U.S. patent application number 09/773481 was filed with the patent office on 2001-08-23 for hydraulic oil composition.
Invention is credited to Kikuchi, Yoshinobu, Konishi, Toru.
Application Number | 20010016564 09/773481 |
Document ID | / |
Family ID | 18553437 |
Filed Date | 2001-08-23 |
United States Patent
Application |
20010016564 |
Kind Code |
A1 |
Konishi, Toru ; et
al. |
August 23, 2001 |
Hydraulic oil composition
Abstract
An object is to provide a hydraulic oil composition which is
excellent in oxidative stability, lubricating properties and
biodegradability. A hydraulic oil composition comprising vegetable
oil with a total degree of unsaturation of 0.3 or less as base oil,
and comprising at least one antioxidant selected from the group
consisting of a phenol antioxidant, an amine antioxidant and a zinc
dithiophosphate antioxidant in an amount of 0.01 to 5% by mass
based on the total amount of the composition.
Inventors: |
Konishi, Toru;
(Yokohama-shi, JP) ; Kikuchi, Yoshinobu;
(Yokohama-shi, JP) |
Correspondence
Address: |
Kubovcik & Kubovcik
The Farragut Building
Suite 710
900 17th Street, N.W.
Washington
DC
20006
US
|
Family ID: |
18553437 |
Appl. No.: |
09/773481 |
Filed: |
February 2, 2001 |
Current U.S.
Class: |
508/371 ;
508/491; 508/545; 508/584 |
Current CPC
Class: |
C10M 2215/06 20130101;
C10M 2207/023 20130101; C10M 2207/026 20130101; C10M 101/04
20130101; C10M 2207/401 20130101; C10M 2207/34 20130101; C10M
2207/027 20130101; C10M 2207/4045 20130101; C10M 2215/064 20130101;
C10M 129/10 20130101; C10M 135/24 20130101; C10M 2207/283 20130101;
C10M 2207/288 20130101; C10M 129/76 20130101; C10M 2207/286
20130101; C10M 2207/289 20130101; C10M 2207/40 20130101; C10M
2219/084 20130101; C10M 2207/281 20130101; C10M 2215/067 20130101;
C10M 2215/065 20130101; C10M 2207/282 20130101; C10N 2010/04
20130101; C10M 2215/066 20130101; C10M 137/10 20130101; C10M
2215/068 20130101; C10M 133/12 20130101; C10M 2207/287 20130101;
C10M 2223/045 20130101; C10N 2040/08 20130101; C10M 169/04
20130101; C10M 2207/404 20130101 |
Class at
Publication: |
508/371 ;
508/491; 508/545; 508/584 |
International
Class: |
C10M 169/04 |
Foreign Application Data
Date |
Code |
Application Number |
Feb 4, 2000 |
JP |
2000-027939 |
Claims
What is claimed is:
1. A hydraulic oil composition comprising vegetable oil with a
total degree of unsaturation of 0.3 or less as base oil, and
comprising at least one antioxidant selected from the group
consisting of a phenol antioxidant, an amine antioxidant and a zinc
dithiophosphate antioxidant in an amount of 0.01 to 5% by mass
based on the total amount of the composition.
2. The hydraulic oil composition according to claim 1, wherein said
vegetable oil has an oleic acid content of not less than 70% by
mass in triglyceride-constituting fatty acids.
3. The hydraulic oil composition according to claim 1, wherein said
total degree of unsaturation is 0.2 or less.
4. The hydraulic oil composition according to claim 2, wherein said
oleic acid content is not less than 80% by mass in
triglyceride-constituting fatty acids.
5. The hydraulic oil composition according to claim 2, wherein said
vegetable oil further comprises linolic acid, palmitic acid and
stearic acid.
6. The hydraulic oil composition according to claim 1, which
further comprises mineral oil and synthetic oil as base oil.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Technical Field
[0002] The present invention relates to a hydraulic oil composition
used in hydraulic devices etc. in the fields of architecture etc.
and in particular to a hydraulic oil composition excellent in
oxidative stability and lubricating properties and superior in
biodegradability.
[0003] 2. Description of the Prior Art
[0004] The hydraulic oil used in hydraulic devices such as
constructing machines may be leaked into soil or rivers so that
biodegradable hydraulic oil is often used for the environment. As
the base oil in the biodegradable hydraulic oil, synthetic esters
and vegetable oil are generally used, but the synthetic esters have
the problem of higher prices and the synthetic esters excellent in
biodegradability have the disadvantage of being inferior in
oxidative stability. On the other hand, the vegetable oil is
naturally occurring oil and is thus excellent in biodegradability
and superior in respect of lower prices, but it is poor in
oxidative stability, and because the conventional hydraulic oil
using said vegetable oil as the base oil has the problems of its
easily increasing viscosity during its use, easy formation of
sludge, etc., it is difficult to use the conventional hydraulic oil
under severe environments such as high temperatures, high loading
and the like.
SUMMARY OF THE INVENTION
[0005] An object of the present invention is to provide a hydraulic
oil composition comprising vegetable oil as base oil, which is
excellent in oxidative stability, lubricating properties and
biodegradability.
[0006] The biodegradable hydraulic oil composition of the present
invention was made by paying attention to a combination of
vegetable oil having a specific degree of unsaturation and specific
additives in order to solve the problem described above.
[0007] That is, the first aspect of the invention relates to a
hydraulic oil composition comprising vegetable oil with a total
degree of unsaturation of 0.3 or less as base oil, and comprising
at least one antioxidant selected from the group consisting of a
phenol antioxidant, an amine antioxidant and a zinc dithiophosphate
antioxidant in an amount of 0.01 to 5% by mass based on the total
amount of the composition.
[0008] The second aspect of the present invention relates to the
hydraulic oil composition described above, wherein said vegetable
oil has an oleic acid content of not less than 70% by mass in
triglyceride-constituting fatty acids.
DETAILED DESCRIPTION OF THE INVENTION
[0009] Hereinafter, the present invention is described in
detail.
[0010] The base oil in the hydraulic oil composition of the present
invention is vegetable oil with a total degree of unsaturation of
0.3 or less. Preferably, vegetable oil with a total degree of
unsaturation of 0.2 or less can be used. If the total degree of
unsaturation of the base oil used is higher than 0.3, the hydraulic
oil composition of the present invention becomes inferior in
oxidative stability, which is not preferable. The total degree of
unsaturation referred to in the present invention means a total
degree of unsaturation measured using the same device and procedure
as those used in the "Polyether for Polyurethane Test Method" in
JIS K1557-1970 except that vegetable oil is used in place of a
polyether for polyurethane.
[0011] Further, the base oil in the present invention is preferably
vegetable oil with an oleic acid content of not less than 70% by
mass, more preferably not less than 80% by mass in
triglyceride-constituting fatty acids. By using the vegetable oil
with an oleic acid content of not less than 70% by mass, further
improved oxidative stability of the composition can be achieved and
further improvement in abrasion resistance is also achieved. The
oleic acid content in vegetable oil referred to in the present
invention means a content of oleic acid measured according to
"2.4.2 Composition of Fatty Acid" in the Standard Methods for
Analysis of Fats and Oils stipulated by the Japanese Society of Oil
Chemistry.
[0012] According to the present invention, the kinematic viscosity
of said vegetable oil is arbitrary and not particularly limited,
but from the viewpoint of good lubricating properties and cooling
properties (heat removability) and of less frictional loss by
resistance to stirring, the kinematic viscosity thereof at
40.degree. C. is preferably 10 to 10000 mm.sup.2/s, more preferably
20 to 1000 mm.sup.2/s.
[0013] The viscosity index of said vegetable oil is also arbitrary,
and but for preventing a reduction of oil film thickness at high
temperatures, the viscosity index thereof is preferably 50 to 500,
more preferably 90 to 300. The pour point of said vegetable oil is
also arbitrary, but in view of starting property of a pump in
winter, generally the pour point thereof is preferably 0.degree. C.
or less, more preferably -5.degree. C. or less.
[0014] The flash point of said vegetable oil is also arbitrary, but
in view of the possibility of fire, the flash point is preferably
70.degree. C. or more, more preferably 200.degree. C. or more. The
total acid value of said vegetable oil is also arbitrary and not
particularly limited, but if a too large amount of free fatty acids
are present as impurities, the hydraulic oil composition may be
lowered in the oxidative stability and thus the total acid value is
0 to 2.0 mg KOH/g, more preferably 0 to 0.5 mg KOH/g.
[0015] A process for producing said vegetable oil used in the
present invention is not particularly limited and any arbitrary
processes are available as long as vegetable oil to be produced by
said processes has properties as mentioned above. For instance,
natural vegetable oil having a total degree of unsaturation of 0.3
or less can be used in the present invention as it is.
[0016] Further, there are a large number of natural vegetable oils
having a total degree of unsaturation of over 0.3, and in a process
of refining them, the total degree of unsaturation can be reduced
by hydrogenation or the like.
[0017] It is also possible to obtain vegetable oil having a total
degree of unsaturation of 0.3 or less by carrying out breeding
(plant breeding) of natural vegetables or carrying out genetic
recombination of natural vegetables, and vegetable oil thus
obtained can also be used in the present invention. It is described
that vegetable oil having a low total degree of unsaturation can be
easily produced by genetic recombination technology in Japanese
National Phase Laid-Open Gazette No. Hei 11-508961 (publication
date: Aug. 3, 1999) entitled "Soybean Oil Having High Oxidative
Stability."
[0018] It is also possible to obtain vegetable oil having a high
oleic acid content in triglyceride as well as having a low total
degree of unsaturation by said breeding (plant breeding) or genetic
recombination of natural vegetables.
[0019] The type of vegetable oil used in the present invention is
not particularly limited, but rapeseed oil, sunflower oil, soybean
oil, corn oil, canola oil, mixed oil thereof and oil obtained by
hydrogenating them can be preferably used. Further, rapeseed oil,
sunflower oil, soybean oil, corn oil, canola oil, which are
obtained by breeding (plant breeding) or genetic recombination, can
also be used. Among them, sunflower oil, soybean oil, and sunflower
oil and soybean oil which are obtained by breeding (plant breeding)
or genetic recombination, can be preferably used.
[0020] According to the present invention, mineral oil and
synthetic oil (diester, polyol ester etc.) can be contained as base
oil in the hydraulic oil composition. The content of mineral oil is
preferably 20% by mass or less, and the content of synthetic oil is
50% by mass or less, relative to the total amount of the base oil.
Examples of diesters of said synthetic oil are dioctyl adipate,
dioctyl phthalate, dioctyl sebacate etc., and examples of polyol
esters are trimethylol propane ester such as trimethylol propane
trioleate etc., pentaerythritol ester such as pentaerythritol
tetraoleate etc., and neopentyl glycol ester such as neopentyl
glycol dioleate and the like.
[0021] The hydraulic oil composition of the present invention
comprises at least one antioxidant selected from the group
consisting of a phenol antioxidant, an amine antioxidant and a zinc
dithiophosphate antioxidant, and these antioxidants are now
described.
[0022] The phenol antioxidant may be any arbitrary phenol compound
used as an antioxidant in lubricating oil and is not particularly
limited, and one or more alkyl phenol compounds selected from the
compounds represented by formula (1) or (2) below can be mentioned
as preferable examples. 1
[0023] wherein R.sup.1 represents a C.sub.1-4 alkyl group, R.sup.2
represents a hydrogen atom or a C.sub.1-4 alkyl group, and R.sup.3
represents a hydrogen atom, a C.sub.1-4 alkyl group, or a group
represented by formula (i) or (ii): 2
[0024] wherein R.sup.4 represents a C.sub.1-6 alkylene group and
R.sup.5 represents a C.sub.1-24 alkyl or alkenyl group; 3
[0025] wherein R.sup.6 represents a C.sub.1-6 alkylene group,
R.sup.7 represents a C.sub.1-4 alkyl group, and R.sup.8 represents
a hydrogen atom or a C.sub.1-4 alkyl group. 4
[0026] wherein R.sup.9 and R.sup.13 independently represent a
C.sub.1-4 alkyl group, R.sup.10 and R.sup.14 independently
represent a hydrogen atom or a C.sub.1-4 alkyl group, R.sup.11 and
R.sup.12 independently represent a C.sub.1-6 alkylene group, and X
represents a C.sub.1-18 alkylene group or a group represented by
formula (iii): 5
[0027] wherein R.sup.15 and R.sup.16 independently represent a
C.sub.1-6 alkylene group.
[0028] In the formula (1), R.sup.1 is specifically a methyl group,
ethyl group, n-propyl group, isopropyl group, n-butyl group,
isobutyl group, sec-butyl group, tert-butyl group etc., among which
the tert-butyl group is preferable for achieving good oxidative
stability of the composition. R.sup.2 includes a hydrogen atom and
C.sub.1-4 alkyl groups such as those described above, among which
the methyl or tert-butyl group is preferable for achieving good
oxidative stability of the composition.
[0029] When R.sup.3 in the formula (1) is a C.sub.1-4 alkyl group,
R.sup.3 is specifically a methyl group, ethyl group, n-propyl
group, isopropyl group, n-butyl group, isobutyl group, sec-butyl
group, tert-butyl group etc., among which the methyl or ethyl group
is preferable for achieving good oxidative stability of the
composition.
[0030] Among the alkyl phenols represented by formula (1), those
compounds particularly preferable when R.sup.3 is a C.sub.1-4 alkyl
group are 2,6-di-tert-butyl-p-cresol, 2,6-di-tert-butyl-4-methyl
phenol, 2,6-di-tert-butyl-4-ethyl phenol and mixtures thereof.
[0031] When R.sup.3 in the formula (1) is a group represented by
formula (i), the C.sub.1-6 alkylene group indicated by R.sup.4 in
formula (i) may be straight-chain or branched and includes a
methylene group, methyl methylene group, ethylene group
(dimethylene group), ethyl methylene group, propylene group (methyl
ethylene group), trimethylene group, straight-chain or branched
butylene group, straight-chain or branched pentylene group,
straight-chain or branched hexylene group, etc.
[0032] In order that the compounds represented by the formula (1)
can be produced in a less number of reaction steps, R.sup.4 is more
preferably a C.sub.1-2 alkylene group such as a methylene group,
methyl methylene group, ethylene group (dimethylene group) or the
like.
[0033] The C.sub.1-24 alkyl or alkenyl group indicated by R.sup.5
in formula (i) may be straight-chain or branched and includes alkyl
groups such as methyl group, ethyl group, propyl group, butyl
group, pentyl group, hexyl group, heptyl group, octyl group, nonyl
group, decyl group, undecyl group, dodecyl group, tridecyl group,
tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl
group, octadecyl group, nonadecyl group, icocyl group, heneicosyl
group, docosyl group, tricosyl group and tetracosyl group (these
alkyl groups may be straight-chain or branched) and alkenyl groups
such as vinyl group, propenyl group, isopropenyl group, butenyl
group, pentenyl group, hexenyl group, heptenyl group, octenyl
group, nonenyl group, decenyl group, undecenyl group, dodecenyl
group, tridecenyl group, tetradecenyl group, pentadecenyl group,
hexadecenyl group, heptadecenyl group, octadecenyl group,
octadecadienyl group, nonadecenyl group, icocenyl group,
heneicocenyl group, dococenyl group, tricocenyl group and
tetracocenyl group (these alkenyl groups may be straight-chain or
branched, and the position of their double bond is also
arbitrary).
[0034] For exhibiting excellent solubility in base oil, R.sup.5 is
preferably a C.sub.4-18 alkyl group such as a butyl group, pentyl
group, hexyl group, heptyl group, octyl group, nonyl group, decyl
group, undecyl group, dodecyl group, tridecyl group, tetradecyl
group, pentadecyl group, hexadecyl group, heptadecyl group and
octadecyl group (these alkyl groups may be straight-chain or
branched), more preferably a C.sub.6-12 straight-chain or branched
alkyl group and most preferably a C.sub.6-12 branched alkyl
group.
[0035] Those phenol compounds of formula (1) wherein R.sup.3 is a
group represented by formula (i) are preferably those of formula
(1) wherein in formula (i) R.sup.4 is a C.sub.1-2 alkylene group
and R.sup.5 is a C.sub.6-12 straight-chain or branched alkyl group,
more preferably those of formula (1) wherein in formula (i) R.sup.4
is a C.sub.1-2 alkylene group and R.sup.5 is a C.sub.6-12 branched
alkyl group.
[0036] More preferable examples of such compounds are n-hexyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isohexyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-heptyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isoheptyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-octyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isoctyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, 2-ethylhexyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-nonyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isononyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-decyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isodecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-undecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isoundecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-dodecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, isododecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) acetate, n-hexyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isohexyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, n-heptyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isoheptyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, n-octyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isooctyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, 2-ethylhexyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, n-nonyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isononyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, n-decyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isodecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, n-undecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isoundecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, n-dodecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl) propionate, isododecyl
(3-methyl-5-tert-butyl-4-hydroxyphenyl)propionate, n-hexyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isohexyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-heptyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isoheptyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-octyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isooctyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, 2-ethylhexyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-nonyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isononyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-decyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isodecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-undecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isoundecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-dodecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, isododecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) acetate, n-hexyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isohexyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, n-heptyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isoheptyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, n-octyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isooctyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 2-ethylhexyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, n-nonyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isononyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, n-decyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isodecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, n-undecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isoundecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, n-dodecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, isododecyl
(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, and mixtures
thereof.
[0037] When R.sup.3 in formula (1) is a group represented by
formula (ii), R.sup.6 in formula (ii) represents a C.sub.1-6
alkylene group. This alkylene group may be straight-chain or
branched, and specifically, the various alkylene groups exemplified
above for R.sup.4 can be mentioned. In order that the compounds of
formula (1) can be produced in a less number of reaction steps and
their raw materials are easily available, R.sup.6 is more
preferably a C.sub.1-3 alkylene group such as a methylene group,
methyl methylene group, ethylene group (dimethylene group), ethyl
methylene group, propylene group (methyl ethylene group),
trimethylene group or the like.
[0038] R.sup.7 in formula (ii) includes a methyl group, ethyl
group, n-propyl group, isopropyl group, n-butyl group, isobutyl
group, sec-butyl group, tert-butyl group etc., among which the
tert-butyl group is preferable for good oxidative stability of the
composition. R.sup.8 includes a hydrogen atom and C.sub.1-4 alkyl
groups such as those described above, among which the methyl or
tert-butyl group is preferable for good oxidative stability of the
composition.
[0039] Among those alkyl phenols represented by formula (1), those
compounds wherein R.sup.3 is a group represented by formula (ii)
preferably include bis(3,5-di-tert-butyl-4-hydroxyphenyl) methane,
1,1-bis(3,5-di-tert-butyl-4-hydroxyphenyl) ethane,
1,2-bis(3,5-di-tert-butyl-4-hydroxyphenyl) ethane,
1,1-bis(3,5-di-tert-butyl-4-hydroxyphenyl) propane,
1,2-bis(3,5-di-tert-butyl-4-hydroxyphenyl) propane,
1,3-bis(3,5-di-tert-butyl-4-hydroxyphenyl) propane,
2,2-bis(3,5-di-tert-butyl-4-hydroxyphenyl) propane, and mixtures
thereof.
[0040] In the formula (2) above, R.sup.9 and R.sup.13 independently
represent a C.sub.1-4 alkyl group such as a methyl group, ethyl
group, n-propyl group, isopropyl group, n-butyl group, isobutyl
group, sec-butyl group, tert-butyl group etc., and preferably both
of R.sup.9 and R.sup.13 are tert-butyl groups for good oxidative
stability of the composition. R.sup.10 and R.sup.14 independently
represent a hydrogen atom or C.sub.1-4 alkyl groups such as those
described above, and preferably R.sup.10 and R.sup.14 are
independently methyl or tert-butyl groups for good oxidative
stability of the composition.
[0041] In formula (2), the C.sub.1-6 alkylene group indicated by
R.sup.11 and R.sup.12 may be straight-chain or branched, and
specifically R.sup.11 and R.sup.12 independently represent the
various alkylene groups exemplified above for R.sup.4. For the
production of the compounds of formula (2) in a less number of
reaction steps and for the easy availability of their raw
materials, it is more preferable that R.sup.11 and R.sup.12 be
independently C.sub.1-2 alkylene groups such as a methylene group,
methyl methylene group, ethylene group (dimethylene group).
[0042] In formula (2), the C.sub.1-18 alkylene group indicated by X
includes a methylene group, methyl methylene group, ethylene group
(dimethylene group), ethyl methylene group, propylene group (methyl
ethylene group), trimethylene group, butylene group, pentylene
group, hexylene group, heptylene group, octylene group, nonylene
group, decylene group, undecylene group, dodecylene group,
tridecylene group, tetradecylene group, pentadecylene group,
hexadecylene group, heptadecylene group, octadecylene group or the
like (these alkylene groups may be straight-chain or branched), and
for the easy availability of their raw materials, these alkylene
groups are more preferably C.sub.1-6 alkylene groups such as
methylene group, methyl methylene group, ethylene group
(dimethylene group), ethyl methylene group, propylene group (methyl
ethylene group), trimethylene group, butylene group, pentylene
group, hexylene group and the like (these alkylene groups may be
straight-chain or branched), most preferably C.sub.2-6
straight-chain alkylene groups such as ethylene group (dimethylene
group), trimethylene group, straight-chain butylene group
(tetramethylene group), straight-chain pentylene group
(pentamethylene group), straight-chain hexylene group
(hexamethylene group) and the like.
[0043] Among the alkyl phenols represented by formula (2), a
particularly preferable compound in the cases where X is a
C.sub.1-18 alkylene group, is a compound represented by formula (3)
as follows: 6
[0044] When X in formula (2) is a group represented by formula
(iii), the C.sub.1-6 alkylene groups indicated by R.sup.15 and
R.sup.16 in formula (iii) may be straight-chain or branched, and
independently include a wide variety of alkylene groups such as
those exemplified above for R.sup.4. For easy availability of raw
materials used for producing the compounds of formula (2), it is
preferable that R.sup.15 and R.sup.16 be independently C.sub.1-3
alkylene groups such as methylene group, methyl methylene group,
ethylene group (dimethylene group), ethyl methylene group,
propylene group (methyl ethylene group), trimethylene group and the
like.
[0045] Among the alkyl phenols represented by formula (2), a
particularly preferable compound in the cases where X is a group
represented by formula (iii) is a compound represented by formula
(4) as follows: 7
[0046] The amine antioxidant used in the present invention may be
any arbitrary amine compound used as an antioxidant in lubricating
oil and is not particularly limited, and one or more aromatic
amines selected from e.g. phenyl-.alpha.-naphthyl amine and
N-p-alkylphenyl-.alpha.-naphthyl amine represented by formula (5)
and p,p'-dialkyl diphenyl amine represented by formula (6) can be
mentioned as preferable examples. Among these,
phenyl-.alpha.-naphthyl amine or N-p-alkylphenyl-.alpha.-naphthyl
amine represented by formula (5) is particularly preferable for
good durability of the antioxidant effect. 8
[0047] wherein R.sup.17 represents a hydrogen atom or an alkyl
group. 9
[0048] wherein R.sup.18 and R.sup.19 independently represent an
alkyl group.
[0049] In formula (5), R.sup.17 represents a hydrogen atom or an
alkyl group, but the compound wherein R.sup.17 is a hydrogen atom
is particularly preferable because it exhibits the antioxidant
effect effectively at low concentration. The alkyl group is
preferably a group containing 16 or less carbon atoms in order to
achieve a higher antioxidant effect.
[0050] Such alkyl groups may be straight-chain and/or branched.
Examples of the alkyl groups represented by R.sup.17 are a methyl
group, ethyl group, propyl group, butyl group, pentyl group, hexyl
group, heptyl group, octyl group, nonyl group, decyl group, undecyl
group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl
group, hexadecyl group and the like (these alkyl groups may be
straight-chain or branched).
[0051] For exhibiting good solubility of their oxidized product in
base oil, these C.sub.16 or less alkyl groups are preferably
C.sub.8-16 branched alkyl groups, more preferably those C.sub.8-16
branched alkyl groups derived from oligomers of C.sub.3 or C.sub.4
olefins. The C.sub.3 or C.sub.4 olefins referred to here include
propylene, 1-butene, 2-butene and isobutylene, among which
propylene and isobutylene are preferable for good solubility of
their oxidized product in base oil.
[0052] Specifically, a branched octyl group derived from an
isobutylene dimer, a branched nonyl group derived from a propylene
trimer, a branched dodecyl group derived from an isobutylene
trimer, a branched dodecyl group derived from a propylene tetramer
or a branched pentadecyl group derived from a propylene pentamer is
particularly preferable.
[0053] The N-p-alkylphenyl-.alpha.-naphthyl amine represented by
formula (5) may be a commercially available product, but can be
easily produced by reacting phenyl-.alpha.-naphthyl amine with a
C.sub.1-16 alkyl halide, a C.sub.2-16 olefin, or a C.sub.2-16
olefin oligomer with phenyl-.alpha.-naphthyl amine by use of a
Friedel-Crafts catalyst. Examples of the Friedel-Crafts catalyst
are metal halides such as aluminum chloride, zinc chloride and iron
chloride, and acidic catalysts such as sulfuric acid, phosphoric
acid, phosphorus pentoxide, boron fluoride, acidic clay and active
clay.
[0054] In the formula (6) indicative of p,p'-dialkyl diphenyl
amine, R.sup.18 and R.sup.19 independently represent an alkyl group
among which a C.sub.16 or less alkyl group is preferable for
achieving a higher antioxidant effect.
[0055] Specifically, R.sup.18 and R.sup.19 include a methyl group,
ethyl group, propyl group, butyl group, pentyl group, hexyl group,
heptyl group, octyl group, nonyl group, decyl group, undecyl group,
dodecyl group, tridecyl group, tetradecyl group, pentadecyl group,
hexadecyl group etc. (these alkyl groups may be straight-chain or
branched). Among these groups, the C.sub.3-16 branched alkyl groups
are preferable, and the C.sub.3-16 branched alkyl groups derived
from C.sub.3 or C.sub.4 olefins or from oligomers thereof are more
preferable as R.sup.18 and R.sup.19 for achieving good solubility
of their oxidized product in base oil.
[0056] The C.sub.3 or C.sub.4 olefins referred to herein include
propylene, 1-butene, 2-butene and isobutylene, among which
propylene and isobutylene are preferable for good solubility of
their oxidized product in base oil in lubricating oil.
Specifically, an isopropyl group derived from propylene, a
tert-butyl group derived from isobutylene, a branched hexyl group
derived from a propylene dimer, a branched octyl group derived from
an isobutylene dimer, a branched nonyl group derived from a
propylene trimer, a branched dodecyl group derived from an
isobutylene trimer, a branched dodecyl group derived from a
propylene tetramer or a branched pentadecyl group derived from a
propylene pentamer is particularly preferable.
[0057] The p,p'-dialkyl diphenyl amine represented by formula (6)
may be a commercially available product. Like the
N-p-alkylphenyl-.alpha.-naphthyl amine represented by formula (5),
the p,p'-dialkyl diphenyl amine can also be easily produced by
reacting diphenyl amine with a C.sub.1-16 alkyl halide, a
C.sub.2-16 olefin, or C.sub.2-16 olefins or an oligomer of
C.sub.2-16 olefins with diphenyl amine by use of a Friedel-Crafts
catalyst. Examples of the Friedel-Crafts catalyst are the metal
halides and acidic catalysts exemplified for synthesis of the
N-p-alkylphenyl-.alpha.-naphthyl amine.
[0058] The amine antioxidant includes 4-butyl-4'-octyl diphenyl
amine, phenyl-.alpha.-naphthyl amine, octyl phenyl-.alpha.-naphthyl
amine, dodecyl phenyl-.alpha.-naphthyl amine and mixtures
thereof.
[0059] As the zinc dithiophosphate antioxidant used in the present
invention, the zinc dithiophosphates represented by formula (7)
below can be exemplified. 10
[0060] wherein R.sup.20, R.sup.21, R.sup.22 and R.sup.23
independently represent a C.sub.1-18 alkyl group, an aryl group and
a C.sub.7-18 alkyl aryl group.
[0061] Specifically, the alkyl group includes a methyl group, ethyl
group, propyl group, butyl group, pentyl group, hexyl group, heptyl
group, octyl group, nonyl group, decyl group, undecyl group,
dodecyl group, tridecyl group, tetradecyl group, pentadecyl group,
hexadecyl group, heptadecyl group, octadecyl group or the like,
among which those alkyl groups containing 3 to 8 carbon atoms are
generally used. These alkyl groups include straight-chain or
branched groups. Further, these groups include primary and
secondary alkyl groups.
[0062] For introduction of R.sup.20, R.sup.21, R.sup.22 and
R.sup.23, a mixture of .alpha.-olefins may be used as a raw
material, and in this case, a mixture of zinc dialkyl
dithiophosphates different from one another in the structure of the
alkyl group is produced as the compounds represented by formula
(7).
[0063] The aryl group includes a phenyl group, naphthyl group and
the like.
[0064] The alkyl aryl group includes a tolyl group, xylyl group,
ethyl phenyl group, propyl phenyl group, butyl phenyl group, pentyl
phenyl group, hexyl phenyl group, heptyl phenyl group, octyl phenyl
group, nonyl phenyl group, decyl phenyl group, undecyl phenyl
group, dodecyl phenyl group and the like (these alkyl groups
include not only straight-chain or branched groups but also every
possible substitution isomers).
[0065] Examples of the zinc dithiophosphate antioxidant are zinc
di(2-ethylhexyl) dithiophosphate, zinc di(1,3-dimethylbutyl)
dithiophosphate, zinc diisopropyl dithiophosphate and mixtures
thereof.
[0066] The hydraulic oil composition of the present invention
comprises at least one antioxidant selected from the group
consisting of a phenol antioxidant, an amine antioxidant and a zinc
dithiophosphate antioxidant, and one compound selected from these
antioxidants may be used alone or a mixture of two or more
compounds selected from the described compounds may be used in an
arbitrary ratio. In a mixture of e.g. two compounds, the mixture
ratio by weight may be 1:1, and in a mixture of three compounds,
the mixture ratio by weight may be 1:1:1.
[0067] Among these antioxidants, the amine antioxidant is
preferably used for achieving good oxidative stability, lubricating
properties and biodegradability of a blended composition
obtained.
[0068] The upper limit of the total content of the antioxidant(s)
in the hydraulic oil composition of the present invention is 5% by
mass, preferably 3% by mass and more preferably 1% by mass relative
to the total amount of the composition. A content of more than 5%
by mass is not preferable because the oxidative stability and the
sludge formation-inhibiting effect of the composition cannot be
improved in proportion to the content of the antioxidant, and
further because the solubility of the antioxidant(s) in base oil is
lowered.
[0069] The lower limit of the total content of the antioxidant(s)
is 0.01% by mass, preferably 0.05% by mass and more preferably 0.1%
by mass relative to the total amount of the composition. A content
of less than 0.01% by mass is not preferable because the effect of
the antioxidant(s) added is not recognized and the oxidative
stability and the sludge formation-inhibiting effect of the
hydraulic oil composition may be lowered.
[0070] In the present invention, a hydraulic oil composition
excellent in oxidative stability, lubricating properties and
biodegradability can be obtained by merely incorporating the
above-described antioxidant in a specific amount into base oil i.e.
lubricating oil (vegetable oil) having a total degree of
unsaturation of 0.3 or less as described above, but for the purpose
of further improving its performance, various additives such as a
rust preventive, a metal-deactivating agent, a viscosity index
improver, a pour point depressant, a defoaming agent may be
contained alone or in combination thereof in the hydraulic oil
composition.
[0071] The rust preventive includes metal soaps such as fatty acid
metal salts, lanolin fatty acid metal salts, oxidized wax metal
salts; polyvalent alcohol partial esters such as sorbitan fatty
acid esters; esters such as lanolin fatty acid esters; sulfonates
such as calcium sulfonate, barium sulfonate; oxidized wax; amines;
phosphoric acid; phosphates. In the present invention, one or more
compounds selected arbitrarily from these rust preventives can be
contained in an arbitrary amount in the hydraulic oil composition,
and usually the content thereof is desirably 0.01 to 1% by mass
relative to the total amount of the hydraulic oil composition.
[0072] The metal-deactivating agent includes a benzotriazole
compound, a thiaziazole compound or an imidazole compound. In the
present invention, one or more compounds selected arbitrarily from
these metal-deactivating agents can be contained in an arbitrary
amount in the hydraulic oil composition, and usually the content
thereof is desirably 0.001 to 1% by mass relative to the total
amount of the hydraulic oil composition.
[0073] The viscosity index improver includes the so-called
non-dispersible viscosity index improvers such as copolymers of one
or more monomers selected from various methacrylates, and
hydrogenated products thereof, ethylene-.alpha.-olefin copolymers
(propylene, 1-butene, 1-pentene etc. can be exemplified as an
.alpha.-olefin) and hydrogenated products thereof, polyisobutylene
and hydrogenated products thereof, styrene-diene hydrogenated
copolymers and polyalkyl styrene. In the present invention, one or
more compounds selected arbitrarily from these viscosity index
improvers can be contained in an arbitrary amount in the hydraulic
oil composition, and usually the content thereof is desirably 0.01
to 10% by mass relative to the total amount of the hydraulic oil
composition.
[0074] The pour point depressant includes copolymers of one or more
monomers selected from various acrylates and methacrylates, as well
as hydrogenated products thereof. In the present invention, one or
more compounds selected arbitrarily from these pour point
depressants can be contained in an arbitrary amount in the
hydraulic oil composition, and usually the content thereof is
desirably 0.01 to 5% by mass relative to the total amount of the
hydraulic oil composition.
[0075] The defoaming agent includes silicones such as dimethyl
silicone, fluorosilicone. In the present invention, one or more
compounds selected arbitrarily from these defoaming agents can be
contained in an arbitrary amount in the hydraulic oil composition,
and usually the content thereof is desirably 0.001 to 0.05% by mass
relative to the total amount of the hydraulic oil composition.
[0076] The kinematic viscosity of the hydraulic oil composition of
the present invention is arbitrary and not particularly limited,
but from the viewpoint of good lubricating properties and cooling
properties (heat removability) and of less frictional loss by
resistance to stirring, the kinematic viscosity thereof at
40.degree. C. is preferably 10 to 10000 mm.sup.2/s, more preferably
20 to 1000 mm.sup.2/s.
[0077] The viscosity index of the hydraulic oil composition is also
arbitrary, but for preventing a reduction of oil film thickness at
high temperatures, the viscosity index thereof is preferably 50 to
500, more preferably 90 to 300. Further, the pour point of the
hydraulic oil composition is also arbitrary, but in view of
starting property of a pump in winter, generally the pour point
thereof is preferably 0.degree. C. or less, more preferably
-5.degree. C. or less.
[0078] The flash point of the composition is also arbitrary, but in
view of the possibility of fire, the flash point is preferably
70.degree. C. or more, more preferably 200.degree. C. or more. The
total acid value of the composition is also arbitrary and not
particularly limited, but if a too large amount of free fatty acids
are present as impurities, the hydraulic oil composition may be
lowered in the oxidative stability and thus the total acid value is
0 to 2.0 mg KOH/g, more preferably 0 to 0.5 mg KOH/g.
[0079] The hydraulic oil composition of the present invention is
used particularly preferably as hydraulic oil used in hydraulic
devices such as constructing machines, automobiles etc., and it
also exhibits good performance as hydraulic oil in other hydraulic
devices such as steel facilities, injection-molding machine,
machine tools, industrial robots, hydraulic elevators and the like.
Further, the hydraulic oil composition of the present invention has
a high flash point and is thus preferably usable as fire-resistant
hydraulic oil used in a site with possibility of fire.
EXAMPLES
[0080] Hereinafter, the present invention is described in more
detail by reference to the Examples and Comparative Examples, which
are however not intended to limit the present invention.
Examples 1 to 15 and Comparative Examples 1 to 2
[0081] Using the base oils shown in Table 1 and the compositions
shown in Tables 2 to 4, the hydraulic oil compositions of the
present invention (Examples 1 to 15) and comparative hydraulic oil
compositions (Comparative Examples 1 to 2) were prepared. These
compositions were examined in a thermal stability test, a four-ball
test and a biodegradability test shown below, and the results are
shown in Tables 2 to 4.
Thermal Stability Test
[0082] An increase in the total acid value of lubricating oil
(hydraulic oil composition) was evaluated in accordance with JIS
K2540-1989 "Lubricating Oil Thermal stability Test Method." That
is, 50 ml of prepared lubricating oil was introduced into a 100-ml
beaker and the beaker containing the lubricating oil was left for
240 hours in a high-temperature bath at 140.degree. C. The increase
in the total acid value thereof was determined by diluting thus
obtained lubricating oil with n-hexane, filtering the diluted oil
through a 0.8 .mu.m membrane filter, measuring the total acid value
of the filtered oil, and comparing the total acid value measured
with that of new oil.
Four-Ball Test
[0083] This test was conducted in accordance with the Standard Test
Method for Measurement of Extreme-Pressure Properties of
Lubricating Fluids (Four-Ball Method) stipulated under ASTM
D2783-88 (reapproved in 1993) as follows:
[0084] Lubricating oil was placed in a stipulated test machine and
the test machine was operated under the conditions of 1200 rpm, a
loading of 30 kg and a test time of 30 minutes, and then an average
wear scar in diameter of 3 fixed balls was determined as a wear
scar in diameter.
Biodegradation Test
[0085] This test was conducted in accordance with OECD 301C
"Modified MITI-Method Test." That is, using active sludge as a
microbial source, a test sample was prepared such that the
concentration of the microbial source was 30 mg/l in terms of solid
content and the concentration of the oil composition was 100 mg/l,
and the biodegradability of the oil composition was determined with
an oxygen consumption automatic analyzer in a closed system by
measuring its BOD/TOD and the concentration of residual chemicals
during the period of 14 days at a temperature of 25.+-.1.degree.
C.
1TABLE 1 Base oil A Base oil B Base oil C High-oleic High-oleic
High-oleic Base oil D Composition Soybean oil Sunflower oil
Rapeseed oil Rapeseed oil Total degree of unsaturation 0.14 0.16
0.25 0.47 Fatty acids content wt % 82 80 64 20 Oleic acid content
Linolic acid content wt % 5 8 20 65 Palmitic acid content wt % 7 7
5 6 Stearic acid content wt % 4 3 2 5 Others wt % 2 2 9 4 Kinematic
viscosity 42 40 36 35 (40.degree. C.) mm.sup.2/s Viscosity index
203 201 209 213 Pour point .degree. C. -15 -12.5 -20 -22.5 Flash
point .degree. C. 310 318 317 315 Total acid value mgKOH/g 0.07
0.04 0.05 0.08
[0086]
2 TABLE 2 Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Ex. 6 Ex. 7 Ex. 8 Ex. 9
Base oil A* 99.5 -- -- 99.5 -- -- 99.5 -- -- Base oil B* -- 99.5 --
-- 99.5 -- -- 99.5 -- Base oil C* -- -- 99.5 -- -- 99.5 -- -- 99.5
Phenol antioxidant* 0.5 0.5 0.5 -- -- -- -- -- -- Amine antioxidant
1* -- -- -- 0.5 0.5 0.5 -- -- -- Amine antioxidant 2* -- -- -- --
-- -- 0.5 0.5 0.5 Thermal stability test Increase in total acid
value 0.32 0.32 0.45 0.25 0.25 0.37 0.13 0.13 0.29 mgKOH/g
Four-Ball test 0.31 0.33 0.37 0.32 0.32 0.38 0.31 0.32 0.37 Wear
scar in diameter mm Biodegradability % 95 92 90 95 92 90 95 92 90
*% by mass Phenol antioxidant: 2,6-di-tert-butyl-4-methyl phenol
Amine antioxidant 1: 4-butyl-4'-octyl diphenyl amine Amine
antioxidant 2: phenyl-.alpha.-naphthyl amine
[0087]
3 TABLE 3 Ex.10 Ex.11 Ex.12 Ex.13 Ex.14 Ex.15 Base oil A* 99.5 --
-- 99.5 -- -- Base oil B* -- 99.5 -- -- 99.5 -- Base oil C* -- --
99.5 -- -- 99.5 Amine antioxidant 3* 0.5 0.5 0.5 -- -- -- Zinc
dithiophosphate* -- -- -- 0.5 0.5 0.5 Thermal stability test 0.20
0.20 0.32 0.35 0.34 0.47 Increase in total acid value mgKOH/g
Four-Ball test 0.31 0.32 0.39 0.26 0.27 0.29 Wear scar in diameter
mm Biodegradability % 95 92 90 90 90 90 *% by mass Amine
antioxidant 3: octyl phenyl-.alpha.-naphthyl amine Zinc
dithiophosphate: zinc di (2-ethylhexyl) dithiophosphate
[0088]
4 TABLE 4 Comp. Ex.1 Comp. Ex.2 Base oil D* 100 99.5 Amine
antioxidant* -- 0.5 Thermal stability test 15.4 9.6 Increase in
total acid value mgKOH/g Four-Ball test 0.64 0.64 Wear scar in
diameter mm Biodegradability % 88 88 *% by mass Amine antioxidant
phenyl-.alpha.-naphthyl amine
[0089] When the hydraulic oil compositions comprising as base oil
vegetable oil having a total degree of unsaturation of 0.3 or less
according to the present invention are compared with the hydraulic
oil compositions comprising as base oil vegetable oil having a
total degree of unsaturation of more than 0.3, the hydraulic oil
compositions of the present invention are hardly oxidized even at a
high temperature for a long time even if the same amount of the
same amine oxidant as that added to the comparative ones is added
thereto (that is, the increase in the total acid value is small),
the wear of the material can be prevented (that is, the average
wear scar in diameter of the fixed balls is small), and they can be
biodegraded at higher degrees.
[0090] As described above, it is understood that the hydraulic oil
composition of the present invention comprising specific vegetable
oil as base oil is excellent in oxidative stability, lubricating
properties and biodegradability.
* * * * *