U.S. patent number 9,810,570 [Application Number 14/398,687] was granted by the patent office on 2017-11-07 for liquid surface detection device.
This patent grant is currently assigned to NIPPON SEIKI CO., LTD.. The grantee listed for this patent is NIPPON SEIKI CO., LTD.. Invention is credited to Hiroyuki Iryo, Yukio Ogasawara, Yoshiyuki Shimazaki.
United States Patent |
9,810,570 |
Iryo , et al. |
November 7, 2017 |
Liquid surface detection device
Abstract
Provided is a liquid surface detection device providing for
compactness and enabling a reduction in displacement of a rotating
shaft of a magnet. In the liquid surface detection device, which is
provided with a holder rotating in response to displacement of a
float, said displacement accompanying a change in a liquid surface,
which is provided with a magnet affixed to the holder and rotating
along with the holder, and which is provided with a magnetic
detection element detecting a magnetic force change accompanying
the rotating motion of the magnet, said liquid surface detection
device is provided with: a body section that provides on the
holder, first and second rotating sections sandwiching the magnet
therebetween in the rotary axis direction of the magnet, said body
section being provided with a first rotary support section that
places the magnetic detection element opposite the magnet in the
rotary axis direction of the magnet, and that rotatably supports
the first rotation section of the holder; and a cover that is
affixed to the body section, and is provided with a second rotary
support section that rotatably supports the second rotating section
of the holder.
Inventors: |
Iryo; Hiroyuki (Niigata,
JP), Shimazaki; Yoshiyuki (Niigata, JP),
Ogasawara; Yukio (Niigata, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
NIPPON SEIKI CO., LTD. |
Niigata |
N/A |
JP |
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|
Assignee: |
NIPPON SEIKI CO., LTD.
(Niigata, JP)
|
Family
ID: |
49583532 |
Appl.
No.: |
14/398,687 |
Filed: |
April 5, 2013 |
PCT
Filed: |
April 05, 2013 |
PCT No.: |
PCT/JP2013/060439 |
371(c)(1),(2),(4) Date: |
November 03, 2014 |
PCT
Pub. No.: |
WO2013/172113 |
PCT
Pub. Date: |
November 21, 2013 |
Prior Publication Data
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|
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Document
Identifier |
Publication Date |
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US 20150107355 A1 |
Apr 23, 2015 |
|
Foreign Application Priority Data
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|
|
|
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May 18, 2012 [JP] |
|
|
2012-114311 |
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G01F
23/72 (20130101); G01F 23/38 (20130101) |
Current International
Class: |
G01F
23/72 (20060101); G01F 23/38 (20060101) |
Field of
Search: |
;73/313 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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11-083538 |
|
Mar 1999 |
|
JP |
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2002-206945 |
|
Jul 2002 |
|
JP |
|
2003-172653 |
|
Jun 2003 |
|
JP |
|
2004-347519 |
|
Dec 2004 |
|
JP |
|
2009-128195 |
|
Jun 2009 |
|
JP |
|
2009128195 |
|
Jun 2009 |
|
JP |
|
2010181244 |
|
Aug 2010 |
|
JP |
|
2011-141146 |
|
Jul 2011 |
|
JP |
|
Other References
JP 2009128195 A Translation of Description Tanaka, Tomoyuki Jun.
2009. cited by examiner .
JP 2010181244 A Translation of Description Miyagawa, Isao Aug.
2010. cited by examiner .
Extended European Search Report issued in Application No.
13791269.7 dated Jan. 5, 2016. cited by applicant .
International Search Report issued in International Application No.
PCT/JP2013/060439 dated May 14, 2013, with English translation.
cited by applicant.
|
Primary Examiner: Huls; Natalie
Assistant Examiner: Young; Monica S
Attorney, Agent or Firm: McDermott Will & Emery LLP
Claims
The invention claimed is:
1. A liquid surface detection device comprising: a holder rotating
in response to displacement of a float arm, the displacement
accompanying a change in a liquid surface, the holder is provided
with a first rotating section and a second rotating section; a
magnet having a solid cylindrical shape affixed to the holder and
rotating along with the holder, the magnet being sandwiched by the
first rotating section and the second rotating section in a rotary
axis direction of the magnet; a magnetic detection element
detecting a magnetic force change accompanying the rotating motion
of the magnet; a body section being provided with a first rotary
support section that rotatably supports the first rotating section
of the holder; and a cover being fixed to the body section and
being provided with a second rotary support section that rotatably
supports the second rotating section of the holder, wherein the
magnetic detection element disposed on an axis of rotation of the
magnet in the following order: the magnet, the first rotary support
section, and the magnetic detection element.
2. The liquid surface detection device according to claim 1,
wherein the first rotary support section has a slidable surface of
which cross-section is formed in a circular shape and vertical to
the rotary axis direction of the magnet, and the first rotating
section includes a slide receiving surface that rotatably supports
an outer circumference of the slidable surface.
3. The liquid surface detection device according to claim 1,
wherein the second rotating section has a slidable surface of which
cross-section is formed in a circular shape and vertical to the
rotary axis direction of the magnet, and the second rotary support
section includes a slide receiving surface that rotatably holds an
outer circumference of the slidable surface.
4. The liquid surface detection device according to claim 1,
wherein the magnetic detection element comprises a magnetic
detection surface that detects the magnetic force change.
5. The liquid surface detection device according to claim 4,
wherein the magnetic detection surface of the magnetic detection
element is perpendicular to the axis of rotation of the magnet.
6. The liquid surface detection device according to claim 5,
wherein the magnet including a first surface, a second surface
opposite the first surface, and a lateral surface extending between
the first surface and the second surface.
7. The liquid surface detection device according to claim 6,
wherein the first surface of the magnet and the magnetic detection
surface of the magnetic detection element face each other.
Description
RELATED APPLICATIONS
This application is the U.S. National Phase under 35 U.S.C.
.sctn.371 of International Application No. PCT/JP2013/060439, filed
on Apr. 5, 2013, which in turn claims the benefit of Japanese
Application No. 2012-114311, filed on May 18, 2012, the disclosures
of which are incorporated by reference herein.
TECHNICAL FIELD
The present invention relates to a liquid surface detection device
that detects a surface of liquid such as fuel in a fuel tank.
BACKGROUND ART
A conventional liquid surface detection device is, for example,
disclosed in PTL 1. In this liquid surface detection device, as a
magnet rotates with a shaft along with vertical motions of a float
that follows fluctuations of the liquid surface, output voltage of
a magnetic resistance element, more specifically a magnetic
detection element, which is attached to a body opposite the magnet,
changes. A position of the float, in other words, a liquid surface
of the fuel, is detected by the output voltage of the magnetic
resistance element. The liquid surface detection device can be made
smaller by reducing a projected area viewed from the rotary axis
direction of the magnet by placing the magnetic detection element
on the rotary axis of the magnet or in the rotary axis direction of
the magnet.
CITATION LIST
Patent Literature
[PTL 1] JP-A-2003-172653
SUMMARY OF INVENTION
Technical Problem
However, in the liquid surface detection device, an approximate
bottom-formed holding hole that rotatably holds the shaft is formed
on the body, and the shaft rotatably fits into the holding hole. As
the portion that rotatably holds the shaft is a single bearing
structure including the shaft and the holding hole, the rotary axis
of the shaft is displaced by the impact of irregular fluctuations
of the liquid surface. Moreover, the rotary axis of the magnet
fixed to the shaft is also displaced. Therefore, the output voltage
of the magnetic detection element is more likely to be affected by
said displacement.
Therefore, the invention is made in view of the problems described
above and an object of the invention is to provide a liquid surface
detection device providing for compactness and enabling a reduction
in displacement of the rotary axis of the magnet.
Solution to Problem
A liquid surface detection device according to the invention
including: a holder rotating in response to displacement of a
float, the displacement accompanying a change in a liquid surface;
a magnet affixed to the holder and rotating along with the holder;
and a magnetic detection element detecting a magnetic force change
accompanying the rotating motion of the magnet, in which a body
section that provides on the holder a first rotating section and a
second rotating section sandwiching the magnet therebetween in the
rotary axis direction of the magnet, the body section being
provided with a first rotary support section that places the
magnetic detection element opposite the magnet in the rotary axis
direction of the magnet and that rotatably supports the first
rotation section of the holder, and a cover that is fixed to the
body section and is provided with a second rotary support section
that rotatably supports the second rotating section of the holder
are provided.
Furthermore, the first rotary support section has a sliding surface
of which cross-section is formed in a circular shape and vertical
to the rotary axis direction of the magnet, and the first rotating
section includes a slide receiving surface that rotatably holds an
outer circumference of the sliding surface.
Further, the second rotating section has a sliding surface of which
cross-section is formed in a circular shape and vertical to the
rotary axis direction of the magnet, and the second rotary support
section includes a slide receiving surface that rotatably holds an
outer circumference of the sliding surface.
Advantageous Effects of Invention
With the above-mentioned configuration, the invention can attain
the object of providing a liquid surface detection device providing
for compactness and enabling a reduction in displacement of the
rotary axis of a magnet.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a top view of a liquid surface detection device of one
embodiment of the invention.
FIG. 2 is a sectional view taken along line A-A of FIG. 1.
DESCRIPTION OF EMBODIMENTS
Hereinafter, one embodiment of the invention will be described with
reference to the accompanying drawings.
A liquid surface detection device F of the invention is installed
in a fuel tank, not illustrated, which stores liquid fuel such as
gasoline.
The liquid surface detection device F mainly includes a body
section 1, a holder 2, a magnet 2a, magnetic detection element 3,
and a cover 4.
The body section 1 has first resin bodies 11 and a second resin
body 12.
The first resin bodies 11 are made of resin material such as
polyacetal (hereinafter, "POM"), and has a plurality of terminals
1a that are built therein by primary molding. On a part that is
exposed from the first resin bodies 11 of the terminals 1a, a
magnetic detection element 3 and an electronic part (condenser or
register for noise absorption) 5 are mounted.
After mounting the magnetic detection element 3 and the electronic
part 5 on the terminals 1a, the first resin bodies 1 are
insert-molded by the second resin body 12 that is made of the same
resin material as the first resin bodies 11, so as to form the body
section 1. Along with the terminals 1a, the magnetic detection
element 3, and the electronic part 5, the first resin bodies 11 are
sealed by the second resin body 12 in an air tight manner.
The body section 1 includes a first rotary support section 1b that
rotatably supports the holder 2. The first rotary support section
1b is integrally formed with the second resin body 12. The first
rotary support section 1b has a cylindrical shape and protrudes to
the side of the holder 2 that includes the magnet 2a. The first
rotary support section 1b having a cylindrical shape has a sliding
surface of which cross-section is formed in a circular shape and
vertical to the rotary axis direction of the magnet 2a. On the
rotary axis of the first rotary support section 1b in the body
section 1, a magnetic detection surface 3a of the magnetic
detection element 3 is provided opposite the magnet 2a.
Moreover, on the back side of the body section 1 (opposite the side
on which the holder 2 is provided), positioning bosses 1c are
provided for determining positions to be attached to a fuel pump,
an attachment stay, and the like. On the sides of the body section
1, hooks 1d are provided to be attached to the fuel pump, the
attachment stay, and the like. The positioning bosses 1c and the
hooks 1d are integrally formed with the second resin body 12.
In order to produce the body section 1, a plurality of mutually
connected terminals 1a are insert-molded with the first resin
bodies 11 by primary molding. After the insert molding, the
terminals 1a are cut by press, and the magnetic detection element 3
and the electronic part 5 are welded to the cut terminals 1a by
resistance welding or soldered thereto. Furthermore, the first
resin bodies 11 are secondarily formed by the second resin body 12.
The body section 1 is produced by this production method.
The holder 2 is made of resin material such as POM, and the magnet
2a is fixed by insert molding.
The magnet 2a is made of, for example, neodymium-ferrite material,
having a cylindrical shape with the rotary axis of the magnet 2a as
the center. In this embodiment, two poles are magnetized.
The holder 2 includes a flange section 2b, an arm attachment
section 2b1, a first rotating section 2b2, and a second rotating
section 2b3.
The flange section 2b has a disk shape, and is so formed that
spreads radially outwards with the rotary axis of the holder 2 as
the center in a direction vertical to the rotary axis direction of
the holder 2.
On the upper side of the flange section 2b (upper side in FIG. 2),
an arm attachment section 2b1 is provided. The arm attachment
section 2b1 is for attachment of a float arm 6 that transmits to
the holder 2 motions of a float, not illustrated, which floats
accompanying a change in a liquid surface.
On the lower side of the flange section 2b, a retaining section 2b4
that retains the magnet 2a and a first rotating section 2b2 are
provided.
The retaining section 2b4 has a hollow cylindrical shape, with its
lower side being narrower than the outer shape of the magnet 2a,
including a first hole 2b5 that is exposed by the magnet 2a.
The first rotating section 2b2 is provided below the retaining
section 2b4. The first rotating section 2b2 has a hollow
cylindrical shape, and a hole of the first rotating section 2b2
communicates with the first hole 2b5 of the retaining section 2b4.
The first rotating section 2b2 rotatably supports the holder 2, as
a part of the inner circumferential surface of the hollow
cylindrically shaped hole 2b5 is a slide receiving surface that
slides over the sliding surface of the outer circumference of the
cylindrical shape of the first rotary support section 1b of the
body section 1.
On the upper side of the flange section 2b, in addition to the arm
attachment section 2b1, a second rotating section 2b3 is
provided.
The second rotating section 2b3 has a hollow cylindrical shape,
including a second hole 2b6 that is exposed by the magnet 2a. The
second rotating section 2b3 is located above the first rotating
section 2b2, sandwiching the magnet 2a therebetween, in the rotary
axis direction of the magnet 2a. The center axis of the hollow
cylindrically shaped first rotating section 2b2 and that of the
second rotating section 2b3 are arranged coaxially. The rotary axis
of the magnet 2a is also arranged coaxially with them. The second
rotating section 2b3 has a circular cross-sectional shape vertical
to the rotary axis direction of the magnet 2a, with the outer
circumference being a sliding surface.
The holder 2 is placed in a manner such that by engaging the first
rotating section 2b2 with the first rotary support section 1b of
the body section 1, the magnet 2a of the holder 2 is placed
opposite the magnetic detection surface 3a of the magnetic
detection element 3, so that a magnetic pole change of the magnet
2a accompanying the rotating motions of the holder 2 can be
detected by the magnetic detection element 3. By configuring the
body section 1 and the holder 2 with the same resin material,
sliding of the holder 2 is improved.
The magnetic detection element 3 is made of, for example, Hall IC,
and electrically fixed to the terminals 1a by laser welding or
resistance welding. To and from the magnetic detection element 3,
power is supplied and a detected signal is transmitted through a
lead wire 7 that is connected to the terminals 1a electrically.
The cover 4 is made of resin material such as POM. The cover 4 is
fixed to the body section 1, preventing fall of the holder 2. The
cover 4 includes a second rotary support section 4a, a base section
4b, a top plate section 4c, a first wall section 4d, and a second
wall section 4e.
As shown in FIG. 2, the cover 4 has a shape of a ladle turned
upside down, which is defined by the base section 4b, the top plate
section 4c, the first wall section 4d, and the second wall section
4e.
The second rotary support section 4a is provided on the top plate
section 4c, protruding downward as shown in FIG. 2. The second
rotary support section 4a has a hollow cylindrical shape, and its
inner circumferential surface is a slide receiving surface that
slides over the outer circumferential sliding surface of the second
rotating section 2b3. The second rotary support section 4a
rotatably supports the second rotating section 2b3.
The base section 4b has a flat-plate shape, and is fixed to the
body section 1 for fixing the cover 4 to the body section 1. The
base section 4b is fixed to the body section 1 by appropriate means
such as laser welding.
The top plate section 4c has a flat-plate disk shape. As shown in
FIG. 1, viewed from the top, the liquid surface detection device F
has a cut-out portion at the top and at the bottom. At the middle
of the top plate section 4c, the second rotary support section 4a
is provided.
The first wall section 4d and the second wall section 4e are
separated. When the liquid surface detection device F is viewed
from above, the first wall section 4d and the second wall section
4e have a circular arc shape. From a portion where the first wall
section 4d and the second wall section 4e are separated, the float
arm 6 is exposed, and the first wall section 4d and the second wall
section 4e function as a stopper to regulate the rotating range of
the float arm 6. At the lower end of the first wall section 4d
(portion in contact with the body section 1), fixed pieces 4d1 are
provided. Like the base section 4b, the fixed pieces 4d1 are also
fixed to the body section 1 by appropriate means such as laser
welding.
As described above, by providing the body section 1 that provides
on the holder 2 the first rotating section 2b2 and the second
rotating section 2b3 sandwiching the magnet 2a therebetween in the
rotary axis direction of the magnet 2a, the body section being
provided with the first rotary support section 1b that places the
magnetic detection element 3 opposite the magnet 2a in the rotary
axis direction of the magnet 2a and that rotatably supports the
first rotation section 2b2 of the holder 2, and the cover 4 that is
fixed to the body section 1 and is provided with the second rotary
support section 4a that rotatably supports the second rotating
section 2b3 of the holder 2, the liquid surface detection device F
providing for compactness and enabling a reduction in displacement
of the rotary axis of a magnet can be provided.
Furthermore, the first rotary support section 1b provided on the
body section 1 has a circular sliding surface as a cross-sectional
shape vertical to the rotary axis direction of the magnet 2a, and
the first rotating section 2b2 includes a slide receiving surface
that rotatably supports the outer circumference of the sliding
surface, so that displacement of the rotary axis of the magnet 2a
can be reduced. Especially, by providing the first hole 2b5 that is
exposed by the magnet 2a, the first rotating section 2b2 allows the
first rotary support section 1b to be inserted into the first hole
2b5 and the first rotary support section 1b to comes close to the
magnet 2a. In the limited space between the magnet 2a and the
magnetic detection element 3, the magnetic detection element 3 is
covered and protected by the second resin body 12, enabling
rotatable support reducing displacement of the rotary axis of the
magnet 2a.
Furthermore, the second rotating section 2b3 of the holder 2 has a
sliding surface of which cross-section is formed in a circular
shape and vertical to the rotary axis direction of the magnet 2a,
and the second rotary support section 4a of the cover 4 includes a
slide receiving surface that rotatably holds the outer
circumference of the sliding surface, so that a wide distance can
be set between the sliding surface of the second rotating section
2b3 and the slide receiving surface of the second rotary support
section 4a in the rotary axis direction of the sliding portion,
enabling rotatable support reducing displacement of the rotary axis
of the magnet 2a.
Furthermore, by a simple configuration of the holder 2 and the
cover 4 sequentially layered and arranged on the body section 1
that includes the magnetic detection element 3, the liquid surface
detection device F can be obtained. Therefore, the production
process can be simplified, resulting in production cost
reduction.
Furthermore, the terminals 1a are mounted with the magnetic
detection element 3 and the electronic part 5, so that a circuit
board, which is required conventionally, is not necessary.
Therefore, the configuration can be simplified, resulting in
further production cost reduction.
The above-mentioned explanations are illustrative of the invention.
Needless to say, various changes and modifications can be made
without departing from the gist of the invention. In the
embodiment, the first rotary support section 1b of the body section
1 may include a circular sliding surface as a cross-sectional shape
vertical to the rotary axis direction of the magnet 2a, and the
first rotating section 2b2 may include a slide receiving surface
that rotatably supports the outer circumference of the sliding
surface. Alternately, the second rotary support section 4a may
include a circular sliding surface as a cross-sectional shape
vertical to the rotary axis direction of the magnet 2a, and the
second rotating section 2b3 may include a slide receiving surface
that rotatably holds the outer circumference of the sliding
surface.
INDUSTRIAL APPLICABILITY
The invention can be applied to a liquid surface detection device
that detects a surface of liquid in a fuel tank.
REFERENCE SIGNS LIST
F liquid surface detection device
1 body section
1b first rotary support section
2 holder
2a magnet
2b2 first rotating section
2b3 second rotating section
3 magnetic detection element
4 cover
4a second rotary support section
* * * * *