U.S. patent application number 09/822968 was filed with the patent office on 2001-08-09 for device for high throughput sample processing, analysis and collection, and methods of use thereof.
Invention is credited to Brennen, Reid A., Swedberg, Sally A..
Application Number | 20010011483 09/822968 |
Document ID | / |
Family ID | 26805254 |
Filed Date | 2001-08-09 |
United States Patent
Application |
20010011483 |
Kind Code |
A1 |
Swedberg, Sally A. ; et
al. |
August 9, 2001 |
Device for high throughput sample processing, analysis and
collection, and methods of use thereof
Abstract
A microanalysis device having a plurality of sample processing
compartments is described for use in liquid phase analysis. A
microanalysis device system, comprising a plurality of
interconnected microanalysis devices. The device is formed by
microfabrication of microstructures in novel support substrates.
The invention herein can be used for the analysis of small and/or
macromolecular and/or other solutes in the liquid phase.
Inventors: |
Swedberg, Sally A.; (Palo
Alto, CA) ; Brennen, Reid A.; (San Francisco,
CA) |
Correspondence
Address: |
AGILENT TECHNOLOGIES, INC.
Legal Department, 51UPD
Intellectual Property Administration
P.O. Box 58043
Santa Clara
CA
95052-8043
US
|
Family ID: |
26805254 |
Appl. No.: |
09/822968 |
Filed: |
March 29, 2001 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
09822968 |
Mar 29, 2001 |
|
|
|
09336521 |
Jun 18, 1999 |
|
|
|
6240790 |
|
|
|
|
60107865 |
Nov 9, 1998 |
|
|
|
Current U.S.
Class: |
73/863.21 |
Current CPC
Class: |
B01L 2300/0887 20130101;
B01L 2400/0421 20130101; B01L 3/502715 20130101; B01L 2200/027
20130101; B01L 2200/025 20130101; B01L 3/502707 20130101; B01L
2300/0874 20130101; B01L 2200/0689 20130101 |
Class at
Publication: |
73/863.21 |
International
Class: |
G01N 001/00 |
Claims
We claim:
1. A microanalysis device comprising a substrate having: (a) first
and second substantially planar opposing surfaces; and (b) a
plurality of parallel sample processing compartments comprising (i)
an intra-microanalysis device sample treatment component, (ii) an
inlet port in fluid communication with the sample treatment
component, and (iii) an outlet port in fluid communication with the
sample treatment component.
2. The microanalysis device of claim 1, wherein the inlet and
outlet ports are in the first and second opposing surfaces,
respectively, of the substrate.
3. The microanalysis device of claim 1, wherein the inlet port, the
outlet port, or both the inlet and outlet ports are in a lateral
surface of the substrate.
4. The microanalysis device of claim 1, wherein the sample
processing compartment further comprises an intra-microanalysis
device sample flow compartment.
5. The microanalysis device of claim 1, wherein the sample
processing compartment comprises a serial arrangement of
intra-microanalysis device sample flow components and
intra-microanalysis device sample treatment components.
6. The microanalysis device of claim 5, wherein the sample
processing compartment comprises a serial arrangement of
alternating intra-microanalysis device sample flow components and
intra-microanalysis device sample treatment components.
7. The microanalysis device of claim 1, wherein the inlet port or
the outlet port enable inter-microanalysis device fluid
communication.
8. The microanalysis device of claim 7, wherein the inlet port and
the outlet port enable inter-microanalysis device fluid
communication.
9. The microanalysis device of claim 1, wherein each of the sample
treatment components performs the same function.
10. The microanalysis device of claim 9, wherein each of the sample
treatment components comprise the same element.
11. The microanalysis device of claim 9, wherein each of the sample
treatment components comprises a different element.
12. The microanalysis device of claim 1, wherein each of the sample
treatment components performs a different function.
13. The microanalysis device of claim 1, wherein the outlet port is
in fluid communication with a sample detection means.
14. The microanalysis device of claim 13, wherein the outlet port
is in fluid communication with an off-device sample detection
means.
15. The microanalysis device of claim 13, wherein the outlet port
is in fluid communication with an on-device sample detection
means.
16. The microanalysis device of claim 1, wherein the outlet port is
in fluid communication with a sample separation chamber.
17. The microanalysis device of claim 16, wherein the outlet port
is in fluid communication with an off-device sample separation
chamber.
18. The microanalysis device of claim 16, wherein the outlet port
is in fluid communication with an on-device sample separation
chamber.
19. A microanalysis device system comprising first and second
interconnected microanalysis devices wherein each microanalysis
device comprises a substrate having: (a) first and second
substantially planar opposing surfaces; and (b) a sample processing
compartment which comprises (i) an intramicroanalysis device sample
treatment component, and (ii) an inlet port in fluid communication
with the sample treatment component and an outlet port in fluid
communication with the sample treatment component, wherein the
outlet port of the first microanalysis device and the inlet port of
the second microanalysis device are in fluid communication.
20. The microanalysis device system of claim 19, further comprising
one or more additional microanalysis devices sandwiched between the
first and second microanalysis devices, wherein the inlet port and
the outlet port of each additional microanalysis device are in
fluid communication.
21. The microanalysis device system of claim 19, wherein each
intra-microanalysis device sample processing compartment further
comprises an intramicroanalysis device sample flow compartment.
22. The microanalysis device system of claim 19, wherein each
intra-microanalysis device sample processing compartment comprises
a serial arrangement of intra-microanalysis device sample flow
components and intra-microanalysis device sample treatment
components.
23. The microanalysis device system of claim 22, wherein each
intramicroanalysis device sample processing compartment comprises a
serial arrangement of alternating intra-microanalysis device sample
flow components and intra-microanalysis device sample treatment
components.
24. The microanalysis device system of claim 19, wherein
inter-microanalysis device fluid communication is by a direct
interconnection.
25. The microanalysis device system of claim 24, wherein the direct
interconnection comprises a boss interposed between the first and
second microanalysis devices, an O-ring interposed between the
first and second microanalysis device, a direct, planar adhesive
contact between the first and second microanalysis device, or a
sleeve fitting.
26. The microanalysis device system of claim 19, wherein
inter-microanalysis device fluid communication is by a separate
interconnection.
27. The microanalysis device system of claim 19, further comprising
a means for aligning an outlet port in the first microanalysis
device with an inlet port in the second microanalysis device.
28. The microanalysis device system of claim 27, wherein the
alignment means comprises a separate physical alignment means, a
projection-and-mating depression alignment means or an optical
alignment means.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is related to provisional patent
application Ser. No. 60/107,865, filed Nov. 9, 1998, from which
priority is claimed under 35 USC .sctn. 119(e)(1) and which is
incorporated herein by reference in its entirety.
TECHNICAL FIELD
[0002] The present invention relates generally to miniaturized
liquid phase sample processing and analysis. More particularly, the
invention relates to a high-throughput sample processing and
analysis device capable of parallel processing and/or analysis of
numerous samples.
BACKGROUND OF THE INVENTION
[0003] Microanalytical technology, defined as the use of
microfabrication processes to create functions in a miniature,
continuous format, has recently been recognized as having the
potential to revolutionize the way chemical measurements are done.
Currently, the focus is on reduction-to-practice of this conceptual
technology.
[0004] Conceptually, analytical technologies can be categorized
into at least two major areas: dynamic or temporal and static or
spatial. One means by which the distinction between these two
analytical technologies is to consider them in the context of data
display. For dynamic or temporal data representation, the data is
plotted as time on the abscissa and response on the ordinate. In
the case of static or spatial representation, the data is plotted
as position versus response.
[0005] Generally, samples that can be processed in a manner
amenable to static or spacial representation are more amenable to
high-throughput than data that must be considered in a dynamic or
temporal representation. An example of this concept in the
miniaturization technology format, by which the distinction between
processing of spacial and temporal data can be illustrated, is the
distinction between array technology and capillary electrophoresis
(CE) chip technology. Microarray technology, an example of spatial
analysis, has been proposed for simultaneous processing of
thousands of samples. By contrast, CE chip technology, described,
for example, in U.S. Pat. No. 5,658,413 to Kaltenbach et al.,
processes samples individually and sequentially.
[0006] Challenges for microanalysis devices include not only
achieving the miniaturization of the analysis device with the
concomitant reduction in footprint of attendant hardware, but also
imparting greater simplicity to the end user. The concept
alternately referred to as "lab-on-a-chip," "microlab" or
"micro-total analysis system" has been proposed as a solution to
these challenges. In the "lab-on-a-chip" configuration, the
objective is to analyze a component or components in a complex
matrix. The user delivers an unprocessed sample to the device,
actuates the devices and is provided with the desired analysis. All
complex sample preparation steps that would otherwise be performed
"at-bench" before the sample analysis is performed are done
automatically "on-chip" and in continuum with the analysis. An
example of this approach has been described in U.S. Pat. No.
5,571,410 to Swedberg et al.
[0007] To date, the various examples of an integrated lab-on-a-chip
have been sequential, single throughput devices. It is the object
of this invention to combine the advantages of high throughput with
the advantages of fully automated sample-in-sample-out processing.
The invention involves integrating a plurality of devices, each
device having a plurality of sample chambers that provide specific
sample preparation and/or separation/detection function or
functions. When integrated, these devices provide a variety of
complex functions for many samples in parallel. The devices may be
processed separately or they may be integrated at transfer step to
provide parallel sample processing.
SUMMARY OF THE INVENTION
[0008] Accordingly, it is a primary object of the invention to
provide a microanalysis device that is capable of parallel sample
processing and analysis.
[0009] It is another object of the invention to provide a
microanalysis device system comprising a plurality of microanalysis
devices.
[0010] In one embodiment a microanalysis device is provided
comprising a substrate having (a) first and second substantially
planar opposing surfaces; and (b) a plurality of parallel sample
processing compartments comprising (i) an intra-microanalysis
device sample treatment component, (ii) an inlet port in fluid
communication with the sample treatment component and (iii) an
outlet port in fluid communication with the sample treatment
component.
[0011] It is yet another object of the invention to provide a
microanalysis device system comprising first and second
interconnected microanalysis devices wherein each microanalysis
device comprises a substrate having (a) first and second
substantially planar opposing surfaces and (b) a sample processing
compartment which comprises (i) an intra-microanalysis device
sample treatment component, (ii) an inlet port in fluid
communication with the sample treatment component and (iii) an
outlet port in fluid communication with the sample treatment
component, wherein the outlet port of the first microanalysis
device and the inlet port of the second microanalysis device are in
fluid communication.
[0012] These and other embodiments of the subject invention will
readily occur to those of ordinary skill in the art in view of the
disclosure herein.
BRIEF DESCRIPTION OF THE FIGURES
[0013] FIG. 1A and FIG. 1B are a perspective view and a cross
section, respectively, of an example of a microanalysis device as
disclosed herein.
[0014] FIG. 2 is a schematic illustration of a parallel processing
high-throughput microanalysis device system disclosed herein. FIG.
2A is a cross section of a microanalysis device system. FIG. 2B is
an exploded view of a microanalysis device system.
[0015] FIG. 3A and FIG. 3B are cross sections of an example of
first and second microanalysis devices comprising a boss and an
O-ring, respectively, direct interconnections.
[0016] FIG. 4 is a cross section of an example of a first and
second microanalysis devices comprising a direct, flat adhesive
contact interconnection.
[0017] FIG. 5A and FIG. 5B are cross sections of an example of
first and second microanalysis devices comprising boss-sleeve and
compression projection-sleeve, respectively, direct
interconnections.
[0018] FIG. 6A and FIG. 6B are cross sections of an example of
first and second microanalysis devices comprising an on-device
alignment means comprising co-axially arranged pins and mating
apertures. FIG. 6A illustrates an example of microanalysis devices
comprising co-axially aligned apertures reversibly interconnected
by a pin situated therein. FIG. 6B illustrates an example of
microanalysis devices comprising two alignment pin apertures in
each of first and second microanalysis devices are situated such
that the fluidic ports that are to be aligned are centered between
the two pin apertures.
[0019] FIG. 7 is a perspective view of a physical alignment means
comprising an external alignment means.
[0020] FIG. 8A and FIG. 8B are cross sections of examples of first
and second microanalysis devices comprising a third fluidic path
interposed between inlet and outlet ports of the two microanalysis
devices.
DETAILED DESCRIPTION OF THE INVENTION
[0021] Before the invention is described in detail, it is to be
understood that this invention is not limited to the particular
component parts of the devices described or process steps of the
methods described as such devices and methods may vary. It is also
to be understood that the terminology used herein is for purposes
of describing particular embodiments only, and is not intended to
be limiting. It must be noted that, as used in the specification
and the appended claims, the singular forms "a," "an" and "the"
include plural referents unless the context clearly dictates
otherwise. Thus, for example, reference to "an analyte" includes
mixtures of analytes, reference to "a detection means" includes two
or more such detection means, reference to "a sample processing
compartment" includes more than one such compartment, reference to
"a sample treatment component," a "sample flow component" or to an
"analytical treatment component" includes more than one such
component, and the like.
[0022] In this specification and in the claims which follow,
reference will be made to a number of terms which shall be defined
to have the following meanings:
[0023] The term "plurality" as used herein is intended to mean two
or more. "Optional" or "optionally" means that the subsequently
described feature or structure may or may not be present in the
integrated planar separation device or that the subsequently
described event or circumstance may or may not occur, and that the
description includes instances where said feature or structure is
present and instances where the feature or structure is absent, or
instances where the event or circumstance occurs and instances
where it does not. For example, the phrase "a microanalysis device
optionally having detection means" intends that detection means may
or may not be present on the device and that the description
includes both circumstances where detection means are present and
absent.
[0024] The term "substrate" as used herein refers to any material
that can be microfabricated, e.g., dry etched, wet etched, laser
etched, molded or embossed, to have desired miniaturized surface
features. In addition, microstructures can be formed on the surface
of a substrate by adding material thereto, for example, polymer
channels can be formed on the surface of a glass substrate using
photo-imageable polyimide. Preferably, the substrate is capable of
being microfabricated in such a manner as to form features in, on
and/or through the surface of the substrate. The substrate can be a
polymer, a ceramic, a glass, a metal, a composite thereof, a
laminate thereof, or the like. Elements of the device, including
but not limited to top and bottom plates, are comprised of the
substrate. Thus, the device may include a plurality of substrate
layers.
[0025] Microanalysis devices and systems comprising such devices
are prepared using suitable substrates as described above. A
"composite" is a composition comprised of unlike materials. The
composite may be a block composite, e.g., an A-B-A block composite,
an A-B-C block composite, or the like. Alternatively, the composite
may be a heterogeneous, i.e., in which the materials are distinct
or in separate phases, or homogeneous combination of unlike
materials. As used herein, the term "composite" is used to include
a "laminate" composite. A "laminate" refers to a composite material
formed from several different bonded layers of same or different
materials. Other preferred composite substrates include polymer
laminates, polymer-metal laminates, e.g., polymer coated with
copper, a ceramic-in-metal or a polymer-in-metal composite.
[0026] The term "adhesion" is used herein to mean the physical
attraction of the surface of one material for the surface of
another. An "adhesive" is a material used to join other materials,
usually solids, by means of adhesion. An "adherend" is a material
to which an adhesive displays adhesion. The term "adhesive bond" is
the assembly made by the joining of adherends by an adhesive.
[0027] The term "sample processing compartment" is used herein to
refer to a region of the support in which sample handling is
carried out. Sample handling includes the entire range of
operations capable of being performed on the sample from its
introduction into the compartment until its removal for use. Thus,
sample processing includes operations that effect sample
preparation and/or sample separation. The sample processing
compartment frequently will include one or more access ports for
introducing materials into, and withdrawing materials from the
compartment (e.g., sample, fluids and reagents).
[0028] The term "sample flow channel" is used herein to refer to
the flow path extending from the first end of the sample processing
compartment of the miniaturized separation device to the second end
thereof.
[0029] The term "sample handling region" refers to a portion of a
microchannel, or to a portion of a "sample processing compartment"
that is formed upon enclosure of the microchannel by a top plate or
bottom plate in which a corresponding features have been
microfabricated as described below, that includes a "sample flow
component" or a "sample treatment component." By the term "sample
flow component" is intended a portion of the sample processing
compartment that interconnects sample treatment components.
[0030] A "sample treatment component" is a portion of the sample
processing compartment in which particular sample preparation
processes are performed. Such processes include, but are not
limited to, mixing, labeling, filtering, extracting, precipitating,
digesting, and the like. Typically, an analyte of interest is
obtained in a matrix containing other species which may potentially
interfere with the detection and analysis of the analyte.
Accordingly, one example of a sample treatment component is a
portion of the sample processing compartment in which bulk
separation of the analyte from the matrix is effected. Thus,
examples of functions which may be served by the sample treatment
component include bulk chromatographic separations, bulk
electrophoretic separations, bulk electrochromatographic
separations, mixing, labeling, filtering, extracting,
precipitating, digesting, and the like.
[0031] The term "function" used herein to describe the operating
characteristic of a sample treatment component is intended to mean
that the sample treatment component is used for "bulk separation"
or "analytical separation" of a sample in preparation for final
analysis and detection. Thus, the "function" of a sample separation
chamber can be, generally, liquid or solid phase extraction,
filtration, precipitation, derivatization, digestion, or the like.
In addition, such functions may include but are not limited to:
concentration of a sample from a dilute solution; chemical
modifications of sample components; chromatographic and/or
electrophoretic separation bulk of analyte components from matrix
components; removal of interfering molecules and ions; and the
like. When a "function" is said to be performed by an "element" it
is intended that the extraction, filtration, precipitation,
derivatization or digestion is performed by a medium or material
that is intended to perform that function, e.g., the function of
digestion can be performed by an element that is a protease.
Reference to sample treatment components that perform a
predetermined function using the "same element" intends that each
component is comprised of the same medium, matrix or material that
is intended to perform that function, for example, each sample
treatment component that performs the function of digestion
comprises the same protease element, e.g., trypsin. Reference to
sample treatment components that perform a predetermined function
using "different elements" intends that each component is comprised
of a different medium, matrix or material each of which is intended
to perform that function, for example, each sample treatment
component that performs the function of digestion comprises a
different protease, e.g., trypsin, pepsin, papain, and the
like.
[0032] The phrase "bulk separation" is defined herein to mean a
sample preparation process that prepares a sample for analytical
separation and detection. Typically, a bulk separation process
effects an enrichment of the analyte of interest in the sample.
"Analytical separation" is defined as the final separation means of
analyte from minor components before final analyte detection.
[0033] As "detection means" is intended to include any means,
structure or configuration that allows the interrogation of a
sample within a sample processing compartment using analytical
detection means well known in the art. Thus, a detection means
includes one or more apertures, elongated apertures or grooves that
communicate with the sample processing compartment and allow an
external detection apparatus or device to be interfaced with the
sample processing compartment to detect an analyte passing through
the compartment.
[0034] "Electrical communication" includes both direct conductive
communication and indirect electromagnetic communication in which
the sample or separated analytes in a sample processing compartment
induce changes in an electromagnetic field and thereby provides
means by which the sample or separated analytes can be detected.
See,.e.g., Fracassi et al. (1998) Anal. Chem. 70:4339-4343 for an
example of indirect electromagnetic communication.
[0035] An "optical detection path" refers to a configuration or
arrangement of detection means to form a path whereby radiation,
such as a ray of light, is able to travel from an external source
to a means for receiving radiation--wherein the radiation traverses
the sample processing compartment and can be influenced by the
sample or separated analytes in the sample flowing through the
sample processing compartment. An optical detection path is
generally formed according to the invention by positioning a pair
of detection means directly opposite each other relative to the
sample processing compartment. In this configuration, analytes
passing through the sample processing compartment can be detected
via transmission of radiation orthogonal to the major axis of the
sample processing compartment (and, accordingly, orthogonal to the
direction of electro-osmotic flow in an electrophoretic
separation). A variety of external optical detection techniques can
be readily interfaced with the sample processing compartment using
an optical detection path including, but not limited to, UV/Vis,
Near IR, fluorescence, refractive index (RI) and Raman
techniques.
[0036] Mass spectrometry ("MS") and NMR are detection means well
suited to yielding high quality chemical information for
multi-component samples, requiring no a priori knowledge of the
constituents.
[0037] The use of microfabrication techniques such as, but not
limited to, bulk etching, surface micromachining, thick film
processing, laser ablation, laser etching, molding and embossing,
in the practice of the invention allows for a high degree of
precision in the alignment of micro-scale components and
structures, which alignment has either been difficult or not
possible in prior substrate-based devices. Thus, the term
"microalignment" as used herein refers to the precise and accurate
alignment of microfabricated features, including the enhanced
alignment of complementary microchannels or microcompartments with
each other, inlet and/or outlet ports with microchannels or
separation compartments, detection means with microchannels or
separation compartments, detection means with other detection
means, an outlet port in a first microanalysis device with an inlet
port in a second microanalysis device, and the like.
[0038] The term "microalignment means" is defined herein to refer
to any means for ensuring the precise microalignment of
microfabricated features in a microanalysis device. Microalignment
means can be formed in the column devices either by laser ablation
or by other methods of fabricating shaped pieces well known in the
art. Representative microalignment means that can be employed
herein include a plurality of co-axially arranged apertures
microfabricated in component parts and/or a plurality of
corresponding features in column device substrates, e.g.,
projections and mating depressions, grooves and mating ridges or
the like. Alternative alignment means includes features forms in
component parts such as pin and mating aperture. Further, the
accurate microalignment of component parts can be effected by
forming the microanalysis devices in flexible substrates having at
least one fold means microfabricated therein, such that sections of
the substrate can be folded to overlie other sections thereby
forming composite micro-scale compartments, aligning features such
as apertures or detection means with separation compartments, or
forming micro-scale separation compartments from microchannels.
Such fold means can be embodied by a row of spaced-apart
perforations fabricated in a particular substrate, a contiguous
slot-like depression or a series spaced-apart slot-like depressions
or apertures microfabricated in the substrate so as to extend only
part way therethrough, or the like. The perforations or depressions
can have circular, diamond, hexagonal or other shapes that promote
hinge formation along a predetermined straight line. See, e.g.,
commonly owned U.S. application Ser. No. 09/100,495, entitled
"Integrated Miniaturized Device for Processing and NMR Detection of
Liquid Phase Samples," to Freeman et al., filed Jun. 19, 1998.
[0039] The term "liquid phase analysis" is used to refer to any
analysis which is done on either small and/or macromolecular
solutes in the liquid phase. Accordingly, "liquid phase analysis"
as used herein includes chromatographic separations,
electrophoretic separations, and electrochromatographic
separations. These modes of separation are collectively referred to
herein as "sample separation means."
[0040] In this regard, "chromatographic" processes generally
comprise preferential separations of components, and include
reverse-phase, hydrophobic interaction, ion exchange, molecular
sieve chromatography, affinity chromatography and like methods.
[0041] "Electrophoretic" separations refers to the migration of
particles or macromolecules having a net electric charge where said
migration is influenced by an electric field. Accordingly
electrophoretic separations contemplated for use in the invention
include separations performed in columns packed with gels (such as
polyacrylamide, agarose and combinations thereof) as well as
separations performed in solution.
[0042] "Electrochromatographic" separations refer to combinations
of electrophoretic and chromatographic techniques.
Electrochromatographic separations is a hybrid technique typically
performed in microcapillary format. Column packing may be either
traditional packed column (see, e.g., Knox et al. (1987)
Chromatographia 24:135) or monolithic packing (see, e.g., Peters et
al. (1998) Anal. Chem. 70:2288).
[0043] The term "motive force" is used to refer to any means for
inducing movement of a sample along a column in a liquid phase
analysis, and includes application of an electric potential across
any portion of the column, application of a pressure differential
across any portion of the column or any combination thereof.
[0044] The term "surface treatment" is used to refer to preparation
or modification of the surface of a substrate that will be in
contact with a sample during separation, whereby the separation
characteristics of the device are altered or otherwise enhanced.
Accordingly, "surface treatment" as used herein includes: physical
surface adsorptions; covalent bonding of selected moieties to
functional groups on the surface of treated substrates (such as to
amine, hydroxyl or carboxylic acid groups on condensation
polymers); methods of coating surfaces, including dynamic
deactivation of treated surfaces (such as by adding surfactants to
media), polymer grafting to the surface of treated substrates (such
as polystyrene or divinyl-benzene) and thin-film deposition of
materials such as diamond or sapphire to treated substrates.
[0045] The microstructures in the miniaturized separation device of
the invention, e.g., sample processing compartments, injection
means, detection means and micro-alignment means, may be formed by
microfabrication in a support body such as a polymeric, ceramic,
glass, metal or composite substrate. Polymer materials are
particularly preferred and include materials selected from the
following classes: polyimide, polycarbonate, polyester, polyamide,
polyether, polyolefin, or mixtures thereof.
[0046] The phrase "laser etching" is intended to include any
surface treatment of a substrate using laser light to remove
material from the surface of the substrate. Accordingly, the "laser
etching" includes not only laser etching but also laser machining,
laser ablation, and the like.
[0047] The term "laser ablation" is used to refer to a machining
process using a high-energy photon laser such as an excimer laser
to ablate features in a suitable substrate. The excimer laser can
be, for example, of the F.sub.2, ArF, KrCl, KrF, or XeCl type.
[0048] The term "injection molding" is used to refer to a process
for molding plastic or nonplastic ceramic shapes by injecting a
measured quantity of a molten plastic or ceramic substrate into
dies (or molds). In one embodiment of the present invention,
microanalysis devices may be produced using injection molding.
[0049] The term "embossing" is used to refer to a process for
forming polymer, metal or ceramic shapes by bringing an embossing
die into contact with a pre-existing blank of polymer, metal or
ceramic. A controlled force is applied between the embossing die
and the pre-existing blank of material such that the pattern and
shape determined by the embossing die is pressed into the
pre-existing blank of polymer, metal or ceramic. The term "hot
embossing" is used to refer to a process for forming polymer,
metal, or ceramic shapes by bringing an embossing die into contact
with a heated pre-existing blank of polymer, metal, or ceramic. The
pre-existing blank of material is heated such that it conforms to
the embossing die as a controlled force is applied between the
embossing die and the pre-existing blank. The resulting polymer,
metal, or ceramic shape is cooled and then removed from the
embossing die.
[0050] The term "LIGA process" is used to refer to a process for
fabricating microstructures having high aspect ratios and increased
structural precision using synchrotron radiation lithography,
galvanoforming, and plastic molding. In a LIGA process, radiation
sensitive plastics are lithographically irradiated at high energy
radiation using a synchrotron source to create desired
microstructures (such as channels, ports, apertures and
micro-alignment means), thereby forming a primary template.
[0051] It will be readily apparent to one of ordinary skill in the
art that microfabrication techniques may be used to form
miniaturized sample processing channels and apertures in a wide
variety of geometries. Accordingly, the invention concerns
formation of microanalysis devices and microanalysis device systems
comprising interconnected microanalysis devices using
microfabrication techniques in a suitable substrate. It is also
contemplated to form such devices and systems using injection
molding, embossing, hot embossing, ablation, etching techniques,
and the like.
[0052] Microanalysis devices constructed as disclosed herein are
useful in any analysis system where analysis is performed on either
small and/or macromolecular solutes in the liquid phase and may
employ chromatographic and/or electrophoretic separation means. The
device comprises microchannels and chambers for sample preparation,
separation, analysis and detection. For example, a biological
sample such as blood, urine, milk, cell or tissue extract,
fermentation product or the like is added directly to the device.
The sample is then prepared as required for the particular
separation process to be performed, i.e., filtration, solid phase
extraction, capillary electrophoresis or liquid chromatography. The
prepared sample is then shunted to a separation chamber, and
immediately following separation, detected by any of a number of
means well known in the art.
[0053] In particular, a microanalysis device useful for sample
processing can be prepared by microfabricating a channel in the
surface of a substrate which, when mated with a mirror image of the
substrate in which a corresponding channel has been fabricated,
forms, for example, a separation chamber. As noted above, such a
device and a method of preparing such a device are disclosed in
U.S. Pat. No. 5,658,413 to Kaltenbach et al., supra. The channel
can be prepared to have a high-surface area textured surface using
the methods disclosed in Brennen et al., supra. The texturing of
the surface of the channel can be homogeneous, i.e., uniform
throughout the channel, i.e., both across and along the linear axis
of the channel. Alternatively, the texturing of the channel can be
heterogenous, i.e., the texturing is not uniform across or along
the linear axis of the channel or both across and along the linear
axis of the channel. The heterogeneity of the texturing may be
either continuous, e.g., there can be a continually changing
texturing, or discontinuous, e.g., there can be segments of
distinct heterogeneous texturing. In addition, the channel surface
of the substrate can be prepared to have a mixture of homogeneous
and heterogeneous regions or segments as the application of the
device requires.
[0054] The mode of separation that can be effected using
microanalysis devices and systems comprises thereof can be
chromatographic separation, electrophoretic separation, and
combinations of chromatographic and electrophoretic separation
modes. Optionally, these separation modes can be performed using
channels having high surface area texturing or a surface treatment,
i.e., channels that have a high-surface area surface that is
prepared or modified such that the separation characteristics of
the device is altered by adsorption, bonding or coated as described
above, or otherwise enhanced. Examples of selective chromatographic
separation modes include "normal" phase separation, reverse phase
separation, hydrophobic interaction separation, ion exchange
separation, affinity capture separation, and combinations of these
modes. Thus, for example, reverse phase separation may be effected
in a separation compartment formed from a channel to which has been
bonded, on which has been adsorbed or which has been coated with a
C.sub.18 moiety. Similarly, ion exchange separation may be effected
in a separation compartment formed from a channel to which has been
bonded, on which has been adsorbed or which has been coated with a
member of a series of strong or weak anion or cation exchanger, or
a combination of strong and weak anion or cation exchangers.
Examples of electrophoretic separation modes include either modes
done in an unpacked channel, e.g., capillary zonal electrophoresis
("CZE"), capillary isoelectric focusing ("CIEF"), or micellar
electrokinetic capillary chromatography ("MECC"), or in a packed
channel having a physically tortuous path, filling the interstitial
spaces of a channel having a high-surface area texture with a gel,
e.g., a cross-linked or uncrosslinked polymeric composition such as
polyacrylamide or agarose which may or may not be bonded to the
surface of the channel. For electrochromatography, the interstitial
spaces of a channel having a high-surface area texture are packed
with a material, e.g., particles, that provide selective separation
characteristics.
[0055] The invention, together with additional features and
advantages thereof, may be best understood by reference to the
following description taken in connection with the illustrative
drawings.
[0056] With reference to FIG. 1A and FIG. 1B, a microanalysis
device (10) is generally provided. The device comprises a substrate
(12) having first (14) and second (16) substantially planar
opposing surfaces, and lateral surfaces (17) and a plurality of
parallel sample processing compartments (18). In the embodiment
illustrated in FIG. 1A and FIG. 1B, both sample processing
compartments are identical. However, each of the plurality of
sample processing compartments can be the same or different. In
addition, any proportion of the sample processing compartments can
be the same, e.g., 50%, while the remainder can be the same or
different. One of skill in the art will recognize that the device
can include any combination of same or different sample processing
compartments.
[0057] As used herein, the term "parallel" intends that the sample
processing compartments are independent and not interconnected.
However, the outflow from sample processing compartments, or from
sample treatment or flow components thereof, can be routed to an
intra-device, inter-device or off-device sample
treatment/analysis/detection chamber, or the like. Parallel sample
processing compartments are capable of receiving and processing a
plurality of samples simultaneously. In this case, the plurality of
samples may be multiple copies of the same sample or multiple
different samples. Each sample processing compartment comprises an
intra-microanalysis device sample treatment component (20), an
inlet port (22) for transferring a sample into the sample treatment
component, and an outlet port (24) for transferring a sample from
the sample treatment component and in fluid communication with the
sample treatment component. As illustrated in FIG. 1A and FIG. 1B,
the inlet and outlet ports are placed in the first and second
opposing surfaces of the substrate. Alternatively, the inlet and
outlet ports can be placed on the same surface of the substrate. In
addition, the inlet port and/or outlet port can be on the lateral
surfaces of the substrate. The inlet port or the outlet port, or
both the inlet and outlet ports, may be configured to allow
inter-microanalysis device fluid communication.
[0058] The sample processing compartment can also comprise an
intra-microanalysis device sample flow component (26) or a serial
arrangement of intra-microanalysis device sample flow components
and intra-microanalysis device sample treatment components.
Optionally, the serial arrangement of flow and treatment components
can be a serial arrangement of alternating sample flow components
and sample treatment components. Each sample treatment component
can perform the same or different function. In the case in which
each sample treatment component performs the same function the
sample treatment component can be comprised of the same or
different elements that effect the function.
[0059] The inlet port can be configured to receive samples from an
"off-device" source, e.g., by operator-assisted or automated
injection from a separation or analytical instrument or from an
"on-device" source or "inter-device" source. Similarly, the outlet
port can be configured to dispense sample to an "off-device," or to
an "on-device" or "inter-device" sample receiving means. Examples
of "off-device" receiving means include, but are not limited to a
microtiter plate, a bibulous sheet means, an analytical array
device, a liquid chromatography instrument or a capillary
electrophoresis instrument. Examples of "on-device" or
"inter-device" receiving means include, but are not limited to, a
microanalysis separation device and an "on-device" or
"inter-device" microanalysis analytical device with inlet ports
configured to receive samples from an "on-device" or "inter-device"
source.
[0060] Another embodiment of the invention is illustrated in FIGS.
2A and 2B. By contrast, reference is made to U.S. Pat. No.
5,571,410 to Swedberg et al. ("the '410 patent"), which illustrates
a miniaturized total analysis system (.mu.-TAS). .mu.-TAS comprises
a serial arrangement of alternating sample flow components and
sample treatment components. The .mu.-TAS depicted in FIG. 15 of
the '410 patent contains a first access port (222) by which sample
may be introduced into a first sample flow component (202) that is
in fluid communication with a sample treatment component (214)
(references made herein are those provided in the '410 patent).
Sample flow components (204), (206), (208), (210) and (212) are in
an alternating serial arrangement with sample treatment components
(214), (216), (218) and (220). Only serial sample processing can be
performed using such a .mu.-TAS. By comparison, FIG. 2A is a cross
section of a microanalysis device system in which parallel sample
processing may be performed. The microanalysis device system
comprises a plurality of microanalysis devices, each of which can
be designed to correspond to a sample treatment component of the
.mu.-TAS. FIG. 2B is an exploded view of a microanalysis device
system by which the correspondence between each sample treatment
component of the .mu.-TAS and each microanalysis device of the
microanalysis device system is illustrated. Thus, in contrast to
.mu.-TAS, in which single sample serial processing is the only mode
of operation, the microanalysis device system as disclosed and
claimed herein can be configured to conduct multiple sample
parallel processing.
[0061] The microanalysis device system illustrated generally at
(100) in cross section in FIG. 2A and in an exploded view in FIG.
2B comprises a first (102) and second (104) interconnected
microanalysis device. Optionally, as illustrated in FIG. 2, the
system includes, third (106) and fourth (108), or more,
interconnected microanalysis devices and/or a device (110)
comprising an analytical treatment component (112), or a plurality
thereof.
[0062] Each of devices (102), (104), (106) and (108) comprises one
or a plurality of parallel sample processing compartments (114),
each of which comprises an intra-microanalysis device sample
treatment component (116), which may be a bulk treatment component
or an analytical treatment component, and an inlet port (118) and
an outlet port (120). Each of the sample processing components also
comprises an inlet port and an outlet port. The inlet port
comprises a means for transferring a sample into the sample
treatment component. The outlet port comprises a means for
transferring a sample from the sample treatment component. The
inlet port of the first microanalysis device (102) of the system
comprises a means for transferring a sample into the system from a
source external to the system. The outlet port of the first
microanalysis device (102) of the system, the inlet and outlet
ports of the third (106) and fourth (108) microanalysis devices and
the inlet port of the second microanalytical device (104) comprise
means for enabling intermicroanalysis device fluid communication
(122). In the embodiment illustrated in FIGS. 2A and 2B, the second
microanalysis device (104) is interconnected to a microanalysis
device (110) comprising an analytical treatment component (112). In
this configuration of the device, the outlet port of the second
microanalysis device is configured to enable inter-microanalysis
device fluid communication. Alternatively, the outlet port of the
second microanalysis device (104) can be configured to deliver the
sample to an off-device sample receiving means, such as, for
example, a microtiter plate, a bibulous sheet means, an analytical
array device, a liquid chromatography instrument or a capillary
electrophoresis instrument. As stated above, the outflow from
sample processing compartments, or from sample treatment or flow
components thereof, or the bulk outflow from a microanalysis
device, can be routed to an intra-device or inter-device mixing
chamber, e.g., the microanalysis device system can comprise a
microanalysis device the sole function of which is sample
mixing.
[0063] As described above, each sample processing compartment can
also comprise an intra-microanalysis device sample flow compartment
or a serial arrangement of intra-microanalysis device sample flow
components and intra-microanalysis device sample treatment
components. Optionally, the serial arrangement of flow and
treatment components can be a serial arrangement of alternating
sample flow components and sample treatment components. Each sample
treatment component of each microanalysis device that form the
system can perform the same or different function. In the case in
which each sample treatment component performs the same function
the sample treatment component can be comprises of the same or
different elements that effect the function.
[0064] As described in commonly owned U.S. application Ser. No.
09/100,495, to Freeman et al., supra, ("the '495 application") a
microanalysis device or a system of such devices can further
include an injection means that allows for the distribution of
externally housed liquid samples, buffers, reagents, and makeup
flow fluids into the separation compartment. Thus, in one
configuration, a sample introduction means can comprise a manifold
that closely engages the first surface of the microanalysis device
and enables the interface of associated conduits and fluid
containment means with the inlet port thereof. Such a manifold is
illustrated in FIG. 18 and FIG. 19 of the '495 application.
[0065] The manifold can be coupled to the first surface of the
microanalysis device to form a liquid-tight interface using
pressure sealing techniques known in the art. The manifold and
microanalysis device can be mechanically associated using clips,
tension springs or any suitable clamping means known in the art.
The manifold generally includes a plurality of ports that are
configured to correspond with the pattern of inlet ports present in
the microanalysis device. A first conduit can be used to interface
a containment means (not shown) housing a sample to be separated,
or a suitable buffer, with the separation channel. The conduit is
interposed within a port in the manifold, and arranged to be in
fluid communication with the upstream terminus of the sample
separation component via the inlet port. In this manner, fluids
from the associated containment means can be readily delivered to
the separation compartment using known injection methods.
[0066] Intermicroanalysis device interconnects comprise an outlet
port and an inlet port of adjacent microanalysis devices that are
configured to provide inter-microanalysis device fluid
communication. Such fluidic interconnects allow attachment between
microanalysis devices that provide alignment, allow connections
between components fabricated of different types of substrates,
allow each device to be detached from the system and replaced or
interchanged with another device. See, e.g., Gonzalez et al. (1998)
Sensors and Actuators B 49:40-45. The fluidic interconnects are
preferably zero dead volume structures that are sealed against
leaks.
[0067] There are two preferred means for enabling
intermicroanalysis device fluid communication. A "direct
interconnection means" is a fluid interconnect wherein an outlet
port of a first microanalysis device is aligned directly to an
inlet port of a second, adjacent microanalysis device. A "separate
interconnect means" is a fluid interconnect wherein a third fluidic
path is interposed between inlet and outlet ports of first and
second microanalysis devices.
[0068] Except as otherwise noted, the following discussion of
intermicroanalysis device fluid interconnect sealing and alignment
is related primarily to direct interconnection means.
[0069] There are at least two primary considerations for
interconnecting microanalysis devices. The first is the sealing of
the fluidic connection paths between adjacent planar device
components to minimize fluid leakage therefrom and to minimize the
dead volume of each connection. The second is the alignment of the
inlet and outlet ports of the adjacent microanalysis devices.
[0070] Direct Interconnect Sealing Means
[0071] The interconnection between the inlet and outlet ports of
adjacent microanalysis devices can be divided into several family
types: bosses and o-rings, direct/flat adhesive contact, sleeve
fittings, and separate interconnects.
[0072] Interconnect sealing: bosses and O-rings: Bosses and O-rings
are raised surfaces surrounding a central hole or fluid port. For
the purpose of this invention, a boss is generally part of the
surface in which a fluid port exists. Thus, as illustrated in
cross-section in FIG. 3A, first microanalysis device (130) having
fluidic port, i.e., an inlet or an outlet port, (134) is
interconnected with second microanalysis device (132) having
fluidic port (136) by boss (138), which is an integral part of the
second microanalysis device. By contrast, an O-ring is usually a
separate piece of material, often a ring of compliant material with
either a circular, elliptical, rectangular cross-section, or the
like. As illustrated in cross-section in FIG. 3B, first
microanalysis device (140) having fluidic port (144) is
interconnected with second microanalysis device (142) having
fluidic port (146) by O-ring (148).
[0073] When a fluid port on one microanalysis device is brought
into contact with a boss on a second microanalysis device, or when
two such devices are mutually in contact with an O-ring interposed
therebetween, there is a limited area of contact. The limited area
of contact between the two devices reduces the force necessary to
seal the connection as the boss or O-ring compresses to conform to
the surface surrounding the fluid port in the adjacent planar
device. Force is only required to be applied through the points of
contact. A boss, an O-ring or both a boss and an O-ring can be used
around both of the ports prior to their being brought into contact.
For example, a first microanalysis device comprising a fluid port
and a boss associated therewith as illustrated in FIG. 3A can be
brought into contact with a second microanalysis device comprising
a mating fluid port and an O-ring such that the boss and the O-ring
contact each other to form a seal.
[0074] Interconnect sealing--direct, flat adhesive or targeted
force contact: "Direct, planar adhesive contact" as used in
reference to the invention disclosed and claimed herein comprises
two planar surfaces of adjacent first and second microanalysis
devices in contact with one another, wherein an adhesive bond
exists therebetween. This bond may be effected through one of
several exemplary processes. For example, one process involves the
application of an adhesive material to an adherend. Candidate
adhesive materials from either the pressure sensitive or structural
class adhesive materials can be used. Examples of adhesive
materials from the class of pressure sensitive adhesives include
those from the group of acrylates, acrylate-epoxy hybrids, natural
rubber, and the like. Examples of adhesive materials from the class
of structural adhesives includes those from the group of
polyimides, acrylates, urethanes, cyanates, and the like. Still
another process for effecting an adhesive bond is a welding process
mediated by solvents, heat or both solvents and heat. An example os
solvent welding is the use of a nonpolar volatile organic solvent
to bond polymers from the class of styrenics. An example of thermal
bonding is the application of heat to bond polymers from the class
of acrylics. Finally, an example of effecting adhesion between
polymer surfaces is ultrasonic welding. Ultrasonic welding can be
successfully used in a range of classes of polymers including, but
not limited to, methacrylates, styrenes, polypropylenes and
acrylonitrile-butadienestyrene (ABS) copolymers. While the examples
provided above are for polymer adherends, one of skill in the art
will recognize that the adherend can be a polymer, a ceramic, a
glass, a metal, a composite thereof, a laminate thereof, or the
like.
[0075] The contact area can encompass the whole plane of each
contacting surface of microanalysis devices. Optionally, the
contact area can surround aligned fluidic ports in the first and
second microanalysis devices. For surfaces that adhere or bond over
the whole area of contact, sealing will occur around the fluidic
port connection. Thus, as illustrated in FIG. 4, first
microanalysis device (150) having fluidic port (154), a first
planar surface (158) and a second opposing surface (162), wherein
the second opposing surface is, optionally, planar, is brought into
contact with second microanalysis device (152) having second
fluidic port (156), first flat surface (160) and second opposing
surface (164), wherein the second opposing surface is, optionally,
planar, in such a manner that the ports are aligned and the first
planar surfaces of the first and second microanalysis devices
provide a planar adhesive contact. Alternatively, "a targeted
applied force" may be applied to the second opposing surface of the
first and second microanalysis devices to provide sealing around
the fluid port connections. The targeted applied force is applied
to the second opposing surfaces in an area circumferential to the
fluidic ports located in the first planar surfaces. Targeted
applied force may also be used in conjunction with the adhesive
method.
[0076] Interconnect sealing--sleeve fittings: "Sleeve fittings"
have at a fluidic port of a first microanalysis device a boss or a
compression-type projection that, rather than contacting a flat
plane or mating projection, fits inside a mating depression or
sleeve at the fluidic port of a second micoanalysis device. Thus,
as illustrated in FIG. 5A, first microanalysis device (170) having
fluidic port (174) is interconnected with second microanalysis
device (172) having fluidic port (176) by boss (180), which is an
integral part of the second microanalysis device and which fits
into mating sleeve (178). The standard sleeve seal is similar to
the boss described above and illustrated in FIGS. 3A and 3B, but
the amount of compression that the boss can be subject to is
limited by the depth of the receiving sleeve, i.e. the height of
the boss can only be compressed to the depth of the sleeve.
[0077] FIG. 5B illustrates first microanalysis device (190) having
fluidic port (194) interconnected with second microanalysis device
(192) having fluidic port (196) by compression projection (200),
which is an integral part of the second microanalysis device and
which fits into mating sleeve (198). As illlustrated in FIG. 5B,
the compression projection is a truncated conical shape and the
sleeve is tapered to mate with the projection. This is not intended
to limit the configuration of the projection and sleeve in any
manner. Thus, the projection and mating sleeve can be, for example,
square- or triangular-pyramidal shapes. As illustrated in FIG. 5,
the compression projection is a ferrule that, as it is inserted
into the mating sleeve, is compressed thereby forming a seal
between the tapered sidewall of the compression feature and the
sidewall of the receiving indentation. The compression-type sleeve
seal does not require contact between the opposing surfaces of the
two planar devices being connected.
[0078] Interconnect Alignment Means
[0079] Means for aligning fluidic ports of adjacent microanalysis
devices for fluid interconnects can be divided into at least three
types: separate physical alignment means, "projection-and-mating
depression" alignment means, and optical alignment means. These
alignment means can be employed to align microanalysis devices
before actual operation thereof, e.g., factory assembly, or they
can be used to align microanalysis devices during their actual use,
e.g., end-user assembly.
[0080] Separate physical alignment means: The "separate physical
alignment" means employs a distinct, separate component to align
the microanalysis devices and their respective inlet and outlet
ports.
[0081] One type of separate physical alignment means is an
on-device alignment means comprising co-axially arranged apertures
microfabricated in at least one of two adjacent first and second
microanalysis devices and corresponding features in the other of
the devices, e.g., projections and mating depressions, grooves and
mating ridges or the like. One preferred separate physical
alignment means comprises features formed in microanalysis devices
such as pin and mating aperture. As illustrated in FIG. 6A, first
microanalysis device (210) having fluidic port (214) is
interconnected with second microanalysis device (212) having
fluidic port (216) by pin (218) which is inserted into aperture
(220) in the first microanalysis device and aperture (222) in the
second microanalysis device. In one alternative embodiment, the pin
can be an integral part of the one or both of the microanalysis
devices. The pin and the apertures can be circular, square,
triangular, or any shape that can be used to effect interconnection
between the first and second microanalysis devices. Preferably, the
pin is the same dimension or slightly larger than the corresponding
aperture to ensure that the pin will be centered in the aperture.
The inlet and outlet ports that are to be aligned are situated with
respect to the apertures on each microanalysis device such that the
ports are aligned when the pins and apertures are aligned. A
preferred configuration of the pin-and-aperture separate physical
alignment is illustrated in FIG. 6B. First microanalysis device
(230) having fluidic port (234) is interconnected with second
microanalysis device (232) having fluidic port (236) by pins (238)
and (240) which are inserted into apertures (248) and (242),
respectively, in the first microanalysis device and apertures (246)
and (244) in the second microanalysis device. In this
configuration, the two alignment pin apertures in each of first and
second microanalysis devices are situated such that the fluidic
ports that are to be aligned are centered between the two pin
apertures. Alternatively, the features to be aligned may be placed
anywhere near the alignment apertures. As in FIG. 6A, the pins can
be integral parts of the first, second or first and second
microanalysis devices.
[0082] A second physical alignment means comprises, rather than an
on-device alignment means, an external alignment means. For
example, as illustrated in FIG. 7, first (250) and second (252)
microanalysis devices have edges (254, 256, 258, 260) and (262,
264, 266, 268), respectively. At least two of the edges of the two
devices, as illustrated edge (256 and 258) of first microanalysis
device (250) and edges (264 and 266) of second microanalysis device
(252) are in contact with external alignment means (270) boundaries
such that the microanalysis devices are aligned to one another.
[0083] Projection-and-mating depression alignment means:
Projection-and-mating depression alignment means differs from
separate physical alignment means in that, rather than a separate
component providing the physical alignment, features on the
microanalysis devices themselves provide the physical alignment.
Examples of projection-and-mating depression means are illustrated
in FIG. 5. FIG. 5A and FIG. 5B illustrates a boss and a compression
protrusion, respectively, on each of two microanalysis devices
inserted into matching sleeves or "depressions" in each of two
other microanalysis devices. Other similar configurations can be
used (see, Gonzalez et al. (1998) Sensors and Actuators B
49:40-43).
[0084] Optical alignment means: In contrast to using a physical
component to provide alignment, first and second microanalysis
devices can be aligned optically. For example, microanalysis
devices having through-holes co-axially aligned with one another as
shown in FIG. 6, can be aligned by moving a first microanalysis
device with respect to a second microanalysis device such that the
amount of light passing through the two coaxial holes is maximized.
The shape of the through-holes can be round, square, triangular,
rectangular, or the like.
[0085] Separate Interconnect Means
[0086] As used herein, "separate interconnect means" comprises a
third fluidic path interposed between inlet and outlet ports of two
microanalysis devices. One example of a separate interconnect means
is illustrated in FIG. 8A. A first microanalysis device (300)
having fluidic port (304) and sleeve (308) is interconnected to a
second microanalysis device (302) having fluidic port (306) and
sleeve (310) by interconnect means (312) having first and second
opposing ends (314) and (316) and bore (318) extending
therethrough. The dimensions of the interconnect means and the
sleeves are such that fluid leakage is minimized. The interconnect
means and the sleeves can be circular, square, triangular, or any
shape that can be used to effect fluid-tight interconnection
between the first and second microanalysis devices. Another example
of a separate interconnect means is illustrated in FIG. 8B. First
(320) and second (322) microanalysis devices having fluidic ports
(324) and (326), respectively, are interconnected by a distinct
planar device (328) having first (332) and second (330) opposing
planar surfaces and a bore (334) extending therethrough. Planar
device (328) acts as a thick compliant seal or boss.
[0087] A microanalysis device as disclosed and claimed herein can
be used as a master for preparing duplicate structures containing
the features thereof. Thus, for example, the substrate may be used
as a master mold from which a duplicate may be made. Alternatively,
the substrate may be used as a stamp or as any other means well
known in the art by which a duplicate may be made.
[0088] Thus, the invention provides a novel microanalytical device
and a novel microanalytical device system, each of which is capable
of parallel sample processing on a micro scale. Although preferred
embodiments of the subject invention have been described in some
detail, it is understood that obvious variations can be made
without departing from the spirit and the scope of the invention as
defined by the appended claims.
* * * * *