U.S. patent number RE35,140 [Application Number 07/761,405] was granted by the patent office on 1996-01-09 for blow molded bottle with improved self supporting base.
This patent grant is currently assigned to Hoover Universal, Inc.. Invention is credited to Thomas F. Powers, Jr..
United States Patent |
RE35,140 |
Powers, Jr. |
January 9, 1996 |
Blow molded bottle with improved self supporting base
Abstract
An improved beverage bottle support base is disclosed having an
upwardly directed conical inner wall, the apex of which is
centrally of the base and a convex outer wall of annular shape
surrounding the conical inner wall and merging therewith and with
the side wall of the bottle. A plurality of reinforcing grooves
extend radially outward from the apex and merging with the convex
outer wall, dividing the conical inner wall and convex outer wall
into a plurality of spaced apart hollow feet.
Inventors: |
Powers, Jr.; Thomas F. (St.
Francisville, LA) |
Assignee: |
Hoover Universal, Inc.
(Plymouth, MI)
|
Family
ID: |
22820554 |
Appl.
No.: |
07/761,405 |
Filed: |
September 17, 1991 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
Reissue of: |
219732 |
Jul 15, 1988 |
04867323 |
Sep 19, 1989 |
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Current U.S.
Class: |
215/375;
220/606 |
Current CPC
Class: |
B65D
1/0284 (20130101) |
Current International
Class: |
B65D
1/02 (20060101); B65D 001/02 () |
Field of
Search: |
;215/1C,375
;220/606,608 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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225155 |
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Jun 1987 |
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EP |
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2067160 |
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Jul 1981 |
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GB |
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8605462 |
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Sep 1986 |
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WO |
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8704974 |
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Aug 1987 |
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WO |
|
Primary Examiner: Weaver; Sue A.
Attorney, Agent or Firm: Harness, Dickey & Pierce
Claims
What is claimed:
1. A plastic bottle for beverages having a hollow body with a
generally cylindrical side wall and a base structure merging with
aid side wall, said base structure comprising: an upwardly concave
inner wall having upper and lower ends and an apex at the upper
end, said apex being substantially centrally of said base
structure; a convex outer wall of annular shape surrounding said
inner wall and having upper and lower ends, said outer wall merging
with the lower end of said inner wall at the lower end of the outer
wall and merging with the lower end of said side wall at the upper
end of said outer wall;
a plurality of upwardly projecting ribs in said base structure
extending radially outwardly from said apex to said outer wall,
each of said ribs being smoothly continuous over substantially the
entire length thereof, said ribs interrupting said base structure
inner and outer walls so as to divide said inner wall and said
outer wall into a plurality of circumferentially spaced apart
hollow feet located below said ribs, said ribs merging with said
outer wall at the radially outer ends of the ribs; and
said feet forming beating surfaces at the lowermost points thereof
for contact with a supporting surface, said bearing surfaces and
said concave inner wall being relatively inclined when viewed in
vertical section through said hollow feet so as to form corners
directed interiorly of said bottle to stiffen said feet and resist
deformation of said base structure.
2. The bottle of claim 1 wherein said ribs increase in width in a
direction radially outwardly of said base structure.
3. The bottle of claim 1 wherein said plurality of ribs are three
in number.
4. The bottle of claim 1 further comprising hollow stiffening
projections formed on and projecting upwardly from said ribs.
5. The bottle of claim 4 wherein said upward projections are of
substantially inverted U-shape.
6. The bottle of claim 4 wherein said upward projections are of
progressively increasing width in a direction radially outwardly of
said base structure.
7. The bottle of claim 1 wherein said bearing surfaces are formed
by circular arc portions at the merger of said convex outer wail
and said inner wall as viewed in vertical section through said
hollow feet.
8. A plastic bottle for beverages having a hollow body with a
generally cylindrical side wail and a base structure merging with
said side wall, said base structure comprising:
an upwardly conical inner wall having upper and lower ends and an
apex at the upper end, said apex being substantially centrally or
said base structure;
a convex outer wall of annular shape surrounding said conical inner
wall and having upper and lower ends, said outer wall merging with
the lower end of said inner wall st the lower end of the outer wall
and merging with the lower end of said side wall at the upper end
of said outer wall;
an annular circular arc portion merging said conical inner wall
with said convex outer wall defining a bearing surface, said
conical inner wall and said circular arc portion being relatively
inclined when viewed in vertical section through said bottle so as
to form corners directed interiorly of said bottle adjacent the
juncture of said inner wall and said circular arc portions to
stiffen said .[.feet.]. .Iadd.inner wall .Iaddend.and said arc
portions;
three ribs upwardly projecting in said base structure extending
radially outward from said apex, said ribs interrupting said base
structure inner and outer walls so as to divide said conical inner
wall and said convex outer wail into a plurality of spaced apart
hollow feet located below said ribs, said ribs merging with said
outer wall at the radially outer ends of the ribs; and
hollow projections extending upward from said ribs, said upward
projections increasing in width in a direction radially outwardly
or said ribs from said apex. .Iadd.9. A plastic bottle having a
hollow body with a generally cylindrical side wall and a base
structure merging with said side wall, said base structure
comprising:
an upwardly concave inner wall having a centrally located apex and
extending downwardly and radially outwardly from said apex to an
annular lower end;
a convex outer wall of annular shape surrounding said inner wall,
said outer wall having an upper end merging with said side wall and
extending downwardly and inwardly to an annular lower end;
an intermediate wall connecting the lower end of said inner wall
with the lower end of said outer wall and including a bearing
surface at the lower most point of said base structure for contact
with a supporting surface, said intermediate wall and said concave
inner wall being inclined relative to each other .Iadd.at said
bearing surface and .Iaddend.adjacent said lower end of said inner
wall.Iadd., .Iaddend.when viewed in vertical section.Iadd.,
.Iaddend.so as to form a corner directed interiorly of said bottle
.Iadd.directly above said bearing surface .Iaddend.to stiffen and
resist deformation of said base structure; and
a plurality of radially outwardly extending ribs in said base
structure, said ribs projecting upwardly and interrupting said
intermediate wall and at least a portion of said outer wall so as
to form in said base structure a plurality of circumferentially
spaced apart hollow feet located below said ribs, said ribs being
smoothly continuous over substantially the entire lengths thereof
and merging with said outer wall at the radially outer ends of said
ribs. .Iadd.10. The bottle of claim 9 wherein said intermediate
wall is a circular arc when viewed in vertical cross section.
.Iaddend. .Iadd.11. The bottle of claim 9 wherein said ribs extend
radially inwardly into said inner wall interrupting at least a
portion of said inner wall. .Iaddend.
Description
BACKGROUND OF THE INVENTION
This invention relates in general to plastic bottles for beverages
and more particularly to an improved self supporting base for such
bottles which provides increased strength to resist bottom roll out
due to internal carbonation pressures.
A major difficulty with the use of plastic beverage bottles for
carbonated beverages is the strength of the bottom of the bottle.
Due to internal carbonation pressures which can be as high as 100
psi, plastic bottles have a tendency to bulge outward at the bottom
creating what is referred to as a "rocker" which will rock back and
forth when standing and/or possibly tip over. In addition, as the
bottom of the bottle bulges out, the volume of the bottle
increases, thereby lowering the fill line such that customers are
led to believe the bottle is not properly filled or sealed.
One solution is to provide a bottle having a hemispherical bottom
and attach a second plastic piece which comprises a support stand
for the bottle. This solution however, adds considerably to the
weight and cost of the bottle. Several bottles have been developed
which include a self supporting base molded into the bottle. One
way to manufacture a self supporting bottle which resists rollout
is to increase the amount of plastic material in the base. The
amount of material necessary to provide sufficient strength,
however, results in a prohibitedly expensive bottle.
Other bottles have been developed which incorporate a number of
features into the bottom to prevent roll out. One such bottle is
illustrated in U.S. Pat. No. 3,727,783 which includes, among other
features, an axially aligned re-entrant cylinder about the center
of the bottle base. This re-entrant however, is difficult to blow
mold in small bottles with a volume of one liter or less.
Another bottle is illustrated in U.S. Pat. No. 3,598,270 which
illustrates what is known as a petaloid design. The petaloid design
is also difficult to use for small volume bottles under one liter
because the petaloid feet are cumbersome to blow into such small
diameter bottles. The petaloid design also requires more material,
adding excessive weight to the bottle. Additionally, the diameter
of the contact points is relatively small, limiting the stability
of the bottle.
Another bottle design is illustrated in U.S. Pat. No. 4,261,948
which has become known as the "supa" bottle. The "supa" bottle is
similar in design to a champagne bottle having an inward depression
or cone at the bottom of the bottle. The "supa" bottle includes a
number of radially outward reinforcing ribs molded into the inner
surface of the cone, thereby increasing its strength and
eliminating roll out of the cone section. These ribs we formed by
molding longitudinal ribs into the end cap area of the injection
molded preform. During the blow molding process, these ribs act to
reduce the amount of material stretching in the bottle base. As a
result of reduced stretching, the wall thickness of the base is
greater than in bottles without the reinforcing ribs. The "supa"
bottle is more difficult to blow mold because the stretch of the
ribbing must be precisely controlled. Additionally, with the "supa"
bottles, the wall thickness of the contact area is difficult to
control. Contact areas with thinner walls will creep more when the
bottle is pressurized than areas with thicker walls, this results
in a bottle which will not stand perpendicularly.
Accordingly, it is an object of this invention to provide a small
volume plastic bottle in which the process parameters are less
restrictive than with the "supa" bottle.
It is another object of this invention to reduce the weight of the
bottle and distribute the thermoplastic material in a more
equitable manner throughout the bottle,
A further object of this invention is to provide a bottle having
improved perpendicularity.
A still further object of the invention is to provide a bottle
having improved stability.
It is an advantage of this invention that the bottle weight can be
reduced resulting in a cost savings or the material used.
It is a further advantage that the more evenly distributed material
will increase the stability of the bottle and the shelf tire or the
carbonated product within the bottle.
SUMMARY OF THE INVENTION
This invention provides a blow molded bottle with a unique base
structure which is more efficient to process and uses less material
than prior art bottles thereby reducing the weight and the cost of
the bottle. The bottle according to this invention includes at its
lower end a support base having an upward projecting conical inner
wall, the apex of which is centrally of the base and a convex outer
wall of annular shape surrounding the conical inner wall and merged
with the inner wall .[.at a.]. .Iadd.by an intermediate wall in the
form of a .Iaddend.circular arc .[.forming.]. .Iadd.including
.Iaddend.a bearing surface at the lower most point of the bottle.
The convex outer wall also merges with the lower end of the bottle
side wall.
The juncture between the .[.circular arc.]. .Iadd.intermediate wall
.Iaddend.and the conical inner wall forms a sharp, inwardly
directed, corner which provides added strength to the bearing
surface of the bottle. Extending radially outward from the apex of
the conical inner wall are three ribs which also merge into the
convex outer wall. These ribs divide the concave inner wall and
convex outer wall into three spaced apart hollow feet and provide
additional strength to the base section.
Further objects, features and advantages of the invention will
become apparent from a consideration of the following description
and the appended claims when taken in connection with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an elevation view of a beverage bottle having a support
base of this invention.
FIG. 2 is a bottom view of the beverage bottle in FIG. 1 showing
the details of the support base.
FIG. 3 is an enlarged sectional view of the support base as seen
substantially along line 3--3 of FIG. 2.
FIG. 4 is an enlarged sectional view of the support base as seen
substantially along line 4--4 of FIG. 2,
FIG. 5 is an enlarged sectional view of the support base as seen
substantially along line 5--5 of FIG. 2.
FIG. 6 is a bottom view of another embodiment of the support base
of this invention.
FIG. 7 is an enlarged sectional view of the support base as seen
substantially along line 7--7 of FIG. 6,
FIG. 8 Is an enlarged sectional view of the support base as seen
substantially along line 8--8 of FIG. 6.
DETAILED DESCRIPTION OF THE DRAWINGS
Referring now to the drawings, FIG. 1 illustrates a bottle 10
having the improved support base 13 of this invention. The bottle
includes a generally cylindrical side wall 22 having the support
bus 13 at the lower end thereof.
The construction details of the base 12 are more readily seen in
FIGS. 2 through 5. The support base includes an upwardly projecting
conical inner wall portion 24 having the apex thereof at the center
of the support base 12 and a convex outer wall 28 of annular shape
surrounding the inner well 24 merged therewith at the lower most
part of the bottle and also merged with the lower end of the
cylindrical side wall 22. The apex 26 of conical inner wall 24 is
shown as being convex. Apex 26 can be of any shape desired, for
example, concave or horizontal.
The ribs 32 are described as "convex" because when the base 12 is
viewed from below, looking upward, (FIG. 2) the lengthwise
extending surfaces of the ribs 32 are convex (FIG. 3) in contrast
to being horizontal or concave.
Extending radially outward from apex 26 are three convex ribs 32
which merle with convex outer wall 28, These convex ribs divide the
conical Inner wall 24 and convex outer wall 28 extending below apex
26 into three spaced apart hollow feet 36 extending below apex 26.
Ribs 32 provide strength to the support base to prevent the conical
inner wall 24 from rolling out as s result of internal carbonation
pressures. Any number of convex ribs 32 can be molded into the
support base. Three is the preferred number as the bottle will
stand without rocking or uneven surfaces. It may be difficult,
however, to blow mold a small bottle with more than three convex
ribs.
At the merger between conical inner wall 24 and convex outer wall
28 is .Iadd.an intermediate wall 30 in the form of .Iaddend.a
circular arc .[.30.]. which .[.defines.]. .Iadd.includes .Iaddend.a
bearing surface 31 at the lower most point of a bottle. Conical
inner wall 24 and .[.bearing surface 31.]. .Iadd.intermediate wall
30 .Iaddend.are relatively inclined so as to form an inwardly
directed corner 38 at the joint between the conical inner wall 24
and the .Iadd.bearing surface 31 intermediate wall 30.
.Iaddend.This corner 38 stiffens and increases the strength of the
.[.bearing surface 31.]. .Iadd.intermediate wall 30. .Iaddend.
To further increase the strength of the bottle support base, an
upward projection or U-shaped rib 34 is molded in the center of
each convex rib 32. Rib 34 extends from apex 26 radially outward
until it merges with convex outer wall 28. Rib 34 increases in
width as it extends radially outward. FIGS. 4 and 5 illustrate the
shape of ribs 32 and 34 radially outward from apex 26.
As a result of the convex ribs 32 separating the feet 36, the
bearing support surfaces 31 are circumferentially spaced apart from
one another. This spacing can be varied by changing the width of
the convex ribs 32. As shown, the bearing support surfaces 31 are
widely circumferentially shaped with the circumferential space
between bearings surfaces 31 approximately equal to the
circumferential length of each surface 31.
The convex ribbed structure allows the feet 36 to be radially
spaced further out than previous bottles such as the petaloid
bottles. Radially spacing the feet provides a bottle having greater
stability then petaloid bottles.
Because the feet 36 are spaced apart, wall thickness of the feet is
easier to control When pressurized, the creep in the base is more
even, thus producing a bottle with improved perpendicularly.
An alternative embodiment is shown in FIGS. 6 through 8. In the
embodiment, the structure of the ribs which divide the conical
inner wall and convex outer wall into the spaced apart feel has
been modified from the previous embodiment. This bottle includes a
cylindrical side wall 122 having a support base 112 extending from
the lower end thereof. The support base 112 includes an upwardly
directed conical inner wall 124 having an apex 126 at the center of
the support base. This apex can be of any shape desired, not
necessarily the convex shape as shown. A convex outer will 128 of
annular shape surrounds the inner wall 124 and merges therewith at
the lower most part of the bottle and with the lower edge of the
cylindrical side wall 122. As with the previous embodiment,
.Iadd.an intermediate wall 130 in the form of .Iaddend.a circular
arc .[.130.]. is molded at the merger of inner wall 124 with outer
wall 128 defining a bearing surface 131. A corner 138 is formed
between the .[.arc.]. .Iadd.intermediate wall .Iaddend.130 and
conical inner wall 124. In this design, the convex ribs have been
replaced with three generally horizontal fibs 140 extending
radially outward from apex 126 and merging with the convex outer
wall 128. Ribs 140 divide the inner wall 124 and outer wall 128
into three spaced apart feet 136. Ribs 140 also wrap partially
around outer side of feet 136. The merger of ribs 140 with outer
wall 128 is with a small radius curve which increases the strength
of base 112.
In other words, the flat horizontal ribs 140 blend sharply with the
convex outer wall 128 so as to reinforce the base 112 against
undesirable deformation.
The preferred material for these bottles is polyethylene
terepthalate (PET), however, a wide range of thermoplastic can be
used such as high performance polyesters, PVC, nylon, and
polyproplene. The bottles are molded using a conventional two step
pre-heat stretch blow molding process, This is preferred over a
one-step process because the one-step process provides less than
optimum stretch ratios resulting in a bottle less suitable for
applications with carbonated beverages.
During blow molding, the preform plastic tint contacts the apex and
rib structure and then stretches into the feet and bearing
surfaces. As a result of contacting the apex and ribs first, the
plastic cools in this area first, reducing stretching in this area.
The effect of this cooling is a greater wall thickness in the apex
and ribs, producing greater strength to resist roll out. The
stretch of the plastic from the apex to the bearing surfaces
enables the plastic to be blow molded Into the small circular arcs
at the bearing surfaces.
The support base construction can be varied primarily by slight
changes to the curvature of the feet, the convex outer wall and the
conical inner wall. The wrap around of the horizontal ribs around
each foot may be extended to increase the support in the foot area.
The wrapping feature, along with the sharp blend of the horizontal
ribs with the convex outer wall, creates a ribbing effect that
increases the strength of the bottle to resist roll out due to
carbonation pressures.
It is to be understood that the invention is not limited to the
exact construction illustrated and described above, but that
various changes and modifications may be made without departing
from the spirit and scope of the invention as defined in the
following claims.
* * * * *