U.S. patent application number 09/796018 was filed with the patent office on 2001-09-06 for driving unit for pressure application shaft in a welding apparatus.
Invention is credited to Sasaki, Yoshiyuki, Sato, Yoshio.
Application Number | 20010019038 09/796018 |
Document ID | / |
Family ID | 18576310 |
Filed Date | 2001-09-06 |
United States Patent
Application |
20010019038 |
Kind Code |
A1 |
Sato, Yoshio ; et
al. |
September 6, 2001 |
Driving unit for pressure application shaft in a welding
apparatus
Abstract
Since components constituting a driving unit for pressure
application shaft are integrally assembled with one another, and
the driving unit for pressure application shaft is integrally fixed
to a housing body, the precious driving unit for pressure
application shaft can be obtained with ease, and consequently, it
is possible to provide the precious driving unit for pressure
application shaft in a welding apparatus at low cost. The driving
unit for pressure application shaft in a welding apparatus includes
a housing for housing therein a ball screw mechanism for converting
rotation of an output shaft of a motor into reciprocating motion of
a pressure application shaft, and a direct acting type rolling
guide mechanism provided between a pressure application shaft
member and the housing, characterized in that the housing comprises
a housing body which is opened at one side in a substantially
U-shape in cross section, and a plate for covering the opened
portion, and pressure application mechanism members comprise the
ball screw mechanism, the pressure application shaft member, the
direct acting type rolling bearing which is fixed to the pressure
application shaft member, and a rail combined with the direct
acting type rolling bearing, and wherein the pressure application
mechanism members are fixed to the housing body, and the plate is
fixed to the opened portion of the housing body.
Inventors: |
Sato, Yoshio; (Ayase-shi,
JP) ; Sasaki, Yoshiyuki; (Ayase-shi, JP) |
Correspondence
Address: |
FLYNN, THIEL, BOUTELL & TANIS, P.C.
2026 Rambling Road
Kalamazoo
MI
49008-1699
US
|
Family ID: |
18576310 |
Appl. No.: |
09/796018 |
Filed: |
February 28, 2001 |
Current U.S.
Class: |
219/86.33 |
Current CPC
Class: |
F16H 25/22 20130101;
B23K 11/311 20130101; B23K 11/314 20130101; Y10T 74/18576 20150115;
Y10T 74/18656 20150115; B23K 11/315 20130101 |
Class at
Publication: |
219/86.33 |
International
Class: |
B23K 011/10 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 1, 2000 |
JP |
2000-055143 |
Claims
What is claimed is:
1. A driving unit for pressure application shaft in a welding
apparatus to be driven by a motor including a housing for housing
therein a ball screw mechanism for converting rotation of an output
shaft of a motor into reciprocating motion of a pressure
application shaft, and a direct acting type rolling guide mechanism
provided between a pressure application shaft member and the
housing, wherein the housing comprises a housing body which is
opened at one side in a substantially U-shape in cross section, and
a plate for covering the opened portion, and wherein pressure
application mechanism members comprise the ball screw mechanism,
the pressure application shaft member, the direct acting type
rolling bearing which is fixed to the pressure application shaft
member, and a rail combined with the direct acting type rolling
bearing, and wherein the pressure application mechanism members are
fixed to the housing body, and the plate is fixed to the opened
portion of the housing body.
2. The driving unit for pressure application shaft according to
claim 1, wherein a front end of the housing is covered with a front
wall, and a penetration hole through which the pressure application
shaft is inserted is formed on the front wall, and no bearing is
provided in the penetration hole.
3. The driving unit for pressure application shaft according to
claim 1, wherein a rear end of a fixed arm is fixed to the U-shaped
housing body.
4. The driving unit for pressure application shaft according to
claim 1, wherein the U-shaped housing body is formed by an
extrusion molded member made of aluminum alloy.
5. The driving unit for pressure application shaft according to
claim 1, wherein a machining portion for manually rotating a ball
screw shaft is formed at the rear end of the ball screw shaft of
the ball screw mechanism.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The invention relates to a driving unit for pressure
application shaft to be driven by a motor in a welding apparatus,
wherein a ball screw mechanism for converting rotation of an output
shaft of the motor into a reciprocating motion of the pressure
application shaft is housed in a housing and a direct acting type
rolling guide mechanism is provided between the pressure
application shaft for holding the ball screw mechanism and the
housing.
[0003] 2. Related Art
[0004] A driving unit for pressure application shaft in a welding
gun connected to a wrist of a robot has been conventionally
disclosed in, for example, Japanese Patent Laid-Open Publication
No. 9-47811, wherein a ball screw mechanism for converting rotation
of an output shaft of the motor into a reciprocating motion of the
pressure application shaft is housed in a housing and a direct
acting type rolling guide mechanism provided between a pressure
application shaft member and the housing.
[0005] In this known driving unit for pressure application shaft,
the pressure application shaft for holding the ball screw mechanism
is arranged inside a cylinder constituting the housing, a ball box
constituting the direct acting type rolling bearing is fixed to the
rear end of the pressure application shaft, and a rail provided
with a guide groove at the face confronting the ball box is fixed
to the inner wall of the cylinder, whereby these components are
assembled inside the cylinder, thereby completing the driving unit
for pressure application shaft.
[0006] However, in the prior art, since the driving unit for
pressure application shaft comprising the rail, the bearing, the
ball screw mechanism, and so forth are assembled in the housing,
and an assembling process thereof is troublesome, and hence it is
difficult to manufacture a product having high accuracy, arising a
problem of high manufacturing cost.
SUMMARY OF THE INVENTION
[0007] The invention has been developed to solve the foregoing
problem of the prior art, and has an object to provide a driving
unit for pressure application shaft in a welding apparatus having
components constituting the driving unit for pressure application
shaft are integrally assembled with one another, wherein the
driving unit for pressure application shaft is integrally fixed to
a housing body, thereby easily obtaining the driving unit for
pressure application shaft having high accuracy so that the driving
unit for pressure application shaft in a welding apparatus with
high accuracy at low cost can be obtained.
[0008] To achieve the above object, the driving unit for pressure
application shaft in a welding apparatus to be driven by a motor
according to the invention including a housing 8 for housing
therein a ball screw mechanism 11 for converting rotation of an
output shaft of a motor 1 into reciprocating motion of a pressure
application shaft 7, and a direct acting type rolling guide
mechanism 12, 13 provided between a pressure application shaft
member and the housing 8, wherein the housing 8 comprises a housing
body 9 which is opened at one side in a substantially U-shape in
cross section, and a plate 10 for covering the opened portion, and
wherein pressure application mechanism members comprise the ball
screw mechanism 11, the pressure application shaft member, the
direct acting type rolling bearing 12 which is fixed to the
pressure application shaft member, and a rail 13 combined with the
direct acting type rolling bearing 12, and wherein the pressure
application mechanism members are fixed to the housing body 9, and
the plate 10 is fixed to the opened portion of the housing body
9.
[0009] Further, the driving unit for pressure application shaft in
a welding apparatus is characterized in that a front end of the
housing 8 is covered with a front wall 21, and a penetration hole
22 through which the pressure application shaft 7 is inserted is
formed on the front wall 21, and no bearing is provided in the
penetration hole 22.
[0010] Further, the driving unit for pressure application shaft in
a welding apparatus is characterized in that a rear end of a fixed
arm is fixed to the U-shaped housing body 9.
[0011] Further, the driving unit for pressure application shaft in
a welding apparatus is characterized in that the U-shaped housing
body 9 is formed by an extrusion molded member made of aluminum
alloy.
[0012] Further, the driving unit for pressure application shaft in
a welding apparatus is characterized in that a machining portion
for manually rotating a ball screw shaft is formed at the rear end
of the ball screw shaft of the ball screw mechanism 11.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIG. 1 is a plan view showing a main portion of a driving
unit for pressure application shaft in a welding apparatus
according to the invention;
[0014] FIG. 2 is a side view of the driving unit for pressure
application shaft in FIG. 1;
[0015] FIG. 3 is a sectional view of the main portion of the
driving unit for pressure application shaft in FIG. 1; and
[0016] FIG. 4 is a sectional view taken along the line A-A in FIG.
3.
PREFERRED EMBODIMENT OF THE INVENTION
[0017] A driving unit for pressure application shaft in a welding
apparatus of the invention is described with reference to FIGS. 1
to 4. In these figures, depicted by 1 is a motor for driving a
driving unit 2 for pressure application shaft (hereinafter simply
referred to as driving unit 2) in a welding apparatus, and a
toothed belt 6 is extended between a pulley 4 provided on an output
shaft 3 of the motor 1 and a pulley 5 provided on the driving unit
2. Connected to a front end of a pressure application shaft 7
arranged on the driving unit 2 is an electrode (not shown) for
applying a pressure to weld a workpiece in the case of a C-type
welding gun, a connection member (not shown) connected to a gun arm
in the case of an X-type welding gun and a work placing table (not
shown) in the case of a welding jig.
[0018] Depicted by 8 is a housing for the driving unit 2, and the
housing 8 comprises a housing body 9 which is opened at one side in
a substantially U-shape in cross section, and a plate 10 for
covering the opened portion. Pressure application mechanism members
comprising the pressure application shaft 7 incorporating the ball
screw mechanism 11 therein, a direct acting type rolling bearing 12
fixed to the pressure application shaft 7 and a rail 13 combined
with the direct acting type rolling bearing 12 are arranged in the
housing 8. The housing body 9 is formed by an extrusion molded
member made of aluminum alloy.
[0019] The ball screw mechanism 11 comprises a screw shaft 14 and a
ball nut 15 engaging with the screw shaft 14, wherein the screw
shaft 14 penetrates the ball nut 15, and it is supported by a
bearing 16 at the rear portion, and the pulley 5 by which a driving
force of the motor 1 is transmitted via the toothed belt 6 is fixed
to the rear end of the screw shaft 14. A machining portion 30 such
as a machining hole or machining projection for manually rotating
the screw shaft 14 at the time when the motor 1 is in trouble is
formed on the rearmost portion of the screw shaft 14. The ball nut
15 is fixed to the angular portion of the pressure application
shaft 7 at the rear end thereof by a plurality of bolts 18, 18 . .
. at a square flange 17 provided at the rear portion of the ball
nut 15.
[0020] The pressure application shaft 7 has projection pieces 19,
19 for holding bolts at the rear end side thereof, and the pressure
application shaft 7 and the direct acting type rolling bearing 12
are integrated with each other by bolts 20, 20 . . . which are
inserted into the projection pieces 19, 19. The pressure
application shaft 7 penetrates a penetration hole 22 formed in a
front wall 21 for covering the front end of the housing 8 and
extended outward the housing 8, and connected to, for example, one
gun arm of an X-type electric gun so as to apply a pressure to
electrodes attached to the tip ends of the gun arm. A bearing is
not provided in the penetration hole 22 and the pressure
application shaft 7 is inserted into the penetration hole 22 with a
gap therebetween, and a scraper 23 and a dust seal 24 are engaged
in the gap, and hence the penetration hole 22 is structured as a
so-called bearingless one.
[0021] If the welding apparatus is a C-type electric gun, the
pressure application shaft 7 forms a movable arm, and the tip end
of the fixed arm is attached to the housing body 9.
[0022] The direct acting type rolling bearing 12 is formed
substantially in a U-shape, and the rail 13 is arranged at the
opened portion side. Grooves 26 for accommodating balls 25, 25 are
formed on the portion confronting the rail 13 of the direct acting
type rolling bearing 12 at the upper and lower surfaces wherein the
grooves 26 cooperate together with projections 27 formed on the
rail 13.
[0023] The rail 13 is assembled with the direct acting type rolling
bearing 12 and fixed to the housing body 9 by bolts 28, 28, . . .
so as to function as a stopper for stopping the rotation of the
pressure application shaft 7 and as a guide for the reciprocating
motion thereof. Depicted by 29, 29, . . . are bolts for fixing the
plate 10 to the housing body 9.
[0024] In order to reciprocate the pressure application shaft 7
serving as a movable arm of the C-type welding gun, the motor 1 is
rotated to rotate the pulley 5 by way of the toothed belt 6 so that
the screw shaft 14 is rotated and the ball nut 15 is to be rotated
by the rotation of the screw shaft 14. However, the rotating force
of the screw shaft 14 is restrained by the direct acting type
rolling bearing 12, and it is converted into a reciprocating motion
of the ball nut 15, and hence the pressure application shaft 7
incorporating the ball nut 15 at its rear portion performs forward
or rearward motion.
[0025] Meanwhile, since the housing 8 comprises a housing body 9
which is opened at one side in a substantially U-shape in cross
section, and a plate 10 for covering the opened portion, and
pressure application mechanism members comprised of the pressure
application shaft 7 incorporating ball screw mechanism 11 at the
rear portion, the pressure application shaft member, the direct
acting type rolling bearing 12 which is fixed to the ball screw
mechanism 11, and a rail 13 combined with the direct acting type
rolling bearing 12 are assembled integrally with one another, and
the pressure application mechanism are fixed to the housing body 9,
and particularly, the rail 13 and the direct acting type rolling
bearing 12 requiring assembly thereof with high precision can be
assembled in advance outside the housing 8 so that accurate
assembly can be made with ease. Further, since the screw shaft 14,
the ball nut 15, the pressure application shaft 7, the direct
acting type rolling bearing 12, the rail 13 and so forth can be
assembled with one another outside the housing 8, the assembly
thereof can be made with very ease.
[0026] Further, if the rail 13 with which the pressure application
mechanism members are assembled is fixed to the reference surface
which is machined on the inner surface of the housing body 9 by the
bolts 28, 28, . . . the assembling operation of the pressure
application mechanism members is completed quickly with high
accuracy.
[0027] Since the rail 13 can be directly fixed to the housing body
9 without intervening the plate 10, a plate which costs high is not
required. Further, since all the parts relating to the accuracy of
a central axis in the longitudinal direction through which the
pressure application shaft 7 moves needed for a smooth and straight
motion of the pressure application shaft 7 are assembled with the
housing body 9, and the assembling accuracy is automatically
attained by taking care of a mechanical machining accuracy of the
housing body 9, and hence the accuracy of the passing core can be
made with very ease.
[0028] If the front end of the housing 8 is covered with the front
wall 21, and the penetration hole 22 through which the pressure
application shaft 7 is inserted is formed in the front wall 21
while the penetration hole 22 is formed in a bearingless one, there
does not occur inconvenience such as biting of a bearing, even if a
sputter is attached to the surface of the pressure application
shaft 7. Further, if a bending moment caused by the application of
eccentric pressure (caused by eccentric alignment between the axis
of electrodes or chip of the welding gun and the axis of the
pressure application shaft 7) is applied to the pressure
application shaft 7, the direct acting type rolling bearing 12
alone can receive a load so that the influence upon welding can be
controlled to the minimum.
[0029] Further, if the rear end portion of the fixed arm is
attached to the housing body 9, the entire length of the housing
becomes short so that the electric gun can be accommodated in
compact.
[0030] Further, if the housing body 9 is formed by an extrusion
molded member made of aluminum alloy, it can be formed with ease so
that a material cost and a mechanical machining cost can be sharply
reduced.
[0031] Further, if the machining portion 30 for manually rotating
the screw shaft 14 is formed on the rear end portion of the screw
shaft 14 of the ball screw mechanism, the screw shaft 14 is rotated
utilizing the machining portion 30 when the motor is in trouble or
the like so that the pressure application shaft 7 is returned to a
desired position.
[0032] According to the invention, since the housing comprises a
housing body which is opened at one side in a substantially U-shape
in cross section, and a plate for covering the opened portion, and
pressure application mechanism members comprise the ball screw
mechanism, the pressure application shaft member, the direct acting
type rolling bearing which is fixed to the ball screw mechanism,
and a rail combined with the direct acting type rolling bearing,
and wherein the pressure application mechanism members are fixed to
the housing body, and the plate is fixed to the opened portion of
the housing body, thereby obtaining the driving unit for pressure
application shaft in a welding apparatus capable of assembling the
high precious driving unit for pressure application shaft with ease
and of being manufactured at low cost.
[0033] Since a front end of the housing is covered with a front
wall, and a penetration hole through which the pressure application
shaft is inserted is formed on the front wall, and no bearing is
provided in the penetration hole, there does not occur
inconvenience such as biting of a bearing. Further, if a bending
moment caused by the application of eccentric pressure to the
pressure application shaft, the direct acting type rolling bearing
alone can receive a load so that the influence upon welding can be
controlled to the minimum.
[0034] Since a rear end of a fixed arm is fixed to the U-shaped
housing body, thereby providing the driving unit for pressure
application shaft in a welding apparatus capable of rendering the
entire welding apparatus compact.
[0035] Since the U-shaped housing body is formed by an extrusion
molded member made of aluminum alloy, it can be formed with ease,
thereby providing the driving unit for pressure application shaft
in a welding apparatus which can be manufactured at low cost.
[0036] Since a machining portion for manually rotating a ball screw
shaft is formed at the rear end of the ball screw shaft of the ball
screw mechanism, the pressure application shaft is returned to a
desired position in response to a case where the motor is in
trouble or the like.
* * * * *