U.S. patent application number 09/756258 was filed with the patent office on 2001-05-10 for cylindrical air filter with radially directed seal and method of manufacturing a housing for same.
This patent application is currently assigned to Donaldson Company, Inc.. Invention is credited to Coulonvaux, Paul R..
Application Number | 20010000845 09/756258 |
Document ID | / |
Family ID | 22699191 |
Filed Date | 2001-05-10 |
United States Patent
Application |
20010000845 |
Kind Code |
A1 |
Coulonvaux, Paul R. |
May 10, 2001 |
Cylindrical air filter with radially directed seal and method of
manufacturing a housing for same
Abstract
An air filter has a tubular metal housing with an air inlet and
a plastic end cap affixed to one end of the housing. The opposite
end of the housing is enclosed by a removable cover. The plastic
end cap has an integral cylindrical air outlet with a portion
thereof extending into the tubular housing. A generally cylindrical
air filter element includes an inner liner, an outer liner, filter
media captured therebetween, a closed end and an open end. The open
end of the filter element has an end cap formed of an elastomeric
material with an opening defined by a generally cylindrical
radially inward-facing surface. The diameter of the opening is
smaller than the outside diameter of that portion of the outlet
member of the end cap that extends into the housing. The filter
element is mounted on that portion of the outlet member extending
into the tubular housing and the elastomeric material provides a
seal.
Inventors: |
Coulonvaux, Paul R.;
(Brussels, BE) |
Correspondence
Address: |
MERCHANT & GOULD
P O BOX 2903
MINNEAPOLIS
MN
55402-0903
US
|
Assignee: |
Donaldson Company, Inc.
Minneapolis
MN
|
Family ID: |
22699191 |
Appl. No.: |
09/756258 |
Filed: |
January 8, 2001 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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09756258 |
Jan 8, 2001 |
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09178661 |
Oct 26, 1998 |
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6187240 |
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09178661 |
Oct 26, 1998 |
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08878399 |
Jun 18, 1997 |
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5863313 |
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08878399 |
Jun 18, 1997 |
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08675081 |
Jul 3, 1996 |
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5693109 |
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08675081 |
Jul 3, 1996 |
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08189890 |
Jan 21, 1994 |
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5547480 |
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Current U.S.
Class: |
55/498 ; 264/249;
55/502 |
Current CPC
Class: |
Y10S 264/48 20130101;
F02M 35/024 20130101; B01D 46/2414 20130101; Y10S 55/05 20130101;
B01D 46/2411 20130101; B01D 46/88 20220101; B01D 2271/02 20130101;
B01D 46/0001 20130101; B01D 46/0005 20130101; B01D 2271/022
20130101; B01D 2271/027 20130101; B01D 46/0046 20130101 |
Class at
Publication: |
55/498 ; 55/502;
264/249 |
International
Class: |
B01D 035/30 |
Claims
What is claimed is:
1. An air filter comprising: a tubular metal housing having a
particulate laden air inlet and first and second ends; a plastic
end cap with a generally cylindrical air outlet member with a
portion thereof extending into said tubular housing, said portion
having an outside diameter; means for affixing said plastic end cap
to said tubular housing at said first end thereof; a generally
cylindrical filter element comprising a filter media and means for
supporting said media, said filter element having a first end and a
second end; said filter element having an end cap on said first end
thereof, said end cap formed of elastomeric material and having a
generally cylindrical radially inward-facing surface defining an
opening into the interior of said filter element, said opening
having a diameter smaller than the outside diameter of said portion
of said outlet member extending into said tubular housing whereby
said filter element is mounted on said portion of said outlet
member to form a seal between said portion of said outlet member
and said filter element; and means for closing said second end of
said housing.
2. An air filter in accordance with claim 1 wherein said means for
affixing said plastic end cap to said tubular metal housing further
comprises: a plurality of engagement members positioned about said
first end of said tubular housing and projecting inwardly, said
plastic end cap having a plurality of recesses formed therein
adapted to receive said engagement members to affix said end cap to
said housing.
3. A method of manufacturing a housing for an air filter comprising
steps of: forming from a metal material a tubular housing with
first and second open end and an air inlet; molding a plastic end
cap having an air outlet and a generally cylindrical outer surface
with a plurality of recesses formed therein; inserting said end cap
into said first end of said housing; and forming members in said
tubular metal housing projecting inwardly into said recesses in
said plastic end cap to affix said end cap to said housing.
4. A housing for use with a generally cylindrical air filter having
a filter media, means for supporting the filter media and an end
cap formed of elastomeric material and having a generally
cylindrical radially inward-facing surface defining an opening into
the interior of the filter element, the opening having a first
diameter, said housing comprising: a tubular metal member with a
particulate laden air inlet and first and second ends; a plastic
end cap with a generally cylindrical air outlet member with a
portion thereof extending into said tubular member, said portion
having an outside diameter larger than the first diameter and on
which the air filter is mounted with a radial seal between said
portion and the inward facing surface of the end cap; and means for
closing said second end of said housing.
Description
BACKGROUND OF THE INVENTION
1. The present invention relates generally to air cleaners or air
filters and more specifically to air cleaners with cylindrical
pleated paper filter elements which are used primarily on the
over-the-road trucks and agricultural vehicles. Such applications
generally are severe filtering environments.
2. U.S. Pat. No. 3,078,650 shows one prior art structure of air
cleaner of this type. The air cleaner has a tubular metal housing
with an inlet for dust laden air. A cylindrical pleated paper
filter element is mounted within the housing. A clean air outlet
communicates with the interior of the pleated paper filter element.
A seal must be provided between the pleated paper element and the
outlet so that the dust laden inlet air will be forced through the
pleated paper media of the filter whereby particulates are removed
from the air flow before it exits from the filter. In the '650
patent the seal between the filter element and the outlet is
provided by a gasket secured to the filter element. The gasket
engages an end wall of the tubular housing with the filter element
held in place by a yoke and associated bolt and nut assembly.
3. U.S. Pat. No. 4,720,292 discloses another prior art structure
for a cylindrical air filter of the type of the present invention.
In its preferred embodiment, the housing of the '292 air filter is
formed of a plastic material. A cylindrical pleated paper filter
element is mounted within the housing. The pleated paper element
has an open end for fluid communication with the air outlet. The
open end of the filter element has a ring like end cap that is
preferably made from an elastomer such as urethane foam which has a
relatively soft, rubber-like consistency. The air filter element is
mounted on the air outlet tube, and a seal is provided by
engagement of the end cap with the tubular outlet member.
4. In order to manufacture an air filter using a plastic housing, a
mold for the housing is typically needed. A separate mold would
typically be used for housings that vary in size as well as
variations in location of the air inlet. The tooling for molds for
each possible application of the air filter can be quite
expensive.
SUMMARY OF THE INVENTION
5. The air cleaner of the present invention incorporates a tubular
housing with an open end and an air inlet. An end cap is affixed to
and encloses the open end of the tubular housing. The end cap has a
generally cylindrical portion extending into the interior of the
tubular housing. The filter element is generally cylindrical with
an inner liner, outer liner and filter medium sandwiched there
between. The filter element has an end cap formed of elastomeric
material. The end cap has an opening into the interior of the
filter element. The opening is defined by a generally cylindrical
radially inward-facing surface with the opening having a diameter
that is smaller than the outside diameter of the portion of the end
cap that extends into the housing. The filter element is attached
to the end cap by inserting the outlet portion of the end cap into
the opening defined in the end cap of the filter element. The end
cap of the filter element and the outlet portion of the end cap
affixed to the housing provide a seal. A cover is removably mounted
to enclose the second end of the tubular housing.
6. In the preferred embodiment the tubular housing is formed of a
suitable metal material and the end cap is a molded plastic. The
metal housing is provided with a plurality of engagement members
positioned about its first end and projecting inwardly. The plastic
end cap has a plurality of recesses formed therein which are
adapted to receive the engagement members to affix the end cap to
the housing.
7. The present invention also relates to a method of manufacturing
the housing of the preferred embodiment of the invention. It
includes the steps of forming a tubular housing from a metal
material with the tubular housing having first and second open ends
and an air inlet. A plastic end cap is molded with an integral air
outlet and a plurality of recesses in its outer circumference. The
end cap is then inserted into one end of the metal housing.
Engagement members are formed in the tubular housing to project
inward into the recesses in the plastic end cap to affix the end
cap to the housing.
8. Thus, in its preferred embodiment the present invention provides
the advantages of a metal housing for air filters particularly
designed for rugged environments and a filter element seal
structure eliminating the mechanical arrangement such as that shown
in the '650 patent described above. These and other advantages of
the present invention will become apparent with reference to the
accompanying drawings, detailed description of the preferred
embodiment, and claims.
BRIEF DESCRIPTION OF THE DRAWINGS
9. FIG. 1 is a view in perspective of the air filter of the present
invention;
10. FIG. 2 is an elevational view in partial section with portions
removed;
11. FIG. 3 is an enlarged fragmentary view in section illustrating
the attachment of the end cap to the housing of the air filter of
the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
12. Referring to the drawings wherein like numerals represent like
parts throughout several views, there is disclosed in FIG. 1 an air
cleaner or filter 10. Air cleaner 10 is a generally tubular housing
12 with a first end 14 and a second end 16. In the preferred
embodiment housing 12 is formed of a suitable metal material.
Housing 12 has an air inlet 18 defining an opening 20 for the
introduction of particulate laden air into filter 10. An end cap 22
is affixed to housing 12 at first end 14 to enclose first end 14 as
will be described in more detail hereafter. End cap 22 is a
generally planar circular base member 24 with an integral ring
member 26 disposed at its outer circumference and enclosed within
housing 12. A second ring member 28 is also formed integrally with
base member 24 and positioned within housing 12. Ring members 26
and 28 are concentrically disposed with respect to each other. Also
integrally formed with base member 24 is an air outlet 30 extending
above the exterior surface of end cap 22. Air outlet has a tubular
portion 32 extending into the interior of housing 12. Air outlet 30
defines an opening at 34 through which filtered air exits from air
filter 10.
13. Disposed within housing 12 is an air filter element 36. Air
filter element 36 is of the type disclosed in U.S. Pat. No.
4,720,292, the disclosure of which is incorporated herein by
reference. It is a cylindrical element having a cylindrical liner
38 and a cylindrical outer liner 40, both constructed from
perforated metal. A cylindrical pleated paper filter element 42 is
mounted between liners 38 and 40. Element 36 has a closed end 44 in
the form of a circular cap of urethane foam material molded thereon
and having a relatively soft, rubber-like consistency. Closed end
44 is molded over and holds together the ends of liners 38 and 40
and filter element 42 and extends across the end of filter element
36 to provide a closed end.
14. Air filter element 36 has an open end disposed adjacent end cap
22. A ring-like end cap 46 is molded over the ends of liners 38, 36
and pleated paper filter element 42. End cap 46 is preferably made
from an elastomeric material such as urethane foam material having
a relatively soft, rubber-like consistency so that it is capable of
functioning as a seal or gasket material. End cap 46 has a radially
inward facing surface 48 adapted to engage the outer surface of
tubular portion 32 of air outlet 30. Surface 48 defines a generally
cylindrical opening with an inner diameter which is slightly
smaller than the outside diameter of tubular portion 32. Thus, the
elastomeric material of end cap 46 is compressed at surface 48 to
provide a positive air seal between end cap 46 and air outlet 30.
The open end of air filter element 36 is also captured between
tubular portion 32 and second ring member 28 to properly position
air filter element 36 within housing 12.
15. Second end 16 of housing 12 is enclosed by a cover 50 which is
removably mounted to housing 12. Cover 50 has an end member 52 and
a side wall 54. Extending around side wall 54 is a ledge member 56.
At second end 16 of housing 12, a flange portion 58 is provided
which is received on ledge member 56. Cover 50 has a plurality of
spring-loaded clamps 59, the structure of which is well known in
the prior art, which engage flange portion 58 to secure cover 50
thereto. End member 52 of cover 50 engages the closed end 44 of air
filter element 36. Cover 50 may also be provided with a particulate
collection trap (not shown).
16. As shown in more detail in FIGS. 2 and 3, ring member 26 of end
cap 22 provided with a plurality of recesses 60 spaced about its
circumference. At it first end 14, housing 12 has a plurality of
inwardly projecting members 62 that mate with and are received
within recesses 60 to affix end cap 22 to housing 12. As previously
described, in the preferred embodiment end cap 22 is formed of a
plastic material, such as polypropylene, while housing 12 is
constructed of metal. Removable cover 50 may be either plastic or
metal. Housing 12 and end cap 22 are constructed in the following
manner. Metal housing 12 is made in accordance with well known
prior art processes to the appropriate length and with air inlet 18
disposed at the desired location. End cap 22 is molded from a
plastic material according to well known molding processes. End cap
22 is placed on first end 14 of housing 12 in a snap-fit frictional
engagement. Housing 12 is stamped or indented inward about first
end 14 at locations corresponding to recesses 60 in ring member 26.
This metal stamping operation forms inward projections 62 that are
received in recesses 62 to affix end cap 22 to housing 12. Air
filter 10 is further assembled by installing air filter element 36
within housing 12 and attaching cover 50.
17. From the above description, it can be seen that the present
invention in its preferred embodiment incorporates the advantageous
seal structure of the '292 patent. The housing can be made
according to various design specifications by a metal forming
process eliminating the need and expense of designing a plastic
mold for each filter configuration. Moreover, the seal arrangement
eliminates the mechanical structure used in air cleaners of the
type shown in the U.S. Pat. No. 3,078,650.
18. Although a preferred embodiment of the invention has been
disclosed, it should be understood that the same is capable of
modification without departure from the scope and spirit of the
invention as defined in the following claims.
* * * * *