U.S. patent application number 09/756298 was filed with the patent office on 2001-08-23 for filtering apparatus and open/close valve for the filtering apparatus.
Invention is credited to Kawaguchi, Akira, Nagata, Osamu, Nagata, Yasuyuki.
Application Number | 20010015333 09/756298 |
Document ID | / |
Family ID | 26585022 |
Filed Date | 2001-08-23 |
United States Patent
Application |
20010015333 |
Kind Code |
A1 |
Nagata, Osamu ; et
al. |
August 23, 2001 |
Filtering apparatus and open/close valve for the filtering
apparatus
Abstract
A filtering apparatus including a filtering vessel, wherein a
precoat filtering layer is formed with a filter aid on a filtering
bed between a nonfiltered liquid chamber where a nonfiltered liquid
to be filtered is introduced and a filtered liquid chamber; a
nonfiltered liquid introduction line, including a pump and a first
open/close valve connected to a suction port of the pump, for
introducing the nonfiltered liquid into the nonfiltered liquid
chamber; a filtered liquid outlet line, including a second
open/close valve, for letting out a filtered liquid through a
filtered liquid outlet port of the filtered liquid chamber; a
filter aid introducing line that can be opened and closed, from a
precoating liquid outlet port of the filtering vessel, via a filter
aid addition part, to the pump suction port; a bypass line for
precoating, from the filtered liquid outlet port of the filtering
vessel to the pump suction port via a third open/close valve; and a
bypass line for valve cleaning, from a liquid outlet port at a
bottom of a liquid inlet section of the second open/close valve of
the filtered liquid outlet line, to the pump suction port via a
fourth open/close valve.
Inventors: |
Nagata, Osamu; (Ikoma-shi,
JP) ; Kawaguchi, Akira; (Osaka, JP) ; Nagata,
Yasuyuki; (Osaka, JP) |
Correspondence
Address: |
ARENT FOX KINTNER PLOTKIN & KAHN, PLLC
Suite 600
1050 Connecticut Avenue, N.W.
Washington
DC
20036-5339
US
|
Family ID: |
26585022 |
Appl. No.: |
09/756298 |
Filed: |
January 9, 2001 |
Current U.S.
Class: |
210/193 |
Current CPC
Class: |
Y10T 137/87877 20150401;
Y10T 137/8013 20150401; B01D 37/02 20130101 |
Class at
Publication: |
210/193 |
International
Class: |
B01D 037/02 |
Foreign Application Data
Date |
Code |
Application Number |
Feb 8, 2000 |
JP |
2000-30154 |
Dec 18, 2000 |
JP |
2000-383221 |
Claims
What is claimed is:
1. A filtering apparatus comprising: a filtering vessel, wherein a
precoat filtering layer is formed with a filter aid on a filtering
bed between a nonfiltered liquid chamber having a nonfiltered
liquid inlet port, through which a nonfiltered liquid to be
filtered is introduced, and a filtered liquid chamber having a
filtered liquid outlet port, so that the nonfiltered liquid
introduced through said nonfiltered liquid inlet port into the
nonfiltered liquid chamber is filtered while moved through said
precoat filtering layer to said filtered liquid chamber to be let
out of said filtered liquid chamber through the filtered liquid
outlet port; a nonfiltered liquid introduction line, including a
pump and a first open/close valve connected to a suction port of
said pump, for introducing the nonfiltered liquid to be filtered
into said nonfiltered liquid chamber through said nonfiltered
liquid inlet port; a filtered liquid outlet line, including a
second open/close valve, for letting out the filtered liquid
through the filtered liquid outlet port of said filtered liquid
chamber; a filter aid introducing line that can be opened and
closed, including a filter aid addition part, from a prearranged
precoating liquid outlet port of said filtering vessel, to a
portion between the pump suction port and the first open/close
valve of said nonfiltered liquid introduction line; a bypass line
for precoating, from a portion between said filtered liquid outlet
port and the second open/close valve of said filtered liquid outlet
line, to a portion between the pump suction port and the first
open/close valve of said nonfiltered liquid introduction line, via
a third open/close valve; and a bypass line for valve cleaning,
from a liquid inlet section of the second open/close valve of said
filtered liquid outlet line, to a portion between the pump suction
port and the first open/close valve of said nonfiltered liquid
introduction line, via a fourth open/close valve.
2. The filtering apparatus according to claim 1, wherein said
nonfiltered liquid introduction line has a check valve between a
liquid outlet port of said pump and the nonfiltered liquid inlet
port of said nonfiltered liquid chamber.
3. The filtering apparatus according to claim 2, wherein said check
valve is installed along a horizontal or almost horizontal pipe
portion in a horizontal or almost horizontal position to be short
in height.
4. The filtering apparatus according to claim 1, 2 or 3, wherein
said second open/close valve is an open/close valve having a liquid
outlet section up above and said liquid inlet section down below
with a valve seat therebetween where a valve body can be in or out
of contact, a liquid outlet port is formed at a bottom of the most
downward-bulged portion of said liquid inlet section and said
bypass line for valve cleaning is connected to said liquid outlet
port of the liquid inlet section.
5. An open/close valve for a filtering apparatus including a
filtering vessel, wherein a precoat filtering layer is formed with
a filter aid on a filtering bed between a nonfiltered liquid
chamber having a nonfiltered liquid inlet port, through which a
nonfiltered liquid to be filtered is introduced, and a filtered
liquid chamber having a filtered liquid outlet port, so that the
nonfiltered liquid introduced through said nonfiltered liquid inlet
port into the nonfiltered liquid chamber is filtered while moved
through said precoat filtering layer to said filtered liquid
chamber to be let out of said filtered liquid chamber through the
filtered liquid outlet port; a nonfiltered liquid introduction
line, including a pump and a first open/close valve connected to a
suction port of said pump, for introducing the nonfiltered liquid
to be filtered into said nonfiltered liquid chamber through said
nonfiltered liquid inlet port; a filtered liquid outlet line,
including a second open/close valve, for letting out the filtered
liquid through the filtered liquid outlet port of said filtered
liquid chamber; a filter aid introducing line that can be opened
and closed including a filter aid addition part, from a prearranged
precoating liquid outlet port of said filtering vessel, to a
portion between the pump suction port and the first open/close
valve of said nonfiltered liquid introduction line; and a bypass
line for precoating, from a portion between the filtered liquid
outlet port and the second open/close valve of said filtered liquid
outlet line, to a portion between the pump suction port and the
first open/close valve of said nonfiltered liquid introduction
line, via a third open/close valve; wherein said open/close valve
for the filtering apparatus is a valve used as said second
open/close valve in said filtered liquid outlet line, and has a
liquid outlet port at a bottom of a liquid inlet section of the
valve to let out, with the liquid, impurities in the liquid inlet
section.
6. The open/close valve for the filtering apparatus according to
claim 5, wherein the open/close valve has a liquid outlet section
up above and said liquid inlet section down below with a valve seat
therebetween where a valve body can be in or out of contact, and
said liquid outlet port is formed at the bottom of the most
downward-bulged portion of said liquid inlet section.
Description
[0001] This invention is based on Patent Application Nos.
2000-30154 Pat. and 2000-383221 Pat. filed in Japan, the contents
of which are hereby incorporated by reference.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to a filtering apparatus,
especially a filtering apparatus including a filtering vessel,
wherein a precoat filtering layer is formed with a filter aid on a
filtering bed between a nonfiltered liquid chamber, into which a
nonfiltered liquid to be filtered is introduced, and a filtered
liquid chamber, so that the nonfiltered liquid introduced into the
nonfiltered liquid chamber is filtered while moved through the
precoat filtering layer to the filtered liquid chamber to be let
out of the filtered liquid chamber.
[0004] The present invention also relates to an open/close valve
for the filtering apparatus.
[0005] 2. Description of the Background Art
[0006] Various processing liquids, such as a plating liquid, a
dying liquid, a liquid photo developer and an ordinary cleaning
liquid, are widely filtered for reuse with a filtering apparatus
that includes a pump and a filtering vessel.
[0007] This is because of increases in impurities, as the liquids
are repeatedly used, like impurities carried in with an article
which is to be processed, impurities generated due to a change in
quality like deterioration of the processing liquids and/or
external impurities to fall into the liquids.
[0008] Liquid refining and filtering are also widely adopted for
those such as liquid industrial chemicals, liquid pharmaceuticals
and drinks.
[0009] A typical example of the above filtering apparatus is a
filtering apparatus including a filtering vessel, wherein a precoat
filtering layer is formed with a filter aid (filtering material) on
a filtering bed between a nonfiltered liquid chamber, into which a
nonfiltered liquid to be filtered is introduced, and a filtered
liquid chamber, so that the nonfiltered liquid introduced into the
nonfiltered liquid chamber may be filtered while moved through the
precoat filtering layer to the filtered liquid chamber to be let
out of the filtered liquid chamber.
[0010] FIG. 3 is an example of the conventional apparatus. The
filtering apparatus in FIG. 3 is provided with a filtering vessel
8. The filtering vessel 8 includes a nonfiltered liquid chamber 83
where a nonfiltered liquid L is introduced to be filtered, a
filtered liquid chamber 84 and a filtering bed 81 therebetween
where a precoat filtering layer 82 is formed with a filter aid
(filtering material), so that the nonfiltered liquid L, introduced,
while pressurized, through a nonfiltered liquid inlet port 831 at a
bottom of the nonfiltered liquid chamber 83, is filtered, while
moved through the precoat filtering layer 82 to the filtered liquid
chamber 84, and a filtered liquid L' is let out through a filtered
liquid outlet port 841 at a bottom of the filtered liquid chamber
84.
[0011] In addition to the filtering vessel 8, the filtering
apparatus 8 in FIG. 3 includes the following:
[0012] 1) a nonfiltered liquid introduction pipe line 1 for
introducing the nonfiltered liquid L to be filtered into the
nonfiltered liquid chamber 83 through the nonfiltered liquid inlet
port 831 of the nonfiltered liquid chamber, which includes a pump
P, a first open/close valve (openable and closable valve) V1
connected to a suction port of the pump P and a check valve V7,
located between a pump discharge port of the pump P and the
nonfiltered liquid inlet port 831 of the nonfiltered liquid
chamber,
[0013] 2) a filtered liquid outlet pipe line 2, including a second
open/close valve V2, for letting out the filtered liquid L' through
the filtered liquid outlet port 841 of the filtered liquid chamber
84,
[0014] 3) a bypass pipe line 3 for precoating, from the filtered
liquid outlet port 841 of the filtered liquid chamber 84 to the
suction port of the pump P via a third open/close valve V3,
[0015] to be more detailed according to the figured example, a
bypass line 3 for precoating, from a liquid flow branch point M2,
located between the filtered liquid outlet port 841 of the
filtering vessel 8, and the second open/close valve V2 of the
filtered liquid outlet line 2, to a liquid flow confluence point
M3, located between the pump suction port and the first open/close
valve V1 of the nonfiltered liquid introduction line 1, via the
third open/close valve V3, and
[0016] 4) a filter aid introducing pipe line 5, from a prearranged
precoating liquid outlet port 85 (for example, a precoating liquid
outlet port arranged at the nonfiltered liquid chamber 83, or,
according to the figured example, a precoating liquid outlet port
prearranged on an uppermost portion of the nonfiltered liquid
chamber 83) of the filtering vessel 8, to a liquid flow confluence
point M1, located between the pump suction port and the first
open/close valve V1 of the nonfiltered liquid introduction line
1.
[0017] The introducing line 5 is, though not limited to this,
according to the figured example, a line from the precoating liquid
outlet port 85 to the suction port of the pump P, via a fifth
open/close valve V5, a filter aid addition part t and a sixth
open/close valve V6. The filter aid (filtering material) addition
part t according to the figured example is formed in a shape of a
tank with an opening, for addition of the filter aid or the like,
provided on an uppermost portion. A lowermost end 511 of a pipe
line 51, from the precoating liquid outlet port 85 of the filtering
vessel 8 to the filter aid addition part t via the fifth open/close
valve V5, is inserted and opened into the tank t. A liquid outlet
port at a bottom of the tank t is connected to the liquid flow
confluence point M1, located just before the suction port of the
pump, with a pipe 52 having the sixth open/close valve V6
therebetween.
[0018] PG in the figure is a pressure gauge to measure a pressure
in the filtering vessel 8.
[0019] When the filtering apparatus is in normal liquid filtering
operation, only the valves V1 and V2 are opened with all the other
open/close valves closed out of a plural number of open/close
valves. Under the condition, the pump P is put in operation. The
nonfiltered liquid L to be filtered is sucked into the pump P
through the valve V1 and is discharged from the pump P to flow into
the nonfiltered liquid chamber 83 through the check valve V7. The
nonfiltered liquid L in the nonfiltered liquid chamber 83 flows
into the filtered liquid chamber 84 under a discharging pressure of
the pump through the precoat filtering layer 82 formed beforehand
with the filter aid. At this time, the nonfiltered liquid is
filtered. The filtered liquid L' flows to a predetermined location
(not shown) out of the filtered liquid outlet port 841 of the
filtered liquid chamber 84 and through the open/close valve V2.
[0020] The liquid in the filtering vessel 8 starts to flow back to
the pump P when filtering operation is ended with stoppage of the
pump P or when the pump is stopped due to an electric power outage.
The flow, however, is stopped by the check valve V7, so that the
liquid in the filtering vessel 8 stays in the vessel.
[0021] The precoat filtering layer 82 is formed, for example, in
such a manner as follows:
[0022] The open/close valve V2 of the filtered liquid outlet line
2, the open/close valve V3 of the bypass line 3 for precoating and
the sixth open/close valve V6 of the line 5 are closed, when the
filtering vessel 8 is free from any liquid inside as immediately
after installation of the filtering apparatus, or is cleaned and
free from any liquid. On the other hand, the open/close valve V1 of
the nonfiltered liquid introduction line 1 and the fifth open/close
valve V5 of the line 5 are opened. Under this condition, the pump P
is started, when prime water W is introduced into the filter aid
addition tank t and the valve V6 is opened.
[0023] The pump P, while sucking the prime water W, begins to suck
the nonfiltered liquid L. The nonfiltered liquid is thus introduced
into the filtering vessel 8 this way, letting out air in the
filtering vessel 8 through the precoating liquid outlet port 85 and
also from the pipe 51. The filtering vessel is filled with the
liquid in this manner.
[0024] The liquid in the filtering vessel thus starts to flow out
of the precoating liquid outlet port 85 on the uppermost portion of
the filtering vessel and comes down to the tank t, which is ensured
by an operating personnel to know that the filtering vessel 8 is
filled with a predetermined quantity of liquid.
[0025] Prime water is kept introduced, to prevent air from being
sucked to the pump, until the tank t is supplied with the liquid
through the precoating liquid outlet port 85.
[0026] When the filtering vessel 8 is filled with the predetermined
quantity of liquid, with the pump P still in operation, the
open/close valve V3, of the bypass line 3 for precoating, is
opened, the open/close valve V1, of the liquid introduction line 1,
is closed and then the filter aid (filtering material) F is added
into the filter aid addition tank t. Air, sucked into the filtering
vessel 8 when the filter aid F is added, is purged from the valve
V5 and also from the pipe 51. Upon completion of addition of the
filter aid F and purging of air in the filtering vessel 8, the
valves V5 and V6 are closed.
[0027] The liquid is circulated from the pump P to the nonfiltered
liquid chamber 83 of the filtering vessel, the filtered liquid
chamber 84, the bypass line 3 for precoating and back to the pump
P. During circulation, the filter aid F is deposited on the
filtering bed 81 to form the predetermined precoat filtering layer
82.
[0028] After forming the precoat filtering layer 82, normal
filtering operation is possible, by opening the valve V1 of the
liquid introduction line 1 and then opening the valve V2 of the
liquid outlet line 2 with the valve V3 of the bypass line 3
closed.
[0029] In operation of the filtering apparatus, such problems may
occur as shown below, when normal operation is started on a day
after shutting down the pump on the previous day for ending a
scheduled period of operation, scheduled daily operation for
example.
[0030] The precoat filtering layer 82 may be damaged due to partial
detachment of the filter aid from the precoat filtering layer
caused by a pressure drop in the nonfiltered liquid chamber at the
time of pump shutdown. Or, the precoat filtering layer 82 may be
damaged due to partial detachment of the filter aid from the
precoat filtering layer 82 caused by mixing or stirring, at the
time of pump restarting, of air sucked from a pump axial seal
portion or the like during previous filtering operation to stay in
the uppermost portion of the filtering vessel 8.
[0031] For purposes including reinstatement of thus damaged precoat
filtering layer, the filter aid that may, for example, be floating
or have settled down in the nonfilterd liquid chamber 83 is again
made to attach to or settle down on the filtering bed 81
beforehand, using the line 5 and the bypass line 3 for precoating,
as described above without further addition of the filter aid or
with further addition of the same on an required basis.
[0032] A conventional filtering apparatus such as the one above,
however, has a problem below.
[0033] For forming the precoat filtering layer 82, the open/close
valve V3, of the bypass line 3 for precoating, is opened to
circulate the liquid through the filtering vessel 8, so, at an
initial stage of precoat filtering layer formation, the filter aid
and part of sludge in the nonfiltered liquid chamber leak from the
nonfiltered liquid chamber 83 to the filtered liquid chamber 84,
and come from the filtered liquid chamber 84 to a liquid inlet
section of the open/close valve V2, via the liquid flow branch
point M2 of the liquid outlet line 2, and stay in the liquid inlet
section of the valve V2 and also in the line thereto. Because of
this, the filter aid, particularly a fine filter aid, sludge in the
liquid and the like that have passed through the filtering bed
while the filtering bed 81 is not fully precoated, stay and/or
settle down in an area like the liquid inlet section of the valve
and in the line thereto. Sludge and/or the filter aid among other
things that have thus stayed and/or settled down come floating in
the filtered liquid that should be clean, during normal operation
for filtering the nonfiltered liquid after precoat filtering layer
formation is completed.
[0034] A defective product, therefore, tends to be made in product
processing with the filtered liquid like plating due to sludge
and/or the like above attached to the processed product. Also, it
is difficult to obtain a liquid refined to a desired level for
liquid industrial chemicals, liquid pharmaceuticals, drinks or the
like.
[0035] In addition to the above, problems below are also
observed.
[0036] The filtering vessel 8 is usually installed on a pedestal
located on a higher elevation than a floor of the filtering
apparatus for consideration of piping and the like. The check valve
V7, along the pipe between the pump P outlet port and the
nonfiltered liquid inlet port 831, is in a vertical position with
the liquid inlet port down and the outlet up, which makes the
pedestal considerably tall giving a personnel working there risk
the more.
[0037] Furthermore, when the pump P is shutdown, a partially
detached filter aid and the like from the precoat filtering layer
82, coming back to the check valve, tend to cause malfunctioning of
the check valve V7.
SUMMARY OF THE INVENTION
[0038] An object of the invention is to provide a filtering
apparatus, including a filtering vessel, where a precoat filtering
layer is formed with a filter aid (filtering material) on a
filtering bed between a nonfiltered liquid chamber, into which a
nonfiltered liquid to be filtered is introduced with a pump, and a
filtered liquid chamber, so that the nonfiltered liquid introduced
into the nonfiltered liquid chamber is filtered while moved through
the precoat filtering layer to the filtered liquid chamber to be
let out of the filtered liquid chamber and also including a line
for precoating the filtering bed with the filter aid using the
nonfiltered liquid, wherein staying of sludge, part of the filter
aid and the like in the nonfiltered liquid used for precoating is
suppressed in a line for letting the filtered liquid out of the
filtered liquid chamber and so, the more cleanly filtered liquid is
obtained during normal filtering operation after the precoat
filtering layer is formed.
[0039] Another object of the invention is to provide the above
filtering apparatus, wherein a pedestal is made shorter in height,
if the filtering vessel is located on the pedestal, to make work on
the pedestal the safer, and part of the filter aid and/or the like
detached from the precoat filtering layer, at the time of pump
shutdown, do not easily come back to a check valve installed along
a line for introduction of the nonfiltered liquid to the
nonfiltered liquid chamber of the filtering vessel, and, therefore,
ill-effect on the check valve and furthermore an upstream pump
axial seal portion by the detached filter aid and the like is
suppressed and so proper and effective filtering operation is
maintained for a long time.
[0040] Still another object of the invention is to provide an
open/close (openable and closable) valve, for the filtering
apparatus including the above mentioned filtering vessel and the
line for precoating the filtering bed, which is to be installed
along the line to let the filtered liquid out of the filtered
liquid chamber and able to suppress staying of sludge, part of the
filter aid and the like in the nonfiltered liquid used for
precoating, in the line for letting the filtered liquid out of the
filtered liquid chamber so that the more cleanly filtered liquid is
obtained during normal filtering operation after the precoat
filtering layer is formed.
[0041] The invention provides a filtering apparatus and an
open/close (openable and closable) valve for the apparatus as
described below.
[0042] (1) Filtering Apparatus
[0043] A filtering apparatus comprising:
[0044] a filtering vessel, wherein a precoat filtering layer is
formed with a filter aid (filtering material) on a filtering bed
between a nonfiltered liquid chamber having a nonfiltered liquid
inlet port, through which a nonfiltered liquid to be filtered is
introduced, and a filtered liquid chamber having a filtered liquid
outlet port, so that the nonfiltered liquid introduced through said
nonfiltered liquid inlet port into the nonfiltered liquid chamber
is filtered while moved through said precoat filtering layer to
said filtered liquid chamber to be let out of said filtered liquid
chamber through the filtered liquid outlet port;
[0045] a nonfiltered liquid introduction line, including a pump and
a first open/close valve connected to a suction port of said pump,
for introducing the nonfiltered liquid to be filtered into said
nonfiltered liquid chamber through said nonfiltered liquid inlet
port;
[0046] a filtered liquid outlet line, including a second open/close
valve, for letting out the filtered liquid through the filtered
liquid outlet port of said filtered liquid chamber;
[0047] a filter aid introducing line that can be opened and closed,
including a filter aid addition part, from a prearranged precoating
liquid outlet port of said filtering vessel, to a portion between
the pump suction port and the first open/close valve of said
nonfiltered liquid introduction line;
[0048] a bypass line for precoating, from a portion between said
filtered liquid outlet port and the second open/close valve of said
filtered liquid outlet line, to a portion between the pump suction
port and the first open/close valve of said nonfiltered liquid
introduction line, via a third open/close valve; and
[0049] a bypass line for valve cleaning, from a liquid inlet
section of the second open/close valve of said filtered liquid
outlet line, to a portion between the pump suction port and the
first open/close valve of said nonfiltered liquid introduction
line, via a fourth open/close valve.
[0050] (2) Open/Close Valve for Filtering Apparatus
[0051] An open/close valve for a filtering apparatus including a
filtering vessel, wherein a precoat filtering layer is formed with
a filter aid (filtering material) on a filtering bed between a
nonfiltered liquid chamber having a nonfiltered liquid inlet port,
through which a nonfiltered liquid to be filtered is introduced,
and a filtered liquid chamber having a filtered liquid outlet port,
so that the nonfiltered liquid introduced through said nonfiltered
liquid inlet port into the nonfiltered liquid chamber is filtered
while moved through said precoat filtering layer to said filtered
liquid chamber to be let out of said filtered liquid chamber
through the filtered liquid outlet port; a nonfiltered liquid
introduction line, including a pump and a first open/close valve
connected to a suction port of said pump, for introducing the
nonfiltered liquid to be filtered into said nonfiltered liquid
chamber through said nonfiltered liquid inlet port; a filtered
liquid outlet line, including a second open/close valve, for
letting out the filtered liquid through the filtered liquid outlet
port of said filtered liquid chamber; a filter aid introducing line
that can be opened and closed including a filter aid addition part,
from a prearranged precoating liquid outlet port of said filtering
vessel, to a portion between the pump suction port and the first
open/close valve of said nonfiltered liquid introduction line; and
a bypass line for precoating, from a portion between the filtered
liquid outlet port and the second open/close valve of said filtered
liquid outlet line, to a portion between the pump suction port and
the first open/close valve of said nonfiltered liquid introduction
line, via a third open/close valve; wherein said open/close valve
for the filtering apparatus is a valve used as said second
open/close valve in said filtered liquid outlet line, and has a
liquid outlet port at a bottom of a liquid inlet section of the
valve to let out, with the liquid, impurities in the liquid inlet
section.
[0052] The open/close valve according to the invention and the
open/close valve in the filtering apparatus according to the
invention, e. g., the second open/close valve of the filtered
liquid outlet line may be of various types, so long as opened or
closed. Various types of manual valves and/or automatic valves can
be employed.
[0053] The foregoing and other objects, features, aspects and
advantages of the present invention will become more apparent from
the following detailed description of the present invention when
taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] FIG. 1 is a schematic perspective view of an example of the
filtering apparatus according to the invention.
[0055] FIG. 2 is an enlarged cross-sectional view of part of the
filtered liquid outlet line.
[0056] FIG. 3 is a schematic perspective view of a conventional
filtering apparatus.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0057] A preferred embodiment of the filtering apparatus according
to the invention includes a filtering vessel, a line for
introducing a nonfiltered liquid to be filtered to the filtering
vessel, a line for letting out a filtered liquid from the filtering
vessel, a filter aid introducing line, a bypass line for precoating
and a bypass line for valve cleaning.
[0058] The filtering vessel is a filtering vessel, wherein a
precoat filtering layer is formed with a filter aid (filtering
material) on a filtering bed between a nonfiltered liquid chamber
having a nonfiltered liquid inlet port through which the
nonfiltered liquid to be filtered is introduced, and a filtered
liquid chamber having a filtered liquid outlet port, so that the
nonfiltered liquid introduced into the nonfiltered liquid chamber
through the nonfiltered liquid inlet port may be filtered while
moved through the precoat filtering layer to the filtered liquid
chamber and the filtered liquid may be let out through the filtered
liquid outlet port of the filtered liquid chamber.
[0059] The nonfiltered liquid introduction line is for introducing
the nonfiltered liquid to be filtered into the nonfiltered liquid
chamber through the nonfiltered liquid inlet port and includes a
pump and a first open/close (openable and closable) valve connected
to a suction port of the pump.
[0060] The filtered liquid outlet line is for letting out the
filtered liquid through the filtered liquid outlet port of the
filtered liquid chamber and includes a second open/close valve.
[0061] The filter aid (filtering material) introducing line is a
line that can be opened and closed, from a prearranged precoating
liquid outlet port of the filtering vessel, to a portion between
the pump suction port and the first open/close valve of the
nonfiltered liquid introduction line, including a filter aid
addition part.
[0062] The bypass line for precoating is a line from a portion
between the filtered liquid outlet port of the filtered liquid
chamber and the second open/close valve of the filtered liquid
outlet line, to a portion between the pump suction port and the
first open/close valve of the nonfiltered liquid introduction line,
via a third open/close valve.
[0063] The bypass line for valve cleaning is a line from a liquid
inlet section of the second open/close valve of the filtered liquid
outlet line, to a portion between the pump suction port and the
first open/close valve of the nonfiltered liquid introduction line,
via a fourth open/close valve.
[0064] When the filtering apparatus is in normal liquid filtering
operation, only the first open/close valve, of the nonfiltered
liquid introduction line, and the second open/close valve, of the
filtered liquid outlet line, are opened with all the other
open/close valves closed out of a plural number of open/close
valves. Under the condition, the pump is put in operation.
[0065] The nonfiltered liquid to be filtered is sucked into the
pump through the first open/close valve and is discharged from the
pump to flow into the nonfiltered liquid chamber of the vessel. The
nonfiltered liquid in the nonfiltered liquid chamber flows into the
filtered liquid chamber under the discharging pressure of the pump
through the precoat filtering layer formed beforehand with the
filter aid. At this time, the nonfiltered liquid is filtered. The
filtered liquid flows to a predetermined location (not shown) out
of the filtered liquid outlet port of the filtered liquid chamber
and through the second open/close valve of the filtered liquid
outlet line.
[0066] The precoat filtering layer is formed, for example, in such
a manner as follows:
[0067] The second open/close valve of the filtered liquid outlet
line and the third open/close valve of the bypass-line for
precoating are closed, when the filtering vessel is free from any
liquid inside as immediately after installation of the filtering
apparatus, or is cleaned and free from any liquid. On the other
hand, the first open/close valve of the nonfiltered liquid
introduction line and the precoating liquid outlet port of the
filtering vessel are opened. Prime water is introduced from the
filter aid addition part of the filter aid introducing line.
[0068] The filter aid introducing line can for example be the line
from the prearranged precoating liquid outlet port of the filtering
vessel (for example, the precoating liquid outlet port arranged on
the uppermost portion of the nonfiltered liquid chamber of the
filtering vessel), to the portion between the pump suction port and
the first open/close valve of the nonfiltered liquid introduction
line, via the filter aid addition part.
[0069] The filter aid addition part can, for example, be formed in
a shape of a tank with an opening, for addition of the filter aid
or the like, provided on the uppermost portion. A pipe line may be
arranged from the precoating liquid outlet port of the filtering
vessel to the filter aid addition part via an open/close valve,
with the lowermost end of the pipe line inserted and opened into
the tank. The liquid outlet port at the bottom of the tank may be
connected to the portion between the pump suction port and the
first open/close valve of the nonfiltered liquid introduction line,
with a pipe having an open/close valve half way along the pipe
itself.
[0070] With prime water already introduced, the pump is
started.
[0071] The pump, while sucking the prime water, begins to suck the
nonfiltered liquid. The liquid is thus introduced into the
filtering vessel and the vessel is filled with the liquid. The
liquid in the filtering vessel starts to flow out of the precoating
liquid outlet port of the filtering vessel and to come down to the
filter aid addition part, which is ensured by an operating
personnel to know that the filtering vessel is filled with a
predetermined quantity of liquid.
[0072] Prime water is kept introduced, to prevent air from being
sucked to the pump, until the filter aid addition part is supplied
with the liquid through the precoating liquid outlet port of the
vessel.
[0073] When the filtering vessel is filled with the predetermined
quantity of liquid, with the pump still in operation, the third
open/close valve of the bypass line for precoating is opened, the
first open/close valve of the liquid introduction line is closed
and then the filter aid (filtering material) is added into the
filter aid addition part of the introducing line. Upon completion
of addition of the filter aid, the introducing line is closed.
[0074] The liquid is circulated from the pump to the nonfiltered
liquid chamber of the filtering vessel, the filtered liquid
chamber, the bypass line for precoating and back to the pump.
During circulation, the filter aid builds up on the filtering bed
to form the predetermined precoat filtering layer.
[0075] For forming the precoat filtering layer, the nonfiltered
liquid including sludge is introduced into the filtering vessel
and, upon completion of adding the filter aid, the liquid is
circulated while the third open/close valve of the bypass line for
precoating is opened, and then part of the nonfiltered liquid comes
to the second open/close valve of the filtered liquid outlet line
for letting out the filtered liquid, and tends to stay in the
liquid inlet section of the valve and also in the line thereto.
[0076] In the filtering apparatus described here, however, the
bypass line for valve cleaning is provided. By opening the fourth
open/close valve of the line at an initial stage of precoat
filtering layer formation, or, at the latest, before completion of
formation of the precoat filtering layer, impurities (sludge and/or
a filter aid, particularly a fine filter aid particle, that have
passed through the filtering bed while the filtering bed is not
fully precoated) in the liquid coming into the liquid inlet section
of the second open/close valve can be sucked to the pump. By so
doing, it is possible to suppress staying of the nonfiltered
liquid, therefore, staying and/or settling down of the filter aid,
sludge and/or the like, along the line from the filtered liquid
outlet port of the filtered liquid chamber to the liquid inlet
section of the second open/close valve and also in the liquid inlet
section of the second open/close valve. The more cleanly filtered
liquid, therefore, is obtained during normal filtering operation
after the precoat filtering layer is formed.
[0077] In operation of the filtering apparatus, such problems may
occur as shown below. After shutting down the pump for ending a
scheduled period of operation, scheduled daily operation for
example, the precoat filtering layer may be damaged due to partial
detachment of the filter aid from the precoat filtering layer
caused by a pressure drop in the nonfiltered liquid chamber.
[0078] When normal operation is restarted next time (on the
following day for example), the precoat filtering layer may be
damaged due to partial detachment of the filter aid from the
precoat filtering layer caused by mixing or stirring, at the time
of pump restarting, of air sucked from the pump axial seal portion
or the like during previous filtering operation to stay in the
uppermost portion of the filtering vessel.
[0079] For purposes including reinstatement of thus damaged precoat
filtering layer, the filter aid that may, for example, be floating
or have settled down in the nonfilterd liquid chamber can again be
made to attach to or settle down on the filtering bed beforehand,
using the line for precoating and/or the like, as described above
without further addition of the filter aid or with further addition
of the same on an as-required basis.
[0080] The liquid in the filtering vessel starts to flow back to
the pump when filtering operation is ended with stoppage of the
pump or when the pump is stopped due to an electric power outage.
This can, however, be prevented from happening by, for example,
providing the check valve between the pump discharge port and the
nonfiltered liquid inlet port of the nonfiltered liquid chamber. It
is preferable to install the check valve, if installed, in a
horizontal or almost horizontal position along a horizontal or
almost horizontal portion of the pipe to make shorter in
height.
[0081] Installation of the check valve in such a manner makes a
check valve portion shorter in height as compared with the same
installed in a vertical position. If the filtering vessel is
installed on a pedestal, the pedestal can, therefore, be made the
shorter in height and safety can the more be ensured for a
personnel working on the pedestal.
[0082] The check valve prevents the liquid in the nonfiltered
liquid chamber of the filtering vessel from flowing back to the
pump, when filtering operation is ended with stoppage of the pump
or when the pump is stopped due to an electric power outage. Also,
the check valve is installed in a horizontal or almost horizontal
position along the horizontal or almost horizontal portion of the
pipe, so, for the filter aid of the precoat filtering layer that
may be detached at the time of pump shutdown, part of that which
has settled down in the filtering vessel and/or the like to come
back to the check valve to cause malfunction of the valve or to the
pump axial seal portion to cause wear of the potion is suppressed.
Efficient filtering operation, therefore, is possible for a long
time.
[0083] A preferred embodiment of an open/close valve (openable and
closable) for a filtering apparatus according to the invention is
an open/close valve for the filtering apparatus, used as the second
open/close valve in the filtered liquid outlet line of the
filtering apparatus.
[0084] The open/close valve for the filtering apparatus has a
liquid outlet port at a bottom of a liquid inlet section to let
out, with the liquid, impurities to stay in the liquid inlet
section.
[0085] The open/close valve for the filtering apparatus, by opening
the liquid outlet port of the liquid inlet section, can let out the
nonfiltered liquid for precoating that may stay in the liquid inlet
section of the valve and/or in the line thereto, with sludge, the
filter aid and the like contained in the nonfiltered liquid. The
open/close valve can be used as the second open/close valve in the
filtered liquid outlet line of the filtering apparatus.
[0086] The filtering apparatus and the second open/close valve for
the filtering apparatus are described below with reference to the
drawings.
[0087] FIG. 1 is an example of the filtering apparatus. The
filtering apparatus is an improvement on a conventional filtering
apparatus shown in FIG. 3. The filtering apparatus shown in FIG. 1
includes an example of the open/close valve according to the
invention (open/close valve V2 shown in FIG. 2, to be described
later).
[0088] In the filtering apparatus shown in FIG. 1, the bypass line
4 for valve cleaning is added, starting from the liquid inlet
section 91 (See FIG. 2.) of the second open/close valve V2 of the
nonfiltered liquid outlet line 2 and connected to the suction port
of the pump P, via the fourth open/close valve V4 and through the
liquid flow confluence point M4 halfway along the pipe 52 of the
line 5. A portion from the valve V2 to the pipe 52 of the line 4 is
of the same as or smaller than the pipe 52 in diameter. The portion
from the valve V2 to the pipe 52 of the line 4 is of smaller
diameter than any of the pipe for the line 1, 2 or 3.
[0089] The check valve V7 is connected sideways in a horizontal or
almost horizontal position half way along the pipe 11 that comes
down vertically from the nonfiltered liquid inlet port 831 of the
nonfiltered liquid chamber 83 of the filtering vessel and then
extends horizontally or almost horizontally.
[0090] The filtering apparatus is identical with the one shown in
FIG. 3, with the exception of those above. Those that have the same
structures and functions as the parts of the filtering apparatus in
FIG. 3 are provided with same reference symbols as FIG. 3.
[0091] Normal liquid filtering operation is performed and the
precoat filtering layer is formed in the filtering apparatus in
FIG. 1, as in the conventional filtering apparatus shown in FIG. 3.
This aspect, therefore, is not to be described. The valve V4 of the
bypass line 4 for valve cleaning is closed for normal liquid
filtering operation.
[0092] Improved points are described. The bypass line 4 for valve
cleaning is provided in the filtering apparatus shown in FIG. 1.
For forming the precoat filtering layer 82, by opening the fourth
open/close valve V4 of the line 4 at the initial stage of precoat
filtering layer formation, or, at the latest, before completion of
formation of the precoat filtering layer, the liquid that has come
into the liquid inlet section 91 of the second open/close valve V2
can be sucked to the pump P. By so doing, it is possible to
suppress staying of the nonfiltered liquid, therefore, staying
and/or settling down of sludge, part of the filter aid and/or the
like, along the line from the filtered liquid outlet port 841 of
the filtered liquid chamber 84 to the liquid inlet section 91 of
the second open/close valve V2 and also in the liquid inlet section
91 of the second open/close valve V2.
[0093] The more cleanly filtered liquid L', therefore, is obtained
during normal filtering operation after the precoat filtering layer
is formed.
[0094] FIG. 2 shows the open/close valve V2 and adjacent sections
in an enlarged manner. The valve V2 is an open/close valve having a
liquid outlet section up above and the liquid inlet section down
below with a valve seat therebetween where a valve body can be in
or out of contact. As shown in FIG. 2, the valve V2 has the liquid
inlet section 91, the liquid outlet section 92, the valve seat 93
located therebetween, the vertically movable valve body 94 that can
contact the valve seat in a liquid leak tight manner, a valve
spindle 95 to support the valve body, fitted to a valve casing 96
in a vertically movable manner by a thread (screw) mechanism and a
valve handle 97 at an upper end of the spindle 95.
[0095] A pipe 41 to form the bypass line 4 for valve cleaning is
connected to a liquid outlet port 91a located at a bottom of the
liquid inlet section 91. According to the example shown in the FIG.
2, the pipe 41 is connected to a location comparatively near the
liquid inlet port of the liquid inlet section 91. If no
inconvenience is observed, the liquid outlet port 91a may be formed
at a bottom of the most downward-bulged portion of the liquid inlet
section, so that the pipe may be connected there. To show an
example with reference to FIG. 2, the liquid outlet port 91a may be
formed at the bottom of the most downward-bulged portion 911
directly under the valve body 94.
[0096] As described above, the check valve V7 is connected to a
horizontal or almost horizontal portion of the pipe 11 in a
horizontal or almost horizontal position. The check valve portion,
therefore, is shorter in height as compared with the same installed
in a vertical position. If the filtering vessel 8 is installed on a
pedestal, which is not shown, the pedestal can, therefore, be made
the shorter in height and safety can the more be ensured for a
personnel working on the pedestal.
[0097] The check valve V7 prevents the liquid L in the nonfiltered
liquid chamber of the filtering vessel from flowing back to the
pump P, when filtering operation is ended with stoppage of the pump
P or when the pump P is stopped due to an electric power outage.
Also, the check valve V7 is installed in a horizontal or almost
horizontal position along the pipe 11, so, for the filter aid that
may be detached from the precoat filtering layer 82 at the time of
pump shutdown, part of that which has settled down in the filtering
vessel 8 and/or the like to come back to the check valve V7 to
cause malfunction of the valve or to the pump axial seal portion to
cause wear of the potion is suppressed. Efficient filtering
operation, therefore, is possible for a long time.
[0098] Although the present invention has been described and
illustrated in detail, it is clearly understood that the same is by
way of illustration and example only and is not to be taken by way
of limitation, the spirit and scope of the present invention being
limited only by the terms of the appended claims.
* * * * *