U.S. patent application number 09/871214 was filed with the patent office on 2001-09-27 for bacon board dispenser.
Invention is credited to Handel, Gary A..
Application Number | 20010023570 09/871214 |
Document ID | / |
Family ID | 23385919 |
Filed Date | 2001-09-27 |
United States Patent
Application |
20010023570 |
Kind Code |
A1 |
Handel, Gary A. |
September 27, 2001 |
Bacon board dispenser
Abstract
A bacon board dispenser (10) deposits predetermined quantities
of sliced bacon in a shingled condition on bacon boards. The
dispenser (10) includes a frame having a support side (12) and an
operating side (11). The output conveyor (172), bacon board
dispenser mechanism (193), and feeding mechanism (146) are
cantilevered from the support side of the frame to provide for an
open operating side for ease of bacon board loading, cleaning and
maintenance. The dispenser (10) includes a multi-positioned bacon
board magazine (43). The dispenser mechanism utilizes two sets of
vacuum cups (210, 211) to provide for an easy changeover between
different size boards.
Inventors: |
Handel, Gary A.; (Austin,
MN) |
Correspondence
Address: |
Michael L. Mau
Mau & Krull, P.A.
Suite E
1250 Moore Lake Drive East
Fridley
MN
55432
US
|
Family ID: |
23385919 |
Appl. No.: |
09/871214 |
Filed: |
May 31, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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09871214 |
May 31, 2001 |
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09352643 |
Jul 13, 1999 |
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6263640 |
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Current U.S.
Class: |
53/156 |
Current CPC
Class: |
B65B 25/08 20130101 |
Class at
Publication: |
53/156 |
International
Class: |
B65B 035/30 |
Claims
I claim:
1. An apparatus for depositing predetermined quantities of sliced
bacon in shingled condition on bacon boards, comprising: (a) a
frame having an input end, output end, support side and operating
side; (b) an infeed conveyor operatively connected to the frame;
(c) a cantilevered output conveyor operatively connected to the
support side and extending to the operating side; (d) a
cantilevered bacon board dispenser mechanism operatively connected
to the support side and extending to the operating side; (e) a
bacon board magazine positioned proximate the dispenser mechanism
for supplying bacon boards to the dispenser mechanism; and (f) a
cantilevered feeding mechanism operatively connected to the support
side and extending to the operating side, the feeding mechanism for
taking a bacon board dispensed by the dispenser mechanism and
placing the bacon board under the sliced bacon, wherein the
operating side is open thereby easing bacon board loading, cleaning
and maintaining the apparatus.
2. The apparatus of claim 1, further comprising the infeed conveyor
cantilevered at the output end of the frame.
3. The apparatus of claim 1, wherein the magazine is positioned
under the infeed conveyor.
4. An apparatus for depositing predetermined quantities of sliced
bacon in shingled condition on bacon boards, comprising: (a) a
frame having an input end, output end, support side and operating
side; (b) an infeed conveyor operatively connected to the frame;
(c) an output conveyor operatively connected to the frame; (d) a
dispenser mechanism and feeding mechanism operatively connected to
the frame; and (e) a multi-positioned bacon board magazine, the
magazine comprising: (i) a generally vertical first bearing member;
(ii) a first frame mounted for vertical movement on the bearing
member, the frame having a carrying surface for holding the bacon
boards; (iii) a lift operatively connected to the first frame for
moving the first frame vertically; (iv) a cradle operatively
connected to the bearing member, the cradle having a plurality of
stops at different vertical heights; and (v) the cradle slidable
laterally to position a selected stop under the frame, wherein the
frame is lowered to contact the selected stop, thereby positioning
the frame.
5. The apparatus of claim 4, further comprising a vertical second
bearing member horizontally spaced from the first bearing
member.
6. The apparatus of claim 5, wherein the lift is a pneumatic
lift.
7. An apparatus for depositing predetermined quantities of sliced
bacon in shingled condition on bacon boards, comprising: (a) a
frame having an input end, output end, support side and operating
side; (b) an infeed conveyor operatively connected to the frame;
(c) an output conveyor operatively connected to the frame; (d) a
dispenser mechanism and feeding mechanism operatively connected to
the frame; (e) a bacon board magazine having a support surface for
holding the bacon boards and a pushing member for pushing the bacon
boards toward the dispensing and feeding mechanism; (f) a means for
applying varying pressure to the pushing member; and (g) a means
for sensing an amount of bacon boards on the support surface and
lowering pressure applied to the pushing member as the amount of
bacon boards decrease.
8. The apparatus of claim 7, the bacon board magazine further
comprising: (a) a pneumatic cylinder operatively connected to the
pushing member to vary the pressure; (b) first and second stops
rotatable between a first position to stop forward movement of
boards and a second position to not hinder forward movement,
wherein the positions are easily changed depending on the board
size being used.
9. The apparatus of claim 8, further comprising a fence pivotally
connected to the bacon board magazine, the fence pivotally downward
to provide easy access to the magazine.
10. The apparatus of claim 7, wherein the feeding mechanism
comprises: (a) first and second rollers adapted to receive boards
from the dispensing mechanism, one of the rollers being driven to
provide a driving force to the boards; and (b) a guide member to
guide the boards to the rollers.
11. An apparatus for depositing predetermined quantities of sliced
bacon in shingled condition on bacon boards, comprising: (a) a
frame having an input end, output end, support side and operating
side; (b) an infeed conveyor operatively connected to the frame;
(c) an output conveyor operatively connected to the frame; (d) a
bacon board magazine having a support surface for holding the bacon
boards; (e) a dispenser mechanism operatively connected to the
frame, the dispenser mechanism comprising: (i) a first vacuum
member for grasping a bacon board from the bacon board magazine,
the first vacuum member operatively connected to the dispenser
mechanism for movement between a first grasping position and second
releasing position; (ii) a second vacuum member for grasping a
bacon board from the bacon board magazine, the second vacuum member
operatively connected to the dispenser mechanism for movement
between the first and second positions, the second vacuum member
spaced from the first vacuum member; (iii) a valve to selectively
supply a vacuum to the first and second vacuum members, wherein
bacon boards of different configurations may easily be dispensed;
and (f) a feeding mechanism operatively connected to the frame, the
feeding mechanism for taking a bacon board dispensed by the
dispenser mechanism and placing the bacon board under the sliced
bacon.
12. The apparatus of claim 11, wherein the first vacuum member
comprises first right and first left vacuum cups and the second
vacuum member comprises second right and second left vacuum
cups.
13. The apparatus of claim 11, further comprising the vacuum
members operatively connected to a cam follower, the cam follower
positioned for movement in a cam track, wherein the vacuum members
pull the boards generally horizontal and then upward in to the
feeding mechanism.
14. An apparatus for depositing predetermined quantities of sliced
bacon in shingled condition on bacon boards, comprising: (a) a
frame having an input end, output end, support side and operating
side; (b) an infeed conveyor operatively connected to the frame;
(c) a cantilevered output conveyor operatively connected to the
support side and extending to the operating side; (d) a dispenser
mechanism operatively connected to the frame, the dispenser
mechanism comprising: (i) a first vacuum member for grasping a
bacon board from the bacon board magazine, the first vacuum member
operatively connected to the dispenser mechanism for movement
between a first grasping position and second releasing position;
(ii) a second vacuum member for grasping a bacon board from the
bacon board magazine, the second vacuum member operatively
connected to the dispenser mechanism for movement between the first
and second positions, the second vacuum member spaced from the
first vacuum member; (iii) a valve to selectively supply a vacuum
to the first and second vacuum members, wherein bacon boards of
different configurations may easily be dispensed; (e) a
multi-positioned bacon board magazine, the magazine comprising: (i)
a generally vertical bearing member; (ii) a first frame mounted for
vertical movement on the bearing member, the frame having a
carrying surface for holding the bacon boards; (iii) a lift
operatively connected to the first frame for moving the first frame
vertically; (iv) a cradle operatively connected to the bearing
member, the cradle having a plurality of stops at different
vertical heights; (v) the cradle slidable laterally to position a
selected stop under the frame, wherein the frame is lowered to
contact the selected stop, thereby positioning the frame; and (f) a
cantilevered feeding mechanism operatively connected to the support
side and extending to the operating side, the feeding mechanism for
taking a bacon board dispensed by the dispenser mechanism and
placing the bacon board under the sliced bacon, wherein the
operating side is open thereby easing bacon board loading, cleaning
and maintaining the apparatus.
15. The apparatus of claim 14, further comprising a pushing member
operatively connected to the board magazine and a pneumatic
cylinder for providing a force to boards positioned on the
magazine.
16. The apparatus of claim 15, further comprising: (a) a means for
applying varying pressure to the pushing member; (b) a means for
sensing an amount of bacon boards on the support surface and
lowering pressure applied to the pushing member as the amount of
bacon boards decrease; (c) the infeed conveyor cantilevered at the
output end of the frame; and (d) the magazine is positioned under
the infeed conveyor.
17. The apparatus of claim 15, further comprising: (a) a switch
valve activated by the dispensing mechanism; (b) a second valve
operatively connected to and controlled by the switch valve, the
second valve operatively connected to the cylinder for providing a
force to the pushing member; and (c) a source of pressurized air
operatively connected to the switch valve, wherein pressure to the
pushing member is released as a board is dispensed and activated
after the board is dispensed to push remaining boards forward on
the magazine.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] This invention relates generally to bacon board dispensers,
and more particularly to a cantilevered design for a bacon board
dispenser utilizing an easily adjustable board magazine having
variable pressure and a dispenser having dual vacuum cups.
[0003] 2. Description of the Prior Art
[0004] Bacon board dispensers are commercially available and in use
for conveying and depositing sliced bacon in shingled conditions in
predetermined quantities (e.g., 1/2 pound, 1 pound, 2 pounds) onto
so-called bacon boards for further packaging and insertion in a
folded outer carton or other enclosures in evacuated and
hermetically sealed envelopes of suitable film. Also, machines are
available to package bacon on bacon boards or cards which are
relatively thin and quite flexible and have a cutout window area
for viewing the product.
[0005] Due to the designs of such machines, they typically can
package only 55 boards per minute because of their excess motion.
Further, the bacon boards are of various size for the different
quantities of bacon to be packaged. Adjustments are therefore
necessary for the size of the bacon boards. This involves a setup
which is typically quite consuming in converting the machinery from
one size board to the other board. In addition, the dispensing of
the boards is often dependent upon the size of the stack of bacon
boards to be dispensed. Applicant is unaware of board magazines
which compensate for the varying loads created by the varying
amounts of bacon boards as they are dispensed.
[0006] Sanitation requirements are also quite stringent for the
packaging of bacon. In order to comply with the sanitation
requirements, cleaning of the machines are necessary. Also, repairs
are often necessary to the machines. The closed design of the prior
art does not provide for ease of cleaning and maintenance.
SUMMARY OF THE INVENTION
[0007] The invention is an apparatus for depositing predetermined
quantities of sliced bacon in shingled condition on bacon boards.
The apparatus includes a frame having an input end, output end,
support side, and operating side. An infeed conveyor is operatively
connected to a frame and a cantilevered output conveyor is
operatively connected to the support side and extends towards the
operating side. A bacon board dispenser mechanism is cantilevered
and operatively connected to the support side and extends to the
operating side. A bacon board magazine is positioned proximate the
dispenser mechanism for supplying bacon boards to the dispenser
mechanism. A cantilevered feeding mechanism is operatively
connected to the support side and extends to the operating side.
The feeding mechanism is for taking a bacon board dispensed by the
dispenser mechanism and placing the bacon board under the sliced
bacon, wherein the operating side is open thereby easing bacon
board loading, cleaning and maintaining the apparatus.
[0008] In another embodiment, the invention is an apparatus for
depositing predetermined quantities of sliced bacon in shingled
condition on bacon boards. The apparatus includes a frame having an
input end, output end, support side and operating side. An infeed
conveyor and output conveyor are operatively connected to the
frame. A dispenser mechanism and feeding mechanism is also
operatively connected to the frame. A multi-positioned bacon board
magazine includes a generally vertical bearing member. A first
frame is mounted for vertical movement on the bearing member. The
frame has a carrying surface for holding the bacon boards. A lift
is operatively connected to the first frame for moving the first
frame vertically. A cradle is operatively connected to the bearing
member, and the cradle has a plurality of stops at different
vertical heights. The cradle is slidable laterally to position a
selected stop under the frame, wherein the frame is lowered to
contact the selected stop, thereby positioning the frame.
[0009] In another embodiment, the invention is an apparatus for
depositing quantities of sliced bacon in shingled condition on
bacon boards. The apparatus includes a frame having an input end,
output end, support side and operating side. An infeed conveyor and
output conveyor are operatively connected to the frame. A dispenser
mechanism and feeding mechanism are also operatively connected to
the frame. A bacon board magazine has a support surface for holding
the bacon boards and a pushing member for pushing the bacon boards
towards the dispensing mechanism and feeding mechanism. Means for
applying pressure to the pushing member and means for sensing an
amount of bacon boards on the support surface and lowering pressure
applying to the pushing member as the amount of bacon boards
decrease are provided.
[0010] In another embodiment, the invention is an apparatus for
depositing predetermined quantities of sliced bacon in shingled
condition on bacon boards. The apparatus includes a frame having an
input end, output end, support side and operating side. An infeed
conveyor and output conveyor are operatively connected to the
frame. A bacon board magazine has a support surface for holding the
bacon boards. A dispenser mechanism is operatively connected to the
frame. The dispenser mechanism includes a first vacuum member for
grasping a bacon board from the bacon board magazine. The first
vacuum member is operatively connected to the dispenser mechanism
for movement between a first grasping position and a second
releasing position. A second vacuum member is provided for grasping
a bacon board from the bacon board magazine. The second vacuum
member is operatively connected to the dispenser mechanism for
movement between the first and second positions, the second vacuum
member spaced from the first vacuum member. A valve is used to
selectively supply a vacuum to the first and second vacuum members,
wherein bacon boards of different configurations may easily be
dispensed. A feeding mechanism is operatively connected to the
frame. The feeding mechanism takes the bacon boards dispensed by
dispenser mechanism and places the bacon boards under the sliced
bacon.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] FIG. 1 is a perspective view of the present invention;
[0012] FIG. 2 is an exploded perspective view of cantilevered
members shown in FIG. 1;
[0013] FIG. 3 is a perspective view of the magazine cradle shown in
FIG. 1;
[0014] FIG. 4 is a perspective view of the board magazine shown in
FIG. 1;
[0015] FIG. 5 is a perspective view of the board magazine shown in
FIG. 4 from below;
[0016] FIG. 6 is a perspective view of the output end of the
conveyor shown in FIG. 1;
[0017] FIG. 7 is a perspective view of the pinch rollers shown in
FIG. 1;
[0018] FIG. 8 is a perspective view of the output feed conveyor
shown in FIG. 1;
[0019] FIG. 9 is a perspective view of the dual vacuum cups, shown
in FIG. 1;
[0020] FIG. 10 is a schematic representation showing the dispensing
of bacon boards according to the present invention; and
[0021] FIG. 11 is a side elevational view of the dispensing
mechanism shown in FIG. 9;
[0022] FIG. 12 is a perspective view of the vacuum cups shown in
FIG. 9 rotated about 180.degree.;
[0023] FIG. 13 is a second embodiment of a system to provide
pressure to the cylinder of the board magazine; and
[0024] FIG. 14 is a schematic of the pressure system of FIG.
12.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0025] Referring to the drawing, wherein like numerals represent
like parts throughout the several views, there is generally
disclosed at 10 a bacon board dispenser. The dispenser 10 has a
frame for supporting the various components of the dispenser. FIG.
2 shows the dispenser with various components exploded away.
Further, the frame is shown in dashed lines. The frame includes an
operating side base member 11 connected to a support side base
member 12 by a plurality of cross members 13 through 16. Cross
member 13 is at the input end of the dispenser 10 and cross member
16 is at the output end of the dispenser 10. Members 17, 18 and 19
are operatively connected to form the input end of the frame. A
support side frame comprises horizontal members 20 and 21
operatively connected to upright member 22. The members 11 through
22 are connected by suitable means such as welding. It is of course
understood that other suitable constructions of a frame may be
utilized. However, as will be discussed more fully hereafter, it is
noted that there is not an operating side frame which would effect
access to the operating side of the dispenser 10.
[0026] A drive assembly 23 is mounted to the frame between cross
members 13 and 14. The output of the drive assembly 23 is
operatively connected to two drive belts 24 and 25. Drive belt 24
is utilized to drive the components at the output end of the
dispenser 10. These will be described in more detail hereafter. The
drive belt 25 is utilized to drive the infeed conveyor, generally
designated at 26.
[0027] The infeed conveyor 26 has a plurality of O-rings 26a which
rotate around an input end shaft 27 and an output end shaft 28. A
U-shaped connector 29 is secured at one end to the frame. At the
other end of the U-shaped connector 29, the input end shaft 27 is
mounted in suitable bearings to allow it to rotate. Two bearing
blocks 30 are bolted to a plate 31 which is in turn bolted to
horizontal member 20. A driven shaft 32 is mounted in the bearing
blocks 30 for rotation. The driven shaft 32 is cantilevered from
the support side of the dispenser 10. Shafts 33 through 36 are also
cantilevered from the operating side of the dispenser 10. Two
bearing blocks 37 are bolted to a plate 38. Two bearing blocks 39
are bolted to a plate 40. Two bearing blocks 41 are bolted to
another plate (not shown). Finally, two additional bearing blocks
(not shown) are bolted to a plate (not shown) to support the shaft
36. The plates 38 and 40 and the two plates not shown are bolted
together to form a box which is in turn bolted and connected to the
frame on the support side of the dispenser 10. Shaft 33 is
rotatably mounted in the bearing blocks 37. Shaft 34 is rotatably
mounted in the bearing blocks 39 and shaft 35 is rotatably mounted
in the bearing blocks 41. The shaft 36, as previously mentioned, is
similarly supported by bearing blocks and a plate. It is understood
that other suitable structures to support the shafts 33 through 36
in a cantilevered fashion may be utilized. Shafts 27, 28, 34, 35
and 36 have grooves in which the O-rings 26a are positioned.
[0028] The shafts of the infeed conveyor 26 are suitably driven by
the drive belt 25. One suitable arrangement would be for the drive
belt 25 to drive a sprocket gear positioned between the shafts 34,
35 and 36. The sprocket gear in turn would drive the shafts 34, 35
and 36. Shaft 34 has an extension on which a belt 42 is positioned.
The belt 42 rotates as the shaft 34 is driven. The belt 42 also
rotates around an extension of shaft 32, thereby driving shaft
32.
[0029] A board magazine generally designated at 43 is shown in
FIGS. 4 and 5. The board magazine 43 is carried on an adjustable
cradle, generally designated at 44 and shown in FIG. 3. The cradle
44 includes base plates 45 and 46 which are bolted to the frame
cross members 14 and 15 respectively. Standoffs 47 and 48 are
connected to the base plates 45 and 46 by suitable means such as
welding. Top plates 49 and 50 are secured to the standoffs 47 and
48, again by suitable means such as welding. Bearing plates 51 and
52 are bolted to the top plates 49 and 50. The bearing plates 51
and 52 have a top surface 51a and 52a. A horizontally slidable
support stop is generally designated at 53. The support stop 53
slides horizontally on top of the top surfaces 51a and 52a. The
support stop 53 includes a cross member 54 which at one end is
bolted to a multi-positioned stop member 55 at one end and another
multi-positioned stop member 56 at its other end. Connected to the
stop member 56 by an intermediate section 58 is another
multi-positioned stop member 59. Another multi-positioned stop
member (not shown) is connected to the stop member 55 by an
intermediate section 57. All four stop members are similar and
therefore only one will be described in detail, it being understood
that the other stop members have similar construction. The stop
member 56 is formed having three steps, thereby forming three
support surfaces 60, 61 and 62. Each support surface 60 through 62
is at a different elevation. The support stop 53 is moved
horizontally along the top surfaces 51a and 52a by simply pulling
or pushing on the cross member 54. As shown in FIG. 4, the support
stop 53 is pushed in, toward the support side of the dispenser, at
its maximum distance. It is movable toward the operating side in
increments to position successively support surfaces 61 and 62. Any
suitable means to slidably connect the support stop 53 to the
plates 51 and 52 may be utilized. For instance, a slot may be
formed in the plates 51 and 52. Then a shoulder bolt may be
threaded into the bottom of the stop members 55, 56 and 59. The
shoulder bolt would then slide in the slot and maintain the sliding
relationship between the support stop 53 and the plates 51 and 52
without having the support stop 53 tilt. Further, a ball detent may
be located on the bottom of the stops and corresponding holes
formed in the top surfaces 51 a and 52a. The holes would be in
alignment so that the ball detent would engage the holes when the
support surfaces 60 through 62 are in the appropriate position.
That is, there would be one location for locating the support
surface 60 in a horizontal direction, another for support surface
61 and finally another for support surface 62.
[0030] A slidable board magazine support is generally designated at
63. The support 63 includes a rectangular base which includes cross
members 64 and 65 connected by suitable means, such as welding, to
side members 67 and 67a. In viewing FIG. 3, the construction of the
magazine support is best shown toward the input end of the
dispenser 10 and will therefore be described in more detail, it
being understood that the construction at the output end is
similar. There are two posts 68 and 69 that extend generally upward
from the side members 67 and have a plate 68a and 69a which is
connected by bolts 70 to the board magazine, as will be described
more fully hereafter. Another cross member 71 is secured between
the posts 68 and 69. Cross member 71 is suitably connected, such as
by welding, to two angle members 76 via brace 77 and connector 78.
The brace 77 is welded to the angle members 76 and the connector 78
is welded to the brace 77 at one end and to the cross member 71 at
its other end. Rectangular guide posts 72 and 73 are secured to the
bearing plates 51 and 52. Machined bearing surfaces 74 are formed
on the guideposts 72 and 73 to provide for a slidable connection
with the matching bearing surfaces formed on the inside of the
angles 76. This allows the board magazine support 63 to slide up
and down on the guide posts 72 and 73.
[0031] The slidable board magazine support is moved in a vertical
direction by a suitable means such as a pneumatic Firestone
Airstroke Lift Device 80. The lift device 80 is secured at its
bottom end to a frame member 81 which is positioned between the
cross members 14 and 15. The top end of the lift device, which
provides vertical movement, is in contact with a cross bar 82 whose
ends are welded to plates 83 and 84. The plates 83 and 84 are
bolted to the cross members 64 and 65 respectively. Therefore, a
vertical extension of the lift device 80 causes the cross bar 82 to
move vertically and thereby moves the slidable board magazine
support 63 in a vertical direction.
[0032] FIG. 4 is a perspective view showing the top of the board
magazine 43 while FIG. 5 is a perspective view of the bottom of the
board magazine 43. The board magazine 43 includes a base plate 283
which has eight elongate openings 283a formed therein. The openings
283a are formed in pairs and are for receiving the eight bolts 70
(as shown in FIG. 3) to secure the board magazine 43 to the
slidable board magazine support 63. Therefore, any movement
vertically of the magazine support 63 carries with it the board
magazine 43. A central opening 283b is formed in the base plate
283. A pusher member 84 provides a motive force for pushing the
boards 300 toward the output end or to the left, as shown in FIG.
4. The pusher member 284 slides on two plastic members 85 which are
secured to the base plate 283 by suitable means such as screws. The
base plate 283 is typically stainless steel and the boards to be
dispensed do not slide well on stainless steel. Therefore, the
plastic members 85 are utilized. The pusher member 284 has two
block sections 284a attached to each side. The two block sections
284a are connected by a bracket 86. As can be seen in FIG. 5, the
block sections 284a extend downward into the opening 283b and act
as a guide to keep the pusher member 284 in alignment along the
center longitudinal axis. The motive force for the pusher member
284 is supplied by an Origa rodless cylinder 87. The rodless
cylinder 87 is well known and is commercially available. There is a
piston inside of the rodless cylinder 87 which is acted upon by air
pressure. The rodless cylinder 87 has a translating attachment 87a
which is U-shaped and extends both above and below the rodless
cylinder 87. The translating attachment 87 is bolted to a plate 88
which has a cylindrical rod 88a attached thereto. The cylindrical
rod 89 extends into a hole which is drilled into the pusher member
284. Therefore, any movement of the translating attachment 87a is
directly transferred to a corresponding movement of the pusher
member 284.
[0033] A fence 89 has two arms 90 which have two rods 90a and 90b
attached thereto. The arms 90 are connected to a bracket 91 and
pivot about their point of attachment 91 a. Standoffs 92 are
attached to the arm and bracket and are connected by O-ring springs
93. The O-rings 93 provide a tension to keep the arms and bracket
at a 90-degree angle. However, the O-rings stretch and allow the
fence to be rotated downward, as viewed in FIG. 4, to allow for the
loading of the boards. Air pressure is provided to the rodless
cylinder 87 through three valves 94, 95 and 96. The valves 94
through 96 are secured to the underside of the base plate 283. The
valves 94 through 96 have an inlet conduit 94a through 96a which
are each operatively connected by a hose to regulators 94b, 95b and
96b. Each valve 94 through 96 has an outlet 94c, 95c and 96c. The
outlets 94c through 96c are all operatively connected to the
rodless cylinder 87 by a suitable connecting hose (not shown). A
source of pressurized air 97 is connected to the regulators 94b,
95b and 96b. A typical source of pressurized air may have a
pressure of approximately 100 psi. The regulators 94b through 96b
may have a suitable pressure such as 55 psi for regulator 94b, 38
psi for regulator 95b and 25 psi for regulator 96b. This would be
varied, depending on the amount of pressure that is desired to be
supplied to the rodless cylinder 87. Each valve 94 through 96 has
an associated spring-loaded cam follower which opens or closes the
valve. The cam followers are identified as 98. The cam follower for
valve 95 is hidden from view in FIG. 5 but is similar to that shown
for valves 94 and 96. A shoe 99 is secured to the pushing member 84
and, as shown in FIG. 5, extends below the bottom of the base plate
283. The shoe 99 has angled ends. As will be described more fully
hereafter, the shoe contacts the cam follower and opens the valve
which is associated with that cam follower. When the boards fill
the board magazine 43, the shoe contacts the cam follower for 94b
providing the highest pressure. Then as the boards are used, the
shoe will allow the cam follower for 94b to be released and contact
the cam follower 98 for regulator 95b, thereby reducing the
pressure supplied to the cylinder 87. This provides less force and
this is repeated when regulator 96b is actuated and 95b is not.
When the pressure supplied is reduced in steps, the higher pressure
is still in the cylinder 87, and is gradually reduced as the shoe
moves. It is therefore gradually reduced until it reaches the
pressure of the next regulator, when the process is then repeated.
If the shoe is not touching the cam follower, the valve is not
operative and air will not flow out of the valve. A sensor 100 is
mounted toward the output end of the dispenser 10. Any suitable
sensor 100 may be utilized. The sensor will sense the presence of
the shoe 99. When the shoe 99 has traveled toward the output end,
it indicates that there is a low level of boards available to be
dispensed and a suitable warning light may be activated by the
sensor 100. A backstop 101 is secured to the base plate 283 and
provides for a stop for the boards which are loaded onto the board
magazine 43. The backstop 101 has a lower section 101a which
extends further in than the upper section 101b. This feature is
useful when different sized boards are utilized and allows for the
contact of the boards at different heights.
[0034] At the end of the board magazine 43, as shown in FIG. 4, are
two uprights 102 which are secured to the base plate 283. The
uprights have a lower set of stops or tabs 103 which are secured to
the uprights 102 by a screw 104. The tabs 103 have slots so that
the distance that the tabs 103 extend into the center of the board
magazine 43 may be adjusted. Similarly, top tabs 105 are secured to
the top end of the uprights 102. Middle stops or tabs 106 are
mounted to a cylinder 107 which is mounted for 180-degree
rotational movement on the upright 102. Therefore, the tabs may be
rotated in and out of position simply rotating the cylinders 107.
This is useful when different sized boards require different tabs.
Tabs 106 are utilized when the smaller sized boards are run. Then,
when larger boards are run, the tabs 106 are simply rotated out of
the way. This provides for an easier board changeover. The tabs
prevent the boards 300 from being pushed out of the board magazine
43 by the pusher 84.
[0035] Referring to FIGS. 2 and 6, there is shown a steering
assembly, generally designated at 108. The steering assembly 108
provides for controlling the steering of the infeed conveyor 26 by
providing lateral movement of the output end shaft 28. The steering
assembly 108 also provides for a cantilevered attachment of the
output end shaft 28 to the support side of the bacon board
dispenser. A top bar 109 and a bottom bar 110 are secured to a
plate 111 by four bolts 112. The plate 111 is secured to the
horizontal member 20 by suitable means such as welding. A first
plate 113 is pivotally connected between the top bar 109 and the
bottom bar 110 by a shaft 114. The shaft 114 is secured to the top
bar 109 by means of a setscrew 115 and secured to the bottom bar
110 by means of a set screw 116. The first plate 113 is free to
rotate around the shaft 114. Similarly, a second plate 117 is
pivotally mounted between the top bar 109 and bottom bar 110 by
means of a shaft 118. The shaft 118 is similarly secured by means
of set screws (not shown) and allows the second plate 117 to rotate
about the shaft 118.
[0036] The other ends of the plates 113 and 117 are rotatably
connected to a bar 119. As best shown in FIG. 2, a shaft 120 is
positioned in suitable bores in the second plate 117 and bar 119.
Similarly, a shaft 121 rotatably mounts the plate 113 to the bar
119. This structure provides for a parallelogram to effectively
move the output shaft 28. A post 122 has a first end secured by
suitable means, such as welding, to the top of the first plate 113.
The post 122 has a member 122a which extends 90 degrees from the
top of the post 122. A bar 123 is welded to a cross member 124
which is in turn secured by suitable bolts 125 to the top bar 109.
An extension member 126 is welded to the cross member 124 and
extends upward. A nut 127 having a threaded aperture is secured to
a post 128 which is in turn mounted to the top of the extension
member 126. Extending through the threaded aperture of the nut 127
is a threaded rod 129 at one end of the threaded rod 129 is a knob
130 and at the other end is a nut 131. The nut 131 is threaded and
is welded to member 122a. As the knob 130 is rotated, the threaded
rod rotates in the nut 131 and moves the bar 119 to the left, as
viewed in FIG. 6. As will be seen later, this allows for the
movement of the output end shaft 28. Rotation of the knob 130 in
the opposite direction will unscrew the threaded rod out of the nut
131 causing the bar 119 to move to the right, as viewed in FIG.
6.
[0037] The output shaft 28 is mounted in two bearing blocks 132.
The bearing blocks are in turn mounted on a plate 133 by suitable
bolts 134. The plate 133 has a first end 133a and a second end
133b. The plate 133 is configured to pivot at its first end 133a
around a shaft 135. The shaft 135 is held in position by four rod
ends 136 through 139. Each of the rod ends have a threaded shaft at
one end and a bearing at the other. The threaded shafts for rod
ends 136 and 137 are secured to the bar 119 by suitable nuts. The
bearings are positioned around the shaft 135. The rod ends 138 and
139 have their threaded shafts secured to the plate 133 and their
bearings positioned around the shaft 135. Clamp collars 140 are
positioned around the shaft and prevent lateral movement thereof.
The second end 133b of the plate 133 is supported on a plastic
bearing or stop 141 which is in turn secured to a support bar 142.
The support bar 142 is secured to the first plate 113 by suitable
means such as bolts 143. The parallelogram steering structure
provides for the movement to the left or right of the shaft 28.
Further, the shaft 28 may be lifted upward by means of a handle
144. The handle 144 is connected to an L-bracket 145 which has one
end welded to the plate 133. Therefore, when the handle 144 is
moved upward, the plate 133 is rotated around the shaft 135 and the
shaft 28 also rotates around the shaft 135, thereby bringing upward
the output end of the infeed conveyor 26.
[0038] Referring to FIGS. 2 and 7, there is generally shown at 146
a feeding mechanism. The feeding mechanism 146 is cantilevered and
connected to the support side of the dispenser 10 and extends
toward the operating side of the dispenser 10. Referring to FIG. 2,
it can be seen that an angled support 147 is secured to the side
support 12 by suitable means such as welding. The angled support
147 provides a basis for providing cantilevered support to various
portions of the dispenser 10. One of these is the dispenser
mechanism 146. A plate 148 is secured to the angled support 147 by
suitable means such as welding. The plate has a plurality of
apertures 148a formed therein. Another plate 149 having a plurality
of corresponding apertures 149a is secured to plate 148 by suitable
means such as bolts. A support bar 150 is welded to the plate 149
and provides for cantilevered support of the dispenser mechanism
146. Secured to the support bar 150 is support member 151. Suitable
means such as bolts may be used to connect the support bar 150 to
the support member 151. Secured at opposite sides of the support
member 151 are first and second bearing supports 152 and 153.
Bearing 154 is operatively connected to the bearing support 153.
Another bearing (not shown) is connected and carried by the first
bearing support 152. A shaft 155 is rotatably mounted in the
bearing 154. Another bearing 156 is carried by the second bearing
support 153. A similar bearing (not shown) is carried by the first
bearing support 152. A shaft 157 is rotatably carried by the
bearing 156 and its equivalent bearing in the first bearing support
152. The bearings 154 and 156 are aligned vertically in an
orientation as best seen in FIG. 10. The shaft 155 is made of an
appropriate material such as steel and is covered by a soft
covering 155a. The shaft 155 is driven. The shaft 157 is in contact
with the soft covering 155a and is driven by friction from the
rotation of the soft covering 155a. A plurality of smooth stainless
steel fingers 159 are supported by bar 160. The fingers 159 are
curved slightly and terminate just prior to the nip point between
the shafts 157 and 155. The fingers 159 help guide the board being
dispensed to the nip point between the shafts 155 and 157. A
protective shield 161 extends over the shafts 155 and 157 to
prevent bacon droppings from falling into the feeding mechanism
146. A housing 162 surrounds the back portion of the dispenser
mechanism 146, as viewed in FIG. 2. Between the housing 162 and the
protective shield 161 is a slit through which the bacon boards 300
are dispensed after they are driven between the shafts 155 and 157.
A drive pulley 163 is positioned inside of a gear housing 164. The
drive pulley 163 has the shaft 155 operatively connected to it.
Therefore, rotation of the drive pulley 163 causes an equivalent
rotation of the shaft 155.
[0039] The drive belt 24 drives a jack shaft 165. The jack shaft
165 has a pulley (not shown) which, as viewed in FIG. 2, is located
behind the brake/clutch mechanism 166. The jack shaft 165 is
mounted in a bearing block 167 at one end and a similar bearing
block (not shown) at its other end. A drive pulley 168 is mounted
on the drive shaft 167 and drives the brake/clutch mechanism 166
via drive belt 169. The output of the brake/clutch mechanism 166
has a drive pulley (not shown) which is connected via a drive belt
170 to the drive pulley 163. An idler pulley 171 is positioned
between the pulley 163 and the brake/clutch mechanisms output.
[0040] A cantilevered output conveyor, generally designated at 172
is shown in a perspective view, as viewed from underneath, in FIG.
8. An exploded view, as viewed from the top, is shown in FIG. 2. As
will be described, the output conveyor 172 is cantilevered from the
support side of the dispenser 10 and extends toward the operating
side of the dispenser 10. A connecting plate 173 has apertures 173a
for connection, by suitable means such as bolts, to the angled
support 147. Welded to the connecting plate 173 is a stop member
174 which is at the bottom of the output conveyor 172. A
cylindrical support rod 175 has its first end 175a welded to the
connecting plate 173. A generally H-shaped connector bracket 176 is
rotatably mounted on the rod 175. The bracket 176 has two side
members 176a and 176b connected by connecting member 176c. At the
ends of each side 176a and 176b are two circular collars 176d and
176e. The connector bracket 176 is able to rotate about the rod
175. Welded to the bottom of the sides 176a and 176b is a bar 177.
The bar rests on a plurality of bumpers 178 which are fastened to
the stop member 174. The stop member 174 limits the downward
rotation of the H-connector bracket 176. A drive pulley 179 is
mounted on a drive shaft 180 that extends on both sides of the
pulley 179. One end of the shaft 180 is rotatably mounted in the
circular collar 176e. The other end of the drive shaft 180 is
operatively connected to the drive shaft 181 of the output conveyor
172. A housing 182 is positioned over the pulley 179 and acts as a
guard. A plurality of O-rings 183 are positioned around the drive
shaft 182 and a shaft 184. Similarly, O-rings 185 are positioned
around drive shaft 181 and shaft 186. The O-rings 183 and 185 are
carried in grooves formed within the shafts 181, 184 and 186. End
caps 187 and 188 each have three bearings (not shown) positioned
inside of them. The bearings are for mounting the shafts 181, 184
and 186. The end caps 187 and 188 are similar and only one will be
described in detail. The end cap 187 has a first housing 187a which
is connected by an intermediate bar 187b to the second housing
187c. The two bearings for shaft 181 and 184 are in the housing
187a and the bearing for shaft 186 is in housing 187c. The housings
187a and 187c and bar 187b form a solid end cap for the shafts. The
end cap 187 has a flange 187d which extends downward and is
captured between a plate 189 (which is welded to the bar 177) and a
second plate 189a by means of bolts. A handle 190 is welded to the
plate 189a. The drive pulley 179 is connected by a drive belt 191
to a pulley 192. The pulley 192 is mounted on the jack shaft 165.
The output conveyor 172 is able to be rotated, as viewed in FIG. 2,
to rotate about the shaft 181. This allows the shaft 186 to move
upward as the handle 190 is moved upward. The shaft 184 necessarily
rotates downward. As will be described more fully hereafter, this
rotation allows for access to the location where the bacon is
placed on the bacon board.
[0041] A dispensing mechanism, generally designated as 193, is best
seen in FIGS. 2, 9, 11 and 12. The dispensing mechanism 193 is for
taking boards 300 from the board magazine and placing them into the
feeding mechanism 146 for subsequent placement under drafts of
bacon. The sequential schematic view of this operation is shown in
FIG. 10 where the boards 300 are being shown taken from the board
magazine and being placed between the rollers 154 and 156 of the
feeding mechanism 146.
[0042] The dispensing mechanism 193 is supported by a support bar
194. The support bar 194 is welded to a plate 195 which is in turn
bolted to a corresponding plate 196, which is in turn welded to the
angled support 147. It can therefore be seen that the support 194
provides cantilevered support for the dispensing mechanism 193. A
pneumatic cylinder 197, having an extendable arm 197a, is mounted
to an L-shaped bracket 199 which is in turn secured to the support
194 by suitable means such as welding. A guard 198 is fastened to
the cylinder 197.
[0043] A mounting plate 201 is operatively connected to the support
bar 194 by suitable means such as welding. Two block assemblies 202
are used to pivotally mount vacuum assemblies 210 and 211. The
vacuum assemblies 210 and 211 are symmetrically mounted and
accordingly only one will be described in detail, it being
recognized that the other is similarly mounted. The block assembly
202 has a lower section 202a that is suitably connected to the
mounting plate 201 by suitable means such as welding. An upper
section 202b is secured to the lower section 202a by a bolt 203.
The lower section 202a and upper section 202b each have half of a
cylindrical bore formed therein and together form a cylindrical
bore for the pivotal mounting of shaft 204.
[0044] The extension arm 197a is connected to an L-bracket 205
having a lower portion 205a and a generally vertical upright
section 205b. A generally rectangular block (not shown as it is
hidden from view by blocks 202) is welded to the upright section
205b. The block has a bore and the shaft 204 is positioned inside
of the bore of the block as well as the block assemblies 202. At
the top of the upright section 205b is welded a cross bracket 206.
The cross bracket 206 is also utilized for mounting bearing houses
207 and 208. The houses 207 and 208 are secured to the bracket 206
by bolts 209. The shaft 204 is mounted for rotational movement in
the houses 207, blocks 202 and through the block of upright 205b.
Therefore, in viewing FIG. 12, as the arm 197a is extended to the
right, the upright 205b pivots counterclockwise around the shaft
204 and the bracket 206 moves to the left as it pivots around shaft
204, carrying with it the houses 207 and 208.
[0045] A shaft 212 is rotatably mounted inside of the bearing house
208. The shaft 212 is captured between two blocks 213 and 214 which
each have half of a cylindrical bore and together form a full
cylindrical bore for the shaft 212. The vacuum assemblies 210 and
211 are bolted to the blocks 214. Each vacuum assembly 210 and 211
has an upper suction cup 215 and a lower suction cup 216.
[0046] A cam base 217 is secured to the block assemblies 202 by
bolts 218. In viewing FIG. 12, the portion of the cam base 217 to
the right has a slot in which the upright 205b is positioned. The
cam 219 has a cam track 219a formed therein. Each of the shafts 212
are operatively connected to a base 212a which is in turn secured
to a yoke 220. The yoke 220 has a slot formed therein.
[0047] A cam follower 221 is inserted in bores formed on the split
side of the yoke 220 and is therefore positioned in the yoke 220
and carried by the yoke 220, but is also positioned inside of the
cam track 219a.
[0048] Air control valves are mounted on a bracket 223 which is
carried by the yoke 219. The air control valves 222 control flow of
a vacuum to the vacuum cups 215 and 216 by suitable hoses. A
separate control is provided, but not shown, for controlling the
air control valves 222, as is well known in the art.
[0049] In operation, the multi-position bacon board magazine is
moved into the correct position depending upon the size of the
bacon boards 300 to be dispensed. After one of the three preset
heights are selected, the pusher member 284 is retracted by
manually releasing the pressure on the cylinder 87. Then, a
pneumatic valve (not shown) is activated to cause the pusher member
284 to apply pressure to the bacon boards 300. While not shown, it
is understood that the pneumatic valve would be positioned between
the source of pressurized air 97 and the regulators 94b through
96b. The infeed conveyor 26 and output conveyor 172 are run
continuously by the drive assembly 23. Drafts of shingled strips of
bacon 400 are supplied to the input conveyor 26 by means well known
in the art. Depending upon the size of the bacon board 300 to be
dispensed, either the upper suction cups 215 are activated and/or
the lower suction cups 216 are activated. The pusher member 284
pushes the boards 300 up against the suction cups 215 and 216.
There are two sensors, such as photo eye detectors, which are
located in the dispensing mechanism 193. If no board 300 is
detected as being in the dispensing mechanism 193, the vacuum cups
215 or 216 pull a board from the magazine and transfer it between
the pinch rollers 155a and 156. The pinch rollers are driven by the
clutch/brake 166 and the rollers are rotated until the board 300 is
in the position "B" as shown in FIG. 10. The board is held
stationary at this position until a draft of bacon is detected. The
detector (not shown) activates a timer. After the timer times out
the brake/clutch mechanism is activated thereby completing
dispensing the board 300 as the draft of bacon 400 is going over
the top of the board 300.
[0050] The sequencing of the dispensing mechanism 193 is shown in
FIG. 10. There, in the first position shown, the suction cups are
adjacent the board 300. The cylinder 197 is then actuated thereby
causing the cam follower 221 to move in the cam track 219a. This
causes the board 300 to move through the positions as shown in the
dotted line in FIG. 10. The board is placed in position between the
pinch rollers which then move the board 300 to position "B" where
it is held in position until it is needed to be dispensed under the
next draft of bacon 400. When the trailing edge of the board being
dispensed passes a sensor, the cycle is repeated and the next board
300 is dispensed from the board magazine. The combination of the
pivoting movement of the dispensing mechanism and the movement in
the cam track provide a relatively horizontal removal of the boards
from the stack of boards and then a movement up into the nip point
between the rollers of the feeding mechanism.
[0051] By having the board magazine 43 positioned directly under
the conveyor 26, a faster operation is possible as the boards 300
are more readily in position for dispensing. Further, it provides
for accurate board placement as well as a large board storage
capacity. Also, the three-position board magazine provides for
quick change over between any of three board sizes with no time
necessary for mechanics to change over between board sizes.
Further, since the pressure or pushing force by the cylinder 87
decreases as boards are dispensed, the automatic decreasing of
pressure allows for consistent board dispensing from a large
horizontal magazine. The upper and lower suction cups 215 and 216
allow for either or both sets of vacuum cups to be run, depending
upon the type of board to be dispensed. This again requires no
set-up to change, simply a change of the valve 222 will accomplish
this and no mechanic set-up time is required.
[0052] The cantilevered design of many of the components results in
a very open and easy-to-clean design. Also, the dual flip open
conveyors at the point of board dispensing helps gain access for
any possible jams as well as for ease of sanitation.
[0053] A second embodiment of a pressure system to provide pressure
to the cylinder 87 is shown in FIGS. 13 and 14. FIG. 14 represents
a schematic of the pressure system. The second embodiment of the
pressure system utilizes a single source of pressurized air 550 and
a single valve 502 that is controlled by a switching valve 500, as
opposed to the three regulators and cam followers used with respect
to the first embodiment. A switching valve 500, having a cam
follower 501, is mounted on the dispensing mechanism 193 such that
the L-bracket 205 actuates the cam follower 501 on the valve 500. A
valve 502 is mounted on the underneath side of the base plate 283
by suitable means such as bolts (not shown). The valve 502 is shown
exploded away for clarity purposes. Each valve 500 and 502 have
suitable exhaust ports for venting air to relieve pressure. As
shown in FIG. 14, pressurized air from a suitable source 550 is
provided to the valve 500 and valve 502 through lines 560 and 570,
respectively. The cam follower 501, which is activated by the
rotation of the L-bracket 205, causes the air to be supplied via
connecting line 504 to a pilot on valve 502. A second connecting
line 508 connects another pilot of the valve 502 to the valve 500.
When the pressurized air from the switching valve 500 provides air
to the valve 502, pressurized air flows via line 509 to the
cylinder 87. This results in the pushing member 284 pushing on the
boards towards the pick-off point. When the L-bracket 205 pivots
back and the cam follower is released, pressure in the rodless
cylinder 87 goes to zero. This occurs at the same time as the
suction cups are pulling a board from the magazine. Therefore, with
no force being exerted by the rodless cylinder 87, it is easier to
pull a board out of the magazine. The remainder of the board
magazine shown in FIG. 13 is the same as that previously
described.
[0054] The above specification, examples and data provide a
complete description of the manufacture and use of the composition
of the invention. Since many embodiments of the invention can be
made without departing from the spirit and scope of the invention,
the invention resides in the claims hereinafter appended.
* * * * *