U.S. patent application number 09/795617 was filed with the patent office on 2001-08-30 for beverage carton with strap type carrying handle.
Invention is credited to Blin, Patrick, Boukredine, Eric.
Application Number | 20010017314 09/795617 |
Document ID | / |
Family ID | 27269459 |
Filed Date | 2001-08-30 |
United States Patent
Application |
20010017314 |
Kind Code |
A1 |
Boukredine, Eric ; et
al. |
August 30, 2001 |
Beverage carton with strap type carrying handle
Abstract
A carton or beverage containers includes a series of hinged
panels forming a sleeve and end closure panels hinged to at least
one associated hinged panel for closing, at least in part, the
opposite ends of a sleeve. The carton includes a handle by which
the carton can be carried. The handle comprises a strap connected
to the end closure panels having a user part which is in
substantially co-planar relationship with the one hinged panel when
in a stored condition. The strap is so connected at its opposite
ends to the end closure panels as to provide a surplus of material
to enable the user part to be brought into a position of use.
Inventors: |
Boukredine, Eric; (Ambrault,
FR) ; Blin, Patrick; (Chateauroux, FR) |
Correspondence
Address: |
Tsugihiko Suzuki
The Mead Corporation
4850D North Church Lane
Smyrna
GA
30080
US
|
Family ID: |
27269459 |
Appl. No.: |
09/795617 |
Filed: |
February 28, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
09795617 |
Feb 28, 2001 |
|
|
|
PCT/US99/19883 |
Aug 30, 1999 |
|
|
|
Current U.S.
Class: |
229/117.22 ;
229/117.23 |
Current CPC
Class: |
B65D 2571/00141
20130101; B65D 2571/00493 20130101; B65D 71/36 20130101; B65D
2571/00543 20130101; B65D 2571/00728 20130101; B65D 2571/0066
20130101 |
Class at
Publication: |
229/117.22 ;
229/117.23 |
International
Class: |
B65D 005/46 |
Foreign Application Data
Date |
Code |
Application Number |
Aug 28, 1998 |
GB |
9818792.5 |
Nov 17, 1998 |
GB |
9825122.6 |
Claims
What is claimed is:
1. A carton for beverage containers including a series of hinged
wall panels forming a sleeve, and handle means by which the carton
can be carried, said handle means comprising a strap connected to
opposed wall panels so as to provide a surplus of material, wherein
said opposed wall panels are hinged to one of said hinged wall
panels, opposite ends of said strap are attached to inwardly
displaced parts of said opposed wall panels, intermediate parts of
said strap between said opposite ends of said strap are unattached
to said one hinged wall panel, said intermediate parts include a
user part and are free to provide said surplus of material to
enable said user part to be brought into a position of use, said
user part is in substantially co-planar relationship with said one
hinged panel when in a stored condition, and said strap is
positioned under said one hinged wall panel that is provided with
an opening to allow the user to grasp said user part of said
strap.
2. A carton according to claim 1 wherein said inwardly displaced
parts each comprises a step, a tread of said step is provided by
one of said opposed wall panels and a riser of said step is
provided by said one hinged wall panel.
3. A carton according to claim 2 wherein said steps are
automatically put into respective operative positions when said
opposed wall panels are folded into respective set up positions
thereof.
4. A carton according to claim 3 wherein each of said steps
includes a fold line intermediate fold lines by which it is hinged
to said one hinged wall panel and to a respective one of said
opposed wall panels, said each step folding in a toggle action
along said fold lines when said respective opposed wall panel is
folded into its set up position.
5. A carton according to claim 1 wherein a position of each of said
inwardly displaced parts is positioned to be located between upper
portions of adjacent articles at that end of said carton to provide
a stabilizing spacer therebetween.
6. A carton according to claim 2 wherein said tread abuts a side
portion of articles and wherein said riser extends inwardly of and
beyond an abutment point between said tread and said side portion
whereby said step is retained in a set up condition.
7. A carton according to claim 6 wherein the length of said tread
and/or riser is greater than the distance between said article and
said one hinged wall panel, whereby said user portion is
substantially prevented from collapsing back into a co-planar
relationship with said one hinged wall panel once said step has
been set up.
8. A carton according to claim 1 wherein said opposed wall panels
are end wall panels of said carton, and said ends of said strap are
attached to said inwardly displaced parts of said end wall
panels.
9. A carton according to claim 8 wherein said one hinged wall panel
is a side wall panel of said carton, and said user part of said
strap is connected to a portion of said side wall panel.
10. A carton according to claim 9 wherein said user part is formed
from said side wall panel.
11. A carton according to claim 1 wherein said one hinged wall
panel is a top wall panel of said carton, and said user part of
said strap is connected to a portion of said top wall panel.
12. A carton according to claim 11 wherein said user part is formed
from said top wall panel.
13. A blank for forming a carton, said blank comprising a series of
hinged panels for forming a sleeve and opposed end closure panels
hinged to at least one associated hinged panel, wherein said blank
includes handle means comprising a strap connected to said opposed
end closure panels so as to provide a surplus of material wherein
ends of said strap are attached to inwardly displaceable parts of
the end closure panels and intermediate parts between said ends of
said strap are unattached to said one hinged panel and are free to
provide said surplus of material to enable a user part of said
strap to be brought into a position of use, wherein said user part
is in substantially coplanar relationship with said one hinged
panel and said strap is positioned under said one hinged panel that
provided with an opening to allow a user to grasp said user part of
said strap in a set up carton.
14. A blank according to claim 13 wherein said inwardly
displaceable parts each comprise a step, a tread of said step is
provided by one of said end closure panels and a riser of said step
is provided by said one hinged panel.
15. A blank according to claim 14 wherein said step includes a fold
line intermediate fold lines by which said step is hinged to said
one hinged panel and to a respective one of said end closure
panels, said step folding in a toggle action along said fold lines
when said respective end closure panel is folded into its folded
position.
16. A blank according to claim 15 wherein the one hinged panel is a
side wall panel and said tread abuts a side portion of an article
and wherein said riser of said step extends inwardly of and beyond
an abutment point between said tread and said side portion thereby
to retain said step in a set up condition.
17. A blank according to claim 16 wherein the lengths of said tread
and/or said riser is greater than the distance between said side
wall panel and the article in a set up carton thereby substantially
preventing the user portion from collapsing back into a coplanar
relationship with said side panel once said step has been
formed.
18. A blank according to claim 1 wherein said ends of said strap
are attached to inwardly displaceable parts of a side wall panel of
said carton.
19. A blank according to claim 18 wherein said user part of said
strap is struck from a portion of said side wall panel.
20. A blank according to claim 18 wherein said user part is formed
from material which is integral with said side wall panel.
21. A blank according to claim 13 wherein said user part of said
strap is connected to a portion of a top wall panel of said
carton.
22. A blank according to claim 20 wherein said user part is formed
from material which is integral with said top wall panel.
Description
[0001] This is a continuation of international application No.
PCT/US99/19883, filed Aug. 30, 1999, which is hereby incorporated
by reference.
BACKGROUND OF THE INVENTION
[0002] This invention relates to a carton which is particularly but
not only suitable for accommodating beverage containers such as
cans and which incorporates a "strap-type" carrying handle which is
automatically set up into a position of use as the carton is being
closed after having been loaded.
[0003] Beverage cartons which include carrying handles and indeed,
strap type carrying handles are known. For example, U.S. Pat. No.
4,166,570 (Lazerand et al) discloses a packaging carton for
beverage cans with a strap type handle. The handle strap has a
central user portion exposed to view in a handle access aperture in
a top wall of the carton, extends across the top wall and has
opposite ends which terminate in respective ones of a pair of end
closure flaps which are hinged to the top wall. The handle strap is
reinforced by a separate strip of reinforcing material, for
example, a fibrous tape.
[0004] WO 97/07031 (Riverwood International Corporation) discloses
a packaging carton for beverage cans having a handle strap secured
at each end thereof to an outer face of an end panel of the carton
between a pair of cuts which extend across the hinge between the
top panel and the respective end panel. As the carton is lifted via
the handle, the provision of a fold line extending between the
pairs of cuts on the top panel allows the portions bounded by the
cut lines to deflect inwardly.
SUMMARY OF THE INVENTION
[0005] The present invention has sought to overcome or at least
mitigate the problems of the prior art.
[0006] One aspect of the invention provides a carton for beverage
containers which carton includes a series of hinged panels forming
a sleeve and end closure panels hinged to at least one associated
hinged panel for closing, at least in part, the opposite ends of a
sleeve, wherein the said carton includes handle means by which the
carton can be carried, said handle means comprising a strap
connected to opposed end panels having a user part which is in
substantially co-planar relationship with said one hinged panel
when in a stored condition, the strap being so connected at its
opposite ends to said end closure panels as to provide a surplus of
material to enable said user part to be brought into a position of
use wherein ends of the strap remote from the user portion are
attached to inwardly displaced parts of the end closure panels
spaced from said one hinged panel and in that intermediate parts
between the user portion and said ends which are unattached to said
one hinged panel are free to provide said surplus of material.
[0007] An advantage of the first aspect of the invention is that
the structural integrity of the outer panels of the carton for
example the top and end panels is maintained whilst providing
additional stability from the handle structure.
[0008] According to another optional feature of this aspect of the
invention a portion of said inwardly displaced parts is positioned
to be located between upper portions of adjacent articles at that
end of the carton to provide a stabilizing spacer therebetween.
[0009] A second aspect of the invention provides a carton for
beverage containers which carton includes a series of hinged panels
forming a sleeve and end closure panels hinged to at least one
associated hinged panel for closing, at least in part, the opposite
ends of a sleeve, wherein the said carton includes handle means by
which the carton can be carried, said handle means comprising a
strap connected to opposed end panels having a user part which is
in substantially co-planar relationship with said one hinged panel
when in a stored condition, the strap being so connected at its
opposite ends to said end closure panels as to provide a surplus of
material wherein ends of the strap remote from the user portion are
attached to inwardly displaced parts of the end closure panels and
intermediate parts between the user portion and said ends which are
unattached to said one hinged panel are free to provide said
surplus of material to enable said user part to be brought into a
position of use, said inwardly displaced parts each comprising a
step, the tread and riser of the step being provided by an end
closure panel
[0010] According to an optional feature of the second aspect of the
invention, the step is positioned to be located between upper
portions of adjacent articles at that end of the carton to provide
a stabilizing spacer therebetween.
[0011] According to another optional feature of the second aspect
of the invention, the ends of the strap may be attached to inwardly
displaced parts of gusset and/or side panels.
[0012] Preferably, the tread may abut a side portion of the article
and wherein the riser of said step may extend inwardly of and
beyond the abutment point between the tread and article side
portion thereby to retain the step in a set up condition.
[0013] According to an optional feature of the second aspect of the
invention, the strap may abut a side portion of the article, the
strap being so constructed and arranged to improve the stability of
the handle means.
[0014] According to a further optional feature of the second aspect
of the invention, the user part of the handle strap may be
connected to a portion of a side wall of the carton.
[0015] According to a yet further optional feature of the second
aspect of the invention, the user part may be formed from material
which is integral with the side wall.
[0016] According to a still further optional feature of the second
aspect of the invention, the step may be automatically put into its
operative position when the gusset panel is folded into its end
retaining position.
[0017] According to a yet further optional feature of the second
aspect of the invention the step may include a fold line
intermediate the fold lines by which it is hinged to the side panel
and to the gusset panel, the step folding in a toggle action along
the fold lines when the gusset panel is folded into its end
retaining position.
[0018] A third aspect of the invention provides a carton for
beverage containers which carton includes a series of hinged panels
forming a sleeve and end closure panels hinged to at least one
associated hinged panel for closing, at least in part, the opposite
ends of a sleeve, wherein the said carton includes handle means by
which the carton can be carried, said handle means comprising a
strap connected to opposed end panels having a user part which is
in substantially co-planar relationship with said one hinged panel
when in a stored condition, the strap being so connected at its
opposite ends to said end closure panels as to provide a surplus of
material to enable said user part to be brought into a position of
use.
[0019] According to an optional feature of the third aspect of the
invention, the ends of the strap remote from the user portion may
be attached to inwardly displaced parts of the end panels and
intermediate parts between the user portion and the ends which are
unattached to said one hinged panel and free to provide said
surplus of material. Preferably, the inwardly displaced parts may
each comprise a step, the tread of which is provided by an end
panel and the riser of which is provided by the one hinged panel
and wherein the step is positioned to be located between upper
portions of adjacent articles at that end of the carton to provide
a stabilizing spacer therebetween.
[0020] According to an optional feature of the third aspect of the
invention, the user portion of the handle strap may be connected to
a portion of a top wall of the carton. Preferably, the central user
portion may be formed from material which is integral with said top
wall.
[0021] More preferably, the stabilizing step may be automatically
put into its operative position when the end panel retention means
is folded into its end retaining position.
[0022] According to another optional feature of the third aspect of
the invention, the stabilizing step may include a fold line
intermediate the fold lines by which it is hinged to the top panel
and to the end closure panel, the stabilizing flap folding in a
toggle action along the fold lines when the end closure panel is
folded into its end retaining position.
[0023] A fourth aspect of the invention provides a blank for
forming a carton, which blank comprises a series of hinged panels
for forming a sleeve and end closure panels hinged to at least one
associated hinged panel, wherein the blank includes handle means
comprising a strap connected to opposed end panels having a user
part which is in substantially co-planar relationship with one of
the hinged panels, the strap being connected at its opposite ends
to the end closure panels wherein ends of the strap remote from the
user portion are attached to inwardly displaceable parts of the end
closure panels spaced from the one hinged panel and in that
intermediate parts between the user portion and the ends which are
unattached to the one hinged panel are free to provide the surplus
of material when the carton is in use.
[0024] A fifth aspect of the invention provides a blank for forming
a carton, which blank comprises a series of hinged panels for
forming a sleeve and end closure panels hinged to at least one
associated hinged panel, wherein the blank includes handle means
comprising a strap connected to opposed end panels having a user
part which is in substantially co-planar relationship with the one
hinged panel, the strap being so connected at its opposite ends to
the end closure panels as to provide a surplus of material wherein
ends of the strap remote from the user portion are attached to
inwardly displaceable parts of the end closure panels and
intermediate parts between the user portion and the ends which are
unattached to the one hinged panel are free to provide the surplus
of material to enable the user part to be brought into a position
of use, the inwardly displaced parts each comprising a step, the
tread and riser of the step being provided by an end panel.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Embodiments of the invention will now be described by way of
example, with reference to the following drawings in which:
[0026] FIG. 1 is a plan view of a blank of a wraparound carton
according to one embodiment of the invention;
[0027] FIG. 2 is a plan view of the blank shown in FIG. 1
incorporating a handle strap;
[0028] FIG. 3 is a perspective view of a carton formed from the
blank shown in FIG. 1;
[0029] FIG. 4 is a perspective view of the carton shown in FIG. 3
illustrating the handle structure in a set up condition;
[0030] FIG. 5 is a cross sectional view of the carton shown in FIG.
4 through "X-X";
[0031] FIG. 6 is a plan view of a blank of a wraparound carton
according to a second embodiment of the invention;
[0032] FIG. 7 is a plan view of the blank shown in FIG. 6
incorporating a handle strap;
[0033] FIG. 8 is a perspective view of a carton formed from the
blank shown in FIG. 6; and
[0034] FIG. 9 is a perspective view of the carton shown in FIG. 8
illustrating the handle structure in a set up condition;
[0035] FIG. 10 is a plan view of a blank for a wraparound carton
according to a third embodiment of the invention;
[0036] FIG. 11 is a plan view of the blank shown in FIG. 10
incorporating a handle strap;
[0037] FIG. 12 is a perspective view of a carton formed from the
blank shown in FIG. 10;
[0038] FIG. 13 is a perspective view of the carton shown in FIG. 12
illustrating the handle structure in a set up condition in one
class of embodiments; and
[0039] FIG. 14 is a cross sectional view of a portion of the carton
and an article showing the arrangement of handle flaps in another
class of embodiments.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0040] Referring to the drawings, and in particular FIGS. 1, 2, 6,
7, 10 and 11 thereof, an article carrier is formed from a unitary
blank 10, 210, 310 made from paper board or other suitable foldable
sheet material, which can be adapted to accommodate the variety of
articles, for example twelve bottles arranged in three rows of four
bottles each. It is envisaged the carrier can be adapted to
accommodate a different number of bottles according to user
requirements.
[0041] Turning to the carton blank 10 illustrated in FIG. 1, this
blank includes a first base panel 12, lower side panel 14, upper
side panel 16, top panel 18, second upper panel 20, second lower
side panel 22, hingedly connected one to the next in a longitudinal
plane along fold lines 24, 26, 28, 30 and 32 respectively.
[0042] The blank further comprises an end closure structure 34, 36
including a pair of opposed upper ends closure panels (or
"adpanels") 38, 40 hingedly connected to the top panel along
interrupted fold lines 42 and 44 respectively, positioned along the
end edges of the top panel 18 and a pair of lower end closure
panels 39, 41 hingedly connected to base panel 12 along fold lines
43, 45 respectively.
[0043] The end closure structure 34 includes gusset panels 46 and
48 connected together by panel portion 50. Gusset panels 46, 48
extend outwardly from lower and upper side panels 22, 20
respectively and are connected thereto by fold lines 52, 54. A
further overlapping panel 56 is connected to end panel 38 by a
lateral fold line and to gusset panel 46 along fold line 58. The
gusset panels 46, 48 and overlapping panel 56 are adapted to form a
corner structure as is well known in the art.
[0044] Likewise, the opposing corner of the end closure structure
34 also includes gusset panels 60 and 62 connected together by
panel portion 64. Gusset panels 60, 62 extend outwardly from lower
and upper side panels 14, 16 respectively and are connected thereto
by fold lines 66, 68. A further overlapping panel 70 is connected
to end panel 38 by lateral fold line 28 and to gusset panel along
fold line 72.
[0045] The construction along the opposing side of the top panel
and bottom comprises an end closure structure 36 which is similar
and therefore like parts at one end of the top panel are designated
by reference numerals to like parts of the opposite end with the
addition of suffix `a` and are not described in any greater
detail.
[0046] The top panel 18 can further comprise a central user portion
74, frangibly connected to the top panel 18. In this embodiment,
the central user portion 74 is substantially rectangular in shape
and comprises a pair of support panels 76, 78 extending into a
central user aperture 79 and connected to the side edges of central
user portion along fold lines 80, 82 respectively. Additionally, a
handle strap 98, shown in the FIG. 2 can be applied to the inner
surface of the blank 10, preferably being secured to the central
user portion 74 and the opposed end closure panels 38, 40 by glue
at glue points G or by other means known in the art. It is further
preferred that the handle strap is formed from paper board,
laminated paper board, fibrous tape or other suitable plastics
material.
[0047] In one class of embodiments, a stabilizing (or bottle neck
spacer) flap 84 shown in FIG. 1 is struck from the blank in the end
closure panel 38 so that the flap 84 is hinged to that panel, but
otherwise cut out from the blank. Likewise, a second flap 88 is
struck from the other end closure panel 40 and is hingedly
connected thereto.
[0048] The second embodiment shown in FIGS. 6 and 7 corresponds
substantially to the first embodiment and therefore like parts are
designated by reference numerals which are prefixed with the
numeral "2". Only those parts of the second embodiment which differ
from the first embodiment are hereinafter described. Thus, a
stabilizing (or bottle neck spacer) flap 284 shown in FIG. 6 is
struck from the blank in the end closure panel 238 so that the flap
284 is hinged to that panel and to the top panel about fold line
286, but otherwise cut out from the blank. Flap 284, preferably
comprises a tread panel 285 and a riser panel 287, connected
together along fold line 289, which panels are adapted during
carton construction to define a step (or keel element).
[0049] The top panel 218 can further comprise a central user
portion 274, frangibly connected to the top panel 218. In this
embodiment, the central user portion 274 is substantially
rectangular in shape and comprises a pair of support panels 276,
278 extending into a central user aperture 279 and connected to the
side edges of central user portion along fold lines 280, 282
respectively. Additionally, a handle strap 284, shown in FIG. 7 can
be applied to the inner surface of the blank 210, being secured to
the central user portion 274 and the opposed end closure panels
238, 240 by glue at glue points G or by other means known in the
art. Preferably, the handle strap 284 is also glued, or otherwise
secured, to the tread panels 285, 287 of each step as shown in FIG.
7. It is further preferred that the handle strap is formed from
paperboard, laminated paperboard, fibrous tape or other suitable
plastics material.
[0050] The third embodiment shown in FIGS. 10 to 13 corresponds
substantially to the first and second embodiments in many respects
and therefore, where possible, like parts are designated by
numerals which are prefixed with the numeral "3". Turning to the
carton blank 310 illustrated in FIG. 10, this blank includes a base
panel 312, lower side panel 314, upper side panel 316, top panel
318, second upper panel 320, second lower side panel 322, hingedly
connected one to the next in a longitudinal plane along fold lines
321, 326, 328, 330 and 332 respectively.
[0051] The blank further comprises one or more end closure
structures 334, 336 including a pair of opposed upper ends closure
panels (or "adpanels") 338, 340 hingedly connected to the top panel
along fold lines 342 and 344 respectively, positioned along the
opposing end edges of top panel 318. In this embodiment, the end
closure structures 334, 336 also include a pair of lower end
closure panels 339, 341 hingedly connected to base panel 312 by
fold lines 343, 345 respectively formed along the opposed
longitudinal edges of base panel 312.
[0052] End closure structure 334 may also include gusset panels 346
and 348 connected together by panel portion 350. Gusset panels 346,
348 extend outwardly from lower and upper side panels 322, 320
respectively and are connected thereto by fold lines 352, 354. A
further overlapping panel 356 is connected to upper end panel 338
by a lateral fold line and to gusset panel 346 along fold line 358.
The gusset panels 346, 348 and overlapping panel 356 are adapted to
form a corner structure, as is well known in the art.
[0053] Likewise, the opposing corner of the end closure structure
334 also includes gusset panels 360 and 362 connected together by
panel portion 364. Gusset panels 360, 362 extend outwardly from
lower and upper side panels 314, 316 and are connected thereto by
fold lines 366, 368. A further overlapping panel 370 is connected
to upper end panel 338 by a lateral fold line and to gusset panel
along fold line 372.
[0054] The construction along the opposing side of the top panel
and bottom, which includes end closure structure 336, is similar
and therefore, like parts at one end of the top panel are
designated by reference numerals to like parts of the opposite end,
but with the addition of suffix `a` and are not therefore described
in any greater detail.
[0055] One or more handle flaps 384, 384a, shown in FIG. 10, is
struck from the blank, which in this embodiment is formed from the
gusset panel 360 and/or side panel 314, so that the flap 384 is
hinged to that panel 360 and preferably to the side panel 314 about
fold line 386, but is otherwise cut out from the blank by opposed
cut lines 392, 394 in substantially parallel spaced arrangement.
Flap 384, preferably comprises a tread panel 387 and a riser panel
389, connected together along a fold line, which panels are adapted
during carton construction to define a step (or keel element). In
this embodiment the tread panel 387 is separated from the gusset
panel 360 by panel 385 and hingedly connected thereto along fold
line 390 described in more detail below.
[0056] Preferably, the handle flap 384 is separated from gusset
panel 360 and lower side panel 314 by apertures 393, 395 to make it
easier for the flaps to be folded out of alignment with the gusset
panel 360 and lower side panel 314.
[0057] The side panel 314 may further comprise a user portion 374,
frangibly connected to the side panel 314 along frangible lines 375
and positioned in a central region of the side panel. In this
embodiment, the user portion 374 is substantially rectangular in
shape and comprises a pair of support panels 376, 378 extending
into a central user aperture 379 and connected to the side edges of
central user portion along fold lines 380, 382 respectively.
[0058] Additionally, a handle strap 398, shown in the FIG. 11 can
be applied to the inner surface of the blank 310, preferably being
secured to the user portion 374 and the opposed gusset panels 338,
340 by glue 416, 414 or other means known in the art. Preferably,
the handle strap 398 is also glued to the tread panels 385, 387 of
each step. It is further preferred that the handle strap is formed
from paperboard, laminated paperboard, fibrous tape or other
suitable plastics material.
[0059] Along the opposed lateral edges of user portion 374, there
may further comprise a handle tab 400 struck from lower side panel
314 by lateral cut lines 402, 404. In use, the handle tabs guide
the handle strap when displaced outwardly.
[0060] Cut lines 406, 406a struck from lower end panels 339 and 341
may be included to co-operate with handle flaps 384, 384a.
[0061] In another class of embodiments, the handle structure may
comprise one or more handle flaps (not shown) struck from the
gusset panel 360 or other suitable panel so that the flap is hinged
to that panel along one edge but is otherwise cut out from the
blank in a manner similar to the first embodiment. Likewise a
second flap could be struck from the opposing gusset panel 360a or
other suitable panels and be hingedly connected thereto. A handle
strap would be secured to the opposing handle flaps and preferably
a user portion, but would otherwise be unconnected to the
blank.
[0062] Turning to the construction of the carton, illustrated in
FIGS. 3, 4, 5, 8, 9 and 12, 13 the blank 10, 210, 310 requires a
series of sequential folding and/or gluing operations which can be
performed in a straight line machine so that the carton is not
required to be rotated or inverted to complete its construction.
The folding process is not limited to that described below and can
be altered according to particular manufacturing requirements.
[0063] The carton is usually supplied to a bottler in a flat
collapsed tubular condition: the base panel 12, 212, 312 already
connected to lower side panel 22, 222, 322 by securing the glue
flap 94, 294, 394 to the lower side panel 22, 222, 322 by glue or
other suitable means. In order to set up the carton, the sides and
top and base panels are separated to form a tubular structure, as
is well known.
[0064] Thereafter, articles are introduced to the part constructed
carton and the end closure structure is formed. In the first
embodiment, the end closure panels 38 and 48 are folded downwardly
at each end of the sleeve formed by the wrap around folding action.
Gusset panels 46, 48, 50 and 60, 62, 70 are folded inwardly about
fold lines 52, 54 and 66, 68 respectively whereby gusset panels 46,
48, 60, 62 come into face to face relationship with side panels 22,
20 and 14, 16 respectively. Panels 56, 70 come into face to face
contact with their respective adjacent gusset panels 46, 62.
[0065] Optionally, the faces of gusset flaps 46, 60 in contact with
upper side panels 16, 20 respectively may be secured together by
means known in the art to hold the end closure panels in place.
Thereafter, lower end closure panels are folded about fold lines
and into abutment with upper end closure panels 38, 40 and are
secured together by glue or other means known in the art. The end
structures of the second and third embodiments are formed in a
substantially identical manner and construction thereof is not
therefore described in any greater detail.
[0066] Thus, the cartons of the first, second and third embodiments
are in a set up and loaded condition as shown in FIGS. 3, 8 and 12
respectively. The first embodiment advantageously allows the top
and the end of the carton to remain intact thereby improving the
structural integrity of the carton during handling and storage,
caused in part because the fold lines connecting the top and upper
side panels are continuous.
[0067] The embodiment shown in FIG. 12 allows the top of the carton
to remain intact and thereby also improves the structural integrity
of the carton during handling and storage, again caused in part
because the fold lines connecting the top and upper side panels are
continuous.
[0068] In order to form the handle in the first embodiment
illustrated in FIGS. 4 and 5, the central user portion 74 can be
detached from the top panel 18 whereby at least a portion of the
handle strap stands proud of the top panel, shown in FIG. 4. It
will be seen from FIG. 5 that the strap is so connected at the
opposite ends of the end closure panels as to provide a surplus of
material to enable the central user portion 74 to be brought into a
position of use. The support panels 76, 78 are folded under the
handle strap, such that the central user portion 74 is wrapped
around the strap, the central user portion 74 provides a cushion
for the strap, shown in FIG. 4. Further, the central user portion
74 is designed for ease of use.
[0069] In the second embodiment, the handle is formed by folding
each of the stabilizing (or bottle neck spacer) flaps 284 and
284a.. Flaps 284 and 284a are formed with cut lines 292, 294
preferably divergent from fold line 289 and cut lines 293, 295
intermediate and substantially perpendicular to fold lines 286 and
289 about which flaps can fold in a toggle action to define a step
at each end of the top panel 18. This action can occur
automatically upon folding the end closure panels which brings the
flaps into their operative position in which the flaps are
displaced out of the plane of the top panel inwardly of the carton,
as shown in FIG. 9. Optionally, cut lines 292, 294; 293, 295 are
shaped to define a shaped edge adapted to cooperate with a neck
portion of an article. Once displaced the, or each, stabilizing
flap 284 is disposed between neck portions of adjacent rows of
articles within the package to assist in maintaining the articles
in their correct upright positions within the package, particularly
to prevent the articles topping inwardly whereas the end closure
panels prevent the bottles toppling end wise of the package.
[0070] In order to form the handle of the third embodiment as
illustrated in FIG. 13 the user portion 374 can be detached from
the side panel 314 and, the handle is then formed automatically by
folding each of the handle flaps 384. More particularly, a keel
structure is formed by folding panels 385, 387 and 389 inwardly of
gusset panel 360 such that tread panel 385, 387 and riser panel 389
are substantially perpendicular or more preferably in an acute
angular relationship. Thus, the flaps 384 can fold in a toggle
action to define a step at each end of the lower side panel 314.
This action can occur automatically when a user pulls on the handle
strap which brings the flaps into their operative position by which
the flaps are displaced out of the plane of the top panel inwardly
of the carton, as shown in FIG. 13. Once displaced, the or each
panel 385 abuts the product. Advantageously, the strap 398 is held
between the product and carton which permits additional
resistance.
[0071] In other embodiments, the keel structures 418, 420 are so
formed to allow the tread panel 385, 387 to abut the article as
shown in FIG. 14. Preferably, once the step is formed and the tread
and riser panels are folded into perpendicular (or angular)
relationship, they are so constructed to be held in place. More
preferably, when the user forms the step, it is "overcentre" of the
notional plane X-X between the tangential point of contact between
the article and strap and the fold line between the riser and side
panel and therefore is prevented from collapsing back to a
co-planar relationship with the side and gusset panels. In some
embodiments, this is achieved because the tread panel 387 and/or
riser panel 389 is greater in length than the distance "d" between
the side panel 314 and the article A.
[0072] One advantage of this arrangement of handle structure is
that the handle structure is more rigid and once the user part has
been separated from the side panel it continues to protrude beyond
the side panel whilst providing a handle strap that can be shaped
to the contour of the outermost article A carried by the
carton.
[0073] When the carrier of any of the embodiments is in use there
is a tendency for the handle strap to draw the end closure
structures 34, 36, 234, 236, 334, 336 inwardly thereby to improve
the integrity of the carton and providing a self tightening effect.
Furthermore, in those embodiments where the strap and/or tread and
riser flaps are positioned between neck portions of adjacent
bottles, the stability of the carton is improved due to support
from the articles.
[0074] Advantageously, the preferred embodiments of the present
invention illustrate a carton having a strap handle type, the strap
being reinforced by a separate strap formed from material at one
end of the blank from which the carton is formed. The handle strap
is connected to a handle and has a user portion exposed to view in
a handle access aperture but which is otherwise disposed internally
of the carton.
[0075] The carton is set up as an open-ended sleeve for loading and
is then end-loaded whereafter the carton is completed by closure of
the end closure panel. The end closure panel closing has an effect
on the disposition of the handle strap. As the top end closure
panels are folded into their closing positions the handle strap
becomes slack into a position ready for use. When the carton is
lifted by the central user part of the handle strap, the strap bows
upwardly and protrudes through the handle access aperture proud of
the top/side wall. The load is transmitted from the handle strap to
the end wall of the carton at each of the opposite ends of the
handle access aperture and is distributed through the end wall.
[0076] The present invention and its preferred embodiment relate to
an article carrier which is shaped to provide satisfactory strength
to hold articles securely but with a degree of flexibility so that
load transfer to the handle is absorbed by the carrier. The shape
of the blank minimizes the amount of paperboard required and the
carrier can be applied to an array of articles by hand or automatic
machinery. It is anticipated that the invention can be applied to a
variety of carrier and is not limited to the wrap around type. For
example the top panel 18, side panels 14, 16, 20, 22 and end
closure structure 34, 36 of the aforementioned carton can be
applied to other carton types for example top gripping cartons,
without departing from the scope of the invention.
* * * * *