U.S. patent number RE46,563 [Application Number 14/721,830] was granted by the patent office on 2017-10-03 for foldable box.
This patent grant is currently assigned to Papillon Ribbon & Bow, Inc.. The grantee listed for this patent is Papillon Ribbon & Bow, Inc.. Invention is credited to Chi Yin Wong.
United States Patent |
RE46,563 |
Wong |
October 3, 2017 |
**Please see images for:
( Reexamination Certificate ) ** |
Foldable box
Abstract
A reusable foldable box is disclosed that has a first flat
configuration and a second three dimensional configuration. The box
consists of a first set and a set of panels that are assembled to
form the foldable box. The first set of panels includes at least
six panels that are foldably coupled in a predefined sequence. The
first set includes a top panel, bottom panel, a pair of side
panels, a lip panel and a securing panel. The first set of panels
forms a single piece construction to which the side panels of the
second set of panels are coupled with triangular inward
connectors.
Inventors: |
Wong; Chi Yin (New York,
NY) |
Applicant: |
Name |
City |
State |
Country |
Type |
Papillon Ribbon & Bow, Inc. |
Clifton |
NJ |
US |
|
|
Assignee: |
Papillon Ribbon & Bow, Inc.
(Clifton, NJ)
|
Family
ID: |
1000002767949 |
Appl.
No.: |
14/721,830 |
Filed: |
May 26, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
Reissue of: |
12804208 |
Aug 12, 2010 |
8573471 |
Nov 5, 2013 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B65D
5/322 (20130101); B65D 5/241 (20130101); B65D
5/3642 (20130101); Y02W 30/807 (20150501); B65D
2313/04 (20130101); B65D 5/365 (20130101); B65D
5/241 (20130101); B65D 5/36 (20130101); Y02W
30/80 (20150501); B65D 5/5026 (20130101) |
Current International
Class: |
B65D
5/36 (20060101); B65D 5/44 (20060101); B65D
5/50 (20060101); B65D 5/24 (20060101) |
Field of
Search: |
;229/117.07,117.08,122.24,122.26,186 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Flanagan; Beverly M
Attorney, Agent or Firm: Feldman Law Group, P.C. Crosby;
Steven M.
Claims
What is claimed is:
1. A reusable foldable box having a first flat configuration and a
second three dimensional configuration, comprising: a first set of
panels having at least six panels having predefined shapes that are
foldably coupled in a predefined sequence; a second set of panels
having a pair of opposed side panels, each side panel has two
opposed inward triangular connectors on each end and any of the two
adjacent triangular connecters are defined by a respective inside
diagonal fold; and the second set of panels being securely coupled
to the first set of panels to define the foldable box that is
closed by a magnetic locking arrangement, wherein the first set of
panels include a top panel, a bottom panel, a pair of side panels
with at least two opposed pairs of triangular connectors each, a
securing panel with a .[.magnetic.]. .Iadd.first .Iaddend.piece
.Iadd.of the magnetic locking arrangement .Iaddend.and a lip panel
with .[.an iron.]. .Iadd.a second .Iaddend.piece .Iadd.of the
magnetic locking arrangement, wherein a height of the pair of side
panels is equal to a height of the securing panel and the lip
panel, and wherein one of the pair of the side panels includes a
third piece of the magnetic locking arrangement that (1)
magnetically connects the securing panel and the one of the pair of
the side panels and (2) magnetically connects the lip panel and the
one of the pair of the side panels.Iaddend..
2. The foldable box of claim 1 wherein each inward triangular
connector of the second set of panels is coupled with respective
triangular connecting portion of respective side panels of the
first set of panels.
3. The foldable box of claim 1, wherein the magnetic locking
arrangement piece is defined by the magnetic piece of the securing
panel and the iron piece of the lip panel.
.[.4. The foldable box of claim 1, wherein the side panel adjacent
to the securing panel includes another magnetic piece that connects
the securing panel and respective side panel in the second three
dimensional configuration of the box..].
5. A reusable foldable box having a first flat configuration and a
second three dimensional configuration, comprising: a first set of
panels having at least five panels having predefined shapes that
are foldably coupled in a predefined sequence; a second set of
panels having a pair of opposed side panels, each side panel has
two opposed inward triangular connectors on each end and any of the
two adjacent triangular connecters are defined by a respective
inside diagonal fold; a securing panel being foldably coupled to a
side panel of the first set of panels; and the second set of panels
being securely coupled to the first set of panels to define the
foldable box that is closed by a magnetic locking arrangement,
wherein the first set of panels include a top panel, a bottom
panel, a pair of side panels with at least two opposed pairs of
triangular connectors each, a securing panel with a .[.magnetic.].
.Iadd.first .Iaddend.piece .Iadd.of the magnetic locking
arrangement .Iaddend.and a lip panel with .[.an iron.]. .Iadd.a
second .Iaddend.piece .Iadd.of the magnetic locking arrangement,
wherein a height of the pair of side panels is equal to a height of
the securing panel and the lip panel, and wherein one of the pair
of the side panels includes a third piece of the magnetic locking
arrangement that (1) magnetically connects the securing panel and
the one of the pair of the side panels and (2) magnetically
connects the lip panel and the one of the pair of the side
panels.Iaddend..
.Iadd.6. A reusable foldable box, comprising: a first set of panels
having at least six panels having predefined shapes that are
foldably coupled in a predefined sequence, the first set of panels
include a lip panel, a top panel, a first side panel, a bottom
panel, a second side panel and a securing panel; a second set of
panels including a third side panel and a fourth side panel, the
third side panel and the fourth side panel each having two opposed
triangular connectors on each end, the two opposed triangular
connecters being defined by a diagonal fold, the second set of
panels being securely coupled to the first set of panels; a
magnetic locking arrangement, the magnetic locking arrangement
being inbuilt within the securing panel, the lip panel and the
second side panel, wherein a height of the second side panel is
equal to a height of the securing panel and the lip panel; an
opened three dimensional configuration wherein the securing panel
and the second side panel are locked via a first piece of the
magnetic locking arrangement and a second piece of the magnetic
locking arrangement. .Iaddend.
.Iadd.7. The foldable box of claim 6 further comprising: a closed
three dimensional configuration wherein the securing panel and the
second side panel are locked via a first piece and a second piece
of the magnetic locking arrangement, and the lip panel and the
second side panel are locked via the first piece and a third piece
the magnetic locking arrangement. .Iaddend.
.Iadd.8. A reusable foldable box, comprising: a first set of panels
having at least five panels having predefined shapes that are
foldably coupled in a predefined sequence, the first set of panels
includes a lip panel, a top panel, a first side panel, a bottom
panel and a second side panel; a second set of panels including a
third side panel and a fourth side panel, the third side panel and
the fourth side panel each having two opposed triangular connectors
on each end, the two opposed triangular connecters being defined by
a diagonal fold, the second set of panels being securely coupled to
the first set of panels; a securing panel foldably coupled to the
second side panel; a magnetic locking arrangement, the magnetic
locking arrangement being inbuilt within the securing panel, the
lip panel and the second side panel, wherein a height of the second
side panel is equal to a height of the securing panel and the lip
panel; and an opened three dimensional configuration wherein the
securing panel and the second side panel are locked via a first
piece of the magnetic locking arrangement and a second piece of the
magnetic locking arrangement. .Iaddend.
.Iadd.9. The foldable box of claim 6 further comprising: a closed
three dimensional configuration wherein the securing panel and the
second side panel are locked via a first piece and a second piece
of the magnetic locking arrangement and the lip panel and the
second side panel are locked via the first piece and a third piece
the magnetic locking arrangement. .Iaddend.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention related to packaging boxes and more
particularly to a foldable box.
2. Description of the Related Art
The foldable boxes of plurality of sizes and uses are available in
the prior art. These boxes can be folded and/or unfolded for their
use using a variety of folding and unfolding mechanisms. The prior
art foldable boxes generally include multiple panels that have a
plurality of folds and joints. For example, a foldable box in the
art normally includes separate base panels, side panels, and lid
panels that are inter connected to each other with a plurality of
folds and attachment means such as glue and tape. However, the
construction and operation of these boxes become complex and time
consuming due to these excessive panels, joints and folds. A user
may appreciate a foldable box that uses the least panel components
that can be effortlessly connected to each other in such a manner
that the box can be unfolded from a folded condition with the least
effort.
In addition, the operation of the prior art boxes is not without
problems. For example, when these boxes are folded, they do not
retain their flat configuration as fastening means adapted to lock
the panels is normally externally located. Also, stacking of these
boxes in folded condition is a tedious job due to these externally
attached fastening means such as, for example, a hinge, a cover
flap, a hook and loop fastener and a zip fastener. A user may
appreciate a foldable box that can be folded and stacked flat along
with an internally located fastening means. A user may also
appreciate a foldable box that makes use of one of its panels to
facilitate fastening means in the unfolded position of the box.
The prior art boxes include lid panels that are connected to side
panels using an externally attached locking means. However, these
locking means undergo physical deterioration in the course of time
and lose their locking ability. Also these locking means are
normally individually attached to the panel sections of the boxes.
However, no attempt is seen in the art to make use of foldable
panel sections to facilitate locking means for the box instead of
using externally attached locking means.
The folding or unfolding of these boxes is frequently a two-handed
practice. However, the prior art boxes have structural inability to
be operated with a single hand, especially by a person having
physical limitations. A user may appreciate a foldable box that is
light in weight and has minimum structural and operational
mechanism to be comfortably used by a single hand.
There is need of a foldable box that includes minimal structural
and operational components to quickly undergo folding and unfolding
using a single hand. There is also a need of a foldable box that
uses an inbuilt fastening means in one of the panels to hold the
box in the unfolded position. There is also a need of a foldable
box that uses one of the panels to have an inbuilt locking means
that facilitates locking and unlocking means for the box.
SUMMARY
A reusable foldable box is described that has a first flat
configuration and a second three dimensional configuration. The
foldable box in construction is an assembly of two subassemblies
such that each subassembly is a combination of various panels. A
first subassembly includes a combination of main panels and
subpanels that are foldably coupled in a predefined sequence to
define the first subassembly. Main panels are preferably bigger in
size than the subpanels.
A second subassembly includes a pair of rectangular subpanels such
that each of the panels includes a pair of opposed triangular
connectors. Similarly predefined subpanels of the first subassembly
include opposed triangular connecting portions. The second
subassembly is coupled with predefined subpanels of the first
subassembly with the respective triangular connectors and
connecting portions. The triangular connectors are coupled with the
respective sub panels of the first subassembly with predefined
connecting portions. The first subpanel and second subpanels of the
second subassembly are coupled alone predefined edges of second
main panel of first subassembly.
The second subassembly is assembled with the first subassembly to
define the foldable box. A first main panel defines a top cover of
the foldable box. The second main panel defines a bottom of the
foldable box. The foldable box of claim 4, wherein the first
subpanel and second subpanels are coupled alone predefined edges of
the second main panel of the first subassembly.
The foldable box is advantageously a simple construction because
the box is a combination of two subassemblies. The box includes a
combination of magnets and an iron piece for locking it flat, as
well as, in three dimensional configurations. The main advantage of
the foldable box over the prior art is that the first subassembly
is a single piece construction. Hence joining of the two
subassemblies results in a complete foldable box.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a top perspective view of a foldable box in a three
dimensional configuration in accordance with a preferred embodiment
of present invention;
FIG. 2 is a top perspective view of a first subassembly of panels
of foldable box of FIG. 1;
FIG. 3 is a top view of a second subassembly of panels of foldable
box of FIG. 1;
FIG. 4 is a top view of a panel with opposed connecting portions of
the first subassembly of foldable box of FIG. 1;
FIG. 5 is a top perspective view of a preferred method of
assembling of a second subassembly with the first subassembly of
the foldable box of FIG. 1;
FIG. 6 is a top view of the second subassembly coupled with a
second main panel of the first subassembly of foldable box of FIG.
1;
FIG. 7 is a top view of a first flat configuration of the foldable
box of FIG. 1
FIG. 8 shows a first step involved in a preferred method of
changing a closed configuration of the foldable box of FIG. 1 to a
three dimensional second configuration;
FIG. 9 shows a second step involved in bringing the foldable box of
FIG. 1 to the three dimensional second configuration;
FIG. 10 shows a third step involved in bringing the foldable box of
FIG. 1 to the three dimensional second configuration; and
FIG. 11 shows a fourth step involved in locking the foldable box in
the closed configuration of the foldable box of FIG. 1.
DETAILED DESCRIPTION OF THE DRAWINGS
Although specific terms are used in the following description for
the sake of clarity, these terms are intended to refer only to a
particular structure of the invention selected for illustration in
the drawings, and are not intended to define or limit the scope of
the invention.
Referring to FIG. 1, a preferred embodiment of a foldable box 10 in
accordance with the present invention is shown. The foldable box 10
has a first closed configuration in which box 10 is closed flat,
and a second three dimensional configuration in which the box is
built upright. The second configuration is transferable to the
first flat configuration. The foldable box 10 includes a first
subassembly of panels that is assembled with a second subassembly
of panels in a predefined fashion to define the foldable box.
The assembly of first subassembly and second assembly defines the
foldable box 10. Each of the panels defining the first and second
subassembly includes various panels that are preferably rectangular
is shape and are made of materials such as cardboard, flexible
plastic, laminated plastics etc. The first subassembly of panels
and the second subassembly of panels is laminated with a predefined
material. In one embodiment, the size of the box 10 may be
150.times.150.times.25(h) mm.
Referring to FIG. 2, a first subassembly of panels 16 is shown. The
first subassembly of panels 16 includes a plurality of panels that
are coupled in a predefined fashion along predefined creases/folds.
The first subassembly 16 has two classes of panels such as main
panels and sub panels. Main panels are preferably bigger than sub
panels. In the preferred embodiment, length of main panels and
sub-panels is approximately identical, whereas width of main panels
is preferably three times the width of sub-panels.
A first main panel 20 has approximately identical dimensions as
that of a second main panel 22. Panels 24, 26, 28 and 30 define sub
panels that have approximately identical dimensions. Subpanel 26 is
coupled between first main panels 20 and second main panel 22.
Panel 28 is coupled between second main panel 22 and sub panel 30.
Subpanels 24 and 26 are foldable relative to panel 20 along creases
32 and 34 respectively. Subpanels 26 and 28 are foldable relative
to second main panel 22 along creases 36 and 38 respectively.
Subpanel 30 is foldable relative to panel 28 along crease 39. The
panels 20-30 are preferably laminated to define a uniform
construction of the first subassembly of main panels and
subpanels.
Subpanel 24 includes an iron sheet 25 that is approximately
centrally positioned in the subpanel 24. Subpanels 28 and 30
preferably include magnets 29 and 31. Each of the magnets 29 and 31
is approximately centrally positioned in the respective subpanels
28 and 30 preferably below the lamination. Each of the magnets 29
and 31 is positioned in the respective subpanel such that the
magnet is not visible with the naked eye from the subpanel.
Thickness of each of the magnets 29 and 31 is substantially close
to the thickness of the respective subpanels 28, and 30. Magnet 29
has opposite polarity to that of magnet 31. The subpanel 30
preferably includes a flexible holding means such as a ribbon or a
string 33. The first subassembly 16 including main panels and
subpanels is preferably made by die cutting, scoring and then
folding to define a desired combination of type one and type two
panels in a single piece.
Referring to FIG. 3, a second subassembly 18 is shown that includes
a first subpanel 40 and a second subpanel 42. The first subpanel 40
includes a pair of opposed panels 44 and 46 that are coupled with
opposite ends of first panel along respective creases 48 and 50.
Each of the panels 44 and 46 is foldably coupled with panel 40
along respective creases 48 and 50. Panel 44 includes a diagonal
fold 52 that defines triangular connectors 54 and 56. Panel 46
includes a diagonal fold 58 that define triangular connectors 60
and 62.
Second subpanel 42 includes a pair of opposed panels 70 and 72 that
are coupled with opposite ends of second panel along respective
creases 74 and 76. Each of the panels 70 and 72 is foldably coupled
with panel 42 along respective crease 74 and 76. Panel 70 includes
a diagonal fold 78 that defines triangular connectors 80 and 82.
Panel 72 includes a diagonal fold 84 that define triangular
connectors 85 and 86. The second subassembly 18 is preferably made
by die cutting, scoring and then folding to define the
configuration of panels.
As shown in FIG. 4, the subpanel 26 includes a pair of opposed
triangular connecting portions 90 and 92 that are defined along a
crease 36. Panel 28 includes a pair of opposed triangular
connecting portions 94 and 96 along the crease 38. The second
subassembly 18 is foldably coupled with the first subassembly 16
along edges 98 and 100, and further connectors 54, 80, 60, and 86
are coupled with respective connecting portions 90, 92, 94 and
96.
Now referring to FIG. 5, the panel 40 is foldably coupled with
panel 22 such that edges 98 and 98' are collinear. A crease 52
defines two triangular connectors 54 and 56. A bottom portion of
connector 54 is coupled with connecting portion 90 such that crease
52 is coincident with a line 110. A crease 58 defines two
triangular connectors 60 and 62. A bottom portion of connector 60
is coupled with connecting portion 94 such that crease 58 is
coincident with a line 112. Panel 42 is foldably coupled with panel
22 such that edges 100 and 100' are collinear.
A crease 78 defines two triangular connectors 80 and 82. A bottom
portion of connector 80 is coupled with connecting portion 92 such
that crease 78 is coincident with a line 114. A crease 84 defines
two triangular connectors 85 and 86. A bottom portion of connector
86 is coupled with connecting portion 96 such that crease 84 is
coincident with a line 116.
Referring to FIGS. 5 and 6, an assembly of the first subassembly 16
and second subassembly 18 in folded position is described that
defines the first closed configuration of the foldable box in
accordance with the present invention. In the first closed
position, panel 40 is foldably rested on the panel 22 along edge
98, connector 56 is rested on a top portion of connector 54, and
connector 62 is rested on a top portion of the connector 60. In a
similar fashion, subpanel 42 is foldably rested on the subpanel 22
along edge 100, connector 82 is rested on a top portion of the
connector 80, and connector 85 is rested on connector 86.
Now referring to FIGS. 7 to 11, a preferred method of changing a
closed position of the folding box 10 to a three dimensional
upright position is described. Initially box 10 is completely
folded in the first closed position. Ribbon 33 coupled with panel
30 is pulled in upward direction to pull the panel 30 about crease
40 (FIG. 7). In a next step, panels 20 is opened in upward
direction about crease 34. The panel 20 along with panel 24 is
preferably rested on an opposite side relative to panel 22.
In a next step panels 40 and 42 are pulled upward to separate the
panels from panel 22 as indicated by arrow A 1. Panels 40 and 42
are folded open to achieve an upright position relative to panel
22. Opening of panels 40 and 42 bring panels 26 and 28 to upright
position. The panels 26 and 28 foldably rotate about crease 36 and
38 respectively as indicated by arrow A2 and A3 to achieve upright
positions. In a next step panels 40 and 42 are gradually brought to
completely upright positions that bring panels 26 and 28 to
approximately upright positions (FIG. 9).
In a next step, as shown in FIG. 10, panel 30 is folded about
crease 39 as indicated by arrow A4. In this step, panels 28 and 30
achieve upright position such that magnet 29 and 30 are coupled to
lock panels 28 and 30 to the upright position. In this step, panels
26, 28, 40 and 42 define sides of the foldable box 10 and panel 22
defines a base of the foldable box 10. In a next step, panel 20 is
folded about crease 34 in the direction of panel 30 as indicated by
arrow A5. Panel 20 defines a top of the box 10.
In a next step, panel 24 is foldably rotated about fold 32 such
that panel 24 is positioned on panel 28. The panel is lockable by
magnetic forces between iron piece 25 and magnet 29. Subpanels 26,
28, 40 and 42 are in upright position to define the foldable box
10. The box 10 in three dimensional configuration is folded back by
following the above mentioned steps in a reverse sequence.
Now referring to FIGS. 1 to 11, the foldable box 10 in accordance
with the preferred embodiment of the present invention has two
configurations. In the first configuration foldable box 10 is
folded to a flat configuration. The foldable box 10 disclosed in
the present invention remains completely flat in the folded
position. The box 10 in flat configuration is easily convertible to
the three dimensional configuration by pulling the ribbon 33 to
open the panel 30 followed by bringing the panels 40 and 42 to
upright position and then locking the panel 30 with panel 28 to
lock respective magnets 31 and 29. Panels 26, 28, 30, 40 and 42
define the space within box 10 that can accommodate desired items
to be stored. The second main panel 22 defines a bottom of the
foldable box 10. Box 10 is then closed by panel 20 and then locking
panels 24 and 28 with respective iron sheet 25 and magnet 29. The
first main panel 20 defines a top cover of the box 10.
The foldable box 10 includes an inbuilt magnetic locking
arrangement. The locking arrangement doesn't project out of
respective panels which advantageously facilitates a flat
configuration to box 10. The flat configuration is most suited for
storing a number of foldable boxes 10 in stacks within available
space. The foldability of the box 10 makes the box 10 most suitable
to reuse the box 10 for a number of times. A user may carry a
foldable box 10 in a container such as a purse if needed.
The foldable box 10 in the present invention is a simple assembly
of two subassemblies of the first subassembly 16 and second
subassembly 18. The first subassembly 16 is includes two types of
rectangular panels. The first type of panels are termed as main
panels that are that preferably approximately thrice in breadth
than the second type of panels termed as subpanels. However, it is
understood that the first subassembly 16 is a single construction
with a combination foldably coupled main panels and subpanels in a
predefined sequence. Thus the foldable box 10 is advantageously
simple for a final assembly that defines the foldable box 10. The
box 10 is made with minimal structural components. Most importantly
the box 10 is locked in both flat and three dimensional
configurations as well.
The foregoing description of the preferred embodiments of the
present invention has been presented for the purpose of
illustration and description. It is not intended to be exhaustive
or to limit the invention to the precise form disclosed. Many
modifications and verifications are possible in light of the above
teaching. It is intended that the scope of the invention be limited
not by this detailed description, but rather by the claims appended
hereto. Since many embodiments of the present disclosure can be
made without departing from the spirit and scope of the present
invention, the present invention resides in the claims hereafter
appended.
* * * * *