application number 09/813703 was filed with the patent office on 2001-09-27 for surgical needle immobilization device.
Invention is credited to Kanner, Rowland W., Young, Larry Lee.
Application Number | 20010023838 09/813703 |
Document ID | / |
Family ID | 22702933 |
Filed Date | 2001-09-27 |
United States Patent
Application |
20010023838 |
Kind Code |
A1 |
Kanner, Rowland W. ; et
al. |
September 27, 2001 |
Surgical needle immobilization device
Abstract
A multiple capacity surgical needle immobilization safety device
is provided for use in disposal of needles during medical
treatment. The device can be included in a procedure kit or trays
where several needles and cannulas, up to five per tray, are
provided as a set to be used sequentially in performing a specific
procedure such as spinal block or other anesthesia.
Inventors: |
Kanner, Rowland W.;
(Guntersville, AL) ; Young, Larry Lee; (Arab,
AL) |
Correspondence
Address: |
Trexler Bushnell Giangiorgi
Blackstone and Marr, Ltd.
36th Floor
105 West Adams Street
Chicago
IL
60603
US
|
Family ID: |
22702933 |
Appl. No.: |
09/813703 |
Filed: |
March 21, 2001 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
60190821 |
Mar 21, 2000 |
|
|
|
Current U.S.
Class: |
206/365 ;
206/366; 604/110 |
Current CPC
Class: |
A61B 50/362 20160201;
A61M 5/3205 20130101; A61B 17/3401 20130101 |
Class at
Publication: |
206/365 ;
206/366; 604/110 |
International
Class: |
B65D 083/10; A61M
005/00 |
Claims
The invention claimed is:
1. A needle immobilization safety device comprising: a housing,
said housing having an aperture therethrough for acceptance of a
needle therethrough; a post provided within said housing and
provided proximate to said aperture; and a clip mounted on said
post, said clip being capable of being moved away from said post
when the needle is inserted into said housing, and said clip
further being capable of biting into the needle as the needle
passes between said clip and said post.
2. A needle immobilization safety device as defined in claim 1,
wherein said housing includes an upper member, a lower member and
joining means for joining said upper and lower members
together.
3. A needle immobilization safety device as defined in claim 2,
wherein said joining means comprises at least one arm attached to
one of said upper and lower members, said at least one arm having a
first barb provided thereon, and a second barb formed on the other
of said upper and lower members.
4. A needle immobilization safety device as defined in claim 2,
wherein said post is provided on said upper member.
5. A needle immobilization safety device as defined in claim 4,
wherein said post is angled relative to said upper member.
6. A needle immobilization safety device as defined in claim 4,
wherein said lower member includes a pair of spaced apart
protrusions, said post being inserted between said protrusion when
said upper and lower portions are assembled together.
7. A needle immobilization safety device as defined in claim 2,
wherein said post is provided on said lower member.
8. A needle immobilization safety device as defined in claim 7,
wherein said post is angled relative to said lower member.
9. A needle immobilization safety device as defined in claim 7,
wherein said upper member includes a recess therein, and wherein an
upper end of said post is inserted within said recess when said
upper and lower portions are assembled together.
10. A needle immobilization safety device as defined in claim 1,
wherein said post is elongated and includes a groove along a length
of said post, said clip laying over said groove.
11. A needle immobilization safety device as defined in claim 1,
wherein said clip is formed from spring steel.
12. A needle immobilization safety device as defined in claim 11,
wherein said clip has a hardness of 48C Rockwell.
13. A needle immobilization safety device as defined in claim 11,
wherein said clip is heat treated to harden said spring clip to 55C
Rockwell to 60C Rockwell.
14. A needle immobilization safety device as defined in claim 1,
wherein said clip includes a lower portion, an intermediate portion
and an upper portion, said post extending through said lower
portion and said upper portion.
15. A needle immobilization safety device as defined in claim 14,
wherein said lower portion and said intermediate portion are angled
relative to each other.
16. A needle immobilization safety device as defined in claim 15,
wherein said lower portion and said intermediate portion are angled
relative to each other by approximately 70.degree..
17. A needle immobilization safety device as defined in claim 14,
wherein said upper portion and said intermediate portion are angled
relative to each other.
18. A needle immobilization safety device as defined in claim 17,
wherein said upper portion and said intermediate portion are angled
relative to each other by approximately 15.degree..
19. A needle immobilization safety device as defined in claim 18,
wherein said upper portion and said lower portion are angled
relative to each other by approximately 85.degree..
20. A needle immobilization safety device as defined in claim 1,
wherein said aperture is formed through a base wall of said
housing, said aperture being defined by aperture walls which are
angled relative to said base wall.
21. A needle immobilization safety device as defined in claim 1,
wherein said housing includes at least one ear extending therefrom
for attachment to an associated tray.
22. A needle immobilization safety device as defined in claim 1,
further including a member having a recess therein for receiving
the needle, said member being provided between said clip and said
post prior to insertion of the needle and being moved from between
said clip and said post during insertion of the needle.
23. A needle immobilization safety device comprising: an upper
member, said upper member having an aperture therethrough for
acceptance of a needle therethrough; a lower member; joining means
for joining said upper and lower members together; at least one ear
extending from one of said upper or lower members for attachment to
an associated tray; a post provided on one of said upper and lower
members and provided proximate to said aperture; and a clip mounted
on said post, said clip being capable of being moved away from said
post when the needle is inserted into said housing, and said clip
further being capable of biting into the needle as the needle
passes between said clip and said post.
24. A needle immobilization safety device as defined in claim 23,
wherein said joining means comprises at least one arm attached to
one of said upper and lower members, said at least one arm having a
first barb provided thereon; a second barb formed on the other of
said upper and lower members for mating with said first barb.
25. A needle immobilization safety device as defined in claim 23,
wherein said post is elongated and includes a groove along a length
of said post, said clip laying over said groove.
26. A needle immobilization safety device as defined in claim 23,
wherein said clip includes an upper portion and a lower portion,
said upper portion and said lower portion being angled relative to
each other, said post passing through said upper portion and said
lower portion.
27. A needle immobilization safety device as defined in claim 23,
wherein said post is provided on said upper member and said lower
member includes a pair of spaced apart protrusions, said post being
inserted between said protrusion when said upper and lower portions
are assembled together.
28. A needle immobilization safety device comprising: a housing,
said housing having at least one aperture therethrough for
acceptance of associated needles therethrough; a plurality of posts
provided within said housing and provided proximate to said at
least one aperture; and a clip mounted on each said post, each said
clip being capable of being moved away from said respective post
when the respective needle is inserted into said housing, and each
said clip further being capable of biting into the respective
needle as the respective needle passes between said clip and said
post.
29. A needle immobilization safety device as defined in claim 28,
wherein said housing includes an upper member, a lower member and
joining means for joining said upper and lower members
together.
30. A needle immobilization safety device as defined in claim 29,
wherein said joining means comprises at least one arm attached to
one of said upper and lower members, said at least one arm having a
first barb provided thereon, and a second barb formed on the other
of said upper and lower members.
31. A needle immobilization safety device as defined in claim 29,
wherein said plurality of posts are provided on said upper
member.
32. A needle immobilization safety device as defined in claim 29,
wherein said plurality of posts are provided on said lower
member.
33. A needle immobilization safety device as defined in claim 28,
wherein each said post is elongated and includes a groove along a
length of said post, said clip laying over said groove.
34. A needle immobilization safety device as defined in claim 28,
wherein each said clip is formed from spring steel.
35. A needle immobilization safety device as defined in claim 28,
wherein said housing includes at least one ear extending therefrom
for attachment to an associated tray.
36. A needle immobilization safety device as defined in claim 28,
further including a plurality of members, each said member having a
recess therein for receiving the respective needle, each said
member being provided between said respective clip and said
respective post prior to insertion of the respective needle and
being moved from between said clip and said post during insertion
of the needle.
37. A method of immobilizing a needle comprising the steps of:
providing a needle immobilization safety device including a
housing, said housing having an aperture therethrough for
acceptance of a needle therethrough, a post provided within said
housing and provided proximate to said aperture, and a clip mounted
on said post; inserting said needle into said housing; inserting
said needle between said post and said clip, said clip moving away
from said post; and said clip biting into said needle and exerting
a biting force on said needle as said needle passes between said
clip and said post.
38. A method as defined in claim 37, wherein longitudinal tension
force exerted to extract said inserted needle results in tension
upon said clip which tension, by reaction of said clip, increases
said biting force of said clip against said needle.
Description
[0001] The present invention claims domestic priority of U.S.
Provisional Application Serial No. 60/190,821, filed on Mar. 21,
2000 and entitled "Surgical Needle Immobilization Device".
BACKGROUND OF THE INVENTION
[0002] This invention is generally directed to a multiple capacity
surgical needle immobilization safety device for use in disposal of
needles during medical treatment.
[0003] OSHA guidelines and various state laws have placed pressure
upon the providers of medical sharps and needle manufacturers, as
well as the medical care providers, to take steps to provide
disposable sharps products in a manner that would help reduce
needle sticks and other sharps injuries to eliminate health care
workers exposure to blood borne pathogens. Some "safety syringes"
are currently being sold, but they are expensive, can not cover all
needle lengths/gauge options and some are confusing to use.
Additionally, there are procedures where the needle is used alone
(not attached to a syringe) or may be used with a reusable syringe
body, in which case the sharp must be protected or safely
immobilized until the sharp can be disposed of in a sharps
container. Procedure trays requiring multiple needles must make the
isolation of the contaminated sharps convenient or the health care
worker will not spend time or have time during the procedure to
exercise proper safety precautions.
[0004] Some needle locking safety devices which are currently being
sold will immobilize one needle upon its insertion into the device.
An example of such a device is the Noved "sharp end foil" or Needle
Lock. Applicant believes that this Noved device is made by Devon
Industries Inc. under U.S. Pat. No. 5,417,659. While these prior
art needle locking safety devices perform the intended function,
they can be inconvenient to use because the needle locking safety
device must be set up, properly oriented and arrayed in a
convenient location, somewhere in a crowded work space by the user
before they can be employed. These prior art needle locking safety
devices can become unstable if loaded with a large syringe and may
fall over, contaminating the sterile tray or its contents, or even
end up on the floor. When time comes for disposal in the sharps
container, the needles and syringes with these prior art needle
locking safety devices must be gathered up one-by-one from wherever
they come to rest and carried to the sharps container. Often the
health care workers will toss the whole tray into the sharps
container after throwing these used items into it, wasting space in
the sharps container. Finally, these prior art needle locking
safety devices can take up a lot of valuable space when delivered
in the procedure tray and in the sharps disposal container even if
disposed of alone. In addition, the prior art needle locking safety
devices are not inexpensive.
[0005] The present invention provides a multiple capacity surgical
needle immobilization safety device for use in medical treatment.
This surgical needle immobilization safety device can be included
in a procedure kit or trays where several needles and cannulas, up
to five per tray, are provided as a set to be used sequentially in
performing a specific procedure such as spinal block or other
anesthesia. Other features and advantages of the surgical needle
immobilization safety device of the present invention will become
clear upon a reading of the attached specification in combination
with a study of the drawings.
OBJECTS AND SUMMARY OF THE INVENTION
[0006] A general object of the present invention is to provide a
novel multiple capacity surgical needle immobilization safety
device which will accept needles from the largest twenty-two gauge
procedure needles to the smallest twenty-seven gauge needles.
[0007] An object of the present invention is to provide a novel
multiple capacity surgical needle immobilization safety device
which is delivered in the procedure kit tray, set up and ready for
use.
[0008] Another object of the present invention is to provide a
novel multiple capacity surgical needle immobilization safety
device which is easily and quickly assembled and is easy to
use.
[0009] Briefly, and in accordance with the foregoing, the present
invention discloses a novel multiple capacity surgical needle
immobilization safety device which is provided for use in disposal
of needles during medical treatment. The device will accept needles
from the largest twenty-two gauge procedure needles to the smallest
twenty-seven gauge needles. The device can be included in a
procedure kit or trays where several needles and cannulas, up to
five per tray, are provided as a set to be used sequentially in
performing a specific procedure such as spinal block or other
anesthesia.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The organization and manner of the structure and operation
of the invention, together with further objects and advantages
thereof, may best be understood by reference to the following
description, taken in connection with the accompanying drawings,
wherein like reference numerals identify like elements in
which:
[0011] FIG. 1 is a perspective of a device which incorporates the
features of a first embodiment of the present invention;
[0012] FIG. 2 is a side view of a clip which is used in the present
invention;
[0013] FIG. 3 is a perspective view of a lower member which
includes a plurality of posts, one of the posts having a clip
mounted thereon;
[0014] FIG. 4 is a cross-sectional view of the device through line
4-4 of FIG. 1;
[0015] FIG. 5 is a cross-sectional view of the device showing a
needle in phantom line which is inserted therein;
[0016] FIG. 6 is a cross-sectional view of a device which
incorporates the features of a second embodiment of the present
invention;
[0017] FIG. 7 is a cross-sectional view of the second embodiment of
the device showing a needle in phantom line which is inserted
therein;
[0018] FIG. 8 is a perspective view of an upper member of a third
embodiment of the invention which includes a plurality of
posts;
[0019] FIG. 9 is a perspective view of a lower member of the third
embodiment of the invention;
[0020] FIG. 10 is a cross-sectional view of the upper portion shown
in FIG. 8 which has a clip mounted thereon;
[0021] FIG. 11 is a cross-sectional view of a post of device shown
in FIG. 8;
[0022] FIG. 12 is a partial side elevational view of a post and a
needle and a cross-sectional view of a clip mounted thereon;
and
[0023] FIG. 13 is a table of hardness comparison of stainless steel
and carbon steel prospects showing the carbon steel grade, quench
and anneal methods required to attain necessary hardness to
work.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT
[0024] While the invention may be susceptible to embodiment in
different forms, there is shown in the drawings, and herein will be
described in detail, specific embodiments with the understanding
that the present disclosure is to be considered an exemplification
of the principles of the invention, and is not intended to limit
the invention to that as illustrated and described herein.
[0025] The present invention provides a novel multiple capacity
surgical needle immobilization safety device 20, 20', 20". A first
embodiment of the device 20 is shown in FIGS. 1-5; a second
embodiment of the device 20' is shown in FIGS. 6 and 7; a third
embodiment of the device 20" is shown in FIGS. 8-12.
[0026] The multiple capacity surgical needle immobilization safety
device 20, 20', 20" of the present invention will accept needles
from the largest twenty-two gauge procedure needles to the smallest
twenty-seven gauge needles. The present device 20, 20', 20" also is
conveniently delivered in the procedure kit tray, set up and ready
for use. The device 20, 20', 20" occupies little more space than
the foam needle stick pad currently used in the procedure kit, and
is made to be packed by the procedure kit supplier, into a small
receiving pocket where the foam pad once resided, which keeps it
upright. Upon completion of the procedure, the device 20, 20', 20"
can be removed from the tray. The device 20, 20', 20" is easily and
quickly assembled and is easy to use.
[0027] Attention is invited to the first embodiment of the
invention shown in FIGS. 1-5. The device 20 includes a lower member
22, a plurality of spring clips 24 and an upper member 26. The
lower and upper members 22, 26 form a housing when coupled
together.
[0028] As shown in FIG. 3, the lower member 22 is formed of a
suitable material, such as plastic. The lower member 22 includes a
horizontal base 28 and a plurality of posts 30. The posts 30 extend
upwardly from the base 28 and are spaced apart from each other
along the length of the base 28. As shown in the drawings, the base
28 is rectangular and five posts 30 are provided thereon. An
elongated rib 32 is provided along each side of the base 28 and
extends substantially the entire length thereof. Each post 30
extends upwardly from the base 28 at an angle relative thereto and
is formed from a lower section 34 and an upper section 36. The
upper section 36 is smaller than the lower section 34.
[0029] A spring clip 24 is mounted on each post 30. Only one of the
spring clips 24 is shown and described with the understanding that
the other spring clips 24 are identical in structure and in
function.
[0030] The spring clip 24 is formed of carbon steel. As best shown
in FIG. 2, the spring clip 24 is integrally formed from a lower
portion 38, an intermediate portion 40 and an upper portion 42,
with the intermediate portion 40 being between and joining the
lower portion 38 and the upper portion 42. The lower portion 38 and
the intermediate portion 40 are angled relative to each other,
approximately 70.degree.. The joint 44 between the lower portion 38
and the intermediate portion 40 may be rounded as shown in the
drawings. The upper portion 42 is angled relative to the
intermediate portion 40, approximately 15.degree., and is angled
relative to the lower portion 38, approximately 85.degree..
[0031] A lower aperture 46 is provided through the lower portion 38
of the spring clip 24. The lower aperture 46 is provided through
the lower portion 38 at a distance spaced from the lower end of the
spring clip 24 and spaced from the joint 44. An upper aperture 48
is provided through a lower section of the upper portion 42 and an
upper section of the intermediate portion 40 of the spring clip 24.
The upper aperture 48 is provided at a distance spaced from the
upper end of the spring clip 24 and spaced from the joint 44. Each
aperture 46, 48 is generally rectangular.
[0032] As shown in FIG. 1, the upper member 26 is formed of a
suitable material, such as plastic. The upper member 26 is
integrally formed and includes opposing side walls 50, 52 and
opposing end walls 54, 56, such that a rectangular cross-section is
formed, and a top wall 58. The bottom of the upper member 26 is
open. Each side wall 50, 52 has a recess therein, proximate to the
bottom end thereof, which extends substantially the entire length
thereof. An ear or protrusion 60 is provided on each end wall 54,
56 and protrudes outwardly therefrom. As shown in the drawings,
each ear 60 has a height which may be less than the height of the
respective end wall 54, 56.
[0033] The top wall 58 is provided at the upper end of the side
walls 50, 52 and the end walls 54, 56. An upper portion 62 of the
top wall 58 is perpendicular to the side walls 50, 52 and the end
walls 54, 56, and a lower portion 64 of the top wall 58 is angled
relative to the side walls 50, 52 and the end walls 54, 56.
[0034] A plurality of needle receiving apertures 66 are provided
through the lower portion 64 of the top wall 58 and are spaced
apart from each other. Each aperture 66 includes opposite side
walls 68, 70 and opposite end walls 72, 74 which extend downwardly
from the lower portion 64 of the top wall 58. The side walls 68, 70
angle inwardly toward each other and are angled relative to the
lower portion 64 of the top wall 58. The end walls 72, 74 angle
inwardly toward each other and are angled relative to the lower
portion 64 of the top wall 58. A flange 76, see FIGS. 4-7,
protrudes from a bottom end of the side wall 70 and is parallel to
the lower portion 64 of the top wall 58. A reduced portion 78 of
the needle receiving aperture 66 is defined by the bottom end of
the side wall 68, the bottom end of the end walls 72, 74, and the
inner end of the flange 76. As such, a funnel-like guide path is
provided through the lower portion 64 of the top wall 58 of the
upper member 26.
[0035] A plurality of recesses 80 are provided in the underside of
the lower portion 64 of the top wall 58, see FIGS. 4-7. Each recess
80 is respectively provided at a position which is spaced from the
side wall 52 and from the needle receiving aperture 66.
[0036] To assemble the device 20, a spring clip 24 is mounted on
each post 30 by inserting the post 30 through the lower aperture 46
and then through the upper aperture 48 of the spring clip 24. The
spring clip 24 secures itself to the post 30 by spring force. The
assembly of the respective spring clips 24 with the respective
posts 30 form a lower assembly. The lower assembly is inserted
through the open bottom end of the upper member 26 until the ribs
32 on the base 28 engage within the recesses on the side walls 50,
52 of the upper member 26. This engagement holds the upper member
26 and the lower assembly together. The upper portion 36 of each
post 30 engages within the respective recess 80 in the lower
portion 64 of the top wall 58. The upper portion 42 of each spring
clip 24 extends across and substantially covers the respective
needle receiving aperture 66.
[0037] The ears 60 provided on the end walls 54, 56 of the device
20 releasably lock with restraining features in a vacuum formed kit
tray so the device 20 will remain upright when loaded and in place
until pulled out of the tray for disposal.
[0038] When the needle 82 is inserted into the device 20, the
needle 82 is naturally guided into the crotch formed between the
post 30 and the spring clip 24 by the funnel-like guide path formed
by the needle receiving aperture 66 in the upper member 26. This
causes the upper portion 42 of the spring clip 24 to lift off of
the post 30 and to permit entry of the needle 82 into the upper
aperture 48, thereby trapping the needle 82 between the upper
portion 42 of the spring clip 24 and the post 30. The spring force
of the spring clip 24 causes the sharp corner of the upper edge of
the upper aperture 48 to bite into the softer needle material (the
needle 82 is made of stainless steel). The angling of the upper
portion 42 relative to the intermediate portion 40 by 15.degree.
serves to provide better rake on the biting edge for enhanced
biting or digging into the needle 82.
[0039] Attempts to withdraw the needle 82 causes the spring clip 24
to pivot about the point where the lower edge of the upper aperture
48 engages the post 30, pulling the needle 82 more tightly against
the post 30 and causing the upper edge of the upper aperture 48 to
bite more securely into the needle 82. The needle 82 may be pushed
further into the device 20, but the needle 82 cannot be pulled out
of the device 20. As shown in FIG. 12, as a longitudinal tension
force T is exerted to extract the inserted needle 82, tension
results on the clip 24. This tension on the clip 24, as a result of
reaction of the clip 24, increases the transverse biting force F of
the clip 24 against the needle 82. This enhances the grip upon the
needle 82 by the clip 24 in order to prevent the needle 82 from
being withdrawn by the longitudinal tension force T. .crclbar. is
the swung arc from the intersection of the clip 24 with the needle
82 and the opposite side of the post 30 and
F=sin.crclbar..times.T.
[0040] Attention is invited to the second embodiment of the
invention shown in FIGS. 6 and 7. This second embodiment of the
device 20' includes an audible indicator feature. The lower member
22' and the upper member 26' are identical to that as shown in
FIGS. 3-5. The spring clip 24' is identical to the spring clip 24
of the first embodiment, except that the upper aperture 48a' is
longer in length than the upper aperture 48 shown in FIGS. 3-5 so
that a needle pocket 84 is accommodated between the upper portion
42' of the spring clip 24' and the post 30'. Like elements in the
first and second embodiments are labeled with like reference
numbers with the elements in the second embodiment having a prime
after the reference number.
[0041] The needle pocket 84 is formed of a suitable material, such
as plastic. The needle pocket 84 includes a housing 88 which
includes a recess 90 therein which extends inwardly from a top end
of the housing 88.
[0042] To assemble the device 20', a needle pocket 84 is held on
each post 30'. A spring clip 24' is then mounted on each post 30'
by inserting the post 30' through the lower aperture 46' and then
through the upper aperture 48a'. The housing 88 is positioned
within the upper aperture 48a' such that the needle pocket 84 is
between the upper portion 42' of the spring clip 24' and the post
30' and the open end of the recess 90 faces the needle receiving
aperture 66'. The spring clip 24' secures itself by spring force to
the post 30' and to the needle pocket 84. The assembly of the
needle pockets 84 and the spring clips 24' with the respective
posts 30' form a lower assembly. The lower assembly is inserted
through the bottom end of the upper member 26' until the ribs 32'
engage within the recesses. This engagement holds the upper member
26' and the lower assembly together. The upper portion 36' of each
post 30' engages within the respective recess 80' in the lower
portion 64' of the top wall 58'. The upper portion 42' of each
spring clip 24' extends across and substantially covers the
respective needle receiving apertures 66'.
[0043] When the needle 82 is inserted into the device 20', the
needle 82 is naturally guided into the recess 90 within the needle
pocket 84 by the funnel-like guide path formed by the needle
receiving aperture 66' in the upper member 26'. Upon sufficient
downward movement, the needle pocket 84 is moved from engagement
between the spring clip 24' and the post 30'. This causes the
spring clip 24' to slap against the needle 82 (which has a diameter
which is less than the thickness of the needle pocket 84), thereby
trapping the needle 82 between the upper portion 42' of the spring
clip 24' and the post 30'. The slapping of the spring clip 24'
against the needle 82 provides an audible "snap" to indicate the
needle 82 is secure. It is believed that this slapping of the
spring clip 24' also dents into the needle 82, thereby enhancing
the bite of the spring clip 24' into the needle 82. The spring
force of the spring clip 24' causes the sharp corner of the upper
edge of the upper aperture 48a' to bite into the softer needle
material. The angling of the upper portion 42' relative to the
intermediate portion 40 by 15.degree. serves to provide better rake
on the biting edge for enhanced biting or digging into the needle
82.
[0044] Attempts to withdraw the needle 82 causes the spring clip
24' to pivot about the point where the lower edge of the upper
aperture 48a' engages the post 30', pulling the needle 82 more
tightly against the post 30' and causing the lower edge of the
upper aperture 48a' to bite more securely into the needle 82. The
needle 82 may be pushed further into the device 20', but the needle
82 cannot be pulled out of the device 20'. As shown in FIG. 12, as
a longitudinal tension force T is exerted to extract the inserted
needle 82, tension results on the clip 24. This tension on the clip
24, as a result of reaction of the clip 24, increases the
transverse biting force F of the clip 24 against the needle 82.
This enhances the grip upon the needle 82 by the clip 24 in order
to prevent the needle 82 from being withdrawn by the longitudinal
tension force T. .crclbar. is the swung arc from the intersection
of the clip 24 with the needle 82 and the opposite side of the post
30 and F=sin.crclbar..times.T.
[0045] In the first and second embodiments, the elongated ribs 32,
32' can be provided on the side walls 50, 52 of the upper member 26
and the recesses can be provided in the base 28 to provide the
mating action.
[0046] Attention is invited to the third, and preferred, embodiment
of the invention shown in FIGS. 8-11. The device 20" includes a
lower member 122, a plurality of spring clips 24 and an upper
member 126. The lower and upper members 122, 126 form a housing
when coupled together.
[0047] As shown in FIG. 8, the upper member 126 is integrally
formed of a suitable material, such as plastic. The upper member
126 includes a horizontal base 128 and a plurality of generally
rectangular posts 130 which depend therefrom.
[0048] The posts 130 extend downwardly from the base 128 and are
spaced apart from each other along the length of the base 128. As
shown in the drawings, the base 128 is rectangular and five posts
130 are provided thereon. Each post 130 extends downwardly from the
base 128 at an angle relative thereto. Each post 130 is preferably
0.060 inches wide.
[0049] The base 128 includes a plurality of needle receiving
apertures 166 provided therethrough. The needle receiving apertures
166 are spaced apart from each other and are respectively aligned
with the posts 130, but are offset from the posts 130. Each
aperture 166 includes opposite side walls 168, 170, see FIGS. 8 and
11, and opposite end walls 174, only one shown in FIG. 8, which
extend downwardly from the base 128. The side walls 168, 170 angle
inwardly toward each other and are angled relative to the base 128.
The end walls 174 angle inwardly toward each other and are angled
relative to the base 128. A reduced portion 178 of the needle
receiving aperture 166 is defined by the bottom ends of the side
walls 168, 170 and the bottom ends of the end walls 174. As such, a
funnel-like guide path is provided through the base 128.
[0050] A groove 192, see FIGS. 9 and 1, is provided along the
length of each post 130. The groove 192 is provided in the surface
of each post 130 proximate to the respective needle receiving
aperture 166. The groove 192 is preferably 0.038 inches to 0.040
inches wide and centered on the post 130. The groove 192 is
preferably 0.006 inches deep.
[0051] An arm 194 depends from each end of the base 128 in the same
direction as the posts 130. The anus 194 are spaced from the
endmost posts 130. A barb 196 is provided at the end of each arm
194 and is perpendicular to the respective arm 194. Each barb 196
extends toward the posts 130.
[0052] A spring clip 24" is mounted on each post 130. Only one of
the spring clips 24", see FIG. 11, is shown and described with the
understanding that the other spring clips 24" are identical in
structure and in function. The spring clip 24" is identical to the
spring clip 24 of the first embodiment. Like elements of the spring
clip 24" in the first and third embodiments are labeled with like
reference numbers with the elements in the third embodiment having
a double prime after the reference number.
[0053] As shown in FIG. 10, the lower member 122 is formed of a
suitable material, such as plastic. The lower member 122 includes
opposing side walls 150, 152 and opposing end walls 154, 156, such
that a rectangular cross-section is formed, and a bottom wall 158.
The upper end of the lower member 122 is open.
[0054] Each end wall 154, 156 has an ear 160 attached thereto. Each
ear 160 is formed of a pair of side walls 198, 200 which extend
perpendicularly from the respective end wall 154, 156, and an end
wall 202 which is attached to the opposite ends of the side walls
198, 200. A passageway 201 is provided through each ear 160. A
retaining barb 204 is provided on each end wall 154, 156 and mates
with the respective barb 196 on the arm 194 of the upper member 126
when the upper member 126 and the lower member 122 are mated
together.
[0055] The bottom wall 158 has a plurality of protrusions 206
provided thereon and extending upwardly therefrom. The protrusions
206 are spaced apart from each other along the length of the bottom
wall 158. The protrusion 206 are spaced such that pockets 208 are
formed between adjacent protrusions 206. Only three of the five
pockets 208 are shown in FIG. 10.
[0056] To assemble the device 20", a spring clip 24 is mounted on
each post 130 by inserting the post 130 through the upper aperture
48 and then through the lower aperture 46 of the spring clip 24.
The spring clip 24 secures itself to the post 130 by spring force.
The assembly of the respective spring clips 24 with the respective
posts 130 form an upper assembly. The upper assembly is inserted
through the open upper end of the lower member 122 until the barbs
196 on the arms 194 snap over and engage with the barbs 204 in the
ears 160. This engagement holds the lower member 122 and the upper
assembly together. The lower portion of each post 130 engages
within the respective pocket 208 on the bottom wall 158 of the
lower member 122. The upper portion 42 of each spring clip 24
extends across and substantially covers the respective needle
receiving aperture 166.
[0057] The arms 194 do not completely fill the passageway 201 in
the ears 160. This allows the ears 160 to releasably lock with
restraining features in a vacuum formed kit tray so the device 20"
will remain upright when loaded and in place until pulled out of
the tray for disposal.
[0058] When the needle 82 is inserted into the device 20", the
needle 82 is naturally guided into the crotch formed between the
post 130 and the spring clip 24 by the funnel-like guide path
formed by the needle receiving aperture 166 in the upper member
126. The needle 82 enters into the groove 192 formed in the post
130. When the needle 82 engages the spring clip 24, the upper
portion 42 of the spring clip 24 lifts off of the post 130 and
permits entry of the needle 82 into and through the upper aperture
48, thereby trapping the needle 82 between the upper portion 42 of
the spring clip 24 and the post 130. The groove 192 assists in
entry of the needle 82 and reduces the required insertion force. In
addition, the groove 192 aids in keeping the needle 82 aligned with
the post 130. The spring force of the spring clip 24 causes the
sharp corner of the upper edge of the upper aperture 48 to bite
into the softer needle material (the needle 82 is made of stainless
steel). The angling of the upper portion 42 relative to the
intermediate portion 40 by 15.degree. serves to provide better rake
on the biting edge for enhanced biting or digging into the needle
82.
[0059] Attempts to withdraw the needle 82 causes the spring clip 24
to pivot about the point where the lower edge of the upper aperture
48 engages the post 130, pulling the needle 82 more tightly against
the post 130 and causing the upper edge of the upper aperture 48 to
bite more securely into the needle 82. The needle 82 may be pushed
further into the device 20", but the needle 82 cannot be pulled out
of the device 20". As shown in FIG. 12, as a longitudinal tension
force T is exerted to extract the inserted needle 82, tension
results on the clip 24. This tension on the clip 24, as a result of
reaction of the clip 24, increases the transverse biting force F of
the clip 24 against the needle 82. This enhances the grip upon the
needle 82 by the clip 24 in order to prevent the needle 82 from
being withdrawn by the longitudinal tension force T. .crclbar. is
the swung arc from the intersection of the clip 24 with the needle
82 and the opposite side of the post 130 and
F=sin.crclbar..times.T.
[0060] The third and preferred embodiment of the device 20"
provides a joint free, fluid-containing tub like form. This allows
the lower member 122 of the device 20" to contain any small fluid
droplets that might exude from an inserted needle 82 without fear
of a leak from a low placed joint like that shown in the first and
second embodiments of the device 20, 20'.
[0061] In this third embodiment, the barb 196 on the arm 194 could
protrude from the other side of the arm 194 and the barb 204 on the
lower member 122 would be provided on end wall 202 to provide for
the mating action. In addition, in this third embodiment, the arms
194 could be provided on the lower member 122 and the ears 160
provided on the upper member 126.
[0062] In each embodiment, the spring clip 24 is harder than the
hardest needle 82 it will encounter. FIG. 13 is a table of hardness
comparison of the stainless steel needle stock and spring clip
carbon steel prospects showing the carbon steel grade, quench and
anneal methods required to attain necessary hardness to work. If
the device 20, 20', 20" is to be used with larger diameter needles
which have a hardness of 375 BHN, the spring clip 24 used in the
present invention can be formed of spring steel having a hardness
of 48C Rockwell. If the device 20, 20', 20" is to be used with
smaller diameter needles, because smaller diameter needles receive
more work hardening and thus end up harder at 415 BHN than a larger
diameter needle, the spring clip 24 used in the present invention
is heat treated to harden the spring clip 24 preferably to 55C
Rockwell to 60C Rockwell. Preferably, only the portion of the
spring clip 24 which bites into the needle 82 is hardened by local
heat treating. It has been found that if the whole spring clip 24
is hardened, the spring clip 24 becomes too brittle if the device
20, 20', 20" is used with larger diameter needles.
[0063] It is to be understood that while the groove 192 is shown
and described with respect to the third embodiment of the device
20", the groove 192 can be provided on the posts 30, 30' of the
device 20, 20' of the first or second embodiments.
[0064] It is to be understood that while the posts 30, 30', 130 are
shown and described as angled relative to the base wall 28, 28',
128, the posts 30, 30', 130 could be perpendicular to the base 28,
28', 128. The angling of the posts 30, 30', 130 keeps the overall
assembly height down and also serves to "aim" the needle receiving
apertures 66, 66', 166 more naturally toward the user.
[0065] While the device 20, 20', 20" is shown in the drawings with
five needle receiving apertures 66, 66', 166 the device 20, 20',
20" can be made to accommodate any number of needles 82 from one to
a dozen or more if required. Obviously, not all of the needle
receiving apertures 66, 66', 166 need to be used for the device 20,
20', 20" to function.
[0066] In addition, the base 28, 28', 128 may take other shapes,
such as a square, and is not limited to the shape shown in the
drawings.
[0067] While preferred embodiments of the present invention are
shown and described, it is envisioned that those skilled in the art
may devise various modifications of the present invention without
departing from the spirit and scope of the appended claims.
* * * * *