U.S. patent number 9,444,229 [Application Number 14/847,314] was granted by the patent office on 2016-09-13 for spark plug for internal combustion engine that ensures stable and high ignitability when high frequency voltage is applied.
This patent grant is currently assigned to DENSO CORPORATION, NIPPON SOKEN, INC.. The grantee listed for this patent is DENSO CORPORATION, NIPPON SOKEN, INC.. Invention is credited to Shota Kinoshita, Shinichi Okabe, Akitmitsu Sugiura.
United States Patent |
9,444,229 |
Kinoshita , et al. |
September 13, 2016 |
Spark plug for internal combustion engine that ensures stable and
high ignitability when high frequency voltage is applied
Abstract
A spark plug for an internal combustion engine includes a ground
electrode, an insulator held inside the ground electrode, and a
center electrode held inside the insulator. When a segment of a
line extending in a plug radial direction to connect an arbitrary
start point on a surface of the ground electrode and an outer
peripheral surface of the insulator is a line segment H, a point of
intersection between the line segment H and the outer peripheral
surface of the insulator is an intersection point K, a length of
the line segment H is L1, and an axial distance between the
intersection point K and the distal end of the insulator is L2, the
ground electrode is provided on the surface thereof with a shortest
discharge forming portion as the start point along a plug
circumferential direction at which a value of (L1+L2) becomes
minimum.
Inventors: |
Kinoshita; Shota (Nishio,
JP), Okabe; Shinichi (Aichi-ken, JP),
Sugiura; Akitmitsu (Nagoya, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
NIPPON SOKEN, INC.
DENSO CORPORATION |
Nishio, Aichi-pref.
Kariya, Aichi-pref. |
N/A
N/A |
JP
JP |
|
|
Assignee: |
DENSO CORPORATION (Kariya,
JP)
NIPPON SOKEN, INC. (Nishio, JP)
|
Family
ID: |
55358649 |
Appl.
No.: |
14/847,314 |
Filed: |
September 8, 2015 |
Prior Publication Data
|
|
|
|
Document
Identifier |
Publication Date |
|
US 20160072259 A1 |
Mar 10, 2016 |
|
Foreign Application Priority Data
|
|
|
|
|
Sep 8, 2014 [JP] |
|
|
2014-182557 |
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H01T
13/52 (20130101); H01T 13/32 (20130101) |
Current International
Class: |
H01T
13/32 (20060101); H01T 13/52 (20060101) |
Field of
Search: |
;313/118-145
;123/169R,169EL,32,41,310 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
|
|
|
|
|
|
|
2012-048889 |
|
Mar 2012 |
|
JP |
|
2013-186998 |
|
Sep 2013 |
|
JP |
|
Primary Examiner: Green; Tracie Y
Attorney, Agent or Firm: Nixon & Vanderhye P.C.
Claims
What is claimed is:
1. A spark plug for an internal combustion engine, comprising: a
cylindrical ground electrode; a cylindrical insulator held inside
the ground electrode and projecting toward a distal end side of the
spark plug beyond a distal end of the ground electrode; and a
center electrode held inside the insulator and projecting toward
the distal end side beyond a distal end of the insulator, the spark
plug being configured to generate a discharge between the ground
electrode and the center electrode when applied with a
high-frequency voltage at the center electrode, wherein a line
segment of an imaginary line extends in a plug radial direction to
connect a start point on a surface of the ground electrode and an
outer peripheral surface of the insulator, the line segment and the
outer peripheral surface of the insulator intersect at an
intersection point, the line segment has a first length, and an
axial distance between the intersection point and the distal end of
the insulator is a second length, and the ground electrode is
provided on the surface thereof with a shortest discharge forming
portion as the start point locally along a plug circumferential
direction at which a value of a sum of the first length and the
second length becomes minimum.
2. The spark plug according to claim 1, wherein the shortest
discharge forming portion is provided at two locations along the
plug circumferential direction, a distance therebetween being
larger than or equal to .pi./2 [rad].
3. The spark plug according to claim 1, wherein the ground
electrode includes a ground projecting part which projects toward
the distal end side from the distal end thereof and in which the
shortest discharge forming portion is provided.
4. The spark plug according to claim 1, further comprising an
extension electrode which extends from the center electrode in a
plug radial direction toward the shortest discharge forming
portion.
5. The spark plug according to claim 4, wherein the extension
electrode includes a proximal bent part which is bent from an outer
end edge thereof in the plug radial direction toward a proximal end
side of the plug beyond the distal end of the insulator.
6. The spark plug according to claim 5, wherein, a distance in a
plug axial direction between a proximal end of the proximal bent
part and the distal end of the insulator is a third length, and a
distance in the plug radial direction between the proximal end of
the proximal bent part and the outer peripheral surface of the
insulator is a fourth length, and the fourth length is less than
the third length.
Description
This application claims priority to Japanese Patent Application No.
2014-182557 filed on Sep. 8, 2014, the entire contents of which are
hereby incorporated by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a spark plug for an internal
combustion engine.
2. Description of Related Art
Japanese Patent Application Laid-open No. 2013-186998 describes a
spark plug for an internal combustion engine, which is configured
to generate a spark discharge between its cylindrical ground
electrode and center electrode when a high-frequency voltage is
applied to the center electrode. This spark plug has the structure
in which a cylindrical insulator is disposed such that the distal
end thereof projects into the inside of the cylindrical ground
electrode, and the distal end of the center electrode projects into
the inside of the cylindrical insulator.
In this spark plug, when a high-frequency voltage or a pulse
voltage is applied to the center electrode, a streamer discharge is
generated in the beginning so as to cover the surface of the
insulator mainly from the ground electrode. Thereafter, the
streamer discharge spreads toward the center electrode, as a result
of which a discharge path is formed between the center electrode
and the ground electrode, and a glow discharge or an arc discharge
is generated. An air-fuel mixture is ignited by this discharge. In
the following, the word "discharge" means not a streamer discharge
but a glow discharge or an arc discharge unless otherwise
noted.
If the generated discharge keeps covering the surface of the
insulator, since the cooling loss is large and accordingly a flame
does not spread sufficiently, the ignitibility is low. Accordingly,
it is required that the generated discharge is caused to detach
from the surface of the insulator and to spread into the air by an
airflow within a combustion chamber. To spread the discharge by an
airflow sufficiently, it is necessary to mount the spark plug on an
internal combustion engine such that the position of the discharge
relative to the insulator and the direction of the airflow are in
an appropriate relationship.
However, each of the ground electrode, the insulator, and the
center electrode of the spark plug described in this patent
document has a shape uniform in the plug circumferential direction.
Accordingly, the position at which a discharge starts to occur is
not determined to any specific circumferential position of the
spark plug. That is, since the discharge start position is random,
it is not possible to cause a generated discharge to spread stably
in whichever direction the spark plug is oriented relative to the
direction of the airflow within the combustion chamber.
SUMMARY
An exemplary embodiment provides a spark plug for an internal
combustion engine, including:
a cylindrical ground electrode;
a cylindrical insulator held inside the ground electrode and
projecting toward a distal end side of the spark plug beyond a
distal end of the ground electrode; and
a center electrode held inside the insulator and projecting toward
the distal end side beyond a distal end of the insulator,
the spark plug being configured to generate a discharge between the
ground electrode and the center electrode when applied with a
high-frequency voltage at the center electrode, wherein,
when a segment of a line extending in a plug radial direction to
connect an arbitrary start point on a surface of the ground
electrode and an outer peripheral surface of the insulator is a
line segment H, a point of intersection between the line segment H
and the outer peripheral surface of the insulator is an
intersection point K, a length of the line segment H is L1, and an
axial distance between the intersection point K and the distal end
of the insulator is L2, the ground electrode is provided on the
surface thereof with a shortest discharge forming portion as the
start point locally along a plug circumferential direction at which
a value of (L1+L2) becomes minimum.
According to the exemplary embodiment, there is provided a spark
plug which ensures an internal combustion engine to have a stably
high ignitability.
Other advantages and features of the invention will become apparent
from the following description including the drawings and
claims.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings:
FIG. 1 is a front view, partly in cross section, of a spark plug
according to a first embodiment of the invention;
FIG. 2 is a perspective view of a distal end part of the spark plug
according to the first embodiment;
FIG. 3 is a front view, partly in cross section, of the distal end
part of the spark plug according to the first embodiment;
FIG. 4 is a plan view of the spark plug according to the first
embodiment as viewed from the distal end side;
FIG. 5 is a cross-sectional view of FIG. 4 taken along line
V-V;
FIG. 6 is a diagram for explaining how a generated discharge is
caused to spread in the spark plug according to the first
embodiment;
FIG. 7 is a plan view of a spark plug according to a second
embodiment of the invention as viewed from the distal end side;
FIG. 8 is a front view, partly in cross section, of a distal end
part of a spark plug according to a third embodiment of the
invention;
FIG. 9 is a plan view of the spark plug according to the third
embodiment as viewed from the distal end side;
FIG. 10 is a front view, partly in cross section, of a distal end
part of a spark plug according to a fourth embodiment of the
invention;
FIG. 11 is a plan view of the spark plug according to the fourth
embodiment as viewed from the distal end side;
FIG. 12 is a front view, partly in cross section, of a distal end
part of a spark plug of an experimental example;
FIG. 13 is a plan view of the spark plug of the experimental
example as viewed from the distal end side;
FIG. 14 is a graph showing measured results of an experiment
performed on the spark plug of the experimental example;
FIG. 15 is a diagram for explaining a state of a discharge when a
discharge start position .alpha.=.pi./2;
FIG. 16 is a diagram for explaining a state of a discharge when the
discharge start position .alpha.=0;
FIG. 17 is a front view, partly in cross section, of a distal end
part of a spark plug according to a fifth embodiment of the
invention;
FIG. 18 is a plan view of the spark plug according to the fifth
embodiment as viewed from the distal end side;
FIG. 19 is a front view, partly in cross section, of a distal end
part of a spark plug according to a sixth embodiment of the
invention;
FIG. 20 is a front view, partly in cross section, of a distal end
part of a spark plug according to a seventh embodiment of the
invention;
FIG. 21 is a front view, partly in cross section, of a distal end
part of a spark plug according to an eighth embodiment of the
invention;
FIG. 22 is a front view, partly in cross section, of a distal end
part of a spark plug according to a ninth embodiment of the
invention; and
FIG. 23 is a front view, partly in cross section, of a distal end
part of a spark plug according to a tenth embodiment of the
invention.
PREFERRED EMBODIMENTS OF THE INVENTION
Spark plugs according to the below described embodiments can be
used for an internal combustion engine of a vehicle. In the
following, the distal end side means one end side of the spark
plug, from which it is inserted into a combustion chamber of an
engine, and the proximal end side means the other end side opposite
to the distal end side. Further, the plug axial direction means the
longitudinal direction of the spark plug, the plug radial direction
means the radial direction of the spark plug, and the plug
circumferential direction means the circumferential direction of
the spark plug.
In the below described embodiments, the same or equivalent
components, parts or portions are designated by the same reference
numerals or characters.
First Embodiment
A spark plug 1 according to a first embodiment of the invention is
described with reference to FIGS. 1 to 6. As shown in FIGS. 1 and
2, the spark plug 1 includes a cylindrical ground electrode 2, a
cylindrical insulator 3 held inside the ground electrode 2 so as to
project toward the distal end side beyond the distal end of the
ground electrode 2, and a center electrode 4 held inside the
insulator 3 so as to project toward the distal end side beyond the
distal end of the insulator 3. The spark plug 1 is configured to
generate a discharge between the ground electrode 2 and the center
electrode 4 when a high-frequency voltage is applied to the center
electrode 4.
The structure of the spark plug 1 is described in detail below with
reference to FIGS. 3 to 5. Let a line extending in the plug radial
direction to connect an arbitrary start point on the surface of the
ground electrode 2 and the outer peripheral surface of the
insulator 3 be a line segment H (see FIG. 5). Let the point of
intersection between the line segment H and the outer peripheral
surface of the insulator 3 be an intersection point K. Here, it is
assumed that the length of the line segment H is L1, and the axial
length between the intersection point K and the distal end of the
insulator 3 is L2. The ground electrode 2 is formed with a shortest
discharge forming portion 21 on its surface. The sum of L1 and L2,
that is, the value of (L1+L2) becomes minimum when the start point
is located at the shortest discharge forming portion 21.
The definition of the shortest discharge forming portion 21 is as
follows. The segment of a line extending in the plug radial
direction so as to connect an arbitrary start point on the surface
of the ground electrode 2 and the outer peripheral surface of the
insulator 3 is defined as the line segment H. If the start point is
set to the point A shown in FIGS. 4 and 5, the line segment H
connects the point A and the point B shown in FIGS. 4 and 5, the
point B being a point opposite to the point A in the plug radial
direction. The point B becomes the intersection point K. The
distance La between the points A and B is the length L1 of the line
segment H. The axial length Lb between the point B and the distal
end of the insulator 3 is the axial length L2 between the
intersection point K and the distal end of the insulator 3.
If the start point is set to the point C shown in FIGS. 3 and 4,
the line segment H connects the point C and the point D shown in
FIGS. 3 and 4, the point D being opposite to the point C in the
plug radial direction. The point D becomes the intersection point
K. The distance Lc between the points C and D is the length L1 of
the line segment H. The axial length Ld between the point D and the
distal end of the insulator 3 is the axial length L2 between the
intersection point K and the distal end of the insulator 3.
Accordingly, when the start point is set to the point A,
L1+L2=La+Lb, and when the start point is set to the point C,
L1+L2=Lc+Ld. Since La=Lc and Lb<Ld, La+Lb>Lc+Ld. The value of
(L1+L2) depends on the position of the start point on the surface
of the ground electrode 2.
In this embodiment, the value of (L1+L2) becomes maximum when the
start point on the surface of the ground electrode 2 is set to the
point C. Accordingly, the point C is present at the shortest
discharge forming portion 21 on the surface of the ground electrode
2. Hence, the shortest discharge forming portion 21 is present
locally along the plug circumferential direction. The shortest
discharge forming portion 21 is present also at a point opposite
the point C across the center electrode 4.
The ground electrode 2 also serves as the housing 11, and is formed
with a mounting thread part 11 at its outer peripheral surface to
be screwed to an internal combustion engine as shown in FIG. 1. The
shortest discharge forming portion 21 is provided at two different
positions along the plug circumferential direction. The distance
along the plug circumferential direction between the two shortest
discharge forming portions 21 is larger than or equal to .pi./2
[rad]. In this embodiment, the two shortest discharge forming
portions 21 are opposite to each other across the center electrode
4, and the distance therebetween is .pi. [rad]. Here, the distance
along the plug circumferential direction between the two shortest
discharge forming portions 21 is defined as the angle formed by two
straight lines each of which connects the plug center and the
corresponding shortest discharge forming portion 21 when viewed
from the plug distal end side.
As shown in FIGS. 2 to 4, the ground electrode 2 includes two
ground projecting parts 22 which project toward the distal end side
from the distal end thereof. The two ground projecting parts 22 are
provided in the two shortest discharge forming portions 21,
respectively. Each of the ground projecting parts 22 is formed with
a counter inner surface 221. The two counter inner surfaces 221 of
the two ground projecting parts 22 are opposed to each other across
the insulator 3. Each of the shortest discharge forming parts 21 is
disposed at the distal end of the corresponding counter inner
surface 221.
In this embodiment, the counter inner surfaces 221 are flat, and
parallel to each other. Each of the counter inner surfaces 221 is
opposed to the outer peripheral surface of the insulator 3. As
shown in FIG. 4, the position of the foot of the perpendicular line
drawn from the plug center to the counter inner surface 221
coincides with the position of the shortest discharge forming
portion 21 when viewed from the plug distal end side.
In this embodiment, the center electrode 4 has a columnar shape,
and the insulator 3 has a cylindrical shape coaxial with the center
electrode 4. The ground electrode 2 serving also as the housing 11
has roughly a cylindrical shape coaxial with the center electrode 4
and the insulator 3 except for the parts in which the ground
projecting parts 22 are formed. The counter inner surface 221 of
the ground projecting part 22 forms a tangent line of the inner
peripheral surface 23 of the cylindrical ground electrode 2
(housing 11) when viewed in the plug axial direction. The contact
position between the inner peripheral surface 23 and the counter
inner surface 221 coincides the position of the shortest discharge
forming portion 21 when viewed from the plug distal end side.
Since FIG. 2 schematically shows the distal end part of the spark
plug 1, the corner portion between the distal end surface and the
outer peripheral surface of the insulator 3 is shown not to have a
curved surface. However, actually, the corner portion between the
distal end surface and the outer peripheral surface of the
insulator 3 has a curved surface as shown in FIGS. 3 and 5.
The first embodiment described above provides the advantages
described below. The spark plug 1 includes the shortest discharge
forming portions 21 on the surface of the ground electrode 2, at
each of which the value of (L1+L2) becomes minimum. A discharge
easily occurs at the shortest discharge forming portions 21. That
is, a discharge occurs easily at specific positions along the plug
circumferential direction. Accordingly, it is possible to mount the
spark plug 1 on the internal combustion engine such that a
discharge occurring at the shortest discharge forming portion 21 as
a start point is caused to spread efficiently by an airflow and be
detached from the surface of the insulator 3 at a high probability.
Therefore, the spark plug 1 ensures stable ignitability.
More specifically, when the spark plug 1 is mounted on the internal
combustion engine at an attitude in which the arranging direction
of the center electrode 4 and the shortest discharge forming
portions 21 is perpendicular to the direction of an airflow F when
viewed from the plug distal end side as shown in FIG. 6, the
direction of a discharge S1 occurring at the shortest discharge
forming portion 21 becomes roughly perpendicular to the direction
of the airflow F. In this state, the discharge S1 is caused to
spread greatly by the airflow F1 to become a discharge S2.
The attitude of the spark plug 1 relative to the internal
combustion engine can be adjusted by adjusting the thickness of a
gasket interposed between the housing 11 and the internal
combustion engine, or adjusting cutting of a mounting thread part
111 of the housing 11 and a corresponding female thread part of the
internal combustion engine.
The shortest discharge forming portion 21 is provided at two
different positions along the plug circumferential direction such
that the two shortest discharge forming portions 21 are opposed to
each other across the center electrode 4. Accordingly, when the
spark plug 1 is mounted on the internal combustion engine such that
the arranging direction of the center electrode 4 and the shortest
discharge forming portions 21 is perpendicular to the direction of
the airflow F, a discharge can be caused to spread easily. That is,
in this case, when the discharge S1 starts to occur at either one
of the two shortest discharge forming portions 21, the direction of
arrangement of the surface of the insulator 3 and the discharge S1
is roughly perpendicular to the direction of the airflow F. As a
result, the airflow F causes the discharge to spread efficiently,
so that the discharge is easily detached from the insulator 3.
The ground electrode 2 includes the two ground projecting parts 22
which project to the distal end side from the distal end thereof
and in which the shortest discharge forming portions 21 are
provided. Accordingly, a portion at which the length L1 of the line
segment H is small can be formed easily as the shortest discharge
forming portion 21.
Therefore, the spark plug 1 of this embodiment ensures an internal
combustion engine to have stable ignitability.
Second Embodiment
Next, a second embodiment of the invention is described with
reference to FIG. 7. As shown in FIG. 7, in the second embodiment
the counter inner surface 221 of each ground projecting part 22 is
formed as curved surface. In the second embodiment, the counter
inner surface 221 is curved in an arc shape so as to be convex
toward the center electrode 4 when viewed from the plug distal end
side. The shortest discharge forming portion 21 is located at a
part of the curved counter inner surface 221, which is closest to
the outer peripheral surface of the insulator 3 on the distal end
side.
Except for the above, the second embodiment is the same in
structure as the first embodiment.
According to the second embodiment, since the counter inner surface
221 is curved so as to be convex toward the center electrode 4 and
the insulator 3, the shortest discharge forming portion 21 can be
located at a specific position easily. The second embodiment
provides, in addition to this advantage, the same advantages as
those provided by the first embodiment.
Third Embodiment
Next, a third embodiment of the invention is described with
reference to FIGS. 8 and 9. As shown in FIGS. 8 and 9, in the third
embodiment, two pin-shaped ground projecting parts 220 are fixed to
the distal end of a main part 20 of the ground electrode 20 so as
to project from the main part 20 to the distal end side. The distal
end of each ground projecting part 220 serves as the shortest
discharge forming portion 21.
The distal end part of the main part 20 of the ground electrode 2
is located such that it is level in the plug axial direction
throughout its circumference except the pin-shaped ground
projecting parts 220. The provision of the ground projecting parts
220 on the distal end part of the main part 20 of the ground
electrode 2 makes it possible to reduce the length L2. In this
embodiment, the shortest discharge forming portion 21 which serves
as the start point where the value of (L1+L2) becomes minimum is
formed in the distal end of each ground projecting part 220.
Except for the above, the third embodiment is the same in structure
as the first embodiment.
According to the third embodiment, the ground electrode 2 can be
manufactured easily, and the shortest discharge forming portions 21
can be formed easily because the main part 20 of the ground
electrode 2 does not need to have a complicated shape. Further, a
metal member having a pin shape fitted to distal end of the main
part 20 can be used as the ground projecting part 220, and the
distal end of the pin-shaped metal member can be used as the
shortest discharge forming portion 21. The third embodiment
provides, in addition to this advantage, the same advantages as
those provided by the first embodiment.
Fourth Embodiment
Next, a fourth embodiment of the invention is described with
reference to FIGS. 10 and 11. As shown in FIGS. 10 and 11, in the
fourth embodiment, the distance along the plug circumferential
direction between the two shortest discharge forming portions 21 is
set smaller than .pi. [rad]. In the first embodiment, the distance
along the plug circumferential direction between the two shortest
discharge forming portions 21 is .pi. [rad], and these two shortest
discharge forming portions 21 are formed at the positions
symmetrical with respect to the center electrode 4 (see FIG. 4). In
this embodiment, the two shortest discharge forming portions 21 are
formed at positions asymmetrical with respect to the center
electrode 4. The distance (angle .theta.) along the plug
circumferential direction between the two shortest discharge
forming portions 21 is smaller than .pi. [rad] and larger than or
equal to .pi./2 [rad].
That is, in this embodiment, the two shortest discharge forming
portions 21 are formed such that their counter inner surface 221
are opposed askew so that the relationship of .pi./2
[rad].ltoreq..theta.<.pi. [rad] is satisfied. The angle .theta.
is the angle formed by the normal lines to the counter inner
surfaces 221.
The two counter inner surfaces 221 are formed such that the
distance therebetween decreases gradually from one end to the other
end when viewed from the plug distal end side. Incidentally, when
the spark plug 1 is mounted on an internal combustion engine such
that air flows from the direction which makes substantially an even
angle with the normal lines of the two counter inner surfaces 221
when viewed from the plug distal end side, a generated discharge
can be caused to spread efficiently.
Except for the above, the fourth embodiment is the same in
structure as the first embodiment.
The effect of spreading a generated discharge obtained by the
fourth embodiment is smaller than the first embodiment. However, as
apparent from the descriptions of the below described experimental
examples, since the angle .theta. is larger than .pi./2 [rad], the
effect of spreading a generated discharge obtained by this
embodiment is sufficient to ensure stable ignitability. The fourth
embodiment provides, in addition to this advantage, the same
advantages as those provided by the first embodiment.
Experimental Examples
The inventors conducted an experiment to find an appropriate range
of the distance between the two shortest discharge forming portions
21 along the plug circumferential direction, that is the angle
.theta.. In this experiment, a spark plug 9 not including the
shortest discharge forming portions 21 was used. As shown in FIGS.
12 and 13, the spark plug 9 includes the cylindrical ground
electrode 2, the cylindrical insulator 3 held inside the ground
electrode 2 so as to project toward the distal end side beyond the
distal end of the ground electrode 2, and the center electrode 4
held inside the insulator 3 so as to project toward the distal end
side beyond the distal end of the insulator 3.
Unlike in the spark plug 1 of the first embodiment, in this spark
plug 9, the distal end part of the ground electrode 2 is level
throughout its circumference in the plug circumference direction.
That is, the distances L1 and L2 are constant throughout the
circumference in the plug circumference direction. Specifically,
the diameter of the center electrode 4 is 1.6 mm, the diameter of
the insulator 3 is 4.75 mm, L1=0.25 mm, and L2=3.0 mm.
The spark plug 9 was placed in a pressure vessel. High-pressure air
was introduced into the pressure vessel so as to flow therein in a
certain direction. The pressure of the high-pressure air was set to
0.6 MPa, and the flow velocity was set to 30 m/s. In this state, a
high-frequency voltage is applied to the spark plug 9 to cause it
to generate discharges. The frequency and the voltage of the
high-frequency voltage was set to 820 kHz and 30 kVpp,
respectively. The discharge cycle period was set to 0.8 ms.
A high speed camera was used to monitor how generated discharges
were caused to spread in the above set conditions. It was found
that the discharge start positions are random in the plug
circumferential direction. FIG. 14 shows a relationship between the
discharge start positions and the magnitudes of the spreads of the
generated discharges obtained by this experiment. The discharge
start position is a start position P at which a discharge starts to
occur in the ground electrode 2. Here, the angle formed by the
vector heading from the plug center to the start position P and the
vector having the direction (the leftward direction in FIGS. 15 and
16) opposite to the vector of the airflow F is defined as a
discharge start position .alpha.. That is, the discharge start
position .alpha. shown in FIG. 15 is .pi./2 [rad], and the
discharge start position .alpha. shown in FIG. 16 is 0 [rad].
Further, the distance from the plug center to the end in the plug
radial direction of the discharge S2 at the moment when it has
spread most distant from plug center is defined as a discharge
spread M of the discharge S2. In FIGS. 15 and 16, the reference
sign S1 denotes a discharge immediately after its start, and the
reference sign S2 denotes the discharge having been spread by the
airflow F.
As shown in FIG. 14, the discharge spread M becomes maximum when
the discharge start position .alpha. is around .pi./2 [rad], and
becomes minimum when the discharge start position .alpha. is around
0 [rad]. The discharge spread M is modestly large when the
discharge start position .alpha. is around 3.pi./4 [rad]. No data
of the discharge spread M when the discharge start position .alpha.
is around .pi./4 [rad] were obtained. However, it can be assumed
that the discharge spread M when the discharge start position
.alpha. is around .pi./4 [rad] is nearly the same as that when the
discharge start position .alpha. is around 3.pi./4 [rad] because of
symmetry in the structure.
From the above results, it can be concluded that it is preferable
to set the distance along the plug circumferential direction (or
the angle .theta., see FIG. 11) between the two shortest discharge
forming portions 21 equal to .pi. [rad], and that the discharge
spread becomes sufficiently large when the angle .theta. is larger
than or equal to .pi./2 [rad]. That is, by mounting the spark plug
1 on an internal combustion engine such that the arranging
direction of the two shortest discharging forming portions 21 is
perpendicular to the airflow direction, it is possible to
sufficiently spread a generated discharge irrespective of at which
shortest discharge forming portion 21 the discharge starts to
occur. When the angle .theta. is set larger than or equal to .pi./2
[rad], it is possible to mount the spark plug 1 such that the
discharge start position .alpha. satisfies the relationship of
.pi./4 [rad].ltoreq..alpha..ltoreq.3.pi./4 [rad].
Fifth Embodiment
Next, a fifth embodiment of the invention is described with
reference to FIGS. 17 and 18. As shown in FIGS. 17 and 18, in the
fifth embodiment, an extension electrode 41 is connected to the
center electrode 4, the extension electrode 41 extending radially
outward from the center electrode 4 toward the shortest discharge
forming portions 21.
The extension electrode 41 is formed of a plate-shaped member
disposed along the distal end surface of the insulator 3 so as to
contact the whole circumference of the outer peripheral surface of
the center electrode 4. As shown in FIG. 18, the extension
electrode 41 has a rectangular shape when viewed in the plug axial
direction, the longitudinal direction of which is parallel to the
arranging direction of the two shortest discharge forming portions
21.
As shown in FIG. 17, the extension electrode 41 includes proximal
bent parts 411 bent from its outer end in the plug radial direction
toward the proximal end side beyond the distal end of the insulator
3. The proximal bent parts 411 are bent so as to extend along the
surface of the insulator 3 from the distal end surface toward the
outer peripheral surface of the insulator 3. A gap is formed
between each proximal bent part 411 and the outer peripheral
surface of the insulator 3.
When the distance in the plug axial direction between the proximal
end of the proximal bent part 411 and the distal end of the
insulator 3 is L3, and the distance in the plug radial direction
between the proximal end of the proximal bent part 411 and the
outer peripheral surface of the insulator 3 is L4, the relationship
of L4<L3 holds. Except for the above, the fifth embodiment is
the same in structure as the first embodiment.
According to the fifth embodiment, the shortest discharge forming
portion 21 makes the discharge start position more reliably,
because the creepage distance along the surface of the insulator 3
between the shortest discharge forming portion 21 and the extension
electrode 41 can be reduced.
Since the extension electrode 41 includes the proximal bent parts
411, the discharge path along the surface of the insulator 3
becomes linear when a discharge starts to occur. As a result, the
discharge is caused to spread easily by an airflow. The proximal
bent parts 411 are disposed more to the proximal end side than the
distal end of the insulator 3 is. Accordingly, the creepage
distance between the shortest discharge forming portion 21 and the
extension electrode 41 can be further reduced. As a result, the
shortest discharge forming portion 21 makes the discharge start
position more reliable.
Since the relationship of L4<L3 is satisfied, a discharge can be
guided to the discharge path between the shortest discharge forming
portion 21 and the extension electrode 41 more efficiently. The
fifth embodiment provides, in addition to this advantage, the same
advantages as those provided by the first embodiment.
Sixth Embodiment
Next, a sixth embodiment of the invention is described with
reference to FIG. 19. As shown in FIG. 19, in the sixth embodiment,
two pin-shaped inward projecting parts 222 are provided in the
ground electrode 2. The main part 20 of the ground electrode 2
includes two distal projecting parts 22. The inward projecting part
222 is provided so as to extend radially inward from the counter
inner surfaces 221 of the corresponding distal projecting part 22.
That is, the inward projecting part 222 projects toward the outer
peripheral surface of the insulator 3. The inner end edge of the
inward projecting part 222 makes the shortest discharge forming
portion 21 which serves as a discharge start point on the surface
of the ground electrode 2 and at which the value of (L1+L2) become
minimum.
The counter inner surfaces 221 of the distal projecting part 22 is
located at a position which is more distant from the outer
peripheral surface of the insulator 3 than the position of the
counter inner surfaces 221 of the spark plug 1 of the first
embodiment (see FIG. 3) is. Each distal projecting part 222 can be
fixed by piling an appropriate columnar member into a hole cut in
the main part 20. Except for the above, the sixth embodiment is the
same in structure as the first embodiment.
According to this embodiment, since a discharge easily occurs at
the shortest discharge forming portions 21, the ignitibility can be
increased. The sixth embodiment provides, in addition to this
advantage, the same advantages as those provided by the first
embodiment.
Seventh Embodiment
Next, a seventh embodiment of the invention is described with
reference to FIG. 20. As shown in FIG. 20, in the seventh
embodiment, a step part 223 is provided in each distal projecting
part 22 of the ground electrode 2. The step part 223 is formed by
causing a part of the outer periphery of the distal projecting part
22 to project toward the distal end side beyond the inner periphery
of the distal projecting part 22. The inner end edge of the step
part 223 is located distant from the outer peripheral surface of
the insulator 3. The step part 223 is formed with a groove part 224
cut from the inside so as to extend in the direction perpendicular
to the plug axial direction.
In this embodiment, the value of (L1+L2) does not become minimum
when the inner end edge of the step part 223 is set as the start
point on the surface of the ground electrode 2. That is, the inner
end edge of the step part 223 is not the shortest discharge forming
portion 21. As in the first embodiment, in this embodiment, a part
of the counter inner surface 221 of the distal projecting part 22
is the start point on the surface of the ground electrode 2 at
which the value of (L1+L2) becomes minimum.
The seventh embodiment provides the same advantages as those
provided by the first embodiment.
Eighth Embodiment
Next, an eighth embodiment of the invention is described with
reference to FIG. 21. As shown in FIG. 21, in this embodiment, the
distal projecting part 22 has a distal end surface 225 which is a
concave curved surface. The outer peripheral end edge 226 of the
distal end surface 225 of the distal projecting part 22 is more to
the distal end side than the inner peripheral end edge 227 of the
distal projecting part 22 is. However, in this embodiment, the
value of (L1+L2) does not become minimum when the outer peripheral
end edge 226 is set as the start point on the surface of the ground
electrode 2. That is, the outer peripheral end edge 226 is not the
shortest discharge forming portion 21. A part of the inner
peripheral end edge 227 is the start point on the surface of the
ground electrode 2 at which the value of (L1+L2) becomes
minimum.
The eighth embodiment provides the same advantages as those
provided by the first embodiment.
Ninth Embodiment
Next, a ninth embodiment of the invention is described with
reference to FIG. 22. As shown in FIG. 22, in this embodiment, the
distal end surface 225 of the distal projecting part 22 is tapered
so as to approach the distal end side toward the plug center axis.
Like in the first embodiment, in this embodiment, the inner
peripheral end edge of the distal projecting part 22 serves as the
shortest discharge forming portion 21. Except for the above, the
ninth embodiment is the same in structure as the first
embodiment.
According to this embodiment, it is easy to configure that the
value of (L1+L2) at the shortest discharge forming portion 21 is
smaller than that at any other portion. That is, the shortest
discharge forming portion 21 can be formed more easily. In
addition, since the shortest discharge forming portion 21 is formed
at an acute corner part, electric field concentration occurs more
easily, and accordingly, a discharge occurs more easily. The ninth
embodiment provides, in addition to this advantage, the same
advantages as those provided by the first embodiment.
Tenth Embodiment
Next, a tenth embodiment of the invention is described with
reference to FIG. 23. This embodiment is a modification of the
fifth embodiment. In the fifth embodiment, the proximal bent part
411 is curved so as to extend along the surface of the insulator 3
from the distal end surface to the outer peripheral surface of the
insulator 3 as shown in FIG. 17. On the other hand, in this
embodiment, the proximal bent part 411 is bent at roughly a right
angle from the outer peripheral end edge of the extension electrode
41 toward the proximal end side as shown in FIG. 23.
Further, the proximal end surface 412 of the proximal bent part 411
is tapered so as to approach the proximal end side toward the plug
center axis. Accordingly, the inner peripheral end edge of the
proximal end surface 412 of the proximal bent part 411 makes an
acute corner. Except for the above, the tenth embodiment is the
same in structure as the fifth embodiment.
According to the tenth embodiment, since the inner peripheral end
edge of the proximal end surface 412 of the proximal bent part 411
is formed at the acute corner, a discharge can be generated stably
between the shortest discharge forming portion 21 and the inner
peripheral end edge of the proximal end surface 412. The tenth
embodiment provides, in addition to this advantage, the same
advantages as those provided by the fifth embodiment.
The above explained preferred embodiments are exemplary of the
invention of the present application which is described solely by
the claims appended below. It should be understood that
modifications of the preferred embodiments may be made as would
occur to one of skill in the art.
* * * * *