U.S. patent number RE49,071 [Application Number 16/546,406] was granted by the patent office on 2022-05-17 for golf club.
This patent grant is currently assigned to SUMITOMO RUBBER INDUSTRIES, LTD.. The grantee listed for this patent is SUMITOMO RUBBER INDUSTRIES, LTD.. Invention is credited to Dustin J. Brekke, Jeff D. Brunski, Matthew R. Daraskavich, Samuel G. Lacey, Nathaniel J. Radcliffe, Brian D. Schielke.
United States Patent |
RE49,071 |
Brekke , et al. |
May 17, 2022 |
Golf club
Abstract
A golf club includes a club head having a volume of greater than
about 360 cm.sup.3 and a mass less than 200 g. A shaft attachable
to the club head has a tip end, a butt end, and a shaft balance
point distance, BP.sub.s, as measured from the butt end, of no more
than 19 inches. And the golf club has a mass less than 300 g.
Inventors: |
Brekke; Dustin J. (Fountain
Valley, CA), Brunski; Jeff D. (Los Angeles, CA),
Daraskavich; Matthew R. (Huntington Beach, CA), Lacey;
Samuel G. (Huntington Beach, CA), Radcliffe; Nathaniel
J. (Huntington Beach, CA), Schielke; Brian D.
(Huntington Beach, CA) |
Applicant: |
Name |
City |
State |
Country |
Type |
SUMITOMO RUBBER INDUSTRIES, LTD. |
Kobe |
N/A |
JP |
|
|
Assignee: |
SUMITOMO RUBBER INDUSTRIES,
LTD. (Kobe, JP)
|
Family
ID: |
49878930 |
Appl.
No.: |
16/546,406 |
Filed: |
August 21, 2019 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
16545314 |
Aug 20, 2019 |
RE48217 |
|
|
|
13541432 |
Feb 10, 2015 |
8951142 |
|
|
|
12711771 |
Aug 14, 2012 |
8241139 |
|
|
Reissue of: |
14597574 |
Jan 15, 2015 |
9737769 |
Aug 22, 2017 |
|
Reissue of: |
14597574 |
Jan 15, 2015 |
9737769 |
Aug 22, 2017 |
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G01B
5/0023 (20130101); A63B 60/42 (20151001); A63B
60/00 (20151001); A63B 53/0466 (20130101); A63B
53/0408 (20200801); A63B 53/0412 (20200801); A63B
53/0416 (20200801); A63B 53/00 (20130101); A63B
2225/02 (20130101) |
Current International
Class: |
A63B
53/04 (20150101); G01B 5/00 (20060101); A63B
60/42 (20150101); A63B 53/00 (20150101) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
Golfweek: True Temper's `sub-40` driver shaft, Project X PXv 39
(Year: 2013). cited by examiner .
Tourspec Golf: Fujikura ZERO Speeder--The lightest golf shaft in
the world! (Year: 2016). cited by examiner .
MCA Golf (Mitsubishi Chemical): Grand Bassara Series. (Year: 2017).
cited by examiner .
May 25, 2016 Office Action issued in U.S. Appl. No. 14/597,574.
cited by applicant .
Oct. 31, 2016 Office Action issued in U.S. Appl. No. 14/597,574.
cited by applicant.
|
Primary Examiner: Reip; David O
Attorney, Agent or Firm: Oliff PLC
Parent Case Text
CROSS-REFERENCE TO PRIOR APPLICATIONS
This application is a continuation of U.S. patent application Ser.
No. 13/541,432, filed on Jul. 3, 2012, which is in turn a
continuation of U.S. patent application Ser. No. 12/711,771, filed
on Feb. 24, 2010 and issued as U.S. Pat. No. 8,241,139 on Aug. 14,
2012, the disclosures of which are incorporated herein by
reference.
Claims
What is claimed is:
.[.1. A golf club comprising: a club head having a volume of
greater than about 360 cm3 and a mass less than 200 g; a shaft
attachable to the club head having a tip end, a butt end, and a
shaft balance point distance, BPs, as measured from the butt end,
of no more than 19 inches; and a golf club mass less than 300 g; an
overall club length, Lc; and a club balance point distance, BPc,
measured from the butt end of the shaft; wherein a ratio (BPc/Lc)
is no less than 0.76..].
.[.2. The golf club of claim 1, wherein the shaft further comprises
a shaft length, Ls, no less than 44 inches..].
.[.3. The golf club of claim 1, wherein, respective to an imaginary
coordinate system having an x-axis, a y-axis, a z-axis and an
origin located at a center of gravity of the club head, the club
head has a moment of inertia about the z-axis of at least about
4000 g-cm2..].
.[.4. The golf club of claim 3, wherein the MOI about the z-axis is
about 4500 g-cm2..].
.[.5. The golf club of claim 1, wherein the mass of the golf club
is less than 295 g..].
.[.6. The golf club of claim 1, wherein the mass of the golf club
is between 285 g and 295 g..].
.[.7. The golf club of claim 1, wherein the overall club length,
Lc, is no less than 45 inches..].
.[.8. The golf club of claim 1, wherein a ratio of the mass of the
club head to the club balance point distance, BPc, is no greater
than 8.5 grams/inch..].
.[.9. The golf club of claim 1, wherein the mass of the club head
is between 190 g and 200 g..].
.[.10. The golf club of claim 1, further comprising a torsional
displacement angle of greater than about 5.5.degree...].
.Iadd.11. A golf club comprising: a club head having a volume of
greater than about 360 cc and a mass less than 200 g; a shaft
attachable to the club head, the shaft having a tip end, a butt
end, a shaft mass less than 40 g, and a shaft balance point
distance, BPs, as measured from the butt end, of no greater than 24
inches; a golf club mass less than 300 g; an overall club length,
Lc, of no less than 45 in; a shaft length, Ls; and a club balance
point distance, BPc, measured from the butt end of the shaft,
wherein a ratio (BPc/Lc)/(BPs/Ls) is at least about
1.68..Iaddend.
.Iadd.12. The golf club of claim 11, wherein the shaft mass is less
than 30 g..Iaddend.
.Iadd.13. The golf club of claim 11, wherein the club head
comprises a fiber-reinforced plastic..Iaddend.
.Iadd.14. The golf club of claim 13, wherein the club head
comprises a main body and a striking face coupled to the main body,
the main body including a top plate comprising a fiber-reinforced
material..Iaddend.
.Iadd.15. The golf club of claim 11, wherein the shaft balance
point distance, BPs, is no greater than 19 inches..Iaddend.
.Iadd.16. The golf club of claim 11, wherein the shaft length, Ls,
is no less than 44 inches..Iaddend.
.Iadd.17. The golf club of claim 11, wherein, respective to an
imaginary coordinate system having an x-axis, a y-axis, a z-axis,
and an origin located at a center of gravity of the club head, the
club head has a moment of inertia about the z-axis (Izz) of at
least about 4000 g-cm.sup.2..Iaddend.
.Iadd.18. The golf club of claim 11, wherein the mass of the golf
club is less than 295 g..Iaddend.
.Iadd.19. The golf club of claim 11, wherein the mass of the golf
club is between 285 g and 295 g..Iaddend.
.Iadd.20. The golf club of claim 11, wherein the mass of the club
head is between 190 g and 200 g..Iaddend.
.Iadd.21. A golf club comprising: a club head comprising a volume
of greater than about 360 cc and a mass less than 200 g, the club
head including a fiber-reinforced plastic material; a shaft
attachable to the club head, the shaft having a tip end, a butt
end, a shaft mass less than 40 g, and a shaft balance point
distance, BPs, as measured from the butt end, of no greater than 24
inches; a golf club mass less than 300 g; an overall club length,
Lc, of no less than 45 in; a shaft length, Ls; and a club balance
point distance, BPc, measured from the butt end of the shaft,
wherein a ratio (BPc/Lc)/(BPs/Ls) is at least about
1.68..Iaddend.
.Iadd.22. The golf club of claim 21, wherein the club head
comprises a main body and a striking face coupled to the main body,
the main body including a top plate comprising a fiber-reinforced
material..Iaddend.
.Iadd.23. The golf club of claim 21, wherein the shaft balance
point distance, BPs, is no greater than 19 inches..Iaddend.
.Iadd.24. The golf club of claim 21, wherein the shaft length, Ls,
is no less than 44 inches..Iaddend.
.Iadd.25. The golf club of claim 21, wherein, respective to an
imaginary coordinate system having an x-axis, a y-axis, a z-axis,
and an origin located at a center of gravity of the club head, the
club head has a moment of inertia about the z-axis (Izz) of at
least about 4000 g-cm.sup.2..Iaddend.
.Iadd.26. The golf club of claim 21, wherein the mass of the golf
club is less than 295 g..Iaddend.
.Iadd.27. The golf club of claim 26, wherein the mass of the golf
club is between 285 g and 295 g..Iaddend.
.Iadd.28. The golf club of claim 21, wherein the mass of the club
head is between 190 g and 200 g..Iaddend.
Description
COPYRIGHT AUTHORIZATION
The disclosure below may be subject to copyright protection. The
copyright owner has no objection to the facsimile reproduction by
anyone of the documents containing this disclosure, as they appear
in the Patent and Trademark Office records, but otherwise reserves
all applicable copyrights.
BACKGROUND
It is generally known to those skilled in the art of golf club
making that the travel distance of a struck golf ball is related to
the club-head speed (swing speed) generated at ball impact.
Attempting to increase the swing speed by simply making the club
longer may negatively affect shot accuracy and ball-travel
distance. Alternatively, to increase swing speed, some
manufacturers have produced golf clubs having a diminished overall
weight. However, these clubs generally have lighter shafts that
communicate a vague feel to the player, leading to inconsistent
shots and a loss of confidence in the equipment.
SUMMARY
The present invention, in one or more aspects thereof, may
advantageously comprise a golf club that delivers increased swing
speed, augmented forgiveness on off-center shots, improved
ball-launch conditions, a solid feel, and greater ball-travel
distance.
In one example, a golf club, according to one or more aspects of
the present invention, may have a total club mass less than about
300 g, a swing weight between D0 and D6, a club-head mass less than
about 200 g, a club-head volume of at least about 360 cm.sup.3, a
grip mass less than about 50 g, and a shaft having a tip end, a
butt end, and a shaft balance point located no more than 24 inches
from the butt end.
In another example, a golf club, according to one or more aspects
of the present invention, may include a total club mass less than
about 300 g; a club-head mass less than about 200 g; a club-head
volume greater than about 360 cm.sup.3; a shaft having a tip end, a
butt end, a shaft balance point located no more than 24 inches from
the tip end, and a torsional displacement angle greater than about
5.5.degree.; and an imaginary coordinate system having an origin
coincident with the center of gravity of the club head, the
coordinate system having an x-axis, a y-axis, and a z-axis, wherein
the club head has a moment of inertia about the z-axis of at least
about 4500 gcm.sup.2.
In another example, a golf club, according to one or more aspects
of the present invention, may include a total club mass less than
about 300 g; a club length greater than about 45 inches; a club
head having a front portion, a top portion, a bottom portion, a
mass less than about 200 g, and a volume of at least about 360
cm.sup.3; a club balance point located no more than 35 inches from
the butt portion of the grip, wherein a ratio of the distance
between the club balance-point and the butt portion of the grip to
the club length is greater than 0.76; and a shaft having a tip end,
a butt end, a shaft length greater than about 44 inches, and a
shaft balance point located no more than 24 inches from the butt
end, wherein a ratio of the distance between the shaft balance
point and the butt end to the shaft length is less than 0.47.
In yet another example, a golf club, according to one or more
aspects of the present invention, may include a total club mass
less than about 300 g; a swing weight between D0 and about D6; a
club head having a volume greater than about 360 cm.sup.3, a face
bulge between about 12.5 inches and about 16 inches, and a mass
less than about 200 g; a shaft having a tip end, a butt end, a
shaft balance point located no more than 24 inches from the tip
end, and a mass less than about 55 g; a grip having a mass less
than about 40 g; and an imaginary coordinate system having an
origin coincident with the center of gravity of the club head, the
coordinate system having an x-axis, a y-axis, and a z-axis, wherein
the head has a moment of inertia about the z-axis of at least about
4500 gcm.sup.2.
In yet another example, a golf club, according to one or more
aspects of the present invention, may include a total club mass
less than 300 g; a swing weight between D0 and about D6; a club
length greater than about 45 inches; a club head having a face
center, a sweet spot, a volume greater than about 360 cm.sup.3, and
a mass less than about 200 g, wherein the sweet spot is
substantially coincident with the face center; a shaft having a
mass less than about 50 g; a grip having a mass less than about 40
g; and an imaginary coordinate system having an origin coincident
with the center of gravity of the club head, the coordinate system
having an x-axis, a y-axis, and a z-axis, wherein the club head has
a moment of inertia about the z-axis of at least about 4500
gcm.sup.2 and a moment of inertia about the y-axis of at least
about 3000 gcm.sup.2.
In yet another example, a golf club, according to one or more
aspects of the present invention, may include a total club mass
less than about 300 g; a club length greater than about 45 inches;
a club head having a face center, a sweet spot, a volume greater
than about 360 cm.sup.3, a face bulge between about 12.5 inches and
about 16 inches, and a mass less than about 200 g, wherein the
sweet spot is substantially coincident with the face center; a
shaft having a tip end, a butt end, a shaft balance point located
no more than 24 inches from the butt end, and a torsional
displacement angle greater than about 5.5.degree.; a grip having a
mass less than about 40 g; and an imaginary coordinate system
having an origin coincident with the center of gravity of the club
head, the coordinate system having an x-axis, a y-axis, and a
z-axis, wherein the head has a moment of inertia about the z-axis
of at least about 4500 gcm.sup.2.
In yet another example, a golf club, according to one or more
aspects of the present invention, may include a total club mass
less than about 300 g; a swing weight between D0 and D6; a club
length greater than about 45 inches; a club head having a tip end,
a butt end, a shaft balance point located no more than 24 inches
from the butt end, and a mass less than about 50 g; a grip having a
mass less than about 40 g; and an imaginary coordinate system
having an origin coincident with the center of gravity of the club
head, the coordinate system having an x-axis, a y-axis, and a
z-axis, wherein the club head has a moment of inertia about the
z-axis of at least about 4500 gcm.sup.2 and a moment of inertia
about the y-axis of at least about 3000 gcm.sup.2.
These and other features and advantages of the golf club according
to the invention in its various aspects, as provided by one or more
of the examples described in detail below, will become apparent
after consideration of the ensuing description, the accompanying
drawings, and the appended claims. The accompanying drawings are
for illustrative purposes only and are not intended to limit the
scope of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Exemplary implementations of the present invention will now be
described with reference to the accompanying drawings, wherein:
FIG. 1 is a top plan view of an exemplary golf club head according
to one or more aspects of the present invention.
FIG. 2 is a front elevational view of the golf club head of FIG.
1.
FIG. 3 is an exploded perspective view of the golf club head of
FIG. 1.
FIG. 4 is a front elevational view of the golf club head of FIG. 1,
wherein a template is applied to the front portion of the golf club
head.
FIG. 5 is a front elevational view of the golf club head of FIG.
1.
FIG. 6 is a bottom plan view of the golf club head of FIG. 1
FIG. 7 is a toe-side perspective view of the golf club head of FIG.
1.
FIG. 8 illustrates an instrument for measuring the primary moment
of inertia of the golf-club head of FIG. 1.
FIG. 9 illustrates an instrument for measuring the secondary moment
of inertia of the golf-club head of FIG. 1.
FIG. 10 is a perspective view of a jig plate utilized with the
measurement instrument shown in FIGS. 8 and 9.
FIG. 11 is a front elevational view of the golf club head of FIG.
1.
FIG. 12 is a top plan view of the golf club head of FIG. 1.
FIG. 13 is a front elevational view of the golf club head of FIG.
1.
FIG. 14 schematically illustrates a device for measuring the length
of an exemplary golf club.
FIG. 15 schematically illustrates an instrument for measuring the
torsional displacement angle of an exemplary golf shaft.
FIG. 16 schematically illustrates a device for locating the balance
point of an exemplary golf shaft.
FIG. 17 schematically illustrates a device for locating the balance
point of an exemplary golf club.
FIG. 18 is a heel-side elevational view of the golf club head of
FIG. 1.
FIG. 19 schematically illustrates an apparatus for measuring the
stiffness of an exemplary shaft in the butt region.
FIG. 20 schematically illustrates an apparatus for measuring the
stiffness of an exemplary shaft in the tip region.
FIG. 21 is a front elevational view of an exemplary golf club,
according to one or more aspects of the present invention.
FIG. 22 is an exploded perspective view of an exemplary golf club
head, according to one or more aspects of the present
invention.
FIG. 23 is an exploded perspective view of an exemplary golf club
head, according to one or more aspects of the present
invention.
FIG. 24A is an exploded perspective view of an exemplary golf club
head, according to one or more aspects of the present
invention.
FIG. 24B is an exploded perspective view of an exemplary golf club
head, according to one or more aspects of the present
invention.
FIG. 25 is a heel-side elevational view of the golf club head of
FIG. 22.
DETAILED DESCRIPTION
For clarity, the definitions used herein are interpreted with
reference to one or more aspects of the invention characterized in
relation to FIGS. 1-23 of the drawings. However, those skilled in
the art will appreciate that such definitions also apply to same or
similar aspects of the invention described throughout the
specification in connection with the remaining drawing figures.
As illustrated in FIGS. 1 and 2, a club head 100 may comprise a toe
102, a heel 104, a front portion 106, a bottom portion 108, a top
portion 110, and a hosel 112, having a central axis or centerline
112a.
Referring to FIGS. 1 and 3, "front portion", e.g., the front
portion 106, as used herein, denotes a portion of a golf club head
at least partially delimited by a generally planar front surface
114, suitable for striking a golf ball, and a rear surface 116.
Those skilled in the art will appreciate that even though the front
surface 114 is referred to as generally planar, in one or more
aspects of the invention it may possess parameters of bulge and
roll, customary in a wood-type club. Alternatively, the front
surface 114 may be essentially flat, as in an iron-type club.
Referring to FIGS. 1 and 2, "reference position", as used herein,
denotes a position of the club head where the hosel centerline 112a
is oriented at a lie angle .alpha. of 60.degree. with respect to a
horizontal ground plane 118 and lies in an imaginary vertical hosel
plane 120, which contains an imaginary horizontal line 120a,
generally parallel to the front surface 114. Unless otherwise
indicated, all parameters herein are specified with the club head
in the reference position.
Referring to FIGS. 2 and 4, "face center", e.g., a face center 122,
as used herein, is located using a template 124, having a
coordinate system with a heel-toe axis 126a orthogonal to a
top-bottom axis 126b. An aperture 128 is disposed at the origin of
the coordinate system and the axes are graduated into evenly spaced
increments. The template 124 may be made of a flexible material,
e.g., a transparent polymer.
The location of the face center 122 is determined as follows. The
template 124 is initially applied to the front surface 114 so that
the aperture 128 is approximately in the middle of the front
surface 114 and the heel-toe axis 126a is generally parallel to the
line 120a. The template is then translated in the heel-toe
direction along the front surface 114 until the heel and the toe
measurements along the axis 126a at the opposite edges of the front
surface 114 have the same absolute value. Once the template 124 is
centered with respect to the front surface 114 in the heel-toe
direction, the template is translated in the top-bottom direction
along the front surface until the measurements along the axis 126b
at the opposite edges of the front surface 114 have the same
absolute value. The above sequence is repeated until the absolute
value of the heel measurement along axis 126a is equal to that of
the toe measurement and the absolute value of the bottom
measurement along axis 126b is equal to that of the top
measurement. A point is then marked on the front surface through
the aperture 128 to designate the face center 122.
A locating template, such as the template 124, is referenced in the
United States Golf Association's Procedure for Measuring the
Flexibility of a Golf Clubhead (Revision 2.0, Mar. 25, 2005) and is
available from the USGA.
Referring to FIG. 5, "front toe point", e.g., an outer toe point
130, as used herein, denotes the furthest laterally projecting
point of the front surface 114 proximate the toe 102. An imaginary
horizontal plane 132, passing through the outer toe point 130, will
intersect the hosel centerline 112a at the point 134. "Hosel",
e.g., the hosel 112, as used herein, denotes a portion of the club
head delimited from the rest of the head by an imaginary plane 136,
normal to the hosel centerline 112a and containing the point
134.
Referring to FIG. 1, "top portion", e.g., the top portion 110, as
used herein, denotes the portion of the club head, excluding the
front portion 106 and the hosel 112, visible in a top plan view
with the club head in the reference position.
Referring to FIG. 6, "bottom portion", e.g., the bottom portion
108, as used herein, denotes the portion of the club head,
excluding the hosel 112, visible in a bottom plan view with the
club head in the reference position.
FIG. 7 illustrates an imaginary three-dimensional Cartesian
coordinate system, having axes x, y, and z, with its origin at the
center of gravity CG of the club head 100, oriented in the
reference position. The z-axis is vertical and is parallel to the
hosel plane 120, containing the hosel centerline 112a. The y-axis
is substantially parallel to the hosel plane 120 and is
perpendicular to the z-axis. The x-axis is perpendicular to the
z-axis and the y-axis.
The moment of inertia I.sub.zz about the z-axis (the primary MOI)
and the moment of inertia I.sub.yy about the y-axis (the secondary
MOI) of the club head 100 may be found using the general
methodology disclosed in the Procedure for Measuring the Moment of
Inertia of Golf Clubheads, Revision 1.0 (Apr. 12, 2006), as
specified by the United States Golf Association (USGA) and R&A
Rules Limited (R&A), with procedural modifications for
measuring I.sub.yy discussed below. The USGA Procedure for
Measuring the Moment of Inertia of Golf Clubheads and the
associated "USGA MOI Calculation.xls" program are herein
incorporated by reference in their entirety.
As described in the USGA Procedure for Measuring the Moment of
Inertia of Golf Clubheads, a measuring instrument 138 (see FIGS. 8
and 9), e.g., the Moment of Inertia Instrument (Model
#MOI-005-104), available from Inertia Dynamics, Inc. of New
Hartford, Conn., designed for measuring the moment of inertia of
test parts having mass properties and overall dimensions similar to
that of a golf club head, may be used to obtain the moment of
inertia I.sub.zz about the z-axis and the moment of inertia
I.sub.yy about the y-axis of the golf club head 100. Referring once
again to FIGS. 8 and 9, a horizontal jig plate 140, described in
the USGA Procedure for Measuring the Moment of Inertia of Golf
Clubheads, is attached to the measuring instrument 138, such that
the jig plate and the measurement instrument are level.
As shown in FIG. 10, the jig plate 140 has a first side 142 and a
second side 144. The first side 142 includes mounting pins 146 and
the second side 144 includes mounting pins 148. Pins 146 and 148
comprise rows arranged longitudinally with respect to the jig plate
and columns arranged transversely with respect to the jig
plate.
For purposes of measuring the primary MOI of the club head 100, an
adapter 150 (FIG. 8) is utilized to orient the club head with
respect to the jig plate 140 so that the bottom portion 108 of the
club head is facing up and the club head 100 is disposed such that
the angle .theta. between the hosel centerline 112a and an
imaginary horizontal plane 152 is substantially 60.degree..
Furthermore, the front surface 114 of the club head is
substantially parallel to the longitudinal rows of mounting pins
146 and 148. For purposes of measuring the primary MOI of the club
head 100, the pins 146 on the first side 142 of the jig plate 140
are used for right-handed club heads and the pins 148 on the second
side 144 of the jig plate 140 are used for left-handed club
heads.
For purposes of measuring the secondary MOI of the club head 100,
an adapter 154 (FIG. 9) is utilized to orient the club head with
respect to the jig plate 140 so that the bottom portion 108 of the
club head is substantially vertical. In other words, the club head
100 is disposed with respect to the jig plate 140 such that the
angle .beta. between the hosel centerline 112a and an imaginary
vertical plane 156 is substantially 60.degree..
Furthermore, as provided in the USGA Procedure for Measuring the
Moment of Inertia of Golf Clubheads, the front surface 114 of the
club head is substantially parallel to the longitudinal rows of
mounting pins 146 and 148. For purposes of measuring the secondary
MOI of the club head 100, the pins 146 on the first side 142 of the
jig plate 140 are used for left-handed club heads and the pins 148
on the second side 144 of the jig plate 140 are used for
right-handed club heads.
Referring to FIG. 11, "center apex", e.g., the center apex 158, as
used herein, refers to a point of intersection between an imaginary
vertical plane 160 and the top of the front surface 114, with the
club head 100 in the reference position. The plane 160 is oriented
substantially perpendicular to the hosel plane 120, containing the
hosel axis 112a, and passes through the face center 122.
Referring to FIG. 12, "overall length", e.g., the overall length
L.sub.o, as used herein, denotes the shortest horizontal distance
between a first imaginary vertical plane 164, substantially
parallel to the hosel plane 120 and passing through the center apex
158, and a second imaginary vertical plane 166, that is parallel to
the plane 164 and passes through the furthest rearwardly projecting
point 168 of the club head 100 in the reference position, opposite
the front surface 114.
Referring to FIG. 13, "overall width", e.g., the overall width
W.sub.o, as used herein, denotes the shortest horizontal distance
between a first imaginary vertical plane 170, substantially
perpendicular to the hosel plane 120 (see, e.g., FIG. 11) and
passing through the furthest laterally projecting point 172 of the
toe 102, and a second imaginary vertical plane 174 that is
substantially perpendicular to the hosel plane 120 and passes
through the furthest laterally projecting point 176 of the heel
104, lying in the imaginary plane 136, described with reference to
FIG. 5 above.
A measurement device 177, schematically illustrated in FIG. 14, is
utilized for the purposes of determining the overall length L.sub.c
of a golf club 178, having a shaft 180. The measurement device 177
comprises a linear measurement scale 182, graduated, e.g., in
inches, and a stop 184, perpendicular thereto. The stop 184 has a
height of approximately 0.625 inches relative to the linear
measurement scale and is spaced substantially 0.500 inches in the
negative direction from the origin of the linear measurement
scale.
To measure club length, the golf club 178 is oriented relative to
the measurement device 177 so that, when the linear measurement
scale 182 is in a horizontal plane, with the stop 184 projecting
vertically upward, the heel 104 and the grip 188 of the golf club
are resting on the linear measurement scale 182, the face portion
106 of the club head is generally vertically oriented, the bottom
portion 108 of the club head rests against the stop 184, and the
shaft axis 186 of the golf club is substantially parallel to the
linear measurement scale 182. Once the golf club 178 is properly
oriented relative to the measurement device 177, the club length is
read from the linear scale at the edge 189 of the grip cap. Those
skilled in the art will appreciate that the length of the grip dome
190 is not included in the club-length measurement.
A measurement instrument 192, illustrated in FIG. 15, is utilized
for the purpose of determining the torsional displacement angle of
the golf club shaft 180. The measurement instrument 192 comprises a
shaft-butt clamp 194, having a forward surface 196 and a rearward
surface 198, laterally spaced a horizontal distance of 4 inches
from the forward surface 196, and a tip clamp 200, having a forward
surface 202 and a rearward surface 204, laterally spaced a
horizontal distance of 1 inch from the forward surface 202. The
forward surface 196 of the butt clamp 194 is laterally spaced a
horizontal distance of 32 inches from the rearward surface 204 of
the tip clamp 200. The butt clamp 194 and the tip clamp 200 include
shaft-retaining openings 206 and 208, respectively, coaxial with
the shaft axis 186. A torque wheel 210, having a 6 inch (1/2 ft)
radius, is co-axial with the shaft axis 186 and is fixed to the tip
clamp 200. The torque wheel has a tether 212 secured to the torque
wheel 210 using a locking pin 226. The tether comprises opposing
ends 214 and 216, coupled to mass elements 218 and 220,
respectively, each weighing 2 lb. The mass elements are disposed on
support members, e.g., support members 222 and 224. The opposing
ends 214 and 216 of the tether include slack 234 and 236,
respectively. The torque wheel 210 pivots an inclinometer 228,
e.g., the Accustar.RTM. I Inclinometer available from Measurement
Specialties, Inc. of Hampton, Va., via a rod 230. The inclinometer
is electronically coupled to a readout display 232, e.g., the
Infinity.RTM. INFS2 Deflection Meter, available from Newport
Electronics, Inc. of Santa Ana, Calif.
The shaft tip is inserted a distance of 1 inch into the
shaft-retaining opening 208 of the tip clamp 200, such that the
shaft tip is retained in the opening 208 in a fixed manner, and the
clamp 194 positively engages the butt of the shaft, whereby the
shaft axis 186 is substantially parallel to the ground plane 118.
To measure the torsional displacement angle of a golf club shaft,
the torque wheel 210 is actuated by moving (manually or in an
automated manner, e.g., pneumatically) one of the support members
away from its respective mass element until slack 234 or 236 at the
corresponding end of the tether 212 is taken up completely. A
torque of one ftlb is then applied to the shaft 180 as the torque
wheel 210 rotates in either the clockwise or counterclockwise
direction, depending on which support member is moved away from its
corresponding mass element. The tether 212 includes sufficient
slack 234 and 236 at the opposing ends thereof to permit
unrestricted angular twisting of the shaft tip relative the butt
portion of the shaft when the shaft 180 is subject to a torque of
one ftlb, produced by one of the mass elements acting on the torque
wheel 210. The torsional displacement angle measured by the
inclinometer 238 is displayed on the readout 232. Preferably, the
torsional displacement angle of the shaft is tested in both the
clockwise and counterclockwise directions and an average reading is
obtained.
FIG. 16 schematically illustrates a device for locating a balance
point 238 of the shaft 180 relative to a butt end 240 of the shaft.
The device includes two weight scales 242 and 244 having
weight-bearing elements 246 and 248, respectively, oriented such
that the shaft axis 186 is substantially horizontal. The shaft 180
is supported by the weight-bearing element 246 an empirically
measured horizontal distance Z from the butt end 240 of the shaft,
a known horizontal distance D of 30 inches from the weight-bearing
element 248, and a horizontal distance X from the shaft balance
point 238. Distance X is determined using the equation:
X=(M.sub.2/M.sub.total)D-Z, where M.sub.2 corresponds to the mass
reading of the weight scale 244 and M.sub.total corresponds to the
sum of mass readings of both scales 242 and 244. A horizontal
distance BP.sub.s between the shaft balance point 238 and the butt
end 240 of the shaft 180 is calculated using the following
equation: BP.sub.s=Z+X.
The horizontal distance between the balance point 238 and a tip end
250 of the shaft 180 is found by subtracting the horizontal
distance BP.sub.s from the overall shaft length L.sub.s.
FIG. 17 schematically illustrates a device for locating a balance
point 252 of the club 178 relative to the butt end 254 of the grip
188 of the golf club. The device includes the two weight scales 242
and 244 having the weight-bearing elements 246 and 248,
respectively, oriented such that the shaft axis 186 is
substantially horizontal. The shaft 180 of the golf club 178 is
supported by the weight-bearing element 246 an empirically measured
horizontal distance W from the butt portion 254 of the grip 188, a
known horizontal distance D of 30 inches from the weight-bearing
element 248, and a horizontal distance Y from the club balance
point 252. Those skilled in the art will appreciate that the length
of the grip dome 190 is not included when measuring the horizontal
distance W. Distance Y is obtained using the equation:
Y=(M.sub.2/M.sub.total)D-W, where M.sub.2 corresponds to the mass
reading of the weight scale 244 and M.sub.total corresponds to the
sum of mass readings of both scales 242 and 244. A horizontal
distance BP.sub.c between the club balance point 252 and the butt
end 254 of the grip 188 of the golf club 178 is obtained using the
following equation: BP.sub.c=W+Y.
The horizontal distance between the club balance point 252 and the
bottom portion 108 of the golf club head 100 is determined by
subtracting the horizontal distance BP.sub.c from the overall club
length L.sub.c.
Referring to FIG. 18, "sweet spot", e.g., the sweet spot 256, as
used herein, refers to the point of intersection between the front
surface 114 and an imaginary line 258 that is substantially
perpendicular to the front surface 114 and passes through the
center of gravity CG of the club head 100.
FIG. 19 schematically illustrates an apparatus 259 for measuring
the bending stiffness of the shaft 180, with the shaft constrained
at the butt region. The apparatus includes a shaft-butt clamp 260,
having an anterior surface 262 and a posterior surface 264,
laterally spaced a horizontal distance of 3 inches from the
anterior surface 262, and a shaft-butt stop 266, laterally spaced a
horizontal distance of 8 inches from the anterior surface 262 of
the clamp 260. The shaft 180 is fixed in the clamp 260, whereby the
butt end 240 of the shaft 180 abuts the stop 266 and the shaft axis
186 is substantially parallel to the ground plane 118. To measure
the bending stiffness in the butt region of the shaft 180, the
shaft is loaded with a mass of 2700 g, whereby a force F is applied
to the shaft vertically downward at a horizontal distance of 30
inches from the anterior surface 262. The force F will displace the
central axis of the shaft 180 downward from its neutral position. A
deflection D.sub.1, corresponding to the downward displacement of
the shaft axis, is measured at a horizontal distance of 33.5 inches
from the anterior surface 262 of the clamp 260 and is inversely
proportional to the bending stiffness of the cantilever portion of
the shaft 180.
FIG. 20 schematically illustrates an apparatus 267 for measuring
the bending stiffness of the shaft 180, with the shaft constrained
at the tip region. The apparatus includes a shaft-tip clamp 268,
having a front surface 270 and a rear surface 272, laterally spaced
a horizontal distance of 2 inches from the front surface 270, and a
shaft-tip stop 274, laterally spaced a horizontal distance of 2.5
inches from the front surface 270 of the clamp 268. The shaft 180
is fixed in the clamp 268, whereby the tip end 250 of the shaft 180
abuts the stop 274 and the shaft axis 186 is substantially parallel
to the ground plane 118. To measure the bending stiffness in the
tip region of the shaft 180, the shaft is loaded with a mass of
2700 g, whereby a force F is applied to the shaft vertically
downward at a horizontal distance of 24 inches from the front
surface 270. The force F will displace the central axis of the
shaft 180 downward from its neutral position. A deflection D.sub.2,
corresponding to the downward displacement of the shaft axis, is
measured at a horizontal distance of 27.5 inches from the front
surface 270 of the clamp 268 and is inversely proportional to the
bending stiffness of the cantilever portion of the shaft 180.
The bulge and roll of a driver club head may be measured using,
e.g., the Radius Dial Gauge Type A, available from Chengdu
Sharpfine Co., Ltd. of Chengdu, China. The bulge and roll of a
fairway wood or hybrid club head may be measured using, e.g., the
Golf Wood Club Face Radius Gauge, available from The Golfworks,
Inc. of Newark, Ohio.
The swing weight of a golf club may be measured using, e.g., The
Maltby Design.RTM. Golf Club Scale, available from The Golfworks,
Inc. of Newark, Ohio.
The term "volume", as used herein, denotes the volume measured
using the method described in the Procedure for Measuring the Club
Head Size of Wood Clubs, Revision 1.0, Section 5 (Nov. 21, 2003),
as specified by the United States Golf Association (USGA) and the
R&A Rules Limited (R&A).
"Discretionary mass", as used herein, refers to the difference
between the target mass of the club head and the minimum structural
mass required to form the head.
Referring to FIG. 21, a golf club 300, according to one or more
aspects of the present invention, includes a head 302, a shaft 304,
having a tip end 340 and a butt end 336, and a grip 306, having a
butt portion 309. The club 300 also includes a club balance point
307 and a shaft balance point 338. The golf club 300 has a
light-weight construction wherein the total mass of the club is
less than about 300 g, preferably less than 295 g, more preferably
between about 285 g and about 295 g, and most preferably between
about 250 g and about 285 g. The light-weight golf club 300
delivers a greater swing speed (i.e., club-head speed) and
increased initial ball velocity, promoting extended travel distance
of the golf ball. Since players are generally accustomed to a
particular club swing weight, or weight distribution, about the
club balance point 307, the swing weight of the light-weight golf
club 300 is maintained within a range preferred by the player.
Accordingly, the light-weight golf club 300 has a swing weight
preferably between D0 and D8, more preferably between D0 and D6,
and most preferably between D2 and D5. To maintain the swing weight
of the club head 300 within the desired range, the club balance
point 307 is preferably located a distance BP.sub.c of no more than
34 inches from the butt portion 309 of the grip 306 and more
preferably no more than 35 inches from the butt portion 309. The
golf club 300 may further comprise an overall club length L.sub.c
of at least about 45 inches, preferably at least about 46 inches,
and more preferably at least about 47 inches, to further increase
the club head speed. The ratio of the club balance point distance
BP.sub.c from the butt portion 309 to the overall club length
L.sub.c may be greater than 0.76, preferably greater than 0.77, and
more preferably greater than 0.78. The ratio of the club weight to
the club balance point distance BP.sub.c from the butt portion 309
may be no more than 8.5, preferably no more than 8.4, and more
preferably no more than 8.3.
As shown in FIGS. 21 and 22, the golf club head 302, according to
one or more aspects of the present invention, may comprise a front
portion 308 and a club head body 310 having a toe 312, a heel 314,
a bottom portion 316, a top portion 318, and a hosel 320. The front
portion 308 may comprise a face plate 321 that is coupled to the
club head body 310, e.g., by mechanical interlocking, welding,
brazing, or adhesive bonding. The head body 310 and/or the front
portion 308 may comprise a metallic and/or non-metallic material,
e.g., stainless steel, titanium, or fiber-reinforced plastic.
Preferably, the front portion 308 is formed from a different
material than the head body 310. In other examples, the front
portion 308 and the head body 310 may comprise the same
material.
As illustrated in FIG. 23, the club head body 310 may have a
multi-piece construction comprising a top plate 323, a bottom plate
325, and a hosel member 327. The top plate 323 may be coupled to
the bottom plate 325, e.g., by mechanical interlocking, welding, or
brazing. The top plate 323 may include a curved section 319, which
constitutes a portion of a hosel opening (not shown), when the top
plate 323 is coupled to the face plate 321 and the bottom plate
325. The hosel member 327 may comprise an upper portion 329, having
a shaft opening 331 and a bottom lip 333, and a lower portion 335
to be entirely inserted into the hosel opening (not shown). The
lower portion 335 may be coupled to the face plate 321, e.g., by
mechanical interlocking, welding, brazing, or adhesive bonding. The
bottom lip 333 of the hosel may be joined, e.g., by welding,
brazing, mechanical interlocking, or adhesive bonding, to at least
the top and bottom plate 323 and 325, and may also be optionally
attached to the face plate 321. The face plate 321, the top plate
323, and the bottom plate 325 are preferably formed from metal
sheet via a stamping operation to promote greater manufacturing
efficiency, lower production costs, and a lighter club weight.
Alternatively, the face plate 321, the top plate 323, and/or the
bottom plate 325 may be formed via a forging and/or casting
process. In another example, the top plate 323 may comprise a
non-metallic material, such as fiber-reinforced plastic.
Preferably, the face plate 321 has a variable or constant thickness
between about 2.00 mm and about 5.00 mm, more preferably, between
about 2.25 mm and about 4.00 mm, and, most preferably, between
about 2.50 mm and about 3.80 mm. The top plate 323 may have a
thickness between about 0.25 mm and about 3.00 mm, preferably,
between about 0.25 mm and about 2.00 mm, and, more preferably,
between about 0.50 mm and about 1.00 mm. The bottom plate 325 may
have a thickness between about 0.50 mm and about 3.00 mm,
preferably, between about 0.50 mm and about 2.00 mm, and, more
preferably, between about 0.50 mm and about 1.25 mm.
As shown in FIG. 24A, the golf club, according to one or more
aspects of the invention, may include a club head 300a, having a
cup-face portion 320a, which comprises a front portion 308a with an
annular aft portion 322a, extending therefrom. The annular aft
portion 322a may be integral with the front portion 308a and may be
coupled to a club head body 310a via one of the joining methods
described above. In another aspect of the present invention,
illustrated in FIG. 24B, the golf club may include a club head
300b, comprising a front portion 308b, which has a face insert 324b
and a peripheral portion 326b, integrally formed with a club head
body 310b. The face insert 324b and the peripheral portion 326b may
comprise the same or different materials. The face insert 324b may
be coupled to the peripheral portion 326b via one of the joining
methods discussed above.
Referring back to FIG. 21, the head of the golf club 300 preferably
has a mass less than about 205 g, more preferably less than about
200 g, and most preferably between about 190 g and about 200 g.
Decreasing the club head mass below 190 g unfavorably lowers the
MOI and impact momentum of the club head, leading to a reduction in
club-head forgiveness and ball travel distance. A high MOI improves
club head performance on off-center hits by reducing slice/hook
tendencies. Accordingly, the primary MOI of an exemplary club head
may be at least about 4000 gcm.sup.2, more preferably at least
about 4500 gcm.sup.2, and most preferably at least about 5000
gcm.sup.2. The secondary MOI of the club head, according to one or
more aspects of the present invention, may preferably be at least
about 2500 gcm.sup.2 and more preferably at least about 3000
gcm.sup.2.
As illustrated in FIG. 22, to compensate for the undesirable spin
characteristics ("gear effect") associated with off-center ball
strikes, the front portion 308 of the exemplary club head 302 may
include a bulge dimension 328 and a roll dimension 330. Since the
club head 302 has a relatively large MOI, the front portion 308 may
incorporate a bulge 328 and a roll 330 of a larger radius; to
promote improved shot accuracy. For example, the bulge dimension
328 of the exemplary club head 302 may preferably have a radius of
between about 11 inches and about 16 inches, and, more preferably,
between about 13 inches and about 15 inches. Similarly, the roll
dimension 330 of the exemplary club head 302 may preferably have a
radii between about 9 inches and about 15 inches, and, more
preferably, between about 11 inches and about 14 inches.
In one example, the club head according one or more aspects of the
invention may have an overall width W.sub.o (see FIG. 13) and/or an
overall length L.sub.o (see FIG. 12) of at least about 3 inches,
preferably at least about 4 inches, more preferably at least about
5 inches, and most preferably at least about 5.5 inches. The volume
of the club head 302 may be at least about 360 cm.sup.3, preferably
at least about 400 cm.sup.3, more preferably at least about 430
cm.sup.3, and most preferably at least about 450 cm.sup.3.
Referring to FIG. 25, the front portion 308 of the exemplary club
head 302 includes a face center 332 and a sweet spot 334.
Typically, the face center is located at or near a point on the
front portion 308 where maximum face rebound and energy transfer
occur at ball impact. The face center is also known as the
Coefficient of Restitution (COR) "hot spot". The "Coefficient of
Restitution" of the face center may be found using the general
methodology disclosed in the Procedure for Measuring the
Flexibility of a Golf Clubhead, Revision 2.0 (Mar. 25, 2005), as
specified by the United States Golf Association (USGA). Preferably,
the COR at the face center 332 is at least 0.81 and, more
preferably, at least 0.82. The "sweet spot" is the point on the
front portion of the club head where no head rotation occurs at
ball impact. Since golfers have a natural tendency to strike the
golf ball about the face center of the club head, the center of
gravity CG of the club head 302 may be beneficially oriented so
that the sweet spot 334 of the club head is substantially
coincident with the face center 332. Accordingly, the benefits of
increased shot distance, associated with striking the ball at the
face center 332, and improved accuracy, associated with impacting
the ball at the "sweet spot" 334, may be simultaneously
realized.
In the light-weight golf club 300 (see FIG. 21), according to one
or more aspects of the present invention, the mass of the shaft 304
is less than about 55 g, preferably less than about 50 g, more
preferably less than about 40 g, and most preferably less than
about 30 g. Those skilled in the art of golf-club making generally
recognize that for the majority of players, the front portion
(face) of the club head remains "open" at ball impact, resulting in
a tendency to slice the ball. As mass is removed from the shaft
304, the torsional stiffness of the shaft is reduced, producing a
club head that rapidly "closes" at ball impact. A face that is
suddenly "closed" just prior to ball impact will increase ball
speed, improve shot consistency, and create more draw bias (i.e.,
remove the fade or slice bias). To realize these benefits, the
exemplary shaft 304 may have an torsional displacement angle of at
least about 5.degree., preferably at least about 5.5.degree., more
preferably at least about 6.degree., and most preferably between
about 5.degree. and about 7.degree..
A reduction in the torsional stiffness of a shaft may produce a
golf club that communicates a vague feel to the player, causing
inconsistent shots. Accordingly, the bending stiffness in the butt
region of the shaft 304, in one or more aspects of the present
invention, may be increased, relative to the bending stiffness in
the tip region, to generate a more solid feel in the shaft region
proximate the golfer's hands, thus promoting a tendency to create
shaft loading that increases club-head speed and ball-launch angle
at impact. One way to improve the bending stiffness in the butt
region of the exemplary shaft 304 is to increase the outer diameter
of the shaft in the butt region. In one example, a portion of the
butt region may have a substantially constant outer diameter
between about 0.63 inches and about 0.75 inches, preferably between
about 0.65 inches and about 0.73 inches, and more preferably
between about 0.65 inches and about 0.69 inches. Alternatively, the
increased outer diameter of the butt region may gradually taper
from the butt end 336 of the shaft 304 toward the tip. To improve
feel even further, the deflection D.sub.1 of the shaft (see FIG.
19), according to one or more aspects of the present invention, may
preferably be between about 50 mm and about 100 mm, more preferably
between about 60 mm and about 95 mm, and most preferably between
about 70 mm and about 90 mm. The deflection D.sub.2 of the shaft
(see FIG. 20) is preferably between about 70 mm and about 150 mm,
more preferably between about 80 mm and about 150 mm, and most
preferably between about 90 mm and about 150 mm. The ratio of the
deflection D.sub.2 to the deflection D.sub.1 is preferably at least
about 1.46, more preferably at least about 1.48, and most
preferably at least about 1.50.
The length L.sub.s of the shaft, according to one or more aspects
of the present invention, is preferably at least about 42 inches,
more preferably at least about 43 inches, and most preferably at
least about 44 inches. The exemplary shaft 304 preferably has a
shaft balance point 338 located a distance BP.sub.s (see FIG. 21)
from the butt portion 309 of the grip that is no more than 24
inches, more preferably no more than 22 inches, and most preferably
no more than 19 inches from the butt end 336 of the shaft 304. To
maintain the club swing weight within the preferred range, the
ratio of the shaft balance point distance BP.sub.s to the shaft
length L.sub.s may be less than 0.47, more preferably less than
0.46, most preferably less than 0.45, and most preferably less than
0.44. The exemplary golf club may have a balance point value
((BP.sub.c/L.sub.c)/(BP.sub.s/L.sub.s)) of at least about 1.68,
preferably at least about 1.70, and more preferably at least about
1.72.
Referring once again to FIG. 21, the exemplary grip 306, according
to one or more aspects of the present invention, comprises a mass
less than 50 g, preferably less than 40 g, more preferably less
than 30 g, and most preferably less than 25 g. A light-weight grip
increases the swing weight of a golf club. Accordingly, to maintain
the swing weight within a preferred range, about 3 g of mass may be
removed from the grip for every 1 g of mass removed from the club
head. The exemplary light-weight grip 306 further reduces the
overall mass of the club head 300 to provide increased swing speed,
while maintaining a preferred swing weight and solid feel of the
golf club.
In the foregoing specification, the invention has been described
with reference to specific exemplary aspects thereof. It will,
however, be evident that various modifications and changes may be
made thereto without departing from the broader spirit and scope of
the invention as set forth in the appended claims. The
specification and drawings are, accordingly, to be regarded in an
illustrative rather than a restrictive sense.
* * * * *